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SEBP3684-29 July 2006 VOLUME I Pages 1-604
Parts Manual
See General Information for New Parts Manual Features.
140H Motor Grader CCA1-Up (Machine) 3PD1-Up (Engine) BJN1-Up (Transmission) EDB1-Up (Transmission)
Powered By 3176C Engine
This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP3684
ENGINE ARRANGEMENT 160-5101 ENGINE AR (contd. )
i01855142
GRAPHIC #1 8
ENGINE ARRANGEMENT
g00843090
2 of 3
SEBP3684-29
ENGINE ARRANGEMENT 160-5101 ENGINE AR (contd. )
GRAPHIC #2 SEBP3684-29
i01855142
3 of 3
g00892119 ENGINE ARRANGEMENT
9
ENGINE ARRANGEMENT 160-5101 ENGINE AR S/N: 3PD4381-UP PART OF 159-4615 GENERAL AR
SMCS-1000
i02339420 PART NAME
NOTE
10
PART NUMBER
QTY
Y Y Y Y Y
234-2413 234-2412 171-3062 232-5990 163-9322
1 1 1 1 1
Y
262-7138
1
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
174-1762 132-3210 180-6662 116-1085 174-1591 174-1541 174-1579 164-2490 116-5436 174-1581 174-1576 117-2750 174-1584 133-7075 117-2748 233-6663 179-9565 116-5460 215-2063 118-2808
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Y
255-5307
1
Y Y Y Y
156-3680 116-5405 116-5408 174-1574
1 1 1 1
Y
252-8692
1
Y Y
132-3203 138-2028
6 1
Y
265-3855
1
Y Y Y Y Y
174-1760 116-5428 117-2746 190-6017 116-5438
1 1 1 6 1
Y
263-8506
1
Y Y Y Y Y
117-2674 116-1091 174-0620 174-1627 174-1604
1 1 1 1 1
ENGINE ARRANGEMENT
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AIR COMPRESSOR GP BELT TENSIONER GP CAMSHAFT GP CONTROL & MTG GP-ENGINE ELEK COOLER GP-TRANSMISSION OIL S/N: 3PD4381-12556 COOLER GP-TRANSMISSION OIL S/N: 3PD12557-UP COVER GP-CYLINDER BLOCK CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DRIVE GP-ACCESSORY ELECTRONICS GP FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FILTER GP-FUEL FLYWHEEL GP GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE LINES GP-FUEL LINES GP-TURBOCHARGER OIL LINES GP-WATER (BYPASS) LINES GP-WATER LINES GP-WATER (INLET ELBOW) S/N: 3PD4381-12556 LINES GP-WATER S/N: 3PD12557-UP MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MOUNTING GP-VALVE MECHANISM PAN GP-OIL S/N: 3PD4381-10191 PAN GP-OIL S/N: 3PD10192-UP PISTON & ROD GP PLUG GP-CYLINDER BLOCK S/N: 3PD4381-12556 PLUG GP-CYLINDER BLOCK S/N: 3PD12557-UP PLUG GP-ENGINE PUMP & MTG GP-FUEL TRANSFER PUMP GP-ENGINE OIL PUMP GP-FUEL INJECTION PUMP GP-FUEL PRIMING S/N: 3PD4381-12556 PUMP GP-FUEL PRIMING S/N: 3PD12557-UP PUMP GP-WATER SEAL GP-CRANKSHAFT STARTING MOTOR GP-ELECTRIC SUPPORT GP-ENGINE TURBOCHARGER GP
1 of 2
