CASE N Series TLB Ops Manual [PDF]

Citation preview

580N 580SN-WT 580SN 590SN Loader Backhoe



OPERATOR’S MANUAL



Part number 84261053 1st edition English September 2010



Contents 1 GENERAL INFORMATION Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CNH America LLC technical manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read the Operator’s Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



1-1 1-1 1-2 1-2 1-3 1-3 1-4 1-7 1-8



2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Safety rules - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety rules - Basic operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Safety rules - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Safety rules - Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fire or explosion prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Safety rules - Fuel handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Lifting and overhead loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety rules - Maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Safety rules - Mounting and dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety rules - Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Safety rules - Utility precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Safety rules - Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Ductile iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Operator protective structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Bucket and hydraulic coupler decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Hand signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Do Not Operate hang tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37



3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR’S PLATFORM Machine access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1



OPERATOR’S SEAT Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1



FORWARD CONTROLS Front console - Left-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Front console - Right-hand switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7



Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Pedal controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12



RH SIDE CONTROLS Loader functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating, ventilation or air-conditioning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



3-13 3-17 3-19 3-25 3-29



REARWARD CONTROLS Console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37 Backhoe controls - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 Backhoe controls - Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46



OVERHEAD CONTROLS Dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51



4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run in period of a new machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1



STARTING THE UNIT Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal engine starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cold temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



4-2 4-3 4-4 4-5 4-6



STOPPING THE UNIT Shutting down the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7



MOVING THE UNIT Before operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Uniform braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Transmission gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Machine direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Traveling on a hill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Differential lock system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Ride control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13



5 TRANSPORT OPERATIONS RECOVERY TRANSPORT Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Transporting on a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3



6 WORKING OPERATIONS GENERAL INFORMATION FNR shift sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum throttle/Cold start idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake enabled idle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



6-1 6-2 6-3 6-5 6-7



LOADER OPERATIONS Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Job layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Comfort Steer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Detent position for 4 in 1 bucket control switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Loader digging force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Bucket level, position and depth indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 Lifting with the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Changing loader attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20



BACKHOE OPERATIONS Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backhoe danger area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Swing lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extendahoe lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stabilizer pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backhoe transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before operating the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filling the backhoe bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Moving the machine while digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting with the backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing backhoe attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



6-23 6-23 6-24 6-25 6-25 6-26 6-28 6-30 6-32 6-33 6-34 6-35 6-37



7 MAINTENANCE GENERAL INFORMATION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Support strut for loader lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Battery access and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Diagnostic/service tool port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 Heater coolant shutoff valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16



MAINTENANCE CHART Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17



At warning message display Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22



Initial 10 hours Air conditioning belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24



Wheel nut and bolt torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26



Every 10 hours or daily Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Loader, backhoe, extendahoe grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29



Initial 20 hours Transmission fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38 Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39 Rear axle fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40



Every 50 hours Fuel system water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant reservoir (deaeration reservoir) fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic reservoir fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front axle grease fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loader hydraulic coupler lock pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in 1 bucket pivots and grease fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



7-41 7-44 7-45 7-46 7-47 7-47



Initial 100 hours Hydraulic filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



7-49 7-51 7-53 7-56 7-57



Every 100 hours Backhoe swing control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58 Extendable dipper control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58 Spark arresting muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59



Every 250 hours Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air conditioning belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front axle fluid level - Four wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front axle breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear axle fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear axle breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear axle drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission fluid level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air conditioning compressor seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



7-60 7-61 7-63 7-64 7-64 7-65 7-65 7-65 7-66 7-67 7-68



Every 500 hours ROPS cab and seat mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



7-69 7-71 7-72 7-75



Every 600 hours Battery fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76



Every 1000 hours Hydraulic fluid and filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78



Hydraulic reservoir breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear axle fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission fluid and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



7-80 7-81 7-81 7-81 7-82 7-84 7-85 7-87 7-89



Every 2000 hours Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90



As required Bleed air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-93 Prime turbocharger lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95 Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97 Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98 Grille screen and radiator area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100 Fan belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-101 Ride control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102 Pilot control accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102 Disable parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-103 Auxiliary hydraulic pressure and flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-105



ELECTRICAL SYSTEM Stop, tail, flasher and turn signal lamps - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107 Stop, tail, flasher and turn signal lamps - ROPS canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110 Driving and flood lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-112 Dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-115 Instrument cluster lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-116



8 TROUBLESHOOTING ALARM(S) Seat switch alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1



9 SPECIFICATIONS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 Travel speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 Machine overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Loader lift capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Backhoe/extendahoe lift capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Noise levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27



10 ACCESSORIES General accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1



1 - GENERAL INFORMATION



1 - GENERAL INFORMATION Intended use This loader backhoe, with standard equipment and authorized attachments, is intended for general earth moving purposes, handling, ditch digging, etc. Use only approved accessories and attachments designed for your machine. This Operator’s Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the machine. Make sure the machine is suitably equipped for the type of work to be performed. Contact your dealer if you have any questions concerning the use of attachments for these machines. All persons who will be operating this machine shall posses a valid local vehicle operating permit and/or other applicable local age work permits. Do not use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine’s intended use. Consult an authorized dealer or CNH America LLC on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. ATTENTION: The fuel system and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only!



CNH America LLC technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for Operator’s Manuals, Parts Catalogs, Service Manuals, and maintenance records. Always give the machine name, model, and product identification number (PIN) of your machine so your dealer can provide the correct manuals for your machine. The company is continually striving to improve its products and therefore reserves the right to make improvements and changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. All data given in this manual is subject to production variations. NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the Operator’s Manual. Should this occur, adhere to the latest instruction on the electronic operating panel. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in standard condition. For exact information about any particular machine, consult your dealer.



1-1



1 - GENERAL INFORMATION



Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: •



The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.



•



The electro‐magnetic field generated by the add‐on system should not exceed 24 V/mat any time and at any location in the proximity of electronic components.



•



The add‐on equipment must not interfere with the functioning of the onboard electronics. Failure to comply with these rules will render the warranty null and void.



Note to the owner This manual contains important information about the safe operation, adjustment, and maintenance of your loader backhoe. This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your machine. The loader backhoe conforms to current safety regulations. Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in working condition and serviced properly. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation. The Operator’s Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages. A safety video is included with each machine. Take the time to watch this safety video and understand its content. Contact your dealer for any further information or assistance about your machine. Your dealer has Corporation approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine.



1-2



1 - GENERAL INFORMATION



Read the Operator’s Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator •



is instructed in safe and proper use of the machine.



•



reads and understands the manual(s) pertaining to the machine.



•



reads and understands all safety decals on the machine.



•



clears the area of other persons and domestic animals.



•



learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.



It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance.



Manual storage Keep the Operator’s Manual and the safety video in the storage compartment provided on the loader backhoe. The Operator’s Manual and safety video must be available for use by all operators.



RCPH09TLB001AAF



1-3



1



1 - GENERAL INFORMATION



Identification numbers Record the machine and part identification numbers. If needed, give these numbers to your dealer when you need parts or information for your machine. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.



Machine identification Model name PIN Model year



The PIN plate is located on the left-hand side beneath the pivot for the loader lift cylinder. The PIN is 17 characters long. NOTE: Hoses removed for illustration clarity.



RCPH09TLB007AAF



1



RCPH10TLB325AAF



2



RCPH09TLB002AAF



3



RCPH10TLB407AAF



4



NOTE: The PIN is also stamped on the chassis.



Roll-Over Protective Structure (ROPS)



Engine - Mechanical (580N)



The PIN plate is on the oil pan.



1-4



1 - GENERAL INFORMATION



Engine - HPCR (580SN, 580SN-WT, 590SN)



The PIN plate is on the valve cover.



RCPH10TLB325AAF



5



RCPH09TLB004AAF



6



RCPH10TLB394AAF



7



RCPH09TLB006AAF



8



Transmission



Front drive axle (4WD)



Rear axle



1-5



1 - GENERAL INFORMATION



Hydraulic pump Not shown



Control valve Not shown



Loader bucket Not shown Bucket type PIN



Backhoe bucket Not shown Bucket type PIN



1-6



1 - GENERAL INFORMATION



Component Identification



RCPH10TLB008FAF



1. 2. 3. 4. 5.



Loader bucket Bucket cylinders Cab Boom Dipper (Extendahoe shown)



1



6. Backhoe bucket 7. Stabilizer (shown in transport position) 8. Fuel tank and operator’s step 9. Loader lift cylinder 10. Lift arm support strut



1-7



1 - GENERAL INFORMATION



Right, left, front and rear of the machine The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator’s seat.



RCPH09TLB002FAF



1. Left 2. Right



3. Front 4. Rear



1-8



1



2 - SAFETY INFORMATION



2 - SAFETY INFORMATION Safety rules and signal word definitions Personal safety



This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.



Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine.



DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.



FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.



Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.



2-1



2 - SAFETY INFORMATION



Proposition 65



RCIL08CCH001EAA



2-2



1



2 - SAFETY INFORMATION



Safety rules - General



Understand that your safety and the safety of other workers or bystanders is measured by how you service and operate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate. Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual, the safety decals on the machine, and the safety video before you operate or service the machine. See your dealer if you have any questions. The safety information given in this manual does not replace safety codes, insurance needs, or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws. CNH America LLC is continuing to work for your safety by making loader backhoes with better protection and by providing rules for safe operation. •



Do not rush. Walk, do not run.



•



Dirty or slippery steps, ladders, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.



•



Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators, and ear protection are examples of equipment that may be required.



•



Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford the original user’s intention. Faded and soiled vest are no longer as highly visible as original intent. See the manufacture’s recommendation.



•



Wear the seat belt to maximize the protection capability of the cab or ROPS. Inspect the mounting bolts for the seat belt and the ROPS, if equipped, on a daily basis to ensure their integrity.



•



Do not permit riders on the machine or attachments.



•



Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machine and its equipment.



•



Do not operate this machine or perform maintenance work if you have not had appropriate training, and read and fully understand the instructions and warnings in this manual.



Safety rules - Air conditioning system



•



The air conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.



•



Only a trained service technician shall service, repair, or recharge the air condition system.



•



2-3



Always wear safety protection when working around the liquid refrigerant. The refrigerant can cause serious injury to eyes and skin.



2 - SAFETY INFORMATION



Safety rules - Basic operating



•



Always check the operating and the road safety of the machine before starting.



•



Always make sure the working area is clear of other persons, domestic animals, tools, etc. before you start operating the machine.



•



Another worker or bystander within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.



•



Always sound horn before starting the machine.



•



Never operate the engine in enclosed spaces as harmful exhaust gases may build up.



•



Check brakes, steering, and other machine control devices in accordance with maintenance instructions, prior to starting operation. Observe all gauges or warning instruments for proper operation. Operate all controls to ensure proper operation. If any malfunctions are found, remove the key and attach a ’Do Not Operate’ tag on the machine until the malfunction is corrected.



•



•



If a failure that causes loss of control such as steering, service brakes, or engine occurs, stop the machine motion as quickly as possible. Make sure the machine is securely parked. Remove the key and attach a ’Do Not Operate’ tag on the machine until the malfunction is corrected or the machine can be safely towed.



WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately. Failure to comply could result in death or serious injury.



Never operate the machine with the shields removed. Always close access doors or panel before operating the machine. •



Before starting the engine, be sure all operating controls are in the neutral or park lock position.



•



Start the engine only from the operator’s seat.



•



Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations.



•



Do not allow other persons to ride on the machine or on an attachment/implement.



•



Operate and drive the machine with care and at speed compatible with conditions. Use extra caution when operating over rough ground, on slopes, and when turning.



•



If your machine has a cab, make sure that all windows are clean and that the windshield wipers work correctly.



•



Dust, fog, smoke, etc., can decrease your vision and cause an accident. Stop the machine or decrease the speed until you can see.



•



Understand the machine limitations and keep the machine under control.



•



Before you operate at night, check that all lamps illuminate.



•



Select a gear that will prevent excessive speed when going downhill. Do not coast downhill.



•



DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.



•



When using the backhoe:



W0178A



•



Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.



•



Make sure all guards and shields are in good condition and properly installed before operating machine. 2-4



•



Position the stabilizer pads for maximum stability.



•



Install a guard rail and warning signs to keep other persons away from the machine if operating in an area with reduced visibility, such as a building.



•



Place the direction control lever and the transmission in neutral and apply the parking brake before turning the operator’s seat around to the backhoe position.



•



Ensure the seat is locked into position.



•



Know which control pattern is engaged before actuating the hydraulics (pilot control machines only).



•



Use caution when swinging the backhoe completely to the side to prevent contact with the stabilizers.



2 - SAFETY INFORMATION



•



•



Before leaving the vehicle:



•



•



Park the vehicle on a hard, level surface.



•



Put all controls in neutral or park lock position.



•



Engage the parking brake; use wheel chocks if required.



•



Lower all hydraulic equipment, attachments/implements or tools, to the ground.



•



Shut down the engine and remove the key.



Some components may continue to run down after disengaging drive systems. Make sure all drive systems are fully disengaged. Failure to comply could result in death or serious injury. W0113A



Disengage all drive systems.



In a rare circumstance when the engine must be running without an operator in the cab, take these precautions: •



WARNING



•



Put the transmission in neutral.



•



Apply the parking brake.



Reduce engine speed to low idle.



Safety rules - Battery



•



Follow manufacturer’s instructions when storing and handling batteries.



•



Always wear eye protection when working with a battery.



•



Do not create sparks or have open flame near the battery.



•



Do not weld, grind, or smoke near a battery.



•



Ventilate when charging or using a battery in an enclosed area.



•



When disconnecting the battery terminals, remove the negative (-) cable first; then remove the positive (+) cable. When connecting the battery terminals, connect the positive (+) cable first; then connect the negative (-) cable.



•



Disconnect the battery (both terminals) before welding on any part of the machine. Failure to do so may cause damage to sensitive electrical components. For additional welding precautions, refer to page 7-7.



•



When using auxiliary batteries or connecting booster cables to start the engine, use the procedure shown in this manual. DO NOT short across terminals.



•



•



•



Frozen electrolyte can cause the battery to explode. Do not charge a frozen battery or use a frozen battery to booster start the machine. Always keep the battery at full charge to prevent the electrolyte from freezing.



WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A



•



Keep batteries out of reach of children and other unauthorized persons.



•



Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling.



When working around storage batteries, remember that all of the exposed metal parts are “live”. Never lay a metal object across the terminals because a spark, short circuit, explosion, or personal injury may result.



2-5



2 - SAFETY INFORMATION



Safety rules - Electrical storm safety



•



Do no operate machine during an electrical storm.



•



If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.



•



If an electrical storm should strike during operation, remain in the cab. Do not leave cab or operator’s platform. Do not make contact with the ground or objects outside the machine.



Safety rules - Fire or explosion prevention



•



Leaked or spilled fuel/oil on hot surfaces or electrical components can cause a fire.



•



Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you operate the machine in an area with flammable dust or vapors, use good ventilation to remove the flammable dust or vapors.



•



Engine fuel can cause an explosion or fire. Do not fill the fuel tank with the engine running, if you are near an open fire, or if you are welding, smoking, etc.



•



Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvent before welding or flame cutting.



•



•



Always have a fire extinguisher near or on the machine. Make sure the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.



•



If the machine has an oil, fuel, or hydraulic fluid leak, always repair the leak and clean the area before operating.



•



Keep the cooling system clean and maintain the correct coolant level.



•



Do not store oily rags or other flammable materials on the machine.



•



Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.



•



Promptly investigate any unusual smells or odors that may occur during operation of the machine.



•



If you weld, grind, or use a cutting torch on the machine:



If a fire extinguisher has been used, always recharge or replace the fire extinguisher before operating the machine.



•



Do not expose the machine to flames, burning brush, or explosives.



•



At least once each day, and at the end of the day, remove all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of the machine may be necessary depending on the operating environment and conditions.



•



cleaning of the machine may be necessary depending on the operating environment and conditions.



•



At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fan, etc. More frequent



2-6



•



Clean the area to be repaired.



•



Disconnect or isolate the drive train controller.



•



Keep the ground cable from the welder as near to the work area as possible.



Sparks or flame can cause the hydrogen gas in a battery to explode. To prevent an explosion: •



Connect the negative (-) cable last.



•



When connecting booster cables to start the engine, use the procedure shown in this manual.



•



Do not short circuit the battery posts with metal items.



•



Do not weld, grind, or smoke near the battery.



2 - SAFETY INFORMATION



Safety rules - Fuel handling precautions



•



Do not smoke or permit open flames while fueling or near fueling operations.



•



Do not fill the fuel tank completely to the top. Allow room for expansion.



•



Clean up spilled fuel immediately and dispose of contaminated material in an environmentally correct manner.



•



Tighten the fuel tank cap securely. Should the fuel cap be lost, replace it only with the original manufacturer’s approved cap. Use of a non-approved cap without proper venting may result in pressurization of the tank.



•



Never use fuel for cleaning purposes.



•



Use the correct fuel grade for the operating season.



Safety rules - Hazardous chemicals



•



•



•



If you are exposed to, or come in contact with, hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolants, etc. required for the function of the machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans. Material Safety Data Sheets (MSDS) provide information about chemical substances within a product, safe handling procedures, first aid measures, and procedures to be taken in the event of a spill or accidental release. MSDS are available from your dealer. Before you service the machine, check the MSDS for each lubricant, fluid, etc. used in the machine. This information indicates the associated risks and will help you service the machine safely. Follow the information



in the MSDS, on manufacturer’s containers, as well as the information in this manual when servicing the machine. •



Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.



•



Store fluids and filter in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances.



•



Keep out of reach of children or other unauthorized persons.



Safety rules - Lifting and overhead loads



•



Never lift loads in excess of capacity.



•



Carry loads in recommended positions for maximum stability.



•



Never use buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.



•



Do not use raised equipment as a work platform.



•



Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation.



•



Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it.



•



Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access.



•



Buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity of the machine. This can cause the machine to tip on slopes or uneven ground.



2-7



2 - SAFETY INFORMATION



•



Load items can fall off the bucket or lifting equipment and crush the operator. Care must be taken when lifting a load. Use proper lifting equipment.



•



Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the ground or other obstacles.



•



Use the recommended machine ballast and counterweighting.



•



Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.



Safety rules - Maintenance precautions



•



Keep area used for servicing the machine clean and dry. Clean up spilled fluids.



•



Service machine on firm level surface.



•



Do not attempt service unless trained. Refer to manuals and experienced service personnel for help.



•



Wear protective glasses and other required safety equipment when servicing the machine.



•



Wear gloves to protect hands when handling cables.



•



•



•



Disconnect the battery before working on the electrical system. Know the consequences of disconnecting any electronic or computer devices.



Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment where appropriate.



•



Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while engine is running.



Continuous long term contact with hydraulic fluid may case skin cancer. Avoid long term contact and wash the skin promptly with soap and water.



•



When replacing hardened pins, use a brass drift or other suitable material between the hammer and pin.



•



When welding, follow the instructions in this manual. Always disconnect battery before welding on machine. Always wash your hands after handling battery components.



•



Keep the brakes and steering systems in good operating condition.



•



Replace all missing, illegible, or damaged safety signs. Keep all safety signs clean.



•



Install guards and shields after servicing the machine.



•



Close all access doors and install all panels after servicing the machine.



•



Always make sure working area is clear of tools, parts, other persons, and domestic animals before you start operating the machine.



•



If the engine must be in operation to make certain adjustments, place the transmission in neutral, apply the parking brake, place the equipment in a safe position, securely block the wheels, and use extreme caution.



•



Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported.



•



coolant can spray out if a cap is removed while the system is hot. Allow the system to cool before removing cap. When removing a cap, turn it slowly to allow pressure to escape before completely removing the cap.



Shut down the engine, remove the key, and relieve the pressure before disconnecting or connecting fluid lines.



•



Shut down the engine and remove the key before disconnecting or connecting electrical components.



•



Replace damaged or worn tubes, hoses, electrical wiring, etc.



•



Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot



2-8



2 - SAFETY INFORMATION



Safety rules - Mounting and dismounting



•



Face the machine when mounting and dismounting.



•



Mount and dismount the machine only at designated locations that have hand holds, steps, or ladders.



•



Maintain a three-point contact with steps, ladders, and hand holds.



•



Do not jump off the machine.



•



Never mount or dismount from a moving machine.



•



Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the cab or operator’s platform.



•



Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces.



Safety rules - Operator precautions



•



Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water.



•



Know and understand the job site traffic flow patterns and obey signalmen, road signs, and flagmen.



•



Know and use the hand signals required for particular jobs, and know who has the responsibility for signaling. Refer to page 2-33.



•



Know and understand that job site conditions may change on an hourly basis. Hills of dirt, debris, or obstructions may grow and change from the time you began the day. It is your responsibility to monitor the changes and keep the machine, tools, and attachments/implements, etc. a safe distance.



•



Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts.



•



Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, re-



flector type vests, respirators, and ear protection are examples of equipment that may be required. •



Walk around the work area before you start and look for hazards. Note and avoid all hazards and obstructions such as ditches, underground lines, trees, cliffs, overhead electrical wires, or areas where there is danger of a slide.



•



Do not operate the machine if you do not feel well. This can be dangerous for you and for the people around you.



•



Do not operate the machine while under the influence of alcohol, drugs, or while otherwise impaired.



•



OSHA requirements make it the employer’s responsibility to fully instruct each operator in the proper and safe operation of all operative equipment. Both employer and employee should thoroughly familiarize themselves with this manual and the safety video.



2-9



2 - SAFETY INFORMATION



Safety rules - Specific precautions to this machine



•



Keep the load or tool as low as possible while moving the machine around the work site.



•



Release all hydraulic pressure before servicing the machine.



•



Adjust the rear window before actuating the backhoe hydraulics. The rear window could come into contact with the control lever.



•



You must know which circuits have accumulators and how to release pressure properly.



•



•



Pilot control machines are equipped with two backhoe control patterns. You must know which pattern the machine is in, before operating the machine (actuating the hydraulics).



Always use the lift arm support strut when servicing the machine with lift arms up.



Safety rules - Transporting precautions



•



Comply with local laws and regulations.



•



•



Use appropriate lighting as defined by local regulations. A rotating beacon is recommended.



Lock the brake pedals together when roading to provide equalized brake application.



•



Make sure the slow moving vehicle (SMV) and/or speed indicator symbol (SIS) is visible.



Lift implements and attachments high enough above ground to prevent accidental contact with road.



•



Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely under.



•



Travel speed should be such that complete control and machine stability is maintained at all times.



•



Slow down and signal before turning.



•



Pull over to allow faster traffic to pass.



•



Use approved drawbar and/or attachment point, (if equipped), if using your machine to tow another machine. If a cable or chain is used, keep people away from the tow line.



•



Follow correct towing procedure for equipment with or without brakes.



• •



Never transport the machine without the backhoe in the transport position with the swing lock pin installed.



•



Incorrect towing procedures can cause accidents. When towing a disabled machine, follow the procedure in this manual. Use only rigid tow bars.



•



When absolutely necessary to tow the machine, do not exceed the recommended towing speed. Be sure the towing machine has sufficient braking capacity to stop the towed load. If the towed machine cannot be braked, a towbar must be used or two towing machines must be used - one in front pulling and one in the rear to act as a brake. Avoid towing over long distances.



2 - 10



2 - SAFETY INFORMATION



Safety rules - Utility precautions



•



•



•



Water Sewer Proposed excavation Surveying Reclaimed water and slurry



During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to: •



Electrical power line



•



Gas line



•



Water line



•



Communication line - telephone or cable television



•



Sewer line



When digging or using ground engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.



•



Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines.



•



Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should contact occur between the machine and an electric power source, the following precautions must be taken:



In U.S.A. and Canada call one of many One Call System Director services. If you do not know the local number, call the national number (U.S.A. and Canada only): 1-888-258-0808. This number will direct you to the state or regional utility that assists with excavation activity.



•



After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.



•



Where applicable, know the utility color code. Electric Gas, oil, or petroleum Communication, telephone, television



Blue Green/Brown White Pink Purple



Red Yellow Orange



•



Stop the machine movement immediately.



•



Apply the parking brake, shut down the engine, and remove the key.



•



Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure you do not make contact with the ground and machine at the same time.



•



Do not permit anyone to touch the machine until power has been shut off to the power lines.



Safety rules - Wheels and tires



•



DANGER Explosion hazard! Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding. Failure to comply will result in death or serious injury.



•



Tires are heavy. Handling tires without the proper equipment could cause death or serious injury.



•



Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in this manual for proper tire inflation.



•



Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.



D0033A



2 - 11



2 - SAFETY INFORMATION



Ductile iron Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your dealer if you do not know if a part is cast ductile iron. The following are cast ductile iron parts: •



two wheel drive steering link



•



dump links



•



front axle



•



stabilizers



•



extendable dipper



•



swing tower



•



bucket linkage



Unauthorized modifications to cast ductile iron parts can cause injury or death. Welding, cutting, or drilling can cause cast ductile iron to break. Do not weld, cut, or drill to repair or to attach items to cast ductile iron parts on this machine.



Operator protective structure DANGER Crushing hazard! DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove the ROPS only for service or replacement. Failure to comply will result in death or serious injury. D0032A



Your machine is equipped with a ROPS (cab or canopy) protective structure. A ROPS label is fastened to the protective structure and shows the ROPS PIN, the gross weight, approval, regulation, and model numbers of the machine. The protective structure is a special safety component of your machine. DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes into the protective structure. After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job side operation: •



The protective structure MUST be replaced.



•



The mounting or suspension for the protective structure, operator’s seat and suspension, seat belt and mounting components, and wiring within the protective structure MUST be carefully inspected for damage.



•



All damaged parts MUST be replaced.



DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of the protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.



2 - 12



2 - SAFETY INFORMATION



Seat belt WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Failure to comply could result in death or serious injury. W0143A



Seat belts must be worn at all times. •



Keep seat belts in good condition.



•



Keep sharp edges and items that can cause damage away from the belts.



•



Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage.



•



Replace all parts that have damage or wear.



•



Replace belts that have cuts that can make the belt weak.



•



Check that bolts are tight on the seat bracket or mounting.



•



If belt is attached to seat, make sure seat or seat brackets are mounted securely.



•



Keep seat belts clean and dry.



•



Clean belts only with soap solution and warm water.



•



Do not use bleach or dye on the belts, because this can make the belts weak.



Fasten/release 1. Pull the right-hand belt strap from the retractor. 2. Insert the metal end into the latch mechanism of the left-hand side of the seat.



RCPH10TLB155AAF



1



RCPH10TLB156AAF



2



3. To release, press the red button on the latch mechanism. The seat belt will automatically retract.



2 - 13



2 - SAFETY INFORMATION



Safety decals Make sure that you read all the safety decals and all instructional decals. The decals are intended for the personal safety of you and those working with you. Please take this manual, walk around your machine and note the content and location of the decals. Review the decals with all machine operators. NOTE: Some decal locations may vary slightly between various model configurations. It is the owner’s/operator’s responsibility to keep the decals legible. When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc. You must replace a decal if the decal is damaged, missing, or cannot be read. If a decal is on a part that is replaced, make sure the decal is on the new part. Part numbers are on the decal. See your dealer for new decals.



Operator instruction



RCPH10TLB190AAF



1



Front console



RCIL10TLB002EAF



2



Machines without ride control



RCIL10TLB001EAF



3



Machines with ride control 2 - 14



2 - SAFETY INFORMATION



Read operator’s manual



RCPH10TLB151AAF



RCIL10TLB009AAF



4



5



Right console



Explosion hazard, ether NOTE: Machines with grid heater only.



RCPH10TLB328AAF



6



Frame, left-hand



RCIL10TLB014BAF-2



2 - 15



7



2 - SAFETY INFORMATION



Explosion and run over hazard, booster start



RCPH10TLB426AAF



8



Battery compartment/operator’s step, right-hand



RCPH10TLB094AAF



9



RCIL10TLB005BAF



10



RCIL10TLB008AAF



12



Chassis, inside, right-hand



Do not start in gear/start only from operator’s seat



RCPH10TLB094AAF



11



Chassis, inside, right-hand



2 - 16



2 - SAFETY INFORMATION



Entanglement hazard



RCPH10TLB327AAF



RCIL10TLB016AAF



13



Chassis frame, left-hand



RCPH10TLB129AAF



14



Chassis frame, right-hand



2 - 17



15



2 - SAFETY INFORMATION



Hot liquid under pressure hazard



RCPH10TLB327AAF



16



Chassis frame, left-hand



RCIL10TLB004BAF



2 - 18



17



2 - SAFETY INFORMATION



Fuel under pressure NOTE: Machines with HPCR engine only.



RCPH10TLB324AAF



18



RCIL10TLB029AAF-2



20



Chassis frame, left-hand



RCPH10TLB326AAF



19



Chassis frame, right-hand



Pressurized system NOTE: Machines with ride control only.



RCPH10TLB108AAF



RCIL10TLB012AAF



21



Mounting bracket for ride control



2 - 19



22



2 - SAFETY INFORMATION



Do not jump/use seat belt



RCPH10TLB335AAF



23



C-post, also on A-post (not shown)



RCIL10TLB002BAF



24



Do not pressure wash NOTE: Machines with cab only.



RCPH10TLB329AAF



25



RCIL10TLB030AAF-2



Outside frame, left-hand, B-post



2 - 20



26



2 - SAFETY INFORMATION



Do not modify ROPS or FOPS



RCPH10TLB323AAF



RCIL10TLB011AAF



28



29



RCIL10TLB014AAF



30



31



RCIL10TLB015AAF



32



27



ROPS canopy/cab frame, inside, above operator



Crush hazard, loader arm



RCPH10TLB114AAF



Support strut for loader lift arm



RCPH10TLB095AAF



Frame, right-hand side, below loader lift arm



2 - 21



2 - SAFETY INFORMATION



Rollover, crush hazard



RCPH10TLB128AAF



33



RCPH10TLB436AAF



34



RCIL10TLB001BAF



36



Backhoe control column, mechanical control



RCPH10TLB135AAF



35



Left-hand backhoe control tower, pilot control



2 - 22



2 - SAFETY INFORMATION



Crush hazard, backhoe



RCPH10TLB170AAF



37



Rear frame, inside cab, left-hand side



RCIL10TLB004EAF



2 - 23



38



2 - SAFETY INFORMATION



Not a step/exit NOTE: Machines with ROPS canopy only.



