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TERM/PLUG 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737
P/N 227-4002 5P-0702 125-7876 110-3202
A-C3 CLR-GA WIRE NAME POS TERM/PLUG GY-16-HV X926-A2 1 180-9340 YL-16-HV X927-A5 2 180-9340 GN-16-HV X928-A8 3 180-9340 BU-16-HV X929-A9 4 180-9340 GY-16-HV X930-A10 5 180-9340 YL-16-HV X931-A13 6 180-9340 BU-16-HV T862-A27 7 180-9340 GN-16-HV T863-A18 8 180-9340 YL-16-HV T864-A46 9 180-9340 BR-16-HV J700-A24 10 180-9340 GN-16-HV J701-A19 11 180-9340 BU-16-HV K739-A16 12 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2252 200mm PAINT/PRO 110-3202 1 WEDGE 155-2258 A-C5 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T957-A52 1 180-9340 YL-16-HV T958-A50 2 180-9340 BR-16-HV T959-A51 3 180-9340 BU-16-HV T960-A54 4 180-9340 GN-16-HV T961-A55 5 180-9340 WH-16-HV T962-A56 6 180-9340 GY-16-HV T858-A47 7 180-9340 WH-16-HV T859-A41 8 180-9340 OR-16-HV T860-A53 9 180-9340 BR-16-HV K737-A57 10 180-9340 GN-16-HV K738-A49 11 180-9340 BU-16-HV K739-A42 12 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2252 200mm PAINT/PRO 110-3202 1 WEDGE 155-2258
A-C13 CLR-GA WIRE NAME POS TERM/PLUG BU-18 C967-A25 1 180-9340 PK-18 G833-A44 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 200mm PAINT/PRO 110-3202 1 WEDGE 155-2261
ENGINE COOLANT TEMPERATURE SENSOR A-C15
CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm 1
A-C8 WIRE NAME POS TERM/PLUG G828-A36 A 180-9340 G829-A35 B 180-9340 R747-A14 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS. 155-2267 PAINT/PRO 110-3202 WEDGE 155-2276
INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C13 ATMOSPHERIC PRESSURE SENSOR A-C8
A-S1 (G833-PK)
ENGINE OIL PRESSURE SENSOR A-C7
FUEL INJECTOR HARNESS(EVEN) A-C5 BOOST PRESSURE SENSOR A-C9
A-S4 (K739-BU)
TIMING CALIBRATION PROBE A-C17
A-C7 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A3 A 180-9340 GN-18 G829-A4 B 180-9340 GY-18 994-A20 C 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2267 200mm PAINT/PRO 110-3202 1 WEDGE 155-2276
A-C6 A-C9 WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G828-A38 A 180-9340 YL-18 F421-A23 1 180-9340 G829-A37 B 180-9340 PK-18 G833-A45 2 180-9340 R746-A26 C 180-9340 WH-18 T725-A21 3 180-9340 PU-18 N707-A6 4 180-9340 ACCESSORY TABLE QTY PART NAME P/N WH-18 G828-A28 5 180-9340 1 PLUG AS. 155-2267 GN-18 G829-A31 6 180-9340 200mm PAINT/PRO 110-3202 PK-18 C991-A7 7 180-9340 1 WEDGE 155-2276 PK-18 T746-A1 8 180-9340 ACCESSORY TABLE A-C17 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2264 WH-18 G856-A39 1 180-9340 200mm PAINT/PRO 110-3202 YL-18 G857-A40 2 180-9340 1 WEDGE 155-2259 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 200mm PAINT/PRO 110-3202 1 WEDGE 155-2261
F-C2 WIRE NAME POS T858-F1 1 T957-F18 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
TERM/PLUG
P/N 7E-6513 112-8144
F-C3 WIRE NAME POS T858-F2 1 T958-F19 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
CLR-GA GY-16-NW YL-16-NW QTY 1 50mm
INJECTOR 1 OR 12 F-C3
TERM/PLUG
CLR-GA WH-16-NW BR-16-NW
P/N 7E-6513 112-8144
QTY 1 50mm
F-C4 WIRE NAME POS T859-F3 1 T959-F20 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
INJECTOR 3 OR 10 F-C3
CONNECTOR TABLE A-C11 CLR-GA WIRE NAME POS TERM/PLUG BK-18-2 E963-A30 1 180-9340 WH-18-2 E964-A29 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 1 BOOT 6I-4347 5cm TUBE 125-7876 1 WEDGE 155-2261
FUEL INJECTOR HARNESS (EVEN) A-C5
CONNECTOR TABLE A-C5 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T957-A52 1 180-9340 YL-16-HV T958-A50 2 180-9340 BR-16-HV T959-A51 3 180-9340 BU-16-HV T960-A54 4 180-9340 GN-16-HV T961-A55 5 180-9340 WH-16-HV T962-A56 6 180-9340 GY-16-HV T858-A47 7 180-9340 WH-16-HV T859-A41 8 180-9340 OR-16-HV T860-A53 9 180-9340 BR-16-HV K737-A56 10 180-9340 GN-16-HV K738-A59 11 180-9340 BU-16-HV K739-A61 12 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2252 1 BOOT 115-5674 1 WEDGE 155-2258
INTAKE MANIFOLD AIR TEMP SENSOR A-C13
CONNECTOR TABLE A-C7 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A3 A 180-9339 GN-18 G829-A4 B 180-9339 GY-18 994-A20 C 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS 3E-3370 1 BOOT 6I-4347 1 WEDGE 3E-3371
CONNECTOR TABLE A-C3 CLR-GA WIRE NAME POS TERM/PLUG GY-16-HV T957-A2 1 180-9340 YL-16-HV T958-A5 2 180-9340 GN-16-HV T959-A8 3 180-9340 BU-16-HV T960-A9 4 180-9340 YL-16-HV T961-A10 5 180-9340 YL-16-HV T962-A13 6 180-9340 BU-16-HV T862-A27 7 180-9340 GN-16-HV T863-A18 8 180-9340 YL-16-HV T860-A46 9 180-9340 BR-16-HV J700-A58 10 180-9340 GN-16-HV J701-A57 11 180-9340 BU-16-HV K739-A60 12 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2252 1 BOOT 115-5674 1 WEDGE 155-2258
ENGINE OIL PRESS SENSOR A-C7
A-C11 CLR-GA WIRE NAME POS TERM/PLUG BK E963-A30 1 180-9340 WH E964-A29 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 50mm TUBE 125-7876 200mm PAINT/PRO 110-3202 1 WEDGE 155-2261
A-S2
A-S3
CONNECTOR TABLE E-C1 CLR-GA WIRE NAME POS TERM/PLUG 1 8T-8737 OR-18 125-E29 2 180-9340 BR-18 T993-E30 3 180-9340 OR-18 167-E23 4 180-9340 BK-18 A274-E24 5 180-9340 BU-18 F426-E27 6 180-9340 GN-18 M909-E17 7 180-9340 GN-18 893-E3 8 180-9340 BR-18 892-E4 9 180-9340 PK-16 382-E37 10 180-9340 BR-16 G971-E19 11 180-9340 12 8T-8737 13 8T-8737 14 8T-8737 BU-18 G469-E48 15 180-9340 BR-16 G488-E26 16 180-9340 17 8T-8737 18 8T-8737 19 8T-8737 20 8T-8737 21 8T-8737 PU-18 A742-E9 22 180-9340 GY-18 E716-E49 23 180-9340 24 8T-8737 25 8T-8737 26 8T-8737 27 8T-8737 RD-18 F404-E39 28 180-9340 GN-18 F420-E40 29 180-9340 YL-18 F424-E28 30 180-9340 GN-18 T936-E18 31 180-9340 32 8T-8737 33 8T-8737 GN K990-E5 34 180-9340 OR-18 A743-E38 35 180-9340 36 8T-8737 37 8T-8737 38 8T-8737 39 8T-8737 GN-18 E717-E50 40 180-9340 OR-18 M904-E34 41 180-9340 BK A234-E52 42 133-0969 43 8T-8737 WH-18 F716-E42 44 180-9340 WH-18 G968-E43 45 180-9340 46 8T-8737 47 8T-8737 OR-14 150-E16 48 126-1768 WH-18 E452-E51 49 180-9340 YL K900-E2 50 180-9340 51 8T-8737 OR-14 150-E46 52 126-1768 OR-14 150-E47 53 126-1768 PK-18 387-E55 54 180-9340
GROUND STUD AND E-M1, E-M2 TERMINALS
RIGHT SIDE VIEW
CUSTOMER HARNESS 264-2354 VIEWS (APPLIES TO S/N PREFIXES TLD, TWM & SMP)
ECM CONNECTOR E-C1 ECM CONNECTOR A-C1
CAT SERVICE TOOL CONNECTOR E-C3
TERMINATION RESISTOR CONNECTOR E-C4
CUSTOMER CONNECTOR E-C2
INTAKE AIR PRESS SENSOR A-C9
ATMOSPHERIC PRESS SENSOR A-C8
CONNECTOR TABLE A-C1 CONTINUED CONNECTOR TABLE A-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 109 8T-8737 89 8T-8737 110 8T-8737 90 8T-8737 111 8T-8737 91 8T-8737 CU-SHLD A235-A48 92 133-0969 112 8T-8737 93 8T-8737 113 8T-8737 94 8T-8737 114 8T-8737 95 8T-8737 GN-16-HV T863-A18 115 180-9340 96 8T-8737 GY-16-HV T957-A2 116 180-9340 97 8T-8737 117 8T-8737 98 8T-8737 YL-16-HV T958-A5 118 180-9340 119 8T-8737 YL-16-HV T860-A46 99 180-9340 120 8T-8737 100 8T-8737 ACCESSORY TABLE 101 8T-8737 QTY PART NAME P/N 102 8T-8737 1 PLUG AS. 264-5732 103 8T-8737 1 BOOT 6I-4348 BU-16-HV T862-A27 104 180-9340 1dm TUBE 5P-0702 YL-16-HV T962-A13 105 180-9340 5cm TUBE 125-7876 GN-16-HV T959-A8 106 180-9340 1 STRAP-CABLE 6K-0806 YL-16-HV T961-A10 107 180-9340 1 ENDBELL 211-6807 BU-16-HV T960-A9 108 180-9340
COOLANT TEMP SENSOR A-C15 A-S4
TIMING CALIBRATION PROBE A-C17
ELECTRONIC CONTROL MODULE A-C1
TURBO OUTLET (BOOST) PRESSURE SENSOR A-C9
TIMING CALIBRATION PROBE CONNECTOR A-C17
INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C13
TERM/PLUG
CLR-GA OR-16-NW WH-16-NW
P/N 7E-6513 112-8144
QTY 1 50mm
F-C7 WIRE NAME POS T860-F6 1 T962-F23 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
INJECTOR 9 OR 4 F-C6
Harness And Wire Electrical Schematic Symbols
KENR5072-02 February 2007
TERM/PLUG
Symbols
P/N 7E-6513 112-8144
INJECTOR 11 OR 2 F-C7
T
Pressure Symbol
Temperature Symbol
F-C1 WIRE NAME T957-F18 T958-F19 T959-F20 T960-F21 T961-F22 T962-F23 T858-F10 T859-F12
CLR-GA PU-16-NW YL-16-NW BR-16-NW BU-16-NW GN-16-NW WH-16-NW GY-16-NW WH-16-NW
POS 1 2 3 4 5 6 7 8
E-S7 E-S9
TERM/PLUG 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339
CLR-GA OR-16-NW
QTY 1 1
F-C1 CONTINUED WIRE NAME POS T860-F8 9 10 11 12 ACCESSORY TABLE PART NAME RECEPTACLE AS WEDGE
Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.
TERM/PLUG 180-9339 8T-8737 8T-8737 8T-8737
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.
P/N 3E-8969 3E-5180
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.
