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Document No:
48330 Lead 01
Revision: Revision Date:
0 01 Oct 2007
Installation, Operation & Maintenance Manual Volume 1 of 3 Site
Aramco - Khurais
Client
Foster Wheeler & Hyundai Engineering / Aramco
Item
Crude Shipping Pump
Saudi Aramco PO No
QDCI-M36-31-Q268-DA
Sulzer Ref. No
9901-48330
Pump Type
CD 20x24x22G / 1 Stage
Tag Nos
B36-G-0002A / B / C / D
Serial Nos
TBA
Crude Oil Shipping Pumps Equipment Hazardous Area Classification Class 1 Group. IIA Division 2
Sulzer Pumps (UK) Ltd. Manor Mill Lane Leeds, LS11 8BR Tel:
0113 2701244
Facsimile: 0113 2724400 / 2724404 e-mail: Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
[email protected]
Installation, Operation & Maintenance Manual Document No:
Table of Contents
48330 Lead 01
Revision:
0
Revision Date:
01 Oct 2007
Table of Contents Volume 1 of 3 1.
Leading Particulars
1.1
List of Equipment Supplied
1.2
Sulzer Drawings and Documents
1.3
Pump Unit Data
1.4
Equipment Data Sheets
1.5
Performance Curves and Test data
2.
Introduction and General Safety
2.1
Introduction
2.2
Environmental Considerations
2.3
Contact Information
2.4
General Safety
3.
Pump Manual
3.1
Pump -
Introduction
3.2
Pump -
Receiving
(Receiving 01-0)
3.3
Pump -
Installation
(Installation 01-4)
3.4
Pump -
Coupling Alignment
3.5
Pump -
Commissioning and Operation
3.6
Pump -
Maintenance
3.7
Pump -
Case / Rotating Element Assembly
(CD Casing 11-1)
3.8
Pump -
Drive Coupling
(Drive Cplg 03-2)
3.9
Pump -
Bearing Assemblies
3.10
Pump -
Mechanical Seals
(MSeal 01-3)
3.11
Pump -
Lubrication
(Lubric 03-1)
3.12
Pump -
Torque Tightening of Fasteners
3.13
Pump -
Field Mounting the Driver
(FieldMount 01-1)
3.14
Pump -
Troubleshooting
(CD Trouble 01-0)
3.15
Pump -
Replacement Parts
3.16
Pump -
Nitrogen Charged Storage Container - Charging and Purging Procedures
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
(48330 Lead 01-0)
(IntroSafety 01-3)
(CD Intro 01-1)
(Alignment 01-3) (CommOp 01-3) (Maintenance 01-2)
(Bearings 04-0)
(TorqVal 01-0)
(RepParts 01-0) (Purge 02-0)
Contents Page 1
Installation, Operation & Maintenance Manual Document No:
Table of Contents
48330 Lead 01
Revision:
0
Revision Date:
4.
5.
Mechanical Seal and Associated Equipment
01 Oct 2007
(MecSeal 01-0)
•
Burgmann - Operating Manual Mechanical Seal SHV8/165-E1
•
Burgmann - Mechanical Seal Drawing SHV8/165-E1
•
Burgmann - 06-ZY201S9/NW19-A2 Cyclone Separator - Operating Manual and Drawing
Drive Coupling
(DriveCplg 01-0)
•
Bibby - Installation, Operating and Maintenance Instructions for Bibby Turboflex Couplings Having Bolted Adaptors and Hubs
•
Bibby - 8HSU-30-305-56 Coupling Drawing 9109 Sht 1 (Motor to Gearbox)
•
Bibby - 8HS-22-230 (2LAH) Coupling Drawing 9110 Sht 1 (Gearbox to Pump)
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
Contents Page 2
Installation, Operation & Maintenance Manual Document No:
Table of Contents
48330 Lead 01
Revision:
0
Revision Date:
01 Oct 2007
Volume 2 of 3 6.
Drive Motor •
(DriveMotor 01-0)
ABB - User's Manual - Motor AMC 900M4A BSNV •
General ABB
•
Technical Specification
•
Drawings for the Motor
•
Circuit Diagrams
•
Machine Parts List
•
Installation and Maintenance Manual
•
Accessories and Instructions
•
Main Terminal Box
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
Contents Page 3
Installation, Operation & Maintenance Manual Document No:
Table of Contents
48330 Lead 01
Revision:
0
Revision Date:
01 Oct 2007
Volume 3 of 3 7.
8.
