Camp Company Profile 2014 - Leighton [PDF]

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PT Leighton Contractors Indonesia Camp Capability



CONTENTS



Section 01 Company structure, description & history Section 02 Leighton’s camp capability Section 03 List of building project experience Section 04 Health & safety Section 05 Environmental management Section 06 Quality



Company structure, description & history PT Leighton Contractors Indonesia History PT Leighton Contractors Indonesia (LCI), formerly known as PT John Holland Constructions Indonesia (JHCI), was established and incorporated as a foreign investment company under Indonesian law in 1975. JHCI first commenced operations in Indonesia in 1974 as a subsidiary of John Holland Constructions (Singapore). In 1994, 50% of John Holland Construction (Singapore) was strategically sold to an Asian third party. In 2000 Leighton acquired all shares in the company.



Group structure LCI is a majority owned subsidiary of Leighton Asia, one of Asia’s leading contractors and project developers. Leighton Asia strength lies in its ability to develop innovative, practical solutions for our clients. Leighton Asia have been operating in Asia since 1975, and the unique combination of local knowledge and extensive international experience has made Leighton Asia the region's international contractor of choice. Leighton Asia operates in Hong Kong, Macau, China, Mongolia, Taiwan, Korea, the Philippines, Guam, Thailand, Vietnam, Laos, Cambodia, Indonesia and India. Leighton Asia in turn is wholly owned by Leighton Holdings Limited, a publicly listed company on the Australian Stock Exchange. Headquartered in Sydney, it is the largest project development and contracting group in Australia.



With annual turnover of AUD14,5 billion, the Leighton Group has the financial strength and resources to support both Leighton Asia and LCI in all its operations. Our key strengths • Established track record with a strong reputation for reliability; • Experienced management supported by skilled and qualified operational staff; • Long-term relationships with key customers and suppliers; • Ability to tap the strengths of the Leighton Group; • Stringent safety standards.



Leighton’s camp capability Construction camp and support facilities Leighton primary focus is on turnkey solutions for the provision of camps at project sites or support facilities to mining and oil and gas projects. Our services include the planning design, procurement, fabrication, delivery, and installation of the following: • Buildings • Logistics • Utilities



• Services • Earthwork and site works • Infrastructure



The products we offer include following aspects: • Accommodation and offices. • Office complexes. • Staff quarters. • Workers quarters. • Toilets, ablutions, and laundry facilities. • First aid and clinic facilities. • Lunchrooms, canteens and kitchens. • Recreational facilities, including indoor / outdoor sports facilities. • Religious facilities. • Infrastructure services (fire prevention, water supply, waste water treatment, electrical supply). Design and manufacturing capability A key component in our continuing success is our in-house design and fabrication capabilities.



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Our current facility in Indonesia is fully operational and can produce up to 90 modules per month. We have the flexibility to establish new manufacturing facilities to support any new projects in the region. Our design capabilities include: • Whole facility / camp planning. • Our in-house planning and design capability enables us to provide.



prefabricated modular units which are pre-engineered and designed to meet each project’s specific requirements. • The design can be off the shelf designs or be new innovative solutions to support a project’s particular characteristics. • The pre-engineering for transportation and swift erection & installation works allows us to provide knock down units for units delivered as cubed units. • Our design and manufacture can incorporate local components and materials • We design our products to meet the local regulations and statutory requirements and environments. • Our designs are geared to optimize operating and maintenance lifetime costs.



List of building project experience PROJECT NAME Freeport MSA - 1120MB



Freeport MSA - RCTU



Freeport MSA - 1400MB



Freeport MSA - SQ BQ



Freeport MSA - 1500MB



Freeport MSA - 56 SQ



Freeport Nemangkawi Institute Freeport RCMC Barrack



BRIEF DESCRIPTION



COUNTRY



Design, manufacture and installation of 1120 bed Non Staff accommodation, 280 room each housing 4 men, "stacked" five high Value: USD 13.00 million Design, manufacture and installation of 728 bed Accommodation for Non Staff, 182 room each housing 4 men, "stacked" three high Value: USD 5.00 million Design, manufacture and installation of three level of 1400 bed Non Staff accommodation, 350 room each housing 4 men, "stacked" five high Value: USD 16.66 million Design, manufacture and installation of 96 Room SQ & 16 Room BQ for Staff Accom, "stacked" four high



Indonesia



Value: USD 8.8 million Design, manufacture and installation of three level of 1400 bed Non Staff accommodation, 376 room each housing 4 men, "stacked" five high Value: USD 16.00 million Design, manufacture and installation of 56 Single Man Accommodation "stacked" four high Value: USD 4.3 million Design and manufacture staff accommodation.



CLIENT



PT Freeport Indonesia S: Apr-12 E: Jun-13



Indonesia



PT Freeport Indonesia S: Oct-11 E: Jul-12



Indonesia



PT Freeport Indonesia S: Feb-11 E: Apr-12



Indonesia



PT Freeport Indonesia S: Feb-11 E: Apr-12



Indonesia



PT Freeport Indonesia S: Feb-10 E: Feb-11



Indonesia



PT Freeport Indonesia S: Mar-09



Indonesia



E: Apr-10 PT Freeport Indonesia S: Nov-09



Value: USD 0.32million Design, manufacture and installation of three level of 1200 bed Non Staff accommodation, 300 room each housing 4 men.



