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OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 8. EQP Job No : 5712 Date : 24-09-2014 Prepared by : DSW Checked by : FJR Approved by : MFT
TINJAUAN HSE
LINGKUP PEKERJAAN Proyek NPK Granular II PT Pupuk Kujang Cikampek secara keseluruhan mengadakan fasilitas pabrik pembuatan Pupuk NPK Granular yang diproses melalui tahapan pencampuran (Pugmill), pembentukan butir-butir (Granulator), Pengeringan (Dryer), pendinginan (Cooler) dan pelapisan (Cooter). Tinjauan HSE terhadap perencanaan yang akan dilakukan adalah sebagai berikut: 1. Load and safety factor yang memadai sesuai code and standard yang berlaku sesuai permintaan kontrak baik nasional maupun internasional sehingga aman pada saat struktur bangunan beserta fasilitasnya dan peralatan handling dioperasikan. 2. Membuat desain sedemikian rupa agar faktor ergonomik pekerja tidak terganggu karena kondisi pekerjaan. 3. Produk desain dapat dilaksanakan dengan baik di lapangan 4. Menggunakan alat bantu konstruksi yang memadai sesuai dengan standard dan peraturan keselamatan dan kesehatan kerja.
Approved by
MUFTI FUADY Kadis Mechanical Engineering
OWNER PROJECT PACKAGE
FORM 7. EQP Job No : 5712 Date : 24-09-2014 Prepared by : DSW Checked by : FJR Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
ENGINEERING RISK ANALYSIS NO.
RESIKO
(A) BOBOT PEMBAGIAN RESIKO (%)
(B) BOBOT RESIKO (%)
( C ) BOBOT DAMPAK TERHADAP
(D) ALOKASI YANG DICADANGKAN
TINGGI
SEDANG
RENDAH
WAKTU
MAN POWER
WAKTU (%)
MAN POWER (%)
(16% - 30%)
(6% - 15%)
(0% - 5%)
(%)
(%)
AxBxC
AxBxC
20
80
1.00
4.00
1
Kecukupan Sumber Daya Manusia untuk Proses design
20
2
Dukungan Software/ Hardware untuk proses design
10
15
60
40
0.90
0.60
3
Kemampuan Teknis/ Teknologi untuk proses design
20
10
50
50
1.00
1.00
4
Persetujuan Owner terhadap Output Design
15
10
70
30
1.05
0.45
5
Perubahan Concept/ Basic Design dari others terhadap output design
20
80
20
4.80
1.20
6
Perubahan Peraturan Teknis
15
50
50
0.75
0.75
Total Alokasi yang dicadangkan dari yang direncanakan (%)
9.50
8.00
100
Approved by
MUFTI FUADY Kadis Mechanical Engineering
25
30 10
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 6. EQP Job No : 5712 Date : 24-09-2014 Prepared by : DSW Checked by : FJR Approved by : MFT
ENGINEERING PROSEDUR / STANDARD NO. 1 2
NAMA PROSEDUR/ STANDAR YANG DIGUNAKAN Pengendalian Design Penomoran Dokumen Engineering
(*) Gunakan tanda (a) Approved by
MUFTI FUADY Kadis Mechanical Engineering
NOMOR DOKUMEN P.7.3.0 PK-00-G0-PE-001
DIGUNAKAN SEBAGAI (*) PROSEDUR STANDARD REFERENSI b b
KETERANGAN
FORM 5. EQP Job No : 5712 Date : 24-09-2014 Prepared by : DSW Checked by : FJR Approved by : MFT
: PT PUPUK KUJANG OWNER PROJECT : NPK GRANULAR II PT PUPUK KUJANG PACKAGE : MECHANICAL & PIPING ENGINEERING
ENGINEERING MAN POWER PLANNING NO.
POSITION
1
2
3
4
5
MAN POWER DISTRIBUTION 6 7 8 9 10
11
12
13
14
TOTAL (MM)
1
KADIS / CHIEF ENGINEER
1.61
1.61
1.61
4.83
2
SENIOR ENGINEER
6.59
6.59
6.59
19.76
3
ENGINEER
9.74
9.74
9.74
29.21
4
DRAFTMAN
12.59 12.59 12.59
37.76
30.52 30.52 30.52
91.56
TOTAL
Approved by
MUFTI FUADY Kadis Mechanical Engineering
91.6
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
MAN HOURS
UNIT M/H
Kadis/CE
SE
TOTAL
Eng DRAFTMAN
MH
I.
MECHANICAL
A 1. 1.1 1.2 1.3
PK-00-R0-PP-001 PK-00-R1-LO-001 PK-00-R1-AR-001
5712-0-1-PP-001 5712-0-1-PP-002 5712-0-1-PP-003
MECHANICAL DRAWING GENERAL PLANT Plot Plan Drawing General Arrangement Layout Drawing GA Process Plant Sections Drawing
DWG DWG DWG
A0 A1 A1
1 1 9
Sheet Sheet Sheet
120 100 100
5 5 5
20 15 15
30 25 25
65 55 55
120 100 900
2. 2.1
PK-30-M1-AR-001
5712-3-1-DW-001
RAW MATERIAL PLANT Arrangement Drawing for DAP Hopper (2-V-203)
DWG
A1
2
Sheet
60
3
9
15
33
120
2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20 2.2.21 2.2.22
PK-30-M1-AR-002 PK-30-M1-AR-003 PK-30-M1-AR-004 PK-30-M1-AR-005 PK-30-M1-AR-006 PK-30-M1-AR-007 PK-30-M1-AR-008 PK-30-M1-AR-009 PK-30-M1-AR-010 PK-30-M1-AR-011 PK-30-M1-AR-012 PK-30-M1-AR-013 PK-30-M1-AR-014 PK-30-M1-AR-015 PK-30-M1-AR-016 PK-30-M1-AR-017 PK-30-M1-AR-018 PK-30-M1-AR-019 PK-30-M1-AR-020 PK-30-M1-AR-021 PK-30-M1-AR-022 PK-30-M1-AR-023 PK-30-M1-AR-024
5712-3-1-DW-002 5712-3-1-DW-003 5712-3-1-DW-004 5712-3-1-DW-005 5712-3-1-DW-006 5712-3-1-DW-007 5712-3-1-DW-008 5712-3-1-DW-009 5712-3-1-DW-010 5712-3-1-DW-011 5712-3-1-DW-012 5712-3-1-DW-013 5712-3-1-DW-014 5712-3-1-DW-015 5712-3-1-DW-016 5712-3-1-DW-017 5712-3-1-DW-018 5712-3-1-DW-019 5712-3-1-DW-020 5712-3-1-DW-021 5712-3-1-DW-022 5712-3-1-DW-023 5712-3-1-DW-024
General Arrangment Raw Material Conveyor 2-L-209 (BW 1000) Conveyor 209/213 Transfer Assembly Conveyor 209 Tail Assembly Conveyor 209 Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Tail & Take-up Pulleys Arrangement Tail & Take-up Pulleys Details Bend Pulley Arrangement Bend Pulley Details Head Frame Detail Head Chute Detail Discharge Chute Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Weather Cover BW.1000 Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5
PK-30-M1-AR-030 PK-30-M1-AR-031 PK-30-M1-AR-032 PK-30-M1-AR-033 PK-30-M1-AR-034 PK-30-M1-AR-035
5712-3-1-DW-030 5712-3-1-DW-031 5712-3-1-DW-032 5712-3-1-DW-033 5712-3-1-DW-034 5712-3-1-DW-035
General Arrangment Raw Material Conveyor 2-L-213 (BW 1000) Conveyor 213 Head / Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Head Frame Detail Head Chute Detail
DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1
1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60
4 3 3 3 3 3
12 9 9 9 9 9
20 15 15 15 15 15
44 33 33 33 33 33
80 60 60 60 60 60
5 of 48
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
2.3.6 2.3.7 2.3.8 2.3.9 2.3.10 2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16
PK-30-M1-AR-036 PK-30-M1-AR-037 PK-30-M1-AR-038 PK-30-M1-AR-039 PK-30-M1-AR-040 PK-30-M1-AR-041 PK-30-M1-AR-042 PK-30-M1-AR-043 PK-30-M1-AR-044 PK-30-M1-AR-045 PK-30-M1-AR-046
5712-3-1-DW-036 5712-3-1-DW-037 5712-3-1-DW-038 5712-3-1-DW-039 5712-3-1-DW-040 5712-3-1-DW-041 5712-3-1-DW-042 5712-3-1-DW-043 5712-3-1-DW-044 5712-3-1-DW-045 5712-3-1-DW-046
3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 3.1.16 3.1.17 3.1.18 3.1.19
PK-10-M1-AR-001 PK-10-M1-AR-002 PK-10-M1-AR-003 PK-10-M1-AR-004 PK-10-M1-AR-005 PK-10-M1-AR-006 PK-10-M1-AR-007 PK-10-M1-AR-008 PK-10-M1-AR-009 PK-10-M1-AR-010 PK-10-M1-AR-011 PK-10-M1-AR-012 PK-10-M1-AR-013 PK-10-M1-AR-014 PK-10-M1-AR-015 PK-10-M1-AR-016 PK-10-M1-AR-017 PK-10-M1-AR-018 PK-10-M1-AR-019 PK-10-M1-AR-020
3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6
PK-10-M1-AR-030 PK-10-M1-AR-031 PK-10-M1-AR-032 PK-10-M1-AR-033 PK-10-M1-AR-034 PK-10-M1-AR-035
DESCRIPTION
TYPE
SIZE
QTY
UNIT
Discharge Chutes Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1
5712-1-1-DW-001 5712-1-1-DW-002 5712-1-1-DW-003 5712-1-1-DW-004 5712-1-1-DW-005 5712-1-1-DW-006 5712-1-1-DW-007 5712-1-1-DW-008 5712-1-1-DW-009 5712-1-1-DW-010 5712-1-1-DW-011 5712-1-1-DW-012 5712-1-1-DW-013 5712-1-1-DW-014 5712-1-1-DW-015 5712-1-1-DW-016 5712-1-1-DW-017 5712-1-1-DW-018 5712-1-1-DW-019 5712-1-1-DW-020
PROCESS PLANT General Arrangment Tripper Conveyor 2-L-005 (BW 1000) Conveyor 005 Head Assembly Conveyor 005 Tail/Take-up Assembly Conveyor 005 Tripper Assembly Drive Pulley Arrangement Drive Pulley Details HT Tripper Pulley Arrangement HT tripper Pulley Details Head Frame Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
5712-1-1-DW-030 5712-1-1-DW-031 5712-1-1-DW-032 5712-1-1-DW-033 5712-1-1-DW-034 5712-1-1-DW-035
BIN & HOPPER Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing
DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1
for for for for for for
DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F)
6 of 48
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Eng DRAFTMAN
MH
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
60 60 60 60 60 60 60 60 60 60 60
3 3 3 3 3 3 3 3 3 3 3
9 9 9 9 9 9 9 9 9 9 9
15 15 15 15 15 15 15 15 15 15 15
33 33 33 33 33 33 33 33 33 33 33
60 60 60 60 60 60 60 60 60 60 60
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
2 2 2 2 2 2
Sheet Sheet Sheet Sheet Sheet Sheet
60 60 60 60 60 60
3 3 3 3 3 3
9 9 9 9 9 9
15 15 15 15 15 15
33 33 33 33 33 33
120 120 120 120 120 120
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
3.2.7 3.2.8 3.2.9 3.2.10
PK-10-M1-AR-036 PK-10-M1-AR-037 PK-10-M1-AR-038 PK-10-M1-AR-039
5712-1-1-DW-036 5712-1-1-DW-037 5712-1-1-DW-038 5712-1-1-DW-039
Arrangement Arrangement Arrangement Arrangement
3.3
PK-10-M1-AR-040
5712-1-1-DW-040
3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.9
PK-10-M1-AR-050 PK-10-M1-AR-051 PK-10-M1-AR-052 PK-10-M1-AR-053 PK-10-M1-AR-054 PK-10-M1-AR-055 PK-10-M1-AR-056 PK-10-M1-AR-059