Instrumentation •
Minco - Explosionproof / Flameproof RTD Sensors - Product Information
•
Bently Nevada - 3300XL 8mm and 3300 5 mm Proximity Transducer System Manual
•
Bently Nevada - 31000, 32000 Proximity Probe Housings - Specifications and Ordering Information
•
Bently Nevada - 330500 Velomitor Sensor 330525 Velomitor XA Sensor 330530 Radiation Resistant Velomitor Sensor User’s Guide
•
Bently Nevada - 21128, CA21128, BA42608 Velocity Transducer Housings Specifications and Ordering Information
•
Rosemount (Emerson) - 3144P Temperature Transmitter - Quick Installation Guide
Lubricating Oil System •
9.
(Insts 01-0)
To Be Inserted When Available
Gearbox •
BHS - High Speed Parallel Shaft Gear Unit Manual I.
Operating Instructions
II. Drawings and Alignment Diagram IV. Spare Parts •
10.
BHS - Operating Instructions - Spare Parts Storage System
Hydraulic Assembly / Removal Equipment •
Tentec - Safety Data Sheet - Castrol Hyspin AWS 32
•
Tentec - 2122 Hand Pump 2275 Bar - Operating Instructions, Parts list & Service Manual
•
Tentec - 2065 Hand Pump 1600 Bar - Operating Instructions, Parts List and Service Manual
•
Tentec - Maintenance Guide
•
Tentec - Link Hose technical Specification
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
Contents Page 4
Installation, Operation & Maintenance Manual Document No:
Section 1
Leading Particulars
Revision:
0
Revision Date:
1.1
48330 Lead 01 01 Oct 2007
List of Equipment Supplied The following major items are supplied on Sulzer Order No. 9901-48330, Foster Wheeler & Hyundai Engineering / Aramco Order No. QDCI-M36-31-Q268-DA: •
4 Crude oil shipping pumpsets, each comprising: •
1 x Sulzer CD 20x24x22G / 1 stage pump, complete with two Burgmann SHV8/165-E1 cartridge mechanical seals with seal flushing to API Plans 31 / 61 / 65. Each seal has an associated Burgmann 06-ZY201S9/NW19-A2 cyclone separator (API Plan 31).
•
1 x ABB AMC900M4A BSNV, 13000 hp (9694 kW), 1787 rev/min electric motor, complete with: •
Minco RTDs to monitor DE and NDE journal bearing temperature and ‘u’, ‘v’, ‘w’ windings temperatures (3 per phase).
•
Bently Nevada CA24701 series proximity probes and 330180 drivers to monitor motor DE and NDE journal bearing ‘x’ and ‘y’ plane vibration, motor keyphasor
•
1 x BHS FD48-3 speed increasing gearbox, complete with Rosemount / Minco RTDs to monitor input and output shaft DE and NDE journal bearing temperatures and input shaft i/b and o/b thrust bearing temperatures.
•
1 x Baric lube oil system supplying pressurised lube oil to the pump, gearbox and drive motor.
•
1 x Bibby 8HSU-30-305-56 flexible spacer coupling (Motor to Gearbox).
•
1 x Bibby 8HS-22-230 (2LAH) flexible spacer coupling (Gearbox to Pump).
•
1 x Fabricated, multi-point mounting, heavy duty grouted base plate for pump, gearbox and drive motor.
•
Pumpset Instrumentation:
•
•
Minco AS7014 series RTDs to monitor pump DE and NDE journal bearing temperatures, pump i/b and o/b thrust bearing temperatures.
•
Rosemount 3144P series temperature transmitters to monitor pump DE and NDE journal bearing temperatures, pump i/b and o/b thrust bearing temperatures, motor DE and NDE journal bearing temperatures, gearbox input and output shaft DE and NDE journal bearing temperatures and input shaft i/b and o/b thrust bearing temperatures.
•
Bently Nevada 3300XL vibration probes in 32000 housings and 330180 drivers to monitor pump DE and NDE journal bearing ‘x’ and ‘y’ plane vibration, pump axial position ‘z’ plane, gearbox input and output shaft DE and NDE journal bearing ‘x’ and ‘y’ plane vibration, gearbox output shaft keyphasor.
•
Bently Nevada 330500 series Velomitors in CA21128 velocity transducer housings to monitor pump DE and NDE bearing housing vibration.
Special Tools and Equipment: •
Coupling assembly / withdrawal equipment
•
Hydraulic assembly / removal equipment:
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
Section 1 Page 1
Installation, Operation & Maintenance Manual Document No:
Section 1
Leading Particulars
48330 Lead 01
Revision:
0
Revision Date:
01 Oct 2007
•
1 x 0-40,000 lbf/in2 hydraulic hand pump with integral gauge calibrated in lbf/in2. Fitted with ¾” BSP female outlet suitable for SKF 227857 pressure pipe.
