JSA Cable Pulling and Laying Works [PDF]

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KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No Type of JSA



:



/



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01 New



PREPARED BY : Name LUQMAN OSMAN



Revised



Functional Area: 275kV Kolopis Substation



Purpose of JSA



Position



Company



HSE SV



ABB



Reviewed by: SAFETY ADVISOR 1 SHAH NAWAZ 2 3 1. Approved for Submission: 1



Signature



:



Non Routine Work



Date



/



Routine Work



Name



Turnaround



Dusty Off-Site Impact



Signature



Date



1



Potential Hazard Example for Specific Categories :



Environment Gas Release (HC / H2S) Spill or Loss of



Other…



Reviewed by CTCI: 1 2 3 2. Approved by KPSB:



ABB



Equipment Fire Damage (Physical) Loss of Production Explosion



Projects



CTCI & KPSB Position Company



Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA Comp Name Signature I/C No. Date Company Name any



Worker Slip/ Trip/ Fall Struck/ Against Overhead Work Burn (Heat/ Chemical) Eye Injury Radiation Hazard Sharp Objects Back Injury Hazardous Chemical Containment Contacted by/ with Caught/ in/ on/ between Strains Electrical Hazard



Specific Area: Parcel 1



Signature



I/C No.



Date



RISK RATING Severity: Extreme



Multiple facilities, extensive damage or prolong loss of production > RM 200M High Single Fatality, major injury, > 1 lost Time Injury (LTI) major and loss of production (between RM 8M to RM 200M). Medium Major & minor injury loss of production (between RM 2 M to RM 8M) Low No injury, slight damage to equipment and no loss to production. Likelihood: High Probable, likely to occur (0-0.5 year). Medium Possible could occur (0.5-4 year). Low Remote, unlikely to occur (4-30 year).



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Severity Low Med High



Low Med High Extreme



Low L L M



Likelihood Med High L M M H H EX



Mitigation Safe working practices OPP, PTW, HSEMS OPP, HSEMS, PTW, HSE awareness, Special procedure, HSE awareness, OSH program



KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01



BASIC JOB STEP



1.0 Apply & obtain PTW before commence work.



2.0 Transportation of cable drums to work site using truck mounted crane



POTENTIAL HAZARDS



1.1



Slip trip and fall



Functional Area: 275kV Kolopis Substation



Who or What might be harmed (Person/Equip/ Env)



Risk Rating



person



CONTROLS



1.1.1



Safety Induction/toolbox to be conducted for all personnel involved.



1.1.2



Ensure responsible person aware & comply to the requirements



1.1.3



PTW to be made known & understood by all workers and displayed at work designated area



1.1.4



To comply with work related PPE before commence work



L



2.1 Narrow & uneven road which may/can cause cable drum’s to roll and fall off truck or truck topple



2.2 Unloading of cable drums



person/ equipment



person/equipment



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L



L



Specific Area: Parcel 1



2.1.1 Ensure truck driver competent with valid licence 2.1.2 Ensure truck inspected & approved to operate 2.1.3 Driver to follow & comply with speed limit of max 15k 2.1.4 Ensure designated route made clear to driver & warn of any potholes or any other obstructions 2.1.5 Ensure load properly fastened & secured on truck before moving 2.2.1 Ensure truck properly positioned on even surface/ground with outriggers fully extended & on timber support/steel plate. 2.2.2 Ensure lifting in progress warning sign placed & cordoned. 2.2.3 Ensure lifting appliances inspected & safe to use 2.2.4 Work related PPE to be worn at all times during



Action Party



Supervisor



Supervisor



KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01



BASIC JOB STEP



POTENTIAL HAZARDS



Functional Area: 275kV Kolopis Substation



Who or What might be harmed (Person/Equip/ Env)



Risk Rating



Specific Area: Parcel 1



CONTROLS



Action Party



operation.



3.0 Rolling cable



3.1 Inadequate training for the task



Person



L



3.1.1 Training on cable pulling activities 3.1.2 Brief during toolbox



Supervisor



3.2 Ergonomic



Person (back pain/ injury)



L



3.2.1 Proper handling method 3.2.2 Practice buddy system



Supervisor



3.3 Over heat



Person (dehydrated and stressed)



M



3.3.1 Consume enough water before commencing works 3.3.2 Drinking water made available near the working area 3.3.3 Close supervision by Work Supervisor to ensure the personnel is fit to continue his work 3.3.4 Work related PPE to be worn



Supervisor



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KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01



BASIC JOB STEP



4.0 Laying cable inside cable tray



POTENTIAL HAZARDS



4.1 Ergonomic



Functional Area: 275kV Kolopis Substation



Who or What might be harmed (Person/Equip/ Env) Person (back pain)



Risk Rating



L



CONTROLS



4.1.1 4.1.2 4.1.3 4.1.4



5.0 Housekeeping



5.1 Ergonomic and improper handling Method 5.2 Sharp object



Person (back pain & hand/ finger injury)



L



Person



M



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Specific Area: Parcel 1



To implement buddy system when carrying out Cable pulling task. Proper manual handling Toolbox briefing Work related PPE to be worn at all times



5.1.1 Proper manual handling method 5.1.2 Provide instruction for manual handling during toolbox. 5.2.1 Use proper PPE ( hand glove and long sleeve jacket). 5.2.2 Emphasize during toolbox briefing.



Action Party



Supervisor



Supervisor



Supervisor



KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01



BASIC JOB STEP



POTENTIAL HAZARDS



5.3 Lack of information on waste



Functional Area: 275kV Kolopis Substation



Who or What might be harmed (Person/Equip/ Env) Person/ Environment



Risk Rating



L



Management



5.4 Obstruction material at access way



Person



L



Specific Area: Parcel 1



CONTROLS



5.3.1 Follow CTCI Waste Management Requirements. 5.3.2 Properly identify the types of waste and segregate accordingly before discarding.



5.4.1 Follow CTCI Waste Management Requirements. 5.4.2 Properly identify the type of waste and segregate accordingly before discarding. 5.4.3 Properly barricade the working area access route.



GENERAL NOTES • Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time. • Set up barricades around work area and display warning signs. • All equipment / machinery to be inspected by CTCI before any work commences.



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Action Party



Supervisor



Supervisor



KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No



• • • • • • • •



: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01



Functional Area: 275kV Kolopis Substation



Specific Area: Parcel 1



All PTW and supporting permits must be valid before any works begins. On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point. Vehicle to exit immediately to designated parking area after delivery of material. No eating and resting on site. Use designated eating and resting area. All pressure gauges used must be calibrated and tagged with valid calibration sticker. All scaffolding must have a green "safe to use" tag before put into service. Maintain good housekeeping daily at all the work places. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.



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