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AI/MI ACTUATOR INSTUCTIONS SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD NO.11 AUTOMATION INSTRUMENTATION FACTORY
EXPLANATION AND GUARANTEE Shanghai automation instrumentation CO.,LTD. NO.11 automation instrumentation factory founded in 1929 is one of the backbones of Shanghai Electric CO,,lTD The factory with great technical innovation, operation and management ability is the earliest manufacturing factory of electric actuators in China. The products containing 5 ranges including hundreds of types with great credit are widely used in power station, chemical engineering, petroleum, oil and natural gas transportation and metallurgy etc.
contents
ACCESSORIES： 1、Install and maintenance instruction--------------------1 2、Wiring diagram-----------------------------------------1 3、Product certification----------------------------------1 4、Remote Controller--------------------------------------1 5、Spare "O" ring171.04×3.53-----------------------------1 6、Character trough screw for wiring M5×10---------------4 7、Character trough screw for wiring M4×10--------------44 8、Flat washer for wiring Φ5-----------------------------4 9、Flat washer for wiring Φ4----------------------------44 10、Spring washer for wiring Φ5--------------------------4 11、Spring washer for wiring Φ4-------------------------44
summary ……………………………… 1 main parameters main technical techincal………………………… 2 models and specifications 型号规格……………………………… 3 contour and mounting size 外形及安装尺寸……………………… 7 electic function select 电气功能选型…………………………15 fieldbus system 现场总线产品…………………………16 terminal function 接线端子功能…………………………17 wiring diagrame 电气接线图……………………………19
TRANSPORTATION AND STORAGE： Pay attention to put the electric actuator lightly in the transportation, forbid barbaric assembling and unassembling the actuator, conditional assemble and unassemble products under the weight models with forklifts to avoid product damage. The electric actuator should store in noncorrosive atmospheres environment, it will not take more than a year and a half. Otherwise, add lubricating oil, grease and re-test.
instructions and guarantee 说明承诺………………………………23
产品结构图见中页
GUARANTEE：
精诚立人 精心立事
From the date which the electric actuator left the factory within 18 months, if the product has quality problems caused by design or manufacture, our factory promise to free commission, repair or change the product.
精品立业 23
WIRING DIAGRAM PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE 21 ○ 22 ○ 23 ○ 32 ○ 26 ○ 27 ○
summary
OTHER DIAGRAM
HART FIELDBUS COMMUNICATION INTERFACE
Profibus DP COM1 GND Profibus DP COM1-A
IN
22 ○ 23 ○
Profibus DP COM2 GND Profibus DP COM2-A
The working principle
+ HART
Profibus DP COM1-B
OUT
The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator can be operated handly or electrically: When the handle of the shift mechanism is engaged in the manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator is operated by electricity, the shift mechanism will return to the electic position automatically and clutch mesh with worm gear then the output shaft is driven by motor. The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which
-
A ○
Profibus DP COM2-B
ESD PROTECTION CONTROL CIRCUIT
ESD PROTECTION
INTERNAL POWER SUPPLY
ESD protection signal could exceed any existing local and remote signal. Responding to ESD, actuator could open valve or close valve, even keep the current position. ESD is available under the contact maintained. Actuator is active once contact closing or breaking. Without special demand, the manufacture setting: high signal is available (contact closing), the responding of ESD is to close the valve. ESD cannot exceed the motor overheat protection 、 local-stop、interlock startup or spare interrupt relay.The setting of ESD can modify by remote controller(refers to AI/MI range installation and maintenance instruction).
AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting today’s most advanced large-scale integrated circuit is a new generation actuator with intelligence、digit and multi-functions. Implemet standard:Q/YXBM 470-2206《AI/MI intelligent electric actuator and explosion-proof intelligent electric actuator》
EXTERNAL POWER SUPPLY
are used to control travel and torque. The director of the intelligent electric actuator accepts the analog-value、switch-value signal or fieldbus signal and makes the position of the output-shaft consistent with the input signal, accomplishes the location. You can also locate position that control system has set up according to interlock control、2 wire remote control or ESD signal.
main character: ESD
●
Classic device of mechanical torque protection working stable and reliable
ESD
CONTROL WIRE/+ve CONTROL WIRE/-ve
● ● ●
Hall effect pulse sensor with high precision Powerful large-scale integrated chip Remote control make operation easier(supply both English and Chinese menu)
●
Non intrusive setting-double sealiing without through shaft design
function: INTERLOCK CONTROL CIRCUIT
INTERLOCK CONTROL The wiring of the interlock system on traditional actuators, such as “main valve and branch valve ” of steam device could realize the interlock by contact S1-S4.Interlock is available to local or remote control. The default setting of interlock is OFF, it can be set ON by the remote controller(refers to AI/MI range installation and maintenance instruction).