•
1 x 0-25,000 lbf/in2 hydraulic hand pump with integral gauge calibrated in lbf/in2. Fitted with QR female coupling.
•
1 x Hydraulic load cell, maximum load 64 tons at 20,000 lbf/in2 with 15 mm stroke and 40 mm clear hole. Fitted with QR male coupling.
•
1 x High pressure flexible 2m hose with QR male and female couplings at end.
•
1 x High pressure 2 m pipe G¼” G¾” SKF 227957.
•
1 x Air release plug G¼” SKF 233950.
•
1 x Wooden tool box.
•
6 X Jacking blocks with 6 x hex head dog point M16 x 70 screws and 12 x hex socket head M16 x x55 screws - bearing housing jacking.
•
Nitrogen purged pump rotor storage container
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
Section 1 Page 2
Installation, Operation & Maintenance Manual Document No:
Section 1
Leading Particulars
48330 Lead 01
Revision:
0
Revision Date:
1.2
01 Oct 2007
Sulzer Drawings and Documents The Sulzer drawings and documents listed below are included next as inserts to the manual.
Description
Sulzer Document Reference
General Arrangement
0-104.430.195
Equipment Arrangement
0-104.430.357
Longitudinal Section
1-104.421.869
P and I Diagram (3 Sheets)
1-104.430.193
Terminal Block Diagram (8 Sheets)
2-104.475.505
Instrument Schedule (12 Sheets)
4-104.475.504
Cause and Effect Diagram (4 Sheets)
4-104.476.099
Control System Description (9 Sheets)
4-104.476.133
Alignment Criteria and Tolerances Diagrams
to be inserted when available
Rotalign Pro Reports Name / Duty Plate Drawing
3-204.231.624
Arrangement of Coupling Hub Assembly and Withdrawal Drawing
1-104.430.383
Protection Packaging Procedure
40-930
Protection & Preservation Procedure
40-931 / 2
Operating Spare Parts List
E13803
CD 20x24x22G Rotor Assembly Transportation / Preservation Unit General Arrangement
5066-D-001
Bill of Materials General Arrangement Lifting Frame - SWL 82.5 / 27t
Manual No. 104.471.646 K:\In Work Manuals\48329, 30 CP CD Khurais\48330\48330 Lead 01-0.doc
5066-PL-003 F1474-1
Section 1 Page 3
Contract on 13.11.2007
Contract on 13.11.2007
Contract on 13.11.2007
Contract on 13.11.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
Contract on 01.10.2007
1
3
4
5
6
7
8
Contract on 15.11.2007
E1-104.430.193
Contract on 15.11.2007
Drawing No.
2
A
A
SPEED INCREASING GEARBOX B36-GG-0002A
TP3 1"
TP1 1"
1"
1"
(COUPLING GUARD)
MAIN DRIVE MOTOR B36-GM-0002A
(COUPLING)
B
3/4"
13.2kV 3PH 60Hz 13,000HP 1787RPM
B
(COUPLING GUARD)
CRUDE OIL SHIPPING PUMP B36-G-0002A
1"
1/2"
2"
2"
1/2"
(COUPLING)
NOTES
AB
1"
AB
4"
1"
2"
4"
8"
0.118" DIA.
AB
8"
4"
EMERGENCY SHUTDOWN SYSTEM (ESD, BY OTHERS)
2"
3"
2"
2"
1-1/2"
ZC
3"
3/4"
3/4"
3/4"
A
LIT 5601 A
LI 5600
FO 5605
4"
HH H
HH SET @ 9.2 in H SET @ 4.6 in
FF
TE 5604
A
LI 5601
HH H
TIT 5604
HH SET @ 9.2 in H SET @ 4.6 in
FO 5606
A
A
TE 5604
0.118" DIA.
AB
A
3"
3"
1"
2"
FG 5604
(LOCKED OPEN)
AA
A PRIMARY LOCATED SHARED DISPLAY AND CONTROL (DCS) INSTRUMENT (BY OTHERS)
A
H
ZC
C
A
AA
A TE 5603
AB
3/4"
LIT 5600
1"
TE 5603
TE 5602
1"
3"
AA
TE 5601 1"
1"
RACK MOUNTED INSTRUMENT (OR BACK OF PANEL, BY OTHERS)
2"
TE 5600
A
1"
1"
AA
3/4"
A
3/4"
A
TIT 5603
2"
A
TE 5602
3/4"
RETURN TO PUMP SUCTION
FF
TIT 5602
2"
AA
FF
TE 5601
2"
FIELD MOUNTED DISCRETE INSTRUMENT (BY SULZER)
FF
TIT 5601
8"
FF
TIT 5600
1"
H
INSTRUMENT SYMBOL KEY TE 5600
1"
(LOCKED OPEN)
A
A
3/4"
3/4"
FG 5603
H
TI 5604
FO 5603
3/4"
A
3/4"
1"
FG 5602
H : 158°F
3/4"
A
3/4" 1" 1"
A
FG 5601
0.394" DIA.