E: Dec-09 Indonesia



PT Freeport Indonesia S: Mar-08



Value: USD 5.99 million Freeport Underground Training Room Office



Design and manufacture of ten training room offices for underground mining department.



E: Aug-08 Indonesia



PT Freeport Indonesia S: Oct-09



Value: USD 0.02 million



E: Nov-09



Toka Tindung North Sulawesi Design, manufacture and erection of a maintenance workshop. Value: USD 0.10million



Indonesia



BHP Billiton Indonesia



Design and construction of buildings and facilities for an accommodation facility for 800 personnel.



Indonesia



Haju Accom Camp and Facilities Freeport KPI Portable Facilities



Value: USD 6.00 million Toilet Module made from sandwich panel.



PT Meares Soputan Mining



S: Oct-09 E: Nov-09



BHP Billiton Indonesia S: Jul-08 E: Jul-09



Indonesia



Value: USD 0.04 million



Freeport Female Ablution and Toilet Module made from sandwich panel. Office Modules Value: USD 0.02 million



PERIOD



PT Freeport Indonesia S: Dec-07 E: Feb-08



Indonesia



PT Freeport Indonesia S: Sep-07 E: Nov-7



List of building project experience PROJECT NAME



BRIEF DESCRIPTION



Tangguh LNG - Temporary Design and construction of all buildings and Camp Facility Works - Step3 facilities for a temporary camp facility to house over 7,000 personnel Trakindo Temporary Workshop - Grasberg



Freeport “FMI” Kuala Kencana Offices Freeport Ablution Modules



Freeport Adits Offices



Freeport "L, M, N and X" Barrack Accommodation



Freeport – Office, Ablution and Tool Rooms for Kuala Kencana Machine Shop



Berong Nickel 1



Prefabricate Camp Modules for ATCO Parker Drilling Ablution and Accommodation Modules



Value: USD 50 million Temporary workshop – complete with office, toilet, canteen, etc – made form used container covered by sandwich panel inside of each container



Value: USD 0.52 million Office Module made from sandwich panel. Value: USD 0.05 million Supply and Manufacture One (1) 6.5m x 3m Ablution Module Value: USD 0.02 million Supply and Manufacture Two (2) 6m x 4m Office Modules. Value: USD 0.02 million Supply, Fabricate and Install 144 accommodation rooms within four separate existing barracks, requiring 117 ton of prefabricated support structural steel, Sandwich panel type construction of accommodation rooms, supply and Installation of electrical power and lighting, smoke alarm system and fire sprinkler system. Value: USD 2.24 million Supply and Manufacture - Nine 6m x 4m Office Modules - Two 12m x 4m Tool Room Modules. - One 18m x 4m Tool Room Modules - One 6m x 4m Ablution Module Value: USD 0.18 million Construction of related infrastructure work, including temporary camp facilities, stockpile/drying pas, causeway, and upgrading of the existing sorex access to the pit area; mining and loading of 30,000 DMT metallurgical sample for shipment Value: USD 0.86 million Supply of a 250 man Mining Camp for Amesmessa Gold Mine Value: USD 1.04 million Supply and Manufacture Ex Works One (1) 8.4 x 3m Ablution module and Five (5) 6m x 3m Bunkhouses, c/w Electrics and Plumbing Value: USD 0.11 million



COUNTRY



Indonesia



CLIENT



PERIOD



Japanese Gas Corporation/ S: May-05 PT Brown & Root Indonesia JO E: Aug-07 S: Jun-07



Indonesia



PT Trakindo



Indonesia



Utama PT Freeport Indonesia



Indonesia



PT Freeport Indonesia



E: Aug-07 S: Jun-07 E: Jul-07 S: Jan-07



Indonesia



PT Freeport Indonesia



E: Mar-07 S: Jan-07



Indonesia



PT Freeport Indonesia



E: Feb-07 S: Dec-06



Indonesia



PT Freeport Indonesia



E: Mar-07 S: Jan-07 E: Feb-07



Philippines



Berong Nickel Corporation S: Jul-06



Algeria



E: Jul-07 ATCO Structures Pty Ltd S: Oct-06



Singapore



E: Dec-06 Parker Drilling Singapore S: Aug-06



E: Sep-06



List of building project experience PROJECT NAME Parker Drilling Office / Ablution Module



Freeport "Y" Barrack Accommodation



Freeport Modules - International Purveyors



Freeport "U" Barrack Accommodation



Freeport "U" Barrack Accommodation



Tangguh Camp Fabrication & Erection - Step 2



Tangguh LNG, Temporary Camp Facility Works - Step1



Rapu-Rapu Mine – Phase A



BHP Steel Lysaght Khon Kaen



BRIEF DESCRIPTION



COUNTRY



Supply and Manufacture One (1) 12m x 3m office / ablution module c/w electrics and plumbing.