16 20 22 156 432 434 23 25 29 33 35 65 66 113 37 68 38 39 41 44 116 70 81 87 82 89 101 102 46 47 49 51 52 52 53 123 71 124 125 126 91 57 296 58 107 SEBP3684-29
ENGINE ARRANGEMENT 160-5101 ENGINE AR (contd. )
i02339420 PART NAME
NOTE
PART NUMBER
Y Y Y
117-2749 171-1103 117-2760
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
VALVE MECHANISM GP WIRING GP-ENGINE WIRING GP-UNIT INJECTOR
60 317 407
GASKET KITS WILL BE PROVIDED WHEN AVAILABLE Y-SEPARATE ILLUSTRATION
SEBP3684-29
2 of 2
ENGINE ARRANGEMENT
11
BASIC ENGINE 131-6679 AIR COMPRESSOR GP*R
S/N: 3PD1-UP PART OF 133-7031, 234-2413 AIR COMPRESSOR GP SMCS-1803 NOTE
12
i01855609
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 1 1 1 1 1
BASIC ENGINE
PART NAME PART NUMBER
QTY
7C-6178 7E-8928 3B-4505 4P-3977 0S-1617 8T-6764 4P-3966 8T-6762 0L-1352 146-0835 2H-3934 103-6216 124-5572 130-5997
2 1 4 1 12 2 2 1 6 2 1 1 1 1
7E-8923
1
7E-8925
1
7E-8926
1
150-5146
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BEARING-REAR GASKET LOCKWASHER (.097IN THK) GASKET-CYLINDER HEAD BOLT (5/16-18X0.75-IN) PLUG-PIPE PISTON & ROD AS PLUG-PIPE BOLT (3/8-16X3.25-IN) STUD SEAL-O-RING KEY-WOODRUFF VALVE AS-RELIEF PLATE-INFORMATION (AIR COMPRESSOR) AVAILABLE REPAIR KIT(S): KIT-CRANKSHAFT BEARING (AIR COMPRESSOR) (INCLUDES SEALS, BEARINGS, INSERTS, GASKETS, AND WASHER) KIT-STANDARD RING (AIR COMPRESSOR) (INCLUDES RINGS) KIT-CYLINDER HEAD (AIR COMPRESSOR) (INCLUDES GASKETS, PISTONS, SPRINGS, VALVES, SEATS, AND O-RING) KIT-UNLOADER (AIR COMPRESSOR)
1 of 2
SEBP3684-29
BASIC ENGINE 131-6679 AIR COMPRESSOR GP (contd. )
GRAPHIC #1 SEBP3684-29
2 of 2
i01855609
g00783724 BASIC ENGINE
13
BASIC ENGINE 133-7031 AIR COMPRESSOR GP
S/N: 3PD1-4380 13.2 CFM AT 1250 RPM, 1.14:1 RATIO. TWO CYLINDER, SINGLE STAGE PART OF 160-5101 ENGINE AR SMCS-1803 NOTE
REF NO
I
i01855298 GRAPHIC REF
PART NAME PART NUMBER
QTY
1 1 1W-0428 2 1 7W-5499 M 3 1 6V-8197 4 1 8M-7065 5 1 9M-2904 6 1 172-4702 I 7 1 9Y-1116 8 1 032-3631 9 1 090-8635 10 1 117-0221 11 1 126-0146 12 1 128-0331 13 1 128-0420 14 1 129-2181 15 1 131-2171 YR 16 1 131-6679 17 1 153-7062 18 1 166-6352 19 1 005-0658 19A 1 6V-5063 20 1 001-7043 21 1 118-4728 22 1 2B-2695 23 1 2S-2053 24 1 3E-4353 25 1 5P-8245 26 1 5S-0003 27 1 6D-4244 28 1 6M-7476 29 1 6V-3251 M 30 1 6V-4248 31 1 6V-5839 32 1 6V-6609 M 33 1 6V-7742 34 1 8L-6557 35 1 8M-2770 36 1 8T-3282 37 1 9M-1974 38 1 9N-0869 I-REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
14
BASIC ENGINE
