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4 0 2 MB
Schematic Location
Machine Location
Arc Suppressor
I-12
3
No Active Faults No Inactive Faults
11 12
Description
Breaker - Air Seat
H-13
Not Applicable
Cigar Lighter
(126 ± 2.9 psi)
(74 psi Min)
A-B, Normally Open
E
Relay - Park Brake LT/Seat Alarm
C-12
E
1724 kPa MAX
1325 ± 170 kPa
A-C, Normally Closed
E-8
C
Relay - Ride Control/load Check
C-12
E
(250 psi MAX)
(192 ± 24 psi)
A-B, Normally Open
A-7,8
1
Socket - Aux 24v
I-13
5
Control - FNR
A-4
A
Speedometer
Control - Secondary Steer
B-6
1
Switch - Kickout
H-2
A
G-10
D
928G
Converter - 12v to 24v DC
I-12
2
Switch - Beacon
F-9
B
15
924G Standard Speed
Coolant Temperature
H-2
A
Switch - Blower
G-10
D
16
IT28G
CST Shifter
I-3
A
Switch - Bucket Fork Select
G-10
D
17
Not Available
Diode Block B
I-5
C
Switch - Defrost
G-10
D
18
924G Low Speed
Flasher
G-4
D
Switch - Dimmer
G-6
D
19
Not Available
FNR - Relay
E-13
E
Switch - Downshift
B-12
D
31
641 - 05
Forward High Solenoid Open Circuit
FNR LED Panel
F-2
A
Switch - Forward Horn
I-6
A
32
642 - 05
Reverse Solenoid Open Circuit
Fuel Level Gauge
G-2
A
Switch - Front Wiper
D-8
C
33
643 - 05
Forward Low Solenoid Open Circuit
Fuses
H-12,13
E
Switch - Hazard Lamp
G-9
B
34
644 - 05
Speed 1 Solenoid Open Circuit
Fuses
G-12,13
E
Switch - Hyd Lock Detent Override
H-9
A
35
645 - 05
Speed 2 Solenoid Open Circuit
Fuses
F-12
E
Switch - Key Start
G-6
A
36
646 - 05
Speed 3 Solenoid Open Circuit
Ground - Cab Boss
A-14
9
Switch - Parking Brake
I-13
5
37
346 - 05
Ride Control Relay Open Circuit
Ground - Shell Stud
D-14
8
Switch - Quick Coupler
E-10
D
38
683 - 05
Parking Brake Alarming Open Circuit
Hydraulic Temperature Gauge
H-3
A
Switch - Rear Wiper
C-8
C
39
421 - 05
Load Check Relay Open Circuit
Meter - Service
I-6
A
Switch - Ride Control
F-10
D
41
641 - 06
Forward High Solenoid Short to Ground
Motor - Blower
E-14
4
Switch - Secondary Steer
E-8
C
42
642 - 06
Reverse Solenoid Short to Ground
Motor - Front Wiper
F-2
6
Switch - Service Brake
E-3
10
43
643 - 06
Forward Low Solenoid Short to Ground
Motor - Rear Defroster
F-15
4
Switch - Start Aid
44
644 - 06
Speed 1 Solenoid Short to Ground
Motor - Rear Wiper
F-15
7
Switch - Thermostat
45
645 - 06
Speed 2 Solenoid Short to Ground
Relay - Alarm Disarm A
C-13
E
Switch - Turn Hazard
G-5
A
46
646 - 06
Speed 3 Solenoid Short to Ground
Relay - Alarm Disarm B
D-13
E
Switch - XMSN Auto Manuel
F-10
D
47
346 - 06
Ride Control Relay Short to Ground
Relay - Backup Alarm
C-12
E
Switch - XMSN Neutralizer
F-9
B
48
683 - 06
Parking Brake Alarming Short to Ground
Relay - Main Power
H-12
E
Torque Converter Temperature
G-3
A
49
421 - 06
Load Check Relay Short to Ground
51
641 - 03
Forward High Solenoid Short to Ground
52
642 - 03
Reverse Solenoid Short to Battery
53
643 - 03
Forward Low Solenoid Short to Battery
54
644 - 03
Speed 1 Solenoid Short to Battery
55
645 - 03
Speed 2 Solenoid Short to Battery
56
646 - 03
Speed 3 Solenoid Short to Battery
57
346 - 03
Ride Control Relay Short to Battery
58
683 - 03
Parking Brake Alarm Short to Battery
59
421 - 03
Load Check Relay Short to Battery
61
190 - 08
Engine Speed Sensor
62
191 - 08
Transmission Speed Sensor
63
668 - 02
Invalid Shift Lever input
64
168 - 00
Battery Voltage Above Normal
65
168 - 01
Battery Voltage Below Normal
66
650 - 02
Invalid Harness Code Input
67
687 - 02
Invalid Option Code Input
F-9
B
E-14
D
Invalid Ride Control Switch Input Invalid Downshift Switch
71
143 - 02
Invalid Neutralizer Pressure Switch Input
0346
Ride Control Relay
0367
Ride Control Switch
0421
Load Check Relay
0621
Downshift Switch
0641
Forward High Solenoid
0642
Reverse Solenoid
0643
Forward Low Solenoid
0644
Speed 1 Solenoid
0645
Speed 2 Solenoid
0646
Speed 3 Solenoid
0650
Harness Code
0668
Shift Lever
0683
Parking Brake Alarm
10
11 15
B A
4 7 3
C E 12
Data valid but above normal operational range.
1
Data valid but below normal operational range.
2
Data erratic, intermittent, or incorrect.
3
Voltage above normal or shorted high.
4
Voltage below normal or shorted low.
5
Current below normal or open circuit.
6
Current above normal or grounded circuit.
7
Mechanical system not responding properly.
8
Abnormal frequency, pulse width, or period.
9
Abnormal update.
10
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
14
Parameter failures.
Condition not met.
20
Parameter failures.
RD
Battery +
538
BR
102
COSA Flasher Output
RD
Marker Lamps
539
BU
Right Turn Indicator
105
RD
Kay Switch
540
WH
Left Turn Indicator
108
RD
Converter Output
567
WH
Blower To A/C Sw
109
RD
Alt B+
571
OR
Ride Control Signal
110
GN
Flasher
112
PU
Main Breaker Output
603
PK
Beacon
114
RD
Fwd Horn
604
OR
Stop Lamp
115
RD
Aux Circuit Breaker
605
YL
Left Turn
117
RD
Main Breaker
606
GY
Right Turn
118
GY
Wipers
608
GN
Rear Flood Lamps
120
YL
Sw'd Converter
610
OR
Dimmer Switch
122
RD
Misc
611
PU
High Beam Headlights
123
WH
Gauges and Indicator Light
614
PU
Marker Lights
124
GN
Blower
615
YL
Cab Flood Lights
126
PK
XMSN Control
619
GN
Low Beam Headlights
127
OR
Flood Lights
633
BU
COSA Turn Signal
128
PK
Kickout & Ride Control
665
BR
Corner Markers
129
BU
Cigar Lighter
691
GY
COSA Flasher
130
RD
Stop Lamps
133
OR
FNR
702
OR
XMSN Neutralizer
135
BU
Sw'd Converter Output
710
GN
XMSN Speed
136
GN
Secondary Steering
720
PU
Neutralizer 1
140
BU
Rear Window Defroster
727
GN
Secondary Steering Output
144
GN
Beacon & Heated Seat
751
GN
XMSN Solenoid 1
158
BR
Condenser Motors
752
YL
XMSN Solenoid 2
161
PK
Ride Control
754
BU
XMSN Solenoid 3
188
WH
Start Aid
755
OR
XMSN Solenoid 4
761
GY
Lift Position
2
1 9
Accessory Circuits (Continued)
Lighting Circuits
BK
Main Chassis
762
YL
Bucket Positioner
202
BK
Controller
779
WH
Quick Coupler Engaged
276
BK
XMSN Ident Code 0
780
PU
Quick Coupler Disengaged
277
BK
XMSN Ident Code 1
900
PU
XMSN Solenoid 5
278
BK
XMSN Ident Code 2
901
WH
XMSN Solenoid 6
279
BK
XMSN Ident Code 3
944
OR
CAT Data Link +
945
BR
CAT Data Link -
301
BU
Fuel On
963
GN
Tilt Positioner
304
WH
Start Relay Output
964
BU
Fork Positioner
306
GN
Start Disable Output
973
BR
Auto/Manuel XMSN
307
OR
Key Switch Start
975
WH
Solenoid Return
308
YL
Key Switch Run
976
OR
Ride Control Output
12
322
GY
Fwd Horn
A222
BK
XMSN Option Code 1
CONN 5
B-15
12
326
PU
Key Switch Off
A514
YL
Parking Brake Alarm
CONN 6
B-15
12
331
OR
XMSN Backup Alarm Output
A519
GN
V-Link Ride Control Output
CONN 7
B-15
12
373
GN
Start Aid Signal
A520
BU
V-Link Ride Control Signal
CONN 8
B-15
12
A538
OR
Rear Window Defroster Signal
CONN 9
C-15
12
403
GN
Alternator (R) Treminal
A541
PU
COSA Turn Indicator
CONN 10
D-15
5
404
YL
XMSN Oil Temperature Indicator
A576
GN
Air Seat
CONN 11
G-15
11
405
GY
Engine Oil Temperature Indicator
C444
YL
Alternator Field Excitation Coil
CONN 12
F-14
4
406
PU
Coolant Temperature Indicator
C446
PK
Filter Warning
CONN 13
D-14
13
417
GY
Steering Pressure
C470
BR
Alarm Signal
CONN 14 Harness Code Plug
E-10
8
419
YL
Park Brake Indicator
C471
GN
Alternator Warning
CONN 15 Options Code
E-10
8
441
OR
Coolant Temperature
C904
GN
FNR Solenoid 1
CONN 16 ECAP
D-10
8
442
GY
Hydraulic Temperature
C920
GY
Diagnostic Indicator
CONN 17
F-6
14
443
YL
Torque Converter Temperature
E417
OR
Parking Brake Signal
CONN 18
F-6
14
F-6
14
447
PK
Fuel Level
E419
BU
Seat Alarm
CONN 19
449
BU
Ground Speed
E701
PK
Ride Control On
CONN 20
E-6
14
E-6
14
450
YL
Engine Speed
E800
GN
Seat Alarm Output
CONN 21
453
PK
Secondary Steering Indicator
F748
WH
Ride Control
CONN 22
H-5
14
483
BR
Oil Pressure Indicator
F765
BR
Parking Brake
CONN 23
H-5
14
484
YL
Primary Steering Indicator
F766
WH
Detent Override
CONN 24
B-4
15
CONN 25
A-4
15
TUV Speed Limiter
BR
FNR Solenoid 2
Accessory Circuits 6
501
GN
Wiper - Front (Low)
G728
YL
Kickouts On/Off
14
502
OR
Wiper - Front (High)
G742
GN
Key Switch Run Signal
503
BR
Wiper - Rear (Park)
G750
GU
XMSN Fwd
504
YL
Wiper - Rear (Low)
G755
GY
XMSN Rev
505
BU
Wiper - Rear (High)
G757
OR
XMSN Neutralizer 2
506
PU
Washer - Front
G760
WH
XMSN Speed 2
507
WH
Washer - Rear
G761
YL
XMSN Speed 3
508
PU
Radio Speaker - Left
G762
BR
XMSN Speed 4
509
WH
Radio Speaker - Left (Common)
G763
PU
FNR Switch 1
511
BR
Radio Speaker - Right
G768
GN
XMSN Speed 1
512
GN
Radio Speaker - Right (Common)
G787
GN
FNR Fwd
Form Number
513
OR
A/C Compressor/Refrigerant Pressure Sw
G788
YL
FNR Rev
SENR1218
515
GY
Blower Motor (HI)
G797
BU
FNR Solenoid 2
516
GN
Blower Motor (MED)
H451
GN
Water in Fuel
517
BU
Blower Motor (LOW)
P914
GN
FNR Fwd
518
OR
COSA Flasher Signal
P915
PK
FNR Neutral
521
YL
A/C On/Off
P916
OR
FNR Neutral
522
WH
A/C Thermostat
P976
BR
Quick Coupler Disengaged 2
537
GN
Flasher Output
2 1
12
14
BR
12 13
12
A-15 A-15
F880
3
A-15
CONN 4
F853
5
CONN 2
Connector Number
XMSN Option Code 0
Wiper - Front (Park)
E
CONN 1
Machine Location 12
Downshift Signal
BR
10
Connector Location
BK
500
9 8 15
Machine Harness Connector And Component Locations
Component Part Number
2
GN
C
Receptacle
Plug
978
A B
1
Schematic Location A-15
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
L-C12 * 3E-5179
AG-C4 * 111-7898
1 2
1 2
Part Numbers For Connector Assembly
A221
7 D
Harness And Wire Electrical Schematic Symbols
Backup Alarm
8
Printed in U.S.A.
© 1999 Caterpillar All Rights Reserved
Control Circuits
200
Monitoring Circuits
4
Volume 1 - Cab
Start Aid Signal
Related Electrical Service Manuals Transmission Control:
101
Description
BR
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Title
Wire Color
PU
11
Module not responding.
19
Wire Number
Description
321
Failure Description
0
Sensor supply fault.
Wire Color
310
Failure Mode Identifiers (FMI)¹
18
Wire Number
6
13
17
IT28G: 8CR1-UP 9AR1-UP
CONN 3
D
Parameter not available.
928G Wheel Loader and IT28G Integrated Toolcarrier Electrical System
Basic Machine Circuits
diagnosed the fault.
Parameter failures.
Tap: 1 ± 5% ¹At room temperature
Ground Circuits
² The MID is a diagnostic code that indicates which electronic control module
16
Overall: 2.0 ± 5%
928G: 6XR1-UP 7SR1-UP
5
15
Resistor: Blower Motor Speed
Power Circuits
0687 Invalid Option Code ¹ The CID is a diagnostic code that indicates which component is faulty.
FMI No.
9G-1950
Resistance (Ohms)¹
C Located in righthand dash panel.
Component
Transmission Speed Sensor
Component Description
A Located in the center dash panel.
Component identifiers (CID¹) and Module identifier (MID)for Transmission Electronic Control System (MID No. 081)
0191
Resistor, Sender and Solenoid Specifications Part No.
Wire Description
621 - 02
Engine Speed Sensor
High Pressure
D Located in the righthand console. E Located in or near relay panel
367 - 02
Electrical System
160-2609
Low Pressure
B Located in lefthand dash panel.
69
0190
163-7355
Machine locations are repeated for components located close together.
68
0168
Contact Position A-C, Normally Closed
E
14
CID
Deactuate 517 kPa Min
H-12
Control - CST Autoshift
Not Applicable
Actuate 875 ± 20 kPa
Relay - Park Brake Alarm
Component
Wire, Cable, or Harness Assembly Identification
Pin or Socket Number
* C-C4* AG-C3 130-6795 130-6795 325-A135 PK-14 Pin
L-C12* 3E-5179
AG-C4* 111-7898
325-L25 PK-14
CID - FMI
Function
Machine Location
Diagnostic Code Conversion Code Flashed
Part No. Schematic Location
Component
SENR1229-02 December 1999
Off Machine Switch Specification
Component Location
9X-1123
1
Harness identification code This example indicates wire 32 in harness "L'.
2
200-L32 BK-14
Socket
Single Wire Connector * Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.