RCPH10TLB127AAF



39



Rear frame, one on each side



RCIL10TLB008BAF



40



RCIL10TLB007AAF



42



Compressed spring



RCPH10TLB134AAF



41



Operator’s seat, support post



2 - 24



2 - SAFETY INFORMATION



Operate backhoe from operator’s seat only



RCPH10TLB128AAF



43



RCIL10TLB023AAF



44



RCIL10TLB024AAF



46



RCIL10TLB023AAF



48



Backhoe control tower, mechanical control, with standard dipper



RCPH10TLB175AAF



45



Backhoe control tower, mechanical control, with extendahoe



RCPH10TLB151AAF



47



Right-hand console, pilot control



2 - 25



2 - SAFETY INFORMATION



Parking brake



RCPH10TLB151AAF



49



Right-hand console



RCIL10TLB007BAF



50



RCIL10TLB021AAF



52



Two backhoe control patterns NOTE: Machines with pilot control only.



RCPH10TLB137AAF



51



Backhoe control tower, right-hand



2 - 26



2 - SAFETY INFORMATION



Before adjusting rear windows NOTE: Machines with pilot control only.



RCPH10TLB121AAF



53



Rear frame, left-hand



RCPH10TLB122AAF



RCIL10TLB006BAF



54



Rear frame, right-hand



2 - 27



55



2 - SAFETY INFORMATION



Bucket and hydraulic coupler decals Crush hazard



RCPH10TLB117AAF



1



4 in 1 bucket, left-hand side



RCIL10TLB012BAF



2



RCIL10TLB025AAF



4



Pinch point



RCPH10TLB117AAF



3



4 in 1 bucket, left-hand side, beneath crush hazard decal



2 - 28



2 - SAFETY INFORMATION



Keep out from under loader/attachments



RCPH10TLB117AAF



5



4 in 1 bucket, rear, left-hand



RCIL10TLB011BAF



2 - 29



6



2 - SAFETY INFORMATION



Read manual for attachment



RCPH10TLB118AAF



RCIL10TLB026AAF



7



4 in 1 bucket, rear, center



RCPH10TLB123AAF



8



Hydraulic coupler, rear, center



2 - 30



9



2 - SAFETY INFORMATION



Do not use hands to find hydraulic leaks/relieve pressure before disconnecting lines



RCPH10TLB118AAF



10



4 in 1 bucket, rear, center



RCIL10TLB009BAF



11



RCIL10TLB032AAF



13



Safety instructions



RCPH10TLB118AAF



12



4 in 1 bucket, rear, center, equipped with hydraulic coupler



2 - 31



2 - SAFETY INFORMATION



Fully engage latch pins before operating/keep others clear



RCPH10TLB123AAF



RCIL10TLB033AAF



14



Hydraulic coupler, rear, center



2 - 32



15



2 - SAFETY INFORMATION



Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or work in areas where visibility is poor without seeking the assistance of a signalman. Make sure that both you and the signalman understand the signals that will be used.



Start the engine



Move away from me Wave hands forward and rearward with palms out



RCIL09TLB011BAF



1



Stop the engine



RCIL09TLB006BAF



2



RCIL09TLB009BAF



4



Go this far



RCIL09TLB023BAF



3



All stop and hold



Come to me Wave hands forward and rearward with palms in



RCIL09TLB005BAF



5



RCIL09TLB007BAF



2 - 33



6



2 - SAFETY INFORMATION



Lower load or bucket



Stop Wave one hand back and forth



RCIL09TLB019BAF



7



Emergency stop



RCIL09TLB021BAF



8



Raise load or bucket slowly



Wave both hands back and forth



RCIL09TLB024BAF



9



Raise load or bucket



RCIL09TLB020BAF



RCIL09TLB008BAF



10



Lower load or bucket slowly



11



RCIL09TLB022BAF



2 - 34



12



2 - SAFETY INFORMATION



Dump loader bucket



Turn machine left To stop machine movement, stop moving hand and make a fist



RCIL09TLB015BAF



13 RCIL09TLB003BAF



Turn machine right



14



Raise backhoe boom



To stop machine movement, stop moving hand and make a fist



RCIL09TLB016BAF



15



Roll back loader bucket



RCIL09TLB010BAF



Lower backhoe boom



RCIL09TLB012BAF RCIL09TLB004BAF



16



17



2 - 35



18



2 - SAFETY INFORMATION



Backhoe dipper in



RCIL09TLB014BAF



Backhoe bucket dump



19



Backhoe dipper out



RCIL09TLB017BAF



20



Retract telescopic dipper (HED), if fitted



21



Backhoe bucket dig



RCIL09TLB013BAF



RCIL09TLB018BAF



RCIL09TLB002BAF



22



Extend telescopic dipper (HED), if fitted



23



RCIL09TLB001BAF



2 - 36



24



2 - SAFETY INFORMATION



Do Not Operate hang tag Before you start servicing the machine, attach a ’Do Not Operate’ warning tag to the machine. Attach the tag in an area that is easily visible.



RH99E029



2 - 37



1



2 - SAFETY INFORMATION



2 - 38



3 - CONTROLS/INSTRUMENTS



3 - CONTROLS/INSTRUMENTS ACCESS TO OPERATOR’S PLATFORM



Machine access Face the machine when mounting and dismounting. Do not use the steering wheel or other controls or accessories as hand holds when entering or exiting the cab or operator’s platform. Push down on the door latch lever to open door.



RCPH10TLB333AAF



1



RCPH10TLB133AAF



1



RCPH10TLB133AAF



2



OPERATOR’S SEAT



Operator seat Standard pedestal seat Seat height: Lift the lever to move the seat up or down. Release the lever and ensure the seat is locked in position.



Swivel: Lift the lever to rotate between the normal driving/loader operation position and the backhoe operation position.



3-1



3 - CONTROLS/INSTRUMENTS



Forward/rearward: Lift the lever to move the seat forward or rearward. Release the lever and ensure the seat is locked in position.



RCPH10TLB133AAF



3



RCPH10TLB433AAF



4



RCPH10TLB433AAF



5



RCPH10TLB171AAF



6



Suspension seat (mechanical or air) Swivel: Lift the lever to rotate between the normal driving/loader operation position and the backhoe operation position.



Forward/rearward: Lift the lever to move the seat forward or rearward. Release the lever and ensure the seat is locked in position.



Backrest tilt: Located on the left-hand side of the seat. Lift the lever to tilt the seat backrest. Release the lever to lock the backrest in position.



3-2



3 - CONTROLS/INSTRUMENTS



Height/weight: NOTE: Mechanical suspension seat only. Use the hand crank on the knob. Turn the knob clockwise to increase the seat height and suspension firmness. Turn counter-clockwise to decrease the seat height and suspension firmness.



RCPH10TLB172AAF



7



RCPH10TLB432AAF



8



RCPH10TLB431AAF



9



Ride firmness adjustment: NOTE: Air suspension seat only. Turn the knob counter-clockwise for a firmer ride. Turn to the mid-point for travel.



Seat height: NOTE: Air suspension seat only. Press the top of the switch to raise the seat.



Press the bottom of the switch to lower the seat.



3-3



3 - CONTROLS/INSTRUMENTS



Lumbar adjustment: Turn the wheel down (clockwise) to increase lumbar support. Turn the opposite direction (counter-clockwise) to decrease lumbar support.



RCPH10TLB173AAF



10



RCPH10TLB174AAF



11



Armrest adjustment: A knob is located on each armrest. Turn the knob clockwise to raise the armrest. Turn counter-clockwise to lower the armrest. The armrests may be folded completely up or completely down. The low or bottom armrest position may be adjusted to tip up.



3-4



3 - CONTROLS/INSTRUMENTS



FORWARD CONTROLS



Front console - Left-hand switch panel Comfort Steer, if equipped: The rocker switch is momentary and springs back to center when released. Press the emblem end to enable Comfort Steer. The emblem illuminates. Press the opposite end to disable Comfort Steer. The emblem no longer illuminates. NOTE: Comfort Steer is only available when the transmission is in 1st or 2nd gear. Comfort Steer automatically disengages if the key switch is placed in the OFF position, the machine loses electrical power, or the operator places the machine in 3rd or 4th gear.



RCPH10TLB340AAF



1



RCPH10TLB340AAF



2



RCPH10TLB340AAF



3



RCPH10TLB340AAF



4



Front wiper: Three position rocker switch. Press the emblem once (center) to turn the front wiper to low. Press the emblem again to turn the front wiper to high. Press the opposite end all the way to turn off the front wiper.



Front windshield washer: Press and hold the emblem end of the rocker switch to activate the front windshield washer. Release to stop the front windshield washer.



Loader quick coupler, if equipped: Press the left emblem of the rocker switch to disconnect the coupler. Press the right emblem to connect (couple) to the attachment.



3-5



3 - CONTROLS/INSTRUMENTS



Auto/manual shift, if equipped: Powershift H-type transmissions only. Press the emblem end of the rocker switch to engage auto shift. Press the opposite end to disengage auto shift.



RCPH10TLB340AAF



3-6



5



3 - CONTROLS/INSTRUMENTS



Front console - Right-hand switch panel Front work lights: Press the emblem end of the rocker switch to activate the front work lights. Press the opposite end to turn off the front work lights.



RCPH10TLB338AAF



1



RCPH10TLB338AAF



2



RCPH10TLB338AAF



3



Hazard flasher lights: Press the emblem end of the rocker switch to activate the hazard (flashing) lights. Press the opposite end to turn off the hazard lights.



Rotating beacon, if equipped: Press the emblem end of the rocker switch to activate the beacon light. Press the opposite end to turn off the beacon light.



NOTE: The two remaining switch place holders are not used at this time.



3-7



3 - CONTROLS/INSTRUMENTS



Steering column Direction control lever The direction control lever is on the left-hand side of the steering column and controls the direction of travel for the machine. •



The center position (N) is neutral. Make sure the direction control lever is in Neutral before you start the engine or before you operate the backhoe.



•



The top position (F) is forward. To travel forward, lift the lever and push completely forward.



•



The bottom position (R) is reverse. To travel in reverse, lift the lever and pull completely rearward.



RCPH10TLB112AAF



1



RCPH10TLB163AAF



2



Horn, light, and turn signal control lever The control lever is on the right-hand side of the steering column and activates the horn, driving lamp switch, and the turn signals. Horn: Push the control lever away from you to activate the horn. Release to deactivate the horn. Driving lights: Pull the control lever towards you to turn on the driving lights. Push the control lever back (returned to previous position) to turn off the driving lights. Turn signals: Push the control lever up to signal a left turn. The left turn signal indicator lamp is illuminated. Push the control lever down to signal a right turn. The right turn signal indicator lamp is illuminated. Place the control lever in the center position to turn off (cancel) the turn signal for any direction. NOTE: The turn signal does not self-cancel after you have completed the turn. You must return the control lever to the center position to turn off the turn signal.



3-8



3 - CONTROLS/INSTRUMENTS



Turn signal display When a turn signal direction is selected from the control lever, the corresponding green lamp in the display illuminates.



RCPH10TLB141AAF



3



1. Illuminates when the left turn signal is activated. 2. Illuminates when the right turn signal is activated.



Steering wheel tilt lever, if equipped Pull the lever up toward the operator to adjust the steering wheel. Release the lever when the desired position is reached. Gently pull and/or push on the steering wheel to confirm the steering wheel is locked into position.



RCPH10TLB164AAF



3-9



4



3 - CONTROLS/INSTRUMENTS



Gear selector NOTICE: Transmission is declutched when the parking brake is engaged.



Manual transmission The transmission shift lever (1) is located to the right of the steering column. Press the clutch cutout button (2) before you shift (change gear). Release the clutch cutout button to engage the clutch after shifting.



RCPH10TLB111AAF



1



RCPH10TLB352AAF



2



RCPH10TLB353AAF



3



Powershift S-type transmission For machines with the Powershift S-type transmission, the gear selection control is located on the direction control lever on the left-hand side. To select a gear, rotate the hand grip to align the number indicator mark on the control lever. The machine will stay in the gear selected until the operator changes the section. The operator may select gears without stopping the machine.



Powershift H-type transmission For machines with the Powershift H-type transmission, the gear selection control is located on the direction control lever on the left-hand side. To select a gear, rotate the hand grip to align the number indicator mark on the control lever. The operator may select gears without stopping the machine. Use the auto/manual mode button on the left-hand side of the front console to enable or disable automatic mode.



3 - 10



3 - CONTROLS/INSTRUMENTS



Kickdown control NOTE: Powershift S-type or Powershift H-type transmissions only. Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear, without changing the gear selection control setting. Press the button at the end on the control lever to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear. NOTE: For Powershift H-type transmissions, kickdown control is available in manual or automatic mode. NOTE: A button for kickdown control is also provided on the loader control lever. RCPH10TLB351AAF



3 - 11



4



3 - CONTROLS/INSTRUMENTS



Pedal controls Left service brake pedal: When the service brake pedals are unlocked, as shown, press the left pedal to help turn the machine to the left.



RCPH10TLB147AAF



1



RCPH10TLB147AAF



2



RCPH10TLB147AAF



3



Right service brake pedal: When the service brake pedals are unlocked, as shown, press the right pedal to help turn the machine to the right.



NOTE: Lock the service brake pedals for uniform braking and maximum stopping ability. Electronic foot throttle: Push down on the foot throttle to increase the engine speed. Release the foot throttle to decrease the engine speed.



3 - 12



3 - CONTROLS/INSTRUMENTS



RH SIDE CONTROLS



Loader functions Bucket control, 4 in 1 bucket only: The bucket control switch opens or closes the bucket. An illustration of the different functions are provided on the decal and explained below. The bucket control switch can also be adjusted to activate a detent position for specific attachments or working conditions.



RCPH10TLB337AAF



1



RCIL10TLB031AAF-2



2



RCPH10TLB337AAF



3



Roll the switch upward to open the bucket (1). Release the switch to stop. Roll the switch downward to close the bucket (2). Release the switch to stop.



Clutch cutout: The clutch cutout button lets the engine increase speed and supply the loader with more hydraulic oil for greater loader power and faster control function. When you push the clutch cutout button, the transmission is disengaged from the drive wheels. Release the clutch cutout button to engage the transmission power. The machine can move freely when the clutch cutout button is pushed. If required, use the service brake to stop the machine.



3 - 13



3 - CONTROLS/INSTRUMENTS



Transmission kickdown: Powershift S-type or Powershift H-type transmissions only. Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear, without changing the gear selection control setting. Press the kickdown button to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear. NOTE: For powershift H-type transmissions, kickdown control is available in manual or automatic mode. NOTE: A button for kickdown control is also provided on the gear selection/direction control lever on the steering column.



RCPH10TLB337AAF



4



RCPH10TLB337AAF



5



RCIL10TLB031AAF-2



6



Differential lock: The differential lock button engages or disengages the differential lock. To engage the differential lock, ensure that neither rear wheel is spinning freely and press and hold the button. Release the button to disengage the differential lock.



Joystick controls The loader control lever works as a joystick to perform lift arm and bucket functions. An illustration of the different functions are provided on the decal and explained below. Neutral: The joystick is at center (not pushed or pulled in a direction of control). The loader lift arms and the bucket stop moving when the control lever is in the neutral (hold) position. The joystick automatically returns to neutral when you stop pushing the control lever in the direction of another position (such as raise). The float position is the only control that does not automatically return to the neutral position. You must manually move the control lever from the float position to the neutral position to stop the float control.



3 - 14



3 - CONTROLS/INSTRUMENTS



Float: From the neutral position, push the loader control lever all the way forward past the lower position to the float position. When in the float position, the bucket can follow the level of the ground without movement of the control lever. To stop the float control, push the control lever back to the neutral position.



RCIL10TLB031AAF-2



7



RCIL10TLB031AAF-2



8



RCIL10TLB031AAF-2



9



Lower: From the neutral position, push the loader control lever forward to move the lift arms down.



Raise: From the neutral position, push the loader control lever back to move the lift arms up.



Rollback: From the neutral position, move the control lever to the left to roll back (curl) the bucket.



RCIL10TLB031AAF-2



3 - 15



10



3 - CONTROLS/INSTRUMENTS



Dump: From the neutral position, move the control lever to the right to dump the bucket.



RCIL10TLB031AAF-2



11



RCIL10TLB031AAF-2



12



Return to dig: After the bucket is dumped, use the return to dig feature to place the bucket in position for another dig cycle. Move the control lever to the rollback position and the float position. The bucket will roll backward until the bottom of the bucket is level and then stops. The loader arms will lower until the bucket reaches the ground or you manually move the control lever to the neutral position. NOTE: The seat must be locked in the loader operation position to use the return to dig feature.



3 - 16



3 - CONTROLS/INSTRUMENTS



Console controls 4WD, front axle: Press the emblem end of the rocker switch to engage the front drive axle. The emblem illuminates. Press the opposite end to disengage. The emblem no longer illuminates. When the front drive axle is engaged, operate the machine only in 1st or 2nd gear. Disengage the front drive axle before operating on the hard surface or in 3rd or 4th gear. RCPH10TLB078AAF



1



RCPH10TLB078AAF



2



RCPH10TLB078AAF



3



Ride control, if equipped: To engage ride control, lower the loader attachment (for example, bucket) to or near the ground line and press the emblem end of the rocker switch. The emblem illuminates. There can be a slight loader arm drop when ride control is engaged. Press the opposite end to disengage. The emblem no longer illuminates. Ride control reduces fore and aft pitching motion during transport and material hauling operations, while allowing increased productivity and operator comfort. When engaged, loader down pressure is limited to the weight of the loader and the attachment. The weight of the attachment is hydraulically cushioned during transport. Ride control also reduces shock loads to the machine. Ride control should not be used for fine grading with the loader bucket, during backhoe operation, or when precise placement of the loader is required. Parking brake: The parking brake is a Spring Applied Hydraulic Released (SAHR) brake. The parking brake should be applied if the engine is stopped. The parking brake is always engaged on startup. At start up, cycle the switch from the park emblem to the O emblem. Cycle the switch, regardless of the position the switch was in at startup. Press the top emblem of the rocker switch to set the parking brake. Press the bottom emblem to release the parking brake.



NOTICE: Transmission is declutched when the parking brake is engaged.



3 - 17



3 - CONTROLS/INSTRUMENTS



Key switch: The key switch has four positions. •



ACC - Turn the key counter-clockwise from the OFF position to ACC, to give power to the accessories.



•



OFF - To shut down the engine, turn the key to the OFF position. After the engine has stopped, remove the key.



•



ON - Turn the key clockwise to the ON position. There will be a momentary delay as the system powers up. For example, allow two or three seconds with the key switch at ON before cranking the engine on machines with the advanced instrument cluster.



•



START - Turn the key completely clockwise to the START position to actuate the starter motor. After the engine starts, release the key. The key will return automatically to the ON position.



3 - 18



RCPH10TLB078AAF



4



3 - CONTROLS/INSTRUMENTS



Heating, ventilation or air-conditioning control Inside temperature control Air conditioning, if equipped: Turn the knob clockwise to increase air conditioning flow to decrease the temperature in the cab. Turn completely clockwise for the coldest setting. Turn completely counter-clockwise to stop the flow. NOTE: During some conditions, it is possible to have ice on the air conditioning core. Ice can be caused by operating at the maximum cold setting of the air conditioning control with the blower speed at low. It is best to operate air conditioning at the center range of the temperature control with the blower speed at medium or high. If ice does block the core, you will feel a reduction of air flow in the cab. Close the recirculation grille, turn the temperature control to off and run the blower at high speed. Another cause of ice can be a restricted air filter in the cab.



RCPH10TLB078AAF



1



RCPH10TLB078AAF



2



RCPH10TLB078AAF



3



Blower: Turn the knob clockwise to increase the air flow in the cab. Turn completely counter-clockwise to stop the flow.



Heater: Turn the knob clockwise to increase heater flow to increase the temperature in the cab. Turn counter-clockwise to decrease flow.



3 - 19



3 - CONTROLS/INSTRUMENTS



Air circulation control The air louvers in this cab are adjustable and can be completely closed. Move the two bars in each louver to the center to stop air flow. Move each bar outward to start enable flow. Defrost: There are two louvers in the front of the cab and two in the rear of the cab. To get maximum air flow, close the recirculation grille in the center of the cab and the two main louvers by the center posts.



RCPH10TLB349AAF



4



RCPH10TLB349AAF



5



RCPH10TLB349AAF



6



Main: The two louvers by the B-posts are used to direct the flow of air for heating and cooling.



Recirculation grille: The grille between the main louvers is used for recirculation of the cab air. To get maximum pressure in the cab, close the recirculation grille. To get maximum heat in the winter and maximum cooling in the summer, open the recirculation grille.



3 - 20



3 - CONTROLS/INSTRUMENTS



Lower vents: These vents are used to direct the flow of air for heating and cooling. To get maximum air flow from the lower vents, close the overhead louvers and the recirculation grille. •



•



Front of the cab, center



RCPH10TLB088AAF



7



RCPH10TLB089AAF



8



Rear of cab, side console



3 - 21



3 - CONTROLS/INSTRUMENTS



Side windows The front and rear side windows can be opened for operator comfort. Release latch: Push the tab to release the window (shown closed).



RCPH10TLB086AAF



9



Hold open rod: Secures the window in the partial open position, as shown. Place the hold open rod in the stored position when not in use.



RCPH10TLB085AAF



10



RCPH10TLB331AAF



11



Hold together latches: Secures the window in the fully open position. Release the window (1) and then press the hold together latch (2) to fully open the window.



3 - 22



3 - CONTROLS/INSTRUMENTS



The opposite end (1) of the hold together latch will connect with the receiving end (2) of the hold together latch for the other window.



RCPH10TLB330AAF



12



RCPH10TLB332AAF



13



Ensure the windows are securely latched together.



3 - 23



3 - CONTROLS/INSTRUMENTS



Rear windows WARNING Unexpected machine movement! Turn off the backhoe control system before adjusting the windows. Failure to comply could result in death or serious injury. W0181A



The rear windows in the cab have four positions: •



All closed - Top window up and bottom window halfway up.



•



Top window up and bottom window full down.



•



Top window halfway down and bottom window full down.



•



Both windows full down.



Use the window handles to raise or lower the rear windows. A handle is at each side of the window. Press down on the handles and move the window up or down as needed. Ensure the window locks into place.



RCPH10TLB335AAF



3 - 24



14



3 - CONTROLS/INSTRUMENTS



Instrument cluster NOTE: 580N machines with manual (powershuttle) transmission only.



Indicator/warning lamps Driving lights: Indicator lamp. Illuminates when the driving lamp switch is in the ON position.



RCPH10TLB278AAF



1



RCPH10TLB278AAF



2



RCPH10TLB278AAF



3



RCPH10TLB278AAF



4



Air conditioning system pressure: Indicator lamp. Illuminates when the air conditioner has stopped due to refrigerant pressures that are too high.



Parking brake: Indicator lamp. Illuminates when the parking brake is set.



Low engine oil pressure: Warning lamp. Illuminates when, with the engine running, there is no or low oil pressure in the engine. Do not run the engine when this lamp illuminates. A continuous audible alarm will sound when this condition exists.



3 - 25



3 - CONTROLS/INSTRUMENTS



Alternator: Warning lamp. Illuminates when, with the engine running, the alternator is not charging the battery.



RCPH10TLB278AAF



5



RCPH10TLB278AAF



6



RCPH10TLB278AAF



7



RCPH10TLB278AAF



8



Hydraulic filter: Indicator lamp. Illuminates when, with the engine running, the hydraulic filter is restricted and requires service.



Air filter restriction: Warning lamp. Illuminates when, with the engine running, the air filter element is restricted and requires service. Replace the primary and secondary filters when this lamp illuminates.



Engine pre-heat: Indicator lamp. Illuminates when, with the key switch in the ON position, the incoming engine air needs to be pre-heated due to cold temperatures. Wait until the lamp goes off before turning the key switch to the START position.



3 - 26



3 - CONTROLS/INSTRUMENTS



Low fuel level: Warning lamp. Illuminates when the fuel level is low.



RCPH10TLB278AAF



9



Gauges and meters Engine coolant temperature: Indicates the coolant temperature of the engine. The temperature of the coolant is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes into the red area, a continuous audible alarm will sound. Stop the engine and check the level of the coolant in the coolant reservoir, check for debris on the radiator/oil cooler, and/or check for a thermostat that does not operate correctly. RCPH10TLB278AAF



10



RCPH10TLB278AAF



11



RCPH10TLB278AAF



12



Oil temperature, torque converter: Indicates the oil temperature of the torque converter. The temperature of the oil is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes into the red area, move the direction control lever to the neutral position and run the engine at full throttle. If this procedure does not reduce the temperature of the oil, check the oil level and check for obstruction in the radiator and oil cooler. Tachometer: Shows the engine speed in revolutions per minute (RPM). Each tick mark on the gauge is equal to 1000 RPM. It is recommended that the engine be run in the green area of the gauge.



3 - 27



3 - CONTROLS/INSTRUMENTS



Engine hour meter: Shows the hours the engine has run. The digit all the way to the right shows tenths of an hour.



RCPH10TLB278AAF



13



RCPH10TLB278AAF



14



RCPH10TLB278AAF



15



Voltmeter: Indicates the condition of the electrical system. The electrical system voltage is normal when the gauge needle is in the green area of the gauge ( 11 - 15.3 V) when the key switch is in the ON position. When the gauge needle is in the lower red area, the charge of the battery is too low or the alternator is not charging enough. Damage to the battery can result if this condition continues.



Fuel level: Indicates the level of fuel in the machine. When the fuel level is low, the low fuel level warning light also illuminates.



3 - 28



3 - CONTROLS/INSTRUMENTS



Advanced instrument cluster NOTE: The AIC is only available for 580SN, 580SN-WT, 590SN machines or 580N machines with Powershift S-type transmission. Not all AIC functionality may be applicable for your machine. The vehicle controller, engine controller, and electronic transmission controller, if equipped, on the machine monitors machine functions and controls. The control modules also activate warning lamps and audible alarms and display information on the AIC display. NOTICE: Before starting the machine, turn the key switch to the ON position and wait two seconds before turning the key switch to the START position. The two second delay is required as it allows the engine controller time to power up before engine cranking is allowed.



Indicator/warning/danger lamps Machine fault: Warning lamp. Illuminates when a machine fault (vehicle, engine, or electronic transmission controller) has been detected. A one second audible alarm will sound per key cycle.



RCPH10TLB138AAF



1



RCPH10TLB138AAF



2



RCPH10TLB138AAF



3



Driving lights: Indicator lamp. Illuminates when the driving lamp switch is in the ON position.



Low engine oil pressure: Warning lamp. Illuminates when, with the engine running, there is no or low oil pressure in the engine. Do not run the engine when this lamp illuminates. A continuous audible alarm will sound when this condition exists.



3 - 29



3 - CONTROLS/INSTRUMENTS



Stop engine: NOTICE: Always stop the machine and shut down the engine whenever this lamp illuminates. Danger lamp. Illuminates with a continuous audible alarm when a critical condition is detected by the vehicle controller, engine controller, or electronic transmission controller, if equipped. Examples of critical conditions: •



engine coolant temperature is too high.



•



engine oil pressure is too low or too high.



•



transmission oil pressure is too low.



•



transmission oil temperature is too high.



RCPH10TLB138AAF



4



RCPH10TLB138AAF



5



RCPH10TLB138AAF



6



RCPH10TLB138AAF



7



Alternator: Warning lamp. Illuminates when, with the engine running, the alternator is not charging the battery.



Parking brake: Indicator lamp. Illuminates when the parking brake is set.



Air filter restriction: Warning lamp. Illuminates and a one second audible alarm sounds when, with the engine running, the air filter element is restricted and requires service. Replace the primary and secondary filters when this lamp illuminates.



3 - 30



3 - CONTROLS/INSTRUMENTS



Hydraulic filter: Warning lamp. Illuminates when, with the engine running, the hydraulic filter is restricted and requires service.



RCPH10TLB138AAF



8



RCPH10TLB138AAF



9



Air conditioning system pressure: Indicator lamp. Illuminates when the air conditioner has stopped due to refrigerant pressures that are too high.



Engine pre-heat: Indicator lamp. Illuminates when, with the key switch in the ON position, the incoming engine air needs to be pre-heated due to cold temperatures. Wait until the lamp goes off before turning the key switch to the START position.



RCPH10TLB138AAF



10



RCPH10TLB138AAF



11



Low fuel level: Warning lamp. Illuminates and a one second audible alarm sounds when the fuel level is low.



3 - 31



3 - CONTROLS/INSTRUMENTS



Gauges and meters Engine coolant temperature: Indicates the coolant temperature of the engine. The temperature of the coolant is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes to the end of the red area (last tick mark), a continuous audible alarm will sound. Stop the engine and check the level of the coolant in the coolant reservoir, check for debris on the radiator/oil cooler, and/or check for a thermostat that does not operate correctly. RCPH10TLB138AAF



12



RCPH10TLB138AAF



13



RCPH10TLB138AAF



14



RCPH10TLB138AAF



15



Oil temperature, torque converter: Indicates the oil temperature of the torque converter. The temperature of the oil is normal when the gauge needle is in the green area of the gauge. When the gauge needle goes to the end of the red area (last tick mark), a continuous audible alarm will sound. When the gauge needle goes into the red area, move the direction control lever to the neutral position and run the engine at full throttle. If this procedure does not reduce the temperature of the oil, check the oil level and check for obstruction in the radiator and oil cooler. Tachometer: Shows the engine speed in revolutions per minute (RPM). Each tick mark on the gauge is equal to 1000 RPM. It is recommended that the engine be run in the green area of the gauge.



Voltmeter: Indicates the condition of the electrical system. The electrical system voltage is normal when the gauge needle is in the green area of the gauge ( 11 - 15.3 V) when the key switch is in the ON position. When the gauge needle is in the lower red area, the charge of the battery is too low or the alternator is not charging enough. Damage to the battery can result if this condition continues.



3 - 32



3 - CONTROLS/INSTRUMENTS



Fuel level: Indicates the level of fuel in the machine. When the fuel level is low, the low fuel level warning light also illuminates.



RCPH10TLB138AAF



16



RCPH10TLB138AAF



17



RCPH10TLB140AAF



18



RCPH10TLB194AAF



19



Display screen In addition to the indicator/warning lamps, the vehicle control module displays information on the display screen. The menu screens can also be used to program machine functionality and perform diagnostics and troubleshooting.