CONNECTOR TABLE CLR-GA WIRE NAME POS OR-14 150-E16 1 GN-18 M909-E17 2 GN-18 T936-E18 3 BR-16 G971-E19 4 YL-14 G969-E20 5 BR-18 892-E21 6 GN-18 893-E22 7 OR-18 167-E23 8 BK-18 A274-E24 9 GY-18 A307-E25 10 BR-16 G488-E26 11 BU-18 F426-E27 12
E-C2 TERM/PLUG 126-1767 180-9339 180-9339 180-9339 126-1767 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
CONNECTOR TABLE E-C2 CONT. CLR-GA WIRE NAME POS TERM/PLUG YL-18 F424-E28 13 180-9339 OR-18 125-E29 14 180-9339 BR-18 T993-E30 15 180-9339 BK A234-E31 16 133-0967 YL K900-E32 17 180-9339 GN K990-E33 18 180-9339 OR-18 M904-E34 19 180-9339 GN-18 C912-E35 20 180-9339 BU-18 A741-E36 21 180-9339 PK-16 382-E37 22 180-9339 OR-18 A743-E38 23 180-9339 RD-18 F404-E39 24 180-9339
E-M1 (229-BK)
E-S2
TERMINATION RESISTOR E-C4, E-C5 E-S1 CONNECTOR TABLE E-C1 CONT. CLR-GA WIRE NAME POS TERM/PLUG OR-14 PU-18
150-E1 55 126-1768 381-E44 56 180-9340 57 8T-8737 GN-18 G955-E45 58 180-9340 BU-18 A741-E36 59 180-9340 WH-18 G967-E54 60 180-9340 BK-14-GXL 229-E59 61 126-1768 62 8T-8737 BK-14-GXL 229-E57 63 126-1768 64 8T-8737 BK-14-GXL 229-E58 65 126-1768 GY-18 A307-E25 66 180-9340 YL-14 G969-E20 67 126-1768 GN-18 C912-E35 68 180-9340 BK-14-GXL 299-E10 69 126-1768 YL-18 120-E6 70 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 160-7689 50mm TUBE 5P-0702 50mm TUBE 125-7876 1 ENDBELL 237-0336
CONNECTOR TABLE E-C4 CLR-GA WIRE NAME POS TERM/PLUG YL K900-E12 A 180-9340 GN K990-E14 B 180-9340 BK A234-E63 C 133-0969 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 174-0502 50mm TUBE 5P-0702 50mm TUBE 125-7876 1 WEDGE 155-2266
E-S3 E-S4
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
T
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
B2C1-UP TLD1-UP TWM1-UP SMP1-UP
CUSTOMER CONNECTOR E-C2 CONNECTOR TABLE E-C2 CONT. CLR-GA WIRE NAME POS TERM/PLUG GN-18 F420-E40 25 180-9339 YL-18 120-E41 26 180-9339 WH-18 F716-E42 27 180-9339 WH-18 G968-E43 28 180-9339 PU-18 381-E44 29 180-9339 GN-18 G955-E45 30 180-9339 OR-14 150-E46 31 126-1767 OR-14 150-E47 32 126-1767 BU-18 G469-E48 33 180-9339 GY-18 E716-E49 34 180-9339 GN-18 E717-E50 35 180-9339 WH-18 E452-E51 36 180-9339 OR-14 150-E1 37 126-1767 PU-18 A742-E9 38 180-9339 WH-18 G967-E54 39 180-9339 PK-18 387-E55 40 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 9X-1343 1 CAP-DUST 126-1771 50mm TUBE 5P-0702 50mm TUBE 125-7876 1 BOOT 6I-4348
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols 1 2
Receptacle Pin or Socket Number
FUEL INJECTOR HARNESS INTERFACE CONNECTOR A-C3
FUEL PRESSURE SENSOR R-C3
INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C13 TURBO OUTLET (BOOST) PRESSURE SENSOR A-C9
Form Number
Troubleshooting
RENR9324
Systems Operation / Testing and Adjusting
RENR9798
Operation & Maintenance Manual (S/N: TLM, TWD)
SEBU8097
Operation & Maintenance manual (S/N: B2C, SMP)
SEBU8093
C7-C32 ACERT Industrial Engine Electronics Application & Installation Guide
LEBH4623
TIMING CALIBRATION PROBE CONNECTOR A-C17 ECM CONNECTOR A-C1 OR P2
FUEL TEMPERATURE SENSOR R-C2
ECM CONNECTOR E-C1 OR H-C1 OR P1 FUEL INJECTOR HARNESS INTERFACE CONNECTOR A-C5
SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) ATMOSPHERIC A-C12 PRESSURE SENSOR A-C8 ENGINE COOLANT TEMPERATURE SENSOR A-C15
C-C1 CLR-GA WIRE NAME POS TERM/PLUG GN-18 893-C12 1 180-9339 BR-18 892-C11 2 180-9339 YL-16 K900-C13 3 180-9339 OR-14 150-C1 4 9W-0852 RD-14 101-C2 5 9W-0852 RD-14 101-C5 6 9W-0852 7 8T-8737 RD-18 105-C6 8 8T-8737 GN-16 K990-C15 9 180-9339 GN-18 G955-C3 10 180-9339 RD-14 101-C8 11 9W-0852 RD-14 101-C14 12 9W-0852 YL-18 120-C7 13 180-9339 BU-18 F426-C52 14 180-9339 WH-18 F716-C9 15 180-9339 WH-18 G967-C4 16 180-9339 RD-14 101-C17 17 9W-0852 RD-14 101-C18 18 9W-0852 RD-18 F404-C29 19 180-9339 GN-18 F420-C32 20 180-9339 YL-18 F424-C39 21 180-9339 BK-14 229-C40 22 9W-0852 RD-14 101-C41 23 9W-0852 BK-14 229-C16 24 9W-0852 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 9X-0145
REFDES C-M7 C-M8 C-M9 C-M10 C-T1 C-T2 C-T3 C-T4 C-T5
TERMINALS P/N CLR-GA BK-18 PK-18 PK-18 WH-18 131-1497 RD-10 131-1497 RD-10 130-6789 YL-18 130-6789 GN-18 130-6789 YL-18
C-T2 (101-RD)
Wire Gauge
Wire Color
Printed in U.S.A.
START RELAY
WIRE 229-C44 391-C31 391-C33 F716-C9 101-C10 101-C20 120-C35 F420-C32 120-C21
C-M9 (391-PK)
C-M7 (229-BK)
C-M8 (391-PK)
C-M10 (F716-WH)
DIAGNOSTIC LAMP
WARNING LAMP
C-T1 (101-RD)
C-T4 C-T3 (F420-GN) (120-YL)
C-T5 (120-YL)
BU-18 GN-18 WH-18 BU-18
LEFT REAR VIEW (ENGINE SERIAL NUMBER PREFIX B2C
RIGHT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX B2C
QTY 1 1
LEFT FRONT VIEW (ENGINE SERIAL NUMBER PREFIXES TLD , TWM)
INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C13 TURBO OUTLET (BOOST) PRESSURE SENSOR A-C9
CONNECTOR A-C1 OR P2
FUEL FILTER DIFFERENTIAL PRESSURE SWITCH M-C2 OR R-C2
C-C20 CLR-GA WIRE NAME POS TERM/PLUG YL-16 K900-C26 A 180-9339 GN-16 K990-C24 B 180-9339 C 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 133-0973 1 WEDGE 133-0975
C-T20 (101-RD)
TERMINATION RESISTOR C-C20
C-S7 (120-YL)
C-S4 (101-RD) C-S5 (101-RD)
C-S6 (120-YL)
C-S10 (229-BK)
C-S8 (229-BK)
MAINTENANCE CLEAR SWITCH C-C19
BK-18 QTY 1 1
C-T16 (120-YL)
TERM/PLUG 180-9340 180-9340 180-9340 P/N 155-2267 155-2276
C-C7 WIRE NAME POS TERM/PLUG 120-C34 1 180-9340 K900-C47 2 180-9340 K990-C48 3 180-9340 4 8T-8737 5 8T-8737 229-C50 6 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS. 155-2273 WEDGE 155-2263
CLR-GA YL-18 YL-16 GN-16
DIODE C-C13
C-T18 (150-OR)
C-C13 CLR-GA WIRE NAME POS TERM/PLUG PK-18 391-C46 1 180-9340 BK-18 229-C54 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 1 WEDGE 155-2261
C-C5 CLR-GA WIRE NAME POS TERM/PLUG PK-18 391-C43 1 180-9340 BK-18 229-C30 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 1 WEDGE 155-2261
C-T29 (F424-YL)
C-S1 (K900-YL)
C-S3 (K990-GN)
C-S2 (K900-YL)
C-T28 (120-YL)
MAINTENANCE DUE LAMP
CONTROL MODULE C-C7
C-C19 CLR-GA WIRE NAME POS TERM/PLUG A 8T-8737 BU-18 F426-C52 B 180-9340 BK-18 229-C53 C 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2267 1 WEDGE 155-2276
C-C6 CLR-GA WIRE NAME POS YL-18 120-C19 A BK-18 229-C28 B C GN-18 893-C12 D BR-18 892-C11 E GN-16 K990-C25 F YL-16 K900-C27 G H J ACCESSORY TABLE QTY PART NAME 1 RECEPTACLE
TERM/PLUG 180-9339 180-9339 8T-8737 180-9339 180-9339 180-9339 180-9339 8T-8737 8T-8737 P/N 9W-1951
START RELAY CONNECTOR C-C5
CLR-GA
CONNECTOR E-C1 OR P1
CONTINUED CLR-GA WIRE RD-18 F404-C29 RD-18 105-C6 OR-14 150-C1 YL-18 120-C45 OR-14 150-C38 OR-14 150-C38 RD-14 101-C5 PK-18 391-C33 YL-18 120-C36 YL-18 F424-C39
SERVICE TOOL C-C6
C-C18 CLR-GA WIRE NAME POS GN-18 G955-C3 A BK-18 229-C51 B WH-18 G967-C4 C ACCESSORY TABLE QTY PART NAME 1 PLUG AS. 1 WEDGE
FUEL JUMPER HARNESS INTERFACE CONNECTOR A-C6
TERMINALS P/N 130-6789 130-6789 128-4164 130-6789 128-4164 130-6789 131-1502 130-6789 130-6789 130-6789
C-T7 (105-RD)
C-T22 (391-PK)
PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11
ELECTRONIC CONTROL MODULE (ECM)
C-T17 (150-OR)
C-T6 (F404-RD)
REFDES C-T6 C-T7 C-T15 C-T16 C-T17 C-T18 C-T20 C-T22 C-T28 C-T29
C-S9 (391-PK)
ENGINE OIL PRESSURE SENSOR A-C7
ENGINE COOLANT TEMPERATURE SENSOR A-C15 ATMOSPHERIC PRESSURE SENSOR A-C8
SERVICE TOOL CONNECTOR E-C3 OR J63
CUSTOMER CONNECTOR E-C2 OR J61
CONNECTOR TABLE G-C2 WIRE NAME POS TERM/PLUG 1 8T-8737 N782-G5 2 180-9340 N783-G6 3 180-9340 N784-G7 4 180-9340 N785-G8 5 180-9340 6 8T-8737 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2273 WEDGE 155-2263
FUEL PRESSURE G-C2
CLR-GA BU-18 GN-18 WH-18 BU-18
QTY 1 1
CONNECTOR TABLE G-C5 WIRE NAME POS TERM/PLUG 1 8T-8737 N782-G11 2 180-9340 N783-G10 3 180-9340 N784-G9 4 180-9340 N785-G20 5 180-9340 6 8T-8737 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2273 WEDGE 155-2263
VOLTMETER G-C5 BU-18 GN-18 BR-18
FUEL INJECTOR HARNESS INTERFACE CONNECTORS A-C3 AND A-C5
ENGINE COOLANT TEMPERATURE G-C4 CONNECTOR TABLE G-C3 CLR-GA WIRE NAME POS TERM/PLUG 1 8T-8737 BU-18 N782-G13 2 180-9340 GN-18 N783-G14 3 180-9340 WH-18 N784-G15 4 180-9340 BU-18 N785-G16 5 180-9340 6 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 155-2273 1 WEDGE 155-2263