OPEN/CLOSE INTERLOCK (INTERNAL POWER SUPPLY)
OPEN INTERLOCK (INTERNAL POWER SUPPLY)
CLOSE INTERLOCK OPEN/CLOSE (INTERNAL POWER INTERLOCK SUPPLY) (EXTERNAL POWER SUPPLY)
OPEN OPEN OPEN
CLOSE CLOSE
CLOSE
CONTROL WIRE/+ve CONTROL WIRE/-ve
22
● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
remote control valve position indication operation indication travel limited protection torque limited protection indication contact state
★intermediate
→
contact type selection(normal open or close)
★local
stop
★local
★close
interlock
★handwheel
overtorque protection bypass 2 wire remote control conditional control external interlock ESD override protection interruptertimer setting
★close
★overtorque
★jam
★jam
for closing
★jam
for running
★emegency ★ow
battery
★inner
★signal
shut down
★inner
interlock
protection when closing vavle
openning
running
★open
state
operation★overtorque protection when
protection when travelling
for openning
★operation
state
control★remote control
★overtorque
openning valve
instantaneous commutating protection ★overtorque local control spot moving/maintain moving
limit★open state
★overtorque
protection for
protection for closing
loss
★overtorque
★thermal
power down
protection for
overload protection
★phase
missing
system failure★position signal loss★local wiring failure
1
contour size multi-turn with side handwheel
contour and mounting size part-turn without carriage
n×Md h(depth)
mm gearbox type
mm type
A2
A3
A4
B
B1
B2
C
H1
H2*
weigh*(kg)
30AI/MI
432
192
317
495
808
262
392
265
388
530
120
40AI/MI
511
199
396
501
874
287
461
324
423
538
173
70AI
486
212
371
487
1014
296
580
430
445
555
193
90AI
486
212
371
487
1014
296
580
430
447
557
206
95AI
10
A1
note:1)The 2)The 3)The For
486
212
371
487
1029
296
595
445
447
557
206
dotted line in the figure is the placeholder for disassembly. value between parentheses in the figure is the size of 30MI control box’s cover. values of H2 and weight of JB2120 product need to be added with the flang’s the thickness and weight. more details, please refer to JB2920.
A1
A2
B
B1
b
C
ΦD ΦD1
ΦD2
ΦD3
H
H1
β
n×Md h(depth) weight(kg)
MOYF40
40
72.88
81
10
14
48.8
150 125
66.5
45
255
153
45
4×M12 22
13
MOBF64
57
111.1
90
8
18
64.4
230 140
88
60
314
183
45
4×M16 22
26
MODF44
58
137.8 105
9
22
85.4
290 165
120.6
80
377
210
45
4×M20 24
44
MOFF36
61
137.8 124 25
22
87.4
310 254
120.6
82
402
224
0
8×M16 25
57
MOFF57
61
137.8 124 25
22
87.4
310 254
120.6
82
410
232
0
8×M16 25
57
MOJF50*
70
181
144
9
28 106.4 360 254
152
100
445
256
22.5
8×M16 28
98
MOJF50**
70
181
144
9
28 106.4 360 254
152
100
448
259
22.5
8×M16 28
109
MOPF65
80
265
213
3
40 164.4 570 280
245.7
155
637
342
22.5
8×M16 35
295
MOTF50
108
380
267 -4* 28 106.4 785 299
190
100
786 437.5 22.5
8×M20 62
726
S3.84/MOTF50* 108
380
267 -4* 28 106.4 785 299
190
100 1029 680.5 22.5
8×M20 62
816
S3.84/MOTF50** 108
380
267 -4* 36 148.4 785 356
190
140 1029 680.5 22.5
8×M20 62
816
note:1)The 2)The 3)For 4)The
position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed. minus of “-4*” represents access coutour size please refer to the multi-turn actuator. value of weight in the table is the weight of gearbox only.
13
contour and mounting size
linear travel
contour size
multi-turn with IS15
I (magnify)
4×φD0
K direction
EQS φD1
2×φD0 EQS φD1
type
travel 10 16 7MIL 25 10、16、25 40 25 25 40 11MIL 40 60 60 40 60 14MIL 60 100 100 60 60 16MIL 100 100
clients’stem
clients’stem
mm D 138 138 138 150 150 138 150 158 150 158 150 175 175 175 175 200 175 175 175 200
D1 80 80 80 80 105 80 80 105 105 118 118 105 118 118 130 130 118 118 130 130
D2 60 60 60 60 80 60 60 80 80 95 95 80 95 95 100 100 95 95 100 100
bore 2/4 2/4 2/4 2/4 4 2/4 2/4 4 4 4 4 4 4 4 4 4 4 4 4 4
D0 Md H H' Hmin 10 M8 255 319 109 10 M8 255 319 102 10 M8 255 319 97 10 M8 255 319 90 12 M12×1.25 255 319 90 10 M8 255 319 97 10 M8 280 381 135 12 M12×1.25 280 381 128 12 M12×1.25 280 381 135 14 M16×1.5 280 381 137 14 M16×1.5 280 381 135 12 M16×1.5 460 486 200 14 M16×1.5 387 420 139 14 M16×1.5 460 486 200 18 M20×1.5 387 420 122 18 M20×1.5 460 486 200 14 M16×1.5 387 420 139 14 M16×1.5 460 506 220 18 M20×1.5 387 420 122 18 M20×1.5 460 506 220
B 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30
B' 22 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 30 30
weight(kg)* 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 20 34' 18.5 32' 20 34' 18.5 32' 20 34' 18.5 32' 20 35' 18.5 32' 20 35'
note:1)The value of Hmin is the size when clients’stem is in the lowest position. 2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it. 3)The larger carriage on the right of the picture can be selected in shake-proof and dust-proof circumstances. The 16MIL should match the larger carriage normally. 4)The value of weight in the table is the weight of carriage together with the screw. ‘ represents the weight of larger carriage. 5)For any special travel or mounting size please contact us.
