MOV Manual [PDF]

Citation preview

V031112



Preface Thank you using M8500/M8600 series frequency actuator. Please reading carefully this manual before installing and adjusting.



■Precautions about this user user’’s manual (1)This manual shall be delivered to end-users. Please take care and keep it properly. (2)Read this user’s manual carefully to fully understand operation method of this product before operation. (3)Don’t extract or replicate part or all contents of this manual without authorization. (4)This manual will be changed without any previous notice. (5)When compiling this manual, we do our best to ensure its accuracy. If user finds any mistake or pretermission, please contact our marketing dept.



■Precautions about safe operation (1)In order to protect and ensure safety of the system controlled by this product, when using, abiding by instructions and precautions related to safety in this manual strictly. Our company will not be responsible for any consequence resulted from it. (2)If any individual protecting device or safe circuit is equipped on the system controlled by this product, please mount these circuits outside this product. Don’t change or mount the circuits inside this product. (3)When changing parts or expendables of this product, please use products recommended by our company.



■Exempt responsibility about this product (1)Unless otherwise specified in warranty provided by our company, we have no guarantee for these products. (2)During direct or indirect use of these products, we will not compensate for any damage of the party concerned caused by unforeseeable defects.



■Special cautions (1)After the installation is complete, Oil plug on the highest place of actuator must be changed with air plug provided in list of spare parts! (2) Cable wire must drill through exceed cover of supplied in the spare part and spin tightly. (3)Installation/debugging process and after the completion, screw in outgoing line cover must be screwed tightly! Intensity advice connects with shield lead. User caused loss for failure to observe the installation of the product product’’s requirements, our company shall not bear responsibility for the warranty.



1



Unpacking check, Transportation, Storage and safe notes 1.1 Unpacking check Each actuator was checked strictly before leaving factory to ensure quality of product. After unpacking the actuator, please carry out the following checks immediately. (1)Check whether actuator is damaged during transportation; (2)Check whether the actuator and attachment is the same as packing list, model of ordered contract.



1.2 Transportation and storage (1)Transportation temperature is -30℃～+75℃ Storage temperature is -10℃～+45℃； (2)Under the condition without special package, place it in dry room to avoid condensation; (3)During transporting it in humid environment with corrosive gas, it must have suitable packing and desiccant. Check whether the desiccant is valid.



1.3 Safe precautions Actuator is a special device to drive terminal control cell (valve and baffle), which has be widely used in the industries such as electric power, metallurgic, petroleum, chemical, building material, urban water supply and sewage treatment etc. Notes when installing: (1)When operating actuator under high temperature environment, operator must wear special protective glove to avoid personal injury resulted from heating of metal parts. (2)According to design purpose, driving baffle and valve unit of actuator is in rotary motion. It is dangerous for operator to operate improperly. (3)Leaked lubricant during change of oil shall be cleaned up timely to avoid accident. Waste oil shall be timely treated by operator on the site to avoid pollution of water source. (4)Mounting, configuration setting and electric connection of actuator must be carried out by experienced professionals. (5)Operators must observe security operating procedures when operating. First cutting power, then operating electric parts, we should prevent hasty drive actuators because of the operator’s negligence.



2



Contents Chapter 1: Overview Chapter 2: Exceed factory state 2.1 Degree of protection 2.2Standard configure



Chapter 3: Structure and principle 3.1Collectivity structure and principle 3.2Structure of electric parts and principle 3.3Additional gearbox



Chapter 4: Technique parameter 4.1Currency data



Chapter 5: Lubricate 5.1 Actuator 5.2 lube 5.3 Additional gear-box 5.4 Assistant output module(A mode)



Chapter 6: Installing 6.1 The inspect of actuator 6.2 Installing notes



Chapter 7: Electric connection 7.1 Connection 7.2 Line diameter choice( contact connection) 7.3 Safety



Chapter 8: Parameter setting and faceplate operation 8.1 By the operation and adjustment of control board. 8.2 Save setup



Chapter 9: Alarm and trouble 9.1 Alarm 9.2 Alarm information 9.3 Trouble 9.4 Trouble information