Circuit Number Identification
Wire Color
Wire Gauge
Electrical Schematic Symbols And Definitions FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 26 A-4 15 The connectors shown in this chart are for harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
T
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
14
13
12
11
10
9
H29
8
TO RADIO NOTE J
L5
RED
COOLANT TEMP
L6
AMBER
AXLE OIL PRESS
F766-C221 WH-16
XMSN FUSE 113-8490 112-C255 PU - 10 136-C258 120-C244 188-C111 161-C259
C1
C2
C3
10
C4
C5
10
C6
C7
15
C8
DC DC CNVTR FUSE 113-8490
START AID FUSE 113-8491
C-C24 1552269 144-C204 GN-16 200-C217 BK-16
H31
RD-18 BK-16 RD-16 BU-16 BK-16
GAUGE LTS/COUPLER FUSE 113-8490
108-G12 200-G20 122-G13 135-G15 200-G16
1 2
A1 1 2
BEACON HTD SEAT FUSE 113-8490
A2
A3
20
A4
A5
10
A6
1
SPARE CKT 133 113-8490 112-C253 PU -10
A7
15
A8
4 1 2 6 3 5
CONDENSOR MOTORS FUSE 113-8492
KICKOUT FUSE 113-8490
BLOWERS FUSE 113-8491
10
F2
F3
STOP LAMP FUSE 113-8490
10
F4
F5
E1
C-C6 1552273
1 2 3 4 5 6
DOME LT/HOUR MTR FUSE 113-8490
10
E2
E3
FWD HORN FUSE 113-8490
R-C1 3E3381
10
E4
E5
KEY SW FUSE 113-8490
10
SPARE FUSE C 113-8490
G797-C145 BU-18 202-C179 BK-18
A2
516-R3 GN-14
200-R6 BK -14 515-R7 GY-14 515-R8 GY-14
FNR RLY 158-5089 NOTE Y
C904-C143 GN-18 P915-C113 PK-18
P915-C113 PK-18
H31
C-C58 1129609
RESISTOR 9G-1950
C470-C31 BR-18 C471-C36 GN-18 G742-C265 GN-18 C444-C267 YL-18 136-C268 GN-18
H31 H31
6
3
5
7
2
E417-C207
C-C38 1552252 E417-C207 OR-18 E419-C219 BU-18 E800-C209 GN-18 E800-C9 GN-18 F765-C151 BR-18
F5
F1 +
F2
E1 + E5
+ F3
F4
E417-C207 OR-18 144-C202 GN-18 E800-C209 GN-18 A514-C168 YL-18 975-C269 WH-18
E2
D1 + D5
+ E3
E4
ALARM DISARM B RLY 158-5089
OR-18
8
3 MOM
WH-16 BK-18 BK-18 BK-18 BK-18 BK-18
3
200-C270 BK-18
D3
D4
PARK BRAKE LT/SEAT ALARM RLY 158-5089
135-C205 108-C198 144-C201 144-C203 144-C202
A576-C215 E419-C219 E417-C207 E800-C209
PARK BRAKE ALARM RLY 158-5089
6 7
122-H28 RD-16 127-H30 OR-14 608-H6 GN-16
200-H81 614-H86 537-H47 102-H27 102-H37 373-H91
BK-18 PU-18 GN-16 RD -14 RD -14 GN-16
610-H25 665-H24 615-H71 102-H27
H34
614-H95 200-H82 310-H11 310-H92 188-H10 188-H89
PU-16 WH-16
PU-18 BK-18 PU-16 PU-16 WH-16 WH-16
2
XMSN AUTO MANUAL SW 118-7239
7
8 614-H87 PU-18 200-H84 BK-18 144-H33 GN-16
3 C-C45 1117898
1
3
2
QUICK COUPLER SW 171-1512 MOM
4
6 MOM
6 7 8 614-H88 200-H85 123-H93 202-H12
C-C28 1117898
C-C52 1552264 1 2 3 4 5 6 7 8
SEE TABLE ON SHT 2 LOC G-7 FOR CONFIGURATION INFO
276-C160 202-C173 277-C161 278-C162 279-C163
PU-18 BK-18 WH-18 BK-18
BK-18 BK-18 BK-18 BK-18 BK-18
484-H51 YL-18
SECONDARY STEER 115-1748 NOTE C
200-H45 200-H49 200-H63 200-H64 614-H65
BK-18 BK-18 BK-16 BK-18 PU-18
727-H32 GN-18
3 MOM
H-C16 1117898
2
NOTE C
7
H38
H38
614-H65 PU-18 200-H64 BK-18 136-H8 GN-18
A221-C164 BK-18 202-C171 BK-18
ECAP
H451-H96 GN-18
RD GN
1 8
123-H46 WH-18 C471-H36 GN-18
200-H64 200-H45 200-H49 200-H63 614-H65
200-H64 BK-18 614-H65 PU-18 727-H32 GN-18
123-H50 WH-18 123-H46 WH-18 484-H52 YL-18
WH-18 WH-18 BK-18 BK-18 YL-18
BK-18 BK-18 BK-18 BK-16 PU-18
H38
H39
129-H14 BU-16 136-H8 GN-18 419-H38 YL-18 453-H26 PK-18 484-H20 YL-18 615-H71 YL -14 615-H7 YL -14
453-H26 PK-18 484-H52 YL-18 484-H20 YL-18 615-H48 YL-16 C471-H36 GN-18 H451-H96 GN-18
615-H48 YL-16 727-H32 GN-18 C471-H36 GN-18 H451-H96 GN-18
BACKLIGHT 3 115-1748
A222-C165 BK-18
A B C D E F G H J
H42
2
L1
LAMP
L2
C-C17 9W1951 CONN 16
OR
129-H14 BU-16 136-H8 GN-18 200-H63 BK-16
123-H50 123-H46 200-H45 200-H49 419-H38
8
H-C7 1552264 L4
WH PK BK
126-C180 PK-18 202-C172 BK-18 944-C148 OR-18 945-C149 BR-18
L6
L3 PU YL
5 4 3
6 7
419-H38 YL-18 200-H45 BK-18
615-H48 YL-16
COLOR
614-H56 PU-18 200-H53 BK-18
FUNCTION
L1
AMBER
L2
RED
WATER IN FUEL NOT USED
L3
AMBER
NOT USED
L4
RED
BATTERY
L5
RED
PARK BRAKE
L6
AMBER
WORK LAMP
H-C10 1135183
H37
H37
FRNT WIPER SW 112-6174
PU-18 PU-18 PU-18 PU-18 PU-18 614-C289 614-C225 614-C228 614-C234 614-C237
614-C230 PU-18 614-C238 PU-18 614-C239 PU-18
BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 200-C245 200-C246 200-C250 200-C247 200-C223 200-C227 200-C229 200-C233 200-C236
C444-C271 YL-18 C444-C267 YL-18
H43
RD-18
H42
H16
H43
9X-3463
614-C97 PU -14
H42
161-C183 PK-18 123-C235 WH-16 123-C208 WH-18 200-C186 BK-18 200-C188 BK-18 200-C187 BK-18 521-C105 YL-16 202-C174 BK-18 779-C296 WH-18 614-C35 PU -14 614-C63 PU-16 614-C121 PU-18 614-C137 PU -14 614-C279 PU-14
BACKUP ALARM RLY 158-5089 200-C278 BK -14
RIDE CTRL/LOAD CHECK RLY 158-5089
C3
122-C275
L
WH-16 YL-16 BU-16 BR-16
1 2 3 4 5 6 7 8
118-H59 118-H60 200-H61 502-H42 501-H41 500-H40 506-H21
GY-16 GY-16 BK-16 OR-16 GN-16 BR-16 PU-18
118-H57 118-H58 118-H59 118-H60
GY-16 GY-16 GY-16 GY-16
200-J34 BK-18
WH-18 WH-18 WH-18 WH-18 WH-18
WH-18
HIGH BEAM IND LAMP 115-1748
J-C7 1141749
611-J6 PU-16 200-J28 BK-18
200-J32
SPEEDOMETER 124-2809 614-J18 PU-18
SEND GRD
BACKLIGHT G3 115-1748
BK-18
J-C3 1135183
BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18
RH TURN IND LAMP 115-1748 606-J40 GY-16 200-J31 BK-18 J-C4 1135183 614-J20 PU-18 123-J21 WH-18
605-J38 YL-16
443-J12 YL-18
606-J40 GY-16
123-J25 WH-18 IGN
614-J20 PU-18
SEND
J-C9 1141749
G
TORQUE CONV TEMP 155-5235
447-J3 PK-18
BACKLIGHT G5 115-1748
GRD
J-C8 1141749
FUEL LEVEL 155-5234 614-J16 PU-18
SEND GRD
BACKLIGHT G4 115-1748
606-J15 GY-16 102-J4 RD - 14
200-J30 BK-18 200-J32 BK-18 614-J18 PU-18 123-J25 WH-18 447-J3 PK-18 200-J29 BK-18 614-J16 PU-18
1(B)
H17
200-J29 BK-18
J-C10 1552272 P914-J9 GN-18 200-J35 BK-18 P915-J10 PK-18 752-J11 YL-18
P914-J9 GN-18 200-J35 BK-18 P915-J10 PK-18 752-J11 YL-18
FORWARD GN GND BK PK NEUTRAL YL REVERSE FNR LED PANEL 148-0643 NOTE Y
1 2 3 4
C-C56 1552272 1 2 3 4
H27 130-C263 RD-16 604-C96 OR-16 H451-C37 GN-18
H20
H27
F
H20
CONN 17
H-C19 1552273 501-H41 GN-16
H21
200-H39 118-H43 500-H40 502-H42
H21
BK-16 GY-16 BR-16 OR-16
L 4 1 2 6 3 5
GND
GN-16
MOTOR H T
BK-16 GY-16 BR-16 OR-16
P
B+
FRONT WIPER MOTOR 155-5783
SERVICE BRAKE SW 6G-4195 H22 130-H97 RD-16
COM NO NC
604-H98 OR-16
H23
NOTE AJ BB
H-C18 1552264
H RD-16 RD-16
WP
L
WH-16 YL-16 BU-16 BR-16
1 2 3 4 5 6 7 8
118-H57 GY-16 118-H58 GY-16 200-H62 BK-16 505-H4 BU-16 504-H3 YL-16 503-H1 BR-16 507-H22 WH-18
E
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT.
H24
ENGINE CONTROL CIRCUIT. TURN SIGNAL CIRCUIT. START AID CIRCUIT. TRANSMISSION CONTROL CIRCUIT. H24 ALL DASHED LINES ARE ATTACHMENTS. H22
H23
H21
H20
H19
H18
H17
D
118-H43 GY-16 118-H29 GY-16
500-H40 BR-16 501-H41 GN-16 502-H42 OR-16 503-H1 BR-16 504-H3 YL-16 505-H4 BU-16 506-H21 PU-18 507-H22 WH-18
REAR WIPER SW 112-6174
944-C148 OR-18 945-C149 BR -18 A221-C164 BK -18 A222-C165 BK -18 C920-C166 GY -18
C4
+
W P 762-C135 YL-18 780-C295 PU-18 963-C194 GN-18 964-C134 BU-18 973-C133 BR-18 976-C138 OR-18 A538-C197 OR-16 E701-C154 PK-18 F748-C155 WH-18 F766-C193 WH-18 F766-C288 WH-18 F766-C128 WH-16 F766-C221 WH-16 P976-C297 BR -18 126-C180 PK -18 126-C181 PK -18 202-C171 BK -18 202-C172 BK -18 202-C173 BK -18 276-C160 BK -18 277-C161 BK -18 278-C162 BK -18 279-C163 BK -18
B4
H43
C2
975-C269 WH-18 975-C272 WH-18
C1 + C5
+ B3
308-C242 YL-18 308-C249 YL-18
B2
136-C268 GN-18 136-C258 GN-16
B1 + B5
+ A3
H41
200-H61 BK-16 200-H62 BK-16
H-C20 1552264
H RD-16 RD-16
H40
BACKLIGHT G2 115-1748
NACD GAUGE
H24
614-H55 PU-18 200-H54 BK-18
BB
H41
614-J19 PU-18
SEND GRD
H
COOLANT TEMP 155-5232
H23 BACKLIGHT 2 115-1748
H42
G742-C266 GN-18 C444-C271 YL-18 976-C252 OR-18 571-C167 OR-18 975-C272 WH-18 161-C273 PK-18 321-C98 BR-18 122-C274 RD-18 331-C56 OR-18
123-J21 123-J22 123-J23 123-J24 123-J25
IGN
605-J14 YL-16 605-J37 YL-16
FLASHER 8D-6946 537-J27 GN-14 2(L)
CONN 21
H24
H-C9 1135183
LAMPS AS RH 148-0642
C904-C143 GN-18 C470-C31 BR-18 F853-C147 BR-18 G797-C145 BU-18 C471-C36 GN-18 P915-C113 PK-18
BULB
H37
H37
200-H61 BK-16 614-H56 PU-18 614-H55 PU-18
J-C6 1141749
IGN
606-J39 GY-16
8
H-C4 C-C16 3E3388 1552264 1 503-H1 BR-16 503-C1 BR-16 2 200-H2 BK-16 200-C2 BK-16 3 504-H3 YL-16 504-C3 YL-16 4 505-H4 BU-16 505-C4 BU-16 5 702-H5 OR-18 702-C5 OR-18 6 608-H6 GN-16 608-C6 GN-16 7 615-C7 YL -14 615-H7 YL -14 8 136-H8 GN-18 136-C8 GN-18 CONN 18 H-C3 C-C15 1552264 3E3388 1 E800-H9 GN-18 E800-C9 GN-18 2 188-H10 WH-16 188-C10 WH-16 3 310-H11 PU-16 310-C11 PU-16 4 202-H12 BK-18 202-C12 BK-18 5 603-H13 PK-16 603-C13 PK-16 6 129-H14 BU-16 129-C14 BU-16 7 518-H72 OR-16 518-C290 OR-16 8 538-H80 BR-16 538-C292 BR-16 CONN 19 H-C2 C-C13 1552252 3E5179 1 404-H15 YL-18 404-C15 YL-18 2 200-H16 BK-16 200-C16 BK-16 3 405-H17 GY-18 405-C17 GY-18 4 406-H18 PU-18 406-C18 PU-18 5 483-H19 BR-18 483-C19 BR-18 6 484-H20 YL-18 484-C20 YL-18 7 506-H21 PU-18 506-C21 PU-18 8 507-H22 WH-18 507-C22 WH-18 9 C446-H23 PK-18 C446-C23 PK-18 10 665-H24 BR-16 665-C24 BR -14 11 610-H25 OR-14 610-C25 OR-14 12 453-H26 PK-18 453-C26 PK-18 CONN 20 H-C1 C-C14 3E5179 1552252 1 102-H37 RD -14 102-C27 RD -14 2 122-H28 RD-16 122-C28 RD-16 3 118-H29 GY-16 118-C29 GY-16 4 127-C30 OR-14 127-H30 OR-14 5 C470-H31 BR-18 C470-C31 BR-18 6 727-H32 GN-18 727-C32 GN-18 7 144-C33 GN-16 144-H33 GN-16 8 123-C34 WH-16 123-H34 WH-18 9 614-C35 PU -14 614-H35 PU -14 10 C471-C36 GN-18 C471-H36 GN-18 11 537-C291 GN-16 537-H47 GN-16 12 419-H38 YL-18 419-C293 YL-18
702-H5 OR-18
484-H52 YL-18 484-H20 YL-18 123-H50 WH-18
453-H26 PK-18 200-H49 BK-18
L5
308-C82 YL-18 308-C276 YL-18 308-C117 YL-16 321-C98 BR-18 331-C56 OR-18 571-C167 OR-18 419-C293 YL-18 449-C64 BU-18 975-C71 WH-18 975-C169 WH-18 A514-C168 YL-18 C444-C85 YL-18
608-F2 GN-16 200-F1 BK-14
200-H62 BK-16 200-H54 BK-18 200-H53 BK-18
441-J1 OR-18
123-J24
H19
130-H97 RD-16 604-H98 OR-16 H451-H96 GN-18
129-H14 BU-16 200-H63 BK-16
SEC STEER SW 115-1560
126-C181 PK-18 C920-C166 GY-18
1 2 3 4
CONN 15
102-C248 RD -14
A2
A4
H43
BK-18 PU-16 OR-16 GN-16 BR-16 PK-16 PU -14 PU-18 PU-16 PU-16 PU-18 PU-18
IGN
H18
H-C24 3E-3376
102-H37 RD -14 144-H33 GN-16 188-H10 WH-16 200-H2 BK-16 200-H16 BK-16 200-H39 BK-16 202-H12 BK-18 310-H11 PU-16 518-H72 OR-16 537-H47 GN-16 538-H80 BR-16 603-H13 PK-16 614-H35 PU -14 702-H5 OR-18
CIGAR LIGHTER 9W-0335
H-C23 1135183
C-C54 1552272
102-C60 RD -14 102-C27 RD -14 105-C118 RD-16 110-C294 GN-18 114-C139 RD-18 115-C90 RD-10 117-C91 RD-6 118-C257 GY-16 122-C264 RD-16 122-C243 RD-18 122-C275 RD-18 122-C274 RD-18 123-C260 WH-16 126-C184 PK-16 126-C182 PK-18 127-C30 OR-14 129-C14 BU-16 130-C263 RD-16 133-C130 OR-16 136-C277 GN-18 136-C8 GN-18 158-C99 BR -14 161-C183 PK-18 188-C111 WH-16 200-C270 BK-18 202-C179 BK-18
A1 + A5
ALARM DISARM A RLY 158-5089 LAMP REAR FLOOD RH 109-7041
202-H12 310-H11 518-H72 537-H47 538-H80 603-H13 614-H35 614-H55 614-H94 614-H94 614-H56 614-H65
H-C17 1135483 +
ACTION LAMP 3E-8679
503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 522-C83 WH-16 603-C13 PK-16 608-C6 GN-16 615-C7 YL -14 A538-C197 OR-16 E800-C9 GN-18 F765-C151 BR-18
135-C200 BU-16
108-C198 RD-18 135-C205 BU-16 144-C203 GN-16 144-C201 GN-18 144-C202 GN-18 515-C212 GY-16 516-C213 GN-16 517-C214 BU-16 A576-C215 GN-14 E417-C207 OR-18 E419-C219 BU-18 E800-C209 GN-18
H16
202-C178 BK-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 522-C83 WH-16 603-C13 PK-16 608-C6 GN-16 615-C7 YL -14 A538-C197 OR-16 E800-C9 GN-18 F765-C151 BR-18
118-C196 GY-16 122-C199 RD-16 200-C220 BK-16 144-C33 GN-16 200-C217 BK-16 200-C195 BK -14 200-C218 BK-18 200-C211 BK -14 200-C216 BK -14
H16
H39
102-H37 RD -14 144-H33 GN-16 188-H10 WH-16 200-H64 BK-18 200-H63 BK-16 200-H49 BK-18 200-H2 BK-16 200-H62 BK-16 200-H61 BK-16 200-H39 BK-16 200-H16 BK-16 200-H54 BK-18 200-H53 BK-18 200-H45 BK-18
H41
GN-14 BU-18 OR-18 GN-18
118-C196 GY-16 122-C199 RD-16 144-C33 GN-16 200-C220 BK-16 200-C195 BK -14 200-C217 BK-16 200-C218 BK-18 200-C211 BK -14 200-C216 BK -14 202-C178 BK-18
135-G1 BU-16 200-G2 BK-16 1 2 AUX CONNECTOR
H39
123-J22 WH-18
614-J17 PU-18
118-H43 GY-16 200-H39 BK-16 500-H40 BR-16 501-H41 GN-16 502-H42 OR-16 604-H98 OR-16 130-H97 RD-16
NOTE AJ
976-C252 OR-18 571-C167 OR-18 975-C272 WH-18 161-C273 PK-18
CONN 10
RD -14 GN-16 WH-16 BK-18 BK-16 BK-18 BK-18 BK-18
WH-18 PRIMARY STEER 115-1748 NOTE C
606-J39 GY-16 200-J36 BK-18
H19
5
2
CONN 14
H42
G742-C266 GN-18 C444-C271 YL-18
SHELL GND STUD
H35
202-H12 BK-18 310-H11 PU-16 518-H72 OR-16 537-H47 GN-16 538-H80 BR-16 603-H13 PK-16 614-H66 PU-18 614-H67 PU-18 614-H70 PU -14 614-H95 PU-18 614-H88 PU-18 614-H87 PU-18 614-H86 PU-18 702-H5 OR-18
H-C13 1117898
3
123-H46 WH-18 123-H50 WH-18 484-H52 YL-18
702-H5 OR-18
XMSN NEUTRALIZER SW 118-7238
1
310-H92 PU-16 373-H91 GN-16 200-H73 BK-18
200-H84 BK-18 200-H68 BK-18 200-H85 BK-18
H36
6 7 8
202-C174 BK-18 123-C235 WH-16 200-C236 BK-18 614-C237 PU-18 P976-C297 BR -18 780-C295 PU-18 779-C296 WH-18
102-H27 RD -14 123-H93 WH-18 188-H89 WH-16
C470-H31 BR-18 E800-H9 GN-18 405-H17 GY-18 483-H19 BR-18 406-H18 PU-18 C446-H23 PK-18
102-H37 144-H33 188-H10 200-H73 200-H90 200-H81 200-H82 200-H69
BEACON SW 107-6033 H-C12 1117898
2
H34
H35
PU-18 PU-18 PU-18 PU-18 PU-18
614-C121 PU-18 200-C122 BK-18 610-C25 OR-14
603-H13 PK-16
8
200-J41 BK-16 200-J36 BK-18
6 5
14
OR-14 BR-16 YL -14 RD -14
404-H15 YL-18 123-H34 WH-18
8
188-H79
605-J37 YL-16
H18 H36
614-J16 614-J17 614-J18 614-J19 614-J20
200-J28 200-J29 200-J30 200-J31 200-J32 200-J33 200-J34 200-J35
200-J13 BK -14
C-C39 1117898 7
H27
LH TURN IND LAMP 115-1748
200-J26 BK-18
3 2
3
2
H27
J-C1 1135183
TURN HAZARD SW 173-3064
619-C119 GN-14 611-C120 PU -14
DIMMER SW 111-7897 NOTE AC
BK-14 BK-14
605-J38 YL-16 200-J26 BK-18
102-J4 RD -14 308-C117 YL-16 326-C109 RD-18 307-C55 OR-18 105-C118 RD-16
H44
200-F13 200-F16
BACKLIGHT G1 115-1748
GRD
200-J33 BK-18
123-J5 WH-16
C-C25 1552272 1 2 3 4
YL-16 YL-16
449-J8 BU-18
H17
H-C14 1117898
NOTE U C-C44 1117898
YL-16 PU-16 OR-16 BR-16
615-F18 615-F19
HYDRAULIC TEMP 155-5233
SEND
J-C5 1141749
614-J7 PU-16
H-C8 1135183
1
START AID SW 107-6036 NOTE AK
6 7
KEY START SW 110-7887
OFF C ON S ST B
614-H67 PU-18 200-H69 BK-18
H44
H40
G-C1 1552269
BACKLIGHT 4 115-1748
NOTE K
BU-16 RD-18 GN-18 GN-16 GN-18
H44 R
614-H70 PU -14 614-H67 PU-18 614-H66 PU-18 200-H68 BK-18 200-H69 BK-18
443-J12 YL-18 200-J13 BK -14 605-J14 YL-16 606-J15 GY-16 P914-J9 GN-18 P915-J10 PK-18 752-J11 YL-18
CONN 22
H-C11 1135183
518-H72 OR-16 538-H80 BR-16
3
1
123-C208
BACKLIGHT 1 115-1748
RD-18 BK-18 GN-18 YL-18