12
weight:535 Kg
note: dimension in mm. For the contour size please refer to the multi-turn actuator.
11
WIRING DIAGRAM
Main Technical Parameters ● duty 工作制： type:
(S2 reversible、intermittent operation,25％ continued access rate,access nummer≤630/h) 1)AI（S2可逆、断续运行，25%的接通持续率，接通次数≤630次/小时） (S4 reversible、intermittent operation,25％ continued access rate,630/h≤access nummer≤1200/h) 2)MI（S4可逆、断续运行，25%的接通持续率，630次/小时≤接通次数≤1200次/小时）
● input 输入信号： 1）analog signal：4～20mA.DC input resistance 250Ω 2）switch signal plus ≥150ms signals: 3）Profibus-DP、HART（selected）
TWO-WIRE CONTROL INTERNAL POWER SUPPLY
EXTERNAL POWER SUPPLY
TWO-WIRE CONTROL： OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED （OPEN PRIORITY）
TWO-WIRE CONTROL： CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED （CLOSE PRIORITY）
● output 输出信号： 1）4-20mA.DC load resistance≤750Ω 2）Profibus-DP、HART（selected） signals: ● mechanical 机械输出： 1）AI multi-turn output: 2）MI multi-turn 3）AI part-turn 4）MI part-turn 5）MIL linear
≥6r ≥6r 0～90° 0～90° ≤100mm
error:1）AI、MI multi-turn ● basic 基本误差： 2）AI、MI part-turn 3）MIL linear（travel≥25mm） zone ● dead 死区：
TWO-WIRE CONTROL： OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED （OPEN PRIORITY）
TWO-WIRE CONTROL： CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED （CLOSE PRIORITY）
CLOSE CLOSE
34～8000Nm 17～544Nm 300～60000Nm 116～6884Nm 7.94～41.4kN ≤±1% ≤±1% ≤±1%
0.1～9.9% adjustable（default setteng is 0.5%）
● midway 中途限 位： 1）openning limit 60%～100% positive 2）closing limit 0%～40% stop: ● mechanical 机械间隙： 1）AI、MI multi-turn clearance: 2）AI、MI part-turn 3）MIL linear（travel≥25mm）
REMOTE CONTROL CIRCUIT
CLOSE
CLOSE
OPEN OPEN
OPSN
CONTROL WIRE/+ve
All settings and adjustments are made using the supplied infra-red Setting Tool. ANALOG PROPORTIONAL CONTROL AND INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL
CONTROL WIRE/+ve
CONTROL WIRE/-ve
CONTROL WIRE/-ve
ANALOG PROPORTIONAL CONTROL AND EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL +
+ ANALOG INPUT
≤1° ≤1° ≤1mm
OPEN
DIGITAL CONTROL
ANALOG INPUT CONTROL WIRE/-ve
ANALOG CONTROL
● forbidden 禁止运行时间：0～99s adjustable running time: ● power 供电电源：3 phase 3 wire，380V.AC±10%，50Hz±1% supply: xplosion● e防爆等级： 1）remote controller——intrinsically safe ExibⅡBT4 proof rating （隔爆型） 2）actuator———explosion-proof ExdⅡBT4 (explosion-
ANALOG CONTROL CONTROL WIRE/+ve DIGITAL CONTROL
proof type):
CLOSE
● output 输出触点容量：250V.AC，5A； 30V.DC，5A（fieldbus 220V.AC，0.5A；30V.DC，1A） contactor capacity:
circum● 环境条件： 1）ambient temperature：-25℃～+70℃（explosion-proof: -20℃～+60℃） stances: 2）relative humidity： 5%～95% 3）atmosphere pressure：86～106kPa 4) gas medium：no corrosive air exist ●anti 抗干扰指标： interference 1）external magnetic field： ≤400A/m，50Hz index : 2）common mode interferance： 250V，50Hz 3）series mode interference： AC 1V, frequency 50Hz,phase 0～360° 4）electrostatic discharge： 4kV 5）electrical fast transient burst：power supply terminal:1000V； input signal terminal:500V 6）radio frequency interference:frequency:80～1000MHz,field:3V/m,distance:1m 7）surge interference: 1kV
CLOSE
OPEN OPEN STOP/MAINTAIN STOP/MAINTAIN
ANALOG CONTROL ONLY + ANALOG INPUT -
ANALOG OUTPUT
-
+ USER CONNECT
note: If you have any special requirements please contact us.