Chapter 10 10:: Actuator outline and installation dimension Chapter 11 11:: Lever mode additional reducer 11.1 Technical date 11.2Universal parameter 11.3 Outline and structure dimension of reducer



Chapter 12 12:: Linear mode additional reducer 12.1 Technical data 12.2 Outline and installation dimension of linear mode additional reducer 3



Chapter 13 13:: Multi-turn additional reducer 13.1 Technical date 13.2 Outline and installation dimension of lever mode additional reducer



1 Overview M8500/M8600 series conversion-frequency actuator is professional equipment for driving unit of terminal control (value, baffle and so on). The product is a new generation of built-in DSP engine of high-performance 16-bit single-chip (DSPIC digital signals, simple called DSC DSC) of the United states Microchip Technology Inc. at the core. It adopts frequency control technique with contemporary advanced to realize ideal mild start and orientation control. And it has reduced machine impact. I t has a series of self-diagnose and self-protect function for over torque and over heat. It has excellent protect effect to terminal adjusted unit of value. It adopts conversion-frequency control, which can flexible adjustment for output thrust (torque) during orientation process to realize high-precision orientation and without over rush. Its start-current approach motor’s rating current, which is start-current of routine switch control for one-eight to one-fourth and reduce strike for this produce’s driving part and motor. It has high-reliability. According to user’s request, this product has infrared communication function or according to Fieldbus communication function of profibus-DPV1 protocol. It realizes digital communication control, fast setup, remote operation, trouble diagnoses and information collection. This produce widely applies to electricity, metallurgy, oil, chemicals, building materials, urban water supply, sewage treatment, and other industries with high control requirements of the occasion.



2 Exceed factory state 2. Exceed factory state 2.1 Grade of protect The protection degree is IP65 when the actuator was supplied. After installing cable’s sealed stuff and cable wire, it can ensure to reach IP67grade of protect.



2.2 Standard configuring If you haven’t other especially illuminate, the standard configuring of the intelligent conversion-frequency see table 1. Table 1 Standard configuring Function



Function description and parameter



Language display



English



Cutting-off torque



40%(Two directions)



Speed (rpm)



40%( Two directions)



According to position cutting-off



100%(+)



Running mode



Spot act



Digital input 1



The actuator open



Digital input 2



The actuator close



Digital input 3



Remote analog control/remote discrete signal control switch



Digital input 4



Remote discrete signal, momentary and stop midway.



Analog input



4mA～20mA（M8600 series actuator be configured,M8500series actuators don’t be configured）



0%(-)



4



Analog output



4mA～20mA



Digital input A1



Trouble alarm, when there is failure or external power cutting, the terminal of 1-3 connect, the terminal of 1-2 cut off. It's opposite if no trouble.



Digital input A2



Event alarm output. When alarm, the terminal of 4-5 connect, the terminal of 4-6 cut off. Otherwise opposition.



Digital input A3



When the actuator is in full opening position±1%,the terminal of 7-8 is connection. When the actuator in the other position, the terminal of 7-8 is cut.



Digital input A4



When the actuator is in full closing position±1%,the terminal of 9-10 is connection. When the actuator in the other position, the terminal of 9-10 is cut.



Digital input A5



Digital input A6



Digital input A7



Opening over torque alarm. When alarm, the terminal of 25-26 is connection, the terminal of 25-27 is cut. Otherwise opposition. Closing over torque alarm. When alarm, the terminal of 28-29 is connection, the terminal of 28-30 is cut. Otherwise opposition. When remote working, the terminal of 31-32 is cut, otherwise the terminal of 31-32 is connection.



Fig.1 Main parts (Cutaway view)



3 Structure and principle 3.1Collectivity structure and principle The actuator is by the composition of the conversion-frequency motor, position sensor, worm wheel, worm, driving shaft, control unit, local operation panel, hand-wheel. The control unit accepts 4～20mA or discrete control signal and driving motor’s turning. The motor drives worm which driving worm wheel again to drive output shaft turning. The position sensor checks position of motor’s turning and transmit position of value to control board. When the control board checks that the position signal and given control signal is the same as position appointed, cutting motor’s power, the self-lock character of the worm and worm wheel make the actuator stop running.