Use the two rocker switches on the side console to move through the menu screens. •



Escape (1) - Return to the previous top menu or escape back to the main screen.



•



Enter (2) - Select specific display screens or store screen-defined configuration settings to memory.



•



Up arrow (3) - Move backward through the menu screens.



•



Down arrow (4) - Move forward through the menu screens.



Main (engine hour): On start up, shows the main screen graphic along with the machine hours.



3 - 33



3 - CONTROLS/INSTRUMENTS



FNR sensitivity: NOTE: Machines with Powershift S-type or Powershift H-type transmissions only. Displays and lets you specify the sensitivity setting for Forward/Neutral/Reverse shift.



RCIL10TLB035AAF



20



RCPH10TLB196AAF



21



RCPH10TLB198AAF



22



RCPH10TLB199AAF



23



Display dimmer/brightness: Displays and lets you specify the incremental value for the screen brightness. Four bars are maximum screen brightness.



Service interval: Lets you specify what service interval, when reached, displays on the screen at key up. •



Heavy service hours: 500 to 1000 hours at 100 hour increments.



•



Light service hours: 50 to 500 at 50 hour increments.



NOTE: The screen displays ’---’ if no service interval is specified.



Stored fault code: Lets you access stored fault code information to view reported error codes, the number of occurrences, and time of last occurrence.



3 - 34



3 - CONTROLS/INSTRUMENTS



Engine pre-heat presence: Displays and lets you specify activation of the engine preheat system. The system is on select or deselect. NOTE: If the machine is not equipped with a grid heater, a diagonal line appears on the screen.



RCPH10TLB200AAF



24



RCPH10TLB201AAF



25



RCPH10TLB422AAF



26



RCPH10TLB421AAF



27



Engine speed: NOTE: Machines with HPCR engine only. Lets you access the Idle Increment screen to adjust the cold start idle and maximum throttle values for special operating conditions.



Machine hardware: Displays machine hardware information.



Machine software: Displays machine software information.



3 - 35



3 - CONTROLS/INSTRUMENTS



Brake enabled idle: NOTE: Machines with HPCR engine only. Displays and lets you specify activation of the brake enabled idle feature (shown on).



RCPH10TLB204AAF



28



RCPH10TLB195AAF



29



Throttle sensitivity: NOTE: Machines with HPCR engine only. Displays and lets you specify the sensitivity setting for the electronic hand throttle, where 1 is least aggressive and 3 is most aggressive. Operators can change the electronic throttle sensitivity for working conditions or personal preference.



3 - 36



3 - CONTROLS/INSTRUMENTS



REARWARD CONTROLS



Console controls The rearward console is next to the instrument cluster on the right-hand side of the machine. NOTE: When using the rearward console, the seat will be turned around so that the operator faces the backhoe and the controls will be by the operator’s left-hand.



Hand throttle NOTICE: Only use the hand throttle to control engine speed for backhoe operations. Electronic throttle control: NOTE: Not available for 580N machines. Turn the dial clockwise to increase engine speed. Turn counter-clockwise to decrease engine speed. When the foot throttle is used and released, the engine will default to the speed at which this throttle control is set. NOTE: The hand throttle is disallowed (uncaptured) whenever the seat is turned. If the brake enabled idle feature is active, the hand throttle is also disallowed when either brake pedal is pressed. In both cases, return the hand throttle dial to the idle position to restore (recapture) the hand throttle.



RCPH10TLB336AAF



1



RCPH10TLB364AAF



2



RCPH10TLB336AAF



3



Mechanical throttle control: NOTE: 580N machines only. Push the handle outward to increase engine speed. Pull the handle back toward the inside of the machine to decrease engine speed.



Switch/button operations Rear and side work lights: Three position rocker switch. Press the emblem end once (center) to activate the rear work lights only. Press the emblem end again to activate the side work lights (rear work lights remain on). Press the opposite end all the way to turn off the rear and side work lights.



3 - 37



3 - CONTROLS/INSTRUMENTS



Rear wiper: Three position rocker switch. Press the emblem end once (center) to turn the rear wiper to low. Press the emblem end a second time to turn the rear wiper to high. Press the opposite end all the way to turn off the rear wiper.



RCPH10TLB336AAF



4



RCPH10TLB336AAF



5



RCPH10TLB336AAF



6



Rear window washer: Press and hold the emblem end of the rocker switch to activate the rear window washer. Release to stop the rear window washer.



Power lift, if equipped: NOTE: Not available for 580N machines. The rocker switch is momentary and springs back to center when released. Press the emblem end of the rocker switch to activate power lift. The power lift image appears in the AIC display screen. Press the emblem end again to turn off power lift. If power lift will not engage, a slash appears through the image in the display screen and an audible alarm sounds. Ensure that the engine is warm, the direction control lever is in neutral, and the operator’s seat is locked in the backhoe operation position. If it still does not engage, troubleshoot the electronic throttle system.



3 - 38



3 - CONTROLS/INSTRUMENTS



Horn: •



•



580N machines: Press and hold the emblem end of the rocker switch to activate the horn. Release to deactivate the horn. The switch returns to the off position.



RCPH10TLB364AAF



7



RCPH10TLB336AAF



8



RCPH10TLB336AAF



9



580SN, 580SN-WT, 590SN machines: Push and hold the button to activate the horn. Release to deactivate the horn.



Auxiliary hydraulics control, if equipped: Machines with dual auxiliary hydraulics only. The auxiliary hydraulic switch enables power for the selected hydraulic flow only. For example, if the switch is enabled for bi-directional control, the uni-directional controls (such as the foot pedal) are disabled. Once the switch is enabled, use the auxiliary hydraulic control for the attachment as normal. Press the top emblem to enable bi-directional auxiliary hydraulics. Use the auxiliary hydraulic control (lever or buttons) for the attachment as normal. Press the bottom emblem of the rocker switch to enable uni-directional auxiliary hydraulics. Use the auxiliary hydraulic control (pedal or button) for the attachment as normal. Backhoe quick coupler, if equipped: Press the top emblem of both rocker switches to disengage or retract the backhoe quick coupler pins. Press the bottom emblem of both rocker switches to engage or extend the backhoe quick coupler pins.



RCPH10TLB336AAF



3 - 39



10



3 - CONTROLS/INSTRUMENTS



Backhoe controls - Mechanical Backhoe controls with foot swing



RCPH10TLB128AAF



1. 2. 3. 4.



Control levers, left or right stabilizer Control levers, bucket, boom, or dipper Release lever, backhoe boom latch Control pedals, swing



3 - 40



1



3 - CONTROLS/INSTRUMENTS



Example: Backhoe controls with foot swing



RCPH10TLB006GAF



1. Left swing 2. Stabilizers, left and right 3. Bucket



4. Dipper 5. Boom 6. Right swing



3 - 41



2



3 - CONTROLS/INSTRUMENTS



Example: Backhoe controls with foot swing and extendahoe



1. 2. 3. 4.



Left swing Stabilizers Bucket Dipper



RCPH10TLB005CAF



3



RCPH10TLB175AAF



4



5. Boom 6. Right swing 7. Extendahoe



Backhoe controls with hand swing



1. Control levers, boom and swing or bucket and dipper 2. Control levers, left or right stabilizer 3. Control pedal, extendable dipper (if equipped)



3 - 42



3 - CONTROLS/INSTRUMENTS



Example: Backhoe controls with hand swing



RCPH10TLB001GAF



1. Boom and swing 2. Left stabilizer



3. Right stabilizer 4. Bucket and dipper, right



3 - 43



5



3 - CONTROLS/INSTRUMENTS



Example: Backhoe controls with hand swing and extendable dipper



RCPH10TLB002GAF



1. Boom and swing 2. Left stabilizer 3. Right stabilizer



4. Bucket and dipper 5. Extendable dipper



3 - 44



6



3 - CONTROLS/INSTRUMENTS



Auxiliary hydraulic controls Control pedal, uni-directional control



RCPH10TLB115AAF



7



RCPH10TLB177AAF



8



Control lever, bi-directional control



3 - 45



3 - CONTROLS/INSTRUMENTS



Backhoe controls - Pilot WARNING Unexpected machine movement! Pilot controls have two different backhoe controls patterns; before operating the machine, check which control function is active. Failure to comply could result in death or serious injury. W0185A



Left control tower Backhoe control lever: •



Control pattern #1 - Controls the boom and swing functions.



•



Control pattern #2 - Controls the dipper and swing functions.



NOTE: The control pattern switch illuminates when pattern #2 is enabled. The control pattern switch is located on the right control tower.



RCPH10TLB135AAF



1



RCPH10TLB179AAF



2



RCPH10TLB179AAF



3



Uni-directional auxiliary hydraulics: On/off button.



Bi-directional auxiliary hydraulics: Proportional control buttons.



3 - 46



3 - CONTROLS/INSTRUMENTS



Horn: Push and hold the button to activate the horn. Release to deactivate the horn.



RCPH10TLB179AAF



4



RCPH10TLB135AAF



5



RCPH10TLB176AAF



6



RCPH10TLB135AAF



7



Wrist rest: Turn the knob counter-clockwise and reposition the left wrist rest. Turn clockwise to tighten in position.



Tower tip: Located on the backhoe side of the tower. Turn the knob counter-clockwise and tip the upper part of the left tower. Turn clockwise to lock in position.



Stabilizers: Push the switch forward to lower the stabilizer. Pull rearward to raise the stabilizer. Stabilizer auto up function: Pull the switch all the way back, momentarily past the detent position. Release the switch and the stabilizer automatically raises to the full up (transport) position. To cancel auto up, push the switch up or down. NOTICE: Lower both the right and the left stabilizers at the same time.



1. Left stabilizer control 2. Right stabilizer control



3 - 47



3 - CONTROLS/INSTRUMENTS



Right control tower Backhoe control lever: •



Control pattern #1 - Controls the dipper and bucket functions.



•



Control pattern #2 - Controls the boom and bucket functions.



NOTE: The control pattern switch illuminates when pattern #2 is enabled. The control pattern switch is located on the right control tower.



RCPH10TLB136AAF



8



RCPH10TLB076AAF



9



Extendahoe controls, if equipped: •



•



Extend - Push and hold the button to extend the dipper. Release to stop.



Retract - Push and hold the button to retract the dipper. Release to stop.



RCPH10TLB076AAF



10



RCPH10TLB076AAF



11



NOTE: The extendahoe control buttons are proportional. Push the button harder to increase the speed of extend or retract. Engine idle: Push to the button to reduce engine speed to idle. Push again to restore engine speed.



3 - 48



3 - CONTROLS/INSTRUMENTS



Tower adjustment handles: The left and the right towers can be moved forward or rearward for operator comfort. Squeeze the handles together and adjust as necessary. Release the handles to secure the towers in the desired position.



RCPH10TLB137AAF



12



RCPH10TLB137AAF



13



RCPH10TLB077AAF



14



Wrist rest: Turn the knob counter-clockwise and reposition the right wrist rest. Turn clockwise to tighten in position.



Tower tip (not shown): Located on the backhoe side of the tower. Turn the knob counter-clockwise and tip the upper part of the right tower. Turn clockwise to lock the tower tip in position. Backhoe and stabilizer control switch: •



Press the emblem end of the rocker switch to activate all backhoe controls.



•



Press the opposite end to turn off only the backhoe hydraulic controls.



•



Place the switch in the center (neutral) position to activate only the stabilizer controls.



NOTE: When turning the pilot control switch to the ON position, wait approximately half a second before activating the stabilizers, extendahoe (if equipped), or bi-directional auxiliary hydraulics (if equipped). If an operator attempts to operate the functions before the delay passes, the functions will not operate. Cycle the power switch and wait for the delay to pass.



3 - 49



3 - CONTROLS/INSTRUMENTS



Backhoe control pattern switch: Lets the operator select the backhoe control pattern. To change the switch position, push the orange locking tab up towards the center of the switch to release the lock. NOTE: To prevent accidental switching of the patterns, use two hands to change the switch position. For information on the functions controlled by the two patterns, refer to the decal on the tower and/or the examples that follow. RCPH10TLB077AAF



15



RCPH10TLB006BAF



17



RCPH10TLB157AAF



19



Example: Backhoe control pattern #1



RCPH10TLB125AAF



1. Boom and swing



16



2. Dipper and bucket



Example: Backhoe control pattern #2



RCPH10TLB125AAF



1. Dipper and swing



18



2. Boom and bucket



3 - 50



3 - CONTROLS/INSTRUMENTS



OVERHEAD CONTROLS



Dome light The dome light switch has three positions: •



Auto On - Dome light illuminates only when the door is opened. The light turns off when the door is closed.



•



Off - Dome light remains off.



•



On - Dome light illuminates continuously.



RCPH10TLB350AAF



3 - 51



1



3 - CONTROLS/INSTRUMENTS



3 - 52



4 - OPERATING INSTRUCTIONS



4 - OPERATING INSTRUCTIONS COMMISSIONING THE UNIT



Run in period of a new machine During the first 20 hours of operation (new machine or after an engine rebuild), make sure you: •



Operate the machine with normal loads for the first 8 hours.



•



Do not work the engine hard at stall speeds (wheels slowly turning or stopped and the engine running at full throttle).



•



Keep the engine at normal operating temperature.



•



Do not run the engine at idle speeds for long periods of time.



Engine speed It is recommended that you run the engine at full throttle when operating conditions permit and when safe. Do not run the engine at idle speed for long periods. This can cause a low operating temperature. Low operating temperature can cause acids and deposits in the engine oil.



4-1



4 - OPERATING INSTRUCTIONS



STARTING THE UNIT



Before starting the engine WARNING Inhalation/asphyxiation hazard! Make sure there is proper ventilation before starting the engine. Failure to comply could result in death or serious injury. W0091A



WARNING Hazard to bystanders! Make sure the area surrounding the machine is clear of all persons before starting the engine. Failure to comply could result in death or serious injury. W0090A



WARNING Unexpected machine movement! Before starting the engine, be sure all controls are in neutral or disengaged. This prevents the accidental start up of power-driven equipment. Failure to comply could result in death or serious injury. W0169A



NOTICE: If the machine has not been run for several weeks, prime the turbocharger lines with oil. For detailed instructions refer to page 7-95.



Starting for the first time Before you start the engine for the first time: •



Make sure the machine is properly lubricated and greased. Refer to the maintenance section of this manual.



•



Check the engine oil level, engine coolant level, and transmission oil. Refer to the maintenance section of this manual.



•



Check that the machine fuel tank is filled with clean fuel that meets the specifications provided in this manual.



•



Remove any water or sediment from the water separator of the fuel tank.



•



Check the tire air pressure and the wheel bolt torque.



At the start of each day •



Adjust the position of the seat so that all controls may be moved through their entire range of motion.



•



Fasten the seat belt.



•



In the loader operation position, confirm that you are able to push the brake pedals all the way to the end of pedal action, while sitting with the seat belt fastened.



•



In the backhoe operation position, confirm that you are able to reach all backhoe control levers and switches and the throttle control. Confirm you can move all necessary controls through their entire range of motion.



4-2



4 - OPERATING INSTRUCTIONS



Normal engine starting 1. Make sure the seat is facing forward (in the loader operation position). 2. Adjust the seat and fasten the seat belt. 3. Make sure the parking brake is applied, the direction control lever is in neutral, and the engine hand throttle is pushed back to the idle position. 4. Turn the key switch to the ON position and wait two to three seconds for the instrument cluster (standard or advanced) to self-check and power up. 5. If the machine is equipped with an engine pre-heating system, wait for the engine pre-heat lamp to turn off. 6. Push the foot throttle 1/4 down and turn the key switch to the START position to actuate the starter motor. 7. If the engine starts and stops, do not actuate the starter motor again until the starter motor stops turning. NOTE: Do not operate the starter motor more than 30 seconds at one time. Let the starter motor cool for two minutes before you actuate the starter motor again. While the starter motor is engaged, white or black smoke must be seen at the exhaust pipe. If no smoke is seen, check the fuel supply. 8. After the engine starts: A. Check the instrument cluster to make sure the gauge indications are correct. B. Run the engine at 1000 RPM until the coolant temperature is warm.



4-3



4 - OPERATING INSTRUCTIONS



Cold temperature operation Cold weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of your machine. To start and operate your machine during cold ambient temperatures, observe the following recommendation/instructions. Battery and electrical components: •



Ensure the batteries are at full charge.



•



If you add water to the batteries, charge the batteries or run the engine for approximately two hours to prevent battery freezing in ambient temperatures below 0 °C (32 °F).



•



Inspect the battery cables and terminals. Clean and coat each terminal with a corrosion prevention product.



Engine: •



Use engine oil with the correct viscosity for the ambient temperature range.



•



Allow longer warm up periods to bring the machine and components up to operating temperature.



•



WARNING Explosion hazard! DO NOT use ether starting fluid. Explosion, death, serious personal injury, or serious engine damage could occur. Failure to comply could result in death or serious injury. W0148B



Pre-heat system, if equipped. Turn the key switch to the ON position, the engine pre-heat lamp illuminates as the heater conditions indrawn air. Wait for the lamp to stop illuminating before starting the engine. If the engine fails to start after two attempts, allow the battery to recover for 4 to 5 minutes before repeating the procedure. Fuel system: •



Check with your dealer for the correct cold water fuel.



•



Check for water in the fuel system. Inspect the water separator every 50 hours of operation. If water is found, check the fuel tank.



•



Fill the fuel tank after each operating day to prevent condensation in the fuel tank and water entering the fuel system.



Cooling system •



Use a mixture of 50 % ethylene glycol and 50 % water. This mixture protects the engine cooling system to -34 °C (-29 °F).



Machine start up in cold weather 580N machines at temperatures below -2 °C (29 °F): 1. Fully open the throttle. 2. Turn the key switch to the ON position and check the instrument cluster. 3. If the machine is equipped with a pre-heat system, wait for the engine pre-heat lamp to stop illuminating. 4. Turn the key switch to the START position until the engine starts, then release the key. NOTE: If the engine fails to start after a maximum of 30 seconds of cranking, repeat the starting procedure. Do not operate the starting motor for more than 60 seconds. 580SN, 580SN-WT, 590SN machines at temperatures of -15 °C (5 °F) or lower: •



Do not wait longer than 30 seconds after the engine pre-heat lamp has stopped illuminating before cranking the engine. If the delay is longer, the start up cycle is aborted and the process must be restarted.



•



The ECU limits the maximum speed of the engine to 1200 RPM until the engine is properly warmed.



4-4



4 - OPERATING INSTRUCTIONS



Warm up the hydraulic system When the temperature is below 4 °C (40 °F) and the engine has been warmed up: 1. Leave the boom in the transport position with the swing lock pin installed. 2. If the machine is equipped with pilot controls, ensure the backhoe and stabilizer control switch is enabled for all backhoe controls. 3. Raise the engine throttle between 1600 - 1800 RPM. 4. Place and hold the boom control in the down position. 5. While holding the boom control to the end of the levers, stroke cycle the backhoe bucket in and out. NOTE: Watch the filter restriction indicator lamp. If the oil is too cold the lamp will illuminate while the operator cycles the functions. 6. Cycle the functions for approximately 30 seconds. 7. Release the controls and leave the machine throttle set for approximately 15 seconds. 8. Repeat steps 5 and 6 until the filter restriction indicator lamp remains off while cycling functions. NOTE: Immediately after the warm up procedure, the machine may operate a bit slower than normal, but will quickly warm to normal operating speeds.



Hot temperature operation Hot weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Hot weather maintenance will extend the service life of your machine. Use the correct solution of ethylene glycol and water in the cooling system. To prevent damage to the machine: 1. Keep the coolant at the correct level in the coolant reservoir and in the radiator. 2. See your dealer and have the deaeration cap tested before hot weather starts. Replace the cap as required. 3. Clean all dirt and debris from the radiator, coolers, and engine area. 4. Check the condition of the fan drive belt. 5. Use lubricants of the correct viscosity.



4-5



4 - OPERATING INSTRUCTIONS



Booster battery procedure WARNING Explosion hazard! If battery electrolyte is frozen, attempting to charge the battery or jump-start the engine can cause the battery to explode. Always keep batteries at full charge to prevent frozen battery electrolyte. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0203A



WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0005A



WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A



Two persons are required for this procedure. Make sure the person making the connection is wearing hand and face protection. 1. Sit in the operator’s seat and have the other person make the connections. Make sure the booster batteries are 12 volt. 2. If using another machine for power, make sure the two machines do not touch. 3. Connect the positive (+) jumper cable to the positive (+) terminal as shown. 4. Connect the negative (-) jumper cable to the frame, as far away as possible from the positive (+) cable. 5. Start the engine and have the other person disconnect the negative (-) jumper cable first and the positive (+) jumper cable last.



4-6



RCPH10TLB053AAF



1



4 - OPERATING INSTRUCTIONS



STOPPING THE UNIT



Shutting down the engine 1. Before you leave the machine, make sure the machine is parked on a level surface. The machine must be on level ground before you do scheduled maintenance. 2. Lower the loader bucket to the ground. 3. Apply the parking brake and place the direction control lever in the Neutral position. 4. Run the engine at idle speed for two minutes (or more if the engine has been working at full load) to cool the engine parts evenly. NOTICE: Shutting down the engine when at a higher RPM than idle will damage the turbocharger. 5. Move the backhoe into the transport position or lower the backhoe bucket to the ground. Move the hand throttle to the Idle position and stop the engine. 6. Turn the key switch to the OFF position to shut down the engine. Remove the key.



Parking on a hill WARNING Unexpected machine movement! The parking brake will not prevent this machine from moving if one wheel is raised above the ground. Before raising one wheel above the ground, always block the front and rear of the other three wheels. Failure to comply could result in death or serious injury. W0193A



NOTE: If you must temporarily park the machine on a hillside, put the front of the machine toward the bottom of the hill. Make sure the machine is behind an object that will not move.



4-7



4 - OPERATING INSTRUCTIONS



MOVING THE UNIT



Before operating the machine WARNING Equipment failure could cause accident or injury! Before operating the machine, check for correct operation of steering, brakes, hydraulic controls, instruments, and safety equipment. Make sure the transmission control lever is in the neutral position. Make all adjustments before operating the machine. Failure to comply could result in death or serious injury. W0204A



Check the instrument panel Turn the key switch to the on position and verify that warning/indicator lights illuminate and turn off as designed.



Test the parking and service brakes NOTE: Review the procedures in their entirety before proceeding. Ensure you allow surplus room for machine travel. 1. To test the parking brake: A. Ensure the operator’s seat is in the loader operation position and fasten the seat belt. B. Engage the parking brake. C. Disengage four wheel drive, if equipped. D. Place the direction control lever in neutral and the transmission in 2nd gear. E. Start up the engine. F. Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel. G. Press and hold the service brakes and release the parking brake. H. Place the direction control lever in forward. I. Release the service brakes. J. Increase the engine speed to full throttle. K. Travel forward approximately 8 m (26 ft). L. Engage the parking brake. The machine should to come to a stop within 2 m (6.5 ft) of engaging the parking brake and the transmission should declutch. Contact your dealer for service as needed. 2. To test the service brakes: A. Move the brake pedal lock to the right to hold both pedals together. B. Ensure the operator’s seat is in the loader operation position and fasten the seat belt. C. Engage the parking brake. D. Disengage four wheel drive, if equipped. E. Place the direction control lever in neutral and the transmission in 2nd gear. F. Start up the engine. G. Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel. H. Press and hold the service brakes and release the parking brake. I. Place the direction control lever in forward. J. Release the service brakes. K. Increase the engine speed to full throttle. L. When the machine is moving at full speed in 2nd gear, push the brake pedals and stop the machine. The machine must stop smoothly and the brake pedal effort must feel firm. Contact your dealer for service as needed. 4-8



4 - OPERATING INSTRUCTIONS



Uniform braking WARNING Loss of control hazard! Uneven brake force exists on left-hand and right-hand brakes. To ensure uniform brake application and maximum stopping ability, always lock the service brake pedals together when operating the machine in 3rd or 4th gear or before road travel. Failure to comply could result in death or serious injury. W0146A



The lock lever locks the two service brakes for uniform braking. •



To engage, move the lock lever up and slide the locking pin all the way to the right into the lock engaged position, as shown.



•



To disengage, move the lock lever up and slide the locking pin all the way to the left.



RCPH10TLB148AAF



4-9



1



4 - OPERATING INSTRUCTIONS



Transmission gears NOTICE: Transmission is declutched when the parking brake is engaged. The transmission is synchronized in all gears. You may shift to any gear without stopping the machine. When shifting gears, always make sure the engine speed remains in the normal (green) area of the tachometer.



Manual transmission Push the clutch cutout button on the shift lever before you shift gears.



RCPH10TLB111AAF



1



RCPH10TLB352AAF



2



Powershift S-type transmission To select a gear, rotate the hand grip to align the number indicator mark on the control lever. Number on gear selection control 1 2 3 4



Transmission gear 1st gear, forward or reverse 2nd gear, forward or reverse 3rd gear, forward or reverse 4th gear, forward



4 - 10



4 - OPERATING INSTRUCTIONS



Powershift H-type transmission To select a gear, rotate the hand grip to align the number indicator mark on the control lever. Use the Auto/manual mode button on the left-hand side of the front console to enable or disable automatic mode.



RCPH10TLB353AAF



In manual mode, the machine will stay in the gear selected until the operator changes the section. Number on gear selection control 1 2 3 4



Manual mode Transmission gear 1st gear, forward or reverse 2nd gear, forward or reverse 3rd gear, forward or reverse 4th gear, forward



In automatic mode, the machine will reach the maximum gear selected by the gear selection control. Number on gear selection control 1 2 3 4



Automatic mode Transmission gear 1st gear only, no automatic shifting 2nd gear only, no automatic shifting Automatic shifting between 2nd and 3rd gear Automatic shifting between 2nd, 3rd and 4th gear



NOTE: When operating in automatic mode, some incline and load conditions may cause the transmission to constantly shift. For example shifting from 4th to 3rd and back to 4th or shift from 3rd to 2nd and back to 3rd. If this shifting occurs, downshift until the transmission discontinues shifting between gears. NOTE: The Powershift H-type transmission will automatically engage four wheel drive to assist in braking if the machine is in two wheel drive mode and in 3rd or 4th gear when the service brake is pressed.



4 - 11



3



4 - OPERATING INSTRUCTIONS



Machine direction The transmission direction control lever must be in the neutral (center) position before you can start the engine. •



To travel forward, lift up the direction control lever and push completely forward.



•



To travel in reverse, lift up the direction control lever and pull completely rearward.



NOTE: For smooth operation, reduce the engine speed before you change directions.



Traveling on a hill WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp. Failure to comply could result in death or serious injury. W0144A



Before you operate the machine on a hill: •



Always put the transmission in a lower gear and test the service brakes.



•



DO NOT let the machine move down the hill with the transmission in neutral.



•



DO NOT let the engine speed increase greater than 2500 RPM.



•



Use caution if you must use the clutch cutout when you are digging with the loader on a hill.



Differential lock system The differential lock gives equal power to both rear wheels and is used in conditions where traction is poor. NOTE: The differential lock will release automatically when the load on the axle is removed. NOTICE: You can cause damage to the rear axle if you try to engage the differential lock when the machine is turning or if one rear wheel is rotating faster than the other rear wheel. If operating through a soft or muddy area: 1. Make sure that the machine is moving in a straight direction and that one of the rear wheels is not rotating faster than the other rear wheel. 2. Push and hold the differential lock button. 3. After you have moved through the area, release the button. If the machine is stuck: 1. Make sure the rear wheels are not moving. 2. Push and hold the differential lock button. 3. Release the button once traction has been regained.



4 - 12



RCPH10TLB337AAF



1



4 - OPERATING INSTRUCTIONS



Ride control Ride control reduces fore and aft pitching motion during transport and material hauling operations, while allowing increased productivity and operator comfort. Ride control also reduces shock loads to the machine. When ride control is activated, the loader down pressure is limited to the wight of the loader and the attachment (bucket). The weight of the loader attachment is hydraulically cushioned during transport. NOTE: Ride control should not be used for fine grading with the loader bucket, during backhoe operation or when precise placement of the loader is required.



Enable/disable WARNING Unexpected machine movement! Stand clear of the loader arms. With ride control enabled and the key switch in the ON or ACC position, the loader arms can drop slightly due to the hydraulic accumulator. Failure to comply could result in death or serious injury. W0177A



1. Lower the loader bucket to or near the ground line. 2. Press the emblem end of the rocker switch to enable ride control. The emblem illuminates. 3. To disable, press the opposite end of the rocker switch. The emblem no longer illuminates.



RCPH10TLB078AAF



4 - 13



1



4 - OPERATING INSTRUCTIONS



4 - 14



5 - TRANSPORT OPERATIONS



5 - TRANSPORT OPERATIONS RECOVERY TRANSPORT



Towing the machine WARNING Loss of control! Only tow at safe speeds. Use caution when making corners or meeting traffic. Failure to comply could result in death or serious injury. W0126A



NOTICE: Towing the loader backhoe is not recommended. NOTICE: The loader/backhoe engine should not be started by towing the machine. The drive train components will be damaged! If your machine is disabled, you must make a judgement if the machine can be moved without damage. If possible, repair the machine at the job site. The towing machine must have power, steering, and braking ability to stop both machines. The speed at which the disabled machine is moved must not exceed 2.4 km/h (1.5 mph). The machines must be attached as closely as possible. The disabled machine must be moved only far enough to reach a safe repair location or onto a trailer. Before moving a disabled machine you must be able to answer these questions: •



Does the towing machine have braking and steering capacity for both machines?



•



Does the towing hardware, chains, cables, have the proper capacity to move the machine safely?



•



Will the disabled machine have steering and braking capability?



•



Will moving the machine cause damage to drivetrain or moving parts that lack lubrication?



Additional considerations: •



Be certain that all personnel involved are shielded in the event that towing apparatus might break.



•



An operator may only be allowed on the towed vehicle if it has steering and braking capability.



•



Always block the disabled machines wheels before releasing the brakes or drive train component.



Tow procedure - engine runs 1. Engage the parking brake. 2. Block the wheels with wheel chocks. 3. Place the transmission in neutral. 4. Place the direction control lever in neutral. 5. Place the 4wd switch in neutral, if equipped. 6. Raise all tools and attachments off the ground. 7. Attach a rigid drawbar to the disabled loader backhoe. 8. Attach the rigid drawbar to the towing machine. Make sure the towing machine has enough power and braking ability to move and stop both machines.



