API 650 Tank Design 1 [PDF]

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STORAGE TANK SPECIFICATION (English Units)



Nass Mechanical 2 Location : 3 Manufacturer : 4 P&ID No.



Design Engineer :



Seth A. Duazo



Mfr Ref. No. :



Plot Plan No. :



Rev. No.



11-T-503



Equipment No. :



11T-503



1 of 1



J543



Project No.



USED LUBE OIL Unit : Al Kharj, Saudi Arabia Model : NMC



1 Service :



Sheet



Two



No. Req'd :



Other Ref. Dwg No. :



5 6 7 8



M



P



A



9



G



10 11 12



125.30 Ft



13 14



H



46.00 Ft



15 16



24" X 36" FLUSH CLEANOUT



E



17



E



18



L



19



F



D



20 21



N1



22



N2



I



J



23 24 Shell Diameter : 25 Roof Type :



125.30 Cone



26



Feet



46.00 Feet



Shell Height :



LUBE OIL



NOZZLES/CONNECTIONS



0.9000



Sp. Gr. :



28 This Tank Service is considered:



Cyclic



5.5



29 Vapor Pressure @ Max. Operating Temperature 30 Flash Point (Closed Cup) :



ºF



Mark



Service



Qty



Size



TH1



Roof Manway



1



24"



TH



Shell Manway



2



24"



Operating



Design



psia



TH2



Flush Cleanout MW



1



24"x36" 8"



31 Negative Pressure



oz/in.2



0.00



0.50



G



Stilling Vent



1



32 Positive Pressure



psig



1.00



2.00



H



Temperature Indicator



0



0



B



Outlet Nozzle



1



12"



A



Fill Nozzle



1



8"



K



Mixer Manway



0



0



D



Water Draw Nozzle



1



4"



M



Top Center Vent



1



4"



F



Sample Tap



2



3/4" 3/4"



----



33 (Hydro)test Pressure expressed in Psig 34 Minimum Fluid Temperature



ºF



35 Maximum Fluid Temperature



ºF



36 Emergency Vacuum Design ? 37



No



-25 200 Set @



0.0.3



oz/in.2



METALLURGY



38



Component



Barrels



Sloped



OPERATING/DESIGN DATA



27 Fluid Stored :



101,026



Nominal Volume :



Bottom Floor Type:



Material



CA, in.



Remarks



39 Shell & Bottom



A36



0.0625



Normalized



F



Sample Tap



1



40 Roof



A36



0.0313



Normalized



P



Roof Nozzle



1



4"



D



Spare



1



3/4"



41 Lining/Coating 42 43 Stress Relieve ? 44



No



for:



Rating 150# 125# 125# 150# 150# 150# 150# 150# 150# 150# 150# 150# 150# 150# 150# 150#



Face F. F. R. F. R. F. F. F. L. J. API L. J. F. F. R. F. API R. F. F. F. L. J. API API API



CONSTRUCTION/FABRICATION



API 650 LATEST EDITION



45 Code (as appl.):



Internals (attach separate sheet, as req'd):



46 Design Specifications: 47 Tank Insulation ?



No



48 Insulation Type: 49 Fireproofing ?



Others:



Sump Thickness :



in.



Hot



No



Radiograph Paint Spec.



3



Seismic Zone 85



EmptyTank Weight



Design Wind Velocity % Inspection Req'd ? lb



120



mph



Yes



Full of Water



lb



50 Remarks 51



1. Items marked with an asterisk (*) to be completed by Vendor/Fabricator.



52



2. Rafter supported type cone roof



Approvals Rev 0



Date



Description J543



By



Chk.



Appr.



Rev



Date



Description



By



Chk.



Appr.



11/04/2011 Rev: 0



API 650 Storage Tank



TANK 11-T-503A SHELL PLATE DESIGN CALCULATION by ONE FOOT METHOD D = Normal tank diameter , in feet H = depth of tank , in feet



125.30 46.00



38.2 meters 14.0 meters



Shell Plate Design : FROM ( BOTTOM COURSE) PLATE TO (TOP COURSE) PLATE SG = design Specific gravity of liquid Sd = allowable Stress for Design condition E = joint efficiency St = allowable stress A36 Hydro Test CA = Corrosion Allowance For First Course (Bottom) A36 Plate Provided ; thickness:



0.9 23,200 1.00



160 Mpa



24,900 0.1180



171 Mpa 3.00 mm



20mm



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.569



14.45 mm



0.589 td = Minimum shell course thickness plus C.A, in inches = 0.707 D = Normal tank diameter , in feet = 125.30 H = depth of tank , in feet = 46.00 SG = design Specific gravity of liquid = 1.00 Sd = allowable Stress for Design condition 23,200 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.1180



14.95 mm



tt = 2.6(D)(H-1)/St =



For Second Course A36 Plate



Provided thickness:



17.952 mm



18.000



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.632



16.05 mm



0.589 td = Minimum shell course thickness plus C.A, in inches = 0.651 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 39.45 SG = design Specific gravity of liquid = 1.00 Sd = allowable Stress for Design condition 23,200 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



14.95 mm



tt = 2.6(D)(H-1)/St =



For Third Course A36 Plate



Provided thickness:



16.54 mm



16.000



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.540



13.72 mm



0.503 td = Minimum shell course thickness plus C.A, in inches = 0.566 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 32.91 SG = design Specific gravity of liquid = 1.00 Sd = allowable Stress for Design condition 23,200 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



12.78 mm



tt = 2.6(D)(H-1)/St =



Seth A. Duazo Nass Mechanical



Page 2 of 5



14.37 mm



FileName: 38735700.xls WorkSheet: 11T-503A



11/04/2011 Rev: 0



API 650 Storage Tank



TANK 11-T-503A SHELL PLATE DESIGN CALCULATION by ONE FOOT METHOD D = Normal tank diameter , in feet H = depth of tank , in feet For Fourth Course A36 Plate