3.2 Structure of electric parts and principle 5



The electrical parts mainly involve connection terminal board, power filtering board, CPU board, conversion-frequency board, hall sensor board and so on. The connection terminal board affords outside connection which involve in/out terminal of control signal, power terminal, lithium battery and connection terminal, battery switch and so on. They locate in connection terminal box. The power filtering board locates in operation faceplate-cover. It makes up of power filtering, fuser and resistance/capacitance filtering network which fulfill power filtering to realize EMI protect. Main power enter into connection terminal by power filtering board outputting to conversion-frequency which supply power for the device. The CPU board and signal board locate inside operation faceplate-cover and signal board locate in the back of CPU CPU. The switch-box’s knobs on the button of operation faceplate operate by magnetism part effecting into magnetic switch. They realize operation and control without contact. The CPU board mainly makes up of micro-controller, digital analog input/output channels, operation switch, display and so on, which is control core in the device. The analog adjustment signal inputs to the CPU by the signal board. The feedback signal fulfills D/A switch by the CPU board and outputs direction volts d.c. into the signal board. The signal board fulfills photo-electricity separation and V/A switch, which output to up-system. After the displacement of output shaft has been checked by the hall sensor, it outputs pulse signal into the CPU board and fulfills count and switch. The discrete signal outputs the relay of 1-4 on the CPU board. The discrete signal outputs the relay of 5-7 on the signal board. The conversion-frequency board locates inside operation faceplate-cover. It directly installs bottom of the device’s cover. It main makes up of power transformer, main relay,the IGBT module and control circuit. The transformer supplies for the device. The IGBT module accepts CPU board control, which fulfill A.C-D.C-A.C switch. It realizes conversion-frequency control to the motor.



3.3 Additional gearbox Some actuator equipped with additional gear-box to meet customer’s special requirement of torque.The digital brand on the additional gearbox record concerned input torque and force and so on.



4 Technique parameter table.2 Technique parameter Output



Stroke Flange Power Speed without shaft （ISO5210） （kW） （r/min） sleeve（mm）



Current （A）



Max. recommended torque（Nm）



adjustable torque range （Nm）



M8610 M8510



30



20-50



7-35



190



F10



0.5



0.88



M8620 M8520



60



40-100



7-35



190



F10



0.85



1.75



M8630 M8530



120



80-200



7-35



190



F14



2.0



3.5



M8640 M8540



240



160-400



7-35



230



F16



3.0



7.0



M8650 M8550



360



240-600



7-35



230



F16



5.0



10.5



Actuator



6



4.1 Currency data Power voltage: AC 380V 3PH；-10%/+15%；50Hz/6OHz±5% Optional choose: AC 415V 3PH；-15%/+10%；50Hz/6OHz±5% AC 220V 1PH；-10%/+10%；50Hz±5% (According to user’s request) External power: 24V DC (18 V -33V), Max. 500mA output, It is redundancy power of electric unit part. Voltage output: 24V DC Max.15 mA, It has output short protect. Motor control: Three phases conversion-frequency control Working mode: S4—25% 1200 times/hour, according to IEC IEC34 The protection degree: IP67 Optional choose IP68.During transportation and stoage, it is IP IP43. Humidity: ＜95% average (to avoid atomization, please use heater). Ambient temperature: -25℃- +70℃ Installing position: at will. But you should avoid two oil discharge plugs to be in or approach the same level. Electric connection: see the seventh part The shortest setting pulse: 50ms full pulse Dead band of the controller : 0.5%；(0.2%-10%can be adjusted.) Analog signal input (optional choose): 4mA-20mAd.c. （ M86 □ □ ） Isolation with electricity, rising characteristic, input voltage is less than 10 V. Digital input(E1-E4): four routes light coupling isolation input, potential independent, free configuration Digital 0: -3V～+5V or open circuit. Digital 1: +12V～+35V Analog output(optional choose): 4mA ～ 20mAd.c.position signal, load capacity, Max.500Ω,isolation with electricity, rising characteristic, temperature effect ±0.5%/10K Digital output: four of standard （A1-A4）Optional choose three(A5-A7) Thereinto, the Max. output capacity of A3and A4 is 3A，220Va.c. The rest of Max.digital output voltage is less than 50V, the Max.current is less than 150 mA and the Min.current is more than 1mA . The default setting of output content see table 1. You can set them to the other alarm output in output configuration of the discrete signal of P6 menu according to your request.