1"
A
FG 5600
A
TI 5603
A
FO 5602
3/4"
1"
A
TE-5600AA & TE-5600AB BECOME TE-5600DA & TE-5600DB FOR PUMP G-0002D. 4. TRANSMITTER KEY: H = 4-20mA/HART FF = FOUNDATION FIELDBUS
TP2
A
3/4"
H
TI 5602
0.217" DIA.
1"
TI 5601
TP4 A
H : 158°F
H
H
FO 5604
0.217" DIA.
FO 5601
0.165" DIA.
1"
H
TI 5600
A
H : 158°F
PI 5502 A
2"
FO 5600 H : 158°F
3/4"
A
1.457" DIA.
H : 158°F
3/4"
3/4"
2" 1"
TIT-5600A BECOMES TIT-5600D FOR PUMP G-0002D. 3. A SECOND SUFFIX LETTER IS USED TO UNIQUELY IDENTIFY INSTRUMENTS OF THE SAME TYPE WITH THE SAME SEQUENCE NUMBER i.e. TE-5600AA AND TE-5600AB FOR PUMP G-0002A. TE-5600AA & TE-5600AB BECOME TE-5600BA & TE-5600BB FOR PUMP G-0002B. TE-5600AA & TE-5600AB BECOME TE-5600CA & TE-5600CB FOR PUMP G-0002C.
PI 5501
3/4"
C
8"
2. ALL TAG NUMBERS HAVE THE FIRST SUFFIX LETTER CORRESPONDING TO THE RELEVANT PUMP SUFFIX LETTER i.e. TIT-5600A CORRESPONDS TO PUMP G-0002A. TIT-5600A BECOMES TIT-5600B FOR PUMP G-0002B. TIT-5600A BECOMES TIT-5600C FOR PUMP G-0002C.
2"
1. ALL TAG NUMBERS ARE PRECEDED BY B36.
1-1/2"
1-1/2"
D
D
TP5A
VIBRATION MONITORING SYSTEM (VMS, BY OTHERS)
TP8
LUBE OIL RETURN PI-34481 LUBE OIL SYSTEM
TP7
LUBE OIL SUPPLY PI-34481 LUBE OIL SYSTEM
ELECTRICAL SIGNAL
TP5B
CONNECTION TO PROCESS SERIAL LINK SULZER OTHERS
LIMIT OF SUPPLY
TERMINATION POINT SCHEDULE DESCRIPTION
TP 1 TP 2 TP 3 TP 4 TP 5A TP 5B TP 6 TP 7 TP 8
PUMP SUCTION PUMP DISCHARGE PUMP & SEAL SYSTEM VENT PUMP DRAIN PUMP DE SEAL LEAKAGE PUMP NDE SEAL LEAKAGE BASEPLATE DRAIN (NOT SHOWN) LUBE OIL SUPPLY LUBE OIL RETURN
SEAL OIL & LUBE OIL SYSTEMS b
C.Woolner
02.08.06
d
C.Woolner
17.05.07
f
C.Woolner
13.11.07
a
C.Woolner
18.07.06
c
C.Woolner
20.03.07
e
C.Woolner
10.10.07
SEP.PARTS LIST
ASSOCIATED DRAWINGS GENERAL ARRANGEMENT INSTRUMENT SCHEDULE TERMINAL BLOCK DIAGRAM CAUSE & EFFECT DIAGRAM LUBE SYSTEM P&I D.
: : : :
:
c
b
SIMILAR DRG.
a
.
SUBSTITUTE FOR
P & I DIAGRAM FOR CD 20x24x22G 1st CRUDE OIL SHIPPING ARAMCO - KHURAIS PUMPSETS B36-G-0002A/B/C/D REFER TO REVISION NOTES.
f
ALL 3 WINDING RTD's DETAILED AS CONNECTED DIRECTLY TO MCC (2 x USED, 1 x SPARE).
TAG NUMBERS CHANGED IN LINE WITH CLIENT COMMENTS, NOTES REVISED
e
REFER TO REVISION NOTES.
REFER TO REVISION NOTES.
d
REFER TO REVISION NOTES.
CAD - DRAWING
2
3
PART - No.
DRAWN CHECKED
5
6
7
13-06-06 C.Woolner 13-06-06 C.Woolner 13-06-06 T.Brennan
BAR - CODE
.