3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8
DESCRIPTION
SIZE
QTY
UNIT
Pigment + Coating Powder Hopper(2-V-007)DWG DWG Micro Nutrient Hopper I (2-V-008 A) DWG Micro Nutrient Hopper II (2-V-008 B) DWG Recycle Regulator Bin (2-V-009)
A1 A1 A1 A1
2 2 2 2
Arrangement Drawing for Spillage Hopper (2-V-001 G)
DWG
A1
5712-1-1-DW-050 5712-1-1-DW-051 5712-1-1-DW-052 5712-1-1-DW-053 5712-1-1-DW-054 5712-1-1-DW-055 5712-1-1-DW-056 5712-1-1-DW-059
General Arrangement Spillage Conveyor 2-L-002 G (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
PK-10-M1-AR-060 PK-10-M1-AR-061 PK-10-M1-AR-062 PK-10-M1-AR-063 PK-10-M1-AR-064 PK-10-M1-AR-065 PK-10-M1-AR-066 PK-10-M1-AR-067 PK-10-M1-AR-068 PK-10-M1-AR-069 PK-10-M1-AR-070 PK-10-M1-AR-071 PK-10-M1-AR-072 PK-10-M1-AR-073
5712-1-1-DW-060 5712-1-1-DW-061 5712-1-1-DW-062 5712-1-1-DW-063 5712-1-1-DW-064 5712-1-1-DW-065 5712-1-1-DW-066 5712-1-1-DW-067 5712-1-1-DW-068 5712-1-1-DW-069 5712-1-1-DW-070 5712-1-1-DW-071 5712-1-1-DW-072 5712-1-1-DW-073
General Arrangment Granulator Conveyor 2-L-007 (BW 800) Drive Pulley Arrangement Drive Pulley Details Tail Pulley Arrangement Tail Pulley Details Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
PK-10-M1-AR-080 PK-10-M1-AR-081 PK-10-M1-AR-082 PK-10-M1-AR-083 PK-10-M1-AR-084 PK-10-M1-AR-085 PK-10-M1-AR-086 PK-10-M1-AR-087 PK-10-M1-AR-088
5712-1-1-DW-080 5712-1-1-DW-081 5712-1-1-DW-082 5712-1-1-DW-083 5712-1-1-DW-084 5712-1-1-DW-085 5712-1-1-DW-086 5712-1-1-DW-087 5712-1-1-DW-088
General Arrangment Cooler Conveyor 2-L-009 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Tail & Skirting Guard Details
Drawing Drawing Drawing Drawing
for for for for
TYPE
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Sheet Sheet Sheet Sheet
60 60 60 60
3 3 3 3
9 9 9 9
15 15 15 15
33 33 33 33
120 120 120 120
2
Sheet
60
3
9
15
33
120
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60 60 60 60 60 60 60
DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60 60
7 of 48
Eng DRAFTMAN
MH
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7
PK-10-M1-AR-090 PK-10-M1-AR-091 PK-10-M1-AR-092 PK-10-M1-AR-093 PK-10-M1-AR-094 PK-10-M1-AR-095 PK-10-M1-AR-096 PK-10-M1-AR-097
5712-1-1-DW-090 5712-1-1-DW-091 5712-1-1-DW-092 5712-1-1-DW-093 5712-1-1-DW-094 5712-1-1-DW-095 5712-1-1-DW-096 5712-1-1-DW-097
3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7
PK-10-M1-AR-100 PK-10-M1-AR-101 PK-10-M1-AR-102 PK-10-M1-AR-103 PK-10-M1-AR-104 PK-10-M1-AR-105 PK-10-M1-AR-106 PK-10-M1-AR-107
3.9 3.9.1 3.9.2 3.9.3 3.9.4 3.9.5 3.9.6 3.9.7
DESCRIPTION
TYPE
SIZE
QTY
UNIT
General Arrangment Recycle Conveyor 2-L-011 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
5712-1-1-DW-100 5712-1-1-DW-101 5712-1-1-DW-102 5712-1-1-DW-103 5712-1-1-DW-104 5712-1-1-DW-105 5712-1-1-DW-106 5712-1-1-DW-107
General Arrangment Final Product Conveyor 2-L-012 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
PK-10-M1-AR-110 PK-10-M1-AR-111 PK-10-M1-AR-112 PK-10-M1-AR-113 PK-10-M1-AR-114 PK-10-M1-AR-115 PK-10-M1-AR-116 PK-10-M1-AR-117
5712-1-1-DW-110 5712-1-1-DW-111 5712-1-1-DW-112 5712-1-1-DW-113 5712-1-1-DW-114 5712-1-1-DW-115 5712-1-1-DW-116 5712-1-1-DW-117
General Arrangment Final Product Conveyor 2-L-014A (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.10.6 3.10.7
PK-10-M1-AR-120 PK-10-M1-AR-121 PK-10-M1-AR-122 PK-10-M1-AR-123 PK-10-M1-AR-124 PK-10-M1-AR-125 PK-10-M1-AR-126 PK-10-M1-AR-127
5712-1-1-DW-120 5712-1-1-DW-121 5712-1-1-DW-122 5712-1-1-DW-123 5712-1-1-DW-124 5712-1-1-DW-125 5712-1-1-DW-126 5712-1-1-DW-127
General Arrangment Final Product Conveyor 2-L-014B (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
3.11
PK-10-M1-AR-130
5712-1-1-DW-130
3.12
PK-10-M1-AR-140
3.13
PK-10-M1-AR-150
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
80 60 60 60 60 60 60 60
4 3 3 3 3 3 3 3
12 9 9 9 9 9 9 9
20 15 15 15 15 15 15 15
44 33 33 33 33 33 33 33
80 60 60 60 60 60 60 60
General Arrangment Recycle Drag Conveyor 2-L-001
DWG
A1
2
Sheet
80
4
12
20
44
160
5712-1-1-DW-140
General Arrangment Raw Bucket Elevator 2-L-006
DWG
A1
2
Sheet
80
4
12
20
44
160
5712-1-1-DW-150
General Arrangment Dryer Appron Conveyor 2-L-008
DWG
A1
2
Sheet
80
4
12
20
44
160
8 of 48
Eng DRAFTMAN
MH
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
3.14
PK-10-M1-AR-160
5712-1-1-DW-160
3.15
PK-10-M1-AR-170
3.16 3.16.1 3.16.2 3.16.3 3.16.4 3.16.5 3.16.6 3.16.7 3.16.8
DESCRIPTION
TYPE
SIZE
QTY
UNIT
General Arrangment Cooler Bucket Elevator 2-L-010
DWG
A1
2
5712-1-1-DW-170
General Arrangment Final Product Bucket Elevator 2-L-013
DWG
A1
PK-00-M1-AR-001 PK-00-M1-AR-002 PK-00-M1-AR-003 PK-00-M1-AR-004 PK-00-M1-AR-005 PK-00-M1-AR-006 PK-00-M1-AR-007 PK-00-M1-AR-008
5712-0-1-DW-001 5712-0-1-DW-002 5712-0-1-DW-003 5712-0-1-DW-004 5712-0-1-DW-005 5712-0-1-DW-006 5712-0-1-DW-007 5712-0-1-DW-008
Standard Conveyor Parts Drawing Std Bearing Sole Plate Details - 1 Std Bearing Sole Plate Details - 2 Std Pull Chord Switch Bracket Detail Std Belt Sway Switch Bracket Detail Std Speed Detector Bracket Detail Std Alarm Horn Bracket Detail Std 500 x 500 Inspection Door Detail Std Collecting Box
DWG DWG DWG DWG DWG DWG DWG DWG
3.17
PK-10-R1-AR-001
5712-1-1-DW-201
Arrangement & Detail Drawing for Dryer Cyclones (2-X-006)
3.18
PK-10-R1-AR-002
5712-1-1-DW-202
3.19
PK-10-R1-AR-003
3.20
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Sheet
80
4
12
20
44
160
2
Sheet
80
4
12
20
44
160
A3 A3 A3 A3 A3 A3 A3 A3
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
40 40 40 40 40 40 40 40
2 2 2 2 2 2 2 2
6 6 6 6 6 6 6 6
10 10 10 10 10 10 10 10
22 22 22 22 22 22 22 22
40 40 40 40 40 40 40 40
DWG
A1
2
Sheet
60
3
9
15
33
120
Arrangement & Detail Drawing for Cooler Cyclones (2-X-007)
DWG
A1
2
Sheet
60
3
9
15
33
120
5712-1-1-DW-203
Arrangement & Detail Drawing for Coating Oil Tank (2-V-003)
DWG
A1
2
Sheet
60
3
9
15
33
120
PK-10-R1-AR-004
5712-1-1-DW-204
Arrangement & Detail Drawing for Diesel Oil Tank (2-V-005)
DWG
A1
2
Sheet
60
3
9
15
33
120
4. 4.1
PK-20-M1-AR-001
5712-2-1-DW-001
BAGGING PLANT Arrangement Drawing for Product Hopper (2-V-002)
DWG
A1
2
Sheet
60
3
9
15
33
120
5. 5.1 5.2 5.3 5.4
PK-40-R4-AR-001 PK-40-R4-AR-002 PK-40-R4-AR-003 PK-40-R4-AR-004
5712-4-1-DW-001 5712-4-1-DW-002 5712-4-1-DW-003 5712-4-1-DW-004
UTILITY PLANT Arrangement & Detail Arrangement & Detail Arrangement & Detail Arrangement & Detail
DWG Daily CLW Tank (2-V-0014) Diesel Oil ServiceTank (2-V-0015) DWG DWG Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013) DWG
A1 A1 A1 A1
2 2 2 2
Sheet Sheet Sheet Sheet
60 60 60 60
3 3 3 3
9 9 9 9
15 15 15 15
33 33 33 33
120 120 120 120
6. 6.1
PK-80-R6-AR-001
5712-8-1-DW-001
WEIGHT BRIDGE Arrangement Drawing for Truck Scale (2-TS-001)
A1
2
Sheet
60
3
9
15
33
120
Drawing Drawing Drawing Drawing
for for for for
DWG
9 of 48
Eng DRAFTMAN
MH
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Eng DRAFTMAN
MH
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
30 30 30 30 30 30 30 30 30 30 30
3 3 3 3 3 3 3 3 3 3 3
12 12 12 12 12 12 12 12 12 12 12
15 15 15 15 15 15 15 15 15 15 15
0 0 0 0 0 0 0 0 0 0 0
30 30 30 30 30 30 30 30 30 30 30
B 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11
PK-00-M0-ER-001 PK-00-M0-ER-002 PK-00-M0-ER-003 PK-00-M0-ER-004 PK-00-M0-ER-005 PK-00-M0-ER-006 PK-00-M0-ER-007 PK-00-M0-ER-008 PK-00-M0-ER-009 PK-00-M0-ER-010 PK-00-M0-ER-011
5712-0-1-ER-001 5712-0-1-ER-002 5712-0-1-ER-003 5712-0-1-ER-004 5712-0-1-ER-005 5712-0-1-ER-006 5712-0-1-ER-007 5712-0-1-ER-008 5712-0-1-ER-009 5712-0-1-ER-010 5712-0-1-ER-011
MECHANICAL REQUISITION (Only For Information) GENERAL PLANT Requisition for Mechanical Fabrication Requisition for Mechanical Installation Requisition for Conveyor Belt Requisition for Idler Requisition for Pulley Requisition for Drive Unit Requisition for Belt Cleaner Requisition for Bag Filter Requisition for Belt Scale Requisition for Magnetic Separator Requisition for Manual Chain Hoist
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
PK-10-M0-ER-001 PK-10-M0-ER-002 PK-10-M0-ER-003 PK-10-M0-ER-004 PK-10-M0-ER-005 PK-10-M0-ER-006 PK-10-M0-ER-007 PK-10-R1-ER-001 PK-10-R1-ER-002 PK-10-R1-ER-003 PK-10-R1-ER-004 PK-10-R1-ER-005 PK-10-R1-ER-006 PK-10-R1-ER-007 PK-10-R1-ER-008 PK-10-R1-ER-009
5712-1-1-ER-001 5712-1-1-ER-002 5712-1-1-ER-002 5712-1-1-ER-003 5712-1-1-ER-004 5712-1-1-ER-005 5712-1-1-ER-006 5712-1-1-ER-007 5712-1-1-ER-008 5712-1-1-ER-009 5712-1-1-ER-010 5712-1-1-ER-011 5712-1-1-ER-012 5712-1-1-ER-013 5712-1-1-ER-014 5712-1-1-ER-015
