Leong Huat Handbook Structural Steel and Related Products PDF [PDF]

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HISAMA HENDRA PT. JURONG ENGINEERING LESTARI



LEONG HUAT HANDBOOK



STRUCTURAL STEEL AND RElATED PRODUCTS



1k * .x.. ~ (~) =F-f fft '0 ~



(1949



_~t)



LEONG HUAT HARDWARE (PRIVATE) LTD 6 Harper Road #01-05/06, Leong Huat Building, Singapore 369674 Tel: 289-9888 (10 Lines) 283-1636 (2 Lines) Fax: (65) 283-8900 ( W. E. F. First March 2002 Tel: 6-289-9888 & 6-283-1636 Fax: (65) 6-283-8900 ) Website: http://W\NW.leonghuat.com E-mail: [email protected] Importer, Exporter and Stockist of Structural Steel. Building Material, Machinery and Equipments etc.



(Established 1949)



-.-----



n



MAlvIN® Ergono~jc Office Chair



i I TYPE: COLOR



.



-----, .



I



Disclaimer of Liability



Whilst every care was taken in thfl preparation of data, it should be noted that L ~, a) We accept no liabilty howsoevei fr~ any error or ommission herein. "­ b) No representation or warranty is made herein and c) Buyer or user have to check with respective mills for tolerances and dimensions.



CONTENTS Page Comparison Between Specifications Specifications



Wide Flange Beams Bearing Piles Sheet Piles" U n Joists I Beams, T Bars IPN Channels



Angles Rails Plates



Stainless Steel Plates ( JIS ) Bars



Pipes



Stainless Steel Pipes (JIS) Cold Formed Sections



Hot Formed Sections



Sections Plates American Society for Testing and Materials ( ASTM ) European Standards ( EN ) British Standards (!!§J Deutsche Industrie Noemen Germany ( DIN) Australian Standards Institute ( AS) ! New Zealand Standards ( NZS ) Japanese Industrial Standards (JIS) China National Standards u:mJ



- A36, 242, 283, 441, 570, 572 & 588 - 10025 & 10155 - 4360 ( old version) - 17100 (old version) - 3679.1, 3678, BHP-300PLUS G3101, 3131,3141,3106,3136 & 3302



- 700



3Ji;",· ' s~·"



, . ,Q){' ~'1f



12. 13 18'~'



·19;;\'



4t'



Lx & Larssen, Arbed JIS A5528



43 ' A4



'·45



,46'



EuroQean Channels Taper Flange Channels Parallel Flange Channels Equal Angles Unequal Angles Pressure Vessels - ASTM, BS EN & DIN Shipbuilding Steels Plates - American Bureau of Shipping ( ABS ) - Lloyd's Register of Shipping (LRS) Steel Plates: Thickness in mm Comparison of Specifications for Shipbuilding Qualities Plates Steel Plates: Thickness in inches Chequered Plates Hot! Cold Rolled Stainless Steel Plates - JIS SQecifications : Stainless Steels Plates to JIS G4304! G4305 SUS 304 & 316 Corrosion Resistance Data - Stainless Steel Flat Bars Square, Round Bars EXQanded Metals Deformed Bars and Round Bars ( Building Construction Use) Pipes to BS 1387 ( British Standard) Pipes to JIS G3452 - SGP (Japanese Standard) Specifications: API - American Petroleum Institute 1992 API - American Petroleum Institute 42 nd Edition 1st July 2000 ASTM - American SOCiety for Testing and Material Line Pipes ( Seamless or Welded) - Carbon and Stainless Steel SQecification: Seamless Boiler Tubes - ASTM, DIN & JIS Seamless Boiler Tubes and PiQes Specifications: Stainless Steel Pipes - JIS G3459 , Usage Stainless Steels PiQes to JIS G3459 SUS-TP SQecification: Hollow Sections - ASTM , EN , JIS Square Rectangular Circular Circular Square Rectangular SQecifications : Hot Finished Hollow Section - BS EN 10210 Plain Channels Lipped Channels Specifications:



Light Gauge Channels Table of Gauges Carbon and Alloy Steel Hardness Conversion Table ( Steels) Physical Characteristics and Mechanical Properties of Ferrous Metal Conversion Tables



47 48



49



51 53, 55 57



59 67



69 71 72 73 74 75 77' 78 79



80



81



82 83 84 85 86



87 88 91 92 93 94 98



99 101



103



104 105 107:



10tt '109' 110,1



:ftf ·;~:;"1'13l
40:563



205 18514)



22 22 14)



25 25 14)



>63~100



>100~15014)



235



22



25



:516



225



22



25



>16:540



215



22



25



>40:563



22 22 14)



25 25 14)



>63:5100 14 >100:5150 )



22



25



:516



22



25



>16:540



0.25



0.50



1.60



0.21



0.50



1.50



0.18



0.50



1.50



(1986)



430



0.18



0.50



1.50



(1986)



(1990)



0.16



0.10



1.50



22



25



>40:563



22 22 14)



25 25 14)



>63:5100 >100:5150 14)



22



25



:516



22



25



>16~40



0.040]



AR or N]



215 205 14)



22 22 14)



25 25 14)



>100,,;150 14)



0.040



0.050



0.050



-



-



ARorN



340/500



-



-



AR



430/580 13 )



-



-



AR



430/580 13 )



-



-



430/580 13 )



>40:5100



260



22



25



:::16



245



22



25



>16:540



240 225



22 22



25 25



>40:563 >63:5100



275



20



22



0$16 >160$40



265



20



22



255



20



22



>40:563



22



>63:5100 >1000$150 14)



245 225 14)



20 20 14)



2i 4 )



275



20



22



0$16



265



20



22



>16:540



255



20



22



>40:563



245 225 14)



20 20 14)



22 22 14)



>63:5100 >100:5150 14)



275



20



22



~16



[Plates:



265



20



22



>160$40



0.040]



255



20



22



>40~63



245 225 14)



20 20 14)



22 22 14)



>630$100



0.050



AR



>1000$150 14)



0.050



-



-



AR



275



20



22



0$16



[Plates:



[Plates:



[Plates:



[Plates:



265



20



22



>16s40



AR orN]



255



20



22



>40:563



245 225 14)



20 20 14)



22 22 14)



>63s100 14 >100:5150 )



0.040]



4300



215 210 18514) 235



340/500



(1986)



43C



)



225



AR



(1986)



43B



7



[Plates:



0.050



Section only 43A



235



[Plates:



-0.50



(1990)



200mm5) 5.65.;s;



:516



225



0.040]



400



0.040



0.003



0.003



-0.10]



-0.10]



-



-



ARorN



-0.50



Section only



LEONG HUAT HARDWARE (PRIVATE) LTD



9



12 Impact KCV )



Strength



[Plates:



(1986)



w __



Size



205 185'4) 0.18



, __



EI%on



(1986)



40C



.



Yield



(1986)



40B



__



Tensile



430/580 13 )



430/580 13 )



275



20



22



:516



265



20



22



>16:540



255 245



20 20



22 22



>40:563 >63s100



as 4360: Weldable Structural Steels - Sections I Plates (other than hollow section) Chemical Composition



Tensile



Yield



EI%on



Size



Gauge Length



Range



%



Treat-



Strength



Stress



maximum



ment1 1)



Rm



Re



Grade



N/mm2



Impact KCV12) Test



Energy



Temp.



N/mm2 2oomm5) 5.65V8;



C



Si



Mn



pas



Nb



V



J



0.23



0.50



1.60



0.050



0.003 -0.10



0.003 -0.10



AR [Plates: 16:s4o >4os63 >63s1Oo >1 00:s15014)



°c



5OA1) (1986)



-



-



50B1)2)



0.203 )



0.50



1.50



0.050



0.003



0.003



490/6408) 15)



18 18



20 20



s16 >16s40



276 )



-0.10



355 345



20



-0.10



AR [Plates: 4os63 >63s100 >10os15014)



(1986)



0.203)



0.50



1.50



0.050



0.003 -0.10



0.003 -0.10



AR [Plates: 16s4U >4os63 >63s100 >1 00s15o14)



0



27



500 1)2) (1986)



0.184)



0.50 [Plates: 0.10 -0.50]



1.50



0.040



0.003 -0.10



0.003 -0.10



AR [Plates: ARorN]



490/6408) 15)



355 345 340 325 305 14)



18 18 18 18 1814)



20 20 20 20 20 14)



s16 >16s40 >40:s63 >63s100 >100:s15014)



-20



27



50001)2)



0.184)



0.50



1.50



0.040



0.003 -0.10



0.003 -0.10



'ARorN



490/6408) 15)



355 345 340 325 305 14)



18 18 18 18 1814)



20 20 20 20 20 14)



s16 >16s4o >40:s63 >63:s100 >100:s150 14)