2
21
WIRING DIAGRAM
models
REMOTE CONTROL CIRCUIT
classified by travel
Remote control system is wired referring to the diagram, and standard actuators have no connections at leaving the factory. Remote control input takes the ray-isolation interface, which can bear 2KV high voltage.Standard actuator is anode switch control(Cathode switch control selected). Actuator can use the remote control signals following: 1）The range of the power supplied by consumer: 20-60V AC/DC(Voltage between control wire/+Ve and control wire/-Ve) 2）The range of the internal power supply of the actuator:Rating 24V DC ，5W （120V AC，15W selected）. The draw current of control input: 24V DC ,5mA；120V AC,12mA 3）“ON”Min. voltage：20V “OFF”Max. voltage： 3V 4）Signal Min. time： AI-300ms，MI-100ms 5）Max. capacitance of remote control：2uF（pin to pin）
STROKE CONTROL INTERNAL POWER SUPPLY
EXTERNAL POWER SUPPLY
multi-turn
INTERNAL POWER SUPPLY-ve （ZERO WIRE）
REMOTE CONTROL COMMON 20V-60V DC/AC
REMOTE CONTROL COMMON 20V-60V DC/AC
CLOSE
CLOSE
OPEN
OPEN
CLOSE
CLOSE
OPEN
OPEN
CONTROL WIRE/+ve
INTERNAL 24V DC POWER SUPPLY+ve （OR INTERNAL 120V AC）
CONTROL WIRE/-ve
Basic to multi-turn, the AI/MI range of intelligent electic actuator can be convered to part-turn actuator mounted on the gearbox, or lin ear travel mounted on crew component. The AI range is appled to the large starting-torque valve which need not to work frequently, and the MI range is appled to the valve which need to work frequently.
part-turn（0～90°）with carriage
MAINTAIN CONTROL EXTERNAL POWER SUPPLY
INTERNAL POWER SUPPLY OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION
OPEN/STOP/CLOSE MAINTAIN CONTROL
OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION CLOSE
CLOSE
CLOSE OPEN
OPEN/STOP/CLOSE MAINTAIN CONTROL
CLOSE
OPEN
STOP OPEN
OPEN STOP
CONTROL WIRE/+ve
CONTROL WIRE/-ve
CONTROL WIRE/+ve
CONTROL WIRE/-ve
part-turn（0～90°）without carriage
20
linear travel
3
specifications
output output motor rated flang speed torque Max stem（mm） remark power current fuse（A） （ISO5210） （r.p.m） （Nm） （kW） （A） 18 34 0.31 1.6 24 34 36 31 7AI 26（32） F10 5 48 27 0.31 1.7 72 27 96 22 18 68 0.31 1.8 5 24 68 36 61 11AI 26（32） F10 48 54 0.31 2.1 10 72 54 96 43 24 108 13AI 26（32） F10 0.31 2.5 10 36 95 48 81 18 163 0.75 3.2 24 163 36 135 14AI 38（51） F14 15 48 108 1.1 3.8 72 108 96 81 18 305 0.75 3.2 15 24 305 36 257 16AI 38（51） F14 48 203 1.1 3.8 15 72 203 96 149 18 542 1.5 6.2 25 1:15.5 24 542 (side hand 36 508 30AI 54（67） F16 wheel maybe 48 407 added) 2.2 11 30 72 407 96 325 18 1020 2.2 11 30 1:12.75 24 1020 (side hand 36 845 40AI 64（76） F25 wheel maybe 48 680 added) 3.7 10.5 30 72 680 96 540 18 1480 1:15or 4.5 16 50 24 1480 1:30 (side 36 1290 70AI 70（83） F25 hand wheel 48 1020 maybe 7.5 21 60 72 1020 added) 96 745 18 2030 4.5 16 50 1:15or 24 2030 1:30 (side 36 1700 90AI 70（83） F30 hand wheel 48 1355 maybe 7.5 21 60 72 1355 added) 96 1020 95AI 24 3000 70（83） F30 1:15 5.5 22 60 70AI/IS15 12 5000 110 F35 1:15 4.8 21 50 90AI/IS15 12 8000 110 F35 1:15 7.5 21 50 note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients who need large diameter stem. 3)The high speed of 144rpm and 192rpm can be offered 4) High-speed models are not proposed to be used in interlock condition. 5)IS15 is the gearbox which is used to get the higher torque. type
4
WIRING DIAGAM
muiti-turn(AI)
BASIC TYPE
WIRING DIAGRAM——Basic type The basic type wiring diagram of actuator : A3000-000，based on midway、power-off state.