PROCESS PLANT Requisition for Bin & Hopper Requisition for Bin Vibrator Requisition for Tripper Car Requisition for Recycle Drag Conveyor Requisition for Bucket Elevator Requisition for Screw Feeder Requisition for Coating Oil Hoist Requisition for Cyclone Requisition for Rotary Valve Requisition for Process Plant Tank Requisition for Process Plant Pump Requisition for Fan Requisition for Pugmill Requisition for Scrubber Agitator Requisition for Scrubber Requisition for Air Heater
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
3. 3.1 3.2
PK-20-R2-ER-001 PK-20-R2-ER-002
5712-2-1-ER-001 5712-2-1-ER-002
BAGGING PLANT Requisition for Bagging Machine Requisition for Bag Sewing Machine
DOC DOC
A4 A4
1 1
Lot Lot
30 30
3 3
12 12
15 15
0 0
30 30
4. 4.1 4.2 4.3 4.4
PK-40-R4-ER-001 PK-40-R4-ER-002 PK-40-R4-ER-003 PK-40-R4-ER-004
5712-4-1-ER-001 5712-4-1-ER-002 5712-4-1-ER-003 5712-4-1-ER-004
UTILITY PLANT Requisition for Utility Tank Requisition for Utility Pump Requisition for Air Compressor Unit Include Instrument Air Dryer Requisition for Air Receiver Tank
DOC DOC DOC DOC
A4 A4 A4 A4
1 1 1 1
Lot Lot Lot Lot
30 30 30 30
3 3 3 3
12 12 12 12
15 15 15 15
0 0 0 0
30 30 30 30
10 of 48
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
MAN HOURS
UNIT M/H
Kadis/CE
SE
TOTAL
Eng DRAFTMAN
MH
5. 5.1
PK-80-R4-ER-001
5712-6-1-ER-001
WEIGHT BRIDGE Requisition Truck Scale
DOC
A4
1
Lot
30
3
12
15
0
30
C 1 2 3 4 5
PK-10-R1-BQ-001 PK-10-R1-BQ-002 PK-10-R1-BQ-003 PK-10-R1-BQ-004 PK-10-R1-BQ-005
5712-1-1-BQ-001 5712-1-1-BQ-002 5712-1-1-BQ-003 5712-1-1-BQ-004 5712-1-1-BQ-005
BILL OF QUANTITY BoQ for Conveyor Belt BoQ for Idler BoQ for Pulley BoQ for Drive Unit BoQ for Belt Cleaner
DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
30 30 30 30 30
2 2 2 2 2
12 12 12 12 12
16 16 16 16 16
0 0 0 0 0
30 30 30 30 30
D 1
PK-10-R1-DS-001
5712-1-1-DS-001
DATA SHEET Data Sheet For Tripper Car
DOC
A4
1
Lot
20
2
6
12
0
20
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
DOC DOC
A4 A4
1 1
Lot Lot
80 80
3 3
34 34
43 43
0 0
80 80
E 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21
PK-30-M2-CS-001 PK-10-M2-CS-001 PK-10-M2-CS-002 PK-10-M2-CS-003 PK-10-M2-CS-004 PK-10-M2-CS-005 PK-10-M2-CS-006 PK-10-M2-CS-007 PK-10-M2-CS-008 PK-10-M2-CS-009 PK-10-M2-CS-010 PK-10-M2-CS-011 PK-20-M2-CS-001 PK-10-R1-CS-001 PK-10-R1-CS-002 PK-10-R1-CS-003 PK-10-R1-CS-004 PK-40-R1-CS-001 PK-40-R1-CS-002 PK-40-R1-CS-003 PK-40-R1-CS-004
5712-3-1-CS-001 5712-1-1-CS-001 5712-1-1-CS-002 5712-1-1-CS-003 5712-1-1-CS-004 5712-1-1-CS-005 5712-1-1-CS-006 5712-1-1-CS-007 5712-1-1-CS-008 5712-1-1-CS-009 5712-1-1-CS-010 5712-1-1-CS-011 5712-2-1-CS-001 5712-1-1-CS-012 5712-1-1-CS-013 5712-1-1-CS-014 5712-1-1-CS-015 5712-4-1-CS-001 5712-4-1-CS-002 5712-4-1-CS-003 5712-4-1-CS-004
MECHANICAL CALCULATION General Calculation DAP Hopper (2-V-203) DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Spillage Hopper (2-V-001 G) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009) Product Hopper (2-V-002) Dryer Cyclones (2-X-006) Cooler Cyclones (2-X-007) Coating Oil Tank (2-V-003) Diesel Oil Tank (2-V-005) Daily CLW Tank (2-V-0014) Diesel Oil Service Tank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
2. 2.1 2.2
PK-30-M1-CS-001 PK-30-M1-CS-002
5712-3-1-CS-002 5712-3-1-CS-003
Power Calculation for Conveyor Calculation For Raw Material Conveyor 2-L-209 Calculation For Raw Material Conveyor 2-L-213
11 of 48
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14
PK-10-M1-CS-001 PK-10-M1-CS-002 PK-10-M1-CS-003 PK-10-M1-CS-004 PK-10-M1-CS-005 PK-20-M1-CS-001 PK-20-M1-CS-002 PK-20-M1-CS-003 PK-20-M1-CS-004 PK-20-M1-CS-005 PK-20-M1-CS-006 PK-20-M1-CS-007
5712-1-1-CS-016 5712-1-1-CS-017 5712-1-1-CS-018 5712-1-1-CS-019 5712-1-1-CS-020 5712-2-1-CS-002 5712-2-1-CS-003 5712-2-1-CS-004 5712-2-1-CS-005 5712-2-1-CS-006 5712-2-1-CS-007 5712-2-1-CS-008
DESCRIPTION Calculation Calculation Calculation Calculation Calculation Calculation Calculation Calculation Calculation Calculation Calculation Calculation
For For For For For For For For For For For For
Spillage Conveyor 2-L-202 G Granulator Conveyor 2-L-007 Tripper Conveyor 2-L-005 Cooler Conveyor 2-L-009 Recycle Conveyor 2-L-011 Final Product Conveyor 2-L-012 Final Product Conveyor 2-L-014 A Final Product Conveyor 2-L-014 B Bag Product Conveyor 2-L-101 A&B Bag Product Conveyor 2-L-102 Bag Product Conveyor 2-L-103 Bag Product Conveyor 2-L-109
TYPE
SIZE
QTY
UNIT
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1 1
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Eng DRAFTMAN
MH
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
80 80 80 80 80 80 80 80 80 80 80 80
3 3 3 3 3 3 3 3 3 3 3 3
34 34 34 34 34 34 34 34 34 34 34 34
43 43 43 43 43 43 43 43 43 43 43 43
0 0 0 0 0 0 0 0 0 0 0 0
80 80 80 80 80 80 80 80 80 80 80 80
II.
DUCTING
A 1. 1.1 1.2
PK-00-R1-PP-001 PK-00-R1-AR-001
5712-0-1-PP-001 5712-0-1-DW-001
DRAWING PLOT PLAN & KEY PLAN DUCTING Ducting Plot Plan Drawing Ducting Key Plan Drawing
DWG DWG
A1 A1
1 5
Sheet Sheet
100 80
5 4
15 12
25 20
55 44
100 400
2. 2.1 2.2 2.3
PK-10-R1-AR-001 PK-10-R1-DW-001 PK-10-R1-DW-002
5712-0-1-DW-002 5712-0-1-DW-003 5712-0-1-DW-004
EXHAUST AIR Arrangement Drawing for Exhaust Air Section Drawing for Exhaust Air Detail Drawing for Exhaust Air
DWG DWG DWG
A1 A1 A1
3 10 35
Sheet Sheet Sheet
60 60 60
3 3 3
9 9 9
15 15 15
33 33 33
180 600 2100
3. 3.1 3.2 3.3
PK-10-R1-AR-002 PK-10-R1-DW-003 PK-10-R1-DW-004
5712-0-1-DW-005 5712-0-1-DW-006 5712-0-1-DW-007
HOT AIR Arrangement Drawing for Hot Air Section Drawing for Hot Air Detail Drawing for Hot Air
DWG DWG DWG
A1 A1 A1
1 4 10
Sheet Sheet Sheet
60 60 60
3 3 3
9 9 9
15 15 15
33 33 33
60 240 600
4. 4.1 4.2 4.3
PK-10-R1-AR-003 PK-10-R1-DW-005 PK-10-R1-DW-006
5712-0-1-DW-008 5712-0-1-DW-009 5712-0-1-DW-010
HOOD & DAMPER Arrangement Drawing for hood and damper Section Drawing for hood and damper Detail Drawing for hood and damper
DWG DWG DWG
A1 A1 A1
1 2 6
Sheet Sheet Sheet
60 60 60
3 3 3
9 9 9
15 15 15
33 33 33
60 120 360
12 of 48
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
MAN HOURS
UNIT M/H
Kadis/CE
SE
TOTAL
Eng DRAFTMAN
MH
5. 5.1 5.2
PK-00-R1-AR-001 PK-00-R1-SD-001
5712-0-1-DW-011 5712-0-1-SD-001
SUPPORT Arrangement Pipe Support (All Area) Detail Pipe Support (All Area)
DWG DWG
A1 A1
3 6
Sheet Sheet
60 60
3 3
9 9
15 15
33 33
180 360
6. 6.1
PK-10-R1-IM-001
5712-0-1-IM-001
ISOMETRIC Isometric Drawing for Ducting
DWG
A3
8
Sheet
20
1
3
5
11
160
B 1 2
PK-10-R1-CS-005 PK-10-R1-CS-006
5712-1-1-CS-021 5712-1-1-CS-022
CALCULATION Ducting Wall Thickness Calculation Pressure Drop Ducting
DOC DOC
A4 A4
1 1
Lot Lot
50 50
2 2
21 21
27 27
0 0
50 50
C 1 2 3
PK-10-R1-ER-010 PK-10-R1-ER-011 PK-10-R1-ER-012
5712-1-1-ER-016 5712-1-1-ER-017 5712-1-1-ER-018
REQUISITION Requisition for ducting (exhaust air and hot air) Requisition for hood and damper Requisition for support ducting
DOC DOC DOC
A4 A4 A4
1 1 1
Lot Lot Lot
30 30 30
3 3 3
12 12 12
15 15 15
0 0 0
30 30 30
D 1 2
PK-10-R1-BM-001 PK-10-R1-BM-002
5712-0-1-BM-001 5712-0-1-BM-002
MTO Ducting MTO Ducting Support MTO
DOC DOC
A4 A4
1 1
Lot Lot
30 30
2 2
12 12
16 16
0 0
30 30
III.
PIPING
A 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14
PK-10-SO-AR-008 PK-10-SO-AR-009 PK-10-SO-AR-010 PK-10-SO-AR-011 PK-10-SO-AR-012 PK-10-SO-AR-013 PK-10-SO-AR-014 PK-10-S1-DW-001 PK-10-S1-DW-002 PK-10-S1-DW-003 PK-10-S1-DW-004 PK-10-S1-DW-005 PK-10-S1-DW-006 PK-10-S1-DW-007
5712-0-6-DI-001 5712-0-6-PP-001 5712-0-6-PP-002 5712-0-6-PP-003 5712-0-6-PP-004 5712-0-6-PP-005 5712-0-6-PP-006 5712-0-6-DW-001 5712-0-6-DW-002 5712-0-6-DW-003 5712-0-6-DW-004 5712-0-6-DW-005 5712-0-6-DW-006 5712-0-6-DW-007
DRAWING PLOT PLAN PIPING Drawing Index Piping Piping Plot Plan Piping Plot Plan I Piping Plot Plan II Piping Plot Plan III Piping Plot Plan IV Piping Plot Plan V Piping Plan Clarified Water Area Piping Plan Steam Area Piping Plan Diesel Fuel Area Piping Plan Coating Oil Area Piping Plan Fire Water Area Piping Plan Plant Air and Istrument Air Area Piping Plan NPK Area
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 4 4 2 3 4 4 4
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
60 60 60 60 60 60 60 60 60 60 60 60 60 60
3 3 3 3 3 3 3 3 3 3 3 3 3 3
9 9 9 9 9 9 9 9 9 9 9 9 9 9
15 15 15 15 15 15 15 15 15 15 15 15 15 15
33 33 33 33 33 33 33 33 33 33 33 33 33 33
60 60 60 60 60 60 60 240 240 120 180 240 240 240
2. 2.1
PK-10-S1-PS-001
5712-0-6-PS-001
SUPPORT Arrangement Pipe Support (All Area)
DWG
A1
4
Sheet
60
3
9
15
33
240
13 of 48
REMARK
OWNER
FORM 4. EQP Job No : 5712 Date : 24-09-2014 Prepared by : FJR Checked by : DSW Approved by : MFT
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
PROJECT PACKAGE
ENGINEERING MAN HOUR PLANNING NO.