1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 3 2 1 1 2 3 1 1 1 1 1 1 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE AS ELBOW BOLT (M12X1.75X40-MM) GASKET CLAMP-HOSE CLAMP HOSE AS ELBOW SPACER (5-MM THK) RING-PILOT HOSE-FUMES DISPOSAL HOSE GEAR (42-TEETH) SEAL-INTEGRAL CONNECTOR AIR COMPRESSOR GP BRACKET TUBE AS (M10X1.50X25MM) ELBOW-FLARED SEAL-O-RING ELBOW (12.7MM ID) ELBOW BOLT (5/16-18X0.875-IN) CLIP WASHER-HARD (11X25X3-MM THK) WASHER-HARD (13.5X25.5X3-MM THK) NUT (5/16-18-THD) CLIP ELBOW SEAL-O-RING BOLT (M10X1.5X25-MM) WASHER (11X21X2.5-MM THK) SEAL-O-RING NUT-FULL (M20X2.5-THD) CONNECTOR CLIP WASHER-HARD (22X35X3.5-MM THK) WASHER-HARD (8.8X16X2-MM THK) WASHER-HARD (8.8X25.5X2-MM THK)
1 of 2
12
SEBP3684-29
BASIC ENGINE 133-7031 AIR COMPRESSOR GP (contd. )
GRAPHIC #1 SEBP3684-29
2 of 2
i01855298
g00911466 BASIC ENGINE
15
BASIC ENGINE 234-2413 AIR COMPRESSOR GP S/N: 3PD4381-UP PART OF 160-5101 ENGINE AR
SMCS-1803 NOTE
REF NO
I
i01931666 GRAPHIC REF
PART NAME PART NUMBER
QTY
1 1 1W-0428 2 1 7W-5499 M 3 1 6V-8197 4 1 8M-7065 5 1 9M-2904 I 6 1 9Y-1116 7 1 032-3631 8 1 090-8635 9 1 117-0221 10 1 126-0146 11 1 128-0331 12 1 128-0420 13 1 129-2181 14 1 131-2171 YR 15 1 131-6679 16 1 153-7062 17 1 166-6352 18 1 166-6368 18A 1 005-0658 18B 1 6V-5063 19 1 172-4702 20 1 001-7043 21 1 118-4728 22 1 2B-2695 23 1 2S-2053 24 1 3E-4353 25 1 5P-8245 26 1 5S-0003 27 1 6D-4244 28 1 6M-7476 29 1 6V-3251 M 30 1 6V-4248 31 1 6V-5839 32 1 6V-6609 M 33 1 6V-7742 34 1 8L-6557 35 1 8M-2770 36 1 8T-3282 37 1 9M-1974 38 1 9N-0869 I-REFER TO HYDRAULIC INFORMATION SYSTEM M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
16
BASIC ENGINE
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 3 2 1 1 2 3 1 1 1 1 1 1 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE AS ELBOW BOLT (M12X1.75X40-MM) GASKET CLAMP-HOSE HOSE AS ELBOW SPACER (5-MM THK) RING-PILOT HOSE-FUMES DISPOSAL HOSE GEAR (42-TEETH) SEAL-INTEGRAL CONNECTOR AIR COMPRESSOR GP BRACKET TUBE AS ELBOW AS ELBOW-FLARED SEAL-O-RING CLAMP ELBOW ELBOW BOLT (5/16-18X0.875-IN) CLIP WASHER-HARD (11X25X3-MM THK) WASHER-HARD (13.5X25.5X3-MM THK) NUT (5/16-18-THD) CLIP ELBOW SEAL-O-RING BOLT (M10X1.5X25-MM) WASHER (11X21X2.5-MM THK) SEAL-O-RING NUT-FULL (M20X2.5-THD) CONNECTOR CLIP WASHER-HARD (22X35X3.5-MM THK) WASHER-HARD (8.8X16X2-MM THK) WASHER-HARD (8.8X25.5X2-MM THK)
1 of 2
12
SEBP3684-29
BASIC ENGINE 234-2413 AIR COMPRESSOR GP (contd. )
GRAPHIC #1 SEBP3684-29
2 of 2
i01931666
g00998189 BASIC ENGINE
17
BASIC ENGINE 167-0017 BELT TENSIONER GP S/N: 3PD1-4380 PART OF 160-5101 ENGINE AR
SMCS-1358 NOTE
REF NO