5-1



5 - TRANSPORT OPERATIONS



9. Remove the wheel chocks. 10. Release the parking brake. If the parking brake will not disengage (for any reason), disable the parking brake. Refer to page 7-103. 11. No riders! Ensure all other workers or bystanders are out of the area. 12. Tow the disabled loader backhoe a maximum speed of 2.4 km/h (1.5 mph).



Tow procedure - engine does not run 1. Block the wheels with wheel chocks. 2. Place the transmission in neutral. 3. Place the direction control lever in neutral. 4. Place the 4wd switch in neutral, if equipped. 5. Attach a rigid drawbar to the disabled loader backhoe. 6. Attach the rigid drawbar to the towing machine. Make sure the towing machine has enough power and braking ability to move and stop both machines. 7. Disconnect the rear drive shaft (two wheel drive machines) or both the front and rear drive shafts (four wheel drive machines). NOTE: The loader backhoe is equipped with SAHR parking brake integrated in the transmission. The parking remains engaged if the engine is disabled. 8. Remove the wheel chocks. 9. No riders! Ensure all other workers or bystanders are out of the area. 10. Tow the disabled loader backhoe a maximum speed of 2.4 km/h (1.5 mph).



5-2



5 - TRANSPORT OPERATIONS



Transporting on a trailer WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp. Failure to comply could result in death or serious injury. W0152A



NOTE: The machine shown may be different from your machine. The procedure is the same. You must know the rules or laws for safety that are used in each area that you will be in. Make sure that the truck and trailer are equipped with the correct safety equipment. Load the loader backhoe onto a trailer: 1. Park on a level surface. 2. Put a block at the front and rear of the trailer wheels.



RCPH10TLB056AAF



3. Put the backhoe in transport position. 4. Fasten the seat belt, shift the transmission to 1st gear, and slowly drive the machine onto the trailer. 5. Lower the loader bucket onto the trailer, shift the direction control lever to neutral, and apply the parking brake. 6. Release the backhoe from the transport position. 7. Lower the backhoe bucket or attachment to the floor of the trailer. 8. Place the transmission in neutral. 9. Shut down the engine and remove the key. 10. Put a block at the front and rear of each tire of the loader backhoe. 11. If equipped, make sure all windows are completely closed and secured. NOTICE: Wind pressure can break the window latches or glass.



5-3



1



5 - TRANSPORT OPERATIONS



12. Use chains and binders to fasten the machine to the trailer. Use the machine tie down locations. •



•



Side chassis (both sides):



RCPH10TLB071AAF



2



RCPH10TLB062AAF



3



Backhoe (both sides):



13. Measure the distance from the ground to the highest point of the machine. You must know the clearance height of the machine. 14. After you have driven a few miles, stop the truck and trailer and check your load. Make sure the chains are still tight and that the loader backhoe has not moved on the trailer. Unload the loader backhoe from a trailer: 1. Remove the chains and blocks from the loader backhoe. 2. Fasten the seat belt. 3. Start the engine. 4. Put the backhoe in the transport position or raise the backhoe bucket or attachment off of the trailer floor. 5. Raise the loader bucket off of the trailer floor. 6. Shift the transmission to 1st gear, release the parking brake, and drive slowly off the trailer.



5-4



6 - WORKING OPERATIONS



6 - WORKING OPERATIONS GENERAL INFORMATION



FNR shift sensitivity NOTE: Machines with Powershift S-type or Powershift H-type transmissions only. Change FNR shift sensitivity: 1. Press Enter (2) to access the menu screens. 2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.



RCPH10TLB140AAF



1



RCIL10TLB035AAF



2



RCPH10TLB140AAF



3



3. When the FNR Shift Sensitivity screen displays, press Enter. The setting bar flashes. 4. Press the up arrow or the down arrow to adjust the setting, where 1 is least aggressive and 3 is most aggressive. 5. Press Enter to save the selection.



6. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).



6-1



6 - WORKING OPERATIONS



Display brightness NOTE: Machines equipped with the AIC only. Adjust the brightness of the AIC display: 1. Press Enter (2) to access the menu screens. 2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.



RCPH10TLB140AAF



1



RCPH10TLB196AAF



2



RCPH10TLB197AAF



3



RCPH10TLB140AAF



4



3. When the Instrument Cluster Dimmer screen displays, press Enter.



4. Press Enter to access the setting screen. 5. Press Enter again. The setting bar flashes. 6. Press the up arrow or the down arrow to adjust the screen brightness. 7. Press Enter to save the selection.



8. Press Escape (1) to return to the Instrument Cluster Dimmer screen. 9. Use the arrows to navigate to a different menu screen or press Escape until you return the main screen (engine hour meter).



6-2



6 - WORKING OPERATIONS



Maximum throttle/Cold start idle NOTE: Machines with HPCR engine only. The Idle Increment (engine speed) menu lets the operator configure the cold start idle and/or the maximum engine throttle settings. NOTE: The settings do not reset at key cycle. •



•



Cold start idle - Sets the minimum engine speed (up to 1500 RPM) that the engine idles while cold. For example, if set to 1500 RPM, the cold engine will idle at that RPM until the engine warms to the cold start idle temperature specified in the vehicle control module (VCM).



RCPH10TLB424AAF



1



RCPH10TLB423AAF



2



RCPH10TLB140AAF



3



Maximum throttle - Sets the maximum engine speed during operation. The engine will not exceed this speed.



1. Press Enter (2) to access the menu screens. 2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.



6-3



6 - WORKING OPERATIONS



3. When the Idle Increment screen displays, press Enter.



RCPH10TLB201AAF



4



RCPH10TLB140AAF



5



4. Press the up arrow or the down arrow until the cold start idle or the maximum throttle screen appears. 5. Press Enter. The setting flashes. 6. Press the up arrow or the down arrow to adjust the setting. 7. Press Enter to save the setting. 8. Press Escape (1) until you return to the Idle Increment screen. 9. Press the up arrow or the down arrow to adjust another setting, or press Escape to return to the Idle Increment screen. 10. Use the arrows to navigate to a different menu screen or press Escape until you return the main screen (engine hour meter).



6-4



6 - WORKING OPERATIONS



Brake enabled idle NOTE: Machines with HPCR engine only. NOTE: Electronic hand throttle operation only. Brake enabled idle disallows (uncaptures) the electronic hand throttle when the hand throttle is above idle and either brake pedal is pressed. The hand throttle is disallowed whenever the seat is turned around (regardless of whether the brake enabled idle feature is turned on). Return the hand throttle dial to the idle position to restore (capture) the hand throttle. The Brake Enabled Idle Selection screen lets the operator turn off the brake enabled idle feature so that pressing the brake pedal will not disallow the hand throttle. NOTE: The brake enabled idle features returns to the on setting by default at the next key cycle. Disable the brake enabled idle feature: 1. Press Enter (2) to access the menu screens. 2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.



RCPH10TLB140AAF



1



RCPH10TLB204AAF



2



RCPH10TLB205AAF



3



3. When the Brake Enabled Idle Selection screen displays, press Enter. The menu screen flashes.



4. Press Enter to deselect the brake enabled idle feature. The display screen changes to indicate the feature is disabled.



6-5



6 - WORKING OPERATIONS



5. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).



RCPH10TLB140AAF



6-6



4



6 - WORKING OPERATIONS



Throttle sensitivity NOTE: Machines with HPCR engine only. Change the throttle sensitivity: 1. Press Enter (2) to access the menu screens. 2. Press the up arrow (3) or the down arrow (4) to navigate through the menu screens.



RCPH10TLB140AAF



1



RCPH10TLB195AAF



2



RCPH10TLB140AAF



3



3. When the Throttle Sensitivity screen displays, press Enter. The setting bar flashes. 4. Press the up arrow or the down arrow to adjust the setting, where 1 is least aggressive and 3 is most aggressive. 5. Press Enter to save the selection.



6. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter).



6-7



6 - WORKING OPERATIONS



LOADER OPERATIONS



Personal safety This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for loader operation. If you are a new operator, always operate in a clear area at a decreased engine speed. Be a careful operator. You can prevent accidents. Do not allow yourself to become complacent. Fasten the seat belt before you start the engine. Confirm that you can reach all controls and move through their entire range of motion with the seat belt fastened.



6-8



6 - WORKING OPERATIONS



Job layout WARNING Hazard to bystanders! Always know the location of all workers in your area. Warn them before you start operating the machine. Always keep all unauthorized bystanders clear of the work area. Failure to comply could result in death or serious injury. W0206A



WARNING Hazard to bystanders! Material can spill from a loaded bucket. You must manually roll back a loaded bucket before lowering the loader. The self-leveling feature does not automatically roll back the bucket. Failure to comply could result in death or serious injury. W0197A



RCPH10TLB005GAF



1



Machine positioning is very important for efficient cycles. •



Set up the work cycle as short as possible.



•



Spend a few minutes leveling off the work area, if necessary. Smooth runways for the machine and a level parking area for trucks will speed up the job.



6-9



6 - WORKING OPERATIONS



Comfort Steer WARNING Loss of control hazard! Quick response steering (Comfort Steer) may adversely affect machine stability under some operating conditions. Operate the machine in a safe, open area until you are accustomed to the faster steering response. Failure to comply could result in death or serious injury. W0145A



With normal steering, the operator must turn the steering wheel three full turns to move the wheels, full left to right or right to left, lock to lock. Comfort Steer requires slightly less than one and a half turns of the steering wheel for the same lock to lock movement. Comfort Steer activation is based on the selected gear as shown on the gear selection lever, not the engaged gear. Use Comfort Steer for cyclic loader work to reduce operator fatigue. 1. Start up the machine. 2. Place the machine in 1st or 2nd gear. NOTE: Comfort Steer is not available in 3rd or 4th gear. 3. Press the emblem end of the rocker switch all the way. The switch springs back to center and the emblem illuminates. 4. To disengage, press the opposite end all the way. The emblem no longer illuminates. NOTE: Comfort Steer automatically disengages if the key switch is placed in the OFF position, the machine loses electrical power, or the operator places the machine in 3rd or 4th gear.



6 - 10



RCPH10TLB340AAF



1



6 - WORKING OPERATIONS



Detent position for 4 in 1 bucket control switch NOTE: 4 in 1 bucket, if equipped The operator or a service technician may enable a detent position into the 4 in 1 cycle by adjusting the switch. The switch comes from the manufacture with the open U shape up. In this configuration, the switch will spring back to neutral when released from any position. The detent position will alter the cycle to allow the operator to touch the switch to hold open the circuit until the operator pulls the switch out. Enable the detent position for the switch: 1. Pry off the cap that covers the switch screw.



RCPH10TLB260AAF



1



RCPH10TLB261AAF



2



RCPH10TLB262AAF



3



2. Using a Phillips head screwdriver, remove the screw that holds the switch.



3. Remove the top of the switch. 4. Rotate the top of the switch 180 ° and start the screw back into the top of the switch. NOTE: The open U shape should be to the bottom.



6 - 11



6 - WORKING OPERATIONS



5. Carefully replace the top of the switch and screw into position. Do not overtighten.



RCPH10TLB264AAF



4



RCPH10TLB265AAF



5



RCPH10TLB263AAF



6



6. Test the detent operation: A. Push the switch up. The switch should hold in place (not spring back to center), as shown. B. Pull the switch out of the detent position.



7. Replace the cap that covers the screw.



6 - 12



6 - WORKING OPERATIONS



8. Take the machine to an open, safe area and test the switch by moving it through the entire range of motion in both directions.



RCPH10TLB006CAF



6 - 13



7



6 - WORKING OPERATIONS



Loader digging force Clutch cutout button Press the clutch cutout button to increase engine speed and supply the loader with more hydraulic oil for greater loader power and faster control function. When you push the clutch cutout button, the transmission is disengaged from the drive wheels. Release the clutch cutout button to engage the transmission power. The machine can move freely when the clutch cutout button is pushed. If required, use the service brake to stop the machine. •



•



Shift lever (manual transmission only):



RCPH10TLB111AAF



1



RCPH10TLB337AAF



2



Loader handle:



6 - 14



6 - WORKING OPERATIONS



Transmission kickdown NOTE: Powershift S-type or Powershift H-type transmissions. Kickdown is used to increase digging force. The kickdown control lets the operator temporarily switch from 2nd gear to 1st gear without changing the gear selection control setting. Press the button to shift from 2nd to 1st gear. Press the button again to shift up to 2nd gear. The button is located on the gear control lever and on the loader control lever. NOTE: For Powershift H-type transmissions, kickdown control is available in manual or automatic mode. •



•



Gear control lever:



RCPH10TLB191AAF



3



RCPH10TLB337AAF



4



Loader control lever:



6 - 15



6 - WORKING OPERATIONS



Bucket level, position and depth indicators Level indicator - Standard bucket The level indicator has two pointers on the bucket links. The bucket is level on the ground when the two pointers are opposite each other.



RCPH10TLB285AAF



1



RCPH10TLB286AAF



2



RCPH10TLB235AAF



3



Position indicator - 4 in 1 bucket The bucket position indicator (1) is located on the bucket links. This shows you the correct bucket angle when you use the bucket as a clam, loader, scraper, or dozer. Put the loader bucket 304 mm (12 in) above the ground and tilt the bucket to the desired position displayed on the decal (2).



Dozer: Tilt the bucket to the dozer position and open the clam completely.



6 - 16



6 - WORKING OPERATIONS



Scraper: Tilt the bucket to the scraper position. Open the clam to the desired depth of cut. Refer to the depth indicator later in this chapter.



RCPH10TLB234AAF



4



RCPH10TLB233AAF



5



RCPH10TLB236AAF



6



RCPH10TLB287AAF



7



Loader: Tilt the bucket to the loader position. Close the clam completely. The bucket now operates as a standard bucket.



Clam: Tilt the bucket to the clam position. Place the open bucket over the material to be moved. Close the clam to pick up the material. Place the bucket over the new location for the material and open the bucket to dump the material.



Depth indicator - 4 in 1 bucket Scraper position only. The depth indicator is located on the right side of the bucket. The bucket opening or, depth of cut, is shown on this indicator. The 4 in 1 bucket can make a cut up to 102 mm (4 in) in depth.



6 - 17



6 - WORKING OPERATIONS



Return to dig After the bucket is dumped, use the return to dig feature to place the bucket in position for another dig cycle. Move the loader control lever to the rollback position and the float position. The bucket roll backwards until the bottom of the bucket is level and then stops. The loader arms will lower until the bucket reaches the ground or you manually move the control lever to the neutral position.



RCPH10TLB006FAF



1



1. Bucket in float position 2. Bucket in rollback position Adjust return to dig bucket position: 1. Park the machine on a level surface. 2. Apply the parking brake. 3. Lower the loader bucket to the ground and make sure the bottom of the bucket is at the desired digging angle. 4. Shut down the engine. 5. Loosen the adjusting bolts for the return to dig switch and move the switch in the slot so that the roller on the switch is resting on the edge of the cam on the loader arm. NOTE: When moving the switch bracket forward or rearward for adjustment, be sure the bracket is pushed in toward the machine as the bolts are tightened. This will assure full contact of the switch with the actuating cam. 6. Tighten the adjusting bolts.



RCPH10TLB257AAF



6 - 18



2



6 - WORKING OPERATIONS



7. Start up the engine. 8. Raise the loader bucket to full height and dump the bucket. 9. Put the loader control lever in the return to dig position. The loader bucket will lower to the ground. 10. Shut down the engine. 11. Check the position of the loader bucket. If the bucket is not in the correct position: •



Move the return to dig switch rearward if the bucket did not roll back far enough.



•



Move the return to dig switch forward if the bucket rolled back too far.



12. Repeat the procedure until the bucket returns to the correct position.



6 - 19



6 - WORKING OPERATIONS



Lifting with the loader WARNING Equipment failure could cause accident or injury! Only use rigging equipment that has the capacity to lift the loads that you are moving. Always check the rigging equipment each day for damaged or missing parts. Make sure other workers or bystanders are not under the load while it is moving. Failure to comply could result in death or serious injury. W0205A



NOTICE: This machine is not a crane. Be very careful when lifting a load. Use the lifting points when using the loader to lift a load.



RCPH10TLB275AAF



1



RCPH10TLB268AAF



1



RCPH10TLB270AAF



2



Changing loader attachments The loader hydraulic coupler, if equipped, lets the operator install and remove front end attachments without using special tools or additional personnel.



Install an attachment: 1. Tilt the loader hydraulic coupler forward and engage the top coupler pins (1) in the attachment upper mounting hooks (2).



6 - 20



6 - WORKING OPERATIONS



2. of the rocker Press and hold the left emblem switch to retract the coupler lock pins.



RCPH10TLB340AAF



3



RCPH10TLB267AAF



4



RCPH10TLB340AAF



5



RCPH10TLB266AAF



6



3. Lift the loader arms and rotate the coupler rearward until the coupler lock pins are aligned with the attachment lower mounting bores. 4. Release the rocker switch.



5. of the rocker switch to enPress the right emblem gage the loader coupler pins in the attachment mounting bores.



6. Visually confirm the lock pins secured the attachment.



6 - 21



6 - WORKING OPERATIONS



Remove an attachment: 1. With the attachment resting on the ground, press and hold the left emblem the coupler lock pins.



of rocker switch to retract



2. Raise the attachment a maximum of 25.4 - 50.8 mm (1 - 2 in) off the ground and slowly rotate the top of the attachment outward until the lock pins are clear of the attachment mounting bores. 3. Release the rocker switch. RCPH10TLB340AAF



4. Carefully lower the attachment to the ground while rotating the top of the coupler outward. 5. When the upper coupler mounting pins are free, back away from the attachment.



6 - 22



7



6 - WORKING OPERATIONS



BACKHOE OPERATIONS



Personal safety This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for backhoe operation. Be a careful operator. You can prevent accidents. Do not allow yourself to become complacent.



Basic instructions WARNING Unexpected machine movement! Before you turn the operator’s seat around to the backhoe operation position, shift the direction control lever and the transmission to neutral and apply the parking brake. Failure to comply could result in death or serious injury. W0194A



NOTICE: Be careful when you swing the backhoe completely to the side. In some positions, the backhoe can contact the stabilizers and can cause damage.



Dig cycle The backhoe will dig more material in less time with a smooth, short dig cycle. Keep each dig cycle smooth.



Working on a hill WARNING Overturning hazard! Be careful when you operate the machine on a hillside. You must be in the operator’s seat (loader operation position) when you move the machine forward. Always engage the parking brake and shift the direction control lever and the transmission to neutral before you operate the backhoe. Failure to comply could result in death or serious injury. W0220A



WARNING Tip-over hazard! When you operate the machine on a hillside, make the machine level with the stabilizers and place the earth or other material from the trench on the highest side of the trench. Failure to comply could result in death or serious injury. W0199A



Too large load When you force the bucket to dig a load that is too large, you will cause a hydraulic stall (dipper control lever pulled back and the bucket is not moving). The main relief valve of the hydraulic system will make a noise when a hydraulic stall occurs. A hydraulic stall causes •



longer cycle times.



•



increased hydraulic oil temperature.



•



increased fuel consumption.



6 - 23



6 - WORKING OPERATIONS



Backhoe danger area WARNING Hazard to bystanders! Always know the location of all workers in your area. Warn them before you start operating the machine. Always keep all unauthorized bystanders clear of the work area. Failure to comply could result in death or serious injury. W0206A



WARNING Hazard to bystanders! When working in an area with reduced visibility, such as next to a building, always install a guardrail and post warning signs to keep bystanders away from the machine. Failure to comply could result in death or serious injury. W0200A



WARNING Tip-over hazard! Do not dig the ground under the backhoe stabilizers. The machine can fall into the excavation site if the embankment collapses. Failure to comply could result in death or serious injury. W0198A



RCPH10TLB010FAF



6 - 24



1



6 - WORKING OPERATIONS



Swing lock Before operating the boom, remove the swing lock pin from the lock location and place it in the storage location. Remove the swing lock pin from the storage location and place it in the lock position every time the backhoe is placed in the transport position. Example: Pin in the lock location



RCPH10TLB279AAF



1



RCPH10TLB342AAF



2



RCPH10TLB363AAF



1



Example: Pin in the storage location NOTE: The swing lock pin is stored inside the cab at the right-hand side (backhoe operation position).



Extendahoe lock Before operating the extendable dipper, remove the Extendahoe lock pin from the lock location (2) and place it in the storage location (1). Retract the dipper and place the Extendahoe lock pin in the lock position before placing the backhoe in the transport position.



6 - 25



6 - WORKING OPERATIONS



Stabilizer pads WARNING Tip-over hazard! Put the stabilizers in the operating position before you lower the boom and extend the dipper. The front of the machine can raise above the ground and become unstable if the stabilizers are not down in the operating position. Failure to comply could result in death or serious injury. W0196A



WARNING Tip-over hazard! Before you raise the stabilizers from the operating position, put the backhoe in the transport position or completely retract the dipper and raise the boom. Make sure the machine tires are touching the ground. The machine can become unstable when the tires are not on the ground. Failure to comply could result in death or serious injury. W0195A



Always position the stabilizer pads for maximum stability. If you dig next to a building, wall etc., change the position of the stabilizer pads. Change the position of a stabilizer pad: 1. Remove a retaining ring from the pin on each stabilizer pad. 2. Use a hammer and drift pin and remove each pin. 3. Put the stabilizer pads into position. For correct stabilizer pad position, refer to stabilizer pad positions later in this chapter. 4. Install the pins and retaining rings.



Stabilizer pad position NOTE: Examples are shown for right stabilizers (backhoe operation position). Arrow indicates front of machine. Standard two position stabilizer pads: •



•



Digging to the side (working next to buildings, walls etc.)



RCPH10TLB419AAF



1



RCPH10TLB418AAF



2



Maximum stability for digging to the rear and minimum width for traveling



6 - 26



6 - WORKING OPERATIONS



Cemetery stabilizer pads with rubber pads: •



•



Digging to the side (working next to buildings, walls etc.)



RCPH10TLB414AAF



3



RCPH10TLB415AAF



4



RCPH10TLB417AAF



5



RCPH10TLB416AAF



6



Maximum stability for digging to the rear and minimum width for traveling



Combination flip-over stabilizer pads: •



•



Working on paved surfaces (rubber pad down)



Working on unpaved surfaces (rubber pad up)



6 - 27



6 - WORKING OPERATIONS



Backhoe transport position Remove the backhoe from transport position before operating the backhoe. The backhoe must be in transport position before you use the loader or before you move the machine on a road or highway. Move the backhoe out of transport position: 1. Make sure the direction control lever and transmission are in neutral. 2. Make sure the parking brake is applied. 3. Place the operator’s seat in the backhoe operation position. 4. Make sure the stabilizers are down and the rear wheels are above the ground. 5. Remove the swing lock pin from the transport position and place it in the storage position. The storage position is at the operator’s right-hand side when seated in the backhoe operation position. 6. Release the boom lock: A. Push the boom control lever forward and, at the same time, step down on the release lever (1) for the boom latch. B. Pull the boom control lever rearward to move the boom forward (over center).



RCPH10TLB362AAF



7. If your machine is equipped with an extendable dipper, place the extendahoe lock pin in the storage hole. Place backhoe in transport position: 1. Make sure the direction control lever and transmission are in neutral. 2. Make sure the parking brake is applied. 3. Place the operator’s seat in the backhoe operation position. 4. Use the swing controls and put the backhoe bucket straight behind the machine. 5. If your machine is equipped with an extendable dipper, retract the dipper and install the extendahoe lock pin to lock the dipper. 6. Make sure the stabilizers are down and the rear wheels are above the ground. 7. Use the hand throttle and run the engine at about approximately 1200 RPM. 8. Retract the dipper and curl in the bucket.



6 - 28



1



6 - WORKING OPERATIONS



9. Engage the boom lock: A. Pull the boom control lever rearward. The backhoe boom will move toward you, past the vertical position. B. When the boom reaches the vertical position, rapidly push the boom control lever forward. The boom will continue to move toward you until the boom stop is reached. C. Once the boom stop is reached, the boom lock automatically engages. The boom, dipper, and bucket are now in the transport position. RCPH10TLB246AAF



10. Raise the stabilizers completely. 11. Decrease the engine speed to idle. 12. Turn the operator’s seat to the loader operation position. 13. Shut down the engine. 14. Install the swing lock pin in the transport position.



6 - 29



2



6 - WORKING OPERATIONS



Before operating the backhoe Before you operate the backhoe: 1. Make sure the direction control lever and the transmission are in neutral. 2. Apply the parking brake. 3.



WARNING Unexpected machine movement! Turn off the backhoe control system before adjusting the windows. Failure to comply could result in death or serious injury. W0181A



Position the windows in the desired position and secure. NOTICE: Rear windows can interfere with backhoe control levers. Make sure window adjustment is locked into position before actuating the hydraulics. 4. For pilot control machines, adjust the control towers as needed: •



•



Adjust the control towers forward or rearward.



RCPH10TLB126AAF



1



RCPH10TLB299AAF



2



Adjust the control towers left or right.



5. Remove the swing lock pin from the transport position and place it in the storage position. The storage position is at the operator’s right-hand side when seated in the backhoe operation position. 6. Make sure all controls are easily reached, the seat is locked into position, and the seat belt is secure. 7. Start the engine. 8. If the machine is equipped with ride control, make sure the ride control switch is in the off position. 6 - 30



6 - WORKING OPERATIONS



9. Dump the loader and lower the bucket to the ground. Raise the front wheels above the ground. NOTE: If needed, the bottom of the loader bucket can be positioned flat on the ground.



RCPH10TLB241AAF



10. Use the hand throttle and increase the engine speed. 11. Lower the stabilizers. Use the stabilizers to raise the level of the machine until the rear tires are above ground. 12. Move the machine out of the transport position. 13. If your machine is equipped with the extendable dipper, remove the Extendahoe lock pin from the lock position and put it in the storage hole during operation.



6 - 31



3



6 - WORKING OPERATIONS



Filling the backhoe bucket Fill the bucket by moving the dipper in. Keep the bottom of the bucket parallel with the cut. Let the bucket teeth and cutting edge cut through the ground like a knife blade. The type of material that you dig determines the depth of the cut. NOTICE: Do not back fill a trench with the backhoe by swinging the bucket against the soil.



RCPH10TLB004GAF



1. Correct bucket position 2. Incorrect bucket position 3. Correct trenching method



6 - 32



1



6 - WORKING OPERATIONS



Power lift NOTE: Not available for 580N machines. If equipped, power lift increases hydraulic system pressure to improve the performance, both above and below grade, on all backhoe functions. For example, lift capacities and break out and dig out capacities. Power lift also lowers engine RPMs, increasing precision when placing the bucket or attachment and proving steady and smooth movement. 1. When performing backhoe operations, press the emblem end of the rocker switch to activate power lift. The switch springs back to the center position. The power lift image appears in the AIC display screen and the engine speed decreases. NOTE: If power lift is equipped but not available, the unavailable screen appears in the AIC display screen. Check your machine and backhoe operating requirements (for example, ensure the seat is locked in backhoe operation position). 2. To disengage, press the emblem end of the rocker switch again. RCPH10TLB336AAF



NOTE: Power lift automatically disengages after each key cycle.



6 - 33



1



6 - WORKING OPERATIONS



Moving the machine while digging You can use the backhoe to move the machine forward as you trench. 1. Make sure the front wheels of the machine are straight forward. 2. Decrease the engine speed to 1200 RPM. Make sure the parking brake is released and the transmission is in neutral. 3. Raise the boom and retract the dipper. Move the boom as required to put the backhoe bucket teeth on ground that is firm. Lower the backhoe bucket to the ground. 4. Raise the stabilizers and the loader bucket about 300 mm (12 in) above the ground. 5. Use the boom and dipper to move the machine. Slowly move the dipper out. At the same time, lower the boom. 6. At the new position: A. Lower the stabilizers and the loader bucket to the ground and level the machine. B. Apply the parking brake.



6 - 34



RCPH10TLB277AAF



1



6 - WORKING OPERATIONS



Lifting with the backhoe WARNING Equipment failure could cause accident or injury! Only use rigging equipment that has the capacity to lift the loads that you are moving. Always check the rigging equipment each day for damaged or missing parts. Make sure other workers or bystanders are not under the load while it is moving. Failure to comply could result in death or serious injury. W0205A



The backhoe is NOT a crane. For this reason, always be very careful when you lift a load with the backhoe. Refer to the backhoe lift capacities in this manual.



WARNING Equipment failure could cause accident or injury! Do not use the hook end of the coupler when lifting loads. The sling can come out of the coupler and the load can fall. Failure to comply could result in death or serious injury. W0221A



RCPH10TLB406AAF



1



RCPH10TLB400AAF



2



1. Install a clevis hook in the lift eye. Ensure the clevis hook is certified to lift the weight of the load. NOTICE: Ensure the clevis hook does not get caught in the linkage. 2. Attach safety approved sling, cable, or chain to the clevis hook.



6 - 35



6 - WORKING OPERATIONS



3. Know and understand each signal from the signalman before you start. 4. Always know the location of all workers and/or bystanders in your working area. 5. Lower both stabilizers and raise the machine so that both rear tires are about 25 - 50 mm (1 - 2 in) above the ground. Make sure the machine is level. NOTE: If the ground is soft, put a wide pad (wood boards) under each stabilizer pad. 6. Dump and lower the loader bucket to the ground. 7. Connect a hand line to the load before you start. Make sure the worker holding the hand line is away from the load. 8. Test the lift capacity before you start your job: A. Put the machine close to the load. B. Use a cable or sling to fasten the load to the end of the dipper at the lift eye. C. Lift the load with the backhoe so the load is 25 - 50 mm (1 - 2 in) above the ground. D. Swing the load all the way to one side. E. Move the load away from the machine. Make sure you keep the load 25 - 50 mm (1 - 2 in) above the ground. F. Lower the load to the ground if one of the stabilizers is raised above the ground or if there is any indication that the stability of the machine is reduced. 9. Always move the load slowly. Do not move the load over the top of workers or bystanders. 10. When the load is raised, keep all workers and bystanders away until the load is placed on blocks or is placed on the ground. NOTICE: Remove the clevis hook when lifting is complete. Damage to the clevis hook or the linkage can occur if the clevis hook is not removed when digging.