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
2.2
PK-10-S1-PS-002
5712-0-6-PS-002
3. 3.1 3.2 3.3 3.4 3.5 3.6
PK-10-S1-IM-003 PK-10-S1-IM-004 PK-10-S1-IM-005 PK-10-S1-IM-006 PK-10-S1-IM-007 PK-10-S1-IM-008
B 1
DESCRIPTION
TYPE
SIZE
QTY
UNIT
Detail Pipe Support (All Area)
DWG
A1
4
5712-0-6-IM-003 5712-0-6-IM-004 5712-0-6-IM-005 5712-0-6-IM-006 5712-0-6-IM-007 5712-0-6-IM-008
ISOMETRIC Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing
DWG DWG DWG DWG DWG DWG
A3 A3 A3 A3 A3 A3
PK-10-S1-CS-001
5712-0-6-CS-003
CALCULATION Pipe Wall Thickness Calculation
DOC
C 1 2 3 4 5
PK-10-S1-ER-001 PK-10-S1-ER-002 PK-10-S1-ER-003 PK-10-S1-ER-004 PK-10-S1-ER-005
5712-0-6-ER-001 5712-0-6-ER-002 5712-0-6-ER-003 5712-0-6-ER-004 5712-0-6-ER-005
D 1 2 3 4 5
PK-10-S1-BM-003 PK-10-S1-BM-004 PK-10-S1-BM-005 PK-10-S1-BM-006 PK-10-S1-BM-007
5712-0-6-BM-001 5712-0-6-BM-002 5712-0-6-BM-003 5712-0-6-BM-004 5712-0-6-BM-005
MAN HOURS
UNIT
TOTAL
M/H
Kadis/CE
SE
Sheet
60
3
9
15
33
240
3 3 1 2 3 3
Sheet Sheet Sheet Sheet Sheet Sheet
20 20 20 20 20 20
1 1 1 1 1 1
3 3 3 3 3 3
5 5 5 5 5 5
11 11 11 11 11 11
60 60 20 40 60 60
A4
1
Lot
50
2
21
27
0
50
REQUISITION DOC Requisition for piping and fitting material Requisition for piping accesories (valve,flange,gasket,flexible hose etc)DOC DOC Requisition for pillar hydrant and portable extinguisher DOC Requisition for Insulation for piping system DOC Requisition for Support Material
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
30 30 30 30 30
3 3 3 3 3
12 12 12 12 12
15 15 15 15 15
0 0 0 0 0
30 30 30 30 30
MTO Piping MTO Piping Support MTO Valve MTO Pipe Fitting MTO Flange and Gasket MTO
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
30 30 30 30 30
2 2 2 2 2
12 12 12 12 12
16 16 16 16 16
0 0 0 0 0
30 30 30 30 30
15840
835
3418
5054
6533
24640
for for for for for for
Piping Piping Piping Piping Piping Piping
Clarified Water Area Steam Area Diesel Fuel Area Coating Oil Area Fire Water Area Plant Air and Istrument Air Area
DOC DOC DOC DOC DOC
Approved by
MUFTI FUADY Kadis Mechanical Engineering
14 of 48
Eng DRAFTMAN
MH
REMARK
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
I.
MECHANICAL
A 1. 1.1 1.2 1.3
PK-00-R0-PP-001 PK-00-R1-LO-001 PK-00-R1-AR-001
5712-0-1-PP-001 5712-0-1-PP-002 5712-0-1-PP-003
MECHANICAL DRAWING GENERAL PLANT Plot Plan Drawing General Arrangement Layout Drawing GA Process Plant Sections Drawing
2. 2.1
PK-30-M1-AR-001
2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20 2.2.21 2.2.22
PK-30-M1-AR-002 PK-30-M1-AR-003 PK-30-M1-AR-004 PK-30-M1-AR-005 PK-30-M1-AR-006 PK-30-M1-AR-007 PK-30-M1-AR-008 PK-30-M1-AR-009 PK-30-M1-AR-010 PK-30-M1-AR-011 PK-30-M1-AR-012 PK-30-M1-AR-013 PK-30-M1-AR-014 PK-30-M1-AR-015 PK-30-M1-AR-016 PK-30-M1-AR-017 PK-30-M1-AR-018 PK-30-M1-AR-019 PK-30-M1-AR-020 PK-30-M1-AR-021 PK-30-M1-AR-022 PK-30-M1-AR-023 PK-30-M1-AR-024
TYPE
SIZE
QTY
UNIT
EFFECTIVE DATE
TARGET START
FINISH
1-Sep-14
DWG DWG DWG
A0 A1 A1
1 1 9
Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14
31-Oct-14 31-Oct-14 31-Oct-14
RAW MATERIAL PLANT 5712-3-1-DW-001 Arrangement Drawing for DAP Hopper (2-V-203)
DWG
A1
2
Sheet
1-Sep-14
29-Sep-14
5712-3-1-DW-002 5712-3-1-DW-003 5712-3-1-DW-004 5712-3-1-DW-005 5712-3-1-DW-006 5712-3-1-DW-007 5712-3-1-DW-008 5712-3-1-DW-009 5712-3-1-DW-010 5712-3-1-DW-011 5712-3-1-DW-012 5712-3-1-DW-013 5712-3-1-DW-014 5712-3-1-DW-015 5712-3-1-DW-016 5712-3-1-DW-017 5712-3-1-DW-018 5712-3-1-DW-019 5712-3-1-DW-020 5712-3-1-DW-021 5712-3-1-DW-022 5712-3-1-DW-023 5712-3-1-DW-024
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
General Arrangment Raw Material Conveyor 2-L-209 (BW 1000) Conveyor 209/213 Transfer Assembly Conveyor 209 Tail Assembly Conveyor 209 Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Tail & Take-up Pulleys Arrangement Tail & Take-up Pulleys Details Bend Pulley Arrangement Bend Pulley Details Head Frame Detail Head Chute Detail Discharge Chute Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Weather Cover BW.1000 Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
Page 15 of 48
REMARKS
minggu minggu minggu minggu
finish minggu minggu finish finish finish Sabtu Sabtu minggu minggu finish Senin Senin
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.3.10 2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16
PK-30-M1-AR-030 PK-30-M1-AR-031 PK-30-M1-AR-032 PK-30-M1-AR-033 PK-30-M1-AR-034 PK-30-M1-AR-035 PK-30-M1-AR-036 PK-30-M1-AR-037 PK-30-M1-AR-038 PK-30-M1-AR-039 PK-30-M1-AR-040 PK-30-M1-AR-041 PK-30-M1-AR-042 PK-30-M1-AR-043 PK-30-M1-AR-044 PK-30-M1-AR-045 PK-30-M1-AR-046
5712-3-1-DW-030 5712-3-1-DW-031 5712-3-1-DW-032 5712-3-1-DW-033 5712-3-1-DW-034 5712-3-1-DW-035 5712-3-1-DW-036 5712-3-1-DW-037 5712-3-1-DW-038 5712-3-1-DW-039 5712-3-1-DW-040 5712-3-1-DW-041 5712-3-1-DW-042 5712-3-1-DW-043 5712-3-1-DW-044 5712-3-1-DW-045 5712-3-1-DW-046
General Arrangment Raw Material Conveyor 2-L-213 (BW 1000) Conveyor 213 Head / Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Head Frame Detail Head Chute Detail Discharge Chutes Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14
13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14
3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 3.1.16 3.1.17
PK-10-M1-AR-001 PK-10-M1-AR-002 PK-10-M1-AR-003 PK-10-M1-AR-004 PK-10-M1-AR-005 PK-10-M1-AR-006 PK-10-M1-AR-007 PK-10-M1-AR-008 PK-10-M1-AR-009 PK-10-M1-AR-010 PK-10-M1-AR-011 PK-10-M1-AR-012 PK-10-M1-AR-013 PK-10-M1-AR-014 PK-10-M1-AR-015 PK-10-M1-AR-016 PK-10-M1-AR-017 PK-10-M1-AR-018
5712-1-1-DW-001 5712-1-1-DW-002 5712-1-1-DW-003 5712-1-1-DW-004 5712-1-1-DW-005 5712-1-1-DW-006 5712-1-1-DW-007 5712-1-1-DW-008 5712-1-1-DW-009 5712-1-1-DW-010 5712-1-1-DW-011 5712-1-1-DW-012 5712-1-1-DW-013 5712-1-1-DW-014 5712-1-1-DW-015 5712-1-1-DW-016 5712-1-1-DW-017 5712-1-1-DW-018
PROCESS PLANT General Arrangment Tripper Conveyor 2-L-005 (BW 1000) Conveyor 005 Head Assembly Conveyor 005 Tail/Take-up Assembly Conveyor 005 Tripper Assembly Drive Pulley Arrangement Drive Pulley Details HT Tripper Pulley Arrangement HT tripper Pulley Details Head Frame Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Bend Pulley Frame Detail
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14 6-Oct-14
27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14
Page 16 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
3.1.18 3.1.19
PK-10-M1-AR-019 PK-10-M1-AR-020
5712-1-1-DW-019 5712-1-1-DW-020
Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
DWG DWG
A1 A1
1 1
Sheet Sheet
6-Oct-14 6-Oct-14
27-Oct-14 27-Oct-14
3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10
PK-10-M1-AR-030 PK-10-M1-AR-031 PK-10-M1-AR-032 PK-10-M1-AR-033 PK-10-M1-AR-034 PK-10-M1-AR-035 PK-10-M1-AR-036 PK-10-M1-AR-037 PK-10-M1-AR-038 PK-10-M1-AR-039
5712-1-1-DW-030 5712-1-1-DW-031 5712-1-1-DW-032 5712-1-1-DW-033 5712-1-1-DW-034 5712-1-1-DW-035 5712-1-1-DW-036 5712-1-1-DW-037 5712-1-1-DW-038 5712-1-1-DW-039
BIN & HOPPER Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
2 2 2 2 2 2 2 2 2 2
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
15-Sep-14 15-Sep-14 15-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
3.3
PK-10-M1-AR-040
5712-1-1-DW-040 Arrangement Drawing for Spillage Hopper (2-V-001 G)
DWG
A1
2
Sheet
8-Sep-14
22-Sep-14
3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9
PK-10-M1-AR-050 PK-10-M1-AR-051 PK-10-M1-AR-052 PK-10-M1-AR-053 PK-10-M1-AR-054 PK-10-M1-AR-055 PK-10-M1-AR-056 PK-10-M1-AR-057 PK-10-M1-AR-058 PK-10-M1-AR-059
5712-1-1-DW-050 5712-1-1-DW-051 5712-1-1-DW-052 5712-1-1-DW-053 5712-1-1-DW-054 5712-1-1-DW-055 5712-1-1-DW-056 5712-1-1-DW-057 5712-1-1-DW-058 5712-1-1-DW-059
General Arrangement Spillage Conveyor 2-L-002 G (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14
13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14 13-Oct-14
3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8
PK-10-M1-AR-060 PK-10-M1-AR-061 PK-10-M1-AR-062 PK-10-M1-AR-063 PK-10-M1-AR-064 PK-10-M1-AR-065 PK-10-M1-AR-066 PK-10-M1-AR-067 PK-10-M1-AR-068
5712-1-1-DW-060 5712-1-1-DW-061 5712-1-1-DW-062 5712-1-1-DW-063 5712-1-1-DW-064 5712-1-1-DW-065 5712-1-1-DW-066 5712-1-1-DW-067 5712-1-1-DW-068
General Arrangment Granulator Conveyor 2-L-007 (BW 800) Drive Pulley Arrangement Drive Pulley Details Tail Pulley Arrangement Tail Pulley Details Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1
DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14
10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14
for for for for for for for for for for
DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009)
Page 17 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
3.5.9 3.5.10 3.5.11 3.5.12 3.5.13
PK-10-M1-AR-069 PK-10-M1-AR-070 PK-10-M1-AR-071 PK-10-M1-AR-072 PK-10-M1-AR-073
5712-1-1-DW-069 5712-1-1-DW-070 5712-1-1-DW-071 5712-1-1-DW-072 5712-1-1-DW-073
Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1
1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet
20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14
10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14