1 2 3 3A 3B 3C 3D M 3E 4 4A 4B 4C 5 6 6A M 6B 6C 6D 6E M 7 8 9 10 11 M 12 M 13 M 14 M-METRIC PART
18
BASIC ENGINE
i01855421 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
9Y-5631 123-0790 142-2011 121-7137 144-5611 179-6851 179-6852 179-6853 173-1498 151-2900 166-6358 173-1500 178-4875 178-5252 8T-4121 8T-5005 121-7137 166-6358 178-5253 123-0764 190-0649 5P-8245 5R-7137 6V-5839 6V-8004 6V-8149 8T-0643
QTY
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SPACER (13X26X89.9-MM THK) PULLEY (8-GROOVE) PULLEY GP-IDLER SEAL-O-RING PULLEY AS-IDLER SPACER COVER BOLT PULLEY AS-IDLER (8-GROOVE) BOLT (M10X1.5X54.25-MM) COVER-DUST SPACER (10.4X45.1X1.8-MM THK) PLATE PULLEY AS-IDLER WASHER-HARD (11X21X2.5-MM THK) BOLT (M10X1.5X70-MM) SEAL-O-RING COVER-DUST SPACER STUD-TAPERLOCK (BOLT) TIGHTENER WASHER-HARD (13.5X25.5X3-MM THK) WASHER-SEALING WASHER (11X21X2.5-MM THK) BOLT (M12X1.75X120-MM) NUT (M12X1.75-THD) BOLT (M10X1.5X80-MM)
1 of 2
SEBP3684-29
BASIC ENGINE 167-0017 BELT TENSIONER GP (contd. )
GRAPHIC #1 SEBP3684-29
2 of 2
i01855421
g00673126 BASIC ENGINE
19
BASIC ENGINE 234-2412 BELT TENSIONER GP S/N: 3PD4381-UP PART OF 160-5101 ENGINE AR
SMCS-1358 NOTE
REF NO
1 2 3 3A 3B 3C 3D M 3E 4 5 5A 5B 5C 6 7 8 M 9 10 11 M 12 M 13 14 M 15 M 16 M 17 M-METRIC PART
20
BASIC ENGINE
i01931604 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
5R-7137 9Y-5631 142-2011 121-7137 144-5611 179-6851 179-6852 179-6853 169-4657 173-1498 151-2900 166-6358 173-1500 178-4875 190-0649 230-4171 123-0764 3E-4353 5P-8245 6V-1820 6V-3822 6V-5839 6V-8004 6V-8149 8T-0643
QTY
2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 3 2 1 2 2 3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
WASHER-SEALING SPACER (13X26X89.9-MM THK) PULLEY GP-IDLER SEAL-O-RING PULLEY AS-IDLER SPACER COVER BOLT BRACKET PULLEY AS-IDLER (8-GROOVE) BOLT (M10X1.5X54.25-MM) COVER-DUST SPACER (10.4X45.1X1.8-MM THK) PLATE TIGHTENER PULLEY AS-IDLER STUD-TAPERLOCK (BOLT) WASHER-HARD (11X25X3-MM THK) WASHER-HARD (13.5X25.5X3-MM THK) BOLT (M10X1.5X30-MM) BOLT (M10X1.5X35-MM) WASHER (11X21X2.5-MM THK) BOLT (M12X1.75X120-MM) NUT (M12X1.75-THD) BOLT (M10X1.5X80-MM)
1 of 2
SEBP3684-29
BASIC ENGINE 234-2412 BELT TENSIONER GP (contd. )
GRAPHIC #1 SEBP3684-29
2 of 2
i01931604
g00998453 BASIC ENGINE
21
BASIC ENGINE 171-3062 CAMSHAFT GP S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1210 NOTE
REF NO
M
1 2 3 4 5 5A 5B 5C 6 7 M-METRIC PART
GRAPHIC #1
22
BASIC ENGINE
i02205137 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