7
310-H78
PK-18 OR-18 BK-18 PU-18
515-C212 GY-16 516-C213 GN-16 517-C214 BU-16
D2 +
8
RIDE CTRL SW 107-6030
973-C133 BR-18
202-C174 BK-18 521-C105 YL-16 614-C289 PU-18 614-C230 PU-18 614-C239 PU-18 614-C238 PU-18 614-C225 PU-18 614-C228 PU-18 614-C234 PU-18 614-C237 PU-18 762-C135 YL-18 780-C295 PU-18 963-C194 GN-18 964-C134 BU-18 973-C133 BR-18 A538-C197 OR-16 E701-C154 PK-18 F748-C155 WH-18 F766-C221 WH-16 P976-C297 BR -18
614-H70 PU -14
614-H66 PU-18 200-H68 BK-18
H44
HAZARD LAMP SW 171-6568 NOTE M
2
2 161-C183 976-C232 200-C233 614-C234
WH-16 BK-16 GN-16 PU-16
AIH TIMER 4Y-7948
BK-18 BK-16 BK-18 PU-18 PU-18 PU -14
102-H44 RD-14
OPTIONS CODE PLUG NOTE AF
G-C3 3E5179
135-C205 BU-16 135-C200 BU-16 200-C220 BK-16 200-C216 BK -14 200-C211 BK -14 200-C218 BK-18 200-C217 BK-16 144-C202 GN-18 144-C33 GN-16 144-C203 GN-16 144-C201 GN-18 522-C83 WH-16 517-C214 BU-16 516-C213 GN-16 202-C178 BK-18 515-C212 GY-16 A576-C215 GN-14
C470-C31 BR-18 C471-C36 GN-18 G742-C265 GN-18 C444-C267 YL-18 136-C268 GN-18 E419-C219 BU-18 419-C293 YL-18 144-C201 GN-18
E419-C219 BU-18 419-C293 YL-18 144-C201 GN-18
E800-C210 GN-18
144-C204 GN-16
135-C206 BU-16
603-G5 PK-16 615-G6 YL -14 118-G7 GY-16 503-G8 BR-16 504-G9 YL-16 505-G10 BU-16 A538-G11 OR-16 108-G12 RD-18 122-G13 RD-16 135-G14 BU-16
8
188-H89 200-H90 373-H91 310-H92
H-C21 1117898
1
123-C208 WH-18 123-C235 WH-16 779-C296 WH-18 161-C183 PK-18 200-C187 BK-18 200-C188 BK-18 200-C186 BK-18 200-C236 BK-18 200-C223 BK-18 200-C227 BK-18 200-C229 BK-18 200-C233 BK-18
H40
202-C179 BK-18 308-C242 YL-18 308-C249 YL-18 321-C98 BR-18 331-C56 OR-18 419-C293 YL-18 449-C64 BU-18 571-C167 OR-18 975-C272 WH-18 975-C269 WH-18 A514-C168 YL-18 C444-C267 YL-18 C444-C271 YL-18 C470-C31 BR-18 C471-C36 GN-18 C904-C143 GN-18 F853-C147 BR-18 G797-C145 BU-18 P915-C113 PK-18
200-R6 BK-14 515-R7 GY -14 R-C2 3E3360
F748-C155 WH-18 E701-C154 PK-18
188-C111 200-C270 200-C245 200-C246 200-C250 200-C247
BLOWER MOTOR 174-1486 1 2
976-C232 OR-18 976-C138 OR-18
161-C183 PK-18 161-C259 PK-18 161-C273 PK-18
+ A3
C904-C143 GN-18 135-G14 BU-16 135-G1 BU-16 108-G12 RD-18 122-G13 RD-16 603-G5 PK-16 608-G3 GN-16 615-G6 YL -14
E6
A4
THERMASTAT SW 3E-5464
976-C252 OR-18
102-C248 RD -14 105-C118 RD-16 110-C294 GN-18 114-C139 RD-18 115-C90 RD-10 117-C91 RD-6 118-C257 GY-16 122-C264 RD-16 122-C243 RD-18 122-C275 RD-18 122-C274 RD-18 123-C260 WH-16 126-C184 PK-16 126-C182 PK-18 127-C30 OR-14 129-C14 BU-16 130-C263 RD-16 133-C130 OR-16 136-C258 GN-16 136-C268 GN-18 158-C99 BR -14
115-C261 RD-14
200-R9 BK-14 522-R5 WH-14
128-C231 PK -16 140-C224 BU -16
1 2 3 4
NOTE AL H35 BAT + BAT HEAT SW RELAY
G728-C226 YL-16
128-C231 PK-16 140-C224 BU-16
G742-C265 GN-18 G742-C241 GN-18 G742-C266 GN-18
SPARE FUSE A 113-8491
G797-C145 BU-18 202-C179 BK-18
A1 + A5
T
608-G3 GN-16
7
963-C194 GN-18 200-C227 BK-18 614-C228 PU-18
976-C138 OR-18
114-C139 RD-18 105-C118 RD-16
HEATER GP 107-3317 COND GP 107-3318
1 2 3 4 5 6 7 8 9 10 11 12
2
128-C231 PK-16 200-C229 BK-18 614-C230 PU-18
F6
15
115-C262 RD-14
BK-14 GY-14 GN-14 BU-14 WH -14 H31
608-C6 GN-16 200-C195 BK -14 603-C13 PK-16 615-C7 YL -14 118-C196 GY-16 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 A538-C197 OR-16 108-C198 RD-18 122-C199 RD-16 135-C200 BU-16
C-C42 1117898
1 2 5 4 3
567-C222 WH-16
200-R1 515-R2 516-R3 517-R4 522-R5
H32
135-G15 BU-16
BK-16 BK -14 BK-16 BK-16
GN-16 BR-16 GY-16 GN-16 BU-16
200-H69 200-H90 200-H68 614-H66 614-H67 614-H70
3
130-C263 RD-16 122-C264 RD-16
200-G19 BK-16 118-G7 GY-16 503-G8 BR-16 505-G10 BU-16
H32
200-G18 200-G17 200-G20 200-G16
8
WH-16 BK-18 PU-16 GN-16
KICKOUT SW 107-6031
C-C18 1164157
H31
A538-G11 OR-16 200-G2 BK-16 200-G4 BK -14
6 1 2 5 4 3
C-C48 1552273
504-G9 YL-16
SHELL 12S
GN-16 WH-16 GY-16 GN-16 BU-16
2
F1
MOTOR
188-H89 200-H73 310-H92 373-H91
BUCKET FORK SELECT SW 107-6037 NOTE F
3
FLASHER FUSE 113-8490 112-C254 PU -10
H31
H32
124-C240 567-C222 515-C212 516-C213 517-C214
A9
10
964-C134 BU-18 762-C135 YL-18
BLOWER SW 110-7890
H-C5 1552272
BK-18
140-C224 BU-16 200-C186 BK-18 614-C225 PU-18
B9
10
7
AIR SEAT
REAR DEFROSTER 161-8042
200-G19 BK-16
B8
WH-16 BU-16 GN-16 OR-16
158-C99 BR -14 128-C231 PK-16 124-C240 GN-16 110-C294 GN-18
CONN 12
200-G4 BK -14
B7
10
HEATED SEAT NOTE H
REAR WIPER MOTOR 155-5784
118-G7 GY-16 503-G8 BR-16 504-G9 YL-16 505-G10 BU-16
B6
RR WINDOW DEFROST FUSE 113-8491
200-C211 BK -14 515-C212 GY-16 516-C213 GN-16 517-C214 BU-16 522-C83 WH-16
BK-16 GY-16 BR-16 OR-16
B+
D
B5
15
G-C5 1552273
T
CONN 13
B4
H33
JUMPER THERM START 101-9161
WH-18 WH-18 WH-18 RD - 14
102-H27 RD - 14 123-H93 WH-18
2
H32
L
E
B3
10
517-R4 BU -14
1 2 3 4 603-G5 PK-16 200-G17 BK -14 608-G3 GN-16 615-G6 YL -14
SEAT ALARM NOTE G
522-C83 WH -16 517-C214 BU -16 516-C213 GN-16 515-C212 GY -16 200-C211 BK -14
H32
GN-16
DEFROST SW 107-6034
C-C43 1117898
H31
GND
OR-16
C-C41 1117898
124-C240 GN-16
C-C1 1552269 A576-C215 GN- 14 200-C216 BK -14
H30
A B C
B2
123-H50 123-H46 123-H34 102-H27
1 2 3 4 5 6 7 8 9 10 11 12
443-C66 YL-18 200-C67 BK -14 605-C68 YL-16 606-C69 GY-16 P914-C112 GN-18 P915-C113 PK-18 752-C65 YL-18 518-C290 OR-16 537-C291 GN-16 538-C292 BR-16 110-C294 GN-18
118-C29 GY-16
PK-16 BK-14 GN-16 YL-14 603-F3 200-F4 608-F5 615-F6
200-F1 BK-14 608-F2 GN-16
B1
E800-H9 GN-18
3
123-C260 140-C224 144-C203 133-C130
C-C37 1552267 E419-C219 BU-18 E800-C210 GN-18 200-C218 BK-18
G
F
A538-C197
H34
123-H83 WH-18
C9
10
8
567-C222 WH-16 200-C223 BK-18 614-C289 PU-18
GN-16 YL-16 WH-16 PK-18
RIDE CTRL FUSE 113-8490 112-C256 PU -10
135-C206 BU-16 F765-C151 BR-18 E417-C207 OR-18 202-C178 BK-18 200-C220 BK-16
MOTOR
7
H30 SEC STEER FUSE 113-8490
P
2
442-J2 GY-18 449-J8 BU-18 441-J1 OR-18 447-J3 PK-18 442-J2 GY-18 443-J12 YL-18 752-J11 YL-18 P915-J10 PK-18 P914-J9 GN-18 611-J6 PU-16
J-C11 1552252
9X-3463
NACD GAUGE
IGN
WH-18 WH-18 YL-18 YL-18 BR-18 BR-18
WIPER FUSE 113-8490
1 2 JUMPER COOLANT TEMP ALARM 106-8704 NOTE AG
OR-18 GY-18 PK-18 RD -14 WH-16 PU-16 PU-16 BU-18
G760-C46 G760-C38 G761-C42 G761-C47 G762-C43 G762-C48
CIGAR LIGHTER FUSE 113-8490
C-C27 3E5179
406-H18 PU-18
441-J1 442-J2 447-J3 102-J4 123-J5 611-J6 614-J7 449-J8
727-C32 GN-18
FLOODS 113-8491
1 2 3 4 5 6 7 8
OR-18 GY-18 PK-18 RD -14 WH-16 PU-16 PU-16 BU-18
702-C5 OR-18
H29
H30
H
3 C-C40 1117898
200-F1 BK-14 200-F4 BK-14 615-F6 YL-14
F-C1 3E3376 CONN 11 G-C4 1552272
1
406-H74 PU-18 E800-H77 GN-18
H27
H27
ROOF FLOOD RH ÏATCH 117-3468 615-F19 YL-16 200-F16 BK-14
102-C60 RD -14 102-C27 RD -14 105-C118 RD-16 110-C294 GN-18 118-C257 GY-16 118-C196 GY-16 122-C199 RD-16 122-C243 RD-18 122-C264 RD-16 122-C275 RD-18 122-C274 RD-18 123-C260 WH-16 123-C235 WH-16 123-C208 WH-18 123-C129 WH-18 126-C53 PK-18 127-C30 OR-14 129-C14 BU-16 130-C263 RD-16 136-C8 GN-18 144-C33 GN-16 188-C10 WH-16
9X-3463
D9
10
KEY SWITCH IN BACKUP ALARM OUT
CONN 23 J-C2 3E3388
C-C29 1552264 441-C57 442-C58 447-C59 102-C60 123-C61 611-C62 614-C63 449-C64
611-C120 PU -14 611-C62 PU-16
D8
1 2
NOTE AG
307-OR-18 331-OR-18
614-C35 PU -14 614-C63 PU-16 614-C121 PU-18 619-C119 GN-14 615-C7 YL -14 665-C24 BR -14 702-C281 OR-18 702-C282 OR-18 727-C283 GN-18 727-C92 GN-18 751-C40 GN-18 752-C65 YL-18 754-C41 BU-18 C446-C23 PK-18 C470-C31 BR-18 F880-C39 BR-18 C471-C36 GN-18 G750-C51 BU-18 E800-C9 GN-18 G755-C52 GY-18
D7
10
404-H15 YL-18 405-H17 GY-18 406-H75 PU-18 406-H74 PU-18 483-H19 BR-18 484-H52 YL-18 C446-H23 PK-18 C470-H31 BR-18 E800-H76 GN-18 E800-H77 GN-18
H-C6 1552269
+ BATTERY GROUND
102-C60 RD -14 110-C294 GN-18 123-C61 WH-16 126-C53 PK-18 200-C67 BK -14 202-C54 BK-18 306-C49 GN-18 331-C56 OR-18 441-C57 OR-18 442-C58 GY-18 443-C66 YL-18 447-C59 PK-18 449-C64 BU-18 518-C290 OR-16 537-C291 GN-16 538-C292 BR-16 605-C68 YL-16 606-C69 GY-16 611-C62 PU-16 614-C63 PU-16 751-C40 GN-18 752-C65 YL-18 754-C41 BU-18 F880-C39 BR-18 G750-C51 BU-18 G755-C52 GY-18 G760-C46 WH-18 G760-C38 WH-18 G761-C47 YL-18 G761-C42 YL-18 G762-C48 BR-18 G762-C43 BR-18 G763-C50 PU-18 G768-C44 GN-18 G787-C114 GN-18 G768-C45 GN-18 G788-C115 YL-18 P915-C113 PK-18 P916-C116 OR-18 307-C55 OR-18
D6
PLUG COOLANT TEMP 3E-3364
126-PK-18 202-BK-18
24V OUTPUT GND ALSO N B SOLENOID / U GEAR 1 2 3 4 5 6 S 4F 3F 2F 1F N 1R 2R 3R
H18
606-C69 GY-16
D5
10
AC COMPRESSOR SW 107-6070
521-C105 YL-16
H33
1 2 3 4 5 6
WH-18 BK-18 BULB
123-J22 WH-18 441-J1 OR-18 200-J34 BK-18 614-J19 PU-18 123-J24 WH-18 449-J8 BU-18 614-J17 PU-18 123-J23 WH-18
322-C287 GY-18 403-C106 GN-18
D4
H18
307-C55 OR-18 331-C56 OR-18
605-C68 YL-16
D3
15
200-H73 BK-18
LAMP AS LH 148-0641
G728-C226 YL-16
D2
2
HYD LOCK DETENT OVERRIDE SW 7X-1886
NOTE W
D1
BK
H-C22 1552264
GY-18 WH-18 YL-18 BR-18 PU-18 GN-18
122-C124 RD-18 200-C123 BK-18
A576-C215 GN-14
127-C30 OR-14 129-C14 BU-16 118-C257 GY-16 126-C184 PK-16
200-F7 BK-14 200-F9 BK-16 200-F10 BK-16
C470-H31 BR-18
G755-C52 G760-C46 G761-C47 G762-C48 G763-C50 G768-C45
130-C263 RD-16 604-C96 OR-16 H451-C37 GN-18
A576-C215 GN-14
AIR SEAT BRKR 3T-2662
C-C57 1249636
11 12
C-C4 1135183
603-F3 PK-16 608-F5 GN-16 608-F2 GN-16
H16
614-C239 PU-18 200-C187 BK-18
MAIN POWER RELAY 167-0138
15
GY
GN-14
505-C4 BU-16 608-C6 GN-16 615-C7 YL -14 702-C5 OR-18
112-C251 PU-14
E800-H76 GN-18 484-H52 YL-18
C-C8 1552273 126-C53 PK-18 202-C54 BK-18
447-C59 PK-18 449-C64 BU-18 453-C26 PK-18 483-C19 BR-18 484-C20 YL-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 506-C21 PU-18 507-C22 WH-18 603-C13 PK-16 604-C96 OR-16 605-C94 YL-16 605-C127 YL-16 606-C93 GY-16 606-C126 GY-16 608-C6 GN-16 610-C25 OR-14 610-C25 OR-14 611-C140 PU -14
603-F12 PK-16 200-F9 BK-16 F-C3 7T5957
8 9
126-C53 PK-18 202-C54 BK-18 306-C49 GN-18 307-C55 OR-18 331-C56 OR-18 G750-C51 BU-18
136-C8 GN-18 200-C2 BK-16 503-C1 BR-16 504-C3 YL-16
117-C91 RD-6
112-C251 PU-14
YL PU
L4
BACK LIGHT 5 115-1748
112-C256 PU -10 112-C255 PU -10 BEACON SOCKET 2 3T3158
L1
405-H17 GY-18 404-H15 YL-18
518-C290 OR-16 538-C292 BR-16 603-C13 PK-16 E800-C9 GN-18
308-C249 YL-18 200-C250 BK-18
C-C5 1135183
5 6
BU-16 WH-16 BK-18 PU-16
1 2
BK-18 BK-18
112-C254 PU -10 112-C253 PU -10
BULB 112-5219
WH GN
H19
129-C14 188-C10 202-C12 310-C11
C-C26 3E3364
614-C238 PU-18 200-C188 BK-18
5
FIRST GEAR SECOND GEAR THIRD GEAR FOURTH GEAR START RELAY NEUTRAL REVERSE FORWARD
I
610-C25 OR-14 611-C120 PU -14 614-C121 PU-18 619-C119 GN-14
TORQUE CONVR TEMP
9X-3463
H26
538-C292 BR-16
RED
L5
G768-GN-18 G760-WH-18 G761-YL-18 G762-BR-18 306-GN-18 G763-PU-18 G755-GY-18 G750-BU-18
RD-16 BK-18 YL-16 RD-18
L4
L2
CST SHIFTER 130-6260
105-C118 200-C122 308-C117 326-C109
NOT USED
202-C12 BK-18 202-C54 BK-18 306-C49 GN-18 308-C117 YL-16 310-C11 PU-16 322-C287 GY-18 326-C109 RD-18 331-C56 OR-18 403-C106 GN-18 404-C15 YL-18 405-C17 GY-18 406-C18 PU-18 419-C293 YL-18 441-C57 OR-18 442-C58 GY-18 443-C66 YL-18
NOTE E
122-G13 RD-16 200-G16 BK-16
YL-16 BK-14
615-F20 YL-16 200-F14 BK-14
537-C291 GN-16
RED
G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
1 2 3 4 5 6 7 8
518-C290 OR-16
L3
BACK LIGHT 6 115-1748
+ -
C-C9 3E3388 G768-C45 GN-18 G760-C46 WH-18 G761-C47 YL-18 G762-C48 BR-18 306-C49 GN-18 G763-C50 PU-18 G755-C52 GY-18 G750-C51 BU-18
G763-C50 PU-18 G768-C45 GN-18 G768-C44 GN-18
BRAKE PRESS
EXTERNAL FORWARD EXTERNAL REVERSE EXTERNAL NEUTRAL SIGNAL GND - FNR
H27
G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18 H451-C37 GN-18 P915-C113 PK-18
RED
322-C287 GY-18
BK-18 BK-18
G787-GN-18 G788-YL-18 P916-OR-18 202-BK-18
BR-18 PU-18 PU-18
L2
B3
483-H19 BR-18 406-H75 PU-18
1 2 3 4
NOTE Y
200-C2 BK-16 200-C122 BK-18 200-C123 BK-18 200-C67 BK -14 200-C16 BK-16
102-C248 RD -14
FUNCTION
4
G768-C44 GN-18
1 2 3 4
YL-18
ENGINE OIL PRESS
B2
200-C280 BK -14 200-C101 BK -14 200-C125 BK -14
LAMP BRKR 3T-2662
NOTE E
BULB
ROOF FLOOD LH 109-7041
ROOF FLOOD LH ATCH 117-3468 FNR JUMPER 101-9161
G762-C159 G763-C144 G763-C153
RED
H19
FWD HORN SW 2T-3360
C-C7 3E3376 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
G761-C158
COLOR
L1
G762-C43 BR-18
200-C16 BK-16 404-C15 YL-18 405-C17 GY-18 406-C18 PU-18 453-C26 PK-18 483-C19 BR-18 484-C20 YL-18 506-C21 PU-18 507-C22 WH-18 610-C25 OR-14 665-C24 BR -14 C446-C23 PK-18
15
DOME LAMP 107-6032
3 7
403-C106 GN-18 122-C124 RD-18
3
RUNNING LAMP SW 108-3320
L6 BU PK
LAMP
C446-H23 PK-18
200-C123 BK-18
DIODE BLOCK B 144-3902 NOTE Y
WH-18
L3
123-H83 WH-18
SIG
1 2 3 4 5 6 7 8 9 10 11 12
G760-C38 WH-18 F880-C39 BR-18 P914-C112 GN-18 751-C40 GN-18 754-C41 BU-18 G761-C42 YL-18
G760-C157
G-C2 1552267
115-C90 RD-10
102-C248 RD -14
1 10 4
RD DKBU OR
+ 2
GY-14
A B C
108-G12 RD-18 200-G20 BK-16 135-G15 BU-16
SERVICE METER 161-3932
1
WORK2
123-C61 WH-16 123-C34 WH-16
115-C261 RD-14 115-C262 RD-14
WORK1 B1
308-C242 YL-18 G742-C241 GN-18
115-C90 RD-10
ROADING
H-C15 1552252
126-C182 PK-18 200-C247 BK-18 449-C64 BU-18 F853-C147 BR-18
308-C242 YL -18 G742-C241 GN-18
PARK OFF
122-C124 RD-18 122-C28 RD-16
GN-18
H26
102-C27 RD -14 118-C29 GY-16 122-C28 RD-16 123-C34 WH-16 127-C30 OR-14 144-C33 GN-16 419-C293 YL-18 537-C291 GN-16 614-C35 PU -14 727-C32 GN-18 C470-C31 BR-18 C471-C36 GN-18
1 2 3 4
YL-16 YL-16 YL-16 YL-16
1
C-C21 1552252
PK-14
615-F6 YL-14
615-F19 615-F20 615-F17 615-F18
H33
H30
608-F8 GN-16 200-F7 BK-14
2
BULB H33
GN-14
RD-18 YL-16 BK-18 RD-18 BU-16 BK-18
BK-14 BK-14 BK-14 BK-14
YL-14
122-C243 120-C244 200-C245 108-C198 135-C205 200-C246 C-C19 3E3376
NOTE R
1 2
AUX 12V SOCKET 117-2311
1 2
135-C206 BU-16 200-C220 BK-16
ARC SUPPRESSOR 106-8704
H29
1 2 3 4 5 6
200-F13 200-F14 200-F15 200-F16
BR-14
C-C11 1552269
C-C3 7T5957
C-C10 1552273
JUMPER SPD LIMIT 1100553
NO
202-C178 BK-18
608-F8 GN-16 603-F12 PK-16 603-F11 PK-16
3
615-F17 200-F15 200-F1 BK-14 200-F4 BK-14 200-F7 BK-14 200-F10 BK-16 200-F9 BK-16
OR-14 BU-14
E417-C207 OR-18 F765-C151 BR-18
LAMP REAR FLOOD LH 109-7041
4
H26
1 2 3 4 5 6 7 8
NC
JUMPER 24 VOLT 117-3274 BK-18 BK-18 NOTE T
1 2 3 6 4 5
+24 V BATTERY IN +24 V SWITCHED IN GROUND GROUND +12 V MEMORY OUT +12 V SWITCHED OUT 12/24 DC CONVERTER 119-1733
PARKING BRAKE SW 6G-4195
F-C2 7T5957 603-F11 PK-16 200-F10 BK-16 BEACON SOCKET 1 3T3158
5
H30
I
BEACON 108-1029 BULB 9X-7849
6
H26
H30
H
7
127-H30 OR-14 102-H27 RD -14 122-H28 RD-16 615-H71 YL -14 665-H24 BR-16 610-H25 OR-14 608-H6 GN-16
15
WH-18 BK-18 BULB
9X-3463
ROOF FLOOD RH 109-7041
IDENT
PART NO.