5 Lubricate 5.1 Actuator The actuator need to use lubricate. There is unlimited on the location of the installation( see 6.2 part of the instruction manual). You needn’t to change lube during the whole life of the actuator. For supplying, two holes of discharged oil need to be sealed with oil plug. Once the actuators install to proper position, you must make the most top of discharged oil bolt to change discharged gas with random. So it can avoid the air inside the hull of the actuator dilate and press increase when the actuator running.



7



5.2 Lube See Fig.3 table.3 Lube Actuator



Oil



M8610/M8510



0.3L



M8620/M8520



0.3L



M8630/M8530



0.4L



M8640/M8540



0.8L



M8650/M8550



0.8L



The type of oil



The range of temperature



Heavy-load gear oil



-25℃～+70℃



5.3 Additional gear-box Some actuators need to connect a additional gear-box for upgrade output torque and limit running range. So they need to lubricate for upgrading life.



5.3.1 Worm wheel We advise to change a lube after running six years. 5.3.2 Linear switch unit We advise to change a lube after running 4-5years.



5.4 Assistant output module (A mode) For lever/linear switch, the actuator can install assistant output module A. It lubricates interior axletree by lube of module connection sleeve. It need to replenish lube every other two months. Use the same lube to valve’s stem.



6 Installing 6.1 The inspection of actuator �



Whether the actuator was proper connect with the value?



�



Whether using the most top of discharged oil bolt to change discharged gas with random.



�



Checking setting valve of cutting torque (P1.3, P1.4), torque setting shouldn’t be over stated range of the 11th part.



�



Checking speed setting (P1.5,P1.6)



6.2 Installing notes �



Installing position is unlimited. But you should avoid two oil diacharge plugs to be in or approach the



same level. All directions of the actuator can operate with hand, electric connection or local. Special note ： When electric actuator (M8510 ～ M8530/M8610 ～ M8630) combine with the corner-type gearbox(with lever A8005L～ A8090L) ,there is interference when output lever run to upper position , see Fig.2, (fig 2a-b) is standard combination position when leaving factory. For fig 2c and 2d of table 4 " × " shows interference happened in assembly, it's not recommended to adopt. Except standard installation position, user should estimate if there is interference of lever turning position when other combination position is used. �



8



Rotation angle



Fig 2a



Fig 2b



Fig 2d



Fig 2c



Fig 2 Position diagram of electric actuator and corner-type reducer with lever



Table 4 Installation way Item



Model



Fig 2d



Fig 2c



Lever on the left



Lever on the right



1



M856 10+A8005L



2



M856 10+A8010L



×



3



M856 20+A8020L



×



4



M856 20+A8040L



×



5



M856 30+A8040L



×



6



M856 30+A8090L



×



Note: 1. Lever on the left or the right is depends on the situation of facing the lever and above the actuator. 2. Marking with “×”means not suitable to use combination collocation because of interference. � �



� � �



If the actuator exposures in heat-source, it need to use separate layer or heat-shield. When the outer power is interrupted, the actuator use the back-up lithium battery to record manual valve’s running. The lithium battery is installed the top of connection terminal box. When the top switch of battery should be cut during transport and stock, the battery circuit is disconnect. After installing and adjusting, the switch need to dial connected position. When exceed the factory, the actuator isn’t be pre-adjustmented (the range of operation isn’t defined). After connection of machine and electric, adjust running range again.(see P1.1 and P1.2 of 8.1.1) The handwheel and ventilation plug for replacement supplied by manufacturer are not installed before leaving factory. After installation the whole set, the supplied parts should be installed and displaced. When user purchase the electric actuator (M8300/ 8400) without additional unit or second stage reducer, manufacturer should supply accessories: one piece of positioning ring (see graphic representation in page 13), it's not installed when leaving factory. User must install it during connection. 9



�



The actuator’s eyebolt is only used for hoisting actuator.After the actuator and converter or valve are assembled, the whole weight increase. You need to adopt suitable binding rope in right position when rise.