6V-5217 9M-1974 178-3643 133-7068 171-3063 1B-8705 128-0411 133-7100 4K-9841 118-0459
QTY
5 5 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK) PIN-THRUST GASKET-CAMSHAFT COVER CAMSHAFT AS KEY-WOODRUFF JOURNAL GEAR-CAMSHAFT DRIVE (96-TEETH) WASHER (0.406X0.75X0.064-IN THK) COVER
g00674299
1 of 1
SEBP3684-29
BASIC ENGINE 174-1762 COVER GP-CYLINDER BLOCK S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1201 NOTE
REF NO
1 2 M 3 4 5 6 7 8 M 9 10 11 M 12 M 13 M 14 15 16 17 M-METRIC PART
SEBP3684-29
i01855519 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 of 2
PART NAME PART NUMBER
3E-4039 7C-1445 9X-2097 184-2524 061-9455 1H-7339 4P-1650 4P-6587 5P-7970 5S-9134 6V-1250 6V-1820 6V-2317 6V-5217 6V-5839 7C-9542 9M-1974
QTY
1 3 2 1 3 1 1 1 1 1 1 2 1 5 2 1 10
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP COVER STUD (M8X1.25-THD) BRACKET AS SEAL-O-RING SEAL-O-RING COVER COVER NUT (M8X1.25-THD) SEAL-O-RING SEAL-O-RING BOLT (M10X1.5X30-MM) BOLT (M8X1.25X30-MM) BOLT (M8X1.25X20-MM) WASHER (11X21X2.5-MM THK) COVER-FILTER BASE WASHER-HARD (8.8X16X2-MM THK)
BASIC ENGINE
23
BASIC ENGINE 174-1762 COVER GP-CYLINDER BLOCK (contd. )
GRAPHIC #1 24
BASIC ENGINE
i01855519
g00789291
2 of 2
SEBP3684-29
BASIC ENGINE 132-3210 CRANKSHAFT GP S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1202, 1203, 1204, 1232 NOTE
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
J AB AB AB AB J J AB AB AB AB R
2 3
4 4A 4B 4C 4D
J
i02385169 PART NAME
PART NUMBER
211-0588 128-0382 128-0383 128-0384 128-0385 246-3144 211-0587 128-0400 128-0401 128-0402 128-0403 169-4189 6V-3536 187-8972 9Y-0821 9Y-0810 196-9521
QTY
3
2 4
1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BEARING-MAIN BEARING-MAIN (0.51-MM US) BEARING-MAIN (0.76-MM US) BEARING-MAIN (0.51-MM OS) BEARING-MAIN (0.51-MM US - 0.51-MM OS) PLATE-THRUST BEARING-MAIN BEARING-MAIN (0.51-MM US) BEARING-MAIN (0.76-MM US) BEARING-MAIN (0.51-MM OS) BEARING-MAIN (0.51-MM US - 0.51-MM OS) CRANKSHAFT AS DOWEL GEAR-CRANKSHAFT (48-TEETH) SLEEVE (FRONT) SLEEVE-WEAR (REAR) AVAILABLE REPLACEMENT PART(S): BEARING GP-MAIN (CRANKSHAFT) (INCLUDES STANDARD MAIN BEARINGS AND THRUST PLATES)
A-NOT PART OF THIS GROUP B-USE AS REQUIRED J-KIT MARKED J INCLUDES PARTS MARKED J R-REMFG PART MAY BE AVAILABLE
SEBP3684-29
1 of 2
BASIC ENGINE
25
BASIC ENGINE 132-3210 CRANKSHAFT GP (contd. )
GRAPHIC #1
26
BASIC ENGINE
i02385169
g01188887
2 of 2
SEBP3684-29
BASIC ENGINE 200-2057 CYLINDER BLOCK AS S/N: 3PD1-UP PART OF 204-3451 CYLINDER BLOCK AS
SMCS-1201 NOTE
REF NO