CHG
LOC
NOTE
DESCRIPTION
HARNESS AS. 615-F18 YL-16 200-F13 BK-14 BULB
9X-3463
C
C
143-4088
04
E-6
F
111-0157
03
G-15
E
MAIN CAB ROOF
G
172-2307
01
D-15
SHELL - CAB
H
158-2491
01
E-6
DUCT
J
168-2365
01
G-5
GAUGE - NACD
R
118-5044
02
F-14
C
HEATER WIRE AS.
1
115-C90 RD-10
CONN 4 C-C47 9G4351
MATING CONNECTOR AT LOC (SH2 A-12)
1 CONN 3
117-C91 RD-6
202-C177 200-C278 200-C280 200-C185 200-C286
C-C53 1552267
A
A B C
CONNECTS TO A/C CONDENSER GP LOC (SH2 G-7) CONN 2
158-C99 BR -14 521-C100 YL-16 200-C101 BK -14 C-C31 3E5179
1 2 3 4 5 6 7 8 9 10 11 12
MATING CONNECTOR AT LOC (SH2 A-12)
CONN 1
15
REAR 12P 453-C26 PK-18 727-C92 GN-18 442-C58 GY-18 447-C59 PK-18 123-C129 WH-18 606-C93 GY-16 605-C94 YL-16 665-C95 BR-16 604-C96 OR-16 614-C97 PU -14 321-C98 BR-18 H451-C37 GN-18
BK -14 BK -14 BK -14 BK -14 BK -14
CAB GND BOSS NOTE E
200-C195 200-C270 200-C217 200-C218 200-C216 200-C211 200-C220 200-C284 200-C285
BK -14 BK-18 BK-16 BK-18 BK -14 BK -14 BK-16 BK-18 BK-18
14
188-C10 WH-16 200-C280 BK -14 200-C101 BK -14 310-C11 PU-16
202-C177 BK- 14 202-C89 BK-18 202-C77 BK-18 450-C88 YL-18 710-C78 GN-18 751-C104 GN-18 752-C103 YL-18 754-C102 BU-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18 200-C80 BK-18 200-C185 BK -14
G750-C51 BU-18 G755-C52 GY-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
126-C53 PK-18 188-C10 WH-16 200-C280 BK- 14 200-C101 BK -14 202-C54 BK-18 202-C12 BK-18 306-C49 GN-18 310-C11 PU-16 326-C109 RD-18 403-C106 GN-18
606-C126 GY-16 611-C140 PU -14 619-C119 GN-14 F880-C39 BR-18 G763-C144 PU-18
200-C125 BK -14 322-C287 GY-18 506-C21 PU-18 605-C127 YL-16 507-C22 WH-18
610-C25 OR-14
604-C96 OR-16 605-C94 YL-16 606-C93 GY-16 665-C24 BR -14 727-C92 GN-18 751-C40 GN-18 752-C65 YL-18 754-C41 BU-18 C446-C23 PK-18 H451-C37 GN-18
123-C129 WH-18 404-C15 YL-18 405-C17 GY-18 406-C18 PU-18 441-C57 OR-18 442-C58 GY-18 443-C66 YL-18 447-C59 PK-18 453-C26 PK-18 483-C19 BR-18 484-C20 YL-18
308-C117 YL-16 331-C56 OR-18 419-C293 YL-18 449-C64 BU-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 603-C13 PK-16 608-C6 GN-16 614-C35 PU -14 614-C63 PU-16 614-C121 PU-18 615-C7 YL -14 C470-C31 BR-18 C471-C36 GN-18 E800-C9 GN-18 P915-C113 PK-18
102-C60 RD -14 102-C27 RD -14 105-C118 RD-16 110-C294 GN-18 118-C196 GY-16 118-C257 GY-16 122-C264 RD-16 122-C199 RD-16 122-C243 RD-18 122-C275 RD-18 122-C274 RD-18 123-C260 WH-16 123-C235 WH-16 123-C208 WH-18 127-C30 OR-14 129-C14 BU-16 130-C263 RD-16 136-C8 GN-18 144-C33 GN-16
727-C283 GN-18
964-C134 BU-18 976-C138 OR-18 C904-C143 GN-18 F766-C128 WH-16 G797-C145 BU-18 P976-C297 BR -18
RD-18 OR-16 PU -14 GY-18 YL-18 WH-18 PU-18 114-C139 133-C130 614-C137 761-C136 762-C135 779-C296 780-C295
308-C276 YL-18
BK-18 BK-18 BK -18 BK -18 BK -18 BK -18 OR-18 202-C178 202-C179 276-C160 277-C161 278-C162 279-C163 571-C167
944-C148 OR-18 945-C149 BR -18 973-C133 BR-18 975-C169 WH-18 A221-C164 BK -18 A222-C165 BK -18 A514-C168 YL-18 C920-C166 GY- 18 E701-C154 PK-18 F748-C155 WH-18 F765-C151 BR-18 F853-C147 BR-18 136-C277 GN-18
PK -18 PK -18 PK-18 PK-16 BK -18 BK -18 BK -18 BK-18 126-C180 126-C181 126-C182 126-C184 202-C171 202-C172 202-C173 202-C174
963-C194 GN-18 F766-C193 WH-18 F766-C288 WH-18
BK-18 BK-18 BK-18 GY-18 200-C186 200-C188 200-C187 761-C136
200-C270 BK-18 200-C218 BK-18 308-C82 YL-18 321-C98 BR-18 521-C105 YL-16 522-C83 WH-16 614-C97 PU -14 975-C71 WH-18 C444-C85 YL-18
115-C90 RD-10 117-C91 RD-6 158-C99 BR -14 188-C111 WH-16 200-C211 BK -14 200-C195 BK -14 200-C216 BK -14 200-C278 BK -14 200-C217 BK-16 200-C220 BK-16
A538-C197 OR-16
161-C183 PK-18 102-C60 RD -14 102-C27 RD -14 105-C118 RD-16 110-C294 GN-18 118-C257 GY-16 118-C196 GY-16 122-C264 RD-16 122-C199 RD-16 122-C243 RD-18 122-C275 RD-18 122-C274 RD-18 123-C208 WH-18 123-C235 WH-16 123-C260 WH-16 127-C30 OR-14 129-C14 BU-16 130-C263 RD-16 136-C8 GN-18 144-C33 GN-16 308-C117 YL-16 331-C56 OR-18 419-C293 YL-18 449-C64 BU-18 503-C1 BR-16 504-C3 YL-16 505-C4 BU-16 603-C13 PK-16 608-C6 GN-16 614-C63 PU-16 614-C121 PU-18 614-C35 PU -14 615-C7 YL -14 C470-C31 BR-18 C471-C36 GN-18 E800-C9 GN-18 P915-C113 PK-18
H5
H4
H10
C-C49 9G3673
H11 H12
H12
H14
H14
H8
PILOT VALVE GP 142-2644
FLOAT SOL
LIFT POS SOL
TILT POS SOL
AUX SOL
DOWNSHIFT SW 148-9562 WOBBLE STICK CTRL 133-8597 2 LEVER CTRL NOTE Y
POSITION DETENT SW COIL AS. 145-8428
H5 C-C30 1552264
H11
C-C12 1552273
H13
H12
F766-C288 WH-18 F766-C193 WH-18 963-C194 GN-18 761-C136 GY-18 H14
200-C188 BK-18 200-C187 BK-18 200-C186 BK-18 200-C80 BK-18 200-C185 BK -14
13
3 1
4 2
3 1
4 2
C-C60 1552269
126-C141 PK -18 126-C298 PK -18
H13
REMOTE FNR SW 145-0877 NOTE Y
H13 200-C192 200-C191 200-C190 200-C189
H12
H12 H13
BK-18 BK-18 BK-18 BK-18
12
H16
126-C181 PK-18 126-C182 PK-18 126-C184 PK-16 202-C171 BK-18 202-C172 BK-18 202-C173 BK-18 202-C174 BK-18 202-C178 BK-18 202-C179 BK-18 276-C160 BK-18 277-C161 BK-18 278-C162 BK-18 279-C163 BK-18 571-C167 OR-18 944-C148 OR-18 945-C149 BR-18 973-C133 BR-18 975-C169 WH-18 A221-C164 BK-18 A222-C165 BK-18 A514-C168 YL-18 C920-C166 GY-18 E701-C154 PK-18 F748-C155 WH-18 F765-C151 BR-18 F853-C147 BR-18 126-C180 PK-18
11
10
126-C299 PK - 18 202-C176 BK-18 202-C175 BK-18 978-C150 GN-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18 202-C177 BK -14 202-C89 BK-18 202-C77 BK-18 450-C88 YL-18 710-C78 GN-18 751-C104 GN-18 752-C103 YL-18 754-C102 BU-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18
200-C125 BK -14 322-C287 GY-18 506-C21 PU-18 507-C22 WH-18 605-C127 YL-16
H4
H10
H11
306-C49 GN-18 326-C109 RD-18 403-C106 GN-18 665-C110 BR-16 200-C284 BK-18 200-C285 BK-18 326-C108 RD-18 403-C107 GN-18 417-C79 GY-18
702-C282 OR-18 702-C281 OR-18
A B C
G757-C146 OR-18 720-C152 PU-18
G768-C156 GN-18 720-C152 PU-18 G750-C51 BU-18 G755-C52 GY-18 G760-C157 WH-18 G757-C146 OR-18 G763-C153 PU-18 G761-C158 YL-18 G762-C159 BR-18 126-C53 PK-18 126-C131 PK-18 126-C141 PK-18 202-C12 BK-18 202-C54 BK-18 202-C142 BK-18 202-C132 BK-18
H4
126-C298 PK -18 126-C182 PK-18 126-C184 PK-16 126-C181 PK-18 126-C141 PK -18 202-C179 BK-18 202-C178 BK-18 202-C177 BK -14 202-C77 BK-18 202-C89 BK-18 202-C173 BK-18 202-C171 BK-18 202-C174 BK-18 202-C172 BK-18 202-C176 BK-18 202-C175 BK-18
202-C170 BK-14
276-C160 BK-18 277-C161 BK-18 278-C162 BK-18 279-C163 BK-18 450-C88 YL-18 571-C167 OR-18 710-C78 GN-18 751-C104 GN-18 754-C102 BU-18 752-C103 YL-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18 944-C148 OR-18 945-C149 BR-18 973-C133 BR-18 975-C169 WH-18 978-C150 GN-18 A221-C164 BK-18 A222-C165 BK-18 A514-C168 YL-18 C920-C166 GY-18 E701-C154 PK-18 F748-C155 WH-18 F765-C151 BR-18 F853-C147 BR-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
9
202-C142 BK-18 202-C54 BK-18 202-C12 BK-18
H10
136-C277 GN-18
H10
136-C277 GN-18 308-C276 YL-18
308-C276 YL-18 H2
200-C284 BK-18 417-C79 GY-18
200-C284 BK-18
126-C141 PK-18 126-C53 PK-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
H11
200-C285 BK-18
H11
403-C107 GN-18 200-C285 BK-18 326-C108 RD-18
326-C108 RD-18 403-C107 GN-18 417-C79 GY-18
1 2 3 4 5 6 7 8 9 10
H2
H7
+ BATTERY KEY SWITCH UNUSED UNUSED (GND) PRIM PRESS SW UNUSED ALT R TERM GROUND SHUTDOWN SOL
H6 C-C50 7N9737
126-C131 PK-18 202-C132 BK-18 276-C160 BK-18 277-C161 BK-18 278-C162 BK-18 279-C163 BK-18 450-C88 YL-18 571-C167 OR-18 710-C78 GN-18 720-C152 PU-18 751-C104 GN-18 752-C103 YL-18 754-C102 BU-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18 944-C148 OR-18 945-C149 BR-18 973-C133 BR-18 975-C169 WH-18 978-C150 GN-18 A221-C164 BK-18 A222-C165 BK-18 A514-C168 YL-18 C920-C166 GY-18 E701-C154 PK-18 F748-C155 WH-18 F765-C151 BR-18 F853-C147 BR-18 G750-C51 BU-18 G755-C52 GY-18 G757-C146 OR-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18
RD-18 YL-18 OR-18 BL-18 PU-18 BR-18 WH-18 BK-18 PK-18
1 2
H2
GN-18 GY-18
H3
SEC STEER RLY PRIM FAULT
SEC STEER CTRL 3E-5184 NOTE C H3 727-C283 GN-18
H3 C-C2 8T9834
8
H5
H5
114-C139 RD-18 133-C130 OR-16 614-C137 PU -14 761-C136 GY-18 762-C135 YL-18 780-C295 PU-18 779-C296 WH-18 964-C134 BU-18 976-C138 OR-18 C904-C143 GN-18 F766-C128 WH-16 G797-C145 BU-18 P976-C297 BR -18
G750-C51 BU-18 G755-C52 GY-18 G757-C146 OR-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C153 PU-18 G768-C156 GN-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
188-C10 WH-16 200-C101 BK -14 200-C280 BK -14 306-C49 GN-18
114-C139 RD -18 126-C141 PK -18 133-C130 OR-16 200-C125 BK -14 202-C142 BK -18 322-C287 GY -18 506-C21 PU -18 507-C22 WH-18 605-C127 YL -16 606-C126 GY-16 611-C140 PU -14 614-C137 PU -14
310-C11 PU-16 326-C109 RD-18 403-C106 GN-18 665-C110 BR-16
H4
7
606-C126 GY-16 611-C140 PU -14 619-C119 GN-14 F880-C39 BR-18 G763-C144 PU-18
THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm 944-OR AND 945-BR
H4
720-C152 PU-18 G750-C51 BU-18 G755-C52 GY-18 G757-C146 OR-18 G760-C157 WH-18 G761-C158 G762-C159 G763-C153 G768-C156
CST AUTOSHIFT CTRL 179-9346
H2
H2
NOTE C:
SECONDARY STEER SYSTEM INCLUDES: CONTROL (3E-5184) ROCKER SW AND DASH LIGHTS (115-1560) RELAY (3E-0154) MOTOR (117-3915) ARC SUPPRESSOR (118-5597) PRIMARY PRESSURE SW (3E-6450) HARNESS (132-2656)
H-12 A-14
NOTE E:
ASSEMBLE TERMINALS TO STUD.
G-9
NOTE F:
924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN. FOR 924G Z-BAR JUMPER WIRE CONNECTS TERMINALS 1 AND 2.
G-14
NOTE G:
HEATED SEAT WITH PARKING BRAKE ALARM CONNECTION LOCATION. (119-8264)
G-14
NOTE H:
AIR SUSPENSION SEAT CONNECTION LOCATION (150-7718)
I-11
NOTE J:
RADIO TO BE INSTALLED BY DEALER. (REF 173-6532) JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
E-8
NOTE K:
9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN BE POWERD FROM THE CIGAR LIGHTER SOCKET.
G-9
NOTE M:
FOR COSA ROADING ONLY
I-12 SH2 E-1
NOTE R:
ON MACHINES EQUIPED WITH TUV SPEED LIMITER, REPLACE JUMPER WITH TUV ATCH.
BLADE, SPADE, RING, OR SCREW TERMINAL
I-12
NOTE T:
LOCATION FOR 24V TO 12V CONVERTER (119-1733)
CIRCUIT CONNECTED
F-10
NOTE U:
RIDE CONTROL SWITCH IS SHOWN (107-6030). THIS IS ALSO THE LOCATION FOR THE LOAD CHECK/BUCKET LOWER SW (107-6067).
H-9
NOTE W:
SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER DETENTS WHEN IMPLEMENT HYDRAULIC LOCKOUT LEVER IS IN THE ROADING POSITION.
