Sample Room Department [PDF]

Citation preview

Sample Room Department: Sample room Management is a primary Section of any garments; it’s a more important section for same reason,



Sample Development Steps Proto Sample



Size Set Sample Pre- Production Sample Production Sample Conformity Sample Shipping Sample



CAD CAM DEPARTMENT: With OptiTex PDS pattern Design Software, input of existing data into OptiTex is quick and easy. All subtle details of hard copy patterns will be maintained. Digitizing of tight curves is accurate and easy, with few points. Digitizing of complicated pieces takes seconds and can be made at any time. Pattern Design System (PDS) offers intuitive and powerful textile software tools designed for drafting new patterns or editing existing pattern pieces



MERCHANDISING DEPARTMENT: The main role of a garments merchandiser is to collect garments export order (Export l/c).Produce the garments, export the garments and earn profit. To perform those functions successfully needs lot of knowledge, experience and tremendous effort for a merchandiser. What type of knowledge and experience needed for a garment merchandiser?



Lab Dips: It is the merchandiser’s responsibility to get the Lab dips from the processing mill and to get approval from buyer. There are different matching systems followed in Labs. They are Tube light matching. Sun light matching. Ultra Violet matching. Sodium light matching (show room). Each of these above matching will give different results. For example, if a lab dip matches to the original in tube light, it will differ in sun light. So the lab dips are to be made according to the buyer’s matching system. Different buyers follow different matching. Hence before proceeding lab dips, merchandiser should be aware of the buyer’s matching system. Accordingly he should arrange to make lab dips



Production Department: Cutting Section: ABA Group has large cutting section room. I made this report on the base on factory purpose and some book .Without this reference I never made this assignment. There is all process of Fabric Cutting section



Inspection of fabric Fabric is the main raw material of garments. So it is essential to ensure fabric quality before it reaches Cutting Section of garments factory, otherwise defective fabric may result in disruption of production and delivery of garments on time. Garments produced with defective fabric may lead to colossal cost to the company and may cause production of stock-lots. It is a good practice to inspect fabric in the premise of the fabric producer. This enables quick replacement of defective fabric. Still re-inspection of at the delivery point to the store of a garment factory is urgent.



SEWING SECTION:



Before starting the sewing production have to PM check about the materials that are required to sew. For an example, to sew we need cut pieces (fabric), sewing machine, thread, label, button, work force etc. so a PM make sure himself that all are in his hand. When all are in his hand, then PM organize the floor by his efficiency. Then PM input the cut bundles in sewing line. This is the Arrangement & organization of inputs processes in ABA Fashion.



FINISHING SECTION: System Adopted in the Finishing Floor:       



After cleaning the thread all garments are being sent to iron-man directly. In the iron table you may be drawn size wise graded patterns of the body and the garments are being ironed conforming to the respective sizes. After ironing all garments are checked by QC and only OK garments are sent for 100% measurement and reject garments are segregated and taken away from the finishing floor. After doing 100% measurement of all bodies only the OK garments are sent for folding and packing. You may be appointed one QC to do the hourly checking of all garments and prepare a report in this regard and put up to AGM of the floor for his review. At the end of the day another QC person is doing the day-final and making a report in this respect and keeping record. If the garments are found with problem in the day-final then all the garments are being opened and re-checked After complete finishing of any order you may be done the Pre-Final from the point of view of Buyer and making a complete report in his regard maintaining record also. If the result will be found OK only then we will be offering Final Inspection.



Finishing input: In this stages check quantity, style, size, color etc if any kind of missing problem then inform the sewing section



Ironing: In this stage ironing is done according to buyer target wise in the step there are some helper the divided the garments according to color and style wise



Quality table: In this table all kinds of quality is checked such as measurement, color, size, shade etc.



Final measurement table: In this stages the final measurement is checked according to the buyer spec sheet



Folding section: In this section folding is done by hanger, three pack, two pack, single pack, it is done by according to the color, size, style etc.



Hang tag attaching: In this stages just only hang tag is attached



Get up check: In this stage get up is checked such as S, M, L, XL, XXL, etc.



Folding man: In this stage folding is done by folding man according to buyer requirement wise.



Poly: In this stages poly pack is done of buyer requirement here barcode match is followed.



Metal check: While sewing there are some kinds of metal problem may6 be arisen such as needle broken and others to avoid these kind of problem in this stages metal is checked



Packing section: In this stage packing is done.



Assortment: There are some kinds of assortment for cartooning such as



1. Solid color solid size. 2. Assort color assort size. 3. Solid colors assort size. Buying QC:



In this stage the quality of the garments is checked by buying QC so that the quality of the garments is standard.



Export: Every process of the finishing process is standard then the garments go for export by the help of commercial department.



9.38. Finishing Accessories: 1. Hang tag 2. Price tag 3. Plastic/ poly bag 4. Tissue paper 5. Carton 6. Scotch tape 7. PP belt 8. Tag pin 9. Plastic clip 10.Sticker