Singapore



Value: USD 0.03 million Supply, Fabricate and Supervise: Installation of materials for a 348 Man Accommodation Barrack, including 32 Shower cubicles, 32 Eastern Toilets, 15 Hand Basins and 15 Ceramic Urinals. Value: USD 0.38 million Supply, Fabricate : 1 x 13m x 3m toilet / storage module, 1 x 13m x 3m meeting/lunch room 1 x 13m x 3m office, terms FIS Jakarta. Value: USD 0.13 million Supply and Manufacture Six (6) 6m x 3m Accommodation Modules ex works (no electrics) Value: USD 0.03 million Supply and Manufacture One (1) 6m x 3m Accommodation Modules ex works c/w electrics



Value: USD 0.01 million The second stage for the Tangguh LNG Camp in West Papua. The project involves the design, fabrication and installation of buildings and associated facilities to accommodate 664 workers Value: USD 6.00 million Design and construction of all buildings and facilities for a temporary camp facility to house 176 personnel Value: USD 2.10 million Office and camp construction at Rapu-rapu island. Design and engineering works sufficient to prepare fixed lump sump Value: USD 1.60 million Design and construction of 1400 m2 factory, adjacent to existing factory. Works comprise prefabricated (built-up) steel member frame supporting 2 no. 6.3 tonne gantry cranes, basic buildings services and equipment connections. Value: THB 13.80 million



CLIENT



PERIOD



Parker Drilling Singapore S: Aug-06



Indonesia



PT Freeport Indonesia



E: Sep-06 S: Jul-06 E: Oct-06



Indonesia



PT Freeport Indonesia



S: Jul-06 E: Aug-06



Indonesia



PT Freeport Indonesia



S: Aug-06



Indonesia



PT Freeport Indonesia



E: Aug-06 S: Aug-06



Indonesia



Indonesia



Philippines



Thailand



E: Aug-06 Japanese Gas S: Nov-04 Corporation/PT Brown & Root Indonesia JO



E: Jul-05 Japanese Gas Corporation / S: Jun-04 PT Brown & Root Indonesia JO E: Dec-04 LaFayette Philippines Inc S: Jun-03



BHP Steel Lysaght (Thailand)



E: Jun-04 S: Sep-02 E: Mar-03



Health & safety



Leighton embraces the importance of health and safety in the execution of all projects with which it is entrusted. The prevention of accidents and injuries is regarded as a fundamental part of the company’s responsibilities to its employees and to the community as a whole. For this reason the Company is committed to continuous improvement in it’s Safety performance and has in place a Health and Safety Management System that is certified to OHSAS18001:2007. Third party audits are conducted by internationally recognized and registered auditing bodies to ensure the management system is maintained and continually improves.



Our work is conducted in such a way as to ensure, as far as is reasonably practicable, the safety and welfare of the company’s employees and of anyone who may be affected by the works. It is this approach to health and safety that has resulted in the Company consistently achieving health and safety records substantially better than those of the mining and construction industry as a whole. Leighton encourages a culture with all employees and affiliates to : “Strive for L.I.F.E” (Leighton Incident Free Environment)



Environmental management Leighton is aware of the impact our activities can have on the environment. We support the principle of sustainable development and are committed to taking an environmentally responsible approach to all our business activities. The Company, through its extensive involvement in construction globally, has developed a keen corporate awareness of the importance of responsible environmental management in the execution of all its projects. This awareness is also reflected in the performance of the company’s overseas projects and is evidenced with Leighton having in place a mature Environmental Management System that is certified to ISO14001:2004. Leighton produces and implements detailed Project Environmental Plans for each project, which align with the procedural Requirements of the Project Management Plan. Detailed Risk Assessment is undertaken to identify aspects and impacts associated with our activities and the necessary controls required to minimize impacts form the project works. Detailed procedures and project instructions are in place to document these controls and to detail specific environmental requirements to be followed on all projects. In developing and implementing the Project Environmental Plan, Leighton ensures that due account is taken of all applicable legislation in the country concerned.



Quality



Leighton’s corporate commitment to quality and the assurance of quality to all our clients is reflected in well-established procedures and disciplines set out in the company’s established management systems. Quality Management procedures have been established and are certified to ISO 9001: 2008. A Project Quality plan is specifically produced for each of our projects and forms part of the procedural regime set up for that project under our Project Management Plan. The plan also ensures that our Client’s specific expectations of quality are consistently satisfied in accordance with the contractual and regulatory requirements on each project covering all aspects of the scope of work.



CONTACT



PT. Leighton Contractors Indonesia Head Office Gedung Ratu Prabu 2 Jl. T.B. Simatupang KAV.1B Jakarta 12560,Indonesia. t: +62 21 3000 2323 f: +62 21 3000 2321 Bekasi Facility Jl. Toyogiri # 11, Tambun, Bekasi, West Java 17510, Indonesia t: +62 21 880 5233 / 8835 7477 f: +62 21 880 5253



Bob Thompson Bekasi Facility Manager e: [email protected]



www.leightonasia.com