NOTE Y:
FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL. REMOTE FNR SWITCH (145-0877), REPLACES DOWN SHIFT SWITCH. JUMPER (101-9161) IS REMOVED SHIFTER 4 SOCKET CONNECTOR CONNECTS TO HARNESS 4-PIN CONNECTOR AND THE FOLLOWING ITEMS ARE ADDED: DIODE BLOCK (144-3902) LED PANEL (148-0643) REMOTE RLY/DRIVER (117-9364) RELAY (158-5089)
G-6
NOTE AC:
DIMMER SW SHOWN. STD MACHINE USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2
D-10
NOTE AF:
WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE APPROPRIATE OPTION CODE PLUG (H-7 SH2)
H-8
NOTE AG:
ADD ARC SUPPRESSOR TO ACTIVATE COOLANT HIGH TEMP AUDIBLE ALARM FOR BLUE ANGEL PACKAGE
D-8 SH2 I-9
NOTE AJ:
OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
NOTE AK:
START AID SWITCH IS STANDARD ON THE 924G MACHINE.
NOTE AL:
AIH TIME ONLY USED ON 928G. JUMPER ONLY USED ON 924G
B-6 SH1 E-9 SH1 G-9 SH2 G-9 SH2 G-9 SH2 E-13 SH2 G-9 SH2
YL-18 BR-18 PU-18 GN-18
126-C141 PK-18 126-C53 PK-18 202-C12 BK-18 202-C54 BK-18 202-C142 BK-18 G787-C114 GN-18 G788-C115 YL-18 P916-C116 OR-18
619-C119 GN-14 665-C110 BR -16 761-C136 GY-18 762-C135 YL -18 779-C296 WH-18 780-C295 PU -18 964-C134 BU-18 976-C138 OR-18 C904-C143 GN-18 F766-C128 WH-16 F880-C39 BR -18 G763-C144 PU -18 G797-C145 BU -18 P976-C297 BR -18
ABBREV RD WH OR YL PK BK GY PU BR GN BU
C-C22 1552252 1 2 3 4 5 6 7 8 9 10 11 12
665-C110 BR-16 200-C125 BK -14 606-C126 GY -16 605-C127 YL-16 619-C119 GN-14 F766-C128 WH-16 133-C130 OR-16 506-C21 PU-18 507-C22 WH- 18 780-C295 PU-18 779-C296 WH-18
CONN 24
TO FRONT FRAME LOC (SH2 B-5) (SH2 I-3)
SYMBOL
964-C134 762-C135 761-C136 614-C137 976-C138 322-C287 114-C139 611-C140
1 2 3 4 5 6 7 8
BU -18 YL-18 GY -18 PU -14 OR-18 GY-18 RD-18 PU -14
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
DESCRIPTION
ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR
TO FRONT FRAME LOC (SH2 A-5) (SH2 H-3) L# CONN 25
C-C59 1552269
TO FRONT FRAME LOC (SH2 A-5)
1 2
P976-C297 BR -18
COLOR
CIRCUIT NOT CONNECTED
C-C23 3E3388
ATCH WIRE, CABLE COMPONENT CIRCUIT GROUPING DESIGNATION
&
A-11 I-4 I-4 I-5 G-2 A-4 E-13
CONN 26 C-C20 1552273 126-C141 PK-18 202-C142 BK-18 C904-C143 GN-18 F880-C39 BR-18 G763-C144 PU-18 G797-C145 BU-18
1 2 3 4 5 6
RD-18 BK-18 OR-18 YL-18 GY-18 BR-18
+ BATTERY GND SOL 1 OUT SW 2 IN SW 1 IN SOL 2 OUT
FNR CONTROL 117-9364 NOTE Y
G-8
6
5
4
3
SWITCH
UNLESS OTHERWISE SPECIFIED: LOCATIONS ARE CURRENT SHEET
NC
126-C53 PK-18 188-C10 WH-16 200-C101 BK -14 200-C280 BK -14 202-C54 BK-18 202-C12 BK-18 306-C49 GN-18 310-C11 PU-16 326-C109 RD-18 403-C106 GN-18 720-C152 PU-18
F
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL AND WITH THE PARK BRAKE SET.
COM NO
BK-18 RD-18 BU-18
00
THIS SCHEMATIC IS FOR THE WHEEL LOADER MACHINES CAB 924G (143-3562 CHG 01) 928G (116-5462 CHG 04)
NC
HIGH PRESS SW 160-2609 C-C51 3E3370 A 702-C281 OR-18 B G757-C146 OR-18 C
H7
COM NO
BK-18 RD-18 BU-18
H7
H7
978-C150 GN-18 F765-C151 BR-18 720-C152 PU-18 G750-C51 BU-18 G763-C153 PU-18 G755-C52 GY-18 E701-C154 PK-18 F748-C155 WH-18 G768-C156 GN-18 G760-C157 WH-18 G761-C158 YL-18 G762-C159 BR-18 276-C160 BK-18 277-C161 BK-18 278-C162 BK-18 279-C163 BK-18 A221-C164 BK-18 A222-C165 BK-18 C920-C166 GY-18 751-C104 GN-18 752-C103 YL-18 754-C102 BU-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18 571-C167 OR-18 A514-C168 YL-18 975-C169 WH-18
MATING CONNECTOR AT LOC (SH2 A-12)
H6
H5 H4
126-C131 PK-18 202-C132 BK-18 973-C133 BR-18 G757-C146 OR-18 710-C78 GN-18 450-C88 YL-18 F853-C147 BR-18 944-C148 OR-18 945-C149 BR-18
C-C46 9G4352
H8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
MATING CONNECTOR AT LOC (SH2 B-12)
H6
+ BATTERY GROUND AUTO/MANUAL SW HIGH PRESS NEUTRALIZER SW XMSN SPEED INPUT ENGINE SPEED INPUT SPEEDO DRIVER DATA LINK + DATA LINK UNUSED UNUSED DOWNSHIFT SW PARK BRAKE SW NEUTR SW/LOW PRESS NEUTR SW FORWARD IN NEUTRAL IN REVERSE IN RIDE CONT ON RIDE CONT AUTO/LOAD CHECK SPEED 1 IN SPEED 2 IN SPEED 3 IN SPEED 4 IN HARNESS CODE 1 IN HARNESS CODE 2 IN HARNESS CODE 3 IN HARNESS CODE 4 IN RIDE CTRL OPTION IN LOAD CHECK OPTION IN DIAGNOSTIC INDCATOR FWD HI SOLENOID OUT REV SOLENOID OUT FWD LOW SOLENOID OUT SPD SOLENOID 1 OUT SPD SOLENOID 2 OUT SPD SOLENOID 3 OUT RIDE CONT/LOAD CHK RLY OUT PARK BRAKE ALARM RLY OUT SOLENOID RETURN UNUSED
C-C35 REAR 2S CONN 5 1552269 1 306-C49 GN-18 2
H9
H9
H5
BK-20 RD-20 WH-20 BU-20 PU-20 GY-20
450-C88 YL-18 202-C89 BK-18
H9
C-C55 1552267 702-C282 OR-18 720-C152 PU-18
2G-5298
H8
1 2 3 4 5 6
1 2
521-C105 YL-16 WH-16 OR-16 YL-16 GY-16 GN-18 GN-18 751-C104 GN-18 751-C70 GN-18 751-C40 GN-18 752-C65 YL-18 752-C73 YL-18 752-C103 YL-18 754-C41 BU-18 754-C72 BU-18 754-C102 BU-18 755-C75 OR-18 900-C76 PU-18 901-C74 WH-18 975-C71 WH-18 C444-C85 YL-18 C446-C23 PK-18 H451-C37 GN-18
H6
H6
BK-18 BK-18 GN-18 GN-18 OR-18 YL-18
CONN 6 MATING CONNECTOR AT LOC (SH2 B-12)
REAR 2P
521-C84 YL-16 521-C100 YL-16 522-C83 604-C96 605-C94 606-C93 710-C78 727-C92
H451-C37 GN-18 123-C129 WH-18 404-C15 YL-18 405-C17 GY-18 406-C18 PU-18 441-C57 OR-18 442-C58 GY-18 443-C66 YL-18 447-C59 PK-18 453-C26 PK-18 483-C19 BR-18 484-C20 YL-18 604-C96 OR-16 605-C94 YL-16 606-C93 GY-16 665-C24 BR -14 727-C92 GN-18 751-C40 GN-18 752-C65 YL-18 754-C41 BU-18 C446-C23 PK-18
H10
H8
202-C175 202-C176 978-C150 G787-C114 P916-C116 G788-C115
C-C33 3E3364
GY-18 PU-18 GY-18 OR-18 GY-18 YL-18 PK-18 YL-18 PK-18 BR-18 YL-18
H16
H14
1 2
MATING CONNECTOR AT LOC (SH2 B-12)
405-C17 406-C18 417-C79 441-C57 442-C58 443-C66 447-C59 450-C88 453-C26 483-C19 484-C20
H15
126-C299 PK -18
B
C-C32 REAR 12S CONN 7 1552252 1 310-C11 PU-16 2 188-C81 WH-16 3 405-C17 GY-18 4 308-C82 YL-18 5 483-C19 BR-18 6 522-C83 WH-16 7 521-C84 YL-16 8 441-C57 OR-18 9 406-C18 PU-18 10 C444-C85 YL-18 11 403-C86 GN-18 12 326-C87 RD-16
H15
200-C218 BK-18 200-C217 BK-16 200-C270 BK-18 200-C195 BK -14 308-C82 YL-18 321-C98 BR-18 521-C105 YL-16 522-C83 WH-16 614-C97 PU -14 975-C71 WH-18 C444-C85 YL-18
RD-20 WH-20
MATING CONNECTOR AT LOC (SH2 B-12)
484-C20 YL-18 202-C77 BK-18 443-C66 YL-18 710-C78 GN-18 417-C79 GY-18 200-C80 BK-18 C446-C23 PK-18
1 2 3 4 5 6
1 2 3 4 5 6 7 8
CONN 8
XMSN 8P
115-C90 RD-10 117-C91 RD-6 158-C99 BR -14 188-C111 WH-16 200-C211 BK -14 200-C216 BK -14 200-C220 BK-16 200-C278 BK -14
202-C175 BK-18 202-C176 BK-18 978-C150 GN-18 G787-C114 GN-18 P916-C116 OR-18 G788-C115 YL-18
C-C34 3E3388
GN-18 WH-18 BU-18 YL-18 WH-18 OR-18 PU-18 YL-18
RD RD RD RD RD RD RD RD
751-C70 975-C71 754-C72 752-C73 901-C74 755-C75 900-C76 404-C15
8 1 2 7 6 3 4 5
MATING CONNECTOR AT LOC (SH2 C-12)
1 2 3 4 5 6 7 8
XMSN 8S
LOW PRESS SW 163-7355
200-C189 BK-18 F766-C193 WH-18 761-C136 GY-18 200-C191 BK-18 200-C190 BK-18 963-C194 GN-18 F766-C288 WH-18 200-C192 BK-18
CONN 9
C-C36 1552264
115-C90 RD-10 117-C91 RD-6 123-C129 WH-18 158-C99 BR -14 614-C97 PU -14 188-C81 WH-16 188-C10 WH-16 188-C111 WH-16 665-C95 BR-16 665-C110 BR-16 665-C24 BR -14 200-C80 BK-18 202-C89 BK-18 202-C77 BK-18 200-C101 BK -14 306-C49 GN-18 308-C82 YL-18 310-C11 PU-16 321-C98 BR-18 326-C109 RD-18 326-C87 RD-16 326-C108 RD-18 403-C107 GN-18 403-C86 GN-18 403-C106 GN-18 404-C15 YL-18
2
B
1
A
Off Machine Switch Specification
Component Location Schematic Location H-8/G-8
Machine Location D
Alternator
G-15
2
Arc Suppressor (A/C)
F-15
Arc Suppressor - Load Control (Att) Arc Suppressor - Ride Control (Att)
Component Alarm - Seat Heater (Att)
Diagnostic Code Conversion CID - FMI No Active Faults No Inactive Faults
11 12
Description Not Applicable Not Applicable
Machine Location 8
Sender - Fuel Level
A-14
20
3
Sensor - Engine Speed
F-15
27
F-6
4
Sensor - Transmission Speed
F-13
24
Component Relay - Start
I-8/H-8
31
Solenoid - A/C Compressor
E-15
3
Arc Suppressor - Sec. Steer (Att)
G-9
35
Solenoid - Load Check Valve (2) (Att)
F-5
C
Arc Suppressor A (Att)
I-5
A
Solenoid - Ride Control Valve (Att)
I-8
4
A
Solenoid - Ride Control Valve IT28G(Att)
H-8
4
Solenoid - Shutdown
D-14
Arc Suppressor B (Att)
I-5
14
928G
15
924G Standard Speed
16
IT28G
17
Not Available
18
924G Low Speed
Arc Disengage Quick Coupler Suppressor Arc Engage Quick Coupler Suppressor Battery (2)
19
Not Available
Breaker - Alternator
B-4
17
Part No. 118-5144
17
Solenoid - Sol 1/Fwd High
E-13
22
B-15/G-15
6
Solenoid - Sol 2/Rev
E-13
22
I-15
8
Solenoid - Sol 3/Fwd Low
E-13
22
AC Pressure
126-6916
Hydraulic Temp
I-15
8
Solenoid - Sol 4/Spd 1
F-13
22
32
642 - 05
Reverse Solenoid Open Circuit
Breaker - Main
I-15
8
Solenoid - Sol 5/Spd 2
F-13
22
33
643 - 05
Forward Low Solenoid Open Circuit
Gauge - Coolant Temp
I-4
A
Solenoid - Sol 6/Spd 3
F-13
22
34
644 - 05
Speed 1 Solenoid Open Circuit
Gauge - Fuel Level
H-4
A
Starter
F-14
2
35
645 - 05
Speed 2 Solenoid Open Circuit
Gauge - Hydraulic Temp
I-4
A
Switch - A/C Press
F-15
2
36
646 - 05
Speed 3 Solenoid Open Circuit
Gauge - Speedometer
I-4
A
Switch - Axle Oil Press (Att)
D-13
10
37
346 - 05
Ride Control Relay Open Circuit
Gauge - Torque Conv Temp
H-4
A
Switch - Seat Time Delay Alarm
G-8
36
38
683 - 05
Parking Brake Alarming Open Circuit
Heater - Air Intake
D-15
17
Switch - Brake Oil Pressure
C-15
D
39
421 - 05
Load Check Relay Open Circuit
Heater - Seat (Att)
H-8
36
Switch - Bucket/Fork Select
D-3/H-1
9
41
641 - 06
Forward High Solenoid Short to Ground
LED Panel - FNR
H-5
A
Switch - Coolant Temp Sender
F-15
23
Part No.
42
642 - 06
Reverse Solenoid Short to Ground
Load Check (Att)
F-5/F-6
13
Switch - Disconnect
B-14
28
134-9878
43
643 - 06
Forward Low Solenoid Short to Ground
Motor - Blower (2)
F-8
15
Switch - Engine Oil Pressure
C-15
29
44
644 - 06
Speed 1 Solenoid Short to Ground
Motor - Sec Steer
G-9
16
Switch - Hydraulic Sender
A-14
30
45
645 - 06
Speed 2 Solenoid Short to Ground
Motor - Washer (Front)
B-4
17
Switch - Lift Position
D-3
46
646 - 06
Speed 3 Solenoid Short to Ground
47
346 - 06
Ride Control Relay Short to Ground
48
683 - 06
Parking Brake Alarming Short to Ground
49
421 - 06
Load Check Relay Short to Ground
51
641 - 03
Forward High Solenoid Short to Ground
Radio
G-1
34
Switch - T/C Oil Temp Sender
D-13
D-13
8
Switch - Turn Hazard Cosa (Att)
H-7
A
Radio - Japan (Att)
G-8
34
Switch - Steering Pressure
D Located in or near the righthand console. E Located in or near the relay panel
62
191 - 08
Transmission Speed Sensor
63
668 - 02
Invalid Shift Lever input
64
168 - 00
Battery Voltage Above Normal
65
168 - 01
Battery Voltage Below Normal
66
650 - 02
Invalid Harness Code Input
67
687 - 02
Invalid Option Code Input
13.8 ± 0.4 Latch Coil: 1.55 ± 0.15
33.8 ± 1.0
Unlatch Coil: 10.3 ± 1.03
¹ At room temperature.
367 - 02
Invalid Ride Control Switch Input
69
621 - 02
Invalid Downshift Switch
71
143 - 02
Invalid Neutralizer Pressure Switch Input
928G: 6XR1-UP 7SR1-UP
Wire Number
Wire Color
Wire Number
Wire Color
101
RD
Battery +
538
BR
102
COSA Flasher Output
RD
Marker Lamps
539
BU
Right Turn Indicator
105
RD
Kay Switch
540
WH
Left Turn Indicator
108
RD
Converter Output
567
WH
Blower To A/C Sw
109
RD
Alt B+
571
OR
Ride Control Signal
110
GN
Flasher
112
PU
Main Breaker Output
603
PK
Beacon
114
RD
Fwd Horn
604
OR
Stop Lamp
115
RD
Aux Circuit Breaker
605
YL
Left Turn
117
RD
Main Breaker
606
GY
Right Turn
118
GY
Wipers
608
GN
Rear Flood Lamps
120
YL
Sw'd Converter
610
OR
Dimmer Switch
122
RD
Misc
611
PU
High Beam Headlights
123
WH
Gauges and Indicator Light
614
PU
Marker Lights
124
GN
Blower
615
YL
Cab Flood Lights
126
PK
XMSN Control
619
GN
Low Beam Headlights
127
OR
Flood Lights
633
BU
COSA Turn Signal
128
PK
Kickout & Ride Control
665
BR
Corner Markers
129
BU
Cigar Lighter
691
GY
COSA Flasher
130
RD
Stop Lamps
133
OR
FNR
702
OR
XMSN Neutralizer
135
BU
Sw'd Converter Output
710
GN
XMSN Speed
Description Power Circuits
Failure Mode Identifiers (FMI)¹ Failure Description
Accessory Circuits (Continued)
Lighting Circuits
136
GN
Secondary Steering
720
PU
Neutralizer 1
140
BU
Rear Window Defroster
727
GN
Secondary Steering Output
1
Data valid but below normal operational range.
144
GN
Beacon & Heated Seat
751
GN
XMSN Solenoid 1
2
Data erratic, intermittent, or incorrect.
158
BR
Condenser Motors
752
YL
XMSN Solenoid 2
3
Voltage above normal or shorted high.
161
PK
Ride Control
754
BU
XMSN Solenoid 3
4
Voltage below normal or shorted low.
188
WH
Start Aid
755
OR
XMSN Solenoid 4
5
Current below normal or open circuit.
761
GY
Lift Position
6
Current above normal or grounded circuit.
7
Mechanical system not responding properly.
8
Abnormal frequency, pulse width, or period.
9
Abnormal update.
Ground Circuits
17
6 28
8 25
1
2
24
9
26
200
BK
Main Chassis
762
YL
Bucket Positioner
202
BK
Controller
779
WH
Quick Coupler Engaged
276
BK
XMSN Ident Code 0
780
PU
Quick Coupler Disengaged
277
BK
XMSN Ident Code 1
900
PU
XMSN Solenoid 5
278
BK
XMSN Ident Code 2
901
WH
XMSN Solenoid 6
279
BK
XMSN Ident Code 3
944
OR
CAT Data Link +
945
BR
CAT Data Link -
301
BU
Fuel On
963
GN
Tilt Positioner
304
WH
Start Relay Output
964
BU
Fork Positioner
306
GN
Start Disable Output
973
BR
Auto/Manuel XMSN
307
OR
Key Switch Start
975
WH
Solenoid Return
308
YL
Key Switch Run
976
OR
Ride Control Output
10
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
14
Parameter failures.
15
Parameter failures.
16
Parameter not available.
17
Module not responding.
18
Sensor supply fault.
310
PU
Start Aid Signal
19
Condition not met.