1 2 3 4 4A 4B M 4C M-METRIC PART
i01855645 GRAPHIC REF
1 1 1 1 1 1 1
GRAPHIC #1
SEBP3684-29
PART NAME PART NUMBER
216-5583 216-5585 216-5584 200-2056 117-0166 5P-8247 175-0454
QTY
5 1 1 1 7 14 14
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BEARING-SLEEVE BEARING-SLEEVE BEARING-SLEEVE CYLINDER BLOCK AS CAP-BEARING WASHER-HARD (17X32X3.5MM THK) BOLT-HEX HEAD
1 of 1
4
g00821180
BASIC ENGINE
27
BASIC ENGINE 204-3451 CYLINDER BLOCK AS S/N: 3PD1-UP PART OF 180-6662 CYLINDER BLOCK GP
SMCS-1201 NOTE
REF NO
Y
i01855630 GRAPHIC REF
1 1 2 1 3 1 4 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
28
BASIC ENGINE
PART NAME PART NUMBER
200-2057 148-2125 104-3560 4F-5695
QTY
1 6 6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CYLINDER BLOCK AS LINER-CYLINDER SEAL-LINER PLUG-CUP
27
g00820510
1 of 1
SEBP3684-29
BASIC ENGINE 180-6662 CYLINDER BLOCK GP S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1201 NOTE
REF NO
i01920795 GRAPHIC REF
Y
1 1 2 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 Y-SEPARATE ILLUSTRATION
SEBP3684-29
1 of 2
PART NAME PART NUMBER
204-3451 7N-5683 6V-3538 1N-5999 5P-7813 9S-8002 6V-5048 3B-0623 4G-4972 8C-4403
QTY
1 4 2 2 2 1 1 3 6 2
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CYLINDER BLOCK AS DOWEL DOWEL PLUG SEAL-O-RING PLUG SEAL-O-RING PLUG-CUP SEAL-O-RING DOWEL
28
BASIC ENGINE
29
BASIC ENGINE 180-6662 CYLINDER BLOCK GP (contd. )
GRAPHIC #1 30
BASIC ENGINE
i01920795
g01005373
2 of 2
SEBP3684-29
BASIC ENGINE 179-9459 CYLINDER HEAD AS S/N: 3PD1-UP PART OF 148-2149 CYLINDER HEAD GP
SMCS-1100 NOTE
REF NO
i01911329 GRAPHIC REF
PART NAME PART NUMBER
Z
1 1 2 1 3 1 4 1 5 1 6 1 Z-NOT SERVICED SEPARATELY
SEBP3684-29
1 of 2
3B-0623 179-9453 138-2006 116-1102 6V-7604
QTY
1 8 12 12 6 16
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CYLINDER HEAD PLUG-CUP INSERT-VALVE SEAT (EXHAUST) INSERT-VALVE SEAT (INLET) SLEEVE-INJECTOR PLUG-CUP
BASIC ENGINE
31
BASIC ENGINE 179-9459 CYLINDER HEAD AS (contd. )
GRAPHIC #1 32
BASIC ENGINE
i01911329
g00706910
2 of 2
SEBP3684-29
BASIC ENGINE 116-1085 CYLINDER HEAD GP S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1100 NOTE
REF NO
i01855158 GRAPHIC REF
PART NAME PART NUMBER
CYR 1 1 148-2149 M 2 1 6V-9607 C 3 1 187-3307 C-CHANGE FROM PREVIOUS TYPE M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP3684-29
QTY
1 7 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
CYLINDER HEAD GP BOLT (M8X1.25X120MM) GASKET AS-CYLINDER
1 of 1
4
34
g00783693
BASIC ENGINE
33