FUEL TEMPERATURE SENSOR M-C3 OR R-C3 ENGINE OIL PRESSURE SENSOR A-C7 SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) A-C12
DT CONNECTOR TABLE CLR-GA WIRE NAME POS 1 BU-18 N782-G1 2 GN-18 N783-G2 3 WH-18 N784-G3 4 BU-18 N785-G4 5 6 ACCESSORY TABLE QTY PART NAME 1 PLUG_AS. 1 WEDGE
FUEL JUMPER HARNESS INTERFACE CONNECTOR A-C6
G-C1 TERM/PLUG 8T-8737 180-9340 180-9340 180-9340 180-9340 8T-8737
G-S4 N785-BU
G-S2 N783-GN
G-S1 N782-BU
P/N 155-2273 155-2263
G-S3 N784-WH
CONNECTOR TABLE G-C4 CLR-GA WIRE NAME POS TERM/PLUG 1 8T-8737 BU-18 N782-G21 2 180-9340 GN-18 N783-G22 3 180-9340 WH-18 N784-G23 4 180-9340 BU-18 N785-G24 5 180-9340 6 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 155-2273 1 WEDGE 155-2263 DT CONNECTOR TABLE CLR-GA WIRE NAME POS 1 BU-18 N782-G19 2 GN-18 N783-G18 3 WH-18 N784-G17 4 BU-18 N785-G12 5 6 ACCESSORY TABLE QTY PART NAME 1 PLUG_AS. 1 WEDGE
G-C6 TERM/PLUG 8T-8737 180-9340 180-9340 180-9340 180-9340 8T-8737
ECM CONNECTOR A-C1 OR P2
INLET AIR SHUTOFF SOLENOIDS
PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11
CONTROL MODULE G-C1
LEFT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX SMP)
ENGINE CONTROL MODULE H-C1
RD-18 GN-18 YL-18
GN-16
TACHOMETER G-C6
HARNESS 248-0471 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
CONNECTOR TABLE WIRE NAME POS 1 2 3 4 5 F426-H3 6 7 893-H1 8 892-H2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 F404-H4 28 F420-H5 29 F424-H6 30 31 32 33 K990-H7 34 35
H-C1 TERM/PLUG 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 8T-8737
CONNECTOR TABLE H-C4 CLR-GA WIRE NAME POS TERM/PLUG RD-10 101-H10 1 8N-1542 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE_AS. 127-5486
CONNECTOR TABLE H-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG 46 8T-8737 47 8T-8737 OR-18 150-H23 48 180-9340 49 8T-8737 YL-16 K900-H11 50 180-9340 51 8T-8737 OR-18 150-H12 52 180-9340 OR-18 150-H13 53 180-9340 54 8T-8737 55 8T-8737 BK-18 229-H14 56 180-9340 57 8T-8737
BK-18
229-H17
BK-18
229-H18
BK-18
229-H19
YL-18
120-H22 ACCESSORY TABLE PART NAME PLUG_AS. STRAP ENDBELL
QTY 1 2 1
61 62 63 64 65 66 67 68 69 70
CONNECTOR TABLE H-C3 CLR-GA WIRE NAME POS TERM/PLUG RD-10 101-H20 1 8N-1543 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 127-5485
STARTER MOTOR H-C3
STARTER MOTOR H-C4
CONNECTOR TABLE H-C5 WIRE NAME POS 101-H31 1 229-H32 2 ACCESSORY TABLE PART NAME PLUG_AS. WEDGE
CLR-GA RD-14 BK-14 QTY 1 1
TERM/PLUG 9W-0844 9W-0844 P/N 155-2269 155-2261
BATTERY H-C5
CONNECTOR TABLE H-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG 36 8T-8737 37 8T-8737 38 8T-8737 39 8T-8737 40 8T-8737 41 8T-8737 42 8T-8737 43 8T-8737 WH-18 F716-H9 44 180-9340 45 8T-8737
CONNECTOR TABLE H-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG GN-18 G955-H15 58 180-9340 59 8T-8737 WH-18 G967-H16 60 180-9340
P/N 155-2273 155-2263
ELECTRONIC CONTROL MODULE (ECM)
FUEL HARNESS CONNECTOR A-C6
HARNESS 266-2295 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
AMP CLR-GA
ENGINE OIL PRESSURE G-C3
FUEL PRESSURE SENSOR M-C4 OR R-C4
RIGHT REAR VIEW (ENGINE SERIAL NUMBER PREFIXES TLD, TWM)
Circuit Identification Number
C-T15 (150-OR)
JUMPER HARNESS INTERFACE C-C1
FUEL TEMPERATURE SENSOR P-C2
200-L32 BK-14
Ground Connection
HI/LO IDLE SWITCH C-C18
FUEL PRESSURE SENSOR P-C3
Component Part Number
© 2007 Caterpillar All Rights Reserved
SEE THE ILLUSTRATION FOR THE SMP S/N PREFIX BELOW.
RIGHT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX SMP)
9X-1123
2
Harness identification code: This example indicates wire 135 in harness "AG".
Related Electrical Service Manuals
FUEL INJECTOR HARNESS INTERFACE CONNECTORS A-C3 & A-C5
FUEL PRIMING PUMP AX-C2
Fuse (5 Amps)
Plug
THESE SENSORS ARE LOCATED UNDER THE AFTERCOOLER.
SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) A-C12
5A
Single Wire Connector
Title
ENGINE OIL PRESSURE SENSOR (OLD LOCATION) A-C7
Part Number For Connector Recepticle
1
325-AG135 PK-14 Socket
Pin
L-C12 3E-5179
AG-C4 111-7898
ELECTRONIC CONTROL MODULE E-C1
CONNECTOR TABLE A-C15 CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-A22 1 180-9340 PK-18 G833-A43 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 1 BOOT 6I-4347 1 WEDGE 155-2261
ECM CONNECTOR E-C1 OR H-C1 OR P1
Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)
Part Number for Connector Plug
C-C4 AG-C3 130-6795 130-6795
Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes
ELECTRONIC CONTROL MODULE (ECM)
PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11 ENGINE OIL PRESSURE SENSOR A-C7
1 2
Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
E-S5
CONNECTOR TABLE E-C5 CLR-GA WIRE NAME POS TERM/PLUG A B C ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 134-2540
CUSTOMER HARNESS 285-6070 LEFT SIDE VIEW (APPLIES TO S/N PREFIX B2C)
CONNECTOR TABLE A-C17 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G856-A39 1 180-9340 CONNECTOR TABLE A-C18 YL-18 G857-A40 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE 1 8T-8737 QTY PART NAME P/N 2 8T-8737 1 PLUG AS. 155-2269 ACCESSORY TABLE 1 BOOT 6I-4347 QTY PART NAME P/N 1 WEDGE 155-2261 1 RECEPTACLE AS. 3E-3364
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C27 and C32 Industrial Engines and C32 Petroleum Engines Electrical System
E-S8
E-S6
Circuit Breaker Symbol
Flow Symbol
Symbols and Definitions
CONNECTOR TABLE E-C3 CLR-GA WIRE NAME POS TERM/PLUG YL-18 120-E15 A 180-9339 BK-14-GXL 229-E56 B 126-1767 BK A234-E62 C 133-0967 GN-18 893-E8 D 180-9339 BR-18 892-E7 E 180-9339 GN K990-E13 F 180-9339 YL K900-E11 G 180-9339 H 8T-8737 J 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE 8T-8736 50mm TUBE 5P-0702 50mm TUBE 125-7876 1 CAP 8C-6354 300mm WIRE 5P-9074 100mm TUBE 113-7027
GROUND
Level Symbol
HARNESSES 281-9195 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
GROUND STUD AND E-M1, E-M2 TERMINALS
HARNESS 286-9021 CONNECTOR LOCATIONS, SPLICE LOCATIONS & CONNECTOR TABLES
ENGINE COOLANT TEMPERATURE SENSOR A-C15 ATMOSPHERIC PRESSURE SENSOR A-C8
F-C6 WIRE NAME POS T860-F5 1 T961-F22 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
F-S2 (T859-WH)
E-M2 (229-BK)
ECM CONNECTOR E-C1 CUSTOMER CONNECTOR E-C2
CONNECTOR TABLE A-C8 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A36 A 180-9339 GN-18 G829-A35 B 180-9339 GY-18 R747-A14 C 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 3E-3370 1 BOOT 6I-4347 1 WEDGE 3E-3371
QTY 1 50mm
GROUND
TOP VIEW
CONNECTOR TABLE A-C9 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A38 A 180-9339 GN-18 G829-A37 B 180-9339 PK-18 R746-A26 C 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS 3E-3370 1 BOOT 6I-4347 1 WEDGE 3E-3371
P/N 7E-6513 112-8144
CAT SERVICE TOOL E-C3
FUEL HARNESS A-C6
SECONDARY ENGINE SPEED/TIMING SENSOR A-C12
CLR-GA OR-16-NW GN-16-NW
TERM/PLUG
INJECTOR 7 OR 6 F-C5
F-S3 (T858-GY)
TERMINATION RESISTOR CONNECTOR E-C4
CONNECTOR TABLE A-C12 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A15 1 180-9340 YL-18 E966-A32 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS 155-2269 1 BOOT 6I-4347 1 WEDGE 155-2261
QTY 1 50mm
F-C5 WIRE NAME POS T859-F4 1 T960-F21 2 ACCESSORY TABLE PART NAME CONNECTOR AS TUBE
F-S1 (T860-OR)
PRIMARY ENGINE SPEED/TIMING SENSOR A-C11
ELECTRONIC CONTROL MODULE(ECM) A-C1
CONNECTOR TABLE A-C6 CLR-GA WIRE NAME POS TERM/PLUG YL-18 F421-A23 1 180-9340 PK-18 G833-A45 2 180-9340 WH-18 T725-A21 3 180-9340 PU-18 N707-A6 4 180-9340 WH-18 G828-A28 5 180-9340 GN-18 G829-A31 6 180-9340 PK-18 C991-A7 7 180-9340 CONNECTOR TABLE A-C13 PK-18 T746-A1 8 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE BU-18 C967-A25 1 180-9340 QTY PART NAME P/N PK-18 G833-A44 2 180-9340 1 PLUG AS. 155-2264 ACCESSORY TABLE 1 BOOT 6I-4347 QTY PART NAME P/N 1 WEDGE 155-2259 1 PLUG AS. 155-2269 1 BOOT 6I-4347 1 WEDGE 155-2261
P/N 7E-6513 112-8144
CLR-GA WH-16-NW BU-16-NW
HARNESSES 232-4517 AND 285-6647 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
CLR-GA WH-18 GN-18 PK-18
FUEL HARNESS A-C6
TERM/PLUG
INJECTOR 5 OR 8 F-C4
CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES FOR HARNESS 238-8295
PRIMARY ENGINE SPEED /TIMING SENSOR A-C11