321
BR
Backup Alarm
27
5
20
15 11 16 19 23 3
30
29
B 7
36
A C
22
21
34 D 12
13 31
10
Basic Machine Circuits
4
18
14
33
32
35
Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
7
1
CONN 1
Schematic Location A-15
Machine Location 30
CONN 2
A-15
30
CONN 3
A-15
30
A-15
30
978
GN
Downshift Signal
CONN 4
A221
BK
XMSN Option Code 0
CONN 5
B-15
30
B-15
30
Fwd Horn
A222
BK
XMSN Option Code 1
PU
Key Switch Off
A514
YL
Parking Brake Alarm
CONN 7
E-15
3
331
OR
XMSN Backup Alarm Output
A519
GN
V-Link Ride Control Output
CONN 8
H-15
34
I-15
34
A520
BU
V-Link Ride Control Signal
CONN 9
A538
OR
Rear Window Defroster Signal
CONN 10
I-15
34
403
GN
Alternator (R) Treminal
A541
PU
COSA Turn Indicator
CONN 11
I-15
34
404
YL
XMSN Oil Temperature Indicator
A576
GN
Air Seat
CONN 12
G-14
35
405
GY
Engine Oil Temperature Indicator
C444
YL
Alternator Field Excitation Coil
CONN 13
A-13
35
406
PU
Coolant Temperature Indicator
C446
PK
Filter Warning
CONN 14
A-13
35
417
GY
Steering Pressure
C470
BR
Alarm Signal
CONN 15
B-13
35
B-13
35
0190
Engine Speed Sensor
0191
Transmission Speed Sensor
419
YL
Park Brake Indicator
C471
GN
Alternator Warning
CONN 16
0346
Ride Control Relay
441
OR
Coolant Temperature
C904
GN
FNR Solenoid 1
CONN 17
B-13
35
0367
Ride Control Switch
442
GY
Hydraulic Temperature
C920
GY
Diagnostic Indicator
CONN 18
B-13
35
0421
Load Check Relay
Parking Brake Signal
CONN 19
B-13
35
0621
Downshift Switch
C-13
35
0641
Forward High Solenoid
0642
Reverse Solenoid
0643
Forward Low Solenoid
0644
Speed 1 Solenoid
27
Speed 2 Solenoid
30
0646
Speed 3 Solenoid
1
0650
Harness Code Shift Lever
0683
Parking Brake Alarm
C 12 5 36
20 6
25
2
29 26
14 33
10 3
28
18
D
8
23
0645
0668
A
15 21
443
B
19
16
17 32
13
9
31
24
35
diagnosed the fault.
Title Alternator: 9W-3043
Machine Harness Connector And Component Locations
E417
OR
447
PK
Fuel Level
E419
BU
Seat Alarm
449
BU
Ground Speed
E701
PK
Ride Control On
CONN 21
I-9
12
H-9
11
450
YL
Engine Speed
E800
GN
Seat Alarm Output
CONN 22
453
PK
Secondary Steering Indicator
F748
WH
Ride Control
CONN 23
G-8
11
483
BR
Oil Pressure Indicator
F765
BR
Parking Brake
CONN 24
H-7
D
484
YL
Primary Steering Indicator
F766
WH
Detent Override
CONN 25
G-7
D
G-7
34
F853
BR
TUV Speed Limiter
CONN 26
500
BR
Wiper - Front (Park)
F880
BR
FNR Solenoid 2
CONN 27
F-7
7
501
GN
Wiper - Front (Low)
G728
YL
Kickouts On/Off
CONN 28
A-5
31
A-5
33
Accessory Circuits
502
OR
Wiper - Front (High)
G742
GN
Key Switch Run Signal
CONN 29
503
BR
Wiper - Rear (Park)
G750
GU
XMSN Fwd
CONN 30
B-5
33
XMSN Rev
CONN 31
C-5
31
D-5
31
504
² The MID is a diagnostic code that indicates which electronic control module
Torque Converter Temperature
CONN 20
4 22
0687 Invalid Option Code ¹ The CID is a diagnostic code that indicates which component is faulty.
Related Electrical Service Manuals
YL
YL
Wiper - Rear (Low)
G755
GY
505
BU
Wiper - Rear (High)
G757
OR
XMSN Neutralizer 2
CONN 32
506
PU
Washer - Front
G760
WH
XMSN Speed 2
CONN 33
E-5
14
507
WH
Washer - Rear
G761
YL
XMSN Speed 3
CONN 34
E-5
31
E-5
31
508
PU
Radio Speaker - Left
G762
BR
XMSN Speed 4
CONN 35
509
WH
Radio Speaker - Left (Common)
G763
PU
FNR Switch 1
CONN 36
H-2
31
511
BR
Radio Speaker - Right
G768
GN
XMSN Speed 1
CONN 37
G-2
34
512
GN
Radio Speaker - Right (Common)
G787
GN
FNR Fwd
Form Number
513
OR
A/C Compressor/Refrigerant Pressure Sw
G788
YL
FNR Rev
SENR3685
515
GY
Blower Motor (HI)
G797
BU
FNR Solenoid 2
Electric Starting Motor: 106-8558
516
GN
Blower Motor (MED)
H451
GN
Water in Fuel
Consist: 106-8557
SENR3559
517
BU
Blower Motor (LOW)
P914
GN
FNR Fwd
Consist: 106-8559
SENR3581
518
OR
COSA Flasher Signal
P915
PK
FNR Neutral
SENR1218
521
YL
A/C On/Off
P916
OR
FNR Neutral
522
WH
A/C Thermostat
P976
BR
Quick Coupler Disengaged 2
537
GN
Flasher Output
Transmission Control:
9X-1123
Connector Location Connector Number
Electrical System
11
Component Part Number
2
0168
34
Receptacle
Plug
GY
Start Aid Signal
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
L-C12 * 3E-5179
AG-C4 * 111-7898
1 2
1 2
Part Numbers For Connector Assembly
326
Monitoring Circuits
Component
Harness And Wire Electrical Schematic Symbols
322
GN
Printed in U.S.A.
© 1999 Caterpillar All Rights Reserved
CONN 6
373
Component identifiers (CID¹) and Module identifier (MID)for Transmission Electronic Control System (MID No. 081)
Volume 2 - Engine and Chassis
Control Circuits
Data valid but above normal operational range.
CID
IT28G: 8CR1-UP 9AR1-UP
Description
0
20
928G Wheel Loader and IT28G Integrated Toolcarrier Electrical System
Wire Description
68
FMI No.
Resistance (Ohms)¹
Valve - Ride Control
32.6 ± 1.6
A
Engine Speed Sensor
Component Description Solenoid:
Disengage Quick Coupler
10
SENR1229-02 December 1999
Resistor, Sender and Solenoid Specifications
Transmission
E-1
190 - 08
Normally closed below
Solenoid:
TUV Speed Limit
61
205 ± 20 kPa
255 kPa MAX
Solenoid:
16
C Located in or near the righthand dash panel.
Normally Open ²
3E-6269
G-9
Load Check Relay Short to Battery
--
(40 to 255 psi)
152-8340
Relay - Sec Steer
Parking Brake Alarm Short to Battery
A-C, Normally Closed
4
Speed 1 Solenoid Short to Battery
421 - 03
(999 ± 50 psi)
E-13
644 - 03
683 - 03
(1199 psi MAX) 275 to 1750 kpa¹
24.9 ± 0.4
54
59
deactuation temp.² A-B, Normally Open
C
C
58
(205° F) 6890 ± 345 kPa
I-8
I-9
B Located in or near the lefthand dash panel.
(264 ± 39° F) 8270 kPa MAX
17.6 ± 0.6
Switch - Wiper (Att)
A Located in or near the center dash panel.
Normally open below
Quick Coupler
15
Ride Control Relay Short to Battery
A-B, Normally Open
96° C Min.
Solenoid:
F-8
Speed 3 Solenoid Short to Battery
(102 ± 15 psi)
129 ± 4° C
3E-9205
Relay - AC Condenser
346 - 03
(174 psi MAX)
A/C Clutch
Forward Low Solenoid Short to Battery
646 - 03
deactuation temp.² A-C, Normally Closed
Solenoid:
Reverse Solenoid Short to Battery
57
(203° F) 700 ± 20 kPa
3E-1906
643 - 03
56
(224 ± 5° F) 1200 kPa MAX
14
642 - 03
Speed 2 Solenoid Short to Battery
Normally open below
Engine Shutdown
53
645 - 03
Contact Position
95° C Min.
Solenoid:
52
55
Deactuate
155-4652
Relay - AIH (Air Intake Heater)
Machine locations are repeated for components located close together.
Actuate 107 ± 3° C
(37 psi MAX) (30 ± 15 psi) deactuation temp.² ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi). ² Contact position at the contacts of the harness connector.
Breaker - Aux
17
Brake Oil Pressure
114-5333
Forward High Solenoid Open Circuit
C-4
T/C Oil Temp
174-4312
641 - 05
Motor - Washer (Rear)
Steering Pressure
104-3007
31
Switch - Ride Control - Tilt Pressure (Att) IT28
Coolant Temperature
3E-6450
23
B-4
Function
CONN 38 E-1 D The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
Wire, Cable, or Harness Assembly Identification
Pin or Socket Number
* C-C4* AG-C3 130-6795 130-6795 325-A135 PK-14 Pin
L-C12* 3E-5179
AG-C4* 111-7898
325-L25 PK-14
Code Flashed
Schematic Location I-14
1
Harness identification code This example indicates wire 32 in harness "L'.
2
200-L32 BK-14
Socket
Single Wire Connector * Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.
Circuit Number Identification
Wire Color
Wire Gauge
Electrical Schematic Symbols And Definitions FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
T
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
101-EG29 RD- 10
AC-C7 3E3364 1 BACKUP LAMP 321-AC34 BR- 18 2 200-AC18 BK - 18 CONN 11 BULB 9X-4493
I
AC-C8 CONN 10 1552269 RD-18 1 605-AC7 YL- 16 BK-18 2 200-AC12 BK- 18
S T G
LH STOP TAIL PARK LAMP A 928 130-3453
306-EG14 GN- 18 202-EG17 BK - 18 EG-C7 1552269 304-EG23 WH- 10
101-EG30 RD- 6 101-EG29 RD- 10 304-EG23 WH- 10
H48
LH STOP TAIL COSA 928 107-4401 BULB 9X-4492
H48
202-EG17 BK - 18 306-EG14 GN- 18
BULB 9X-4494
109-EG24 RD- 6
RD-18 WH-18 BK-18
200-AC5 BK - 18 200-AC12 BK - 18 200-AC13 BK - 18 200-AC17 BK - 18 200-AC18 BK - 18 200-AC19 BK - 18 200-AC20 BK - 18
604-AC26 OR- 16 604-AC29 OR- 16 606-AC6 GY- 16 614-AC21 PU- 18 665-AC24 BR- 16 665-AC25 BR- 16
321-AC34 BR- 18 321-AC35 BR- 18 321-AC36 BR- 18
YF-C4 3E3364 1 605-YF8 YL - 16 2 200-YF2 BK - 16 CONN 10
RD-18 WH-18 BK-18 COSA LICENSE LAMP 6C-7581
RH STOP TAIL COSA 928 B 107-4401
200-AC15 BK - 14
RD-18 WH-18 BK-18 BULB 9X-4492 BULB 9X-4494
BULB 6C-8012
RD-18 BK-18
H47 H47
604-AC26 604-AC27 604-AC28 604-AC29
604-AC9 OR- 16
OR-16 OR-16 OR-16 OR-16
SEC STEER ATTACHMENT LOC (G-9) NOTE C
BATTERY A 928 115-2422
YH-C2 1552269 1 606-YH7 GY- 16 2 200-YH5 BK - 16
RH STOP TAIL COSA 928 107-4401 BULB 9X-4492
AC-C1 3E3370 A 453-AC1 PK - 18 B 200-AC33 BK - 16 C 727-AC2 GN -18 CONN 12
S T
BK-18 BR-18
RD-18 WH-18 BK-18
TURN LAMP RR RH A COSA 928 107-4402 BULB 9X-4494
109-EG24 RD- 6
RD-18 BK-18
MATING CONNECTORS LOC A-15 RD-18 WH-18 BK-18
YH-C1 1552267 A 604-YH9 OR- 16 C 665-YH10 BR- 16 B 200-YH3 BK - 16
301-EG22 BU - 10
MOTOR
BK-16 WH-16
1 2
441-EG7 OR- 18 406-EG8 PU- 18
T COOLANT TEMP SW SNDR 928 118-5144
ARC SUPPRESSOR AC 928 106-8704
BK-16 BK-16
2 3 1
NOTE A
SOL 6 928 3E-6269 BK-18 BK-18
ENG END FRAME GND
SOL 5 928 3E-6269 BK-18 BK-18 SOL 4 928 3E-6269
RA-C1 1552269 1 521-RA1 YL - 16 2 513-RA3 OR- 16
BK-18 BK-18
RA-C3 EG-C9 1552269 3E3364 1 521-RA1 YL - 16 521-EG32 YL - 16 2 522-RA2 WH- 16 522-EG31 WH- 16 CONN 7
BK-18 BK-18
H48
BK-18 BK-18
200-EG18 BK - 10
202-EG17 BK - 18 306-EG14 GN- 18
115-EG15 RD- 10 117-EG16 RD- 6
C444-EG9 YL - 18
SOL 2 928 3E-6269
522-EG5 WH- 16 521-EG6 YL - 16 202-EG35 BK - 18 450-EG12 YL - 18 406-EG8 PU- 18 441-EG7 OR- 18 403-EG10 GN- 16
GN-14 GN-14
AC COMPRESSOR GP 928 3E-1906
RA-C2 1552269 1 513-RA3 OR- 16 2 522-RA2 WH- 16
1 2
321-YE4 200-YE1 200-YE2 200-YE3
BR-18 BK-18 BULB 4Y-3415
MATING CONNECTORS LOC A-15
YH-C4 1552269 1 606-YH8 GY- 16 2 200-YH4 BK - 16
BULB 4Y-3415
BK-18 GY-18
BULB 4Y-3414
BK-18 PU-18 OR-18
G T S
606-YE5
BR-18 BK-18 BK-18 BK-18
86
87 30
87A
1 2
GY-16
665-YE7 BR-16 604-YE6 OR-16
CONN 3 A B C
YE-C2 3E3364 1 606-YE5 GY-16 2 200-YE3 BK-18 CONN 2
BK-18 BK-18
RIDE CONT TILT PRESS SW IT28 126-6916
976-PJ8 OR - 14
BK-16 RD-16 BU-16
123-JA26 WH-16 611-JA42 PU-16 614-JA27 PU-16 449-JA1 BU-18
PJ-C4 1552269 1 A519-PJ6 GN - 18 2 200-PJ3 BK - 18
GN-18 GN-18
P915-JA45 611-JA42 605-JA51 605-JA39 538-JA31 606-JA52 606-JA40
443-JA35 YL-18 200-JA21 BK- 14 605-JA39 YL-16 606-JA40 GY-16 P914-JA44 GN-18 P915-JA45 PK-18 752-JA46 YL-18 518-JA47 OR-16 537-JA48 GN- 14 538-JA31 BR-16 110-JA38 GN- 18
PJ-C5 155-2269 1 A519-PJ7 GN - 18 2 200-PJ2 BK - 18
2 3
RIDE CONT SOL IT28 134-9878
6 5
RIDE CONT ARC SUPPR IT28 106-8704
PK-18 PU-16 YL-16 YL-16 BR-16 GY-16 GY-16
606-JA52 GY-16 605-JA51 YL-16
200-JA21
BK- 14
123-JA26
WH-16
123-JA26 WH-16
441-JA3 OR-18 442-JA36 GY-18 443-JA35 YL-18 447-JA2 PK-18 449-JA1 BU-18
539-JA41 BU-16 540-JA34 WH-16
614-JA27
A541-JA53 PU-16 537-JA50 GN - 14
49 49A 30B 31 C-2 C
PU-16
633-JA43 752-JA46 540-JA34 539-JA41 P914-JA44
BU-18 YL-18 WH-16 BU-16 GN-18
P915-JA45 611-JA42 605-JA29 538-JA33 538-JA32 606-JA30 200-JA24 200-JA19 200-JA22 200-JA20
PK-18 PU-16 YL-16 BR-16 BR-16 GY-16 BK-18 BK-18 BK-18 BK-18
614-JA27 PU-16
TO ENGINE BLOCK
H25
1 2
JA-C15 1552269 GY-16 BR-16
1 2
540-JA34 200-JA23
WH-16 BK-18
633-JA43 200-JA22
BU-18 BK-18
611-JA42 200-JA20
JA-C9 1135183
LH TURN IND COSA 115-1748
JA-C12 1135183
BU-18 JA-C6 1141749
447-JA2
JA-C4 1141749
200-JA7 BK-18 614-JA12 PU-18 123-JA15 WH-18
HIGH BEAM IND COSA 115-1748 JA-C10 1135183
IGN SEND
443-JA35
YL-18
200-JA13 614-JA14
JA-C11 1141749 BK-18 PU-18
GA-C2 3E5179
1 PK-16 2 BK - 14 3 GN-16 4 YL - 14 CONN 22 MATE LOC SH1 G-15
608-GA3 GN-16
BK BK
1 2 3 4 5 6 7 8 9 10 11 12 CONN 23
603-GA1 PK-16 615-GA4 YL - 14 200-GA2 BK - 14
MATING CONNECTORS LOC A-15
BK BK
BK YL T
CONN 24 2 1
SEAT HEATER 109-6681
CONN 25 PU YL BK
A B C
200-TA2
BK- 16
TO BATT+ CBL-UU1 RD- 00 CBL-WW1 RD- 00 NOTE E
MOTOR SEC STEER 117-3915 CBL-NN1 BK-00
KA-C2 7Y3968
TO STARTER BAT+ TERM
BK-18
200-KA3 BK-16 512-KA5 GN-18 509-KA1 WH-18
A B C
115-EG15 RD- 10 117-EG16 RD- 6 202-EG17 BK - 18 202-EG35 BK - 18 306-EG14 GN- 18 403-EG10 GN- 16 406-EG8 PU- 18 441-EG7 OR- 18 450-EG12 YL - 18
115-EG15 RD- 10 117-EG16 RD- 6 202-EG13 BK - 18
521-EG6 YL - 16 522-EG5 WH- 16 C444-EG9 YL - 18
521-EG6 YL - 16 522-EG5 WH- 16 C444-EG9 YL - 18
H46
NOTE V
NOTE V
509-KA1 508-KA2 200-KA3 135-KA4
KA-C1 3E3388 WH-18 PU-18 BK-16 BU-16
512-KA5 GN-18 511-KA6 BR-18
HARNESS CODE PLUG 1 2 3 4 5 6 7 8
CONN 26 MATE LOC G-1
MACHINE TYPE
CONNECTOR PIN CODE
1
2
3
4
BLOWER MOTOR A 106-2721
WH/RD-14 BK-14 MOTOR
1 2
AC CONDENSER RLY 928 3E-5239 30 87 158 BR-14 521 YL-14 85 200 BK-14 86
BLOWER MOTOR B 106-2721
6
7
8
14
X
X
X
O
X
X
O
O
IT28G 133-8137
16
O
X
X
X
O
O
O
O
GROUNDED
X
GN- 14
5 4 6 3 1 2
PU-14 GN-14 BR-14 YL-16 BK-14
BULB 100-3245
BU-18 RD-18 WH-18 YL-18 BK-18
BULB 9X-4493
BU-18 RD-18 WH-18 YL-18 BK-18
BULB 9X-4493
BULB 100-3245
WA-C1 3E3382 1 606-WA1 2 200-WA2 3 614-WA3 4 611-WA4 5 6 619-WA5 CONN 29
WA-C2 1552273 GY- 16 BK - 14 PU- 14 PU- 14
611-WA4 619-WA5 614-WA3 606-WA1 200-WA2
GN- 14
5 4 6 3 1 2
PU-14 GN-14 PU-14 GY-16 BK-14
RH ITALY HEAD LAMP 105-4850
BULB 100-3245
BU-18 RD-18 WH-18 YL-18 BK-18
CONN 29
BULB 9X-4493
BULB 100-3245
306-EG14 GN - 18 403-EG10 GN - 16 406-EG8 PU - 18 441-EG7 OR - 18 450-EG12 YL - 18
200-EG18 BK - 10
BATTERY B 928 115-2422
H46
PF-C4 3E3364
976-PF2 200-PF6
PF-C2 1552269 1 OR-18 2 BK-18
GN-18 GN-18
976-PF3 200-PF7
PF-C3 1552269 1 OR-18 2 BK-18
GN-18 GN-18
A
BULB 9X-4493
RH REAR TURN LAMP 928 3E-6466 AC-C14 3E3364 BACKUP LAMP 321-AC35 BR- 18 1 200-AC30 BK- 18 2
AC-C2 1552269 442-AC3 GY- 18 1 2
BK-16 WH-16
T HYDRAULIC TEMP SW/SNDR 928 104-3008
PK-18 BK-18
1 2
H47
200-AC30 BK - 18 200-AC31 BK - 18 200-AC33 BK - 16 200-AC32 BK - 18 200-AC15 BK - 14 321-AC11 BR- 18 453-AC1 PK - 18 604-AC9 OR- 16 605-AC7 YL - 16
AC-C4 1552269 447-AC4 PK - 18 200-AC14 BK - 18
14
511-K8 BR-18 512-K9 GN-18
RADIO GP NOTE J
LOAD CHECK ATCH NOTE AF CONTROL TUV 109-6671
VE-C1 3E3382 1 GY- 16 2 BK - 14 3 4 5 6 GN - 14 CONN 30
GY- 16 BK - 18
MIPIPS IP+ M+
FRONT LH TURN LAMP 5C-9029 BULB 9X-4493
GN- 14 BK - 18 BK - 14
1 2
13
BK RD YL BR BU
TUV LAMP 7N-5876
FRONT LH FLOOD LAMP 109-7041 BULB 9X-3463
TACHOGRAPH YL BK WH GN BU
BU/BK WH WH
TUV LAMP LENS 9D-2868
RIDE CONTROL
1 2
133-LC7 OR - 18 200-LC18 BK - 18
LC-C7 1552264 114-LC16 200-LC22 762-LC11 322-LC15 F766-LC6 964-LC10 761-LC12
TUV SPEED LIMIT 928 128-0204 NOTE R
v.Imp Kl.31 Kl.15
CONN 38 WH ATCH TO C-19 BK AT LOC (SH1 I-12) BU GN
E
AUX POWER
1 2 3 4 5 6 7 8
RD- 18 BK - 18 YL - 18 GY- 18 WH- 16 BU - 18 GY- 18
NF-C1 3E3388 114-NF1 RD- 18 200-NF2 BK - 18 762-NF3 YL - 18 322-NF4 GY- 18 F766-NF5 WH - 18 964-NF6 BU - 18 761-NF7 GY- 18
114-NF1 RD- 18 322-NF4 GY- 18 200-NF13 BK - 18 200-NF12 BK - 18 200-NF11 BK - 18
200-NF2 BK - 18
F766-NF10 WH- 18 F766-NF9 WH- 18 F766-NF8 WH- 18
F766-NF5 WH- 18
762-NF3 YL - 18 964-NF6 BU - 18 761-NF7 GY- 18
C446-PG23 PK- 18
LC-C9 1552273
FWD HORN A IT28 163-1201
NF-C3 3E3370 A F766-NF10 WH- 18 B 762-NF3 YL- 18 C 200-NF13 BK - 18
BUCKET POSITIONER SW IT28 3E-7843 OR-18 + BATTERY BU-18 SOLENOID BK-18 GROUND
NF-C4 3E3370 A F766-NF9 WH- 18 B 964-NF6 BU - 18 C 200-NF12 BK - 18
FORK POSITIONER SW IT28 3E-7843 OR-18 + BATTERY BU-18 SOLENOID BK-18 GROUND
NF-C5 1552267 A 200-NF11 BK - 18 B F766-NF8 WH- 18 C 761-NF7 GY- 18
LIFT POSITIONER SW IT28 3E-7844 BK-18 GROUND OR-18 + BATTERY BU-18 SOLENOID
WE-C1 3E3382 1 2 3 4 5 6
606-LC3 GY- 16 200-LC23 BK - 16 614-LC29 PU- 14 611-LC30 PU- 14 614-LC28 PU- 14 619-LC26 GN- 14
1 2 3 4 5 6 7 8
GY- 16 BK - 14
GN- 14 BK - 14 BK - 18
GN -14
GY- 16 BK - 18
FRONT RH FLOOD LAMP 109-7041 BULB 9X-3463 FRONT RH TURN LAMP 5C-8964 BULB 9X-4493 H1
CONN 20 MATING CONNECTOR AT LOC (SH1 C-15)
CONN 19 1 2 3 4 MATING CONNECTOR AT 5 LOC (SH1 B-15) 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.