3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8
PK-10-M1-AR-080 PK-10-M1-AR-081 PK-10-M1-AR-082 PK-10-M1-AR-083 PK-10-M1-AR-084 PK-10-M1-AR-085 PK-10-M1-AR-086 PK-10-M1-AR-087 PK-10-M1-AR-088
5712-1-1-DW-080 5712-1-1-DW-081 5712-1-1-DW-082 5712-1-1-DW-083 5712-1-1-DW-084 5712-1-1-DW-085 5712-1-1-DW-086 5712-1-1-DW-087 5712-1-1-DW-088
General Arrangment Cooler Conveyor 2-L-009 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14 20-Oct-14
10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14
3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7
PK-10-M1-AR-090 PK-10-M1-AR-091 PK-10-M1-AR-092 PK-10-M1-AR-093 PK-10-M1-AR-094 PK-10-M1-AR-095 PK-10-M1-AR-096 PK-10-M1-AR-097
5712-1-1-DW-090 5712-1-1-DW-091 5712-1-1-DW-092 5712-1-1-DW-093 5712-1-1-DW-094 5712-1-1-DW-095 5712-1-1-DW-096 5712-1-1-DW-097
General Arrangment Recycle Conveyor 2-L-011 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14
17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14
3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7
PK-10-M1-AR-100 PK-10-M1-AR-101 PK-10-M1-AR-102 PK-10-M1-AR-103 PK-10-M1-AR-104 PK-10-M1-AR-105 PK-10-M1-AR-106 PK-10-M1-AR-107
5712-1-1-DW-100 5712-1-1-DW-101 5712-1-1-DW-102 5712-1-1-DW-103 5712-1-1-DW-104 5712-1-1-DW-105 5712-1-1-DW-106 5712-1-1-DW-107
General Arrangment Final Product Conveyor 2-L-012 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14 27-Oct-14
17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14
3.9 3.9.1 3.9.2
PK-10-M1-AR-110 PK-10-M1-AR-111 PK-10-M1-AR-112
5712-1-1-DW-110 General Arrangment Final Product Conveyor 2-L-014A (BW 800) 5712-1-1-DW-111 Head Frame Detail 5712-1-1-DW-112 Head Chute Detail
DWG DWG DWG
A1 A1 A1
1 1 1
Sheet Sheet Sheet
3-Nov-14 3-Nov-14 3-Nov-14
24-Nov-14 24-Nov-14 24-Nov-14
Page 18 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
3.9.3 3.9.4 3.9.5 3.9.6 3.9.7
PK-10-M1-AR-113 PK-10-M1-AR-114 PK-10-M1-AR-115 PK-10-M1-AR-116 PK-10-M1-AR-117
5712-1-1-DW-113 5712-1-1-DW-114 5712-1-1-DW-115 5712-1-1-DW-116 5712-1-1-DW-117
Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1
1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet
3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14
24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14
3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.10.6 3.10.7
PK-10-M1-AR-120 PK-10-M1-AR-121 PK-10-M1-AR-122 PK-10-M1-AR-123 PK-10-M1-AR-124 PK-10-M1-AR-125 PK-10-M1-AR-126 PK-10-M1-AR-127
5712-1-1-DW-120 5712-1-1-DW-121 5712-1-1-DW-122 5712-1-1-DW-123 5712-1-1-DW-124 5712-1-1-DW-125 5712-1-1-DW-126 5712-1-1-DW-127
General Arrangment Final Product Conveyor 2-L-014B (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14 3-Nov-14
24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14
3.11
PK-10-M1-AR-130
5712-1-1-DW-130 General Arrangment Recycle Drag Conveyor 2-L-001
DWG
A1
2
Sheet
29-Sep-14
13-Oct-14
3.12
PK-10-M1-AR-140
5712-1-1-DW-140 General Arrangment Raw Bucket Elevator 2-L-006
DWG
A1
2
Sheet
29-Sep-14
13-Oct-14
3.13
PK-10-M1-AR-150
5712-1-1-DW-150 General Arrangment Dryer Appron Conveyor 2-L-008
DWG
A1
2
Sheet
29-Sep-14
13-Oct-14
3.14
PK-10-M1-AR-160
5712-1-1-DW-160 General Arrangment Cooler Bucket Elevator 2-L-010
DWG
A1
2
Sheet
29-Sep-14
13-Oct-14
3.15
PK-10-M1-AR-170
5712-1-1-DW-170 General Arrangment Final Product Bucket Elevator 2-L-013
DWG
A1
2
Sheet
29-Sep-14
13-Oct-14
3.16 3.16.1 3.16.2 3.16.3 3.16.4 3.16.5 3.16.6 3.16.7 3.16.8
PK-00-M1-AR-001 PK-00-M1-AR-002 PK-00-M1-AR-003 PK-00-M1-AR-004 PK-00-M1-AR-005 PK-00-M1-AR-006 PK-00-M1-AR-007 PK-00-M1-AR-008
5712-0-1-DW-001 5712-0-1-DW-002 5712-0-1-DW-003 5712-0-1-DW-004 5712-0-1-DW-005 5712-0-1-DW-006 5712-0-1-DW-007 5712-0-1-DW-008
Standard Conveyor Parts Drawing Std Bearing Sole Plate Details - 1 Std Bearing Sole Plate Details - 2 Std Pull Chord Switch Bracket Detail Std Belt Sway Switch Bracket Detail Std Speed Detector Bracket Detail Std Alarm Horn Bracket Detail Std 500 x 500 Inspection Door Detail Std Collecting Box
DWG DWG DWG DWG DWG DWG DWG DWG
A3 A3 A3 A3 A3 A3 A3 A3
1 1 1 1 1 1 1 1
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
1-Sep-14 1-Sep-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14 10-Nov-14
8-Sep-14 8-Sep-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14
3.17
PK-10-R1-AR-001
5712-1-1-DW-201
Arrangement & Detail Drawing for Dryer Cyclones (2-X-006)
DWG
A1
2
Sheet
22-Sep-14
29-Sep-14
Page 19 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
3.18
PK-10-R1-AR-002
5712-1-1-DW-202
Arrangement & Detail Drawing for Cooler Cyclones (2-X-007)
DWG
A1
2
Sheet
22-Sep-14
29-Sep-14
3.19
PK-10-R1-AR-003
5712-1-1-DW-203
Arrangement & Detail Drawing for Coating Oil Tank (2-V-003)
DWG
A1
2
Sheet
22-Sep-14
29-Sep-14
3.20
PK-10-R1-AR-004
5712-1-1-DW-204
Arrangement & Detail Drawing for Diesel Oil Tank (2-V-005)
DWG
A1
2
Sheet
22-Sep-14
29-Sep-14
4. 4.1
PK-20-M1-AR-001
5712-2-1-DW-001
BAGGING PLANT Arrangement Drawing for Product Hopper (2-V-002)
DWG
A1
2
Sheet
15-Sep-14
22-Sep-14
5. 5.1 5.2 5.3 5.4
PK-40-R4-AR-001 PK-40-R4-AR-002 PK-40-R4-AR-003 PK-40-R4-AR-004
5712-4-1-DW-001 5712-4-1-DW-002 5712-4-1-DW-003 5712-4-1-DW-004
UTILITY PLANT Arrangement & Detail Drawing Arrangement & Detail Drawing Arrangement & Detail Drawing Arrangement & Detail Drawing
DWG DWG DWG DWG
A1 A1 A1 A1
2 2 2 2
Sheet Sheet Sheet Sheet
22-Sep-14 22-Sep-14 22-Sep-14 22-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
6. 6.1
PK-80-R6-AR-001
5712-8-1-DW-001
WEIGHT BRIDGE Arrangement Drawing for Truck Scale (2-TS-001)
DWG
A1
2
Sheet
22-Sep-14
29-Sep-14
5712-0-1-ER-001 5712-0-1-ER-002 5712-0-1-ER-003 5712-0-1-ER-004 5712-0-1-ER-005 5712-0-1-ER-006 5712-0-1-ER-007 5712-0-1-ER-008 5712-0-1-ER-009 5712-0-1-ER-010 5712-0-1-ER-011
MECHANICAL REQUISITION (Only For Information) GENERAL PLANT Requisition for Mechanical Fabrication Requisition for Mechanical Installation Requisition for Conveyor Belt Requisition for Idler Requisition for Pulley Requisition for Drive Unit Requisition for Belt Cleaner Requisition for Bag Filter Requisition for Belt Scale Requisition for Magnetic Separator Requisition for Manual Chain Hoist
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
B 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11
PK-00-M0-ER-001 PK-00-M0-ER-002 PK-00-M0-ER-003 PK-00-M0-ER-004 PK-00-M0-ER-005 PK-00-M0-ER-006 PK-00-M0-ER-007 PK-00-M0-ER-008 PK-00-M0-ER-009 PK-00-M0-ER-010 PK-00-M0-ER-011
for for for for
Daily CLW Tank (2-V-0014) Diesel Oil ServiceTank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
Page 20 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
PK-10-M0-ER-001 PK-10-M0-ER-002 PK-10-M0-ER-003 PK-10-M0-ER-004 PK-10-M0-ER-005 PK-10-M0-ER-006 PK-10-M0-ER-007 PK-10-R1-ER-001 PK-10-R1-ER-002 PK-10-R1-ER-003 PK-10-R1-ER-004 PK-10-R1-ER-005 PK-10-R1-ER-006 PK-10-R1-ER-007 PK-10-R1-ER-008 PK-10-R1-ER-009
5712-1-1-ER-001 5712-1-1-ER-002 5712-1-1-ER-002 5712-1-1-ER-003 5712-1-1-ER-004 5712-1-1-ER-005 5712-1-1-ER-006 5712-1-1-ER-007 5712-1-1-ER-008 5712-1-1-ER-009 5712-1-1-ER-010 5712-1-1-ER-011 5712-1-1-ER-012 5712-1-1-ER-013 5712-1-1-ER-014 5712-1-1-ER-015
PROCESS PLANT Requisition for Bin & Hopper Requisition for Bin Vibrator Requisition for Tripper Car Requisition for Recycle Drag Conveyor Requisition for Bucket Elevator Requisition for Screw Feeder Requisition for Coating Oil Hoist Requisition for Cyclone Requisition for Rotary Valve Requisition for Process Plant Tank Requisition for Process Plant Pump Requisition for Fan Requisition for Pugmill Requisition for Scrubber Agitator Requisition for Scrubber Requisition for Air Heater
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
3. 3.1 3.2
PK-20-R2-ER-001 PK-20-R2-ER-002
5712-2-1-ER-001 5712-2-1-ER-002
BAGGING PLANT Requisition for Bagging Machine Requisition for Bag Sewing Machine
DOC DOC
A4 A4
1 1
Lot Lot
1-Sep-14 1-Sep-14
15-Sep-14 15-Sep-14
4. 4.1 4.2 4.3 4.4
PK-40-R4-ER-001 PK-40-R4-ER-002 PK-40-R4-ER-003 PK-40-R4-ER-004
5712-4-1-ER-001 5712-4-1-ER-002 5712-4-1-ER-003 5712-4-1-ER-004
UTILITY PLANT Requisition for Utility Tank Requisition for Utility Pump Requisition for Air Compressor Unit Include Instrument Air Dryer Requisition for Air Receiver Tank
DOC DOC DOC DOC
A4 A4 A4 A4
1 1 1 1
Lot Lot Lot Lot
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
5. 5.1
PK-80-R4-ER-001
5712-6-1-ER-001
WEIGHT BRIDGE Requisition Truck Scale
DOC
A4
1
Lot
1-Sep-14
15-Sep-14
C 1 2 3 4 5
PK-10-R1-BQ-001 PK-10-R1-BQ-002 PK-10-R1-BQ-003 PK-10-R1-BQ-004 PK-10-R1-BQ-005
5712-1-1-BQ-001 5712-1-1-BQ-002 5712-1-1-BQ-003 5712-1-1-BQ-004 5712-1-1-BQ-005
BILL OF QUANTITY BoQ for Conveyor Belt BoQ for Idler BoQ for Pulley BoQ for Drive Unit BoQ for Belt Cleaner
DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
Page 21 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
D 1
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
PK-10-R1-DS-001
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
5712-1-1-DS-001
DATA SHEET Data Sheet For Tripper Car
DOC
A4
1
Lot
15-Sep-14
29-Sep-14
DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot Lot
8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14 8-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
DOC DOC DOC DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4 A4 A4 A4
1 1 1 1 1 1 1 1 1
Lot Lot Lot Lot Lot Lot Lot Lot Lot
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
E 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21
PK-30-M2-CS-001 PK-10-M2-CS-001 PK-10-M2-CS-002 PK-10-M2-CS-003 PK-10-M2-CS-004 PK-10-M2-CS-005 PK-10-M2-CS-006 PK-10-M2-CS-007 PK-10-M2-CS-008 PK-10-M2-CS-009 PK-10-M2-CS-010 PK-10-M2-CS-011 PK-20-M2-CS-001 PK-10-R1-CS-001 PK-10-R1-CS-002 PK-10-R1-CS-003 PK-10-R1-CS-004 PK-40-R1-CS-001 PK-40-R1-CS-002 PK-40-R1-CS-003 PK-40-R1-CS-004
5712-3-1-CS-001 5712-1-1-CS-001 5712-1-1-CS-002 5712-1-1-CS-003 5712-1-1-CS-004 5712-1-1-CS-005 5712-1-1-CS-006 5712-1-1-CS-007 5712-1-1-CS-008 5712-1-1-CS-009 5712-1-1-CS-010 5712-1-1-CS-011 5712-2-1-CS-001 5712-1-1-CS-012 5712-1-1-CS-013 5712-1-1-CS-014 5712-1-1-CS-015 5712-4-1-CS-001 5712-4-1-CS-002 5712-4-1-CS-003 5712-4-1-CS-004
MECHANICAL CALCULATION General Calculation DAP Hopper (2-V-203) DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Spillage Hopper (2-V-001 G) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009) Product Hopper (2-V-002) Dryer Cyclones (2-X-006) Cooler Cyclones (2-X-007) Coating Oil Tank (2-V-003) Diesel Oil Tank (2-V-005) Daily CLW Tank (2-V-0014) Diesel Oil Service Tank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8
PK-30-M1-CS-001 PK-30-M1-CS-002 PK-10-M1-CS-001 PK-10-M1-CS-002 PK-10-M1-CS-003 PK-10-M1-CS-004 PK-10-M1-CS-005 PK-20-M1-CS-001
5712-3-1-CS-002 5712-3-1-CS-003 5712-1-1-CS-016 5712-1-1-CS-017 5712-1-1-CS-018 5712-1-1-CS-019 5712-1-1-CS-020 5712-2-1-CS-002
Power Calculation for Conveyor Calculation For Raw Material Conveyor 2-L-209 Calculation For Raw Material Conveyor 2-L-213 Calculation For Spillage Conveyor 2-L-202 G Calculation For Granulator Conveyor 2-L-007 Calculation For Tripper Conveyor 2-L-005 Calculation For Cooler Conveyor 2-L-009 Calculation For Recycle Conveyor 2-L-011 Calculation For Final Product Conveyor 2-L-012
Page 22 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
2.9 2.10 2.11 2.12 2.13 2.14
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
PK-20-M1-CS-002 PK-20-M1-CS-003 PK-20-M1-CS-004 PK-20-M1-CS-005 PK-20-M1-CS-006 PK-20-M1-CS-007
5712-2-1-CS-003 5712-2-1-CS-004 5712-2-1-CS-005 5712-2-1-CS-006 5712-2-1-CS-007 5712-2-1-CS-008
DESCRIPTION
Calculation Calculation Calculation Calculation Calculation Calculation
For For For For For For
Final Product Conveyor 2-L-014 A Final Product Conveyor 2-L-014 B Bag Product Conveyor 2-L-101 A&B Bag Product Conveyor 2-L-102 Bag Product Conveyor 2-L-103 Bag Product Conveyor 2-L-109
TYPE
SIZE
QTY
UNIT
DOC DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4 A4
1 1 1 1 1 1
TARGET START
FINISH
Lot Lot Lot Lot Lot Lot
15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14 15-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
II.
DUCTING
A 1. 1.1 1.2
PK-00-R1-PP-001 PK-00-R1-AR-001
5712-0-1-PP-001 5712-0-1-DW-001
DRAWING PLOT PLAN & KEY PLAN DUCTING Ducting Plot Plan Drawing Ducting Key Plan Drawing
DWG DWG
A1 A1
1 5
Sheet Sheet
1-Sep-14 1-Sep-14
24-Nov-14 24-Nov-14
2. 2.1 2.2 2.3
PK-10-R1-AR-001 PK-10-R1-DW-001 PK-10-R1-DW-002
5712-0-1-DW-002 5712-0-1-DW-003 5712-0-1-DW-004
EXHAUST AIR Arrangement Drawing for Exhaust Air Section Drawing for Exhaust Air Detail Drawing for Exhaust Air
DWG DWG DWG
A1 A1 A1
3 10 35
Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14
27-Oct-14 27-Oct-14 27-Oct-14
3. 3.1 3.2 3.3
PK-10-R1-AR-002 PK-10-R1-DW-003 PK-10-R1-DW-004
5712-0-1-DW-005 5712-0-1-DW-006 5712-0-1-DW-007
HOT AIR Arrangement Drawing for Hot Air Section Drawing for Hot Air Detail Drawing for Hot Air
DWG DWG DWG
A1 A1 A1
1 4 10
Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14
27-Oct-14 27-Oct-14 27-Oct-14
4. 4.1 4.2 4.3
PK-10-R1-AR-003 PK-10-R1-DW-005 PK-10-R1-DW-006
5712-0-1-DW-008 5712-0-1-DW-009 5712-0-1-DW-010
HOOD & DAMPER Arrangement Drawing for hood and damper Section Drawing for hood and damper Detail Drawing for hood and damper
DWG DWG DWG
A1 A1 A1
1 2 6
Sheet Sheet Sheet
29-Sep-14 29-Sep-14 29-Sep-14
24-Nov-14 24-Nov-14 24-Nov-14
5. 5.1 5.2
PK-00-R1-AR-001 PK-00-R1-SD-001
5712-0-1-DW-011 5712-0-1-SD-001
SUPPORT Arrangement support ducting all area Detail Support
DWG DWG
A1 A1
3 6
Sheet Sheet
29-Sep-14 29-Sep-14
24-Nov-14 24-Nov-14
6. 6.1
PK-10-R1-IM-001
5712-0-1-IM-001
ISOMETRIC Isometric Drawing for Ducting
DWG
A3
8
Sheet
29-Sep-14
24-Nov-14
Page 23 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
B 1 2
PK-10-R1-CS-005 PK-10-R1-CS-006
5712-1-1-CS-021 5712-1-1-CS-022
CALCULATION Ducting Wall Thickness Calculation Pressure Drop Ducting
DOC DOC
A4 A4
1 1
Lot Lot
1-Sep-14 1-Sep-14
8-Sep-14 8-Sep-14
C 1 2 3
PK-10-R1-ER-010 PK-10-R1-ER-011 PK-10-R1-ER-012
5712-1-1-ER-016 5712-1-1-ER-017 5712-1-1-ER-018
REQUISITION Requisition for ducting (exhaust air and hot air) Requisition for hood and damper Requisition for support ducting
DOC DOC DOC
A4 A4 A4
1 1 1
Lot Lot Lot
29-Sep-14 29-Sep-14 29-Sep-14
27-Oct-14 27-Oct-14 27-Oct-14
D 1 2
PK-10-R1-BM-001 PK-10-R1-BM-002
5712-0-1-BM-001 5712-0-1-BM-002
MTO Ducting MTO Ducting Support MTO
DOC DOC
A4 A4
1 1
Lot Lot
17-Nov-14 17-Nov-14
24-Nov-14 24-Nov-14
III.
PIPING
A 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14
PK-10-SO-AR-008 PK-10-SO-AR-009 PK-10-SO-AR-010 PK-10-SO-AR-011 PK-10-SO-AR-012 PK-10-SO-AR-013 PK-10-SO-AR-014 PK-10-S1-DW-001 PK-10-S1-DW-002 PK-10-S1-DW-003 PK-10-S1-DW-004 PK-10-S1-DW-005 PK-10-S1-DW-006 PK-10-S1-DW-007
5712-0-6-DI-001 5712-0-6-PP-001 5712-0-6-PP-002 5712-0-6-PP-003 5712-0-6-PP-004 5712-0-6-PP-005 5712-0-6-PP-006 5712-0-6-DW-001 5712-0-6-DW-002 5712-0-6-DW-003 5712-0-6-DW-004 5712-0-6-DW-005 5712-0-6-DW-006 5712-0-6-DW-007
DRAWING PIPING Drawing Index Piping Piping Plot Plan Piping Plot Plan I Piping Plot Plan II Piping Plot Plan III Piping Plot Plan IV Piping Plot Plan V Piping Plan Clarified Water Area Piping Plan Steam Area Piping Plan Diesel Fuel Area Piping Plan Coating Oil Area Piping Plan Fire Water Area Piping Plan Plant Air and Istrument Air Area Piping Plan NPK Area
DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
1 1 1 1 1 1 1 4 4 2 3 4 4 4
Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 15-Sep-14 15-Sep-14 29-Sep-14 29-Sep-14
24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 29-Sep-14 29-Sep-14 29-Sep-14 13-Oct-14 13-Oct-14 27-Oct-14 27-Oct-14
2. 2.1 2.2
PK-10-S1-PS-001 PK-10-S1-PS-002
5712-0-6-PS-001 5712-0-6-PS-002
SUPPORT Arrangement Pipe Support (All Area) Detail Pipe Support (All Area)
DWG DWG
A1 A1
4 4
Sheet Sheet
1-Sep-14 1-Sep-14
24-Nov-14 24-Nov-14
Page 24 of 48
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
3. 3.1 3.2 3.3 3.4 3.5 3.6
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
PK-10-S1-IM-003 PK-10-S1-IM-004 PK-10-S1-IM-005 PK-10-S1-IM-006 PK-10-S1-IM-007 PK-10-S1-IM-008
5712-0-6-IM-003 5712-0-6-IM-004 5712-0-6-IM-005 5712-0-6-IM-006 5712-0-6-IM-007 5712-0-6-IM-008
DESCRIPTION
ISOMETRIC Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing
for for for for for for
Piping Piping Piping Piping Piping Piping
Clarified Water Area Steam Area Diesel Fuel Area Coating Oil Area Fire Water Area Plant Air and Istrument Air Area
Page 25 of 48
TYPE
SIZE
QTY
UNIT
DWG DWG DWG DWG DWG DWG
A3 A3 A3 A3 A3 A3
3 3 1 2 3 3
Sheet Sheet Sheet Sheet Sheet Sheet
TARGET START
FINISH
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 3. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING DOCUMENT LIST No
DOCUMENT NUMBER DOCUMENT NUMBER ( PT. PKC) ( PT. KE)
DESCRIPTION
TYPE
SIZE
QTY
UNIT
TARGET START
FINISH
B 1
PK-10-S1-CS-001
5712-0-6-CS-003
CALCULATION Pipe Wall Thickness Calculation
DOC
A4
1
Lot
1-Sep-14
29-Sep-14
C 1 2 3 4 5
PK-10-S1-ER-001 PK-10-S1-ER-002 PK-10-S1-ER-003 PK-10-S1-ER-004 PK-10-S1-ER-005
5712-0-6-ER-001 5712-0-6-ER-002 5712-0-6-ER-003 5712-0-6-ER-004 5712-0-6-ER-005
REQUISITION Requisition for piping and fitting material Requisition for piping accesories (valve,flange,gasket,flexible hose etc) Requisition for pillar hydrant and portable extinguisher Requisition for Insulation for piping system Requisition for Support Material
DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14 1-Sep-14
29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14 29-Sep-14
D 1 2 3 4 5
PK-10-S1-BM-003 PK-10-S1-BM-004 PK-10-S1-BM-005 PK-10-S1-BM-006 PK-10-S1-BM-007
5712-0-6-BM-001 5712-0-6-BM-002 5712-0-6-BM-003 5712-0-6-BM-004 5712-0-6-BM-005
MTO Piping MTO Piping Support MTO Valve MTO Pipe Fitting MTO Flange and Gasket MTO
DOC DOC DOC DOC DOC
A4 A4 A4 A4 A4
1 1 1 1 1
Lot Lot Lot Lot Lot
17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14 17-Nov-14
24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14 24-Nov-14
Approved by
MUFTI FUADY Kadis Mechanical Engineering
Page 26 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
I.