-30



27



0.10 -0.50



1.50



0.040



0.003 -0.10



0.003 -0.10



ARorN



490/64010)



355 345 340 325



18 18 18 18



20 20 20 20



s16 >16:s4o >4o:s63 >63:s100



-40



27



0.60



1.60



0,003 -0.10



0.003 -0.20



AR [Plates: AR or N]



450



17



19



s16



0



279)



430 415



17



L:



50c1)2) (1986)



(1986)



50E1) 2) 13) (1990) Sectionsl flatslroundl square bars only 5sc1) 13) (1990) Include flats/round! square bars



0.184) [Flatsl Roundl Square Bars: 0.20) 0.22



0.040



[Flatsl Roundl Square Bars: N]



5501700



17



19



L16~5 >25s40



Notes: 1) It is permissible for the steels to be supplied with no niobium or vanadium. If no grain refining elements, or if grain refining elements other than aluminium, niobium or vanadium are used, the manufacturer shall inform the purchaser at the time of enquiry and order. If niobium and vanadium are used in combination, the combined total shall be less than 0.10% in the case of Grades 50A, SOB, SOC, 500 and less than 0.15% in the case of grades 50E and 55C. 2) It is permissible for the manufacturer to vary the carbon and manganese contents (ladle analysis) for grades SOB, SOC, 500 5000 and 50E on the basis of an increase of 0.06% manganese for each decrease of 0.01% carbon or vice versa up to a maximum manganese content of 1.60% and a maximum carbon content of 0.22% for grades SOB and SOC and 0.20% for grades 500, 5000 and 50E. 3) For materials in grades SOB and SOC over 16mm thick a maximum carbon content of 0.22% for ladle is permitted.



4} For material in grades 500, 500D and 50E over 16mm thick, a maximum carbon content of 0.20% for ladle is permitted.



5) Up to and including 9mm thick, 16% for grades 40 and 43 and 15% for grades 50 and 55.



6) Verfification of the specified impact value is by agreement only.



7) Minimum yield strength 230 N/mm2 for material up to and including 19mm thick.



8) Minimum tensile strength 480 N/mm2 for material over 63mm thick (63mm up to and including 100mm for plates)



9) To maximum thickness of 19mm.



10} Minimum tensile strength of 480 N/mm2 for materials over 16mm up to 100mm thick.



11) liAR" - as rolled, "N" - normalized



12) Maximum thickness for plate is 100mm, KCV = Charpy V Notch



13) For Plates: Minimum tensile strength 410 N/mm2for material over 100mm thick



14} Apply to Plates only



15} For Plates: Minimum tensile strength 460 N/mm2 for material over 63mm up to and including 100mm



10



LEONG HUAT HARDWARE (PRIVATE) LTD



General Structural Steels DIN 17100 - EN 10025 (Properties minima unless stated)



Mechanical Properties



Chemical Composition %



C



P



5



N21



Tensile



Upper yield stress



Elongation



Bending



Impact tesf)



Added



Strength



(transverse)



(transverse)



nitrogen



(tranverse)



test (180°) (transv.)



150-V longitudinal



(Lo =5do)



(a specimen)



binding Grade



thjckn~s



Treat-



I(mm)



mene}



1>40 >63



elements



thickness



thickness



thickness



thickness



thickness



(e.g. min.



I (mm)



t(mm)



t(mm)



t(mm)



I (mm)



",3



0.02%



1>16 >30 .;16 s:3O s:4O s:63 .;100



AI total)



16



>401>63



>80



..:3



>40



>63



..3



>63



..10



1 >16



>63



s:4O



s:63



.;100



s:4O



s:63



,,100



s:63



,,100 state4 I Temp. ,,16



s:63



,,100



N/mm2



N/mm2



(Maximum)



s:8O



reatec Test



mandrel



%



·C



J



diameter



-



-



5t33



-



-



310



-



to



290



185



-



5t37-2



Ust37-2



R5t37-2



R



5t44-2



5t~~ .. ~'



R



RR



3t37-3



'



U



RR



0.17 0.20 0.20 0.20 0.20 0.050 0.050 0.009



0.17 0.20 020 0.20 0.20 0.050 0.050 0.007



-



0.17 0.17 0.17 0.20 0.20 0.050 0.050 0.009



0.17 0.17 0.17 0.17 0.17 0.040 0.040



-



yes



0.21 021 0.21 022 0.22 0.050 0.050 0.009



020 020 020 0.20 020 0.040 0.040



-



yes



to



340 to



510



470



360



360



to



340 to



510



470



360



340



to 510



to 470



360



340



to 510



470



430



410



to



to



to



580



540



430



410 to 540



to 580



175



-



16



-



3.51



U,N



-



( ..25)



540



235



225



235



225



-



215



205



195



24



23



22



2t



2.51



U,N



+20



27



215



205



195



24



23



22



2t



2.5t



U,N



+20



27



U.N



+20



27



27



~ 1 235



225



215



215



215



24



23



Z!