P976-LC34 BR - 18
P976-LC35 BR- 18 P976-LC36 BR- 18
779-LC33 WH- 18
779-LC37 WH- 18 779-LC38 WH- 18
780-LC32 PU - 18
780-LC39 780-LC40
506-LC8 PU - 18 507-LC9 WH- 18
506-LC8 PU- 18 507-LC9 WH- 18 200-LC43 BK - 18 200-LC20 BK - 18 200-LC41 BK - 18 200-LC21 BK - 18 200-LC42 BK - 18
200-LC2 BK- 14 200-LC47 BK- 16
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. LC-C1 3E5179 1 665-LC1 2 200-LC2 3 606-LC3 4 605-LC4 5 619-LC5 6 F766-LC6 7 133-LC7 8 506-LC8 9 507-LC9 10 11 780-LC32 12 779-LC33
GAUGE CIRCUIT.
MATING CONNECTOR AT LOC (SH1 B-15)
PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT.
CONN 18
HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE CONTROL CIRCUIT. TURN SIGNAL CIRCUIT.
MATING CONNECTORS AT LOC (SH 1 A-4)
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.
CONN 35
MATING CONNECTOR AT LOC (SH1 A-15)
BK - 16
1 2 3 4 5 6 7 8
LC-C2 1552264 964-LC10 762-LC11 761-LC12 614-LC13 976-LC14 322-LC15 114-LC16 611-LC17
BK - 18
200-LC45
BK - 18
200-LC22 200-LC23 200-LC24 200-LC19 200-LC18
BK - 18 BK - 16 BK - 16 BK - 18 BK - 18
611-LC17
PU- 14
611-LC31 611-LC30
PU- 14 PU- 14
PU - 18 WH - 18
614-LC13
PU- 14
614-LC29 614-LC27 614-LC28
PU- 14 PU- 14 PU- 14
619-LC5 GN- 14
619-LC25 619-LC26
GN- 14 GN- 14
114-LC16 133-LC7 322-LC15 605-LC4 606-LC3 665-LC1 761-LC12 762-LC11 964-LC10 976-LC14 F766-LC6
114-LC16 133-LC7 322-LC15 605-LC4 606-LC3 665-LC1 761-LC12 762-LC11 964-LC10 976-LC14 F766-LC6
RD- 18 OR- 18 GY- 18 YL - 16 GY- 16 BR- 16 GY- 18 YL - 18 BU - 18 OR- 18 WH- 16
BU - 18 YL - 18 GY- 18 PU- 14 OR- 18 GY- 18 RD- 18 PU- 14
LC-C3 3E3364 1 P976-LC34 BR- 18 2
BK - 16 BK - 10 BK - 18 BK - 10
200-LC46
200-LC44
RD- 18 OR- 18 GY- 18 YL - 16 GY- 16 BR- 16 GY- 18 YL - 18 BU - 18 OR- 18 WH- 16
PK - 18 GN- 18 GY- 18 PK - 18
BK - 18 BK - 18 BK - 18 BK - 14 BK - 18 BK - 16
CONN 13 1 2 3 4 5 6 MATING CONNECTOR AT 7 LOC (SH1 A-15) 8 9 10 11 12 200-AC16 BK - 10
REAR WASHER 7T-8890 LC-C5 7T5957 506-LC8 PU- 18 1 200-LC21 BK - 18 2
E-15
MOTOR FRONT WASHER 7T-8890
LC-C14 1552272 1 779-LC37 WH- 18 2 200-LC41 BK - 18 3 4 P976-LC35 BR - 18
LC-C11 1552272 200-LC43 BK - 18 779-LC38 WH- 18 200-LC42 BK - 18 P976-LC36 BR- 18
ENGAGE QUICK COUPLER ARC SUPR 172-9200
QUICK COUPLER SOL 3E-9205 3 4 2 1
BK-18 GN-18 BK-18 GN-18
S-1
NOTE AH
ABBREV
S-2
RD WH OR YL PK BK GY PU BR GN BU
H1
780-LC40 200-LC44
LC-C12 1552269 PU- 18 1 BK - 18 2
780-LC39 200-LC45
LC-C13 1552269 PU- 18 1 BK - 18 2
DISENGAGE QUICK CPLR ARC SUPR 106-8704 DISENGAGE QUICK COUPLER SOL 152-8340 BK-18 BK-18
9
8
7
6
5
4
00 01 01 01 02 01 01 00 00 00 00 00 01 02 00 01 02 02 03 00 00 03 02 00 00 00 02 01
2G-5298
00
AA CC EE FF HH LL NN PP RR TT UU WW YY
128-8863 4E-3184 128-8862 130-7941 130-7933 130-7937 130-7938 108-7882 138-6349 148-8298 130-7935 130-7936 130-7939
01 00 00 02 03 00 02 00 01 00 02 03 01
---
6Y-6584 110-2706
00 00
A-13 B-13 G-9 H-7 G-1 G-6 A-5 H-3 D-5 I-8 F-5 C-11 H-9 E-15 G-9 G-6 G-4 E-5 G-6 G-4 C-5 H-11 H-10 I-10 G-10 I-11 G-11
B-15 B-15 B-15 B-14 G-15 G-9 G-9 F-15 F-14 G-9 G-9 A-14
C-15
NOTE A:
ATCH ATCH ATCH ATCH
ATCH ATCH
D
ATCH ATCH
ATCH ATCH
C ATCH
ATCH
3
NORMALLY OPEN BEFORE REFRIGERENT CHARGE.
NOTE C: B-6 SH1 E-9 SH1 G-9 SH2 G-9 SH2 G-9 SH2 E-13 SH2 G-9 SH2
SECONDARY STEER SYSTEM INCLUDES: CONTROL (3E-5184) ROCKER SW AND DASH LIGHTS (115-1560) RELAY (3E-0154) MOTOR (117-3915) ARC SUPPRESSOR (118-5597) PRIMARY PRESSURE SW (3E-6450) HARNESS (132-2656)
G-9 F-14
ASSEMBLE TERMINALS TO STUD.
NOTE E:
B
G-2 NOTE J: F-8 SH1 I-10
RADIO TO BE INSTALLED BY DEALER. (REF 173-6532) JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS. REQUIRES 24/12V CONVERTER (REF 119-1733).
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
G-5 H-12
NOTE M:
FOR COSA ROADING ONLY
G-4 H-10
NOTE N:
FOR JAPAN ROADING ONLY
A-14
NOTE P:
ATTACH DISCONNECT SW BETWEEN BATTERY AND GROUND.
E-1 NOTE R: SH1 I-12
ON MACHINES EQUIPED WITH TUV SPEED LIMITER, REPLACE JUMPER WITH TUV ATCH.
G-6 G-7
NOTE V:
AUTOSHIFT CODE PLUG MUST BE CONFIGURED AS SHOWN TO ACTIVATE AN OPTION. SEE SPECIAL INSTRUCTIONS SEHS9615
C-14
NOTE X:
CONNECTION FOR ELECTRIC FUEL PRIMING PUMP. (4Y-7035) (SCM ONLY)
C-6 I-2
NOTE AA:
LOCATION OF HITCH POINT
C-4 B-5
NOTE AE:
924G Z-BAR MACHINES WITH RIDE CONTROL, ATTACH HARNESS AS. 174-1802. 924G VERSALINK MACHINES WITH RIDE CONTROL, ATTACH HARNESS AS. 171-6029 & 171-6030. 924G VERSALINK MACHINES WITH LOAD CHECK, ATTACH HARNESS AS. 174-1803.
H-8 I-8 G-7 F-5
NOTE AF:
WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE APPROPRIATE OPTION CODE PLUG (H-7)
F-14
NOTE AG:
WHEN USING HI-OUTPUT ALT: REPLACE HARNESS EG WITH EH AND CABLE PP WITH TT.
B-3
NOTE AH:
ENERGIZE S-1 TO ENGAGE PINS. ENERGIZE S-2 TO DISENGAGE PINS.
I-9 NOTE AJ: SH1 D-8
10
171-2316 154-5206 150-3598 172-2309 168-2364 174-6491 124-5314 176-0302 164-5362 164-4927 125-8232 132-1333 172-0329 128-0208 141-9906 128-8865 136-2218 117-6036 112-7292 135-6419 143-2868 112-7292 125-6239 135-2753 135-2751 143-2870 136-2217 135-4273
NOTE DESCRIPTION HARNESS AS. CHASSIS AG ENGINE AG HIGH OUTPUT ALTERNATOR SHELL - O-ROPS GAGE - COSA J RADIO J RADIO ADAPTER (JAPAN) FRONT FRAME IT28 KICKOUT (928G) KICKOUT (IT28G) AE RIDE CONTROL - 928G AE LOAD CHECK TRANSMISSION AE RIDE CONTROL - IT28G A/C C SECONDARY STEERING M FRONT LIGHTS LH (COSA) N FRONT LIGHTS LH (JAPAN) FRONT LIGHTS LH (NACD) M FRONT LIGHTS RH (COSA) N FRONT LIGHTS RH (JAPAN) FRONT LIGHTS RH (NACD) M LICENSE LAMP (COSA) N LICENSE LAMP (JAPAN) N REAR ROADING LH (JAPAN) N REAR ROADING RH (JAPAN) M REAR ROADING LH (COSA) M REAR ROADING RH (COSA) WIRE AS. F SWITCH CABLE AS. AIH - RLY TO HEATER BATT - TO BATT + AIH - RLY TO STARTER P BATT - TO DISCONNECT SW BATT + TO START SOLENOID C SEC STRG RLY TO MOTOR C SEC STRG MOTOR TO GND AG ALT GND TO ENGINE GND START GND TO FRAME GND AG HI-OUTPUT ALT GND C SEC STRG RLY TO BATT + C SEC STRG RLY TO STARTER P DISCONNECT SW TO FRAME GND STRAP AS. CAB GND TO FRAME GND AIH - HEATER TO GND
COLOR
SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE& COMPONENT L# CIRCUIT GROUPING DESIGNATION
FRONT FRAME (IT28)
11
AC EG EH GA JA K KA LC NE NF PA PF PG PJ RA TA VA VC VE WA WC WE XC XA YA YE YF YH
CHG LOC
THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm 944-OR AND 945-BR
FRAME GND BOSS
12
PART NO.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL AND WITH THE PARK BRAKE SET.