6 - 36



6 - WORKING OPERATIONS



Changing backhoe attachments WARNING Equipment failure could cause accident or injury! Use only authorized auxiliary hydraulic attachments. Always read and understand the manual or instructions supplied by the manufacturer to avoid injury or damage. Understand the operation and safety instructions before you attach, remove, or operate the attachment. Failure to comply could result in death or serious injury. W0231A



NOTICE: Not all pre-N series attachments (buckets or other mounted equipment) may be compatible with N series machines. A pin and bushing retrofit kit (mechanical or hydraulic coupler) is required for compatible attachments. Please note the compatible, retrofitted attachment may have reduced performance or rotation. Contact your local CASE dealer for compatible attachments and their required retrofit kits. Before you change a backhoe bucket or other attachment: 1. Park the machine on a level surface. 2. Lower the stabilizers to the ground. 3. Level the machine. 4. Make sure all unauthorized workers or bystanders are away from the machine.



Case coupler (standard) 1. Make sure the bucket has a Case coupler pin installed. 2. Rotate the bucket out, leaving the bucket off the ground.



RCPH10TLB399AAF



1



RCPH10TLB399AAF



2



3. Remove the snap ring, the steel washer, and the bucket pin.



6 - 37



6 - WORKING OPERATIONS



4. Rotate the bucket out and lower to the ground. 5. Rotate the coupler out of the bucket. 6. Pick up the next bucket and raise the boom.



RCPH10TLB397AAF



3



RCPH10TLB398AAF



4



7. With the bucket suspended off the ground, retract the bucket cylinder until the bucket starts to rotate out. 8. Install the bucket pin, the steel washer, and the snap ring.



Case quick coupler NOTE: It is necessary to press both rocker switches for the quick coupler at the same time to remove or attach a bucket or other attachment. Remove a bucket: 1. Make sure the bucket has a hydraulic Case coupler pin installed. 2. Rotate the bucket out and lower to the ground.



RCPH10TLB402AAF



6 - 38



5



6 - WORKING OPERATIONS



3. of the quick coupler switches to Press the tops disengage/retract the quick coupler pins. Example: Coupler pin retracted



RCPH10TLB403AAF



6



RCPH10TLB404AAF



7



RCPH10TLB405AAF



8



RCPH10TLB403AAF



9



4. of the quick coupler Continue pressing the tops switches and extend the bucket cylinder to rotate the quick coupler out of the bucket. 5. Back the coupler away from the bucket.



Install a bucket: 1. Move the backhoe into position to pick up the bucket. 2. Retract the bucket cylinder to engage the bucket into the quick coupler.



3. of the quick coupler switches to Press the tops disengage/retract the quick coupler pins. 4. Continue pressing the tops of the quick coupler switches and lift the bucket to allow the bucket to rotate into the locking position.



6 - 39



6 - WORKING OPERATIONS



5. of the quick coupler switches Press the bottoms to engage/extend the quick coupler pins. 6. Visually check the bucket and make sure the quick coupler pins are fully extended into the bucket ears before operating the backhoe.



RCPH10TLB402AAF



10



Hydraulic lines NOTICE: Before using any uni-directional hydraulic attachment, ensure the auxiliary (hammer) valve is set up to work within the parameters of the attachment. For detailed instructions, refer to page 7-105. Connect the hydraulic lines for the attachment to the fittings located on the dipper. NOTICE: Reverse connection could cause hazardous or unintended operation of, or damage to, the attachment.



RCPH10TLB413AAF



1. Pressure fitting 2. Return fitting



6 - 40



11



7 - MAINTENANCE



7 - MAINTENANCE GENERAL INFORMATION



Safety rules DANGER Improper operation or service of this machine can result in an accident. Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have read and understood the operation, lubrication, maintenance, and repair information. Failure to comply will result in death or serious injury. D0010A



WARNING Maintenance hazard! Always perform all service procedures punctually at the intervals stated in this manual. This ensures optimum performance levels and maximum safety during machine operation. Failure to comply could result in death or serious injury. W0132A



WARNING Pressurized system! Before attempting any service procedure, it is your responsibility to know the number of accumulators on the machine, and the correct procedure for releasing the pressure of each accumulator. Failure to comply could result in death or serious injury. W0136A



NOTICE: Extreme working and environmental conditions require shortened service intervals. Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations. Contact your dealer with any questions regarding the service and maintenance of this machine. Read the safety decals and information decals on the machine. Read the Operator’s Manual and safety manual. Understand the operation of the machine before you start any service. Before you service the machine, put a ’Do Not Operate’ tag on the steering wheel or over the key switch. Ensure the tag is at a location where everyone who might operate or service the machine may see clearly. One tag is included with your new machine. Additional tags are available from your dealer.



Plastic and resin parts •



Avoid using gasoline, paint thinner, etc. when cleaning plastic parts, console, instrument cluster, etc.



•



Use only water, mild soap, and a soft cloth when you clean these parts.



•



Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned.



7-1



7 - MAINTENANCE



General safety before you service Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the backhoe in the transport position with the swing lock pin installed for transport. 3. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface. 4. Place the direction control lever and the transmission in neutral. 5. If you need to open the hood to perform service, raise the loader arms and install the support strut. 6. Shut down the engine. 7. Place a ’Do Not Operate’ tag on the key switch so that it is visible to other workers or remove the key.



Hour meter The engine hour meter displays the amount of actual hours the engine has run. Use the engine hour meter along with the Maintenance Chart in this manual to service your machine at the correct time periods. When you service your machine, use only high quality Case Akcela lubricants. •



Standard instrument cluster: NOTE: 580N machines only.



•



RCPH10TLB278AAF



1



RCPH10TLB139AAF



2



Advanced instrument cluster: NOTE: 580SN, 580SN-WT, 590SN machines only.



7-2



7 - MAINTENANCE



Support strut for loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut. Lower the lift arms onto the support strut. Failure to comply could result in death or serious injury. W0230A



Raise and support loader lift arms: 1. Empty the loader bucket. 2. Raise the loader lift arms to the maximum height. 3. Shut down the engine.



RCPH10TLB230AAF



1



RCPH10TLB221AAF



2



RCPH10TLB227AAF



3



4. Remove the retaining pin. 5. Lower the support strut onto the cylinder rod. 6. Install the retaining pin.



7. Start the engine. 8. Slowly lower the lift arms so that the end of the support strut rests on the cylinder.



7-3



7 - MAINTENANCE



Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder. 2. Shut down the engine.



RCPH10TLB227AAF



4



RCPH10TLB231AAF



5



3. Remove the retaining pin from the support strut. 4. Raise the support strut up to the storage position and secure with the retaining pin, as shown.



5. Start the engine. 6. Lower the loader to the ground.



7-4



7 - MAINTENANCE



Hood latch Open the hood: 1. Shut down the engine. 2. Turn the handle counter-clockwise to release the hood latch.



RCPH10TLB166AAF



1



RCPH10TLB356AAF



2



RCPH10TLB167AAF



3



3. Lift the hood and rotate forward.



NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1. Lower the hood. 2. Turn the handle clockwise to lock the hood latch.



7-5



7 - MAINTENANCE



Fire extinguisher It is recommended that you have a fire extinguisher on your machine. The fire extinguisher shown is available from your dealer and can be installed on the machine. This dry chemical fire extinguisher has a 2 kg (5 lb) capacity and is approved for class A, B, and C type fires. The operating temperature is from -54 - 49 °C (-65 - 120 °F).



RCPH10TLB341AAF



Fire extinguisher care •



Every month - Inspect the fire extinguisher for damage and to ensure that the gauge is working correctly.



•



Once a year - Have the fire equipment representative inspect the fire extinguisher. Reference NFPA Standard No. 10-1992.



•



Every 6 years - Have the dry chemical removed and refilled by a fire equipment representative. Reference NFPA Standard No. 10-1992.



•



Every 12 years - Have the fire equipment representative hydrostatically test the fire extinguisher. Reference NFPA Standard No. 10-1992.



7-6



1



7 - MAINTENANCE



Welding on the machine Before welding on the machine you must do the following. If you have any questions about welding on the machine contact your dealer. •



Disconnect the batteries.



•



Disconnect the alternator terminal wires.



•



Disconnect the instrument cluster.



•



•



One connector for mechanical fuel injection engines.



•



Two connectors for HPCR (high pressure common rail) engines.



Disconnect the engine control unit (ECU), if equipped (three connectors). NOTE: The third connector is behind the hose in the illustration.



RCPH10TLB046AAF



•



Disconnect the controller for backhoe pilot controls, if equipped (one connector).



•



Disconnect the transmission controller, if equipped (one connector, located under the front steering cowling).



•



Disconnect the controller for the loader 4 in 1 bucket or auxiliary hydraulics, if equipped (one connector, located under the loader valve at the rear, left underside of the machine).



7-7



1



7 - MAINTENANCE



Battery access and care WARNING Battery gas can explode! To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do not weld, grind, or smoke near a battery. Failure to comply could result in death or serious injury. W0011A



WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury. W0006A



•



Do not run the engine with battery cables disconnected or with the alternator wires disconnected.



•



Before using an electric welder, disconnect the alternator wires, instrument cluster and batteries.



•



Do not use a steam cleaner or a cleaning solvent to clean the alternator.



•



Keep the battery vents clean. Ensure the battery vents are not restricted.



Battery access 1. If your machine is equipped with a tool box, use a16 mm tool to release the tool box pivot before removing the battery access door. 2. Use a 13 mm tool to remove the four bolts that secure the battery compartment and remove the access door.



RCPH10TLB426AAF



1



RCPH10TLB429AAF



2



3. Always disconnect the negative (-) terminals (1) first, then disconnect the positive (+) terminals (2).



7-8



7 - MAINTENANCE



Capacities Engine crank case Specification: Capacity: With filter change



Case Akcela No. 1 15W-40, API CI-4/SL 13.6 l (14.4 US qt)



Fuel tank Specification: Capacity:



No. 2 diesel 159 l (42 US gal)



Cooling system Specification: Capacity: 580N Without heater With heater 580SN, 580SN-WT, 590SN Without heater With heater



50 % water and 50 % ethylene glycol



16.1 l (17.0 US qt) 16.8 l (17.8 US qt)



17.3 l (18.3 US qt) 18.0 l (19.0 US qt)



Hydraulic system Specification: Capacity: 580N Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change



Case Akcela Hy-Tran® Ultra



106.0 l (112.0 US qt) 111.7 l (118.0 US qt) 47.1 l (12.45 US gal) 45.2 l (11.95 US gal)



580SN Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change



119.2 l (126 US qt) 124.9 l (132 US qt) 47.1 l (12.45 US gal) 45.2 l (11.95 US gal)



580SN-WT Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change



124.9 l (132 US qt) 130.6 l (138.0 US qt) 47.1 l (12.45 US gal) 45.2 l (11.95 US gal)



590SN Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change



132 l (139 US qt) 137.7 l (145 US qt) 47.1 l (12.45 US gal) 45.2 l (11.95 US gal)



7-9



7 - MAINTENANCE



Transmission Specification: Capacity: Manual (powershuttle) Total system Refill (with or without filter change)



Case Akcela Hy-Tran® Ultra



Two wheel drive 17.0 l (18 US qt) 10.5 l (11 US qt)



Four wheel drive 19.4 l (21 US qt) 13.0 l (14 US qt)



Two wheel drive 21.7 l (23 US qt) 15.3 l (16 US qt)



Four wheel drive 20.7 l (22 US qt) 14.3 l (15 US qt)



Powershift S-type Total system Refill (with or without filter change) Powershift H-type Total system Refill (with or without filter change)



Four wheel drive only 18.0 l (19 US qt) 11.4 l (12 US qt)



Front drive axle - Two wheel drive Specification: Capacity: Each hub



Case Akcela Transaxle SAE 80W140 0.8 l (0.8 US qt)



Front drive axle - Four wheel drive Specification: Capacity: 580N, 580SN Differential Each planetary hub



Case Akcela Transaxle SAE 80W140



7.7 l (8.1 US qt) 0.5 l (0.5 US qt)



580SN-WT, 590SN Differential Each planetary hub



8.6 l (9.1 US qt) 1.0 l (1.1 US qt)



Rear axle (differential) Specification: Capacity: 580N, 580SN 580SN-WT, 590SN



Case Transaxle Akcela 13.6 l (14.4 US qt) 18.6 l (19.7 US qt)



Brake master cylinder Brake fluid supplied by the transmission.



7 - 10



7 - MAINTENANCE



Consumables For the very best protection of your investment, use the CASE family of lubrication and service products. Contact your dealer for these products and any questions you might have about the machine’s service and lubrication requirements. Always remember the environment before you service the machine and before you dispose of the old fluids and lubricants. You must follow local, state, and regional regulations when disposing of fluids, filters, fuels, and lubricants. •



Do not put oil or fluids into the ground or into containers that can leak.



•



Check with your local environmental or recycling center or your dealer for correct disposal information.



Systemgard lubrication analysis Ask your dealer about the lubricant analysis program, Systemgard. Through this service, your lubricants are tested in an independent laboratory. You simply remove a sample of lubricant from your machine and send the sample to the Systemgard laboratory. After the sample is processed, the laboratory will report back to you and guide you with maintenance requirements. Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of CASE equipment.



RCPH10TLB297AAF



7 - 11



1



7 - MAINTENANCE



Engine oil selection NOTICE: Do not put performance additives or other oil additive products in the engine crankcase. The oil change intervals given in this manual are according to tests with Case Akcela lubricants. Case Akcela No. 1 engine oil is recommended for use in your Case engine. Case Akcela engine oil will lubricate your engine correctly under all operating conditions. If Case Akcela No. 1 Multi-Viscosity or Single Viscosity engine oil is not available, use a commercial oil that meets API engine oil service category CI-4 (preferred) or CH-4.



RCPH10TLB002FAF



2



Oil viscosity/temperature usage recommendation



7 - 12



7 - MAINTENANCE



Fuses and relays The machine is equipped with two fuse boxes. A front console box and a side console box.



Front console box 1. Turn the thumb screw (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.



RCPH10TLB320AAF



1



RCPH10TLB307AAF



2



RCPH10TLB303AAF



3



2. Remove the fuse box cover.



7 - 13



7 - MAINTENANCE



3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions.



RCPH10TLB310AAF



4



RCPH10TLB437AAF



5



RCPH10TLB301AAF



6



RCPH10TLB302AAF



7



Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.



2. Remove the fuse box covers as needed.



7 - 14



7 - MAINTENANCE



3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions.



RCPH10TLB319AAF



7 - 15



8



7 - MAINTENANCE



Diagnostic/service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover.



RCPH10TLB437AAF



1



RCPH10TLB302AAF



2



RCPH10TLB159AAF



1



2. Unscrew the cap for the diagnostic/service tool port. NOTE: You do not have to remove the fuse box covers.



Heater coolant shutoff valve The heater coolant shutoff valve controls the flow of hot coolant to the heater. •



In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the heater.



•



In cold ambient temperatures, turn the shutoff valve counter-clockwise to allow hot coolant to flow to the heater.



7 - 16



7 - MAINTENANCE



MAINTENANCE CHART



Maintenance Chart



Interval



Page Nb.



At warning message display



7-19 7-21 7-22 Initial 10 hours 7-24 7-26 Every 10 hours or 7-27 daily 7-29 Initial 20 hours 7-38 7-39 7-40 Every 50 hours 7-41 7-44



Initial 100 hours



Every 100 hours



Every 250 hours



7-45 7-46 7-47 7-47 7-49 7-51 7-53 7-56 7-57 7-58 7-58 7-59 7-60 7-61 7-63 7-64 7-64 7-65 7-65 7-65 7-66 7-67 7-68



Charging Bleed Change fluid Adjust Lubricate Cleaning Grease Tighten Check Replace Maintenance Action Nb. of pts X Engine air filters X Hydraulic filter(s) Fuel system water separator X Air conditioning belt X Wheel nut and bolt torque X Engine oil level X X Loader, backhoe, extendahoe grease fittings X Transmission fluid level X Front axle fluid level X Rear axle fluid level Fuel system water separator X X Coolant reservoir (deaeration reservoir) fluid level X Hydraulic reservoir fluid level X Front axle grease fittings Loader hydraulic coupler lock pins X X 4 in 1 bucket pivots and grease fittings X Hydraulic filter(s) X Transmission filter X Fuel filters X Service brakes Parking brake X Backhoe swing control X Extendable dipper control X X Spark arresting muffler Battery X Air conditioning belt X X Front axle fluid level Front axle breather X X Front axle drive shaft X Rear axle fluid level Rear axle breather X X Rear axle drive shaft Fuel tank X X Transmission fluid level Air conditioning compressor seals X



7 - 17



7 - MAINTENANCE



Interval



Every 500 hours



Page Nb.



7-69 7-71 7-72 7-75 Every 600 hours 7-76 Every 1000 hours 7-78 7-80 7-81 7-81 7-81 7-82 7-84 7-85 7-87 7-89 Every 2000 hours 7-90 As required 7-93 7-95 7-96 7-97 7-98 7-100 7-101 7-102 7-102 7-103 7-105



Maintenance Action



ROPS cab and seat mount Operator’s seat Fuel filters Engine oil and filter Battery fluid level Hydraulic fluid and filter(s) Hydraulic reservoir breather Cab intake filter Engine valve Crankcase ventilation filter Front axle fluid Rear axle fluid Transmission fluid and filter Engine air filters Parking brake Cooling system Bleed air from the fuel system Prime turbocharger lines Hydraulic pump Tire pressure Operator’s seat Grille screen and radiator area Fan belt Ride control accumulator Pilot control accumulator Disable parking brake Auxiliary hydraulic pressure and flow



7 - 18



Charging Bleed Change fluid Adjust Lubricate Cleaning Grease Tighten Check Replace Nb. of pts X X X X X X X X X X X X X X X X X X X X X X X X X X X



7 - MAINTENANCE



At warning message display



Engine air filters Replace the engine air filter whenever the warning lamp remains illuminated while the engine is running. 1.



Clean the area around the outside front cover of the air filter housing.



2.



Inspect the hose clamps and hose component that attach to the air filter housing.



3.



Release the clips that secure the air filter housing cover in place.



4.



5.



6.



RCPH10TLB036AAF



1



RCPH10TLB037AAF



2



RCPH10TLB038AAF



3



Remove the primary filter.



Remove the secondary filter.



Dispose of the filters in accordance with local, regional, and federal regulations.



7 - 19



7 - MAINTENANCE



7.



Clean the filter housing and cover of dirt and debris.



RCPH10TLB039AAF



8.



Install the secondary air filter.



9.



Install the primary air filter.



10.



Fasten the clips that secure the air filter housing in place.



11.



Start up the engine.



12.



Ensure the warning lamp does not illuminate.



7 - 20



4



7 - MAINTENANCE



Hydraulic filter(s) Replace the hydraulic oil filter whenever the warning lamp remains illuminated while the engine is running at normal operating temperature. The hydraulic filter is located under the left rear portion of the machine just in front of the rear axle.



1.



RCPH10TLB042AAF



1



RCPH10TLB428AAF



2



RCPH10TLB045AAF



3



Slowly open the hydraulic reservoir cap to help relieve pressure.



2.



Clean the area around the filter head area before removing the old filter. Wear eye protection to keep dirt and debris from eyes.



3.



Use a filter wrench and remove the old filter. Have a suitable container ready to capture any fluid that might leak or spill.



4.



Dispose of the filter in accordance with local, regional, and federal regulations.



5.



Lubricate the gasket of the new filter with clean oil.



6.



Install the new filter and turn it clockwise until the gasket contacts the head of the filter assembly.



7.



Continue to tighten the filter for 1/3 turn.



8.



Tighten the hydraulic reservoir cap.



9.



Start up the engine.



10.



Ensure the warning lamp does not illuminate.



11.



After running for three or four minutes, shut down the engine.



12.



Inspect for leaks.



7 - 21



7 - MAINTENANCE



Fuel system water separator NOTE: 580SN, 580SN-WT, 590SN machines only. Drain the water separator and check the fuel tank whenever the engine fault indicator lamp (1) illuminates, the audible alarm sounds, and the water in fuel system screen (2) appears in the display. NOTICE: The indicator lamp only illuminates at potential problems. To ensure the machine operates correctly, follow the maintenance service interval guidelines listed on the maintenance decal and in this manual.



RCPH10TLB027AAF



1



RCPH10TLB420AAF



2



RCPH10TLB055AAF



3



RCPH10TLB031AAF



4



NOTE: A clear bowl is available to allow a visible check of the fuel for water. When the bowl is installed, you do not need to remove the connector and drain the fuel. If desired, contact your dealer for the service kit to install the clear bowl. If your machine is updated to include the clear bowl, then visibly check the bowl for water in the fuel. If water is present, drain water out of the filter and the fuel tank.



1.



Remove the wire connector (3) attached to the bottom of the drain valve (2) for the water separator (1).



•



Press on the wire clasp that holds the connector to the drain to remove.



7 - 22



7 - MAINTENANCE



2.



Hold a small container under the water separator and loosen the drain valve.



3.



Collect a small amount of fluid and inspect for water or sediment.



4.



Drain until water or sediment is no longer present.



5.



Close the drain valve.



6.



If water or sediment was found in the water separator, drain the fuel tank. A.



Place a collection container under the drain plug and remove the plug .



B.



After water and sediment are removed, install and tighten the plug.



NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.



RCPH10TLB358AAF



7 - 23



5



7 - MAINTENANCE



Initial 10 hours



Air conditioning belt Inspect the tension of a new air conditioning belt after the first 10 hours of operation and then every 250 hours of operation.



580N machines 1.



2.



Check the belt at the location shown with a belt tension gauge. Specification is 61 - 74 N·m (45 - 55 lb ft).



RCPH10TLB024AAF



1



RCPH10TLB024AAF



2



RCPH10TLB020AAF



3



If the belt tension does not meet specification: A.



Loosen the bracket pivot bolt (1).



B.



Loosen the two compressor bracket pivot bolts (2).



C.



Pry the compressor bracket out away from the machine to tighten the belt. Allow it to move inboard to loosen.



D.



When adjustment is complete, tighten the two compressor bracket pivot bolts and the bracket pivot bolts.



580SN, 580SN-WT, 590SN machines 1.



Check the belt at the location shown with a belt tension gauge. Specification is 122 - 149 N·m (90 - 110 lb ft).



7 - 24



7 - MAINTENANCE



2.



If the belt tension does not meet specification: A.



Loosen the pivot bolt (1).



B.



Loosen the lock nut (2).



C.



Turn the adjustment bolt (3) clockwise to tighten the belt. Turn the adjustment bolt counter-clockwise to loosen the belt.



D.



When adjustment is complete, tighten the adjustment bolt lock nut and the bracket pivot bolt.



RCPH10TLB019AAF



7 - 25



4



7 - MAINTENANCE



Wheel nut and bolt torque Check the torque of the wheel nuts and bolts at the first 10 hours of operation whenever a wheel is removed or for a new machine. If the nuts and bolts loosened, retighten and check after an additional 10 hours of operation. Repeat until the nuts and bolts remain tight.



Front wheels Specification: •



Two wheel drive - 156 - 203 N·m (115 - 150 lb ft)



•



Four wheel drive - 251 N·m (185 lb ft)



NOTICE: Nuts must be tightened in a crossing pattern (sequence), as shown. When installing a front wheel: 1.



Tighten the eight mounting nuts in sequence until the wheel is snug again the axle hub.



2.



Tighten the nuts in sequence to a torque of 122 N·m (90 lb ft).



3.



Turn the nuts in sequence an additional 90 ° to set the preload.



4.



Ensure the nuts are tightened to specification.



RCPH10TLB074AAF



1



RCPH10TLB075AAF



2



Rear wheel Specification: 305 N·m (225 lb ft) NOTICE: Nuts must be tightened in a crossing pattern (sequence), as shown. When installing a rear wheel: 1.



Tighten the ten mounting nuts in sequence until the wheel is snug again the axle hub.



2.



Tighten the nuts in sequence to a torque of 136 N·m (100 lb ft).



3.



Tighten the nuts a second time, in sequence, to a torque of 271 N·m (200 lb ft).



4.



Turn the nuts in sequence an additional 30 ° to set the preload.



5.



Ensure the nuts are tightened to specification.



7 - 26



7 - MAINTENANCE



Every 10 hours or daily



Engine oil level Check the engine oil level before you start the engine each day or before the start of each 10 hour shift. 1.



2.



To ensure an accurate level reading: A.



Park the machine on level ground.



B.



Shut down the engine.



C.



Allow time for the oil to drain down into the pan.



Push the dipstick (1) completely in and then pull the dipstick out. •



•



3.



580N machines:



RCPH10TLB047AAF



1



RCPH10TLB296AAF



2



RCPH10TLB029AAF



3



580SN, 580SN-WT, 590SN machines:



Inspect the dipstick. The oil level should be at the mark for maximum capacity.



7 - 27



7 - MAINTENANCE



4.



Add oil as needed at the fill location (2) for the machine. •



•



580N machines:



RCPH10TLB047AAF



4



RCPH10TLB296AAF



5



580SN, 580SN-WT, 590SN machines:



7 - 28



7 - MAINTENANCE



Loader, backhoe, extendahoe grease fittings Grease the pivot points, pins, and fittings every 10 hours of operation or each day. Use Case Moly 251 EP-M. If you operate the machine in severe conditions, grease more often. Always clean the fittings before greasing.



Loader



RCPH10TLB007FAF



1. Lift arm pivot 2. Lift cylinder 3. Bucket link 1.



1



4. Bucket cylinder trunnion 5. Bucket cylinder, rod end 6. Bucket pivots



Lift arm pivot - four total, two on each side



RCPH10TLB381AAF



7 - 29



2



7 - MAINTENANCE



2.



3.



4.



5.



Lift cylinder, closed end and rod end - four total, two on each side



RCPH10TLB438AAF



3



RCPH10TLB379AAF



4



RCPH10TLB380AAF



5



RCPH10TLB388AAF



6



Bucket link - Two total, one on each side



Bucket cylinder trunnion - Two total, one on each side



Bucket cylinder, rod end - Two total, one on each side



7 - 30



7 - MAINTENANCE



6.



Bucket pivots - Four total, two on each side



RCPH10TLB389AAF



7 - 31



7



7 - MAINTENANCE



Backhoe/extendahoe



RCPH10TLB012FAF



8



1. Stabilizer cylinder, closed end 2. Boom pivot



8. Boom cylinder, rod end 9. Dipper cylinder, closed end



3. 4. 5. 6. 7.



10. 11. 12. 13. 14.



1.



Trunnion Swing cylinder, rod end Upper swing pivot Lower swing pivot Boom release



Boom cylinder, closed end Dipper cylinder, rod end Dipper pivot Bucket cylinder, closed end Bucket cylinder, rod end



15. Bucket link 16. Bucket pivot, with hydraulic coupler 17. Bucket links 18. Bucket pivot, without coupler 19. Extendable dipper



Stabilizer cylinder, closed end - Two total, one on each side



RCPH10TLB378AAF



7 - 32



9



7 - MAINTENANCE



2.



3.



4.



5.



Boom pivot - Two total, one on each side



RCPH10TLB390AAF



10



RCPH10TLB377AAF



11



RCPH10TLB367AAF



12



RCPH10TLB382AAF



13



Trunnion - Four total, two on each side



Swing cylinder, rod end - Two



Upper swing pivot - One



7 - 33



7 - MAINTENANCE



6.



7.



8.



9.



Lower swing pivot - One



RCPH10TLB383AAF



14



RCPH10TLB371AAF



15



RCPH10TLB371AAF



16



RCPH10TLB376AAF



17



Boom release - One



Boom cylinder, rod end - One



Dipper cylinder, closed end - One



7 - 34



7 - MAINTENANCE



10.



11.



12.



13.



Boom cylinder, closed end - One



RCPH10TLB372AAF



18



RCPH10TLB372AAF



19



RCPH10TLB373AAF



20



RCPH10TLB374AAF



21



Dipper cylinder, rod end - One



Dipper pivot - Two total, one on each side



Bucket cylinder, closed end - One



7 - 35



7 - MAINTENANCE



14.



15.



16.



17.



Bucket cylinder, rod end - One



RCPH10TLB375AAF



22



RCPH10TLB384AAF



23



RCPH10TLB366AAF



24



RCPH10TLB366AAF



25



Bucket link - One



Bucket pivot, with hydraulic coupler- Two



Bucket links - Six total, three on each side



7 - 36



7 - MAINTENANCE



18.



19.



Bucket pivot, without coupler - One



RCPH10TLB385AAF



26



RCPH10TLB386AAF



27



RCPH10TLB387AAF



28



Extendable dipper, if equipped - Two total: •



•



Top



Bottom



7 - 37



7 - MAINTENANCE



Initial 20 hours



Transmission fluid level Check the fluid level of the transmission after the first 20 hours of operation on a new machine or after a component rebuild. Then check the fluid level every 250 hours of operation. 1.



WARNING Rotating parts! The engine is running. Keep clear of rotating fans and belts. Failure to comply could result in death or serious injury. W0275A



Start up the engine. The engine must be running to accurately check the transmission fluid level. 2.



3.



4.



Turn the dipstick handle counter-clockwise and pull out the dipstick.



RCPH10TLB055AAF



1



RCPH10TLB054AAF



2



Check the fluid level on the dipstick. The level should be between the high (H) mark and the (L) mark.



Add fluid as needed. Do not fill above the high mark.



7 - 38



7 - MAINTENANCE



Front axle fluid level - Four wheel drive NOTE: The illustrations may not match your machine. The drain plugs, drain position, and the check/fill position are the same. Check the oil level of the front wheel drive axle after the first 20 hours of operation with a new machine or after a component rebuild. Then check the oil level every 250 hours of operation. NOTE: You must check the center bowl and planetary ends. 1.



Raise the wheels about 25 mm (1 in) above the surface with the loader.



2.



Rotate each wheel so that the oil level plug is in the position shown.



3.



Lower the loader to place the wheels on the surface.



4.



Slowly remove the plug. Oil should be even with the plug orifice.



5.



Add oil as needed.



6.



Install the plug.



7.



Repeat the procedure for the other wheel.



8.



Slowly remove the plug from the center bowl. Oil should be even with the orifice.



9.



Add oil as needed.



10.



Install the plug.