Sheet of
E 4
E
ORIGINAL SCALE
APPROVED
9901-48330
MACHINING REGULATIONS SEE DRAWING NORMS.
1
DESIGN GROUP
REPLACED BY
E0-104.430.195 E4-104.475.504 E2-104.475.505 E4-104.476.099 PI-34481
THIS DRAWING IS ENTRUSTED TO THE RECIPIENT PERSONALLY BUT THE COPYRIGHT REMAINS WITH US. IT MUST NOT BE COPIED , REPRODUCED OR IN ANY WAY COMMUNICATED OR MADE ACCESSIBLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
YES/NO
8
01 03
Contract on 15.11.2007
Contract on 15.11.2007
E
TP No.
1 Drawing No.
2
3
4
5
6
7
8
E1-104.430.193
Contract on 15.11.2007
NOTE: SET POINTS ARE PROVISIONAL ONLY AND TO BE CONFIRMED AFTER H : 230°F TESTING. HH : 248°F H
TAH 5606
RUNNING
STOPPED
AVAILABLE
LAMP TEST
HAND/OFF/AUTO
START
STOP
XL 5600
XL 5601
XL 5602
HS 5601
HS 5602
HS 5603
HS 5604
HH
A
A
A
A
TAHH 5606 A
A
A
HH : 257°F H : 248°F
HH : 257°F H : 248°F
A
HH H
TI 5608
A
HH H
TI 5608
AA
CONTROL STATION
A
HH : 257°F H : 248°F
HH : 257°F H : 248°F HH H
TI 5609
AB
HH H
TI 5609
HH : 257°F H : 248°F
HH : 257°F H : 248°F
AA
HH H
TI 5610
AB
TI 5610
HH : 257°F H : 248°F HH H
AA
TI 5611
Contract on 15.11.2007
B36-LCS-0505A
HH : 257°F H : 248°F HH H
AB
TI 5611
HH H
AA
AB
A
*MOUNTED OFF-SKID*
ZC
ZC
ZC
ZC
ZC
ZC
ZC
ZC
MOTOR CONTROL CENTER (MCC)
H
H
TIT 5608 AA (SPARE)
HS 5600
TE 5606 A
TE 5606 AA
TE 5606 AB
(SPARE)
TE 5606 AC
TE 5606 AD
TE 5606 AE
AB
H
H
TIT 5609
TIT 5609 AA
H
TIT 5610 AB
H
TIT 5610 AA
H
TIT 5611 AB
TIT 5611 AA
AB
(SPARE)
TE 5606 AF
H
TIT 5608
TE 5606 AG
TE 5606 AH
HS 5605 AJ
TE 5608 AA
A
EMERGENCY STOP
EMERGENCY STOP
B36-ESB-0506A
B36-ESB-0507A
CONTROL STATION
TE 5608
TE 5608 AB
TE 5608 AC
TE 5609 AD
TE 5609 AA
TE 5609 AB
TE 5609 AC
TE 5610 AD
TE 5610 AA
TE 5610 AB
TE 5610
TE 5611
AC
AD
TE 5611 AA
TE 5611 AB
TE 5611 AC
AD
CONTROL STATION
U
*MOUNTED OFF-SKID*
B
V
W
*MOUNTED OFF-SKID*
B
TP1
MOTOR WINDINGS (COUPLING GUARD)
MAIN DRIVE MOTOR B36-GM-0002A
(COUPLING)
13.2kV 3PH 60Hz 13,000HP 1787RPM NOTES (COUPLING GUARD)
1. ALL TAG NUMBERS ARE PRECEDED BY B36. 2. ALL TAG NUMBERS HAVE THE FIRST SUFFIX LETTER CORRESPONDING TO THE RELEVANT PUMP SUFFIX LETTER i.e. TIT-5600A CORRESPONDS TO PUMP G-0002A. TIT-5600A BECOMES TIT-5600B FOR PUMP G-0002B. TIT-5600A BECOMES TIT-5600C FOR PUMP G-0002C.