MECHANICAL
A 1. 1.1 1.2 1.3
MECHANICAL DRAWING GENERAL PLANT Plot Plan Drawing General Arrangement Layout Drawing GA Process Plant Sections Drawing
2. 2.1
RAW MATERIAL PLANT Arrangement Drawing for DAP Hopper (2-V-203)
2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20 2.2.21 2.2.22
General Arrangment Raw Material Conveyor 2-L-209 (BW 1000) Conveyor 209/213 Transfer Assembly Conveyor 209 Tail Assembly Conveyor 209 Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Tail & Take-up Pulleys Arrangement Tail & Take-up Pulleys Details Bend Pulley Arrangement Bend Pulley Details Head Frame Detail Head Chute Detail Discharge Chute Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Weather Cover BW.1000 Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 27 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.3.10 2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16
General Arrangment Raw Material Conveyor 2-L-213 (BW 1000) Conveyor 213 Head / Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Head Frame Detail Head Chute Detail Discharge Chutes Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15
PROCESS PLANT General Arrangment Tripper Conveyor 2-L-005 (BW 1000) Conveyor 005 Head Assembly Conveyor 005 Tail/Take-up Assembly Conveyor 005 Tripper Assembly Drive Pulley Arrangement Drive Pulley Details HT Tripper Pulley Arrangement HT tripper Pulley Details Head Frame Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 28 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
3.1.16 3.1.17 3.1.18 3.1.19
Stringer Detail 3 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10
BIN & HOPPER Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing Arrangement Drawing
3.3
Arrangement Drawing for Spillage Hopper (2-V-001 G)
3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9
General Arrangement Spillage Conveyor 2-L-002 G (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7
General Arrangment Granulator Conveyor 2-L-007 (BW 800) Drive Pulley Arrangement Drive Pulley Details Tail Pulley Arrangement Tail Pulley Details Head Frame Detail Head Chute Detail Tail Frame Detail
for for for for for for for for for for
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009)
Page 29 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13
Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8
General Arrangment Cooler Conveyor 2-L-009 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Tail & Skirting Guard Details
3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7
General Arrangment Recycle Conveyor 2-L-011 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7
General Arrangment Final Product Conveyor 2-L-012 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 30 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
3.9 3.9.1 3.9.2 3.9.3 3.9.4 3.9.5 3.9.6 3.9.7
General Arrangment Final Product Conveyor 2-L-014A (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.10.6 3.10.7
General Arrangment Final Product Conveyor 2-L-014B (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
3.11
General Arrangment Recycle Drag Conveyor 2-L-001
3.12
General Arrangment Raw Bucket Elevator 2-L-006
3.13
General Arrangment Dryer Appron Conveyor 2-L-008
3.14
General Arrangment Cooler Bucket Elevator 2-L-010
3.15
General Arrangment Final Product Bucket Elevator 2-L-013
3.16 3.16.1 3.16.2 3.16.3 3.16.4 3.16.5
Standard Conveyor Parts Drawing Std Bearing Sole Plate Details - 1 Std Bearing Sole Plate Details - 2 Std Pull Chord Switch Bracket Detail Std Belt Sway Switch Bracket Detail Std Speed Detector Bracket Detail
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 31 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
3.16.6 3.16.7 3.16.8
Std Alarm Horn Bracket Detail Std 500 x 500 Inspection Door Detail Std Collecting Box
3.17
Arrangement & Detail Drawing for Dryer Cyclones (2-X-006)
3.18
Arrangement & Detail Drawing for Cooler Cyclones (2-X-007)
3.19
Arrangement & Detail Drawing for Coating Oil Tank (2-V-003)
3.20
Arrangement & Detail Drawing for Diesel Oil Tank (2-V-005)
4. 4.1
BAGGING PLANT Arrangement Drawing for Product Hopper (2-V-002)
5. 5.1 5.2 5.3 5.4
UTILITY PLANT Arrangement & Detail Drawing Arrangement & Detail Drawing Arrangement & Detail Drawing Arrangement & Detail Drawing
6. 6.1
WEIGHT BRIDGE Arrangement Drawing for Truck Scale (2-TS-001)
B 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
MECHANICAL REQUISITION (Only For Information) GENERAL PLANT Requisition for Mechanical Fabrication Requisition for Mechanical Installation Requisition for Conveyor Belt Requisition for Idler Requisition for Pulley Requisition for Drive Unit Requisition for Belt Cleaner Requisition for Bag Filter
for for for for
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
REMARKS
Daily CLW Tank (2-V-0014) Diesel Oil ServiceTank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
Including Splitter Gate
Page 32 of 48
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
1.9 1.10 1.11
Requisition for Belt Scale Requisition for Magnetic Separator Requisition for Manual Chain Hoist
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
PROCESS PLANT Requisition for Bin & Hopper Requisition for Bin Vibrator Requisition for Tripper Car Requisition for Recycle Drag Conveyor Requisition for Bucket Elevator Requisition for Screw Feeder Requisition for Coating Oil Hoist Requisition for Cyclone Requisition for Rotary Valve Requisition for Process Plant Tank Requisition for Process Plant Pump Requisition for Fan Requisition for Pugmill Requisition for Scrubber Agitator Requisition for Scrubber Requisition for Air Heater
3. 3.1 3.2
BAGGING PLANT Requisition for Bagging Machine Requisition for Bag Sewing Machine
4. 4.1 4.2 4.3 4.4
UTILITY PLANT Requisition for Utility Tank Requisition for Utility Pump Requisition for Air Compressor Unit Include Instrument Air Dryer Requisition for Air Receiver Tank
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 33 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
5. 5.1
WEIGHT BRIDGE Requisition Truck Scale
C 1 2 3 4 5
BILL OF QUANTITY BoQ for Conveyor Belt BoQ for Idler BoQ for Pulley BoQ for Drive Unit BoQ for Belt Cleaner
D 1
DATA SHEET Data Sheet For Tripper Car
E 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21
MECHANICAL CALCULATION General Calculation DAP Hopper (2-V-203) DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Spillage Hopper (2-V-001 G) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009) Product Hopper (2-V-002) Dryer Cyclones (2-X-006) Cooler Cyclones (2-X-007) Coating Oil Tank (2-V-003) Diesel Oil Tank (2-V-005) Daily CLW Tank (2-V-0014) Diesel Oil Service Tank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 34 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14
Power Calculation for Conveyor Calculation For Raw Material Conveyor 2-L-209 Calculation For Raw Material Conveyor 2-L-213 Calculation For Spillage Conveyor 2-L-202 G Calculation For Granulator Conveyor 2-L-007 Calculation For Tripper Conveyor 2-L-005 Calculation For Cooler Conveyor 2-L-009 Calculation For Recycle Conveyor 2-L-011 Calculation For Final Product Conveyor 2-L-012 Calculation For Final Product Conveyor 2-L-014 A Calculation For Final Product Conveyor 2-L-014 B Calculation For Bag Product Conveyor 2-L-101 A&B Calculation For Bag Product Conveyor 2-L-102 Calculation For Bag Product Conveyor 2-L-103 Calculation For Bag Product Conveyor 2-L-109
II.
DUCTING
A 1. 1.1 1.2
DRAWING PLOT PLAN & KEY PLAN DUCTING Ducting Plot Plan Drawing Ducting Key Plan Drawing
2. 2.1 2.2 2.3
EXHAUST AIR Arrangement Drawing for Exhaust Air Section Drawing for Exhaust Air Detail Drawing for Exhaust Air
3. 3.1 3.2 3.3
HOT AIR Arrangement Drawing for Hot Air Section Drawing for Hot Air Detail Drawing for Hot Air
4. 4.1 4.2 4.3
HOOD & DAMPER Arrangement Drawing for hood and damper Section Drawing for hood and damper Detail Drawing for hood and damper
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 35 of 48
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
5. 5.1 5.2
SUPPORT Support Drawing for All Ducting Detail Support
6. 6.1
ISOMETRIC Isometric Drawing for Ducting
B 1 2
CALCULATION Ducting Wall Thickness Calculation Pressure Drop Ducting
C 1 2 3
REQUISITION Requisition for ducting (exhaust air and hot air) Requisition for hood and damper Requisition for support ducting
D 1 2
MTO Ducting MTO Ducting Support MTO
III.
PIPING
A 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14
DRAWING PLOT PLAN PIPING Drawing Index Piping Piping Plot Plan Piping Plot Plan I Piping Plot Plan II Piping Plot Plan III Piping Plot Plan IV Piping Plot Plan V Piping Plan Clarified Water Area Piping Plan Steam Area Piping Plan Diesel Fuel Area Piping Plan Coating Oil Area Piping Plan Fire Water Area Piping Plan Plant Air and Istrument Air Area Piping Plan NPK Area
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page 36 of 48
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: PT PUPUK KUJANG : NPK GRANULAR II : MECHANICAL & PIPING ENGINEERING
Job No. Date Prepared by Checked by Approved by
FORM 2. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCHEDULE NO.
DESCRIPTION
2. 2.1 2.2
SUPPORT Arrangement Pipe Support (All Area) Detail Pipe Support (All Area)
3. 3.1 3.2 3.3 3.4 3.5 3.6
ISOMETRIC Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing
B 1
CALCULATION Pipe Wall Thickness Calculation
C
REQUISITION
1 2 3 4 5
Requisition Requisition Requisition Requisition Requisition
D 1 2 3 4 5
MTO Piping MTO Piping Support MTO Valve MTO Pipe Fitting MTO Flange and Gasket MTO
for for for for for
for for for for for for
Piping Piping Piping Piping Piping Piping
SEPTEMBER 1 2 3 4
SCHEDULE (MONTH) OKTOBER NOVEMBER DESEMBER JANUARI 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Clarified Water Area Steam Area Diesel Fuel Area Coating Oil Area Fire Water Area Plant Air and Istrument Air Area
piping and fitting material piping accesories (valve,flange,gasket,flexible hose etc) pillar hydrant and portable extinguisher Insulation for piping system Support Material
Approved by
MUFTI FUADY Kadis Mechanical & Piping Engineering
Page 37 of 48
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Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
I.