3
M
W 4
3
2
1
6
5
V
U
MUTUAL INDUCTOR
4
3
2
1
6
5
3 PHASE POWER SUPPLY 380/400/415V 50Hz
(
J22 MAGNETIC RING 22*14*8
C1
1 2 3
C2
J11 POWER SUPPLY & DRIVER PCB
J12 J13
J5
2 1
J1
TO TORQUE SWITCHES INTERNAL 24 V DC SUPPLY INTERNAL 24 V DC SUPPLY
J2
INTERNAL 24 V DC SUPPLY INTERNAL 24 V DC SUPPLY
_ + _ +
J2
J1 LOCAL CONTROL PANEL
BATTERY
J4
J3
J7
2 1
J10
J7 1
32
J8
+ -
MAGNETIC RING 14*8*7
TORQUE SENSOR
J1
J6 J12
11 12 5 6 4 2 1 7 3 9 8
REMOTE INDICATION
J1 VALVE POSITION SENSOR
J3
MAIN PCB
S1 S2 S3 S4
PRISMATICAL MAGNETIC CLIP
EMERGENCY PROTECTION OPEN INTERLOCK CLOSE INTERLOCK COMMON -VE 20-60V AC/DC
LOCAL CONTROL
CLOSE STOP/MAINTAIN OPEN COMMON -VE 20-60V AC/DC LOCAL CONTROL
PV
50%
OPEN-CLOSE
OPERATION KNOB
1 2 3 CLOSE TORQUE (CLOCKWISE)
OPEN OVERTORQUE OUT OPEN OVERTORQUE OUT CLOSE OVERTORQUE OUT CLOSE OVERTORQUE OUT
6 5 7 8
1 2 3
SELECT KNOB
OPEN TORQUE (ANTICLOCKWISE)
J6
3 2 4
STOP LOCAL-REMOTE
LOCAL INDICATION
J11 1
J9
MONITOR RELAY MAKE AT FULLY SHUT MAKE AT FULLY OPEN BREAK AT FULLY SHUT BREAK AT FULLY OPEN
REMOTE CONTROL INPUT
Rs232 SERIAL PORT 2
Rs232 SERIAL PORT 3 Rs232 SERIAL PORT 5
TO POWER SUPPLY PCB 7-1
TO POWER SUPPLY PCB 7-2 (THE NORMAL CLOSE\NORMAL OPEN STATES OF TORQUE SWITCHES' CONTACTS ARE SETTED BY THE FACTORY)
A3000-000
19
TERMINAL FUNCTION
specifications
Profibus-DP type
Profibus DP fieldbus wiring mode： 7MI
1 ○ 2 ○ 3 ○ E ○ 4 ○ 5 ○ 6 ○ 7 ○ 8 ○ 9 ○ 10 ○ 11 ○ 12 ○ 13 ○ 14 ○ 15 ○ 16 ○ 17 ○ 18 ○ 19 ○ 20 ○ 21 ○ 22 ○ 23 ○
380V POWER SUPPLY
GND INTERNAL 24V DC SUPPLY（-） INTERNAL 24V DC SUPPLY（+） S1 CONTACT，MAKE AT FULLY SHUT
S2 CONTACT，MAKE AT FULLY OPEN
S3 CONTACT，BREAK AT FULLY SHUT
S4 CONTACT，BREAK AT FULLY OPEN
S5 CONTACT, INDICATE ON CLOSE LIMIT
S6 CONTACT, INDICATE ON OPEN LIMIT
S7 CONTACT，TORQUE TRIP ON MIDWAY
Profibus DP 1 GND Profibus DP 1-A Profibus DP 1-B
24 ○ 25 ○ 26 ○ 27 ○ 28 ○ 29 ○ 30 ○ 31 ○ 32 ○ 33 ○ 34 ○ 35 ○ 36 ○ 37 ○ 38 ○ 39 ○ 40 ○ 41 ○ 42 ○ 43 ○ 44 ○ 45 ○ 46 ○ 47 ○
OPEN OVER TOQUE（NORMALLY OPEN） ESD
11MI
Profibus DP 2-A Profibus DP 2-B OPEN OVER TOQUE（NORMALLY OPEN）
14MI
CLOSE OVER TOQUE（NORMALLY OPEN） CLOSE OVER TOQUE（NORMALLY OPEN） 24VDC COMMON END OF ESD、OPEN AND CLOSE INTERLOCK Profibus DP 2 GND
16MI
30MI
OPEN INTERLOCK CLOSE INTERLOCK 40MI
MONITOR RELAY
type
7MIL
11MIL
14MIL
16MIL
18
output speed （r.p.m） 18 24 36 48 18 24 36 48 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 output speed （mm/s） 0.9 1.2 1.8 2.4 0.9 1.2 1.8 2.4 2.1 2.8 4.2 5.6 2.1 2.8 4.2 5.6
output torque （Nm） 17 17 15.6 13.6 34 34 30 27 81 81 68 54 47 152 152 129 102 102 271 271 253 203 203 544 544 487 406 406 output thrust （kN） 7.94 7.94 7.3 6.35 15.9 15.9 14.3 12.7 22.1 22.1 18.5 14.7 41.4 41.4 35.2 27.8
Max stem（mm）
Max axial flang load（KN） （ISO5210）
multi-turn(MI)
remark
motor power （kW）
rated current （A）
fuse （A）
26（32）
17.8
F10
0.44
1
5
26（32）
17.8
F10
0.44
1.4
5
38（51）
53.4
F14
0.88
3.4
10
38（51）
53.4
F14
0.88
3.4
10
2.56
5.9
25
3.7
9.1
35
1:15.5 54（67）
89
F16
(side hand wheel maybe added)
1:12.75 64（76）
travel（mm） 10 16 25 40
180
screw diameter/lead （mm）
25/3
25 40 60
F25
(side hand wheel maybe added)
note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type bush, which maybe be selected by the clients who need large diameter stem. 3)High-speed models are not proposed to be used in interlock condition. 4)For any special travel or thrust please contact us.