1.5t



2t



235



225



215



215



215



24



23



22



1.5t



2t



275



265



255



245



235



20



19



18



3t



3.51



275



265



255



245



235



20



19



18



3t



3.5t



U



±o



27



27



23



N



-20



27



27



23



U,N



+20



27



27



-



U



±o



27



27



23



N



-20



27



27



23



.



R



!5t5O-2



5t52-33 }



RR



I



R



5t60-2



-



490



0.050 0.050 0.009



020 020 022 022 0.22 0.040 0.040



- - - - -



0.050 0.050 0.009



860



470 to 610



510



490



to



yes



-



to



to



680



630



590 770



570 to 710



690



670



to



295



285



275



265



255



18



17



16



355



345



335



325



315



20



19



18



-



U,N



3t



3.5t



U



±O



27



27



23



N



-20



27



27



23



-



335



325



315



305



295



14



13



12



-



U.N



365



355



345



335



325



10



9



8



-



U,N



I



5t70-2



R



- -



-



0.050 0.050 0.009



to



to



900



830 .~



-



'.' L ..



Notes: 1) !lU" - rimmed, "RI! - killed (including semi-killed), "RR" - specially killed 2) The maximum value may be exceeded if a phosphorus content 0.005% P below the stated maximum value is maintained per 0.001 % N. The nitrogen content must however not exceed a value of 0.12% N in the ladle analysis 3) The content must not exceed 0.55% Si and 1.60% Mn in the ladle analysis and 0.60% Si and 1.7% Mn in the product analysis 4) "U" - hot worked, untreated, "Nil - normalized 5) The test result shall be the mean value from three tests. Only one single value may be below the minimum mean value of 23 J or 27 J, and then only by a maximum of 30%.



LEONG HUAT HARDWARE (PRIVATE) LTD



11



I



~tructural ~teel ~eCIIOnS A~/I""L~ ~O I~. I \UI\;IUUIfIY Dn'--~UU'-LU\:) J



• I ;:;J;:;JU (Properties minima unless stated)



Mechanical Properties



Chemical Composition %



Charpy Impact Test Yield Stress



Grade



C



Si



Mn



P



CEll



S



Tensile



Elongation



Strength



S)gi



(for thickness> 8 mm)



MPa



Test



Absorbed Energy



Temp.



J



thickness t (mm) maximum ASINZS 3679.1-250



025



0.40



ASlNZS 3679.1-25OL0



020



0.40



1.50



Test



Average



Individual



Piece mm



MPa



%



°c



of3 Tests



Test



0.43



250



230



410



22



-



-



-



27



20



10x10



0.04



0.04



0.42



260



250



230



410



22



0



22



16



10x7.5



18



025



BHP-300PLUSL01O}



025



0.50



0.04



1.60



0.50



1.60



2



1",40



0.04



t" 12 260



12 < t 8



> 12 >20 >50



>80



s 12



s20 s50 s80 s150



MPa



%



°c



-



0.04



025



200



200



N.A



N.A



N.A



N.A



300



24



1)



1)



0.10



0.04



0.44



280



260



250



250



240



230



410



22



0.10



0.04



0.44



280



260



250



250



240



240



410



22



0.10



0.04



0.48



360



360



350



340



340



330



450



20



0.04



0.035



250L15



022



0.55



1.7



0.04



0.035



1)



1)



1)



350



022



0.55



1.7



0.04



0.035



1)



1)



)



350L15



0.22



0.55



1.7



0.04



0.035



WR350



0.14



0.15



1.7



0.055



0.035



WR350LO



0.14



-0.16 -0.16



Test Temp.