MECHANICAL
A 1. 1.1 1.2 1.3
MECHANICAL DRAWING GENERAL PLANT Plot Plan Drawing General Arrangement Layout Drawing GA Process Plant Sections Drawing
b b b
b b b
b b b
2. 2.1
RAW MATERIAL PLANT Arrangement Drawing for DAP Hopper (2-V-203)
b
b
b
b
b
2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20 2.2.21 2.2.22
General Arrangment Raw Material Conveyor 2-L-209 (BW 1000) Conveyor 209/213 Transfer Assembly Conveyor 209 Tail Assembly Conveyor 209 Take-up Assembly Drive Pulley Arrangement Drive Pulley Details Tail & Take-up Pulleys Arrangement Tail & Take-up Pulleys Details Bend Pulley Arrangement Bend Pulley Details Head Frame Detail Head Chute Detail Discharge Chute Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Weather Cover BW.1000 Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
b b b b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b b b
2.3 2.3.1 2.3.2 2.3.3
General Arrangment Raw Material Conveyor 2-L-213 (BW 1000) Conveyor 213 Head / Take-up Assembly Drive Pulley Arrangement Drive Pulley Details
b b b b
b b b b
b b b b
b b b b
b b b b
38 of 48
b b b
OTHERS
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Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.3.10 2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16
Head Frame Detail Head Chute Detail Discharge Chutes Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
b b b b b b b b b b b b b
b b b b b b b b b b b b b
b b b b b b b b b b b b b
b b b b b b b b b b b b b
b b b b b b b b b b b b b
3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 3.1.16 3.1.17 3.1.18 3.1.19
PROCESS PLANT General Arrangment Tripper Conveyor 2-L-005 (BW 1000) Conveyor 005 Head Assembly Conveyor 005 Tail/Take-up Assembly Conveyor 005 Tripper Assembly Drive Pulley Arrangement Drive Pulley Details HT Tripper Pulley Arrangement HT tripper Pulley Details Head Frame Detail Tail Frame Detail Take-up Weight Detail Take-up Guide Beam Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Bend Pulley Frame Detail Tail, Skirting & Bend Pulley Guard Details Take Up Guard Details
b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b
3.2 3.2.1 3.2.2
BIN & HOPPER Arrangement Drawing for DAP Bin (2-V-001 A) Arrangement Drawing for Dolomite Bin (2-V-001 B)
b b
b b
b b
b b
b b
39 of 48
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: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10
Arrangement Arrangement Arrangement Arrangement Arrangement Arrangement Arrangement Arrangement
3.3
Drawing Drawing Drawing Drawing Drawing Drawing Drawing Drawing
for for for for for for for for
Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009)
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
Arrangement Drawing for Spillage Hopper (2-V-001 G)
b
b
b
b
b
3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9
General Arrangement Spillage Conveyor 2-L-002 G (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
b b b b b b b b b b
b b b b b b b b b b
b b b b b b b b b b
b b b b b b b b b b
b b b b b b b b b b
3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13
General Arrangment Granulator Conveyor 2-L-007 (BW 800) Drive Pulley Arrangement Drive Pulley Details Tail Pulley Arrangement Tail Pulley Details Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Stringer Detail 3 Tail & Skirting Guard Details
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
3.6 3.6.1
General Arrangment Cooler Conveyor 2-L-009 (BW 800) Head Frame Detail
b b
b b
b b
b b
b b
40 of 48
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Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8
Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail 1 Stringer Detail 2 Tail & Skirting Guard Details
b b b b b b b
b b b b b b b
b b b b b b b
b b b b b b b
b b b b b b b
3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7
General Arrangment Recycle Conveyor 2-L-011 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7
General Arrangment Final Product Conveyor 2-L-012 (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
3.9 3.9.1 3.9.2 3.9.3 3.9.4 3.9.5 3.9.6 3.9.7
General Arrangment Final Product Conveyor 2-L-014A (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
b b b b b b b b
3.10 3.10.1 3.10.2 3.10.3
General Arrangment Final Product Conveyor 2-L-014B (BW 800) Head Frame Detail Head Chute Detail Tail Frame Detail
b b b b
b b b b
b b b b
b b b b
b b b b
41 of 48
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Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
3.10.4 3.10.5 3.10.6 3.10.7
Skirtboard Detail - 1 Skirtboard Detail -2 Stringer Detail Tail & Skirting Guard Details
b b b b
b b b b
3.11
General Arrangment Recycle Drag Conveyor 2-L-001
b
b
b
b
3.12
General Arrangment Raw Bucket Elevator 2-L-006
b
b
b
b
3.13
General Arrangment Dryer Appron Conveyor 2-L-008
b
b
b
b
3.14
General Arrangment Cooler Bucket Elevator 2-L-010
b
b
b
b
3.15
General Arrangment Final Product Bucket Elevator 2-L-013
b
b
b
b
3.16 3.16.1 3.16.2 3.16.3 3.16.4 3.16.5 3.16.6 3.16.7 3.16.8
Standard Conveyor Parts Drawing Std Bearing Sole Plate Details - 1 Std Bearing Sole Plate Details - 2 Std Pull Chord Switch Bracket Detail Std Belt Sway Switch Bracket Detail Std Speed Detector Bracket Detail Std Alarm Horn Bracket Detail Std 500 x 500 Inspection Door Detail Std Collecting Box
b b b b b b b b
b b b b b b b b
3.17
Arrangement & Detail Drawing for Dryer Cyclones (2-X-006)
b
b
3.18
Arrangement & Detail Drawing for Cooler Cyclones (2-X-007)
b
b
3.19
Arrangement & Detail Drawing for Coating Oil Tank (2-V-003)
b
b
3.20
Arrangement & Detail Drawing for Diesel Oil Tank (2-V-005)
b
4. 4.1
BAGGING PLANT Arrangement Drawing for Product Hopper (2-V-002)
5. 5.1
UTILITY PLANT Arrangement & Detail Drawing for Daily CLW Tank (2-V-0014)
b b b b
b b b b
b b b b b b b b
b b b b b b b b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
b
42 of 48
b b b b b b b b
b b b b
b
OTHERS
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
5.2 5.3 5.4
Arrangement & Detail Drawing for Diesel Oil ServiceTank (2-V-0015) Arrangement & Detail Drawing for Instrument Air Receiver Tank (2-V-012) Arrangement & Detail Drawing for Plant Air Receiver Tank (2-V-013)
b b b
b b b
6. 6.1
WEIGHT BRIDGE Arrangement Drawing for Truck Scale (2-TS-001)
b
b
B 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11
MECHANICAL REQUISITION (Only For Information) GENERAL PLANT Requisition for Mechanical Fabrication Requisition for Mechanical Installation Requisition for Conveyor Belt Requisition for Idler Requisition for Pulley Requisition for Drive Unit Requisition for Belt Cleaner Requisition for Bag Filter Requisition for Belt Scale Requisition for Magnetic Separator Requisition for Manual Chain Hoist
b b b b b b b b b b b b b
b b b b b b b b b b b b b
b b b b b b b b b b b b b
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
PROCESS PLANT Requisition for Bin & Hopper Requisition for Bin Vibrator Requisition for Tripper Car Requisition for Recycle Drag Conveyor Requisition for Bucket Elevator Requisition for Screw Feeder Requisition for Coating Oil Hoist Requisition for Cyclone Requisition for Rotary Valve Requisition for Process Plant Tank Requisition for Process Plant Pump Requisition for Fan Requisition for Pugmill Requisition for Scrubber Agitator Requisition for Coating Oil Heating Basin Requisition for Scrubber
b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b
43 of 48
AS BUILT DESIGN
KE
b
b b b
b b b
b
b
b
b b
OTHERS
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: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
Job No Date Prepared by Checked by Approved by
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
2.17
Requisition for Air Heater
3. 3.1 3.2
BAGGING PLANT Requisition for Bagging Machine Requisition for Bag Sewing Machine
4. 4.1 4.2 4.3 4.4
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR b
b
b
UTILITY PLANT Requisition for Utility Tank Requisition for Utility Pump Requisition for Air Compressor Unit Include Instrument Air Dryer Requisition for Air Receiver Tank
b b b b b b b b
b b b b b b b b
b b b b b b b b
5. 5.1
WEIGHT BRIDGE Requisition Truck Scale
b
b
b
C 1 2 3 4 5
BILL OF QUANTITY BoQ for Conveyor Belt BoQ for Idler BoQ for Pulley BoQ for Drive Unit BoQ for Belt Cleaner
b b b b b b
b b b b b b
b b b b b b
D 1
DATA SHEET Data Sheet For Tripper Car
b
b
b
E 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12
MECHANICAL CALCULATION General Calculation DAP Hopper (2-V-203) DAP Bin (2-V-001 A) Dolomite Bin (2-V-001 B) Phosphate Rock Bin (2-V-001 C) KCL Bin (2-V-001 D) Clay Bin (2-V-001 E) Urea BIN (2-V-001 F) Spillage Hopper (2-V-001 G) Pigment + Coating Powder Hopper(2-V-007) Micro Nutrient Hopper I (2-V-008 A) Micro Nutrient Hopper II (2-V-008 B) Recycle Regulator Bin (2-V-009)
b b b b b b b b b b b b
b b b b b b b b b b b b
b b b b b b b b b b b b
44 of 48
AS BUILT DESIGN
KE
OTHERS
REMARKS
OWNER PROJECT PACKAGE
Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21
Product Hopper (2-V-002) Dryer Cyclones (2-X-006) Cooler Cyclones (2-X-007) Coating Oil Tank (2-V-003) Diesel Oil Tank (2-V-005) Daily CLW Tank (2-V-0014) Diesel Oil Service Tank (2-V-0015) Instrument Air Receiver Tank (2-V-012) Plant Air Receiver Tank (2-V-013)
b b b b b b b b b
b b b b b b b b b
b b b b b b b b b
2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14
Power Calculation for Conveyor Calculation For Raw Material Conveyor 2-L-209 Calculation For Raw Material Conveyor 2-L-213 Calculation For Spillage Conveyor 2-L-202 G Calculation For Granulator Conveyor 2-L-007 Calculation For Tripper Conveyor 2-L-005 Calculation For Cooler Conveyor 2-L-009 Calculation For Recycle Conveyor 2-L-011 Calculation For Final Product Conveyor 2-L-012 Calculation For Final Product Conveyor 2-L-014 A Calculation For Final Product Conveyor 2-L-014 B Calculation For Bag Product Conveyor 2-L-101 A&B Calculation For Bag Product Conveyor 2-L-102 Calculation For Bag Product Conveyor 2-L-103 Calculation For Bag Product Conveyor 2-L-109
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
b b b b b b b b b b b b b b
II.
DUCTING
A 1. 1.1 1.2
DRAWING PLOT PLAN & KEY PLAN DUCTING Ducting Plot Plan Drawing Ducting Key Plan Drawing
b b
b b
b b
b b
b b
2. 2.1 2.2 2.3
EXHAUST AIR Arrangement Drawing for Exhaust Air Section Drawing for Exhaust Air Detail Drawing for Exhaust Air
b b b
b b b
b b b
b b b
b b b
45 of 48
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Job No Date Prepared by Checked by Approved by
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
3. 3.1 3.2 3.3
HOT AIR Arrangement Drawing for Hot Air Section Drawing for Hot Air Detail Drawing for Hot Air
b b b
b b b
b b b
b b b
b b b
4. 4.1 4.2 4.3
HOOD & DAMPER Arrangement Drawing for hood and damper Section Drawing for hood and damper Detail Drawing for hood and damper
b b b
b b b
b b b
b b b
b b b
5. 5.1 5.2
SUPPORT Arrangement Drawing Support for All Ducting Detail Support
b b
b b
b b
b b
b b
6. 6.1
ISOMETRIC Isometric Drawing for Ducting
b
b
b
B 1 2
CALCULATION Ducting Wall Thickness Calculation Pressure Drop Ducting
b b
b b
b b
C 1 2 3
REQUISITION Requisition for ducting (exhaust air and hot air) Requisition for hood and damper Requisition for support ducting
b b b
b b b
b b b
D 1 2
MTO Ducting MTO Ducting Support MTO
b b
b b
b b
III.
PIPING
A 1. 1.1 1.2 1.3 1.4
DRAWING PLOT PLAN PIPING Drawing Index Piping Piping Plot Plan Piping Plot Plan I Piping Plot Plan II
b b b b
b b b b
b b b b
46 of 48
b
b b b b
OTHERS
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Job No Date Prepared by Checked by Approved by
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO. 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14
DESCRIPTION Piping Piping Piping Piping Piping Piping Piping Piping Piping Piping
Plot Plan III Plot Plan IV Plot Plan V Plan Clarified Water Area Plan Steam Area Plan Diesel Fuel Area Plan Coating Oil Area Plan Fire Water Area Plan Plant Air and Istrument Air Area Plan NPK Area
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR b b b b b b b b b b
b b b b b b b b b b
47 of 48
b b b b b b b b b b
AS BUILT DESIGN
KE b b b b b b b b b b
OTHERS
REMARKS
OWNER PROJECT PACKAGE
: PT PUPUK KUJANG : NPK GRANULAR II PT PUPUK KUJANG : MECHANICAL & PIPING ENGINEERING
Job No Date Prepared by Checked by Approved by
FORM 1. EQP : 5712 : 24-09-2014 : DSW : FJR : MFT
ENGINEERING SCOPE OF WORK NO.
DESCRIPTION
ENGINEERING RESPONSIBILITY CONCEPT DESIGN BASIC DESIGN DETAIL DESIGN SHOP DESIGN KE OWNWE KE OTHERS KE VENDOR KE VENDOR
AS BUILT DESIGN
KE
2. 2.1 2.2
SUPPORT Arrangement Pipe Support (All Area) Detail Pipe Support (All Area)
b b
b b
b b
b b
3. 3.1 3.2 3.3 3.4 3.5 3.6
ISOMETRIC Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing Isometric Drawing
b b b b b b
b b b b b b
b b b b b b
b b b b b b
B 1
CALCULATION Pipe Wall Thickness Calculation
b
b
b
C
REQUISITION
1 2 3 4 5
Requisition Requisition Requisition Requisition Requisition
b b b b b
b b b b b
b b b b b
D 1 2 3 4 5
MTO Piping MTO Piping Support MTO Valve MTO Pipe Fitting MTO Flange and Gasket MTO
b b b b b
b b b b b
b b b b b
for for for for for
for for for for for for
Piping Piping Piping Piping Piping Piping
Clarified Water Area Steam Area Diesel Fuel Area Coating Oil Area Fire Water Area Plant Air and Istrument Air Area
piping and fitting material piping accesories (valve,flange,gasket,flexible hose etc) pillar hydrant and portable extinguisher Insulation for piping system Support Material
Approved by
MUFTI FUADY Kadis Mechanical Engineering
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