BASIC ENGINE 148-2149 CYLINDER HEAD GP*R S/N: 3PD1-UP PART OF 116-1085 CYLINDER HEAD GP
SMCS-1100 NOTE
Y
i01855638
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
1 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
34
BASIC ENGINE
PART NAME PART NUMBER
QTY
179-9459 100-8150 6I-1638 2A-4429 133-7029 7E-9578 224-4441 214-0586 6I-2663
1 24 12 48 12 12 24 24 24
6I-2662 7C-8581
1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CYLINDER HEAD AS GUIDE-VALVE BASE-INJECTOR POSITIONING LOCK-RETAINER VALVE-EXHAUST VALVE-INLET SPRING SPRING (VALVE) ROTOCOIL AS (EACH INCLUDES) SHIELD ROTOCOIL AS
31
g00783706
1 of 1
SEBP3684-29
BASIC ENGINE 174-1591 DRIVE GP-ACCESSORY S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1207 NOTE
REF NO
1 2 3 4 5 M 6 7 8 M 9 M 10 11 M-METRIC PART
i01855493 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP3684-29
PART NAME PART NUMBER
167-8125 174-1592 174-1593 175-7314 179-0092 136-4183 5P-8247 6V-5839 6V-5842 8T-0358 9X-2027
QTY
1 1 1 1 1 8 6 6 6 6 8
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
DAMPER AS YOKE ADAPTER PULLEY ADAPTER BOLT-12 POINT HEAD (M10X1.5X30MM) WASHER-HARD (17X32X3.5MM THK) WASHER (11X21X2.5MM THK) BOLT (M10X1.50X40MM) BOLT (M16X2.0X90MM) WASHER (11X18X2MM THK)
1 of 1
4
g00786990
BASIC ENGINE
35
BASIC ENGINE 116-1083 FASTENER GP-CYLINDER HEAD S/N: 3PD1-UP PART OF 116-5408 MOUNTING GP-VALVE MECHANISM
SMCS-1100 NOTE
REF NO
M
1 2 M-METRIC PART
GRAPHIC #1
36
BASIC ENGINE
i01855701 GRAPHIC REF
1 1
PART NAME PART NUMBER
129-3184 2S-5658
QTY
26 26
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT-HEX HEAD (M16X2X160MM) WASHER-HARD (17X29X3MM THK)
g00799119
1 of 1
SEBP3684-29
BASIC ENGINE 174-1581 FLYWHEEL GP S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1156, 1158 NOTE
REF NO
M
1 2 2A 3 M-METRIC PART
i01855484
GRAPHIC REF
1 1 1 1
GRAPHIC #1
SEBP3684-29
PART NAME PART NUMBER
162-2776 224-3240 160-8185 5P-8247
QTY
8 1 1 8
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BOLT-HEX HEAD (M16X2.0X55MM) FLYWHEEL AS GEAR-FLYWHEEL (138 TEETH) WASHER-HARD (17X32X3.5MM THK)
1 of 1
4
g00915284
BASIC ENGINE
37
BASIC ENGINE 117-2750 GEAR GP-FRONT S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1151, 1162, 1206 NOTE
REF NO
1 2 M 3 4 5 6 M-METRIC PART
GRAPHIC #1
38
BASIC ENGINE
GRAPHIC REF
1 1 1 1 1 1
i01855233 PART NAME PART NUMBER
9Y-3520 7C-7852 8T-0281 7C-7851 133-7086 133-7083
QTY
1 1 2 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GEAR AS (61 TEETH) BEARING BOLT (M16X2X80MM) SHAFT GEAR AS-IDLER (71 TEETH) SHAFT
g00783839
1 of 1