7 - 39



RCPH10TLB393AAF



1



RCPH10TLB059AAF



2



7 - MAINTENANCE



Rear axle fluid level Check the oil level of the rear axle after the first 20 hours of operation with a new machine or after a component rebuild. Then check the oil level every 250 hours of operation. 1.



Place the machine on a firm level surface.



2.



Slowly remove the oil check/fill plug. Oil should be even with the plug orifice.



3.



Add oil as needed.



4.



Install the plug.



RCPH09TLB006AAF



7 - 40



1



7 - MAINTENANCE



Every 50 hours



Fuel system water separator Check the fuel filter for water or sediment every 50 hours of operation.



580N machines 1.



Hold a suitable container under the fuel filter drain.



2.



Open the drain and capture a small amount of fuel to inspect for water or sediment.



3.



Drain until water or sediment is no longer present.



4.



Close the drain.



5.



If water or sediment was found in the water separator, drain the fuel tank. A.



Place a collection container under the drain plug for the fuel tank.



B.



Slowly remove the plug and inspect a small quantity of fuel.



C.



Install the plug.



D.



If water or sediment is found, drain and clean the fuel tank as needed.



NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.



7 - 41



RCPH10TLB051AAF



1



RCPH10TLB358AAF



2



7 - MAINTENANCE



580SN, 580SN-WT, 590SN machines NOTE: A clear bowl is available to allow a visible check of the fuel for water. When the bowl is installed, you do not need to remove the connector and drain the fuel. If desired, contact your dealer for the service kit to install the clear bowl. If your machine is updated to include the clear bowl, then visibly check the bowl for water in the fuel. If water is present, drain water out of the filter and the fuel tank.



1.



RCPH10TLB420AAF



3



RCPH10TLB055AAF



4



RCPH10TLB031AAF



5



Remove the wire connector (3) attached to the bottom of the drain valve (2) for the water separator (1).



•



Press on the wire clasp that holds the connector to the drain to remove.



2.



Hold a small container under the water separator and loosen the drain valve.



3.



Collect a small amount of fluid and inspect for water or sediment.



4.



Drain until water or sediment is no longer present.



5.



Close the drain valve.



7 - 42



7 - MAINTENANCE



6.



If water or sediment was found in the water separator, drain the fuel tank. A.



Place a collection container under the drain plug and remove the plug .



B.



After water and sediment are removed, install and tighten the plug.



NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug.



RCPH10TLB358AAF



7 - 43



6



7 - MAINTENANCE



Coolant reservoir (deaeration reservoir) fluid level Check the deaeration reservoir fluid level every 50 hours of operation. 1.



2.



3.



To ensure an accurate level reading: A.



Park the machine on level ground.



B.



Shut down the engine.



C.



Allow time for the coolant to completely cool. Coolant must be cold before proceeding.



Check the coolant level on the reservoir. The coolant level should be between the HOT MAX mark (1) and the COLD MIN mark (2)



RCPH10TLB032AAF



1



RCPH10TLB032AAF



2



CAUTION Burn hazard! Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding. Failure to comply could result in minor or moderate injury. C0043A



Add coolant as needed. Open the filler cap by slowing turning the cap counter-clockwise until it is removed. It is not necessary to remove the hoses in order to remove the cap.



7 - 44



7 - MAINTENANCE



Hydraulic reservoir fluid level Check the fluid level of the hydraulic system every 50 hours of operation or each week, whichever occurs first. 1.



To ensure an accurate level reading, ensure the fluid is cold or at ambient temperature.



2.



Check the gauge (1) for the hydraulic reservoir. The hydraulic reservoir is full when hydraulic fluid comes to the FULL COLD mark in the gauge.



3.



Add hydraulic fluid as needed. Slowly turn the reservoir cap (2) to relieve pressure and the remove the cap.



RCPH10TLB428AAF



7 - 45



1



7 - MAINTENANCE



Front axle grease fittings Grease the king pins and the front axle pivot every 50 hours of operation, or more frequently, if the machine has been working in water or extremely muddy conditions. •



•



•



King pins, two-wheel drive - Four total, two on each side



RCPH10TLB063AAF



1



RCPH10TLB369AAF



2



RCPH10TLB370AAF



3



King pins, four wheel drive - Four total, two on each side



Front axle pivot, remote fitting - One



7 - 46



7 - MAINTENANCE



Loader hydraulic coupler lock pins If equipped, grease the lock pins for the hydraulic coupler every 50 hours of operation. Use Case Moly 251 EP-M. NOTE: There are two total fittings, one on each side.



RCPH10TLB269AAF



1



RCPH10TLB258AAF



1



RCPH10TLB258AAF



2



4 in 1 bucket pivots and grease fittings Grease the pivots and fittings for the 4 in 1 bucket, if equipped, every 50 hours of operation. Use Case Moly 251 EP-M. •



•



Bucket pivot - Two total, one on each side



Cylinder, rod end - Two total, one on each side



7 - 47



7 - MAINTENANCE



•



Cylinder, closed end - Two total, one on each side



RCPH10TLB258AAF



7 - 48



3



7 - MAINTENANCE



Initial 100 hours



Hydraulic filter(s) Replace the hydraulic filter after the first 100 hours on a new machine or if a major component has been rebuilt. Then replace the hydraulic filter every 1000 hours of operation. NOTICE: Always replace the hydraulic filter whenever the warning lamp running.



remains illuminated while the engine is



The hydraulic filter is located under the left rear portion of the machine just in front of the rear axle.



1.



RCPH10TLB042AAF



1



RCPH10TLB428AAF



2



RCPH10TLB045AAF



3



Slowly open the hydraulic reservoir cap to help relieve pressure.



2.



Clean the area around the filter head area before removing the old filter. Wear eye protection to keep dirt and debris from eyes.



3.



Use a filter wrench and remove the old filter. Have a suitable container ready to capture any fluid that might leak or spill.



4.



Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.



5.



Lubricate the gasket of the new filter with clean oil.



6.



Install the new filter and turn it clockwise until the gasket contacts the head of the filter assembly.



7.



Continue to tighten the filter for 1/3 turn.



8.



Tighten the hydraulic reservoir cap.



9.



Start up the engine. 7 - 49



7 - MAINTENANCE



10.



11.



After running for three or four minutes: A.



Ensure the warning lamp does not illuminate.



B.



Shut down the engine.



Inspect for leaks.



7 - 50



7 - MAINTENANCE



Transmission filter Replace the transmission filter after the first 100 hours on a new machine or if a major component has been rebuilt. 1.



2.



Clean the area around the transmission dipstick and remove the dipstick.



1



RCPH10TLB395AAF



2



RCPH10TLB023AAF



3



Clean the area around the transmission filter head. Clean the surrounding areas to help eliminate contamination. •



•



Powershift S-type transmission - The filter is located on the left-hand side, near the fuel tank.



Manual (powershuttle) or Powershift H-type transmission - The filter is on the right-hand side, between the chassis and the transmission.



3.



Place a suitable container under the transmission filter to capture fluid during the procedure.



4.



Remove the filter. Use a filter removal tool, if necessary.



5.



RCPH10TLB055AAF



Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.



7 - 51



7 - MAINTENANCE



6.



Lubricate the gasket of the new filter with clean oil.



NOTICE: Never use a filter removal tool to install the filter. 7.



Install the new filter and turn clockwise until the gasket contacts the head of the filter assembly.



8.



Continue to tighten the filter another 1/3 turn.



9.



Replace the transmission dipstick.



10.



Start up the engine.



11.



Check for leaks around the filter



12.



Operate the machine in 1st and 2nd gear for a few minutes.



13.



Park the machine on a level surface.



14.



Check the fluid level and add if necessary.



7 - 52



7 - MAINTENANCE



Fuel filters Replace the fuel filters after the first 100 hours of operation on a new machine or if a major component has been rebuilt. Then replace the fuel filters every 500 hours of operation or after a loss of engine power. NOTE: The fuel tank should be full before proceeding.



580N machines 1.



Open the fuel tank cap slightly to release pressure.



2.



Clean the area around the inline fuel filter and the filter head of dirt and debris.



3.



Remove the inline filter. Have a suitable container ready to capture fuel that might spill below the machine.



4.



Dispose of the inline filter in accordance with local, regional, and federal regulations.



RCPH10TLB026AAF



1



RCPH10TLB048AAF



2



NOTICE: Do not place fuel into the new filter before installing. 5.



Install the new inline filter. Make sure to follow the arrow on the filter for proper direction.



6.



Clean the area around the primary fuel filter and the filter head of dirt and debris.



7.



Remove the primary filter. Use a filter removal tool, if necessary.



8.



Apply clean engine oil to the new primary filter seal.



9.



Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.



10.



Continue to tighten the primary filter and additional 1/2 to 3/4 turn.



11.



Tighten the fuel tank cap.



12.



Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.



7 - 53



7 - MAINTENANCE



NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system. 13.



WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A



Bleed air from the system. For detailed instructions, refer to page 7-93.



580SN, 580SN-WT, 590SN machines 1.



Open the fuel tank cap slightly to release pressure.



2.



Clean the area around the water separator of dirt and debris.



3.



Remove the wire connector (1) at the base of the water separator.



•



RCPH10TLB030AAF



3



RCPH10TLB031AAF



4



Press on the wire clasp that holds the connector to the drain to remove.



7 - 54



7 - MAINTENANCE



4.



Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary.



5.



Apply clean engine oil to the new fuel filter seal.



RCPH10TLB043AAF



5



RCPH10TLB044AAF



6



NOTICE: Never use a filter removal tool to install a new filter. 6.



Install the new filter.



7.



Install the black collar and turn until it snaps into place.



8.



Continue to tighten the filter and additional 1/2 to 3/4 turn.



9.



Install the wire connector. You should hear it click into position.



10.



Clean the area around the primary fuel filter of dirt and debris.



11.



Turn the primary filter counter-clockwise to remove. Use a filter removal tool, if necessary.



12.



Apply clean engine oil to the new primary filter seal.



13.



Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.



14.



Continue to tighten the primary filter and additional 1/2 to 3/4 turn.



15.



Tighten the fuel tank cap.



16.



Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.



NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system. 17.



WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A



Bleed air from the system. For detailed instructions, refer to page 7-93.



7 - 55



7 - MAINTENANCE



Service brakes Check the operation of the service (pedal) brakes on a hard level surface after the first 100 hours of operation. 1.



Make sure the area is clear of other workers or bystanders.



2.



Lock both pedals together with the brake pedal lock.



3.



Shift the transmission to 2nd gear.



4.



Drive the machine forward at full throttle.



5.



When the machine is moving at full speed, remove your foot from the throttle and stop the machine.



6.



The machine must stop smoothly in a straight line and the brake pedal effort must feel firm.



NOTICE: If the machine does not stop in a straight line or if the brake pedal effort feels soft, contact your dealer for service.



7 - 56



7 - MAINTENANCE



Parking brake Check the operation of the parking brake after the first 100 hours of operation. Then check the parking brake every 1000 hours of operation. 1.



Make sure the area is clear of other workers or bystanders.



2.



Disconnect the connector for SAHR brake solenoid on the transmission. For detailed instructions, refer to page 7-103.



3.



Ensure the operator’s seat is in the loader operation position and fasten the seat belt.



4.



Disengage four wheel drive, if equipped.



5.



Engage the parking brake.



6.



Place the direction control lever in neutral and the transmission in 3rd gear.



7.



Start up the engine.



8.



Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.



9.



Disengage the parking brake.



10.



Place the direction control lever in forward and increase the engine speed to 1500 RPM. The machine must not move. Contact your dealer for service as needed.



11.



Connect the connector for the SAHR brake solenoid to the transmission. The connector must be attached before returning the machine to operation. For detailed instructions, refer to page 7-103.



12.



Test the parking brake to ensure it engages and disengages correctly. For example, transmission is declutched when the parking brake is applied.



7 - 57



7 - MAINTENANCE



Every 100 hours



Backhoe swing control Grease the two fittings for the swing pedals, if equipped, every 100 hours of operation. 1.



Remove the two plastic plugs on the backside of the backhoe control tower to access the fittings.



2.



Wipe dirt and debris away from the fittings and around the area.



3.



Grease the fittings with Case Moly 251 EP-M and replace the plugs.



RCPH10TLB128AAF



1



RCPH10TLB175AAF



1



Extendable dipper control Grease the fitting of the foot pedal control for the extendable dipper, if equipped, every 100 hours of operation. 1.



Remove the plastic plug on the backside of the backhoe control tower to access the fitting.



2.



Wipe dirt and debris away from the fitting and around the area.



3.



Grease the fitting with Case Moly 251 EP-M and replace the plug.



7 - 58



7 - MAINTENANCE



Spark arresting muffler Inspect and clean the spark arresting muffler every 100 hours of operation.



WARNING Burn hazard! Exhaust surfaces are hot! Always wear protective gloves when cleaning or working on the muffler, catalytic converter, or exhaust stack. Failure to comply could result in death or serious injury. W0329A



Ensure the engine and exhaust components have completely cooled. 1.



Inspect the muffler for breaks in the metal or weldments. If damage is found, replace the muffler. If damage is not found, continue with the steps to clean the muffler.



2.



Place a suitable collection container under the muffler cleanout plugs (pipe plugs).



3.



Remove the cleanout plugs. Particles or soot mixed with condensation or other oily liquids may drain from the muffler.



4.



When the initial drainage has stopped, gently tap the muffler near the location of the cleanout plugs to remove additional particles or soot. Be careful not to damage the muffler.



RCPH10TLB434AAF



5.



Use an approved, industrial vacuum cleaner, if available, to complete the muffler cleaning.



6.



If an approved, industrial vacuum cleaner is not available: A.



Start up the engine.



B.



Place the direction control lever and transmission in neutral.



C.



Alternately place the engine in low and high idle (or as directed by the attachment) for two to three minutes.



D.



Shut down the engine.



E.



Allow the engine and exhaust components to completely cool.



7.



Install the cleanout plugs.



8.



Dispose of collected particles or soot in accordance with local, regional, and federal regulations.



7 - 59



1



7 - MAINTENANCE



Every 250 hours



Battery WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury. W0006A



Check the batteries for dirt, corrosion, and damage every 250 hours of operation. Dirt mixed with electrolyte or moisture on the top of the battery can cause a discharged condition in the battery. 1.



If your machine is equipped with a tool box, use a 16 mm tool to release the tool box pivot.



2.



Use a 13 mm tool to remove the battery access door.



3.



Use baking soda or ammonia and flush the outside of the battery with water.



4.



Use the Case battery saver to prevent corrosion on the battery terminals. Follow the instructions on the bottle. The battery saver does not require water. If the battery saver is not available, use a suitable, special cleaner designed to prevent corrosion.



5.



Keep the battery vents clean. Make sure the vents are not restricted.



7 - 60



7 - MAINTENANCE



Air conditioning belt Inspect the tension of the air conditioning belt every 250 hours of operation.



580N machines 1.



2.



Check the belt at the location shown with a belt tension gauge. Specification is 61 - 74 N·m (45 - 55 lb ft).



RCPH10TLB024AAF



1



RCPH10TLB024AAF



2



RCPH10TLB020AAF



3



If the belt tension does not meet specification: A.



Loosen the bracket pivot bolt (1).



B.



Loosen the two compressor bracket pivot bolts (2).



C.



Pry the compressor bracket out away from the machine to tighten the belt. Allow it to move inboard to loosen.



D.



When adjustment is complete, tighten the two compressor bracket pivot bolts and the bracket pivot bolts.



580SN, 580SN-WT, 590SN machines 1.



Check the belt at the location shown with a belt tension gauge. Specification is 122 - 149 N·m (90 - 110 lb ft).



7 - 61



7 - MAINTENANCE



2.



If the belt tension does not meet specification: A.



Loosen the pivot bolt (1).



B.



Loosen the lock nut (2).



C.



Turn the adjustment bolt (3) clockwise to tighten the belt. Turn the adjustment bolt counter-clockwise to loosen the belt.



D.



When adjustment is complete, tighten the adjustment bolt lock nut and the bracket pivot bolt.



RCPH10TLB019AAF



7 - 62



4



7 - MAINTENANCE



Front axle fluid level - Four wheel drive NOTE: The illustrations may not match your machine. The drain plugs, drain position, and the check/fill position are the same. Check the oil level of the front wheel drive axle every 250 hours of operation. NOTE: You must check the center bowl and planetary ends. 1.



Raise the wheels about 25 mm (1 in) above the surface with the loader.



2.



Rotate each wheel so that the oil level plug is in the position shown.



3.



Lower the loader to place the wheels on the surface.



4.



Slowly remove the plug. Oil should be even with the plug orifice.



5.



Add oil as needed.



6.



Install the plug.



7.



Repeat the procedure for the other wheel.



8.



RCPH10TLB393AAF



1



RCPH10TLB059AAF



2



Slowly remove the plug from the center bowl. Oil should be even with the orifice.



9.



Add oil as needed.



10.



Install the plug.



7 - 63



7 - MAINTENANCE



Front axle breather Clean the front axle breather every 250 hours of operation. If you operate the machine in severe conditions, clean it more frequently. The front axle breather is located on the left side of the front axle. 1. 2.



Remove dirt and debris from the area around the breather and clean with solvent.



CAUTION Eye injury hazard! Wear protective goggles when using compressed air. Failure to comply could result in minor or moderate injury.



RCPH10TLB058AAF



1



RCPH10TLB430AAF



1



C0035A



Blow dry the area with compressed air. 3.



Spin the top cap to ensue that it is free to turn.



Front axle drive shaft Grease the front slip spline every 250 hours of operation. Use Case Moly 251 EP-M.



7 - 64



7 - MAINTENANCE



Rear axle fluid level Check the oil level of the rear axle every 250 hours. 1.



Place the machine on a firm level surface.



2.



Slowly remove the oil check/fill plug. Oil should be even with the plug orifice.



3.



Add oil as needed.



4.



Install the plug.



RCPH09TLB006AAF



1



RCPH10TLB295AAF



1



RCPH10TLB061AAF



1



Rear axle breather Clean the rear axle breather every 250 hours of operation. If you operate the machine in severe conditions, clean it more frequently. 1. 2.



Remove dirt and debris from the area around the breather and clean with solvent.



CAUTION Eye injury hazard! Wear protective goggles when using compressed air. Failure to comply could result in minor or moderate injury. C0035A



Blow dry the area with compressed air. 3.



Spin the top cap to ensue that it is free to turn.



Rear axle drive shaft Grease the rear axle drive shaft every 250 hours of operation. Use Case Moly 251 EP-M.



7 - 65



7 - MAINTENANCE



Fuel tank Inspect the fuel tank for water and sediment every 250 hours of operation. 1.



Park the machine on a firm, level surface.



2.



Place a collection container under the drain plug for the fuel tank and slowly remove the drain plug.



NOTE: The drain plug for the fuel tank is underneath the machine. Illustration shows looking up at the drain plug. 3.



Allow a small amount of fluid into the collection container and install and tighten the drain plug.



4.



If water or sediment is found, drain and clean the fuel tank as needed.



RCPH10TLB358AAF



7 - 66



1



7 - MAINTENANCE



Transmission fluid level Check the fluid level of the transmission every 250 hours of operation. 1.



WARNING Rotating parts! The engine is running. Keep clear of rotating fans and belts. Failure to comply could result in death or serious injury. W0275A



Start up the engine. The engine must be running to accurately check the transmission fluid level. 2.



3.



4.



Turn the dipstick handle counter-clockwise and pull out the dipstick.



RCPH10TLB055AAF



1



RCPH10TLB054AAF



2



Check the fluid level on the dipstick. The level should be between the high (H) mark and the (L) mark.



Add fluid as needed. Do not fill above the high mark.



7 - 67



7 - MAINTENANCE



Air conditioning compressor seals Run the air conditioning to lubricate the compressor seals every 250 hours of operation. 1.



WARNING Rotating parts! The engine is running. Keep clear of rotating fans and belts. Failure to comply could result in death or serious injury. W0275A



Start up the engine. The engine must be running for this procedure. 2.



In temperatures below 0 °C (32 °F), put a cover over the air conditioning condenser. This ensures the refrigerant and lubricants in the system are at operating temperature.



3.



Turn the air conditioning control to the maximum setting and run for at least 15 minutes.



7 - 68



7 - MAINTENANCE



Every 500 hours



ROPS cab and seat mount



RCPH10TLB007GAF



Check the ROPS canopy or cab, the lower frame, and the seat mount every 500 hours of operation for damage or wear and for proper hardware torque. 1.



Check the torque of the ROPS mounting bolts. Specification is 298 - 358 N·m (220 - 264 lb ft).



2.



Tighten the bolts as needed.



3.



Check the seat mounting bolts for damage, wear, or looseness.



4.



Tighten or change the mounting bolts as needed.



7 - 69



1



7 - MAINTENANCE



5.



Check the seat belt, buckles, retractors, tethers, and slack take-up system for damage or wear. Keep sharp edges and items that can cause damage away from the belts.



6.



Replace as need. Replace belts that have cuts that make the belt weak.



7.



Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, contact your dealer.



7 - 70



7 - MAINTENANCE



Operator’s seat Inspect, clean, and lubricate the operator’s seat every 500 hours of operation. 1.



Clean the seat slides.



2.



Apply graphite grease to the seat slides.



RCPH10TLB182AAF



1



NOTICE: Do not apply graphite grease to the bearing area. Use compressed air only, to clear dirt and debris. 3.



CAUTION Eye injury hazard! Wear protective goggles when using compressed air. Failure to comply could result in minor or moderate injury. C0035A



Use compressed air to keep the seat bearing area clear of debris and dirt.



4.



Tip the backrest fully forward.



5.



Wipe the area clean with a rag.



6.



Apply graphite grease to the tilt mechanism (3) on each side.



7 - 71



RCPH10TLB182AAF



2



RCPH10TLB131AAF



3



7 - MAINTENANCE



Fuel filters Replace the fuel filters every 500 hours of operation or if there is a loss of engine power. NOTE: The fuel tank should be full before proceeding.



580N machines 1.



Open the fuel tank cap slightly to release pressure.



2.



Clean the area around the inline fuel filter and the filter head of dirt and debris.



3.



Remove the inline filter. Have a suitable container ready to capture fuel that might spill below the machine.



4.



Dispose of the inline filter in accordance with local, regional, and federal regulations.



RCPH10TLB026AAF



1



RCPH10TLB048AAF



2



NOTICE: Do not place fuel into the new filter before installing. 5.



Install the new inline filter. Make sure to follow the arrow on the filter for proper direction.



6.



Clean the area around the primary fuel filter and the filter head of dirt and debris.



7.



Remove the primary filter. Use a filter removal tool, if necessary.



8.



Apply clean engine oil to the new primary filter seal.



9.



Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.



10.



Continue to tighten the primary filter and additional 1/2 to 3/4 turn.



11.



Tighten the fuel tank cap.



12.



Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.



7 - 72



7 - MAINTENANCE



NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system. 13.



WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A



Bleed air from the system. For detailed instructions, refer to page 7-93.



580SN, 580SN-WT, 590SN machines 1.



Open the fuel tank cap slightly to release pressure.



2.



Clean the area around the water separator of dirt and debris.



3.



Remove the wire connector (1) at the base of the water separator.



•



RCPH10TLB030AAF



3



RCPH10TLB031AAF



4



Press in on the connector clasp to release.



7 - 73



7 - MAINTENANCE



4.



Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary.



5.



Apply clean engine oil to the new fuel filter seal.



RCPH10TLB043AAF



5



RCPH10TLB044AAF



6



NOTICE: Never use a filter removal tool to install a new filter. 6.



Install the new filter.



7.



Install the black collar and turn until it snaps into place.



8.



Continue to tighten the filter and additional 1/2 to 3/4 turn.



9.



Install the wire connector. You should hear it click into position.



10.



Clean the area around the primary fuel filter of dirt and debris.



11.



Turn the primary filter counter-clockwise to remove. Use a filter removal tool, if necessary.



12.



Apply clean engine oil to the new primary filter seal.



13.



Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body.



14.



Continue to tighten the primary filter and additional 1/2 to 3/4 turn.



15.



Tighten the fuel tank cap.



16.



Dispose of the filters and collected fluid in accordance with local, regional, and federal regulations.



NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system. 17.



WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A



Bleed air from the system. For detailed instructions, refer to page 7-93.



7 - 74



7 - MAINTENANCE



Engine oil and filter Change the engine oil and replace the filter after every 500 hours of operation or once a year, whichever occurs first. 1.



Start up the engine and run until the engine is warm. A warm engine allows a more complete removal of foreign material.



2.



Clean around the engine oil dipstick, oil pan drain plug, engine fill cap, and engine oil filter and head.



3.



Slowly open the drain plug for the engine oil pan and drain the oil into a suitable container. The drain plug is on the left side of the oil pan.



4.



Turn the oil filter counter-clockwise to remove. Use a filter removal tool, if necessary.



5.



Dispose of the filter and collected oil in accordance with local, regional, and federal regulations.



6.



Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt.



7.



Apply a thin layer of clean grease or oil to the gasket of the new oil filter.



RCPH10TLB430AAF



1



RCPH10TLB034AAF



2



NOTICE: Do not use a filter wrench to install the oil filter. The wrench can dent the filter and cause a leak. 8.



Turn the new oil filter onto the base until the gasket makes contact with the base.



9.



Continue to tighten the filter for 3/4 turn.



10.



Install the drain plug for the engine oil tank.



11.



Put new oil into the engine.



7 - 75



7 - MAINTENANCE



Every 600 hours



Battery fluid level WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury. W0006A



Check the battery fluid level every 600 hours of operation or every 120 days, whichever comes first. You should also check the battery fluid level if the machine has not been operated in a long time. NOTE: In very warm climates, it is highly recommended that you check the fluid on a monthly basis. 1.



Shut down the engine.



2.



Clean the area around the battery to prevent external material or contaminants from entering the battery vent wells.



NOTICE: Use caution when working with metallic tools or conductors. Contact can create sparks and short circuits. 3.



Use a Phillips head screwdriver and remove the cap (2) for the vent well (2).



4.



Check the fluid level in each vent cell. Specification (2) is 3 - 10 mm (0.12 - 0.39 in) from the base of the vent well (1) to the start of the electrolyte level.



5.



Add distilled water to each cell as needed.



6.



Reinstall the vent cap and tighten the screw. Do not overtighten! Screw torque must not exceed 1 N·m (12 lb in).



7 - 76



RCPH10TLB291AAF



1



RCPH10TLB396AAF



2



7 - MAINTENANCE



7.



In temperatures of 0 °C (32 °F) and below, connect a battery charger to the batteries (or run the engine) for approximately two hours to ensure the electrolyte mixes with the added water.



7 - 77



7 - MAINTENANCE



Every 1000 hours



Hydraulic fluid and filter(s) Change the hydraulic fluid and filter after 1000 hours of operation. If a major component of the system has been replaced or rebuilt, change the filter after the initial 10 hours of operation. NOTICE: Always replace the hydraulic filter whenever the warning lamp running at normal operating temperature. 1.



Start up the engine and run until the hydraulic fluid is near operating temperature.



2.



Clean the areas around the hydraulic reservoir cap, the hydraulic reservoir drain plug, and the hydraulic filter.



3.



Slowing remove the fill cap (1) for the hydraulic reservoir.



4.



Place a suitable container under the drain plug (2) for the hydraulic reservoir and slowly remove the drain plug.



5.



Allow the fluid to completely drain.



6.



Turn the hydraulic filter counter-clockwise to remove. Use a filter removal tool, if necessary.



7.



Lubricate the gasket on the new filter with clean oil.



8.



Install the new filter and turn clockwise until the gasket makes contact with the filter head assembly.



9.



Continue to tighten the filter for 1/3 turn.



10.



Dispose of the filter and collected fluid in accordance with local, regional, and federal regulations.



11.



Install the hydraulic reservoir plug.



12.



Fill the hydraulic reservoir to specification.



13.



Replace the reservoir fill cap.



remains illuminated while the engine is



RCPH10TLB428AAF



1



RCPH10TLB045AAF



2



NOTICE: Failure to charge the hydraulic pump can cause severe damage to the hydraulic pump and the machine. 14.



Charge the hydraulic pump. Refer to the Service Manual or contact your dealer for the proper start up procedure. 7 - 78



7 - MAINTENANCE



15.



Before starting the engine, ensure •



the new hydraulic filter is installed and tightened correctly.



•



the drain plug for the hydraulic reservoir is installed and tightened correctly.



•



the hydraulic pump is charged.



16.



Start up the engine.



17.



Operate the loader and backhoe controls for three to four minutes.



NOTE: Ensure the warning lamp does not illuminate. 18.



Shut down the engine and inspect for leaks.



19.



Check the fluid level and add as needed.



NOTE: When the hydraulic fluid is low, a small amount of hydraulic fluid will remain on the lower portion of the sight gauge window. This condition does not show a correct fluid level.



7 - 79



7 - MAINTENANCE



Hydraulic reservoir breather Change the breather for the hydraulic reservoir after 1000 hours of operation. 1.



Clean the areas around the top of the hydraulic reservoir, including the breather and the hydraulic tubing above the breather.



2.



Slowly remove the fill cap for the hydraulic reservoir.



3.



After pressure is released, replace the reservoir cap.



4.



Remove and discard the breather from the hydraulic reservoir tank. Turn counter-clockwise to unscrew.



5.



Ensure the o-ring is seated correctly in the new breather and install the new breather in the hydraulic reservoir tank. Turn clockwise to tighten. Hand tighten or tighten to approximately 10 N·m (7.4 lb ft).



7 - 80



RCPH10TLB427AAF



1



RCPH10TLB428AAF



2



RCPH10TLB427AAF



3



7 - MAINTENANCE



Cab intake filter Clean and inspect the cab air intake filter every 1000 hours of operation. 1.



Remove the two thumb screws that hold the cab air intake filter in place.



2.



Pull the filter out and inspect for dirt and debris. Clean or replace as needed.



RCPH10TLB345AAF



Engine valve Adjust the engine valves every 1000 hours of operation. Contact your dealer to for service. Special tools are required.



Crankcase ventilation filter Replace the crankcase ventilation (CCV) filter every 1000 hours of operation. Refer to the Service Manual or contact your dealer for service.



7 - 81



1



7 - MAINTENANCE



Front axle fluid NOTE: Two wheel drive axles only. Change the front axle fluid every 1000 hours of operation. 1.



Start up the engine and run until the front axle fluid is at operating temperature.



2.



Use the loader and raise the front wheels about 25 mm (1 in) above the surface.