C
TIT-5600A BECOMES TIT-5600D FOR PUMP G-0002D. 3. A SECOND SUFFIX LETTER IS USED TO UNIQUELY IDENTIFY INSTRUMENTS OF THE SAME TYPE WITH THE SAME SEQUENCE NUMBER i.e. TE-5600AA AND TE-5600AB FOR PUMP G-0002A. TE-5600AA & TE-5600AB BECOME TE-5600BA & TE-5600BB FOR PUMP G-0002B. TE-5600AA & TE-5600AB BECOME TE-5600CA & TE-5600CB FOR PUMP G-0002C. TE-5600AA & TE-5600AB BECOME TE-5600DA & TE-5600DB FOR PUMP G-0002D. 4. TRANSMITTER KEY: H = 4-20mA/HART FF = FOUNDATION FIELDBUS
MOTOR HEATER (120V 1PH 60Hz)
SPEED INCREASING GEARBOX B36-GG-0002A
MAIN TERMINAL BOX HEATER (120V 1PH 60Hz)
C
TP2 TE 5605
TE 5605 AA
TE 5607 AB
TE 5607 AA
H
INSTRUMENT SYMBOL KEY
CRUDE OIL SHIPPING PUMP B36-G-0002A
(COUPLING)
TE 5612 AB
AA
H
TIT 5605
TE 5612 AB
TE 5613 AD
TE 5613 AA
H
TIT 5612 A
TE 5612 AC
H
TIT 5607 A
TE 5612
AB
AD
AA
AB
AA
AB
AA
AB
AA
AB
H
TIT 5616 A
TE 5617
TE 5617
H
TIT 5615 A
TE 5616
TE 5616
H
TIT 5614 AB
TE 5615
TE 5615
H
TIT 5613 AA
TE 5614
TE 5614
H
TIT 5613 AB
TE 5613 AC
H
TIT 5612 AA
TE 5613
TIT 5617 A
A
FIELD MOUNTED DISCRETE INSTRUMENT (BY SULZER)
RACK MOUNTED INSTRUMENT (OR BACK OF PANEL, BY OTHERS)
PRIMARY LOCATED SHARED DISPLAY AND CONTROL (DCS) INSTRUMENT (BY OTHERS)
ZC
TI 5605
EMERGENCY SHUTDOWN SYSTEM (ESD, BY OTHERS)
D VIBRATION MONITORING SYSTEM (VMS, BY OTHERS)
HH : 212°F H : 194°F
ZC
HH H
TI 5607
A
HH : 212°F H : 194°F
NOTE: SET POINTS ARE PROVISIONAL ONLY AND TO BE CONFIRMED AFTER TESTING.
ZC
HH H
A
ZC
HH H
TI 5612 HH : 257°F H : 248°F
AA
TI 5612 HH : 257°F H : 248°F
ZC
HH H
AB
TI 5613 HH : 257°F H : 248°F
ZC
HH H
AA
TI 5613 HH : 257°F H : 248°F
ZC
HH H
TI 5614
AB
HH : 212°F H : 194°F
ZC
HH H
TI 5615
A
HH : 212°F H : 194°F
ZC
HH H
TI 5616
A
HH : 248°F H : 230°F
ZC
HH H
TI 5617
A
HH : 248°F H : 230°F
HH H
A
NOTE: SET POINTS ARE PROVISIONAL ONLY AND TO BE CONFIRMED AFTER TESTING.
D
ELECTRICAL SIGNAL CONNECTION TO PROCESS SERIAL LINK SULZER OTHERS
LIMIT OF SUPPLY
TERMINATION POINT SCHEDULE DESCRIPTION
TP 1 TP 2 TP 3 TP 4 TP 5A TP 5B TP 6 TP 7 TP 8
PUMP SUCTION PUMP DISCHARGE PUMP & SEAL SYSTEM VENT PUMP DRAIN PUMP DE SEAL LEAKAGE PUMP NDE SEAL LEAKAGE BASEPLATE DRAIN (NOT SHOWN) LUBE OIL SUPPLY LUBE OIL RETURN
TEMPERATURE MONITORING C.Woolner
02.08.06
d
C.Woolner
17.05.07
f
C.Woolner
13.11.07
a
C.Woolner
18.07.06
c
C.Woolner
20.03.07
e
C.Woolner
10.10.07
SEP.PARTS LIST
ASSOCIATED DRAWINGS GENERAL ARRANGEMENT INSTRUMENT SCHEDULE TERMINAL BLOCK DIAGRAM CAUSE & EFFECT DIAGRAM LUBE SYSTEM P&I D.
: : : : :
.
YES/NO
SUBSTITUTE FOR
P & I DIAGRAM FOR CD 20x24x22G 1st CRUDE OIL SHIPPING ARAMCO - KHURAIS PUMPSETS B36-G-0002A/B/C/D
c
REFER TO REVISION NOTES.
f
b
TAG NUMBERS CHANGED IN LINE WITH CLIENT COMMENTS, NOTES REVISED
a
REFER TO REVISION NOTES.
e
REFER TO REVISION NOTES. d
CAD - DRAWING
2
3
PART - No.
DRAWN CHECKED
4
5
6
7
13-06-06 C.Woolner 13-06-06 C.Woolner 13-06-06 T.Brennan
BAR - CODE
.
Sheet of
E
REFER TO REVISION NOTES.