CONNECTOR TABLE A-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG 69 8T-8737 70 8T-8737 71 8T-8737 WH-18 G828-A11 72 180-9340 73 8T-8737 74 8T-8737 75 8T-8737 76 8T-8737 77 8T-8737 78 8T-8737 79 8T-8737 80 8T-8737 81 8T-8737 82 8T-8737 PU-18 N707-A6 83 180-9340 84 8T-8737 85 8T-8737 86 8T-8737 87 8T-8737 88 8T-8737
QTY 1 50mm
SECONDARY ENGINE SPEED/TIMING SENSOR A-C12
A-S1
FUEL INJECTOR HARNESS (ODD) A-C3
CLR-GA GY-16-NW PU-16-NW
A-C12 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A15 1 180-9340 YL-18 E966-A32 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 200mm PAINT/PRO 110-3202 1 WEDGE 155-2261
A-S3 (G829-GN) A-S2 (G828-WH)
EXTERNAL ENGINE HARNESS INTERFACE F-C1
A-C15 CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-A22 1 180-9340 PK-18 G833-A43 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 155-2269 200mm PAINT/PRO 110-3202 1 WEDGE 155-2261
180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 P/N 160-7689 3S-2093 237-0336
H-S5 101-RD H-S6 101-RD
H-S7 150-OR
H-S1 229-BK
H-S2 K900-YL
H-S8 229-BK
H-S3 K990-GN
CLR-GA YL-16 GN-16
QTY 1 1 1
CONNECTOR TABLE H-C6 WIRE NAME POS K900-H27 A K990-H29 B C ACCESSORY TABLE PART NAME RECEPTACLE_AS. STRAP WEDGE
TERM/PLUG 180-9339 180-9339 8T-8737 P/N 133-0973 3S-2093 133-0975
TERMINATION RESISTOR H-C6
CLR-GA GN-18 BR-18 YL-16 OR-14 RD-14 RD-14
GN-16 GN-18 RD-14 RD-14 YL-18
CONNECTOR TABLE H-C2 WIRE NAME POS 893-H1 1 892-H2 2 K900-H28 3 150-H24 4 101-H36 5 101-H31 6 7 8 K990-H30 9 G955-H15 10 101-H34 11 101-H37 12 120-H22 13
TERM/PLUG 180-9340 180-9340 180-9340 9W-0844 9W-0844 9W-0844 8T-8737 8T-8737 180-9340 180-9340 9W-0844 9W-0844 180-9340
INSTRUMENT PANEL HARNESS INTERFACE H-C2 CONNECTOR TABLE HC2 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG BU-18 F426-H3 14 180-9340 WH-18 F716-H9 15 180-9340 WH-18 G967-H16 16 180-9340 RD-14 101-H38 17 9W-0844 RD-14 101-H33 18 9W-0844 RD-18 F404-H4 19 180-9340 GN-18 F420-H5 20 180-9340 YL-18 F424-H6 21 180-9340 BK-14 229-H21 22 9W-0844 RD-14 101-H35 23 9W-0844 BK-14 229-H32 24 9W-0844 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 7X-6222
HARNESS 291-5534 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
(Dimensions: 39 inches x 28 inches)
CONNECTOR TABLE A-C1 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV K738-A59 1 180-9340 2 8T-8737 GN-16-HV J701-A57 3 180-9340 4 8T-8737 BR-16-HV J700-A58 5 180-9340 6 8T-8737 7 8T-8737 BR-16-HV K737-A56 8 180-9340 9 8T-8737 10 8T-8737 11 8T-8737 12 8T-8737 BU-18 995-A22 13 180-9340 BU-16-HV K739-A62 14 180-9340 PK-18 R746-A26 15 180-9340 16 8T-8737 BR-18 G829-A12 17 180-9340 BR-16-HV T959-A51 18 180-9340 19 8T-8737 20 8T-8737 YL-16-HV T958-A50 21 180-9340 GN-16-HV T961-A55 22 180-9340 23 8T-8737 24 8T-8737 BK-18-2 E963-A30 25 180-9340 WH-18 G856-A39 26 180-9340 27 8T-8737 GY-18 994-A20 28 180-9340 29 8T-8737 PK-18 G833-A17 30 180-9340 BU-16-HV T960-A54 31 180-9340 32 8T-8737 33 8T-8737 34 8T-8737 WH-18-2 E964-A29 35 180-9340 YL-18 G857-A40 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 PK-18 C991-A7 40 180-9340 PK-18 T746-A1 41 180-9340 PU-16-HV T957-A52 42 180-9340 43 8T-8737 44 8T-8737 45 8T-8737 YL-18 E966-A32 46 180-9340 BU-18 E965-A15 47 180-9340 48 8T-8737 49 8T-8737 WH-16-HV T962-A56 50 180-9340 51 8T-8737 52 8T-8737 53 8T-8737 54 8T-8737 55 8T-8737 BU-18 C967-A25 56 180-9340 GY-18 R747-A14 57 180-9340 GY-16-HV T858-A47 58 180-9340 59 8T-8737 60 8T-8737 61 8T-8737 YL-18 F421-A23 62 180-9340 63 8T-8737 64 8T-8737 WH-18 T725-A21 65 180-9340 66 8T-8737 WH-16-HV T859-A41 67 180-9340 OR-16-HV T860-A53 68 180-9340
A-C1 CONTINUED CLR-GA WIRE NAME WH-18 G828-A11 72 73 74 75 76 77 78 79 80 81 82 PU-18 N707-A6 83 84 85 86 87 88 89 90 91 CU-SHLD A235-A48 92 93 94 95 96 97 98 YL-16-HV T864-A46 99 100 101 102 103 BU-16-HV T862-A27 104 YL-16-HV X931-A13 105 GN-16-HV X928-A8 106 GY-16-HV X930-A10 107 BU-16-HV X929-A9 108 109 110 111 112 113 114 GN-16-HV T863-A18 115 GY-16-HV X926-A2 116 117
TERM/PLUG 180-9340 8T-8737 8T-8737
30 Page,
FUEL INJECTOR HARNESS (ODD) A-C3
A-C1 CONTINUED A-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS 63 8T-8737 YL-16-HV X927-A5 118 119 64 8T-8737 120 WH-18 T725-A21 65 180-9340 ACCESSORY TABLE 66 8T-8737 QTY PART NAME WH-16-HV T859-A41 67 180-9340 1 PLUG AS. OR-16-HV T860-A53 68 180-9340 50mm TUBE 69 8T-8737 50mm TUBE 70 8T-8737 200mm PAINT/PRO 71 8T-8737
KENR5072-02
A-C1 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV K738-A49 1 180-9340 2 8T-8737 GN-16-HV J701-A19 3 180-9340 4 8T-8737 BR-16-HV J700-A24 5 180-9340 6 8T-8737 7 8T-8737 BR-16-HV K737-A57 8 180-9340 9 8T-8737 10 8T-8737 11 8T-8737 12 8T-8737 BU-18 995-A22 13 180-9340 BU-16-HV K739-A58 14 180-9340 PK-18 R746-A26 15 180-9340 16 8T-8737 GN-18 G829-A12 17 180-9340 BR-16-HV T959-A51 18 180-9340 19 8T-8737 20 8T-8737 YL-16-HV T958-A50 21 180-9340 GN-16-HV T961-A55 22 180-9340 23 8T-8737 24 8T-8737 BK E963-A30 25 180-9340 WH-18 G856-A39 26 180-9340 27 8T-8737 GY-18 994-A20 28 180-9340 29 8T-8737 PK-18 G833-A17 30 180-9340 BU-16-HV T960-A54 31 180-9340 32 8T-8737 33 8T-8737 34 8T-8737 WH E964-A29 35 180-9340 YL-18 G857-A40 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 PK-18 C991-A7 40 180-9340 PK-18 T746-A1 41 180-9340 PU-16-HV T957-A52 42 180-9340 43 8T-8737 44 8T-8737 45 8T-8737 YL-18 E966-A32 46 180-9340 BU-18 E965-A15 47 180-9340 48 8T-8737 49 8T-8737 WH-16-HV T962-A56 50 180-9340 51 8T-8737 52 8T-8737 53 8T-8737 54 8T-8737 55 8T-8737 BU-18 C967-A25 56 180-9340 GY-18 R747-A14 57 180-9340 GY-16-HV T858-A47 58 180-9340 59 8T-8737 60 8T-8737 61 8T-8737 YL-18 F421-A23 62 180-9340
F-C2 7E6513 T858-F1 GY-16-NW T957-F18 PU-16-NW T858-F2 GY-16-NW T858-F1 GY-16-NW
F-C3 7E6513 T858-F2 GY-16-NW T958-F19 YL-16-NW
T859-F4 WH-16-NW T859-F3 WH-16-NW
F-C4 7E6513
T957-F18 T958-F19 T959-F20 T960-F21 T961-F22 T962-F23
7E6513 F-C5 T859-F4 WH-16-NW T960-F21 BU-16-NW
A-C1 2274002 P2/J2 K738-A49 GN-16-HV BRAKE SOLENOID L/H (6,8) 1
TEMPERATURE SENSOR COMMON INJECTOR 6 LS
PASSIVE SPD +1:
A CRANK SPEED TDC SERVICE PROBE -
FUEL PRESSURE LEFT INTAKE MANIFOLD AIR PRESSURE INJECTOR 12 LS
PASSIVE SPD +2: PASSIVE SPD -2:
B CAM SPEED B CAM SPEED INJECTOR 2 LS
INTAKE MANIFOLD AIR TEMPERATURE ATMOSPHERIC PRESSURE SENSOR INJECTOR 10,12 HS
FUEL TEMPERATURE SENSOR DIFFERENTIAL FUEL PRESSURE SW INJECTOR 6,8 HS INJECTOR 2,4 HS
PRESSURE SENSOR +5V
INPUT SWITCH RETURN
S/T SHIELD
INJECTOR 9,11 HS
HS LS LS LS LS
INJECTOR 5,7 HS INJECTOR 1 LS INJECTOR 3 LS
A-C15 1552269 1 995-A22 BU-18 2 G833-A43 PK-18
K739-A42 BU-16-HV K739-A16 BU-16-HV
G833-A17 PK-18 T960-A54 BU-16-HV
C991-A7 PK-18 T746-A1 PK-18 T957-A52 PU-16-HV
T962-A56 WH-16-HV
C967-A25 BU-18 R747-A14 GY-18 T858-A47 GY-16-HV
F421-A23 YL-18 T725-A21 WH-18 T859-A41 WH-16-HV T860-A53 OR-16-HV
SIGNAL GROUND
A-C13 1552269 1 C967-A25 BU-18 2 G833-A44 PK-18
E964-A29 WH G857-A40 YL-18
G833-A17 PK-18
G828-A11 WH-18 A235-A48 CU-SHLD E965-A15 BU-18 E966-A32 YL-18 994-A20 GY-18 995-A22 BU-18 C967-A25 BU-18 C991-A7 PK-18 E963-A30 BK E964-A29 WH F421-A23 YL-18 G828-A11 WH-18 G829-A12 GN-18 G833-A17 PK-18 G856-A39 WH-18 G857-A40 YL-18 N707-A6 PU-18 R746-A26 PK-18 R747-A14 GY-18 T725-A21 WH-18 T746-A1 PK-18
G829-A12 GN-18
A-S1
A-S2
A-S3
994-A20 GY-18 995-A22 BU-18 C967-A25 BU-18 C991-A7 PK-18 E965-A15 BU-18 E966-A32 YL-18 F421-A23 YL-18 G856-A39 WH-18 G857-A40 YL-18 N707-A6 PU-18 R746-A26 PK-18 R747-A14 GY-18 T725-A21 WH-18 T746-A1 PK-18 E963-A30 BK E964-A29 WH A235-A48 CU-SHLD
F421-A23 G833-A45 T725-A21 N707-A6 G828-A28 G829-A31 C991-A7 T746-A1
A-C6 1552264 YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18 PK-18
A-C11 1552269 1 E963-A30 BK 2 E964-A29 WH A235-A48 CU-SHLD CABLE 127-8770
+5 VOLTS GROUND SIGNAL
OR-18 YL-18 GN-18
A-C8 1552267 A G828-A36 WH-18 B G829-A35 GN-18 C R747-A14 GY-18
HARNESS 238-8295 OR 286-9021
A235-A48 CU-SHLD
HARNESS 286-9021 WIRING IS NEARLY IDENTICAL TO 238-8295. T864-A46 YL-16-HV
T862-A27 BU-16-HV X931-A13 YL-16-HV X928-A8 GN-16-HV X930-A10 GY-16-HV X929-A9 BU-16-HV
THE DIFFERENCES ARE CIRCLED & DESCRIBED IN THE 286-9021 CONNECTOR TABLES. HARNESS 286-9021 IS USED ON ENGINES WITH WATER COOLED MANIFOLDS (SERIAL NUMBER PREFIX B2C).