3.



Rotate both front wheels so that the oil level plug is in the drain position, as shown.



4.



Lower the loader to place the wheels on the surface.



5.



Clean the areas around the planetary plugs.



6.



Place a suitable container under the planetary drain plugs and slowly remove the plugs.



7.



Clean the areas around the check/fill plug (1) and the drain plug (2) for the center bowl.



8.



Slowly remove the check/fill plug.



9.



Place a suitable container under the drain plug and slowly remove the plug.



10.



After the oil has drained from the axle, install the drain plug.



11.



Use the loader and raise the front wheels about 25 mm (1 in) above the ground.



12.



Rotate both front wheels to the check/fill position, as shown.



7 - 82



RCPH10TLB069AAF



1



RCPH10TLB059AAF



2



RCPH10TLB067AAF



3



7 - MAINTENANCE



13.



Lower the loader to place the wheels on the surface.



14.



Fill the axle at the center bowl check/fill plug and at the planetary check/fill plugs to specification. Fluid should just begin to flow out of the openings, when at the proper level.



15.



Install the center bowl and the planetary check/fill plugs.



7 - 83



7 - MAINTENANCE



Rear axle fluid Change the rear axle fluid every 1000 hours of operation. 1.



Start up the engine and run until the rear axle fluid is at operating temperature.



2.



Clean the areas around the axle drain plug (2) and the check/fill plug (1).



3.



Place a suitable container under the axle drain plug and slowly remove the plug.



4.



Clean the area around the left rear (1) and the right rear planetary drain plug.



5.



Place containers under the planetary drain plugs and drain.



6.



Install the axle drain plug and both planetary drain plugs.



7.



Remove the check/fill plug and fill to specification.



7 - 84



RCPH09TLB006AAF



1



RCPH10TLB068AAF



2



7 - MAINTENANCE



Transmission fluid and filter Change the transmission fluid, replace the transmission filter, and clean the transmission breather every 1000 hours of operation. 1.



2.



Clean the area around the transmission dipstick area and remove the dipstick.



1



RCPH10TLB395AAF



2



RCPH10TLB023AAF



3



Clean the area around the transmission filter. •



•



3.



RCPH10TLB055AAF



Powershift S-type transmission - The filter is located on the left-hand side, near the fuel tank.



Manual (powershuttle) or Powershift H-type transmission - The filter is on the right-hand side, between the chassis and the transmission.



Have a suitable container ready and remove the transmission filter. Use a filter removal tool, if necessary.



7 - 85



7 - MAINTENANCE



4.



Clean the area around the transmission drain plug.



5.



Place a suitable container under the transmission drain plug and slowly remove the drain plug.



RCPH09TLB004AAF



6.



After all the fluid has drained from the system, lubricate the gasket of the new transmission filter with clean oil.



NOTICE: Never use a filter removal tool to install the filter. 7.



Install the new filter and turn clockwise until the gasket contacts the head of the filter assembly.



8.



Continue to tighten the filter another 1/3 turn.



9.



Install the transmission drain plug.



10.



Fill the system to specification.



11.



Install the transmission dipstick.



12.



Start up the engine.



13.



Check for leaks around the filter.



14.



Operate the machine in 1st and 2nd gear for several minutes.



15.



Park the machine on a level surface and, with the engine running, check the fluid level.



16.



Add fluid as needed.



7 - 86



4



7 - MAINTENANCE



Engine air filters Replace the engine air filter elements and clean the air filter housing every 1000 hours of operation. NOTICE: Always service the air filter elements whenever the warning lamp is running.



remains illuminated while the engine



1.



Clean the area around the outside front cover of the air filter housing.



2.



Inspect the hose clamps and hose component that attach to the air filter housing.



3.



Release the clips that secure the air filter housing cover in place.



4.



5.



6.



RCPH10TLB036AAF



1



RCPH10TLB037AAF



2



RCPH10TLB038AAF



3



Remove the primary filter.



Remove the secondary filter.



Dispose of the filters in accordance with local, regional, and federal regulations.



7 - 87



7 - MAINTENANCE



7.



Clean the filter housing and cover of dirt and debris.



RCPH10TLB039AAF



8.



Install the secondary air filter.



9.



Install the primary air filter.



10.



Fasten the clips that secure the air filter housing in place.



11.



Start up the engine.



12.



Ensure the warning lamp does not illuminate.



7 - 88



4



7 - MAINTENANCE



Parking brake Check the operation of the parking brake every 1000 hours of operation. 1.



Make sure the area is clear of other workers or bystanders.



2.



Disconnect the connector for SAHR brake solenoid on the transmission. For detailed instructions, refer to page 7-103.



3.



Ensure the operator’s seat is in the loader operation position and fasten the seat belt.



4.



Disengage four wheel drive, if equipped.



5.



Engage the parking brake.



6.



Place the direction control lever in neutral and the transmission in 3rd gear.



7.



Start up the engine.



8.



Ensure the loader bucket, backhoe bucket, and stabilizers are raised in preparation of forward travel.



9.



Disengage the parking brake.



10.



Place the direction control lever in forward and increase the engine speed to 1500 RPM. The machine must not move. Contact your dealer for service as needed.



11.



Connect the connector for the SAHR brake solenoid to the transmission. The connector must be attached before returning the machine to operation. For detailed instructions, refer to page 7-103.



12.



Test the parking brake to ensure it engages and disengages correctly. For example, transmission is declutched when the parking brake is applied.



7 - 89



7 - MAINTENANCE



Every 2000 hours



Cooling system CAUTION Burn hazard! Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding. Failure to comply could result in minor or moderate injury. C0043A



Drain, flush, and replace the engine coolant every 2000 hours of operation or every year, whichever comes first. 1.



Shut down the engine.



2.



Allow time for the engine and the coolant to cool.



3.



Use a 16 mm tool to remove the six bolts (1) that secure the radiator bumpers (2) and remove the bumpers.



4.



5.



RCPH10TLB193AAF



1



RCPH10TLB150AAF



2



RCPH10TLB040AAF



3



Tip the grille up from the bottom and lift away from the machine.



Place a piece of hose onto the radiator drain valve and drain into a suitable container.



7 - 90



7 - MAINTENANCE



6.



CAUTION Burn hazard! Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding. Failure to comply could result in minor or moderate injury. C0043A



Open the filler cap on the deaeration reservoir. Open the filler cap by slowing turning the cap counter-clockwise until it is removed. It is not necessary to remove the hoses in order to remove the cap. 7.



Use a 13 mm tool to remove the two bolts that secure the coolers.



8.



Swing the coolers out and clean of dirt and debris.



9.



Check the hoses, elbows, and system components for wear or damage.



10.



After cleaning, swing the coolers back in and replace the two bolts.



11.



After all the coolant has been drained, close the drain valve. Do not detach the drain hose.



12.



Add Case radiator flush and follow the directions on container.



13.



After the Case radiator flush has been used, close the radiator drain valve and detach the drain hose.



14.



Add a mixture of 50 % ethylene glycol and 50 % water into the deaeration reservoir until the level reaches between the COLD MIN mark (2) and the HOT MAX mark (1) on the tank.



15.



Install the filler cap.



16.



Start up the engine.



17.



Run the engine for a few minutes and stop the engine before it reaches operating temperature.



18.



Check the system for leaks.



19.



Start up the engine again and allow the engine to reach operating temperature.



7 - 91



RCPH10TLB032AAF



4



RCPH10TLB041AAF



5



RCPH10TLB032AAF



6



7 - MAINTENANCE



20.



Shut down the engine.



21.



Check the fluid level in the deaeration reservoir.



22.



If necessary, allow the components to cool and add coolant to the reservoir.



7 - 92



7 - MAINTENANCE



As required



Bleed air from the fuel system NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system.



WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A



Remove the air from the fuel system if one or more of these conditions have been met:



1.



•



The fuel filters are replaced.



•



The components of the fuel system have been replaced or serviced.



•



The machine has been stored for three months or more.



•



The engine has stopped because the fuel tank ran dry.



580N machines: A.



Loosen the bleed screw on the head of the primary filter head. Loosen two or three turns with a 13 mm tool.



B.



Activate the hand primer pump until fuel with no air flows from the bleed screw.



C.



Tighten the bleed screw.



7 - 93



RCPH10TLB048AAF



1



RCPH10TLB050AAF



2



7 - MAINTENANCE



2.



3.



580SN, 580SN-WT, 590SN machines: A.



Open the bleed screw (2) on the head of the water separator.



B.



Activate the hand primer (1) until fuel flows freely from the bleed screw. Approximately 35 to 45 pumps.



C.



Tighten the bleed screw.



D.



Loosen the bleed screw on the head of the primary filter head. Loosen two or three turns with a 13 mm tool.



E.



Activate the hand primer on the water separator head until fuel flows freely from the bleed screw on the primary filter. Approximately 100 to 125 pumps.



F.



Tighten the bleed screw on the primary filter.



Start up the engine. •



DO NOT crank the engine for more than 30 seconds.



•



If the engine will not start, repeat the bleeding process.



NOTE: The engine will start hard the next four or five times. Generally, the engine will crank for ten seconds the second time it is started and about five seconds the third time it is started. 4.



Run the engine for several minutes and then shut down the engine.



7 - 94



RCPH10TLB043AAF



3



RCPH10TLB044AAF



4



7 - MAINTENANCE



Prime turbocharger lines Prime the turbocharger lines with oil whenever the machine has not been run for several weeks. 1.



Prevent the engine from starting: •



•



580N machines: Disconnect the electrical connector to the injection pump solenoid.



RCPH10TLB284AAF



1



RCPH10TLB046AAF



2



580SN, 580SN-WT, 590SN machines: Disconnect the three electrical connectors on the ECU.



NOTE: The third connector is behind the hose in the illustration.



2.



Ensure all workers or bystanders are clear of the machine and sound the horn to signal that you are cranking the engine.



3.



Turn the key switch to the START position and crank the starter for 10 to 15 seconds.



4.



Reconnect the electrical connectors you removed in step 1.



5.



Ensure all workers or bystanders are clear of the machine and sound the horn to signal that you are starting the engine.



6.



Start the engine and run at idle speed for two minutes.



7.



Shut down the engine and check for leaks.



8.



Allow time for the engine oil to drain to the bottom of the pan and then check the oil level.



9.



Add oil as needed.



7 - 95



7 - MAINTENANCE



Hydraulic pump NOTICE: Failure to charge the hydraulic pump can cause severe damage to the hydraulic pump and the machine. Charge the hydraulic pump whenever the hydraulic fluid supply to the pump has been interrupted due to hydraulic fluid change, pump replacement, or a broken line. Refer to the Service Manual or contact your dealer for the proper start up procedure.



7 - 96



7 - MAINTENANCE



Tire pressure DANGER Explosion hazard! Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosening the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding. Failure to comply will result in death or serious injury. D0033A



WARNING Explosion hazard! When inflating tires, use a clip-on air chuck with a gauge, remote valve, and hose long enough to allow you to stand to one side and NOT in front of or over the wheel assembly. Keep others out of the DANGER AREA. Never inflate a tire beyond the maximum allowable pressure printed on the tire. Failure to comply could result in death or serious injury. W0059A



Check the condition and pressure of the tires as needed. Tires will loose air on a regular basis. Check the tire pressure and condition more often when working in extreme conditions or weather. NOTE: Tire inflation pressure affects the amount of weight that a tire may carry. It is recommended that you have a qualified tire mechanic service the tires and rims on these machines. It is recommended that you have this mechanic inflate the tires. •



Inspect the tire for damaged tread or side walls.



•



Inspect the rim for damage.



•



Confirm that the wheel is properly mounted to the machine.



•



Use an air hose with a remote shutoff and stand behind the tire tread.



RCPH10TLB072AAF



7 - 97



1



7 - MAINTENANCE



Operator’s seat Check the condition of the seat cover and the moving parts. Clean or grease as needed. •



Clean the seat cover.



•



Grease the seat slides.



•



Clean the bearing area. DO NOT grease the bearing area.



•



Grease backrest tilt mechanism.



•



Replace the armrest pads.



Seat cover Always try to clean the stain or loose dirt as soon as possible. 1.



Brush and vacuum loose dirt.



2.



Clean using cold water on cloth covers or warm soapy water on vinyl covers. If additional treatment is needed, use an automobile or home product cleaner for the same cover type.



NOTE: If alcohol based cleaners are used, on either cloth or vinyl, it is recommended to test a small area first.



Seat slides and bearing area 1.



Use graphite grease to grease the seat slides (1).



NOTICE: Do not apply graphite grease to the bearing area. Use compressed air only to clear dirt and debris. 2.



CAUTION Eye injury hazard! Wear protective goggles when using compressed air. Failure to comply could result in minor or moderate injury. C0035A



Use compressed air to keep the seat bearing area (2) clear of debris and dirt.



RCPH10TLB182AAF



1



RCPH10TLB131AAF



2



Backrest tilt mechanism 1.



Tip the backrest fully forward.



2.



Grease the tilt mechanism on each side with graphite grease.



7 - 98



7 - MAINTENANCE



Armrest pad 1.



To remove the armrest pad (2), loosen the screw (1) at the front, underside of the armrest.



2.



To install the armrest pad, snap the rear of the pad into position. Secure the front of the pad with the screw.



RCPH10TLB174AAF



7 - 99



3



7 - MAINTENANCE



Grille screen and radiator area Check the radiator, coolers, and engine compartment for build up of debris, dirt, and other material that might impede cooling components. 1.



Shut down the engine and place a ’Do Not Operate’ tag on the key switch.



2.



Allow time for the engine to cool.



3.



Use a 16 mm tool to remove the six bolts (1) that secure the radiator bumpers (2).



4.



Remove the radiator bumpers.



5.



RCPH10TLB193AAF



1



RCPH10TLB150AAF



2



RCPH10TLB041AAF



3



Tip the grille up from the bottom and lift away from the machine.



6.



Use a 13 mm tool to remove the two bolts that secure the coolers.



7.



Swing the coolers out to clean.



7 - 100



7 - MAINTENANCE



Fan belt Replace the fan drive belt as needed. 1.



Remove the air conditioning belt, if equipped.



2.



Install a 1/2 inch breaker bar in the tension pulley bracket.



RCPH10TLB052AAF



3.



Push the breaker bar up just enough to release the tension on the fan drive belt.



4.



Remove the fan drive belt first from the water pump pulley, and then from the other pulleys.



5.



Remove the old fan drive belt.



6.



Install the new fan drive belt on the water pump pulley and the crankshaft pulley.



7.



Use the breaker bar to move the tension pulley bracket just far enough to install the fan drive belt on the alternator pulley.



8.



Remove the breaker bar.



9.



Reinstall the air conditioning drive belt, if equipped.



7 - 101



1



7 - MAINTENANCE



Ride control accumulator WARNING Pressurized system! The accumulator contains highly pressurized nitrogen gas. If the accumulator system does not function correctly, replace the accumulator. DO NOT attempt to repair the accumulator. Failure to comply could result in death or serious injury. W0290A



If the ride control accumulator must be replaced for any reason, always follow the instruction on the decal located on the accumulator mounting plate. 1.



Discharge all hydraulic pressure from the hydraulic system.



2.



Disconnect the hydraulic line between the accumulator and the solenoid valves.



3.



Test the accumulator and solenoid. Refer to the Service Manual for complete instructions.



Pilot control accumulator NOTE: Machines with backhoe pilot controls only. The pilot control accumulator allows the backhoe to be lowered to the ground with the engine off. It also allows pressure to be relieved from backhoe hydraulic circuits. Replace the pilot control accumulator as needed. 1.



Raise the backhoe dipper so that it is parallel to the ground.



2.



Shut off the engine.



3.



Turn the key switch to the ON position but DO NOT start up the engine.



4.



Press the emblem end of the backhoe and stabilizer control switch to activate all backhoe controls.



NOTE: When turning the backhoe and stabilizer control switch to the ON position, wait approximately half a second before activating the stabilizers, extendahoe (if equipped) or bi-directional auxiliary hydraulics (if equipped). If an operator attempts to operate the functions before the delay passes, the functions will not operate. Cycle the power switch and wait for the delay to pass. 5.



Move each pilot control joystick in one complete circle, stopping in the neutral (center) position.



6.



Lower the dipper. If the dipper lowers, the accumulator is working correctly.



7 - 102



7 - MAINTENANCE



Disable parking brake For disabled loader backhoes, disable the parking brake whenever the parking brake fails to disengage. 1.



Chock the wheels to prevent movement.



2.



Remove the mat and floor plate.



3.



Locate the solenoid block for the parking brake on the transmission.



4.



Clean the area of dirt and debris.



5.



RCPH10TLB064AAF



1



RCPH10TLB065AAF



2



RCPH10TLB070AAF



3



Remove the two bolts that secure the solenoid block.



6.



Carefully lift up and rotate the solenoid block 90 ° (1).



7.



Reinstall the bolts and tighten the bolts to a torque of 20 N·m (15 lb ft).



8.



Attach the grease supply to the fitting (2) and pump approximately 65 pumps.



NOTICE: Extreme pressure is NOT needed to release the parking brake. Over pressurization may damage the seals. Moderate effort is required on the grease gun.



9.



Carefully remove the wheel chocks, as the machine may now be moved.



NOTICE: The machine should be free to roll. If the machine does not roll, there may be an issue in the parking brake or drivetrain. Contact your dealer. NOTICE: After grease has been used to release the parking brake it will be necessary to clean and flush the entire system before placing the machine back into operation. Contact your dealer for this procedure. 7 - 103



7 - MAINTENANCE



10.



To enable the parking brake: A.



Slowly loosen and remove the two bolts that hold the solenoid block in position. Grease trapped in the parking brake will come out under the block.



B.



Confirm that the three O-rings are in the correct position and that all surfaces are free of contamination.



C.



Return the solenoid block to its original position.



D.



Reinstall the bolts and tighten the bolts to a torque of 20 N·m (15 lb ft).



E.



Test the parking brake to ensure it functions correctly. For example, the transmission is declutched when the parking brake is applied.



7 - 104



7 - MAINTENANCE



Auxiliary hydraulic pressure and flow NOTE: Uni-directional attachments only. Adjust the pressure and flow for the uni-directional auxiliary hydraulic valve (hammer valve) as needed to work within the parameters of the attachment. NOTICE: Refer the information provided by the manufacturer of the attachment for the recommended operating pressure and flow.



Pressure adjustment NOTE: The uni-directional auxiliary hydraulic valve is preset from the factory to approximately 103 bar (1500 psi). 1.



For machines equipped with dual auxiliary hydraulics, ensure the auxiliary hydraulic control switch in the enabled for unidirectional control.



2.



Install the swing lock pin to prevent accidental swing movement.



3.



Remove the cap for the auxiliary hydraulic pressure port.



4.



Install a pressure gauge capable of 207 bar (3000 psi) in the pressure port. If needed, convert the male ORFS port to a snap-type connection. Contact your dealer for the correct CNH reducer, tube nut, and test port required to convert the connector to a snap-type connection.



RCPH10TLB425AAF



5.



Start up the engine.



6.



Warm up the auxiliary hydraulics to 50 °C (120 °F):



7.



•



For 580N machines, stall a function for 30 seconds and then release the function. Repeat until temperature is reached.



•



For 580SN, 580SN-WT, 590SN machines, hold the boom control to boom down with the boom in the latched transport position for 30 seconds. Release the boom control for 30 seconds. Repeat until temperature is reached.



While operating the uni-directional hydraulics, have another worker read the pressure on the gauge.



7 - 105



1



7 - MAINTENANCE



8.



If the pressure is does not meet recommendations for the attachment, adjust the relief valve installed on the uni-directional auxiliary line: A.



Shut down the engine.



B.



Loosen the lock nut on the relief valve.



C.



Turn the adjustment screw in small increments of about 1/8 to 1/4 a turn to adjust the pressure. Turn clockwise to increase pressure or counter-clockwise to decrease pressure.



D.



Tighten the lock nut.



E.



Repeat the procedure to test the pressure and adjust as needed until the correct pressure is obtained.



9.



Remove the pressure gauge and adaptor, if installed, from the auxiliary hydraulic pressure port.



10.



Reinstall the cap on the pressure port.



RCPH10TLB410AAF



2



Flow adjustment The N series machines are equipped with a cable and a knob to let you remotely adjust the auxiliary hydraulic flow. NOTICE: Do not adjust flow while the attachment is active. To adjust the flow, turn the knob to the detented position that corresponds to the desire flow. Refer to the table that follows. NOTE: For 580N machines, the higher detented positions are limited by the available pump flow. Knob position 1 2 3 4 5 6



580N 60.6 l/min (16 US gpm) 75.7 l/min (20 US gpm) 94.6 l/min (25 US gpm) 109.8 l/min (29 US gpm) 109.8 l/min (29 US gpm) 109.8 l/min (29 US gpm)



580SN, 580SN-WT, 590SN 60.6 l/min (16 US gpm) 75.7 l/min (20 US gpm) 94.6 l/min (25 US gpm) 109.8 l/min (29 US gpm) 121.1 l/min (32 US gpm) 136.3 l/min (36 US gpm)



NOTE: Attachments will low operating pressures may continue to run after the control for the uni-directional auxiliary circuit is released. To resolve this, a CNH check valve (with adapters) can be installed in the pressure line. Contact your dealer for assistance.



7 - 106



7 - MAINTENANCE



ELECTRICAL SYSTEM



Stop, tail, flasher and turn signal lamps - Cab Turn signal/flasher lamps Turn signal/flasher lamps are at the front of the cab on the left and the right side.



RCPH10TLB317AAF



1



RCPH10TLB316AAF



2



RCPH10TLB304AAF



3



Turn signal/flasher lamps are also at the rear of the cab on the left and the right side.



Replace the bulb in a turn signal/flasher lamp: 1.



Remove the two screws that secure the lamp assembly to the cab.



7 - 107



7 - MAINTENANCE



2.



3.



4.



Gently pry the lamp assembly from the cab. If desired, disconnect the electrical connector to the bulb socket.



RCPH10TLB308AAF



4



RCPH10TLB305AAF



5



RCPH10TLB306AAF



6



Remove the socket from the lens.



Replace the bulb in the socket.



5.



Reinstall the bulb socket in the lens and reconnect the electrical connector, if detached earlier.



6.



Reinstall the lamp assembly and secure to the cab.



7 - 108



7 - MAINTENANCE



Tail/stop lamps Tail/stop lamps are at the rear of the cab on the left and the right side.



RCPH10TLB316AAF



7



RCPH10TLB321AAF



8



RCPH10TLB300AAF



9



Replace the bulb in a tail/stop lamp: 1.



2.



3.



Remove the two screws that secure the lens to the cab and remove the lens.



Replace the bulb in the socket.



Reinstall the lens and secure to the cab.



7 - 109



7 - MAINTENANCE



Stop, tail, flasher and turn signal lamps - ROPS canopy NOTE: The procedure is the same to replace the bulb in a turn signal/flasher lamp or in a tail/stop lamp. Turn signal/flasher lamps are at the front of the ROPS canopy on the left and the right side.



RCPH10TLB361AAF



1



RCPH10TLB360AAF



2



RCPH10TLB360AAF



3



Turn signal/flasher lamps are also at the rear of the ROPS canopy on the left and the right side.



Tail/stop lamps are at the rear of the ROPS canopy on the left and the right side.



7 - 110



7 - MAINTENANCE



Replace the bulb in a turn signal/flasher or a tail/stop lamp: 1.



Remove the two screws that secure the lens (1) to the ROPS canopy and remove the lens.



2.



Replace the bulb (2) in the socket.



3.



Reinstall the lens and secure to the ROPS canopy.



RCPH10TLB001BAF



7 - 111



4



7 - MAINTENANCE



Driving and flood lamps NOTICE: The driving/work lamps use halogen bulbs. Touching the bulbs with your hand/fingers can shorten bulb life. Use a clean shop towel to handle a new bulb. NOTE: The procedure is same to replace the bulb in a driving/work lamp on a cab or on a ROPS canopy.



Cab Two driving lamps (1) and two work lamps (2) are at the front of the cab.



RCPH10TLB317AAF



1



RCPH10TLB316AAF



2



RCPH10TLB361AAF



3



One work lamp (3) is at each side of the cab (towards the rear) and four work lamps (4) at the rear of the cab.



ROPS canopy Two driving/work lamps at the front of the ROPS canopy.



7 - 112



7 - MAINTENANCE



One work lamp is at each side of the ROPS canopy (towards the rear) and two work lamps at the rear of the ROPS canopy.



RCPH10TLB360AAF



4



RCPH10TLB312AAF



5



RCPH10TLB313AAF



6



RCPH10TLB314AAF



7



Bulb replacement Replace the bulb in a driving/work lamp: 1.



2.



3.



Remove the two screws that secure the lens to the lamp assembly.



Disconnect the electrical connector and remove the lens.



Compress the wire spring holder for the bulb.



7 - 113



7 - MAINTENANCE



4.



Move the wire spring holder and remove and discard the bulb.



5.



Install the new bulb and ensure it is properly seated in the wire spring holder.



RCPH10TLB315AAF



6.



Reconnect the electrical connector and reinstall the lens.



7.



Secure the lens to the lamp assembly.



8



NOTICE: Moving the lamp without loosening the cross bolt can cause damage to the housing, allowing the lamp to fall out of position. 8.



Adjust the position of the driving/work lamps as needed. A.



Loosen the cross bolt in the lamp mounting bracket.



B.



Move the lamp into position.



C.



Tighten the cross bolt.



RCPH10TLB312AAF



7 - 114



9



7 - MAINTENANCE



Dome lamp Remove the lens and replace the bulb



RCPH10TLB350AAF



7 - 115



1



7 - MAINTENANCE



Instrument cluster lamps Standard instrument cluster - 580N only NOTICE: Use only the Case part specified for bulb assembly replacement, any other bulbs used could damage the instrument cluster. 1.



Disconnect the negative (-) battery cable(s).



2.



Remove the two screws that fasten the instrument cluster in the right-hand console.



3.



Disconnect the electrical connector from the rear of the instrument cluster.



4.



Remove the instrument cluster.



5.



Remove the two screws that fasten the rear cover to the frame.



6.



Remove the rear cover from the frame.



7.



RCPH10TLB278AAF



1



RCPH10TLB007AAF



2



RCPH10TLB005AAF



3



Turn the bulb holder counter-clockwise to remove.



NOTE: The bulb and bulb holder are serviced together. 8.



Install the new bulb.



7 - 116



7 - MAINTENANCE



9.



Install the rear cover. Make sure the O-ring is in position.



RCPH10TLB006AAF



10.



Install the instrument cluster in the right-hand console.



11.



Reconnect the negative (-) battery cable(s).



7 - 117



4



7 - MAINTENANCE



7 - 118



8 - TROUBLESHOOTING



8 - TROUBLESHOOTING ALARM(S)



Seat switch alarm The seat switch sounds when 1. the direction control lever is in gear and 2. the seat is rotated approximately 15 - 20 ° from the loader operation position towards the backhoe operation position. NOTE: For machines with the electronic hand throttle, the engine is placed into idle if the seat is rotated while the engine is running. Test the seat switch alarm: 1. Sit in the operator’s seat, with the seat in the loader operation position and with the seat belt fastened. 2. Start the engine. 3. Park the machine on a level surface in a clean area. Make sure all other persons are clear of the area. 4. Make sure the parking brake is off, the transmission shift lever is in neutral and the loader bucket is on the ground. 5. Put your foot on the service brake and keep it there. 6. Place the direction control lever in forward and turn the seat approximately 15 - 20 °. The seat switch alarm sounds. 7. Place the direction control lever in reverse and turn the seat approximately 15 - 20 °. Both the seat switch alarm and the backup alarm sounds. 8. If the seat switch alarm does not sound, troubleshoot the alarm system.