E
ORIGINAL SCALE
APPROVED
9901-48330
ALL 3 WINDING RTD's DETAILED AS CONNECTED DIRECTLY TO MCC (2 x USED, 1 x SPARE).
MACHINING REGULATIONS SEE DRAWING NORMS.
1
DESIGN GROUP
REPLACED BY
E0-104.430.195 E4-104.475.504 E2-104.475.505 E4-104.476.099 PI-34481
THIS DRAWING IS ENTRUSTED TO THE RECIPIENT PERSONALLY BUT THE COPYRIGHT REMAINS WITH US. IT MUST NOT BE COPIED , REPRODUCED OR IN ANY WAY COMMUNICATED OR MADE ACCESSIBLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT SIMILAR DRG.
b
8
02 03
Contract on 15.11.2007
Contract on 15.11.2007
E
TP No.
1
3
4
5
6
7
8
Contract on 15.11.2007
E1-104.430.193
Contract on 15.11.2007
Drawing No.
2
A
A MOTOR KEYPHASOR
HH : 12.2 mils H : 8.4 mils
VMS
VMS
KT 5600
VXT 5600
HH : 12.2 mils H : 8.4 mils VMS HH H
HH H
VYT 5600
VXT 5601
HH : 6.45 mils H : 3.46 mils
HH : 6.45 mils H : 3.46 mils HH H
VMS
VYT 5601
VXT 5602 A
A
KE 5600
A
VXE 5600
A
A
VYE 5600
VXE 5601
A
A
VYE 5601 A
VXT 5603 A
VMS
VYT 5603 A
VZT 5600 A
HH : 4.92 mils H : 3.94 mils
HH H
A
HH H
VMS
VZT 5601
VXT 5606 A
HH : 4.92 mils H : 3.94 mils
A
HH H
VMS
VYT 5606
HH : ± 15.7 mils H : ± 11.8 mils
VMS
HH H
A
VXT 5607 A
VYT 5607 A
VZT 5602 A
VZT 5603 A
A
VXE 5607 A
VYE 5607 A
VZE 5602 A
VZE 5603 A
A
VXE 5602
VYE 5602 A
A
HH H
VMS
VYT 5602
HH : ± 17.71 mils H : ± 13.77 mils
VXE 5603 A
VYE 5603 A
VZE 5600 A
VZE 5601 A
VXE 5606 A
VYE 5606 A
A
B
B
TP1 (COUPLING GUARD)
MAIN DRIVE MOTOR B36-GM-0002A
(COUPLING)
13.2kV 3PH 60Hz 13,000HP 1787RPM NOTES (COUPLING GUARD)
1. ALL TAG NUMBERS ARE PRECEDED BY B36.
SPEED INCREASING GEARBOX B36-GG-0002A
2. ALL TAG NUMBERS HAVE THE FIRST SUFFIX LETTER CORRESPONDING TO THE RELEVANT PUMP SUFFIX LETTER i.e. TIT-5600A CORRESPONDS TO PUMP G-0002A. TIT-5600A BECOMES TIT-5600B FOR PUMP G-0002B. TIT-5600A BECOMES TIT-5600C FOR PUMP G-0002C.
C
TIT-5600A BECOMES TIT-5600D FOR PUMP G-0002D. 3. A SECOND SUFFIX LETTER IS USED TO UNIQUELY IDENTIFY INSTRUMENTS OF THE SAME TYPE WITH THE SAME SEQUENCE NUMBER i.e. TE-5600AA AND TE-5600AB FOR PUMP G-0002A. TE-5600AA & TE-5600AB BECOME TE-5600BA & TE-5600BB FOR PUMP G-0002B. TE-5600AA & TE-5600AB BECOME TE-5600CA & TE-5600CB FOR PUMP G-0002C.