40 60 100 38/7 60 100
5
specifications type 7AI/MOYF40 11AI/MOYF40
multi-turn 90°speed speed （s/90°*） （r.p.m） 24 24
output torque （Nm）
25 25
600
24
40
800
13AI/MOBF64
24
40
1000
16AI/MOFF36
16AI/MOFF57 30AI/MOJF50 40AI/MOJF50
36
18.5
1300
24
27.5
1600
36
15 22.5
2500
36
24
3300
24
36
4000
24
31.5
6000
36
21
8000
24
31.5
10000
40AI/MOPF65
24
41
16000
70AI/MOPF65
24
41
20000
90AI/MOTF50
24
31.5
30000
95AI/MOTF50
24
31.5
35000
40AI/s3.84/MOTF50
48
60
40000
70AI/s3.84/MOTF50
48
60
7MI/MOYF40
11MI/MOYF40
6
171
36
17
157
11MI/MOBF64
14MI/MODF44
16MI/MOFF36
30MI/MOJF50
40MI/MOPF65
33.5 25
341
36
17
301
53.5
19 17
22
635
36
27
560
18
37
1152
24
27.5
1152
36
18.5
959
48
14
767
72
9.5
767
18
30
1866
24
22.5
1866
36
15
1574
48
11.5
1244
72
7.5
1244
48
18
1776
72
12
1776
18
42
4664
24
31.5
4664
36
21
4360
48
16
3499
72
10.5
3499
18
54.5
6884
24
41
6884
36
27
6436
48
20.5
5164
72
13.5
5164
24
29
28
30
31 33
32
20
18
34
2
1
15
37 38
14
PLUG
,
13
40
12 10 9
Terminal function of actuator： 1 ○ 2 ○ 3 ○ E ○ 4 ○ 5 ○ 6 ○ 7 ○ 8 ○ 9 ○ 10 ○ 11 ○ 12 ○ 13 ○ 14 ○ 15 ○ 16 ○ 17 ○ 18 ○ 19 ○ 20 ○ 21 ○ 22 ○ 23 ○
380V POWER SUPPLY
GND INTERNAL 24V DC SUPPLY（-） INTERNAL 24V DC SUPPLY（+） S1 CONTACT，MAKE AT FULLY SHUT
S2 CONTACT，MAKE AT FULLY OPEN
S3 CONTACT，BREAK AT FULLY SHUT
S4 CONTACT，BREAK AT FULLY OPEN
S5 CONTACT, INDICATE ON CLOSE LIMIT
S6 CONTACT, INDICATE ON OPEN LIMIT
S7 CONTACT，TORQUE TRIP ON MIDWAY
S8 CONTACT，REMOTE CONTROL VALVE POSITION CURRENT INPUT（+） HART SIGNAL VALVE POSITION CURRENT INPUT（-） HART SIGNAL
24 ○ 25 ○ 26 ○ 27 ○ 28 ○ 29 ○ 30 ○ 31 ○ 32 ○ 33 ○ 34 ○ 35 ○ 36 ○ 37 ○ 38 ○ 39 ○ 40 ○ 41 ○ 42 ○ 43 ○ 44 ○ 45 ○ 46 ○ 47 ○
E
3 11
PLUG
35
36
42 8 7
40
27 26
16
635
24
25
23
341
24
18
16MI/MOFF57
note: The travel of the part-turn actuator can be modulated between 85°and 95°
25
BASIC TYPE
Wiring mode of intelligent actuator corresponding to its function, so costumer can connect terminal based on demand of automatic control system and function of actuator.
171
24
18
60000
There is a rotate interspace about 180°between the worm gear and the cluch setted on the output shaft in the “AI” range of electric actuators. Starting the electric actuator, before the worm gear mesh with the clutch, the motor has already got enough speed and torque.And the hammer blow occur immediately worm gear mesh with the clutch. That is why the larger torque can be chieved with the less motor power in “AI”rang products.