+5 VOLTS GROUND SIGNAL
OR-18 YL-18 GN-18
A-C7 1552267 A G828-A3 WH-18 B G829-A4 GN-18 C 994-A20 GY-18
+5 VOLTS GROUND SIGNAL
OR-18 YL-18 GN-18
1
H-C3 1275485 H-S6 1 101-K1 RD-10 101-H20 RD-10 K-C2 H-C4 1275485 1275486 H-S5 1 101-K2 RD-10 101-H10 RD-10 1
K-T2 1311500
2
1
CONTROL MODULE C-C7 1552273 210-4309 1 +BATTERY 120-C34 YL-18 2 J1939 DATA+ RS485A K900-C47 YL-16 3 J1939 DATARS485B K990-C48 GN-16 4 J1939 SHIELD GAUGE GND 5 GAUGE V+ 6 GROUND 229-C50 BK-18
101-H33 RD-14 101-H34 RD-14 101-H35 RD-14
G-C1 1552273 1 2 3 4 5 6
DIAGNOSTIC WARNING MAINTENANCE OVERDUE RETARDER
LAMP LAMP LAMP LAMP
J1939 DATA LINK (-)
RETARDER SOLENOID MED/HI PTO INTERRUPT J1939 DATA LINK SHIELD REMOTE SHUTDOWN INTERMEDIATE ENGINE SPEED SWITCH BATTERY (+) - UNSWITCHED COOLANT LEVEL SWITCH J1939 DATA LINK (+) BATTERY (+) - UNSWITCHED BATTERY (+) - UNSWITCHED OVERSPEED VERIFY SWITCH PTO ENABLE SWITCH PTO RAMP UP SWITCH PTO RAMP DOWN / RESUME SWITCH BATTERY (-) BATTERY (-) BATTERY (-) THROTTLE POSITION 1 (PWM) SOLENOID COMMON THROTTLE POSITION 2 (PWM) BATTERY (+) - KEY SWITCH
ELECTRONIC CONTROL MODULE
1 2 3 4
F426-H3 BU-18 893-H1 GN-18 892-H2 BR-18
NOTE A
150-H23 0R-18 150-H12 OR-18 150-H13 0R-18 229-H17 BK-18 229-H18 BK-18
229-H14 BK-18 229-H19 BK-18
H-S7 150-H24 OR-14 1
H-S1 1
K990-H7 GN-16
H-C2 7X6222 893-H1 GN-18 892-H2 BR-18 K900-H28 YL-16 150-H24 OR-14 101-H36 RD-14 101-H31 RD-14 A234-H52 BK-18
2
229-H21 BK-14 229-H39 BK-18 2
H-S8 1
2
893-H1 GN-18 892-H2 BR-18 F426-H3 BU-18 F404-H4 RD-18 F420-H5 GN-18 F424-H6 YL-18 F716-H9 WH-18 G955-H15 GN-18 G967-H16 WH-18 120-H22 YL-18 A234-H52 BK-18
F404-H4 RD-18 F420-H5 GN-18 F424-H6 YL-18
K990-H30 G955-H15 101-H34 101-H37 120-H22 F426-H3 F716-H9 G967-H16 101-H38 101-H33 F404-H4 F420-H5 F424-H6 229-H21 101-H35 229-H32
GN-16 GN-18 RD-14 RD-14 YL-18 BU-18 WH-18 WH-18 RD-14 RD-14 RD-18 GN-18 YL-18 BK-14 RD-14 BK-14
NOTE A C-C1 9X0145 1 893-C12 GN-18 2 892-C11 BR-18 3 K900-C13 YL-16 4 150-C1 OR-14 5 101-C2 RD-14 6 101-C5 RD-14 7 A234-C52 BK-18 8 105-C6 RD-18 9 K990-C15 GN-16 10 G955-C3 GN-18 11 101-C8 RD-14 12 101-C14 RD-14 13 120-C7 YL-18 14 F426-C52 BU-18 15 F716-C9 WH-18 16 G967-C4 WH-18 17 101-C17 RD-14 18 101-C18 RD-14 19 F404-C29 RD-18 20 F420-C32 GN-18 21 F424-C39 YL-18 22 229-C40 BK-14 23 101-C41 RD-14 24 229-C16 BK-14
1 2
K990-H7
H-S3 GN-16 1
F716-H9 WH-18
150-H23 OR-18 K900-H11 YL-16 150-H12 OR-18 150-H13 OR-18 229-H14 BK-18 G955-H15 GN-18 G967-H16 WH-18 229-H17 BK-18 229-H18 BK-18 229-H19 BK-18
SIGNAL GROUND
R-C4 3E3370 A G828-R5 WH-18 B G829-R6 GN-18 C C991-R7 PK-18
FUEL TEMPERATURE SENSOR 256-6453 FOR S/N - SMP SENSOR 130-9811 FOR S/N - B2C
G OR-18 YL-18 GN-18
FUEL PRESSURE SENSOR 194-6725
+5 VOLTS GROUND SIGNAL
MTR
A742-E9 PU-18 E716-E49 GY-18
A274-E24 BK-18 A307-E25 GY-18 A741-E36 BU-18 A742-E9 PU-18 A743-E38 OR-18 C912-E35 GN-14 E716-E49 GY-18 E717-E50 GN-18 F404-E39 RD-18 E452-E51 WH-18 F420-E40 GN-18 F424-E28 YL-18 F426-E27 BU-18 F716-E42 WH-18 G469-E48 BU-18 G488-E26 BR-16 G955-E45 GN-18 G967-E54 WH-18 G968-E43 WH-18 G969-E20 YL-14 G971-E19 BR-16 K900-E2 YL E-S4 K900-E60 YL
K990-E33 GN K990-E13 GN
F404-E39 F420-E40 F424-E28 T936-E18
E-S5
E-S9
M904-E34 M909-E17 T993-E30 T936-E18
229-E56 BK-14-GXL E-M1 E-M2
E717-E50 GN-18 M904-E34 OR-18 A234-E52 CU F716-E42 WH-18 G968-E43 WH-18 150-E16 OR-14 E452-E51 WH-18 K900-E2 YL 150-E46 OR-14 150-E47 OR-14 387-E55 PK-18 150-E1 OR-14 381-E44 PU-18
K990-E5 GN
K990-E61 GN
NOTE J
OR-18 GN-18 BR-18 GN-18
G955-E45 GN-18 A741-E36 BU-18 G967-E54 WH-18 229-E59 BK-14-GXL
229-E59 BK-14-GXL
229-E57 BK-14-GXL
229-E57 BK-14-GXL 299-E10 BK-14-GXL 229-E58 BK-14-GXL
NOTE J
229-E58 BK-14-GXL A307-E25 GY-18 G969-E20 YL-14 C912-E35 GN-14 299-E10 BK-14-GXL 120-E6 YL-18
GROUND STUD
1
SIGNAL GROUND
2 326-AX1 RD-18 AX-C3 1552269
RD-18 GN-18 YL-18 GN-18
K990-E5 GN A743-E38 OR-16
E-S8
K990-E14 GN
FUEL PRIMING PUMP
ST
NOTE D
ON OFF
B S C
BU-18 GN-18 WH-18 BU-18
1 2 3 4 5 6
TACHOMETER 207-2825
K990-H30 GN-16 2
K990-H29 GN-16 K900-H11 YL-16
K900-H28 YL-16 1
2
H-S2
G-C2 1552273
NOTE A
ETHER START VALVE (NOTE V)
C-S5
C-S4 2
1
NOTE A K900-H27 YL-16 K990-H29 GN-16
H-C6 1330973 A B C
TERMINATION RESISTOR 174-3016
(NOTE B & C)
NOTE A
NOTE A
G-C6
1552273
G-S2
G-S3
G-S4
101-C10 RD-10 C-T1 1311497
1
1
C-T2 1311497
BK-18 BK-18 C-S1 K900-C27 YL-16 K900-C26 YL-16 K900-C22 YL-16
K900-C13 YL-16
1
NOTE A
C-S2 K900-C47 YL-16 K900-C22 YL-16 2
2
K990-C23 GN-16 K990-C48 GN-16
K990-C23 GN-16 1
120-C7 YL-18
120-C37 YL-18
1
C-S11 K990-C25 GN-16 K990-C24 GN-16 120-C45 YL-18
120-C34 K900-C47 K990-C48 229-C50
GROUND E-M2 (131-1490)
YL-18 YL-16 GN-16 BK-18
HARNESS 266-2295 DIAGNOSTIC LAMP 7N-5876
WARNING LAMP 7N-5876
C-S7 120-C21 YL-18
E-S9
MAINTENANCE LAMP 7N-5876
2
2
120-C19 120-C34 120-C36 120-C35
YL-18 YL-18 YL-18 YL-18
391-C43 PK-18 391-C46 PK-18 391-C31 PK-18
150-C38 A234-C52 BK-18 105-C6 RD-18 G955-C3 GN-18 F426-C52 BU-18 F716-C9 WH-18 G967-C4 WH-18 F420-C32 GN-18 F404-C29 RD-18 F424-C39 YL-18 893-C12 GN-18 892-C11 BR-18 229-C16 BK-14 C-S8 229-C30 229-C54 229-C40 BK-14 229-C42 BK-18 C-S10 229-C50 229-C28 229-C53 229-C51 229-C44 1
2
1
2
OR-14
1
1
1
1
1
120-C35 YL-18 F420-C32 GN-18 120-C21 YL-18 F404-C29 RD-18 120-C36 YL-18 F424-C39 YL-18
C-C19 1552267 F426-C52 BU-18 229-C53 BK-18
C-C18 1552267
G955-C3 GN-18 229-C51 BK-18 G967-C4 WH-18
MAINTENANCE CLEAR SWITCH 3N-5716
A B C
A B C
1
C-M8 2
BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18
1
1 C-M9 1
1
KEYSWITCH 3E-0156
3
391-C33 PK-18
4
1
120-C45 YL-18 105-C6 RD-18
1
1
1
150-C38 OR-14
YL-16 OR-16 BR-16
ST
1
IGN
OR-16
IL
YL-16 BR-16 PK-16
GND BAT
C-C6 OR J63 ENGINE SERVICE TOOL CONNECTOR 9W-1951 A 120-C19 YL-18 (+)BATTERY B 229-C28 BK-18 (-)BATTERY C SHIELD (NOTE E) A234-C52 BK-18 D CAT DATA LINK(+) 893-C12 GN-18 E CAT DATA LINK(-) 892-C11 BR-18 J1939(-) F K990-C25 GN-16 J1939(+) G K900-C27 YL-16
C-C20 1330973 A B C
YL-16 RD-16 GR-16 YL-14 WH-16 WH-16 PU-16 GN-16
BU-16 YL-14 PK-16
H J
K900-C26 YL-16 K990-C24 GN-16
PK-16 OR-16 BK-16 GY-16 GN-16
3 C-M7
229-C44 BK-18 150-C38 OR-14 120-C45 YL-18 105-C6 RD-18
NOTE A
BR-16 YL-16 WH-16
BU-16
OFF ON
391-C33 PK-18
GN-16
E-M1 (131-1498)
HI/LO IDLE 259-1107 2
GN-16
GROUND
1
STOP SWITCH 111-1325 391-C31 PK-18 F716-C9 WH-18C-M10
CUSTOMER CONNECTOR E-C2
WH-16 BU-16 OR-16
TERMINATION RESISTOR 174-3016
WH-14 PK-16
IDENT. C G H
HARNESS 266-2295 248-0471 291-5534
CHG 00 01 00
INSTRUMENT PANEL HARNESS GAGE HARNESS JUMPER HARNESS
QTY 1 1 50mm 1
115 114 113 112 111
127-5486
13
1
23
14
31
24
39
32
47
40
57
48
70
58
1
2
9X-1343
REMOTE SHUTDOWN SWITCH INTERMEDIATE ENGINE SPEED SWITCH
7E-6513 BATTERY (+) - UNSWITCHED COOLANT LEVEL SWITCH J1939 DATA LINK (+)
155-2264
Wire 1
BATTERY (+) - UNSWITCHED BATTERY (+) - UNSWITCHED OVERSPEED VERIFY SWITCH BATTERY (+) - UNSWITCHED PTO ENABLE SWITCH
Wire 2
1
8
2
7
3
6
4
5
BATTERY (-) BATTERY (-) THROTTLE POSITION SENSOR (PWM INPUT) AIR SHUTOFF SOLENOID COMMON NOT USED BATTERY (-) BATTERY (+) - KEY SWITCH ELECTRONIC CONTROL MODULE
4
6
7
3
2
6
10
16
20
21
25
26
30
31
35
36
40
1
6
19
24
8
1
7X-6222 155-2273
1
6
2
5
3
4
INLET AIR SHUTOFF SOLENOID RELAY (NOTE V)
6
1
24
19
174-3016 155-2252
AUXILIARY TEMPERATURE SENSOR 145-7028
12
A
11
10
9
7
8
B
COOLANT LEVEL SENSOR OFF ENGINE 165-6634/239-9957
+8V SIGNAL RETURN
5 15
3E-3388
5
SIGNAL RETURN
1 11
9X-0145
PTO RAMP UP/SET SWITCH UNUSED PTO RAMP DOWN/RESUME SWITCH BATTERY (-)
C 1
2
3
4
6
5
3E-8969 AUXILIARY PRESSURE SENSOR 161-9932
+5V SIGNAL RETURN
SIG + BAT. - BAT.