125.30 46.00



Provided thickness:



38.2 meters 14.0 meters



12.000



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.488



12.40 mm



0.417 td = Minimum shell course thickness plus C.A, in inches = 0.480 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 26.36 SG = design Specific gravity of liquid = 1.00 Sd = allowable Stress for Design condition 21,300 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



10.60 mm



tt = 2.6(D)(H-1)/St =



For Fifth Course A36 Plate



Provided thickness:



12.19 mm



10mm



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.388



9.85 mm



0.332 td = Minimum shell course thickness plus C.A, in inches = 0.394 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 19.75 SG = design Specific gravity of liquid = 1.00 Sd = allowable Stress for Design condition 21,300 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



8.43 mm



tt = 2.6(D)(H-1)/St =



For Sixth Course A36 Plate



Provided thickness:



10.02 mm



8mm



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.258



6.56 mm



0.245 td = Minimum shell course thickness plus C.A, in inches = 0.308 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 13.19 SG = design Specific gravity of liquid = 0.9 Sd = allowable Stress for Design condition 21,300 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



6.23 mm



tt = 2.6(D)(H-1)/St =



For Seventh Course A36 Plate



Provided thickness:



7.82 mm



8mm



As per API 5.6.3.2 In US Customary units;



td = 2.6(D)(H -1)(SG)/Sd =



0.187



4.74 mm



0.160 td = Minimum shell course thickness plus C.A, in inches = 0.222 D = Normal tank diameter , in feet 125.30 H = depth of tank , in feet 6.63 SG = design Specific gravity of liquid = 1 Sd = allowable Stress for Design condition 21,300 E = joint efficiency 1.00 St = allowable stress A36 Hydro Test 24,900 CA = Corrosion Allowance 0.0625



4.05 mm



tt = 2.6(D)(H-1)/St =



Seth A. Duazo Nass Mechanical



Page 3 of 5



5.64 mm



FileName: 38735700.xls WorkSheet: 11T-503A



11/04/2011 Rev: 0



API 650 Storage Tank



TANK 11-T-503A SHELL PLATE DESIGN CALCULATION by ONE FOOT METHOD D = Normal tank diameter , in feet H = depth of tank , in feet



125.30 46.00



38.2 meters 14.0 meters



BOTTOM PLATE DESIGN: As per API 650 11th Ed. 2009 Add. 2 Sect. 5.4.1;



0.25 Minimum Nominal Thickness excluding corrosion allowance, Inch 0.13 Corrosion Allowance for Bottom Plate 0.25 Required Thickness of Bottom Plate 0.38 Used bottom plate thickness 70.87 Minimum Nominal Width, Inch 78.74 Used bottom plate Width,in



6.35 mm 3.18 mm 6.35 mm 10 mm 1800.0 mm 2000.0 mm



ANNULAR BOTTOM PLATE DESIGN: As per API 650 11th Ed. 2009 Add. 2 Sect. 5.5.2;



Minimum Annular plate Width shall 215 be =tb ( GH )0.5 or a Minimum of Annular Plate width provided; in



28.62



727 mm



23.62



600 mm



29.92 760 mm Where: tb = Annular plate thickness, mm H = maximum Design Liquid level, Meter G = liquid Specific gravity



HENCE, OK.



ROOF PLATE DESIGN: ( Non Frangible roof Tank) As per API 650 11th Ed. 2009 Add. 2 Sect. 5.10.2.2,



Minimum Nominal Thickness excluding corrosion allowance = 0.19 0 Corrosion Allowance for Roof Plate, = 0.19 Required Thickness of Roof Plate = 0.19 Used roof plate thickness =



5 mm 0 mm 5 mm 5 mm



SHELL STABILITY CHECK; As per API 650 11th Ed. 2009 Add. 2 Sect. 5.9.7.1



The Maximum height for the unstiffined shell shall be calculated as follows: H1 = 600,000*(t)*(((t/D)^3)^0.5)*(120 /V)^2 23.82



7.26 Meters Where; H1 = Vertical Distance in ft, betwwen the intermediate wind girder and the top angle of the shell or the top wi t = as built thickness, unless otherwise specified of the thinnest shell course (in Inches) D = Nominal Tank height, Ft V = Designed wind speed (3 sec gust)mph



Seth A. Duazo Nass Mechanical



Page 4 of 5



FileName: 38735700.xls WorkSheet: 11T-503A



11/04/2011 Rev: 0



API 650 Storage Tank



TANK 11-T-503A SHELL PLATE DESIGN CALCULATION by ONE FOOT METHOD D = Normal tank diameter , in feet



125.30



H = depth of tank , in feet



46.00



38.2 meters 14.0 meters



Equivalent stable height of shell at ' t ' min. HE = sum He He = W( ' t 'min / ' t 'actual)^2.5 As per API 650 11th Ed. 2009 Add. 2 Sect. V.8.1.4 (b) Course Width (M) t' min (mm) Wtr (Meter) 1 2 20.00 0.202 2 2 16.00 0.353 3 2 15.00 0.414 4 2.0 12.00 0.726 5 2.0 10.00 1.145 6 2.0 8.00 2.000 7 2.0 8.00 2.000 Minimum Shell Thickness = 8mm Transformed shell height, W' tr Maximum height of unstiffined shell=



6.840



Meters



7.26 Meters



H1 > Wtr, hence intermediate wind girder is not required



Seth A. Duazo Nass Mechanical



Page 5 of 5



FileName: 38735700.xls WorkSheet: 11T-503A