33.5
output torque （Nm）
21
2000
24
multi-turn 90°speed speed （s/90°*） （r.p.m） 18
300
11AI/MOBF64
14AI/MODF44
type
TERMINAL FUNCTION
part-turn(AI/MI with gearbox)
6
46
4 5
47
44
39
41
43
45
OPEN OVER TORQUE（NORMALLY OPEN） ESD ANALOGUE INPUT（+） ANALOGUE INPUT（-） OPEN OVER TORQUE（NORMALLY OPEN） CLOSE OVER TORQUE（NORMALLY OPEN） CLOSE OVER TORQUE（NORMALLY OPEN） 24VDC COMMON END OF ESD、OPEN AND CLOSE INTERLOCK REMOTE CLOSE REMOTE SELECTION、STOP/MAINTAIN REMOTE OPEN 24VDC COMMON END OF REMOTE OPEN、CLOSE、STOP/MAINTAIN OPEN INTERLOCK CLOSE INTERLOCK PROPORTIONAL CONTROL，MANUAL/AUTOMATIC
24VDC COMMON END OF MANUAL/AUTOMATIC
MONITOR RELAY NOTE： 1）Actuator with HART fieldbus function superposes HART COM on CPT circuit(terminal 22,23) 2）Other terminals are available optional
17
FIELDBUS PRODUCT
contour size
ISO5210
FUCTIONS OF HART A-A
Communication function of HART fieldbus（Available option）。 All the states and parameters can be obtained with the HART communication, and most parameters can be set by HART. Data of actuator： (1) Operating parameters：it includes position value, input signal, operating state, action times, fault signal etc.They are transmitted from the actuator to the host by HART.
4 bores position paralled to the motor’s axis
actuator
8 bores position
These are periodic and single directional transmitted parameters. (2) Setting parameters：all setting parameters of actuator can be reset by infra-red setting tool and transmitted to the HART host, or resetted by the HART host and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction：
OPERATING PARAMETERS SETTING PARAMETERS
FUCTIONS OF PROFIBUS-DP PROFIBUS-DP fieldbus structure（DPV0 and DPV1） supports 9.6K～12M baud rate，and DD supports SIMENS PDM software（Available option）. It’s full digital communication，control signal and valve position feedback of actuator are both digital value. Data of actuator： （1）Operating parameters：it includes position value, operating state, action times. They are transmitted from the actuator to the PLC. These are periodic and single directional transmitted parameters. （2）Control parameters：it includes control command, setting position value. They are transmitted from PLC to actuator. These are periodic and single directional transmitted parameters. （3）Setting parameters：all setting parameters of actuator can be reset by infra-red setting tool and transmitted to the PLC, or resetted by the PLC and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction：
CONTROL PARAMETERS OPERATING PARAMETERS SETTING PARAMETERS
16
type A driving bush type ZA driving bush
mm type 7、11、13AI 7、11MI 14、16AI 14、16MI 30AI 30MI 40AI 40MI 70AI 90、95AI 70、90AI/IS15
note:1)f8* 2)The (see you 3)The
flang
D
D1 (f8*)
F10
125
102
70
4×M10
32.5
42.9
26
32
52
2.5
15
218
29.2
38.4
45
F14
175
140
100
4×M16
51
63
38
51
75
2.5
32
285
32
62
72
F16
210
165
130
4×M20
70
77.9
54
67
97
2.5
43
320
47.3
68
81.3
F25
300
254
200
8×M16
76
87.8
64
76
105
2.5
38
345
50.2
64.3
76
F25 F30 F35
300 350 410
254 298 356
200 230 260
8×M16 8×M20 8×M30
85.5 105.5 85.5 105.5 160 -
70 70 140
83 83 -
138 138 -
2.5 94 2.5 96 5 40
393 395 410
58.5 60.1 -
74.4 88.1 72.8 86.5 -
D2
n×Md
d1
d1'
dmax
dmax'
d2
h1
h2
h3*
h4*
h5
h6
represents coordination precision grade. value of h3* in the table is the size when the rising stem is in the highest position Fig.) in order to avoid interference between the stem and the seal pluge above. Of course, can remove the seal plug or match a longer protection cover. value of h4* is the size when the driving bush is reversly setted.
7
mounting size
SELECTION OF ELECTRICAL FUNCTION
JB2920
Actuator wiring diagram is named after control function，customer can order actuator with wiring diagram and connect by it. A-A Analogue/on-off control products Wiring diagram No.