A
B
7
8
9
6
5
4
10 11 12
C
PWM THROTTLE POSITION SENSOR OR PWM INPUT DEVICE (NOTE W)
3
2
1
ALTERNATE ETHER VALVE WIRING
BATTERY(-) ETHER START VALVE
ETHER START VALVE (NOTE V)
9W-1951 A
B
1 2
E
C
D C B
A
F G
J H
MAINTENANCE DUE RESET SW TORQUE LIMIT SW
8T-8736
B
A
REMOTE SHUTDOWN SW
C
D E
C
3E-3370
A
F
75% OVERSPEED VERIFY SW B
PTO INTERRUPT SW
G
A
B J
H
C
PTO ENABLE SW
PTO RAMP UP/DOWN SWITCH MAINTENANCE DUE LAMP
CB
14 AWG
1A
MESSENGER 1 +BATTERY 2 -BATTERY 3 KEYSWITCH 165-0200 MAX LENGTH 4 1 METER 5 (NOTE B) 6 A 7 J1939+ B 8 J1939C WIRING FOR THE MESSENGER DISPLAY
CONNECTOR TABLE E-C3 CLR-GA WIRE NAME POS 120-E15 A YL-14 YL-18 BK-14-GXL 229-E56 B CU-18 A234-E9 A234-E62 C 893-E8 D PK-16 GN-18 892-E7 E WH-16 BR-18 GN K990-E13 F YL K900-E11 G H J ACCESSORY TABLE QTY PART NAME 1 RECEPTACLE 50mm TUBE 50mm TUBE 1 CAP 300mm WIRE 100mm TUBE E-S7
E-S2
E-S1
DIAGNOSTIC LAMP
CB 1A
CONNECTOR TABLE E-C4 CLR-GA WIRE NAME POS YL K900-E12 A GN K990-E14 B A234-E10 A234-E63 CU C ACCESSORY TABLE QTY PART NAME 1 PLUG AS. 200mm PAINT/PRO 1 WEDGE
TERM/PLUG 9W-0852 9W-0852 133-0967 180-9339 180-9339 180-9339 180-9339 8T-8737 8T-8737
DT CLR-GA
P/N 8T-8736 5P-0702 125-7876 8C-6354 5P-9074 113-7027 E-S6
QTY 1
CONNECTOR TABLE WIRE NAME POS A B C ACCESSORY TABLE PART NAME RECEPTACLE AS.
C B A
A B C
(NOTE E)
1A
RETARDER LAMP
CB
J1939 DEVICE
1A
C B A
120
WARNING LAMP
CB
165-0200 MAX LENGTH 1 METER (NOTE B)
TERMINATION RESISTOR 174-3016 (NOTE B, C & E)
MAX LENGTH 30 METERS
J66 CUSTOMER INSTALLED SERVICE TOOL CONNECTOR
A B C D E F G H J
+ BAT. - BAT. SHIELD (NOTE E) CAT DATA LINK + CAT DATA LINK J1939 J1939 +
TERM/PLUG 180-9340 180-9340 133-0969
THIS SCHEMATIC IS FOR THE C27 AND C32 INDUSTRIAL & PETROLEUM ENGINES
P/N 174-0502 110-3202 155-2266 E-C5 TERM/PLUG P/N 134-2540
TERMINATION RESISTOR E-C4, E-C5
E-S3
E-S5
E-S4
1
CLR-GA OR-14 GN-18 GN-18 BR-16 YL-14 BR-18 GN-18 OR-18 BK-18 GY-18 BR-18 BU-18 YL-18 OR-18 BR-18 CU YL GN OR-18 GN-14 BU-18 PK-16 OR-18 RD-18 GN-18 YL-18 WH-18 WH-18 PU-18 GN-18 OR-14 OR-14 BU-18 GY-18 GN-18 WH-18 OR-14 PU-18 WH-18 PK-18
104 103 102 101 100 99
160-7689
155-2267
133-0970 TEE
E-S8
3E-3364
2
C-S9 1
C-C13 1552269 1 391-C46 PK-18 2 229-C54 BK-18 DIODE 189-3158
2
C-S6 1
C-C5 1552269 391-C43 PK-18 229-C30 BK-18
2
C-S3 1
1 2
93 92 91 90 89
110 109 108 107 106 105
1
A RELAY IS NOT REQUIRED WHEN THE 280-7396 ETHER STARTIN AID GP IS USED.
153-2707 (NOTE B)
CAT SERVICE TOOL E-C3
2
RETR MED/HI SW (C11/C18) - UNUSED PTO INTERRUPT SWITCH J1939 DATA LINK SHIELD
MAX LENGTH 40 METERS
J1939 SHIELD J1939 DATA + J1939 DATA -
START RELAY 209-5582
1
K990-C15 GN-16
NOTE A
G-C5 1552273
82 81 80 79 78 77
98 97 96 95 94
127-5485
INTERMEDIATE ENGINE SPEED SW
PTO RAMP UP/SET SW PTO RAMP DOWN/RESUME SW MAINTENANCE DUE LAMP DIAGNOSTIC LAMP WARNING LAMP RETARDER LAMP +BAT. (SWITCHED) CAT DATA LINK CAT DATA LINK +
101-C20 RD-10
1
2
G-C4 1552273
64 63 62 61 72 71 70 69
(8-10 AWG)
ETHER START VALVE RELAY (NOTE V)
MAINTENANCE DUE RESET SW TORQUE LIMIT SW REMOTE SHUTDOWN SW INTERMEDIATE ENGINE SPEED SW OVERSPEED VERIFY SW PTO INTERRUPT SW PTO ENABLE SW
N782-G13 BU-18 N782-G21 BU-18 N782-G11 BU-18 N782-G19 BU-18 N783-G14 GN-18 N783-G22 GN-18 N783-G10 GN-18 N783-G18 GN-18 N784-G15 WH-18 N784-G23 WH-18 N784-G9 WH-18 N784-G17 WH-18 N785-G16 BU-18 N785-G24 BU-18 N785-G20 BU-18 N785-G12 BU-18
G-S1 N782-G1 BU-18
N783-G2 GN-18
G-C3 1552273
68 67 66 65
56 55 54 53
174-0502
P515 1552269 1 2
14 AWG +BAT. (UNSWITCHED) 14 AWG +BAT. (UNSWITCHED) 14 AWG +BAT. (UNSWITCHED) 14 AWG +BAT. (UNSWITCHED) INLET AIR SHUTOFF SOLENOID RELAY SOLENOID COMMON AUXILIARY TEMP SNSR COOLANT LEVEL SNSR DIG SNSR PWR (+8V) DIG SNSR RETURN AUXILIARY PRESS. SNSR THROTTLE POSITION SNSR
VOLTMETER 207-2822
(12-14 AWG)
48 47 46 45
(8-10 AWG)
J1939 DATA LINK (-) UNUSED
J403/P403 C A B
1 2
ENGINE OIL PRESS SENSOR 239-2396
27 26 25 24 23
52 51 50 49
DIAGNOSTIC LAMP WARNING LAMP MAINTENENCE DUE LAMP RETR LAMP(C11-C18) - UNUSED
1
ALTERNATOR
1
38 37 36 35 34 33
60 59 58 57
155-2269
2
32 31 30 29 28
129-7164
230-4012
3
133-0973
KEYSTART SWITCH
BK-18 BK-18
4
44 43 42 41 40 39
1
UNUSED RETR LO/HI SW (C11-C18) - UNUSED
P220/J220 A C B
R
START RELAY (SMMS)
5
16 15 14 13 12 11
120 119 118 117 116
P800/J800 A C B
S
NOTE D
6
88 87 86 85 84 83
P142/J142 1 2
10 A
BAT.