CRUDE OIL SHIPPING PUMP B36-G-0002A
(COUPLING)
C
TP2 KE 5601
TE-5600AA & TE-5600AB BECOME TE-5600DA & TE-5600DB FOR PUMP G-0002D. 4. TRANSMITTER KEY: H = 4-20mA/HART FF = FOUNDATION FIELDBUS
VXE 5604 A
VYE 5604 A
VXE 5605 A
VYE 5605 A
VE 5600 A
VE 5601 A
A
VT 5600
INSTRUMENT SYMBOL KEY
KT 5601
A
VXT 5604
A
VYT 5604
A
VXT 5605
A
VYT 5605
VE 5602 A
VT 5601 A
A
HH H
HH H
VT 5602 A
A
FIELD MOUNTED DISCRETE INSTRUMENT (BY SULZER)
RACK MOUNTED INSTRUMENT (OR BACK OF PANEL, BY OTHERS)
HH H
VMS
VMS
GEARBOX KEYPHASOR
HH : 5.66 mils H : 3.03 mils
VMS
HH H
HH : 5.66 mils H : 3.03 mils
VMS
VMS
HH : 21 g H : 13 g (g PEAK)
HH H
VMS
HH : 0.43 in/s H : 0.28 in/s (in/s RMS)
HH : 0.43 in/s H : 0.28 in/s (in/s RMS)
PRIMARY LOCATED SHARED DISPLAY AND CONTROL (DCS) INSTRUMENT (BY OTHERS)
EMERGENCY SHUTDOWN SYSTEM (ESD, BY OTHERS)
D
D VIBRATION MONITORING SYSTEM (VMS, BY OTHERS)
ELECTRICAL SIGNAL CONNECTION TO PROCESS SERIAL LINK SULZER OTHERS
LIMIT OF SUPPLY
TERMINATION POINT SCHEDULE DESCRIPTION
TP 1 TP 2 TP 3 TP 4 TP 5A TP 5B TP 6 TP 7 TP 8
PUMP SUCTION PUMP DISCHARGE PUMP & SEAL SYSTEM VENT PUMP DRAIN PUMP DE SEAL LEAKAGE PUMP NDE SEAL LEAKAGE BASEPLATE DRAIN (NOT SHOWN) LUBE OIL SUPPLY LUBE OIL RETURN
VIBRATION MONITORING C.Woolner
02.08.06
d
C.Woolner
17.05.07
f
C.Woolner
13.11.07
a
C.Woolner
18.07.06
c
C.Woolner
20.03.07
e
C.Woolner
10.10.07
SEP.PARTS LIST
ASSOCIATED DRAWINGS GENERAL ARRANGEMENT INSTRUMENT SCHEDULE TERMINAL BLOCK DIAGRAM CAUSE & EFFECT DIAGRAM LUBE SYSTEM P&I D.
: : : : :
.
YES/NO
SUBSTITUTE FOR
P & I DIAGRAM FOR CD 20x24x22G 1st CRUDE OIL SHIPPING ARAMCO - KHURAIS PUMPSETS B36-G-0002A/B/C/D
c
REFER TO REVISION NOTES.
f
b
TAG NUMBERS CHANGED IN LINE WITH CLIENT COMMENTS, NOTES REVISED
a
REFER TO REVISION NOTES.
e
REFER TO REVISION NOTES. d
CAD - DRAWING
2
3
PART - No.
DRAWN CHECKED
4
5
6
7
13-06-06 C.Woolner 13-06-06 C.Woolner 13-06-06 T.Brennan
BAR - CODE
.
Sheet of
E
REFER TO REVISION NOTES.
E
ORIGINAL SCALE
APPROVED
9901-48330
ALL 3 WINDING RTD's DETAILED AS CONNECTED DIRECTLY TO MCC (2 x USED, 1 x SPARE).
MACHINING REGULATIONS SEE DRAWING NORMS.
1
DESIGN GROUP
REPLACED BY
E0-104.430.195 E4-104.475.504 E2-104.475.505 E4-104.476.099 PI-34481
THIS DRAWING IS ENTRUSTED TO THE RECIPIENT PERSONALLY BUT THE COPYRIGHT REMAINS WITH US. IT MUST NOT BE COPIED , REPRODUCED OR IN ANY WAY COMMUNICATED OR MADE ACCESSIBLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT SIMILAR DRG.
b
8
03 03
Contract on 15.11.2007
Contract on 15.11.2007
E
TP No.
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 10.10.2007
Contract on 15.11.2007
Contract on 15.11.2007
Aramco - Khurais Crude Oil Shipping Pumpsets B36-G-0002A/B/C/D Instrument Schedule SO : 9901-48330 Sulzer Doc No. : E4-104.475.504-Rev "d" Inst. Tag No.s
No.
Crude Oil Shipping
Page : 1 of 12 Date : 13/11/2007 Rev : 'd'
Note: All tag numbers are for Pumpste B36-G-0002A only, refer to P&ID E1-104.430.193 for tagging philosophy. Service Description
Device
Location
P&ID
Signal
IS/NIS
Type
Pump B36-G-0002A
I/O Type
Instrument Details Process Media
Process Conditions Instrument Calibration Normal
Max/Min Design
Range
Units
Set-Pnt.1
Set-Pnt.2
CRUDE OIL SHIPPING PUMP INSTRUMENTATION a
B36 TE
5614AA
Crude Oil Shipping Pump 'DE' Journal Bearing Temperature
Temperature Probe - RTD
Pump Bearing
104.430.193 Sht 2
PT100
NIS
RTD
Bearing Metal