MOTOR
H1
CONNECTS TO CAB GND BOSS LOC (SH1 A-14)
IDENT
THIS SCHEMATIC IS FOR THE 928G WHEEL LOADER AND THE IT28G INTERGRATED TOOL CARRIER (116-5462 CHG 04)
LC-C6 7T5957 507-LC9 WH- 18 1 200-LC20 BK - 18 2
PU- 18 PU- 18
BR- 16 BK - 14 GY- 16 YL - 16 GN- 14 WH - 16 OR- 18 PU- 18 WH- 18
CONN 34
TRANSMISSION CONTROL CIRCUIT. MATING CONNECTOR AT 1 LOC (SH1 A-15) CONN 15 1
606-AC6 GY- 16 605-AC7 YL - 16 665-AC8 BR- 16 604-AC9 OR- 16 614-AC10 PU- 16 321-AC11 BR- 18 200-AC14 200-AC30 200-AC31 200-AC15 200-AC32 200-AC33
+ -
VALVE GP RH 122-1134
NF-C2 1552269 1 114-NF1 RD- 18 2 322-NF4 GY- 18
AC-C3 1552252
447-AC4 PK - 18 200-AC14 BK - 18
G ANTENNA 8E-1118
RH SPKR 168-8772
VALVE GP LH 122-1134
CONN 36
442-AC3 GY- 18
YL RD GY/BK,PU/BK GY/PU
LEFT SPKR LEFT SPKR + GROUND NC +B MEMORY + BATTERY (12V) RIGHT SPKR RIGHT SPKR + ANTENA
CONN 32
EG-C3 3E3364 CONN 16 306-EG14 GN- 18 1 MATING CONNECTOR AT 2 LOC (SH1 A-15)
453-AC1 727-AC2 442-AC3 447-AC4
WH/BK,BN/BK WH/GN BK
ANTENNA LEAD 137-8166
RH FLOOD 4Y-7551 BULB 4Y-4829
PU-16 GN-16 BK-16
1 2 3 4 5 6 7 8
F
H1
GN - 18 WH- 18 BU - 18 YL - 18 WH- 18 OR- 18 PU- 18 YL - 18
200-EG21 200-EG20 200-EG19 200-EG18
606-AC6 GY- 16 614-AC10 PU- 16 665-AC8 BR- 16 727-AC2 GN- 18
FUEL LEVEL SNDR 928 166-7446
CONN 1
15
WC-C2 1552267 611-WC4 PU-14 A 619-WC5 GN-14 B 200-WC6 BK-18 C
BULB 4Y-3415 4Y-3417
RADIO 135-5946
TO FRAME (LOC E-4)
CONDENSER GP 928 119-8200
CONN 14
T AC-C13 CONN 2 1552269 606-AC6 GY- 16 RD-18 1 200-AC20 BK- 18 BK-18 2
200-WC7 BK-18
STRAP AS 1 6Y6584
REAR STOP TAIL LAMP
606-WC1 GY-16 614-WC3 PU-18
CONN 31
117-EG16 RD- 6
FRAME GND 928
509-K7 508-K6 200-K3 135-K4 108-K1 135-K5 512-K9 511-K8
K-C2 3E3385 WH-18 PU-18 BK-16 BU-16 RD-18 BU-16 GN-18 BR-18
LC-C4 1552269
EG-C1 9G4348
CBL-YY1 BK - 00
H50
CONN 37
LC-C10 1552269
115-EG15 RD- 10
RH STOP TAIL PARK LAMP A 928 130-3453 AC-C5 155-2267 A 604-AC29 OR- 16 C 665-AC25 BR- 16 B 200-AC5 BK- 18
H46
DISCONNECT SW 928 7N0718 NOTE P
AC-C12 CONN 4 1552267 604-AC26 OR- 16 RD-18 A 665-AC24 BR- 16 WH-18 C B 200-AC19 BK- 18 BK-18
PU-16 GN-16 BK-16
976-PF4 OR-18 200-PF8 BK-18
976-LC14 OR - 18 200-LC19 BK - 18
EG-C2 9G4349
BACKUP ALARM 928 123-6449
MATE LOC SH1 I-10 LH FLOOD 4Y-7551 BULB 4Y-4829
JAPANESE FRONT ROADING ARRANGEMENT NOTE N
PF-C1 1552269 1 976-PF1 OR-18 2 200-PF5 BK-18 ARC SUPPRESSOR LOAD CHK 106-8704
605-LC4 YL - 16 200-LC24 BK - 16 665-LC1 BR- 16 611-LC31 PU- 14 614-LC27 PU- 14 619-LC25 GN- 14
EG-C5 1552269 CONN 17 1 MATING CONNECTOR AT 450-EG12 YL - 18 2 LOC (SH1 B-15) 202-EG13 BK - 18
CBL-FF1 BK-00
POS NEG
AC-C11 CONN 5 1552269 1 321-AC36 BR- 18 BR-18 2 200-AC31 BK - 18 BK-18
CONN 3
VC-C2 1552267 611-VC4 PU-14 A 619-VC5 GN-14 B 200-VC7 BK-18 C
+ SPKR LH 168-8772
LC-C8 1552273
405-EG2 GY - 18 308-EG3 YL - 18 483-EG4 BR- 18 522-EG5 WH- 16 521-EG6 YL - 16 441-EG7 OR- 18 406-EG8 PU- 18 C444-EG9 YL - 18 403-EG10 GN- 16 326-EG11 RD- 16
CBL-CC1 BK- 0 H50
LIFT POSITIONER SW 928 3E-7844
508-K6 PU-18 509-K7 WH-18
ACTUATOR TUV 109-6672
PG-C11 1552264 484-PG9 YL- 18 202-PG10 BK- 18 443-PG11 YL- 18 710-PG12 GN- 18 417-PG13 GY- 18 200-PG14 BK- 18 C446-PG23 PK- 18
ENGINE
S T G
WC-C1 3E3382 1 606-WC1 GY-16 2 200-WC2 BK-18 200-WC6 BK-18 3 200-WC7 BK-18 4 614-WC3 PU-18 5 611-WC4 PU-14 6 619-WC5 GN-14 CONN 29
COSA/ITALY FRONT ROADING ARRANGEMENT NOTE M
1 2 CONN 28
200-VC6 BK-18
K-C1 3E3370 108-K1 RD-18 200-K3 BK-16 135-K2 BU-16
RIGHT TURN CLEARANCE LAMP 4Y-3263
MATE LOC C-5 MATE LOC H-2
BULB 9X-3465
A B C
A B C
BULB 4Y-3415 4Y-3417
135-K2 BU-16
BULB 9X-4493
BU-18 RD-18 WH-18 YL-18 BK-18
605-VC1 YL-16 665-VC3 BR-18
A/C CONDENSER GP
310-EG1 PU - 16
BULB 9X-4493
VC-C1 3E3382 1 605-VC1 YL-16 2 200-VC2 BK-18 200-VC6 BK-18 3 200-VC7 BK-18 4 665-VC3 BR-18 5 611-VC4 PU-14 6 619-VC5 GN-14 CONN 30
BULB 9X-3465
RH HEAD LAMP 3E-7587 COSA (LH DIP) 3E-7586 COSA (RH DIP)
LEFT TURN CLEARANCE LAMP 4Y-3580
MATE LOC E-5 MATE LOC I-2
O
REFER TO SHT 1 LOC E-10 FOR HARNESS CODE PLUG LOCATION
CONN 27
593 GN-14 200 BK-14
5
928G 8Y-8478
OPEN
593 GN-14 200 BK-14
611-VA4 619-VA5 665-VA3 605-VA1 200-VA2
MATE LOC C-5 MATE LOC H-2
JAPAN RADIO ADAPTER NOTE J 1 2
YL - 16 BK - 14 BR- 14 PU- 14
WH- 18 WH- 18 WH- 18 WH- 18 WH- 18 WH- 18 975-PG2 WH- 18
901-PG5 WH- 18
H46
GROUND + BATTERY SOLENOID
FRONT FRAME (928G)
PG-C10 3E3388 751-PG1 975-PG2 754-PG3 752-PG4 901-PG5 755-PG6 900-PG7 404-PG8
BK-18 OR-18 BU-18
BACKLIGHT G5 COSA 115-1748
LH ITALY HEAD LAMP 148-4849 CONN 30
VA-C2 1552273
PG-C8 1552267 200-PG21 BK - 18 417-PG13 GY- 18 484-PG9 YL - 18
GY- 18
BUCKET POSITIONER SW 928 3E-7843 OR-18 + BATTERY BU-18 SOLENOID BK-18 GROUND
A B C
200-NE4 BK - 18 F766-NE9 WH- 18 761-NE10 GY - 18 NE-C4 1552267
761-NE10 GY- 18
CONN 33
614-JA14 PU-18
H1
405-EG2
1 2 3 4 5 6 7 8
MATING CONNECTOR AT LOC D-5
NE-C3 3E3370 A F766-NE8 WH- 18 B 762-NE5 YL - 18 C 200-NE3 BK - 18
NE-C1 3E3388 114-NE1 RD- 18 200-NE2 BK - 18 762-NE5 YL - 18 322-NE6 GY- 18 F766-NE7 WH- 18
H
CONN 30
TO FRAME GND
MOTOR
EG-C4 3E5179
AC-C10 155-2269 614-AC21 PU- 18 200-AC32 BK - 18
614-JA12 PU-18 BACKLIGHT G4 COSA 115-1748
FORWARD HORN A 928 163-1201
COSA GAGE
PG-C7 7N9738 1 751-PG1 GN - 18 2 975-PG20 WH- 18
200-PG14 BK- 18 202-PG10 BK- 18 404-PG8 YL- 18 417-PG13 GY- 18 443-PG11 YL- 18 484-PG9 YL- 18 710-PG12 GN - 18 751-PG1 GN- 18 752-PG4 YL- 18 754-PG3 BU - 18 755-PG6 OR- 18 900-PG7 PU- 18
200-EG19 BK - 18
200-EG18 BK - 10
1 2
FUEL LEVEL COSA 155-5234
NOTE AA
483-EG4 BR- 18
405-EG2 GY- 18
CONN 6
BACKLIGHT G3 COSA 115-1748
RH TURN IND COSA 115-1748
LH HEAD LAMP 3E-7587 COSA (LH DIP) 3E-7586 COSA (RH DIP)
VA-C1 3E3382 1 605-VA1 2 200-VA2 3 665-VA3 4 611-VA4 5 6 619-VA5
OPTION CODE PLUGS NOTE AF MATE LOC SH1 D-10
508-KA2 PU-18 511-KA6 BR-18 135-KA4 BU-16
ARC SUPRESSOR SEC STEER 118-5597
SECONDARY STEERING NOTE C
ENGINE OIL PRESS SW 928 7W-1238
H50
NE-C2 1552269 1 114-NE1 RD- 18 2 322-NE6 GY- 18
614-JA11 PU-18
TORQUE CONV TEMP COSA 155-5235
GRD
CONN 29
B
SPEED COSA 124-2809
H25
MATE LOC E-5 MATE LOC I-2
LOAD CHECK JUMPER 133-8143
HEATED SEAT OPTION
TA-C1 1552267 A 453-TA1 PK - 18 B 200-TA2 BK - 16 C 727-TA3 GN - 18 CONN 12 MATE LOC G-14 RLY SEC STEER 928 3E-0154 CBL-LL1 RD-00
1 2 3 4
BK-18
RIDE CONTROL JUMPER 133-8143
MATE LOC SH1 G-14
SEAT TIME DELAY ALARM SW 109-6680
O'ROPS ARRANGEMENT
1 2 3 4
BK-18 BK-18
MATE LOC SH1 G-14
308-EG3 YL - 18 NOTE X
H49
GRD
BACKLIGHT G2 COSA 115-1748
MATE LOC SH1 D-14 GA-C1 1552272 603-GA1 200-GA2 608-GA3 615-GA4
326-EG11 RD- 16
C
GRD
IGN SEND
PK-18
I
614-JA10 PU-18
GRD
IGN SEND
200-JA8 BK-18 614-JA11 PU-18 123-JA6 WH-18
FNR LED PANEL COSA 148-0643 GN FORWARD BK GND PK NEUTRAL YL REVERSE JA-C7 1135183
PU-16 BK-18
BU-16 BK-18
449-JA1
TURN SIG IND COSA 115-1748
1 2 3 4
JA-C3 1141749
200-JA9 BK-18 614-JA10 PU-18 123-JA5 WH-18 H25
COOLANT TEMP GAGE COSA 155-5232
IGN SEND
441-JA3 OR-18
ARC SUPRESSOR B COSA 106-8704
CONN 33
301-EG22 BU - 10 200-EG20 BK - 10
EG-C6 1552267 A 483-EG4 BR- 18 BK-16 B RD-16 C 200-EG19 BK - 18 BU-16 BRAKE OIL PRESS SW 928 174-4312
ARC SUPPRESSOR A COSA 106-8704
H25
PG-C6 7N9738 752-PG4 YL- 18 975-PG19 WH- 18
200-PG21 BK - 18 200-PG22 BK - 18
SHUTDOWN SOL 928 155-4652
1
614-JA17 PU-18
PG-C4 7N9738 755-PG6 OR- 18 975-PG17 WH- 18
CBL-EE1 RD- 4
AIR INTAKE HEATER 928 159-3537
606-JA30 538-JA33
310-EG1 PU- 16 200-EG21 BK - 16
AIH RELAY 928 3E-0075
2
BACKLIGHT G1 COSA 115-1748
GRD
975-PG17 975-PG18 975-PG19 975-PG15 975-PG16 975-PG20
CBL-AA1 PU- 4
1 2
539-JA41 200-JA19
AXLE OIL PRESS SW 928 126-6916
EG-C10 1552269 1 310-EG1 PU- 16 2 200-EG21 BK - 16
605-JA29 538-JA32
JA-C14 1552269 YL-16 BR-16
JA-C8 1552272 P914-JA44 GN-18 200-JA24 BK-18 P915-JA45 PK-18 752-JA46 YL-18
T TC OIL TEMP SW SNDR 928 104-3007 PG-C12 1552269 1 C446-PG23 PK- 18 BK-18 2 200-PG22 BK- 18 BK-18
BK-18 BK-18
JA-C5 1141749 200-JA18 BK-18 614-JA17 PU-18 123-JA4 WH-18
STEER PRESS SW 928 3E-6450 NOTE C PG-C9 1552269 T BK-16 1 443-PG11 YL- 18 WH-16 2 404-PG8 YL- 18
STRAP AIH 928 110-2706
D
3
HYDRAULIC TEMP COSA 155-5233
IGN SEND
442-JA36 GY-18
+V TURN WARNING LAMPS +V HAZARD GROUND COSA IND. TURN IND.
200-JA23 BK-18 200-JA8 BK-18 200-JA9 BK-18 200-JA18 BK-18 200-JA37 BK-16 200-JA7 BK-18 200-JA13 BK-18 200-JA37 BK-16 123-JA15 WH-18 123-JA5 WH-18 123-JA16 WH-18 123-JA4 WH-18 123-JA6 WH-18 441-JA3 OR-18 442-JA36 GY-18 443-JA35 YL-18 447-JA2 PK-18 449-JA1 BU-18 614-JA14 PU-18 614-JA17 PU-18 614-JA10 PU-18 614-JA11 PU-18 614-JA12 PU-18
BK-18
123-JA16 WH-18
FLASHER COSA 120-4537
200-JA25 BK-18 633-JA43 BU-18 A541-JA53 PU-16
200-JA24 BK-18 200-JA20 BK-18 200-JA19 BK-18 200-JA22 BK-18 200-JA23 BK-18 200-JA21 BK - 14
4
GY- 18
ARC SUPPRESSOR FLASHER 106-8704 JA-C16 5C6158 537-JA49 GN - 14
200-JA25
14
RIDE CONTROL ATCH NOTE AF
691-JA28
752-JA46 YL-18 540-JA34 WH-16 539-JA41 BU-16 P914-JA44 GN-18
TURN HAZARD SW COSA 134-9569
SHELL GND STUD OROPS
JAPAN REAR ROADING ARRANGEMENT NOTE N
NOTE M
1 2 3 4 5 6 7 8 9 10 11 12
PJ-C3 9X1054
RIDE CONT RLY IT28 3E-5239
YE-C3 1556629 CONN 1 1 321-YE4 BR-18 2 200-YE1 BK-18 YE-C1 3E3370 604-YE6 OR-16 200-YE2 BK-18 665-YE7 BR-16
537-JA48 GN - 14 537-JA50 GN - 14 518-JA47 OR-16
5
PG-C5 7N9738 1 754-PG3 BU - 18 2 975-PG18 WH- 18
SOL 1 928 3E-6269
H49
H49
BK - 18 BK - 18
OR- 14 BK - 18
PG-C3 7N9738 1 900-PG7 PU- 18 2 975-PG16 WH- 18
SOL 3 928 3E-6269
E
200-PJ2 200-PJ3
976-PJ8 200-PJ4
PG-C1 1552269 BK-18 1 710-PG12 GN - 18 WH-18 2 202-PG10 BK - 18 XMSN SPEED SNSR 928 6V-2455 PG-C2 7N9738 BK-18 1 901-PG5 WH- 18 BK-18 2 975-PG15 WH- 18
EG-C11 1552269 1 521-EG34 YL - 16 2 522-EG33 WH- 16
AC PRESS SW 928 114-5333
OR- 18 BK - 18
RH GUARD AS.
H47
EG-C8 1552269 BK-18 1 450-EG12 YL- 18 WH-18 2 202-EG35 BK- 18 ENGINE SPEED SNSR 928 6V-2455
PJ-C1 3E3364 976-PJ9 200-PJ1
A519-PJ5 GN - 14
BACKUP LAMP RH JAPAN 4Y-3448
441-JA3 OR-18 442-JA36 GY-18 447-JA2 PK-18
JA-C2 1552252
PJ-C2 1552269 976-PJ10 OR- 18 1 A520-PJ11 BU - 18 2
A519-PJ5 GN -14
MOTOR
H47
CBL-RR1 BK- 00
T
1 2
MATING CONNECTORS LOC B-15
BULB 4Y-1326 A C B
JA-C1 3E3388
RIDE CONTROL ATCH NOTE AF
WH/RD-14 BK-14
200-EG18
EG-C12 1552269
PU-18 BK-18
1 2 110-JA38 GN - 18 JA-C13 1552269
MATING CONNECTORS LOC SH1 H-5
NOTE E STARTER 928 106-8558
BK- 10
ENG GND
F
614-XA1 200-XA2
RIDE CONT SOL 928 134-9878
GN-18 GN-18
NOTE AJ
85
CBL-HH1 RDRD-00 101-EG25 RD- 6 CBL-EE1 RD- 4
MTR BAT
NOTE AG
6
RIDE CTRL ARC SUPPRESSOR 106-8704
MATE LOC C-4
XA-C1 3E3364
1 2 3 4 5 6 7 8
PA-C3 1552269 1 976-PA5 OR-18 2 200-PA6 BK-18
CONN 21
304-EG23 WH- 10
S
RD-14 WIPER B+ RD-18 WASHER B+ BK-18 GROUND WH-14 HIGH YL-14 LOW BU-14 PARK BR-18 WASH UNUSED
LH GUARD AS.
JAPAN LICENSE LAMP 5A-3808
PA-C2 1552269 1 976-PA3 OR-18 2 200-PA4 BK-18
PA-C1 3E3364 1 976-PA1 OR-18 2 200-PA2 BK-18
MATING CONNECTORS LOC I-15
403-EG10 GN - 16 G
MATE LOC E-5
YA-C3 1552269 CONN 11 1 321-YA4 BR-18 2 200-YA1 BK-18
BR-18
H48
ALTERNATOR 928 9W-3043 STD 155-7434 ATCH
7
1 2 11 12 13
CBL-PP1 BK-6
C444-EG9 YL- 18
321-YA4
BK-18 BK-18 BK-18
1 2 3 4 5 6 7 8
STOP TAIL PARK LAMP RH JAPAN 4Y-3264
COSA/ITALIAN REAR ROADING ARRANGEMENT
H48
B+ D+ R B-
YL-16
BACKUP LAMP LH JAPAN 4Y-3448
CBL-HH1 RD- 00
G
YA-C2 3E3364 1 605-YA5 YL-16 2 200-YA2 BK-18 CONN 10 YA-C1 CONN 9 3E3370 A 604-YA7 OR-16 B 200-YA3 BK-18 C 614-YA6 PU-16
A C B
YH-C3 3E3370 A 604-YH9 OR- 16 B 200-YH1 BK - 16 C 665-YH10 BR- 16 CONN 3 CONN 2 1 606-YH6 GY- 16 2 200-YH2 BK - 16 YH-C5 3E3364
TURN LAMP RR RH B COSA 928 107-4402
614-AC10 PU- 16
665-AC8 BR- 16
605-YA5
200-YA2 200-YA3 200-YA1
XC-C1 3E3364 614-XC1 PU- 18 1 200-XC2 BK - 18 2
S T
321-AC11 BR- 18
8
OPTIONAL WIPER SW 110-7886 604-YA7 OR-16 614-YA6 PU-16
BULB 4Y-3415
YF-C2 3E3370 A 604-YF9 OR- 16 B 200-YF1 BK - 16 C 614-YF10 PU- 16 CONN 9
RD-18 WH-18 BK-18 BULB 9X-4492
665-AC24 BR- 16 665-AC25 BR- 16
OR-18 PU-18 BK-18
YL-18 BK-18
BULB 4Y-3415
S T
605-AC7 YL - 16 606-AC6 GY- 16 614-AC21 PU- 18 614-AC22 PU- 16 614-AC23 PU- 16
S T G
BULB 4Y-3414
YF-C1 1552267 A 604-YF9 OR- 16 C 614-YF10 PU- 16 B 200-YF5 BK - 16
TURN LAMP RR LH B COSA 928 107-4402
200-AC32 BK - 18 200-AC31 BK - 18 200-AC19 BK - 18 200-AC20 BK - 18 200-AC30 BK - 18 200-AC5 BK - 18 321-AC35 BR- 18 321-AC36 BR- 18
9
STOP TAIL PARK LAMP LH JAPAN 4Y-3460
LH STOP TAIL COSA 928 B 107-4401
200-AC32 BK - 18 200-AC30 BK - 18 200-AC31 BK - 18
POS NEG
S T
10
COSA GAUGE
YF-C5 1552269 1 605-YF6 YL- 16 2 200-YF4 BK- 16
YF-C3 1552269 1 605-YF7 YL - 16 2 200-YF3 BK - 16
RD-18 BK-18
BREAKER / RELAY PANEL
CBL-HH1 RD-00 RDCBL-CC1 BK - 0
RD-18 BK-18
11
MATING CONNECTORS LOC I-15
109-EG28 RD- 10 109-EG26 RD- 6 109-EG27 RD- 6
109-EG26 RD- 6 101-EG30 RD- 6
101-EG30 RD- 6
101-EG25 RD- 6
115-EG15 RD- 10 117-EG16 RD- 6
109-EG27 RD- 6 117-EG16 RD- 6
117-EG16 RD- 6
TURN LAMP RR LH A COSA 928 107-4402 BULB 9X-4494
60 ALT BRKR 928 9S-0174
AC-C6 1552267 REAR STOP A 604-AC28 OR- 16 TAIL LAMP 614-AC23 PU- 16 C 200-AC17 BK - 18 B CONN 8
H50
1 2
START RLY 928 118-3534
60 MAIN BRKR 928 9S-0174 109-EG26 RD- 6
AC-C9 CONN 9 1552267 RD-18 A 604-AC27 OR- 16 WH-18 C 614-AC22 PU- 16 BK-18 B 200-AC13 BK - 18
H
RD- 10
109-EG28 RD- 10
30 AUX BRKR 928 147-1773 109-EG27 RD- 6
12
101-EG29 RD- 10 115-EG15 RD- 10 109-EG28 RD- 10 BK-18 BK-18
LH REAR TURN LAMP 928 3E-6466 BULB 9X-4493
115-EG15
13
14 15 21 24
14
WH WH BK BR RD BR/BK BK BK BU YL YL
15
2
A
OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
1