0.10



1.7



-0.75



tion 7)8)9)



1)



0.55



0.055



Strength



1)



0.22



1.7



MPa thickness t (mm)



1)



1)



1)



0.10



0.04



0.48



360



360



350



340



340



330



450



20



0.35



0.55



0.15



0.10



0.04



-



340



340



340 340



N.A



N.A



450



20



0.10



0.04 340



340



340



NAI N.A



450



20



-1.05 0.035



0.35



Charpy Impact Test (for thickness> 8 mm)



Efonga-



1)



250



0.15



Tensile



0.030



1)



-0.75



Yield Stress



Size of Test



Average



IndMdual



Piece



3 Tests



Test



mm



2



.



-



-15



27



20



10x10



22



16



10x7.5



18



13



10x5



-15



27



20



10x10



22



16



10x7.5



18



13



10x5



-



-



27



20



10x 10



22



16



10 x 7.5



18



13



10x5



-0.50 0.55



-1.05



0.15 -0.50



340



0



Notes: 5) For AS/NZS 3678 grades 200, 250 and 250L 15: Niobium: 0.010% maximum Niobium + Vanadium: 0.030% maximum 6) For AS/NZS 3678 grades 350, 350L15, WR 350 and WR350LO:



Vanadium: 0.10% maximum



Niobium + Vanadium + Titanium = 0.15% maximum



1) The following elements may be present to the limits stated, subject to a total content of 1.00%: 0.40% a) Copper b) Nickel 0.50% c) Chromium 0.30% d) Molybdenum 0.10% 2) Limits specified are for acid soluble or total Aluminium



7) Gauge length = 5.65



3) Carbon Equivalent (CE) is calculated from the equation:



8} So is the cross-sectional area of the test piece before testing



CE



=



C+



Mn



6



+



Cr + Mo + V



5



+



Ni + Cu



15



4) N.A. indicated that material is not available in these thicknesses



9} Elongation need not be determined for floorplate 10} For grade 250, the minimum tensile strength requirement does not apply to material under 6mm thick



12



LEONG HUAT HARDWARE (PRIVATE) LTD



JIS G3101 : 1995 - Rolled Steels for General Structure (Properties minima unless stated)



Grade



Producl



N/mm2



maximum



Steel C



Mn



P



(SS34)



Steel



-



0.05



0.05



Test



Strength



205



1640



330



175



plates



to



and



430



Inside



Test



Angle



Radius



Piece



No.5



26



0.51



No.1



180·



(Ihick­



coils and flats.



ness)



Is5 Steel plates and sheets,



sheets,



Bending



%



mm Steel plates and sheets,



Bendabifly



Elongation



Piece



Thickness t (mm)



S Is 16



SS330



Tensile



Yield Stress



Chemical Composition %



Thickness t



No.1A



21



No.1A



26



No.4



28



No.2



25



coils and flats.



coils,



5 25 in



0.51 (diame­



No.3



30



No.5



21



diameter, side or distance across flats



SS400 (SS41 )



-



400



Steel plates and sheets,



plates



to



coils, flats and sections



and



510



Steel



0.05



0.05



245



235



215



180·



Steel plates and sheets,



coils,



coifs, flats and sections



No.1



ness)



ts5



sheets,



1.51 (thick­



No.1A



17



No.1A



21



No.4



23



No.2



20



5 25 in



No.2



ter)



distance across flats



I



1.5t (diame­



diameter, side or



No.3



24



No.5



19



diameter, side or distance across flals



SS490 (SS50)



-



-



490



Steel plates and sheets,



plates



to



coils, flats and sections



and



610



Steel



0.05



0.05



285



275



255



sheets, coils,



ooil~, flats and sections



sections,



5 25 in



No.2



ter)



distance across flats



I,: .:::,



2.01 (diame­



diameter, side or







180·



No.3



21



diameter, side or



I.



.,



distance across flats



'.'



LEONG HUAT HARDWARE (PRIVATE) LTD



13



!Ii



"



I



,- _._..... -._---



Chemical Composition % Grade



Steel



SS540



Mn



C



Sleel plates



(SS55)



Nlmm2



(Maximum)



Product



0.30



1.60



0.04



Test



Thickness t



t s 16



1640



mm



Bending



Inside



Test



Angle



Radius



Piece



2.ot



No.1



%



Steel plates and sheets,



540



._ .... -.'---- -- ---, Bendability



Piece



Strength



.. __



Elongation



Thickness I (mm)



S



P



0.04



Tensile



Yield Stress



NoS



180·



16



coils, flats and sections



and sheets,



(Ihick­



5s1



coils,



ness)



sections, and



Steel plales and sheets,



flats 40 mm



coils, flats and sections



or under in



5