4 bores position paralleled to the motor’s axis
8 bores position
Electric motor control mode
Remote contacts indication Remote position analogue indication Power supply
Control polarity
mm type
D
7、11、13AI/MI 125
D1 D2(H9*) d1max d2max h1 95
75
7、11、13AI/MI 145 120
90
7、11、13AI/MI 185 160
h2
h3
h4
n×Md
thickness of flang weight of flang(kg)
5
21
8
2
4×M8
42
2.72
5
21
8
2
4×M10
42
3.88
125
5
27
10
2
4×M12
27
4.34
30
41
Control mode Speed control Remote control supply
14、16AI/MI
175
95
75
5
27
8
2
4×M8
32
4.3
14、16AI/MI
175 120
90
5
32
8
2
4×M10
64
7.79
14、16AI/MI
185 160
125
5
32
10
2
4×M12
64
9.22
14、16AI/MI
225 195
150
5
37
12
2
4×M16
37
4.34
Electric motor control mode
30AI/MI
145 120
90
5
24
8
2
4×M10
63
10.12
30AI/MI
213 160
125
5
32
10
2
4×M12
71
14.34
30AI/MI
230 195
150
5
32
12
2
4×M16
71
15.7
Analogue control and indication
40AI/MI
300 160
125
5
27
10
2
4×M12
32
12.9
40AI/MI
300 195
150
5
27
12
2
4×M16
32
11.72
46
50
62
55
70
79
40AI/MI
300 235
180
6
32
14
2
4×M20
32
9.98
70AI
300 195
150
5
27
12
2
4×M16
32
11.72
70AI
300 235
180
6
32
14
2
4×M20
32
9.98
70AI
330 285
220
8
36
16
3
4×M24
36
13.53
90、95AI
350 235
180
6
34
14
2
4×M20
39
18.94
90、95AI
350 285
220
8
39
16
3
4×M24
39
15.5
90、95AI
380 340
280
6
39
20
3
8×M20
78
38.36
72
72
92
92
8
A3
A5 Without contacts Basic contacts（S1～S4）
0
Basic+optional（S1～S8）
1
No remote analogue indication
0
4～20mA（Internal supply CPT *）
1
Three phase 380V
0
Single phase 220V
1
User required
2
Positive switch control（common terminal is positive） Negative switch control（common terminal is negative） nomally not available
－ N
On-off control
0
Analogue control（Folomatic *）
1
Single-speed
0
Dual speed-interrupt timer
1
Internal 24V DC supply
0
Available optional fielldbus control products Wiring diagram No. With contacts
A3
Auxiliary contacts
A5 Without contacts Basic contacts（S1～S4）
0
indication
Basic+optional（S1～S8）*
1
Power supply Control polarity
Fieldbus control system
Speed control
note:1)The product of JB2920 can be achieved by adding flang to ISO5210 basic product. 2)H9* represents coordination precision grade. 3)Some size fail to conform to JB2920-81, the foregoing table shall prevail for our products.
With contacts
Remote control supply
Folomatic+CPT * Three phase 380V Single phase 220V User required
2 0 1 2
Positive switch control（common terminal is positive）
－
Negative switch control（common terminal is negative） nomally not available
N
HART Modbus Modbus dual-redundancy Profibus-DP FF DeviceNet
3 4 5 6 8 9
Single-speed
0
Dual speed-interrupt timer
1
Internal 24V DC supply
0
Note：1）Extra contacts of actuatro with HART or PROFIBUS fieldbus are S5—S7 2）Folomatic：Proportional control board 3）CPT：Current Position Transmitter
15
contour and mounting sizepart-turn with carriage
contour size
multi-turn with handwheel
spline
A1
A2
A3
A4
H1
H2
H3
φD ΦD0
spline
weight(kg)
MOYF40
type
160 130
A
91
108
14
245 220 293 140
B
B1
H
25
100
14
12
EXT35Z×1m×30P×7h
24
MOBF64
170 130
85
173
23
300 260 358 175
25
120
16
13
EXT35Z×1m×30P×7h
46
MODF44
162 130
70
189
25
365 320 425 215
25
170
20
14
EXT60Z×1m×30P×7h
80
MOFF36
215 180 112 205
25
424 390 439 215
25
170
20
14
EXT60Z×1m×30P×7h
99
MOFF57
215 180 112 205
25
424 390 447 215
25
170
20
14
EXT60Z×1m×30P×7h
99
14、16AI/MI
415
179
300
266
MOJF50
250 200 136 200
25
480 430 506 250
30
170
30
14
EXT60Z×1m×30P×7h
157
30AI/MI
432
192
317
262
MOJF50
317 270 201 200
25
560 510 563 304
45
170
30
22
EXT60Z×1m×30P×7h
196
40AI/MI
511
199
396
287
461
MOPF65
413 350 201 328
40
740 680 747 405
50
320
40
22
EXT56Z×2m×30P×7h
566
MOTF50
530 458 182 414
40
780 710 998 560
80
320
40
39
EXT56Z×2m×30P×7h
1378
S3.84/MOTF50 530 458 182 414
40
780 710 1241 560
80
320
40
39
EXT56Z×2m×30P×7h
1482
note:1)For contour size please refer to multi-turn actuator’ 2)The value of weight in the table is the weight of gearbox only.
14
type
A1
A2
A3
B1
B2
C
D
H1
H2*
weight*(kg)
7、11、13AI/MI
391
109
276
245
288
216
254
306
281
46
368
262
511
375
377
72
392
265
770
399
418
108
324
773
405
447
158
note:1)The dotted line in the figure is the placeholder for disassembly. 2)The value beween parentheses in the figure is the size of 7、11、14、16、30MI control box’s cover. 3)The values of H2 and weight of JB2920 product need to be added with the flang’s thickness and weight.For more details please refer to JB2920.
9
