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CHAPTER 6
Always State Assumptions!!! Possible Assumptions:
Laminar flow (fully developed) Turbulent flow Fully developed Incompressible (Poiseuille) pipe flow Atmospheric pressure (at where ever) Negligible velocity (Very large tank draining)
Subsection Summaries 6.1 Reynolds Number Regimes
𝑅𝑒 =
𝜌𝑉𝑑 𝑉𝑑 = 𝜇 𝑣
𝑣=
𝜇 𝜌
𝑄 = 𝑉𝐴
𝑅𝑒𝑐𝑟𝑖𝑡 ≈ 2300 Viscosity 𝒗 values usually around 1 × 10−4
6.2 Internal vs. External Viscous Flows 𝐿𝑒 𝜌𝑉𝑑 = 𝑔( ) 𝑑 𝜇 Laminar Flow:
𝐿𝑒 ≈ 0.06𝑅𝑒 𝑑
𝐿𝑒 1 1.6(𝑅𝑒) ⁄4 𝑑
For Turbulant Flow:
For
Re ≤ 107
6.3 Head Loss – The Friction Factor
ℎ𝑓 = 𝑓
𝐿 𝑉 2 8𝑓𝐿𝑄 2 = 𝑑 2𝑔 𝜋 2 𝑔𝑑5
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CHAPTER 6 6.4 Laminar Fully Developed Pipe Flow
𝑓𝑙𝑎𝑚 =
64 𝑅𝑒
Flow direction is in direction of falling HGL 𝐻𝐺𝐿1 = 𝑧1 +
𝑝1 𝜌𝑔 𝑝
𝐻𝐺𝐿2 = 𝑧2 + 𝜌𝑔2 Compare 𝐻𝐺𝐿1 and 𝐻𝐺𝐿2 if 𝐻𝐺𝐿1 > 𝐻𝐺𝐿2 the flow is from 1 to 2.
Generalized complete incompressible steady flow energy equation: (
𝑝 𝛼 2 𝑝 𝛼 2 + 𝑉 + 𝑧) = ( + 𝑉 + 𝑧) + ℎ𝑡𝑢𝑟𝑏𝑖𝑛𝑒 − ℎ𝑃𝑢𝑚𝑝 + ℎ𝐹𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝜌𝑔 2𝑔 𝜌𝑔 2𝑔 𝑖𝑛 𝑜𝑢𝑡
Single Pipe Flow Problems Known Flow Rate: 1. Use known flow rate to determine Reynolds number 𝑅𝑒 =
𝜌𝑉𝑑 𝑉𝑑 𝑄𝑑 = = 𝜇 𝑣 𝑣𝐴
2. Identify whether flow is laminar of turbulent Laminar < 2300 < Turbulent 3. Use correct expression to determine friction factor 64
Laminar
𝑓 = 𝑅𝑒
Turbulent
𝑓←𝐷
𝜀
(Read off of Moody)
4. Use definition of ℎ𝑓 to determine friction head loss 𝐿 𝑉2 ℎ𝑓 = 𝑓 𝑑 2𝑔 5. Use general energy equation to determine total pressure drop 𝑝 𝛼 2 𝑝 𝛼 2 ( + 𝑉 + 𝑧) = ( + 𝑉 + 𝑧) + ℎ𝑡𝑢𝑟𝑏𝑖𝑛𝑒 − ℎ𝑃𝑢𝑚𝑝 + ℎ𝐹𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝜌𝑔 2𝑔 𝜌𝑔 2𝑔 𝑖𝑛 𝑜𝑢𝑡
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CHAPTER 6 Unknown Flow Rate 1. Assume infinite Reynolds Number 2. Obtain friction factor as function of roughness only 𝜀
𝑓←𝐷
(Read off of Moody)
3. Obtain first guess of velocity based on energy conservation 4. Update Reynolds number 5. Update friction factor based on Reynolds number and
𝜀 𝐷
EXAMPLE: Chapter 6 Lecture Notes slide 11 on p.6 After equation for V is derived:
0.05 𝑓
𝑉=√
………… (1)
For Reynolds number 𝑅𝑒 = 50000𝑉 ………… (2)
𝜀
Initial 𝐷 to determine search line:
𝜀 𝐷
=
0.05 10
Assume fully turbulent: 𝑅𝑒 → ∞
= 0.002 𝑓 ← 0.002 ∴ 𝑓 = 0.0235
The assumption of fully turbulent flow is to get initial 𝑓 1. Insert 𝑓 into eqn. (1) to get new 𝑉 ∴ 𝑉 = 1.459 2. Insert new 𝑉 into eqn. (2) to get new 𝑅𝑒 𝜀 𝐷
3. Look up new 𝑅𝑒 on predetermined 0.002 ( ) line to determine new 𝑓 4. Repeat steps 1 to 3 until 𝑓 is stable
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CHAPTER 6
Unknown Diameter: Example 6.10 Find functions that define the diameter of the pipe. In this example:
𝑓=
𝜋2 𝑔ℎ𝑓 𝑑 5 8 𝐿𝑄2
𝑅𝑒 =
4𝑄 𝜋𝑑𝑣
to
𝑑 ≈ 0.655𝑓 1/5
to
𝑅𝑒 =
21800 𝑑
𝜀 6 × 10−5 = 𝑑 𝑑
1. Guess 𝑓 2. calculate 𝑑 𝜀
3. use 𝑑 to calculate 𝑅𝑒 and 𝑑 𝜀
4. use 𝑅𝑒 and 𝑑 to find new 𝑓 5. Repeat steps 1 to 4 until 𝑑 becomes stable 4
CHAPTER 6 Minor or Local Losses in Pipe Systems See Example 6.16 ∆ℎ𝑡𝑜𝑡 = ℎ𝑓 + ∑ ℎ𝑚 =
𝑉 2 𝑓𝐿 ( + ∑ 𝐾) 2𝑔 𝑑
When flow is exiting a pipe to a large reservoir (submerged exit): K =1
ALWAYS!!!!!
Other values for the resistance coefficient k can be read of various graphs in section 6.9 (Minor of Local Losses in Pipe Systems). Fig 6.18a:
Recent measured loss coefficients for 900 elbows (p.401)
Fig 6.18b:
Average loss coefficients for partially open valves (p.402)
Fig 6.20:
Resistance for smooth-walled 450, 900 and 1800 bends At Re = 200 000.
Fig 6.21 a & b: Entrance and exit loss coefficients Fig 6.22:
Sudden expansion and contraction losses
Fig 6.23:
Flow losses with gradual conical expansion
Sudden expansion: 𝐾𝑆𝐸 = (1 −
𝑑2 𝐷2
2
ℎ
𝑚 ) = 𝑉 2 /(2𝑔)
Sudden Contraction: 5
CHAPTER 6 𝐾𝑆𝐶 ≈ 0.42 (1 −
𝑑2 𝐷2
)
Multiple Pipe Systems Ugh… read p.407 to p.413
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