8-1



9 - SPECIFICATIONS



9 - SPECIFICATIONS Engine 580N Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with 39 ° fan Net with 33 ° fan Peak torque at 1400 RPM Gross Net with 39 ° fan Net with 33 ° fan Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall



Diesel, 445T/M3, emissions compliant Four cylinder, turbocharged 1-3-4-2 104 mm x 132 mm ( 4.09 in x 5.19 in) 4.5 l (274 in³) 17.5 to 1 Direct mechanical 63 kW (85 Hp) 58 kW (78 Hp) 59 kW (79 Hp) 374 N·m (276 lb ft) 364 N·m (268 lb ft) 366 N·m (270 lb ft) 36 % ± 5 RPM 2200 RPM 875 - 1025 RPM 2300 - 2450 RPM 2180 - 2310 RPM 2230 - 2330 RPM 2230 - 2330 RPM 1610 - 1890 RPM



580SN Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with viscous fan Net Peak torque at 1400 RPM Gross Net with viscous fan Net Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall



Diesel, 445TA/E3, emissions compliant Four cylinder, turbocharged 1-3-4-2 104 mm x 132 mm ( 4.09 in x 5.19 in) 4.5 l (274 in³) 17.5 to 1 Direct HPCR 72 kW (97 Hp) 71 kW (95 Hp) 68 kW (92 Hp) 453 N·m (334 lb ft) 452 N·m (333 lb ft) 445 N·m (328 lb ft) 45 % ± 5 RPM at 2200 RPM 900 - 1000 RPM 2330 - 2430 RPM 2080 - 2260 RPM 2160 - 2300 RPM 2240 - 2335 RPM 1695 - 1930 RPM 9-2



9 - SPECIFICATIONS



580SN-WT Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with viscous fan Net Peak torque at 1400 RPM Gross Net with viscous fan Net Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall



Diesel, 45TA/E3, emissions compliant Four cylinder, turbocharged 1-3-4-2 104 mm x 132 mm ( 4.09 in x 5.19 in) 4.5 l (274 in³) 17.5 to 1 Direct (HPCR 72 kW (97 Hp) 71 kW (95 Hp) 68 kW (92 Hp) 453 N·m (334 lb ft) 452 N·m (333 lb ft) 445 N·m (328 lb ft) 45 % ± 5 RPM at 2200 RPM 900 - 1000 RPM 2330 - 2430 RPM 2150 - 2295 RPM 2330 - 2420 RPM 2330 - 2420 RPM 2090 - 2270 RPM



590SN Model Type Firing order Bore and stroke Displacement Compression ratio Fuel injection Horsepower - rated at 2200 RPM Gross Net with viscous fan Peak torque at 1400 RPM Gross Net Maximum torque rise Engine speeds Rated speed, full load Low idle High idle, no load Converter stall Backhoe stall Loader stall Combine stall



Diesel, 445TA/E3, emissions compliant Four cylinder, turbocharged 1-3-4-2 104 mm x 132 mm ( 4.09 in x 5.19 in) 4.5 l (274 in³) 17.5 to 1 Direct HPCR 82 kW (110 Hp) 81 kW (108 Hp) 516 N·m (381 lb ft) 515 N·m (380 lb ft) 45 % ± 5 RPM at 2200 RPM 900 - 1000 RPM 2320 - 2430 RPM 2125 - 2290 RPM 2190 - 2300 RPM 2240 - 2335 RPM 1830 - 2010 RPM



9-3



9 - SPECIFICATIONS



Powertrain Transmission •



Electronic F/R shuttle control



•



On the go electric four wheel drive control



•



Clutch disconnect buttons on the transmission shift (manual) and the loader control lever (powershift S-type or powershift H-type)



Manual Four speed, manual gear shift, fully synchronized Toque converter ratio: 3.2 Speed selection: 4 forward and 4 reverse Reverse Gear ratios: Forward 1st 5.603 4.643 2nd 3.481 2.884 3rd 1.584 1.313 4th 0.793 0.657 Splitter gear ratio for drive to front axle (four wheel drive): 1.222 to 1 Powershift S-type Four speed, hydraulic gear shift, fully synchronized clutching and shifting Torque converter ratio: 2.6 Speed selection: 4 forward and 3 reverse Reverse Gear ratios: Forward 1st 5.603 4.643 2nd 3.481 2.884 3rd 1.584 1.313 4th 0.793 N/A Splitter gear ratio for drive to front axle (four wheel drive): 1.222 to 1 Powershift H-type Four speed, hydraulic gear shift, full powershift Torque converter ratio: 2.6 Speed selection: 4 forward and 3 reverse Reverse Gear ratios: Forward First 5.533 4.549 3.359 2.762 Second Third 1.533 1.260 Fourth 0.811 N/A Splitter gear ratio for drive to front axle (four wheel drive): 1.244 to 1



Differential lock On the go, push button activation on the loader control lever



9-4



9 - SPECIFICATIONS



Axle, differential and planetaries Four wheel drive machines Front axle Differential ratio



Planetary hub ratio Total reduction ratio



Rear axle Differential ratio Planetary hub ratio Total reduction ratio



2.0 2.1 (heavy duty, 590SN) 2.3 (heavy duty, 580SN-WT) 6.0 12.0 12.8 (heavy duty, 590SN) 13.7 (heavy duty, 580SN-WT) 2.5 6.4 16.0



Brakes Service •



Foot pedal operated



•



Boosted hydraulic actuated



•



Self adjusting, maintenance free



•



Outboard mounted



•



Wet disc, two discs per side



Parking •



Electronic console switch NOTICE: Transmission is declutched when the parking brake is engaged.



•



Transmission mounted



•



SAHR



•



Electronic forward/reverse neutral interlock



9-5



9 - SPECIFICATIONS



Hydraulics Components Pump Filtration Oil cooler Loader Valve



Operation Backhoe Valve



Operation Auxiliary operation



580N: Single section, gear type pump, 580SN, 580SN-WT, 590SN: Variable displacement, axial piston Seven micron spin on filter; full flow replaceable cartridge on return line Heavy duty •



Single lever manual control for lift and tilt functions; positive hold float and return to dig positions; electro-hydraulic control for auxiliary hydraulics



•



Machines with mechanical control backhoe - Monoblock open center loader valve



•



Machines with pilot control backhoe (excluding 580N) - Sectional, closed center, compensated for multifunction operation



Loader joystick; also houses auxiliary hydraulics with proportional thumb switch control with available detented ON position Mechanical control: Monoblock open center control valve; open center parallel circuit for all functions; pilot operated check valves for stabilizer circuits Pilot control: Closed center control valve with open center inlet (580N) or closed center inlet (580SN, 580SN-WT, 590SN) and circuits in parallel; compensated backhoe hydraulics for simultaneous multifunction operation Mechanical control: Levers and pedals Pilot control: Joysticks Mechanical control: Foot pedal Pilot control: Buttons on left joystick



Flow 580N 2200 RPM No load 231 bar (3350 psi)



115 l/min (30.5 US gpm) no load. 108 l/min (28.5 US gpm)



580SN, 580SN-WT No load 2200 RPM Loader at 2200 RPM Backhoe at 2200 RPM: Power lift at 1400 RPM



156.2 l/min (41 US gpm) 143.8 l/min (38.3 US gpm) at 161 bar (2340 psi) Auxiliary: 0 - 120 l/min (0 - 31.7 US gpm) 143.8 l/min (38.3 US gpm) at 214 bar (3100 psi) Auxiliary: 0 - 136 l/min (0 - 36 US gpm) 55 l/min (14.65 US gpm) at •



580SN: 250 bar (3625 psi)



•



580SN-WT: 261 bar (3780 psi)



590SN No load 2200 RPM Loader at 2200 RPM Backhoe at 2200 RPM: Power lift at 1400 RPM



162.6 l/min (43 US gpm) 149.9 l/min (39.6 US gpm) at 161 bar (2340 psi) Auxiliary: 0 - 120 l/min (0 - 31.7 US gpm) 149.9 l/min (39.6 US gpm) at 214 bar (3100 psi) Auxiliary: 0 - 136 l/min (0 - 36 US gpm) 66 l/min (17.5 US gpm) at 250 bar (3625 psi)



9-6



9 - SPECIFICATIONS



Travel speeds 580N Manual (powershuttle) transmission 2293 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4



19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.8 km/h (6.1 mph) 20.8 km/h (12.9 mph) 39.1 km/h (24.3 mph) 7.3 km/h (4.5 mph) 11.7 km/h (7.3 mph) 24.9 km/h (15.5 mph) 46.9 km/h (29.1 mph)



17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.5 km/h (12.1 mph) 36.6 km/h (22.8 mph) 6.8 km/h (4.2 mph) 11.0 km/h (6.8 mph) 23.4 km/h (14.5 mph) 43.9 km/h (27.3 mph)



Powershift S-type transmission - optional 2293 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.8 km/h (6.1 mph) 20.8 km/h (12.9 mph) 39.1 km/h (24.3 mph) 7.3 km/h (4.5 mph) 11.7 km/h (7.3 mph) 24.9 km/h (15.5 mph)



17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.5 km/h (12.1 mph) 36.6 km/h (22.8 mph) 6.8 km/h (4.2 mph) 11.0 km/h (6.8 mph) 23.4 km/h (14.5 mph)



580SN Powershift S-type transmission 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.7 km/h (6.0 mph) 20.6 km/h (12.8 mph) 38.6 km/h (24.0 mph) 7.3 km/h (4.5 mph) 11.6 km/h (7.2 mph) 24.7 km/h (15.4 mph)



17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.4 km/h (12.1 mph) 36.5 km/h (22.7 mph) 6.8 km/h (4.3 mph) 10.9 km/h (6.8 mph) 23.3 km/h (14.5 mph)



Powershift H-type transmission - optional 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



19.5L x 24 rear tire 6.2 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.4 km/h (13.3 mph) 38.0 km/h (23.6 mph) 7.4 km/h (4.6 mph) 12.1 km/h (7.5 mph) 25.7 km/h (16.0 mph)



17.5L x 24 rear tire 5.8 km/h (3.6 mph) 9.4 km/h (5.8 mph) 20.0 km/h (12.4 mph) 35.6 km/h (22.1 mph) 7.0 km/h (4.3 mph) 11.3 km/h (7.0 mph) 24.0 km/h (14.9 mph)



Manual (powershuttle) transmission - optional 2312 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2



19.5L x 24 rear tire 6.1 km/h (3.8 mph) 9.7 km/h (6.0 mph) 20.6 km/h (12.8 mph) 38.6 km/h (24.0 mph) 7.3 km/h (4.5 mph) 11.6 km/h (7.2 mph)



17.5L x 24 rear tire 5.7 km/h (3.5 mph) 9.1 km/h (5.7 mph) 19.4 km/h (12.1 mph) 36.5 km/h (22.7 mph) 6.8 km/h (4.3 mph) 10.9 km/h (6.8 mph) 9-7



9 - SPECIFICATIONS



Reverse 3 Reverse 4



24.7 km/h (15.4 mph) 46.3 km/h (28.8 mph)



23.3 km/h (14.5 mph) 43.8 km/h (27.2 mph)



580SN-WT Powershift S-type transmission 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



21L x 24 rear tire 6.3 km/h (3.9 mph) 10.0 km/h (6.2 mph) 21.4 km/h (13.3 mph) 38.8 km/h (24.1 mph) 7.6 km/h (4.7 mph) 12.0 km/h (7.5 mph) 25.7 km/h (16.0 mph)



Powershift H-type transmission - optional 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



21L x 24 rear tire 6.3 km/h (3.9 mph) 10.3 km/h (6.4 mph) 21.9 km/h (13.6 mph) 37.0 km/h (23.0 mph) 7.6 km/h (4.7 mph) 12.4 km/h (7.7 mph) 26.3 km/h (16.3 mph)



Manual (powershuttle) transmission - optional 2295 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4



21L x 24 rear tire 6.3 km/h (3.9 mph) 10.0 km/h (6.2 mph) 21.4 km/h (13.3 mph) 38.8 km/h (24.1 mph) 7.6 km/h (4.7 mph) 12.0 km/h (7.5 mph) 25.7 km/h (16.0 mph) 46.6 km/h (28.9 mph)



590SN Powershift S-type transmission 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3



21L x 24 rear tire 6.3 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.3 km/h (13.2 mph) 38.9 km/h (24.2 mph) 7.6 km/h (4.7 mph) 12.1 km/h (7.5 mph) 25.6 km/h (15.9 mph)



Powershift H-type transmission -optional 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1



21L x 24 rear tire 6.4 km/h (4.0 mph) 10.5 km/h (6.5 mph) 22.0 km/h (13.7 mph) 37.0 km/h (23.0 mph) 7.7 km/h (4.8 mph) 9-8



9 - SPECIFICATIONS



Reverse 2 Reverse 3 Reverse 4



12.6 km/h (7.8 mph) 26.4 km/h (16.4 mph) 444.4 km/h (27.6 mph)



Manual (powershuttle ) transmission - optional 2306 RPM Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4



21L x 24 rear tire 6.3 km/h (3.9 mph) 10.1 km/h (6.3 mph) 21.3 km/h (13.2 mph) 38.9 km/h (24.2 mph) 7.6 km/h (4.7 mph) 12.1 km/h (7.5 mph) 25.6 km/h (15.9 mph) 46.7 km/h (29.0 mph)



9-9



9 - SPECIFICATIONS



Machine overall dimensions 580N, 580SN Four wheel drive - 19.5L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe extended D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 45 ° dump



General purpose bucket 4183 mm (164.7 in) 3417 mm (134.5 in)



4 in 1 bucket 4160 mm (163.8 in) 3417 mm (134.5 in)



3366.7 mm (132.5 in) 3536.5 mm (139.2 in) 7118.7 mm (280.3 in)



7059.7 mm (277.9 in)



G. Dump reach, 45 ° dump



801 mm (31.5 in)



H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat



Same as F. Same as G. 42 ° 345 mm (13.6 in) 42 ° Adjustable 155 mm (6.1 in)



P. Wheelbase Overall width (rear tires) Bucket cutting edge width



2134 mm (84.0 in) 2077 mm (81.8 in) 2095 mm (82.5 in)



47 ° 2690 mm (105.9 in)



9 - 10



47 ° 2714 mm (106.9 in) 2955 mm (116.3 in) with clam open 738 mm (29.1 in) 388 mm (15.3 in) with clam open



345 mm (13.6 in) 42 ° 122 mm (4.8 in) 103 mm (4.1 in) with clam open



2083 mm (82.0 in)



9 - SPECIFICATIONS



RCIL10TLB004FAF



9 - 11



1



9 - SPECIFICATIONS



580SN-WT Four wheel drive - 21L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 43 ° dump



General purpose bucket 4243 mm (167.0 in) 3497 mm (137.7 in)



4 in 1 bucket 4223 mm (166.3 in) 3497 mm (137.7 in)



3365.2 mm (132.5 in) 3528.1 mm (138.9 in) 7105.9 mm (279.8 in)



7041.9 mm (277.2 in)



45 ° 2726 mm (107.4 in)



G. Dump reach, 45 ° dump



685 mm (27.0 in)



H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat



Same as F. Same as G. 40 ° 324 mm (12.8 in) 46 ° Adjustable 156 mm (6.1 in)



P. Wheelbase Overall width (rear tires) Bucket cutting edge width



2146 mm (84.5 in) 2332 mm (91.8 in) 2392 mm (94.2 in)



9 - 12



45 ° 2771 mm (109.1 in) 3014 mm (118.7 in) with clam open 685 mm (27.0 in) 353 mm (13.9 in) with clam open



41 ° 324 mm (12.8 in) 46 ° 151 mm (5.9 in) 88 mm (3.5 in) with clam open



2362 mm (93.0 in)



9 - SPECIFICATIONS



RCIL10TLB004FAF



9 - 13



2



9 - SPECIFICATIONS



590SN Four wheel drive - 21L x 24 rear tires A. Overall operating height, fully raised B. Height to bucket hinge pin, fully raised C. Overall height, travel position Standard dipper Extendahoe D. Overall length with bucket on the ground (straight links) E. Dump angle at full height F. Dump height, 45 ° dump



General purpose bucket 4242 mm (167.0 in) 3496 mm (137.6 in)



4 in 1 bucket 4219 mm (166.1 in) 3496 mm (137.6 in)



3538.2 mm (139.3 in) 3830.9 mm (150.8 in) 7253.5 mm (285.6 in)



7197.5 mm (283.4 in)



45 ° 2727 mm (107.4 in)



G. Dump reach, 45 ° dump



741 mm (29.2 in)



H. Dump height I. Dump height J. Roll back at ground K. Height to bucket hinge pin at SAE carry L. Bucket rollback at SAE carry M. Bucket rollback at full height N. Digging depth below grade, with bucket flat



Same as F. Same as G. 40 ° 325 mm (12.8 in) 46 ° Adjustable 157 mm (6.2 in)



P. Wheelbase Overall width (rear tires) Bucket cutting edge width



2146 mm (84.5 in) 2332 mm (91.8 in) 2355 mm (92.7 in)



9 - 14



45 ° 2772 mm (109.1 in) 3008 mm (118.4 in) with clam open 707 mm (27.8 in) 351 mm (13.8 in) with clam open



41 ° 325 mm (12.8 in) 46 ° 150 mm (5.9 in) 89 mm (3.5 in) with clam open



2362 mm (93.0 in)



9 - SPECIFICATIONS



RCIL10TLB004FAF



9 - 15



3



9 - SPECIFICATIONS



Loader lift capacities Lift capacity to full height 580N 580SN 580SN-WT 590SN



4 in 1 bucket 2930 kg (6459 3040 kg (6703 3640 kg (8025 3541 kg (7807



General purpose bucket 3086 kg (6803 lb) 3195 kg (7044 lb) 3821 kg (8425 lb) 3721 kg (8202 lb)



lb) lb) lb) lb)



Backhoe/extendahoe lift capacities NOTE: Figures apply straight to the rear of prime mover. 580N machines equipped with a 610 mm (24 in) trenching bucket and standard links. 580SN, 580SN-Wt, 590SN machines equipped with a 610 mm (24 in) heavy duty universal bucket and coupler.



Distance from swing pivot Standard dipper/Extendahoe retracted Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



580N, 580SN, 580SN-WT 2.74 3.47 3.95 4.29 4.50 4.62 4.65 4.59 4.43 4.18 3.79 3.23 2.35



m m m m m m m m m m m m m



(9.0 ft) (11.4 ft) (13.0 ft) (14.1 ft) (14.8 ft) (15.2 ft) (15.3 ft) (15.1 ft) (14.5 ft) (13.7 ft) (12.4 ft) (10.6 ft) (7.7 ft)



580N, 580SN, 580SN-WT 3.28 3.42 3.36 3.08 2.43



m m m m m



(10.8 ft) (11.2 ft) (11.0 ft) (10.1 ft) (8.0 ft)



9 - 16



590SN 2.56 m (8.4 ft) 3.46 m (11.4 ft) 4.05 m (13.3 ft) 4.46 m (14.6 ft) 4.75 m (15.6 ft) 4.94 m (16.2 ft) 5.05 m (16.6 ft) 5.07 m (16.6 ft) 5.01 m (16.4 ft) 4.87 m (16.0 ft) 4.64 m (15.2 ft) 4.30 m (14.1 ft) 3.82 m (12.5 ft) 3.13 m (10.3 ft) 1.96 m (6.4 ft) 590SN 2.8 m (9.2 ft) 3.63 m (11.9 ft) 3.70 m (12.1 ft) 3.59 m (11.8 ft) 3.18 m (10.4 ft) 2.60 m (8.5 ft)



9 - SPECIFICATIONS



Extendahoe extended Boom lift + 5.5 m (18 ft) + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



580N, 580SN, 580SN-WT 3.64 m (11.9 ft) 4.30 m (14.1 ft) 4.78 m (15.7 ft) 5.13 m (16.8 ft) 5.38 m (17.7 ft) 5.55 m (18.2 ft) 5.65 m (18.5 ft) 5.67 m (18.6 ft) 5.62 m (18.4 ft) 5.50 m (18.0 ft) 5.30 m (17.4 ft) 5.01 m (16.4 ft) 4.62 m (15.2 ft) 4.08 m (13.4 ft) 3.33 m (10.9 ft) 2.08 m (6.8 ft) 580N, 580SN, 580SN-WT 4.18 4.40 4.48 4.45 4.28 3.96



m m m m m m



(13.7 (14.4 (14.7 (14.6 (14.0 (13.0



ft) ft) ft) ft) ft) ft)



9 - 17



590SN 3.82 m 4.54 m 5.07 m 5.48 m 5.78 m 6.01 m 6.16 m 6.24 m 6.26 m 6.21 m 6.10 m 5.92 m 5.66 m 5.32 m 4.87 m 4.27 m 3.43 m 590SN 4.43 m 4.72 m 4.88 m 4.92 m 4.85 m 4.67 m 4.34 m



(12.5 ft) (14.9 ft) (16.6 ft) (18.0 ft) (19.0 ft) (19.7 ft) (20.2 ft) (20.5 ft) (20.5 ft) (20.4 ft) (20.0 ft) (19.4 ft) (18.6 ft) (17.5 ft) (16.0 ft) (14.0 ft) (11.3 ft) (14.5 (15.5 (16.0 (16.1 (15.9 (15.3 (14.2



ft) ft) ft) ft) ft) ft) ft)



9 - SPECIFICATIONS



Lift capacity - 580N Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



1121 kg (2472 lb) 1296 kg (2857 lb) 1345 kg (2966 lb) 1353 kg (2983 lb) 1344 kg (2963 lb) 1329 kg (2929 lb) 1312 kg (2892 lb) 1297 kg (2858 lb) 1285 kg (2834 lb) 1282 kg (2827 lb) 1294 kg (2853 lb) 1338 kg (2949 lb) 1506 kg (3319 lb)



1970 1827 1865 2070 2449



kg kg kg kg kg



(4343 lb) (4027 lb) (4112 lb) (4563 lb) (5398 lb)



Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



1030 kg (2271 lb) 1199 kg (2644 lb) 1246 kg (2748 lb) 1252 kg (2761 lb) 1242 kg (2739 lb) 1225 kg (2701 lb) 1207 kg (2662 lb) 1191 kg (2625 lb) 1178 kg (2598 lb) 1174 kg (2588 lb) 1183 kg (2609 lb) 1224 kg (2698 lb) 1385 kg (3052 lb)



1877 1735 1774 1976 2348



kg kg kg kg kg



(4139 (3826 (3910 (4357 (5177



lb) lb) lb) lb) lb)



9 - 18



9 - SPECIFICATIONS



Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)



768 kg (1693 lb) 897 kg (1979 lb) 964 kg (2124 lb) 985 kg (2172 lb) 984 kg (2169 lb) 985 kg (2173 lb) 982 kg (2165 lb) 977 kg (2153 lb) 977 kg (2153 lb) 973 kg (2145 lb) 972 kg (2143 lb) 977 kg (2154 lb) 993 kg (2189 lb) 1030 kg (2270 lb) 1102 kg (2429 lb) 1413 kg (3115 lb)



1431 1352 1281 1295 1365 1337 1581



kg kg kg kg kg kg kg



(3154 (2981 (2823 (2855 (3010 (2948 (3486



lb) lb) lb) lb) lb) lb) lb)



9 - 19



9 - SPECIFICATIONS



Lift capacity - 580SN Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



Standard 1378 kg (3039 1548 kg (3413 1587 kg (3499 1581 kg (3485 1559 kg (3438 1530 kg (3374 1500 kg (3307 1475 kg (3251 1452 kg (3201 1440 kg (3175 1443 kg (3182 1478 kg (3258 1561 kg (3441



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2641 2540 2523 2829 3368



(5822 (5600 (5562 (6236 (7424



lb) lb) lb) lb) lb)



Standard 1287 kg (2837 1452 kg (3201 1488 kg (3281 1480 kg (3263 1457 kg (3213 1427 kg (3146 1396 kg (3077 1369 kg (3018 1345 kg (2965 1331 kg (2935 1333 kg (2938 1364 kg (3007 1440 kg (3175



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2548 2449 2431 2735 3267



lb) lb) lb) lb) lb)



kg kg kg kg kg



Power lift 1490 kg (3285 1674 kg (3691 1716 kg (3784 1709 kg (3768 1686 kg (3717 1655 kg (3648 1622 kg (3575 1594 kg (3513 1569 kg (3459 1556 kg (3430 1559 kg (3437 1597 kg (3520 1686 kg (3717



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Power lift 1398 kg (3083 1578 kg (3479 1618 kg (3566 1608 kg (3546 1584 kg (3492 1551 kg (3420 1517 kg (3345 1488 kg (3280 1462 kg (3223 1447 kg (3190 1448 kg (3193 1483 kg (3269 1565 kg (3451



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



kg kg kg kg kg



(5618 (5399 (5360 (6030 (7203



9 - 20



9 - SPECIFICATIONS



Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)



Standard 959 kg (2115 lb) 1086 kg (2395 lb) 1151 kg (2536 lb) 1176 kg (2593 lb) 1163 kg (2564 lb) 1156 kg (2549 lb) 1144 kg (2521 lb) 1129 kg (2489 lb) 1129 kg (2489 lb) 1118 kg (2466 lb) 1109 kg (2446 lb) 1108 kg (2443 lb) 1118 kg (2465 lb) 1148 kg (2530 lb) 1228 kg (2707 lb) 1469 kg (3239 lb)



1942 1835 1807 1775 1889 1861 2200



kg kg kg kg kg kg kg



(4281 (4046 (3984 (3913 (4166 (4102 (4850



lb) lb) lb) lb) lb) lb) lb)



9 - 21



Power lift 1043 kg (2298 lb) 1181 kg (2603 lb) 1250 kg (2757 lb) 1278 kg (2818 lb) 1264 kg (2786 lb) 1257 kg (2770 lb) 1243 kg (2741 lb) 1227 kg (2706 lb) 1227 kg (2706 lb) 1215 kg (2680 lb) 1206 kg (2659 lb) 1205 kg (2656 lb) 1215 kg (2679 lb) 1248 kg (2750 lb) 1335 kg (2943 lb) 1597 kg (3521 lb)



9 - SPECIFICATIONS



Lift capacity - 580SN-WT Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



Standard 1378 kg (3039 1548 kg (3413 1587 kg (3499 1581 kg (3485 1559 kg (3438 1530 kg (3374 1500 kg (3307 1475 kg (3251 1452 kg (3201 1440 kg (3175 1443 kg (3182 1478 kg (3258 1561 kg (3441



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2641 2540 2523 2829 3368



(5822 (5600 (5562 (6236 (7424



lb) lb) lb) lb) lb)



Standard 1287 kg (2837 1452 kg (3201 1488 kg (3281 1480 kg (3263 1457 kg (3213 1427 kg (3146 1396 kg (3077 1369 kg (3018 1345 kg (2965 1331 kg (2935 1333 kg (2938 1364 kg (3007 1440 kg (3175



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2548 2449 2431 2735 3267



lb) lb) lb) lb) lb)



kg kg kg kg kg



Power lift 1580 kg (3484 1775 kg (3913 1821 kg (4015 1817 kg (4005 1795 kg (3957 1764 kg (3890 1733 kg (3820 1706 kg (3761 1683 kg (3710 1672 kg (3686 1678 kg (3699 1720 kg (3792 1792 kg (3951



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Power lift 1489 kg (3282 1679 kg (3701 1722 kg (3797 1716 kg (3783 1693 kg (3732 1661 kg (3662 1628 kg (3590 1600 kg (3528 1576 kg (3474 1563 kg (3446 1567 kg (3455 1606 kg (3541 1671 kg (3685



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) Dipper lift Boom at 65 ° + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



kg kg kg kg kg



(5618 (5399 (5360 (6030 (7203



9 - 22



9 - SPECIFICATIONS



Extendahoe - Extended Boom lift + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)



Standard 959 kg (2115 lb) 1086 kg (2395 lb) 1151 kg (2536 lb) 1176 kg (2593 lb) 1163 kg (2564 lb) 1156 kg (2549 lb) 1144 kg (2521 lb) 1129 kg (2489 lb) 1129 kg (2489 lb) 1118 kg (2466 lb) 1109 kg (2446 lb) 1108 kg (2443 lb) 1118 kg (2465 lb) 1148 kg (2530 lb) 1228 kg (2707 lb) 1469 kg (3239 lb)



1942 1835 1807 1775 1889 1861 2200



kg kg kg kg kg kg kg



(4281 (4046 (3984 (3913 (4166 (4102 (4850



lb) lb) lb) lb) lb) lb) lb)



9 - 23



Power lift 1110 kg (2447 lb) 1256 kg (2769 lb) 1331 kg (2935 lb) 1361 kg (3001 lb) 1348 kg (2972 lb) 1343 kg (2961 lb) 1331 kg (2935 lb) 1317 kg (2904 lb) 1317 kg (2904 lb) 1307 kg (2882 lb) 1300 kg (2866 lb) 1301 kg (2869 lb) 1315 kg (2899 lb) 1351 kg (2979 lb) 1446 kg (3187 lb) 1705 kg (3759 lb)



9 - SPECIFICATIONS



Lift capacity - 590SN Standard dipper Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



Standard 1788 kg (3942 1887 kg (4160 1907 kg (4204 1896 kg (4180 1873 kg (4128 1843 kg (4064 1815 kg (4001 1788 kg (3942 1766 kg (3893 1752 kg (3863 1751 kg (3861 1774 kg (3910 1854 kg (4088 1925 kg (4245



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2768 3017 3126 3242 3256 3731



(6102 (6651 (6891 (7147 (7178 (8226



lb) lb) lb) lb) lb) lb)



Standard 1673 kg (3688 1768 kg (3898 1786 kg (3937 1773 kg (3908 1748 kg (3853 1717 kg (3785 1687 kg (3720 1659 kg (3657 1635 kg (3606 1620 kg (3572 1617 kg (3565 1637 kg (3609 1713 kg (3776 1769 kg (3900



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



2655 2907 3016 3131 3142 3608



lb) lb) lb) lb) lb) lb)



kg kg kg kg kg kg



Power lift 1895 kg (4177 2000 kg (4409 2021 kg (4456 2009 kg (4430 1984 kg (4374 1953 kg (4305 1923 kg (4239 1894 kg (4175 1870 kg (4123 1856 kg (4091 1854 kg (4088 1878 kg (4141 1964 kg (4329 2038 kg (4494



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Power lift 1779 kg (3923 1881 kg (4147 1900 kg (4188 1886 kg (4158 1859 kg (4099 1827 kg (4027 1795 kg (3957 1765 kg (3891 1740 kg (3836 1724 kg (3800 1720 kg (3793 1741 kg (3839 1822 kg (4017 1882 kg (4149



lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb) lb)



Extendahoe - Retracted Boom lift + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) Dipper lift Boom at 65 ° + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft)



kg kg kg kg kg kg



(5853 (6409 (6650 (6903 (6928 (7953



9 - 24



9 - SPECIFICATIONS



Extendahoe - Extended Boom lift + 5.5 m (18 ft) + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft) Ground level - 0.6 m (2 ft) - 1.2 m (4 ft) - 1.8 m (6 ft) - 2.4 m (8 ft) - 3.0 m (10 ft) - 3.7 m (12 ft) - 4.3 m (14 ft) Dipper lift Boom at 65 ° + 4.9 m (16 ft) + 4.3 m (14 ft) + 3.7 m (12 ft) + 3.0 m (10 ft) + 2.4 m (8 ft) + 1.8 m (6 ft) + 1.2 m (4 ft) + 0.6 m (2 ft)



Standard 1156 kg (2548 lb) 1262 kg (2783 lb) 1346 kg (2967 lb) 1378 kg (3037 lb) 1384 kg (3051 lb) 1384 kg (3052 lb) 1378 kg (3037 lb) 1366 kg (3011 lb) 1353 kg (2983 lb) 1347 kg (2970 lb) 1336 kg (2946 lb) 1329 kg (2929 lb) 1326 kg (2924 lb) 1334 kg (2941 lb) 1354 kg (2985 lb) 1407 kg (3102 lb) 1500 kg (3307 lb)



1956 kg (4312 lb) 1823 kg (4020 lb) 2382 kg (5252 lb) 2200 kg (4849 lb) 2243 kg (4945 lb) 2118 kg (4670 lb) 2007 kg (4424 lb) 2315 kg (5103 lb)



9 - 25



Power lift 1229 kg (2710 lb) 1343 kg (2961 lb) 1431 kg (3156 lb) 1465 kg (3231 lb) 1472 kg (3246 lb) 1473 kg (3247 lb) 1466 kg (3231 lb) 1453 kg (3203 lb) 1440 kg (3174 lb) 1433 kg (3160 lb) 1422 kg (3134 lb) 1413 kg (3116 lb) 1411 kg (3111 lb) 1419 kg (3129 lb) 1440 kg (3175 lb) 1497 kg (3300 lb) 1596 kg (3519 lb)



9 - SPECIFICATIONS



Noise levels Sound levels with engine at 2200 RPM. Exterior Interior