SEBP3684-29
BASIC ENGINE 174-1584 HOUSING GP-FLYWHEEL S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1157 NOTE
REF NO
i01855490 GRAPHIC REF
1 2 M 3 4 5 6 7 8 9 10 11 12 13 14 B 15 B-USE AS REQUIRED M-METRIC PART
SEBP3684-29
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 of 2
PART NAME PART NUMBER
174-1586 199-4051 099-3649 1H-5728 214-6277 214-6278 3K-0360 3K-8460 5D-9344 5P-7814 5P-8246 8T-4224 8T-6763 9S-4185 1U-8846
QTY
1 1 2 1 10 2 1 1 1 1 12 2 1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
HOUSING-FLYWHEEL COVER (1/2-20) BOLT (M8X1.25X40-MM) SEAL-O-RING BOLT (M14X21X60-MM) BOLT SEAL-O-RING PLUG SEAL-O-RING SEAL-O-RING WASHER-HARD (15.5X29X3-MM THK) WASHER-HARD (8.8X16X2-MM THK) PLUG-PIPE PLUG SEALANT-GASKET
BASIC ENGINE
39
BASIC ENGINE 174-1584 HOUSING GP-FLYWHEEL (contd. )
GRAPHIC #1 40
BASIC ENGINE
i01855490
g00842018
2 of 2
SEBP3684-29
BASIC ENGINE 133-7075 HOUSING GP-FRONT S/N: 3PD1-UP PART OF 160-5101 ENGINE AR
SMCS-1151, 1162, 1206
i02443306 PART NAME
NOTE
REF NO
GRAPHIC REF
M M
1 1A 1B 1C 1D 1E 1F 1G 2
1 1 1 1 1 1 1 1 1
169-4170 2H-5549 8H-9789 115-9424 2A-3348 6V-3538 3H-7654 8T-0343 204-0712
1 1 2 1 2 2 2 2 13
1 1 1 1 1 1 1 1 1 1 1
6V-5219 9M-1974 262-7131 174-2475 262-8382 169-4166 220-3373 5P-0537 6V-8225 6V-3940 3E-8016
13 33 1 1 1 1 1 5 5 19 1
M 3 4 5 6 7 8 9 M 10 M 11 M 12 M-METRIC PART
SEBP3684-29
1 of 2
PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
HOUSING AS-FRONT RING-RETAINING BEARING AS-BALL GEAR-PUMP DRIVE (34-TEETH) DOWEL DOWEL WASHER-HARD (13.5X22.5X3-MM THK) BOLT-SOCKET HEAD (M12X1.75X55-MM) BOLT (M8X1.25X30-MM) –OR– BOLT (M8X1.25X40-MM) WASHER-HARD (8.8X16X2-MM THK) COVER GP-FRONT HOUSING SEAL-INTEGRAL GASKET SEAL GP-CRANKSHAFT SEAL-RING WASHER-HARD (7.2X14.5X2-MM THK) NUT (M6X1-THD) BOLT (M8X1.25X25-MM) BOLT-SELF-LOCKING (M8X1.25X25-MM)
BASIC ENGINE
41
BASIC ENGINE 133-7075 HOUSING GP-FRONT (contd. )
GRAPHIC #1 42
BASIC ENGINE
i02443306
g00797087
2 of 2
SEBP3684-29
BASIC ENGINE 148-2063 LIFTER GP-VALVE S/N: 3PD1-UP PART OF 117-2749 VALVE MECHANISM GP
SMCS-1209 NOTE
i02172312
REF NO
GRAPHIC REF
1 2 2A 3 3A 4 4A 5
1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP3684-29
PART NAME PART NUMBER
251-1005 148-2064 6V-3537 148-2065 129-2893 245-9129 0L-1026 202-7475
QTY
6 1 1 1 1 1 2 3
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
LIFTER AS-VALVE BRACKET AS DOWEL BRACKET AS (OIL SUPPLY) DOWEL SHAFT AS-LIFTER PLUG-CUP LIFTER AS
1 of 1
4
g01103013
BASIC ENGINE
43
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