2
AUXILIARY PRESSURE SENSOR AUXILIARY TEMPERATURE SENSOR
INLET AIR SHUTOFF SOLENOID (NOTE V)
10 A
7
76 75 74 73
1 2
10 A
8
22 21 20 19 18 17
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
FUEL PRIMING PUMP SW
A B C
STARTING MOTOR
(NOTE B & C) 120-H22 YL-18 H-C1 1607689 P1/J1
K900-E12 YL K900-E32 YL K900-E11 YL
AX-C2 1552269
AX-C1 3E3364 326-AX1 RD-18 200-AX2 BK-18
A234-E52 CU
10 A
ATMOSPHERIC PRESS SENSOR 239-2395
CIRCUIT BREAKER 6T-3643 C-T15 C-T20 150-C1 OR-14 101-C5 RD-14 15A C-T17
HARNESS 291-5534 A234-H52 BK-18
TWISTED WIRES
BATTERY DISCONNECT SWITCH
TURBO OUTLET (BOOST PRESSURE) SENSOR 240-2035
NOTE A
101-C14 RD-14 101-C17 RD-14 101-C2 RD-14
START AID OVERRIDE RETARDER SOLENOID LO/HI SWITCH
R-C3 2304011 1 F421-R1 YL-18 2 G833-R2 PK-18
ENGINE COOLANT TEMPERATURE 207-2823
NOTE A
101-C8 RD-14 101-C18 RD-14 101-C41 RD-14
AUXILIARY PRESSURE AUXILIARY TEMPERATURE
FUEL DIFFERENTIAL PRESSURE SW 275-1253 USED ON S/N - SMP ONLY
BK-18 BK-18
ENGINE OIL PRESSURE 207-2824
N785-G4 BU-18
200-N1 BK-00 N-T1 1S7251
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
E-S3
893-E3 GN-18
9
10
ANALOG SENSOR POWER(+5V) ANALOG SENSOR RETURN DIGITAL SENSOR PWR +8V DIGITAL SENSOR RETURN MAINTENENCE DUE RESET SWITCH TORQUE LIMIT SWITCH CAT DATA LINK + CAT DATA LINK ETHER START SOLENOID AIR SHUTOFF SOLENOID
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
G469-E48 BU-18 G488-E26 BR-16
892-E4 BR-18
E-S7
TWISTED WIRES
BATTERY
FUEL PRESSURE 211-0745
N784-G3 WH-18
101-H36 RD-14 101-H37 RD-14 101-H38 RD-14
2
MOTOR
ANALOG SENSOR POWER (+5V) ANALOG SENSOR RETURN DIGITAL SENSOR POWER (+8V) DIGITAL SENSOR RETURN MAINTENANCE CLEAR SWITCH TORQUE LIMIT SWITCH CAT DATA LINK (+) CAT DATA LINK (-) ETHER SOLENOID CONTROL AIR SHUTOFF SOLENOID
A234-E64 CU A234-E31 CU A234-E62 CU
TWISTED WIRES
RED
ANLG SNSR PWR (+5V) ANLG SNSR RETURN ETHER START SOLENOID
K-C1 1275486
K-T1 1311495 P-T1 1S7251
E-S2
893-E8 GN-18 893-E22 GN-18 A234-E63 CU
TWISTED WIRES (NOTE A)
NOTE D
X927-A5 YL-16-HV
1
MTR BAT
1552269
R-C2 2304012 1 T725-R3 WH-18 2 N707-R4 PU-18
CONNECTS TO A-C6 R-C1 3E3388 1 F421-R1 YL-18 2 G833-R2 PK-18 3 T725-R3 WH-18 4 N707-R4 PU-18 5 G828-R5 WH-18 6 G829-R6 GN-18 7 C991-R7 PK-18
E-S1
892-E7 BR-18 892-E21 BR-18
OPTIONAL FUEL PRIMING PUMP HARNESS 209-8441
T863-A18 GN-16-HV X926-A2 GY-16-HV
101-P1 RD-00 24V
S
PTO RAMP DOWN/RESUME SW OVERSPEED VERIFY SW
BASIC ENGINE WIRING - APPLIES TO ALL SERIAL NUMBER PREFIXES
P-M2 2358105
1
G
COOLANT LEVEL SNSR +BATTERY (UNSWITCHED)
1
V-C2 V-C1 H-C5 1297164 3E3364 1552269 1 1 101-H31 RD-14 101-V1 RD-14 2 229-H32 BK-14 V-C3 N-C1 1297163 1297164 1 200-N2 BK-12 200-V2 BK-14 POS
FUEL PRIMING PUMP 190-8977
SIGNAL GROUND
FUEL +5 VOLTS PRESSURE GROUND SENSOR SIGNAL 194-6725
8
A-C9 1552267 A G828-A38 WH-18 B G829-A37 GN-18 C R746-A26 PK-18
P-C1 1297163 101-P2 RD-12
NEG
M-C6 1552269 1 A893-M9 OR-18 2 200-M8 BK-18
FUEL PRESSURE SENSOR 194-6725
+5 VOLTS GROUND SIGNAL
FUEL JUMPER HARNESSES: 276-3098 OR 236-6236 - S/N PREFIX SMP 300-2689 - S/N PREFIX B2C
PRIMARY ENGINE SIG SPEED/TIMING SIG + SENSOR 230-7149 (CRANK GEAR SENSOR)
1 2
BK-18 WH-18
OR-18 YL-18 GN-18
SECONDARY ENGINE SIG - SPEED/TIMING SIG + SENSOR 239-2397 (CAM GEAR SENSOR)
1 2
BK-18 WH-18
HARNESS 248-0471
1
OR-18 YL-18 GN-18
FUEL TEMPERATURE SENSOR 130-9811
SIGNAL GROUND
P-C3 3E3370 A G828-P5 WH-18 B G829-P6 GN-18 C C991-P7 PK-18
G828-P5 WH-18 G829-P6 GN-18 C991-P7 PK-18
OPTIONAL INSTRUMENT PANEL AVAILABLE ON INDUSTRIAL ENGINES (SERIAL NUMBER PREFIX TLD & TWM) WITH 24VDC SYSTEMS ONLY
1
P-C2 1552269 1 F421-P1 YL-18 2 G833-P2 PK-18
P-C1 3E3388 F421-P1 YL-18 G833-P2 PK-18
1 2 3 4 5 6 7 8
ELECTRONIC CONTROL MODULE 264-5732
N-M2 2358106
NOT NORMALLY USED M-C5 3E3364 1 A893-M9 OR-18 2 200-M8 BK-18
NOTE A
N707-A6 PU-18
SIGNAL GROUND
M-C4 3E3370 A G828-M5 WH-18 B G829-M6 GN-18 C C991-M7 PK-18
DIAGNOSTIC LAMP WARNING LAMP +BATTTERY (SWITCHED) REMOTE SHUTDOWN SW INTERMEDIATE ENGINE SPEED SW PTO ENABLE SW PTO RAMP UP/SET SW +BATTERY (UNSWITCHED) +BATTERY (UNSWITCHED) AUXILIARY PRESSURE SNSR
FUEL TEMPERATURE SENSOR 256-6453
TWISTED WIRES (NOTE A)
CUSTOMER CONNECTOR E-C2 9X1343 P61/J61 1 150-E16 OR-14 2 M909-E17 GN-18 3 T936-E18 GN-18 4 G971-E19 BR-16 5 G969-E20 YL-14 6 892-E21 BR-18 7 893-E22 GN-18 8 167-E23 OR-18 9 A274-E24 BK-18 10 A307-E25 GY-18 11 G488-E26 BR-16 12 F426-E27 BU-18 13 F424-E28 YL-18 14 125-E29 OR-18 15 T993-E30 BR-18 16 A234-E31 CU 17 K900-E32 YL 18 K990-E33 GN 19 M904-E34 OR-18 20 C912-E35 GN-14 21 A741-E36 BU-18 22 382-E37 PK-16 23 A743-E38 OR-18 24 F404-E39 RD-18 25 F420-E40 GN-18 26 120-E41 YL-18 27 F716-E42 WH-18 28 G968-E43 WH-18 29 381-E44 PU-18 30 G955-E45 GN-18 31 150-E46 OR-14 32 150-E47 OR-14 33 G469-E48 BU-18 34 E716-E49 GY-18 35 E717-E50 GN-18 36 E452-E51 WH-18 37 150-E1 OR-14 38 A742-E9 PU-18 39 G967-E54 WH-18 40 387-E55 PK-18
ETHER START SOLENOID
FUEL JUMPER HARNESS 269-6436 SERIAL NUMBER PREFIX TLD & TWM ONLY
A-C12 1552269 1 E965-A15 BU-18 2 E966-A32 YL-18
G828-A11 WH-18
BK-18 BK-18
M-C3 2304011 1 F421-M1 YL-18 2 G833-M2 PK-18
8
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 130-9811
SIGNAL GROUND
G833-A43 PK-18 G833-A45 PK-18 G833-A44 PK-18 G828-A3 WH-18 G828-A28 WH-18 G828-A36 WH-18 G828-A38 WH-18 G829-A4 GN-18 G829-A31 GN-18 G829-A35 GN-18 G829-A37 GN-18
ENGINE COOLANT TEMPERATURE SENSOR 130-9811
N782-G5 N783-G6 N784-G7 N785-G8
(Dimensions: 39 inches x 28 inches)
30 Page, Color 2,
KENR5072-02
INJECTOR 1,3 INJECTOR 11 INJECTOR 5 INJECTOR 9 INJECTOR 7
K739-A58 BU-16-HV A-S4
994-A20 GY-18
E966-A32 YL-18 E965-A15 BU-18
CONNECTS TO A-C6 M-C1 3E3388 1 F421-M1 YL-18 2 G833-M2 PK-18 3 T725-M3 WH-18 4 N707-M4 PU-18 5 G828-M5 WH-18 6 G829-M6 GN-18 7 C991-M7 PK-18
FUEL DIFFERENTIAL PRESSURE SW 275-1253
RS485A RS485B GAUGE GROUND GAUGE V+
LUBE OIL PRESSURE SENSOR
E963-A30 BK G856-A39 WH-18
A-C17 A-C18 1552269 3E3364 1 TIMING CALIBRATION G856-A39 WH-18 2 G857-A40 YL-18 PROBE
M-C2 2304012 1 T725-M3 WH-18 2 N707-M4 PU-18
1 2 3 4 5 6
A CRANK SPEED TDC SERVICE PROBE +
T958-A50 YL-16-HV T961-A55 GN-16-HV
FUEL JUMPER HARNESS 276-3097 SERIAL NUMBER PREFIX SMP ONLY
BU-18 GN-18 WH-18 BU-18
PASSIVE SPD -1:
G829-A12 GN-18 T959-A51 BR-16-HV
GY-16-HV WH-16-HV OR-16-HV PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV
N782-G19 N783-G18 N784-G17 N785-G12
INJECTOR 10 LS INJECTOR 4 LS
995-A22 BU-18 K739-A58 BU-16-HV R746-A26 PK-18
T858-A47 T859-A41 T860-A53 T957-A52 T958-A50 T959-A51 T960-A54 T961-A55 T962-A56 K737-A57 K738-A49 K739-A42
A B C D E F G H J
+BAT. (UNSWITCHED) TORQUE LIMIT SW RETARDER LAMP INLET AIR SHUTOFF RELAY SOLENOID COMMON CAT DATA LINK CAT DATA LINK + DIG SNSR PWR (+8V) DIG SNSR RETURN THROTTLE POSITION SNSR AUXILIARY TEMP SNSR MAINTENANCE DUE RESET SW MAINTENANCE DUE LAMP ANLG SNSR PWR (+5V) ANLG SNSR RETURN J1939 SHIELD J1939 DATA + J1939 DATA PTO INTERRUPT SW
RS485A RS485B GAUGE GROUND GAUGE V+
PRESSURE SENSOR COMMON INJECTOR 8 LS
K737-A57 BR-16-HV
+ BAT. - BAT. SHIELD (NOTE E) CAT DATA LINK + CAT DATA LINK J1939 J1939 +
TWISTED WIRES (NOTE A)
CAT SERVICE TOOL CONNECTOR E-C3 OR J63 8T8736 120-E15 YL-18 229-E56 BK-14-GXL A234-E62 CU 893-E8 GN-18 892-E7 BR-18 K990-E13 GN K900-E11 YL
T860-F6 OR-16-NW T962-F23 WH-16-NW
1 2 3 4 5 6
COOLANT TEMPERATURE BRAKE LEFT & RIGHT RETURN RIGHT INTAKE MANIFOLD AIR PRESSURE
J700-A24 BR-16-HV
1 2
BU-18 GN-18 WH-18 BU-18
BRAKE M/H (2,4,10,12)
F-C7 7E6513
N782-G11 N783-G10 N784-G9 N785-G20
BRAKE SOLENOID M/H (1,3,9,11)
TERMINATION RESISTOR CONNECTOR (NOTE C) E-C5 E-C4 1342540 1740502 A J1939 + K900-E12 YL B J1939 K990-E14 GN SHIELD (NOTE E) C A234-E63 CU
T862-A27 BU-16-HV T863-A18 GN-16-HV T864-A46 YL-16-HV X926-A2 GY-16-HV X927-A5 YL-16-HV X928-A8 GN-16-HV X929-A9 BU-16-HV X930-A10 GY-16-HV X931-A13 YL-16-HV J700-A24 BR-16-HV J701-A19 GN-16-HV K739-A16 BU-16-HV
T862-A27 BU-16-HV T863-A18 GN-16-HV T864-A46 YL-16-HV X926-A2 GY-16-HV X927-A5 YL-16-HV X928-A8 GN-16-HV X929-A9 BU-16-HV X931-A13 YL-16-HV X930-A10 GY-16-HV T858-A47 GY-16-HV T859-A41 WH-16-HV T860-A53 OR-16-HV T957-A52 PU-16-HV T958-A50 YL-16-HV T959-A51 BR-16-HV T960-A54 BU-16-HV T961-A55 GN-16-HV T962-A56 WH-16-HV J700-A24 BR-16-HV J701-A19 GN-16-HV K737-A57 BR-16-HV K738-A49 GN-16-HV
J701-A19 GN-16-HV
PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV GY-16-HV WH-16-HV OR-16-HV BR-16-HV GN-16-HV BU-16-HV
RS485A RS485B GAUGE GROUND GAUGE V+
BRAKE SOLENOID L/H (5,7)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120
PU-16-NW YL-16-NW BR-16-NW BU-16-NW GN-16-NW WH-16-NW
1 2 3 4 5 6 7 8 9 10 11 12
120-E15 YL-18 120-E6 YL-18 120-E41 YL-18 125-E29 OR-18 150-E16 OR-14 150-E46 OR-14 150-E47 OR-14 150-E1 OR-14 167-E23 OR-18 381-E44 PU-18 382-E37 PK-16 387-E55 PK-18
(12-14 AWG)
E-C1 1607689 P1/J1 1
125-E29 OR-18 T993-E30 BR-18 167-E23 OR-18 A274-E24 BK-18 F426-E27 BU-18 M909-E17 GN-18 893-E3 GN-18 892-E4 BR-18 382-E37 PK-16 G971-E19 BR-16
E-S6
T860-F5 OR-16-NW T961-F22 GN-16-NW
1 2
INJECTOR 2
T860-F6 OR-16-NW T962-F23 WH-16-NW
T860-F8 OR-16-NW
A-C5 1552252 T957-A52 T958-A50 T959-A51 T960-A54 T961-A55 T962-A56 T858-A47 T859-A41 T860-A53 K737-A57 K738-A49 K739-A42
LEFT FUEL INJECTOR HARNESS 232-4517 OR 285-6647 (EVEN)
F-C6 7E6513 INJECTOR 4
T859-F12 WH-16-NW
1 2 3 4 5 6
1 2
T859-F4 WH-16-NW T960-F21 BU-16-NW
F-C1 3E8969 T957-F18 PU-16-NW T958-F19 YL-16-NW T959-F20 BR-16-NW T960-F21 BU-16-NW T961-F22 GN-16-NW T962-F23 WH-16-NW T858-F10 GY-16-NW T859-F12 WH-16-NW T860-F8 OR-16-NW
BU-18 GN-18 WH-18 BU-18
F-C7 7E6513
T957-F18 T958-F19 T959-F20 T960-F21 T961-F22 T962-F23
7E6513 F-C5 1 2
F-S1
T860-F6 OR-16-NW T860-F5 OR-16-NW
T859-F3 WH-16-NW T959-F20 BR-16-NW
1 2
INJECTOR 6
T860-F5 OR-16-NW T961-F22 GN-16-NW
1 2
T859-F4 WH-16-NW T859-F3 WH-16-NW
F-C4 7E6513 INJECTOR 8
F-S2
N782-G21 N783-G22 N784-G23 N785-G24
INJECTOR 11
PU-16-NW YL-16-NW BR-16-NW BU-16-NW GN-16-NW WH-16-NW
T858-F2 GY-16-NW T958-F19 YL-16-NW
1 2
RIGHT FUEL INJECTOR HARNESS 232-4517 OR 285-6647 (ODD)
F-C6 7E6513 INJECTOR 9
T860-F8 OR-16-NW
1 2 3 4 5 6 7 8 9 10 11 12
INJECTOR 10
1
1 2
T859-F12 WH-16-NW
F-C3 7E6513
A-C3 1552252 X926-A2 GY-16-HV X927-A5 YL-16-HV X928-A8 GN-16-HV X929-A9 BU-16-HV X930-A10 GY-16-HV X931-A13 YL-16-HV T862-A27 BU-16-HV T863-A18 GN-16-HV T864-A46 YL-16-HV J700-A24 BR-16-HV J701-A19 GN-16-HV K739-A16 BU-16-HV
T858-F10 GY-16-NW
1
INJECTOR 7
T859-F3 WH-16-NW T959-F20 BR-16-NW
1 2
F-S1
F-C1 3E8969 T957-F18 PU-16-NW T958-F19 YL-16-NW T959-F20 BR-16-NW T960-F21 BU-16-NW T961-F22 GN-16-NW T962-F23 WH-16-NW T858-F10 GY-16-NW T859-F12 WH-16-NW T860-F8 OR-16-NW
F-S3
T858-F2 GY-16-NW T858-F1 GY-16-NW
227-4002
129-7163
230-4011
CUSTOMER HARNESS 281-9195 WIRING IS NEARLY IDENTICAL TO 264-2354. THE ONLY DIFFERENCE IS THAT WIRE C912-E35 (CIRCLED IN RED) IS 18 GAGE IN HARNESS 281-9195. HARNESS 281-9195 IS USED ON ENGINES WITH WATER COOLED MANIFOLDS (SERIAL NUMBER PREFIX B2C).
RS485A RS485B GAUGE GROUND GAUGE V+
INJECTOR 5
T860-F6 OR-16-NW T860-F5 OR-16-NW
F-S2
T858-F10 GY-16-NW
1 2 3 4 5 6
1 2
CUSTOMER HARNESS 264-2354 OR 281-9195
T858-F1 GY-16-NW T957-F18 PU-16-NW
1 2
BU-18 GN-18 WH-18 BU-18
INJECTOR 3
F-S3
INJECTOR 12
N782-G13 N783-G14 N784-G15 N785-G16
1 2
RS485A RS485B GAUGE GROUND GAUGE V+
INJECTOR 1
F-C2 7E6513
CONNECTOR TABLE E-C2 WIRE NAME POS 150-E16 1 M909-E17 2 T936-E18 3 G971-E19 4 G969-E20 5 892-E21 6 893-E22 7 167-E23 8 A274-E24 9 A307-E25 10 G488-E26 11 F426-E27 12 F424-E28 13 125-E29 14 T993-E30 15 A234-E31 16 K900-E32 17 K990-E33 18 M904-E34 19 450-E35 C912-E35 20 451-E36 A741-E36 21 382-E37 22 J983-E38 A743-E38 23 F404-E39 24 F420-E40 25 120-E41 26 F716-E42 27 G968-E43 28 381-E44 29 G955-E45 30 150-E46 31 150-E47 32 G469-E48 33 H407-E49 E716-E49 34 E798-E50 E717-E50 35 E452-E51 36 150-E1 37 H405-E52 M910-E53 A742-E9 38 G967-E54 39 387-E55 40 ACCESSORY TABLE PART NAME RECEPTACLE AS. CAP-DUST TUBE BOOT
TERM/PLUG 9W-0852 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 133-0967 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 9W-0852 180-9339 180-9339 180-9339 180-9339 9W-0852 9W-0852 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 180-9339 P/N 9X-1343 126-1771 125-7876 6I-4348
CLR-GA
OR-16 BR-16 OR-16 BK-16 BU-16 GN-16 PK-16 WH-16 PK-16 BR-16
BU-16 BR-16
OR-16 YL-16
OR-18 BR-18 OR-18 BK-18 BU-18 GN-18 GN-18 BR-18 PK-16 BR-16
BU-18 BR-16
PU-18 GY-18
RD-16 RD-18 GN-16 GN-18 YL-18 GN-16 GN-18
YL-16
GN OR-18
GN-18 OR-16 OR-18 CU
WH-16 WH-18 WH-16 WH-18
CONNECTOR TABLE E-C1 WIRE NAME POS 1 125-E29 2 T993-E30 3 167-E23 4 A274-E24 5 F426-E27 6 M909-E17 7 893-E3 8 892-E4 9 382-E37 10 G971-E19 11 12 13 14 G469-E48 15 G488-E26 16 17 18 19 20 21 M910-E53 A742-E9 22 H407-E49 E716-E49 23 24 25 26 27 F404-E39 28 F420-E40 29 F424-E28 30 T936-E18 31 32 33 K990-E5 34 J983-E38 A743-E38 35 36 37 38 39 E798-E50 E717-E50 40 M904-E34 41 A234-E1 A234-E52 42 43 F716-E42 44 G968-E43 45 46
TERM/PLUG 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 180-9340 180-9340 8T-8737
CONNECTOR TABLE E-C1 CONTINUED CLR-GA WIRE NAME POS TERM/PLUG H405-E52 47 180-9340 WH-16 OR-14 150-E16 48 9W-0844 E452-E51 49 180-9340 WH-16 WH-18 YL K900-E2 50 180-9340 51 8T-8737 OR-14 150-E46 52 9W-0844 OR-14 150-E47 53 9W-0844 387-E55 54 180-9340 PK-16 PK-18 NO WIRE OR-14 150-E1 55 126-1768 381-E44 56 180-9340 BR-16 PU-18 57 8T-8737 G955-E45 58 180-9340 GN-16 GN-18 180-9340 BR-16 BU-18 451-E36 A741-E36 59 G967-E54 60 180-9340 WH-16 WH-18 BK-14-GXL 229-E59 61 9W-0844 62 8T-8737 BK-14-GXL 229-E57 63 9W-0844 64 8T-8737 BK-14-GXL 229-E58 65 9W-0844 A307-E25 66 180-9340 GY-16 GY-18 G969-E20 67 180-9340 YL-16 YL-14 180-9340 YL-16 GN-14 450-E35 C912-E35 68 NO WIRE BK-14-GXL 299-E10 69 126-1768 120-E6 70 9W-0844 YL-14 YL-18 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS. 160-7689 200mm PAINT/PRO 110-3202 1 ENDBELL 237-0336
PART NUMBER 238-8295 286-9021 266-2295 264-2354 281-9195 232-4517 232-4517 285-6647 285-6647 248-0471 291-5534 276-3097 269-6436 276-3098 236-6236 300-2689 209-8441
NOTE A: NOTE B: NOTE C:
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm. REFER TO THE INSTALLATION GUIDE (LEBH4623) FOR ADDITIONAL INSTALLATION DETAILS. MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION RESISTOR) IS 40 METERS. PLACE APPROPRIATE CIRCUIT PROTECTION. DO NOT CONNECT SHIELDS TO GROUND. SHIELDS ARE GROUNDED AT THE ECM END ONLY. EARLY HARNESSES DO NOT INCLUDE WIRE 150-E1 OR 299-E10. THE WIRE TABLES FOR THE 264-2354 HARNESS INDICATE THE DIFFERENCES BETWEEN THE CHANGE 01 AND 02 HARNESSES. ARC SUPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS. WIRING FOR DESIRED SPEED CONTROL IS DETERMINED BY APPLICATION. FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE INSTALLATION GUIDE (LEBH4623).
NOTE D: NOTE E: NOTE J: NOTE V: NOTE W:
NOTE: CIRCLED NOTAIONS SUCH AS NO WIRE REFER TO EARLY VERSIONS OF THE 264-2354 HARNESS (SEE NOTE J).
HARNESS 264-2354 CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
IDENT A A C E E F F F F G H M P R R R AX
ELECTRONIC CONTROL MODULE E-C1
CHG 04 01 00 02 01 02 02 00 00 01 00 00 00 00 02 00 01
NOTE (EXTERNAL) ENGINE HARNESS (S/N TLD, TWM & SMP) (EXTERNAL) ENGINE HARNESS (S/N B2C ONLY) MAIN HARNESS (INSTRUMENT PANEL) CUSTOMER HARNESS (S/N TLD, TWM & SMP) CUSTOMER HARNESS (S/N B2C ONLY) (INTERNAL) INJECTION HARNESS (ODD) (OLDER S/N) (INTERNAL) INJECTION HARNESS (EVEN) (OLDER S/N) (INTERNAL) INJECTION HARNESS (ODD) (INTERNAL) INJECTION HARNESS (EVEN) GAGE HARNESS (INSTRUMENT PANEL) JUMPER HARNESS (INSTRUMENT PANEL) FUEL JUMPER HARNESS (S/N SMP ONLY) FUEL JUMPER HARNESS (S/N TLD & TWM ONLY) FUEL JUMPER HARNESS (S/N SMP00145 UP ONLY) FUEL JUMPER HARNESS (S/N SMPOOOO1 TO SMP00144 ONLY) FUEL JUMPER HARNESS (S/N B2C ONLY) FUEL PRIMING PUMP HARNESS (S/N TLD & TWM)
COLOR ABBREVIATIONS ABBREV
COLOR
RD WH OR YL PK BK GY PU BR GN BU
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
SYMBOL
DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR
H#
CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED / SPLICE BLADE, SPADE, RING OR SCREW TERMINAL SPLICE
WIRE GROUP COLOR DESCRIPTIONS (+) BATTERY (+) BATTERY SWITCHED STARTING CIRCUIT (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY SIGNAL PLUS TO ECM
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING.
SIGNAL MINUS TO ECM
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.
CONTROL MINUS FROM ECM
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
CONTROL PLUS FROM ECM CAT DATA LINK J1939 DATA LINK RS-232/RS-485 DATA LINK