7 Electric connection The down-lead assign of terminal connection see Fig.3. They direct connect to terminal row of the product’s connection-box though cable.



Fig.3



External connection terminal (the contact hasn’t been triggered).



7.1 Connection Allowed load of contact see the 4th part in this instruction. Screening all signal cables. There is only a contact between the wire of connected with the earth and the actuator. Recommended connection of system. see Fig.3.



21



L



3PH380V 50/60Hz



L



7 Full



P 22



16



8



L M8500/8600



+ 36 output 4～20mAd.c. 35



open 21 11 close 13



L M8600



+ 34 Input 4～20mAd.c. 33



9



15



Zero



L



3PH380V 50/60Hz



L P



10 22 12 14



M8500、M8600discrete signal



M8600analog signal



Fig.4 Recommended basic connection 10



1



4~20mAd.c. DCS modul ating



ZM 13 34 M8 21 1 4□ C-26 □/ 15 2 03 14 33 Intell 3 16 igent opera 17 tion 4



11



M8



36 35



syste m



2



22 6□ □A 16 ctu ato



3



D DCS DCSD CS modul ating syste m



4 5 14 15



DFQ- 12 2103K 13 Opera 7 tion 8



36 35 M 13 83 12



11



21



□□



7



/M 85



14



9



□□



22



9



1



10



3



Ac tua 8



(a) System wiring of actuator with analog signal control



10



(b) System wiring of actuator with switch signal control



Fig 5 Recommending system wiring



7.2 Wire diameter choice (contact connection) Power cable: 2.5～4mm2 hand wire or 4mm2 soft wire Signal cable: 0.5～1.5mm2 hand wire or 4mm2 soft wire



7.2.1 The screw thread dimension of cable sealing entry.



Terminal (Standard)



Standard（Metric）



Recommended the outer dimension of cable（mm）



2×M32×1.5



15-21



1×M25×1.5



12-16



PG Optional choose（PG PG） PG 1×PG PG21 PG 1×PG PG16 PG 1×PG PG13.5



During transportation, the screw thread hole of cable’s sealing entry was covered with plug screw. The grade of protect was ensured by the sealing of cable entry. Please use enter-cover that collocated random allocation and collocate fit cable of outer dimension. If necessary, you can smear sealant in cable’s entrance to ensure specified protection degree.



7.3 Safety Main power’s insurance locate in filter board. It’s specification is 3×15A（M8610-M8630），or 3×25A（M8640/8650），Φ6.3×32；（the same as M8500 series） Digital output and external 24V.DC adopt self-renew insure. They locate in I/O board. When failure happens, they are returned to factory for maintenance.



8 Parameter setting and faceplate operation The actuator goes along configuration adjustment (setting position, Setting parameter, collocate, LOCAL diagnose and so on) by control board. All setting can process in this device’s control board by “LOCAL LOCAL” (local operation). The device’s control board is installed in electric unit. It contains the parts as follows: Mode choose switch switch: mode choose switch reaches to: � Remote Remote: remote control 11



�



�



�



O/S O/S: It can’t operate(this serve is invalid). Local Local: It can operate and set (setting position, setting parameter, collocate, diagnose and so on) by this device. MODE/STOP Button Button: It involves increase button(+), decrease button(-) and mode button(MODE/STOP MODE/STOP),See Fig.4. After opening cover of operation board, there are three button-switches in CPU board which unction is the same as above three buttons. The mode selector-switch displace CPU board from the top-left jumper. Before installing cover, you need to put the jumper to the O/S O/S. LCD display display: see Fig.5 the digital of up-row displays the signal of value opening. When setting work, it displays the codes of adjustment parameter or parameter values. When lighten the symbol of “%” means that the digital is percent. Otherwise it is the other digital. When the character of below-row is running, it shows current work. During setting, it shows the code of parameter name or failure alarm commonly. LED LED: The green LED means “ the main power can use”. The red LED means “ failure or alarm that can’t continue operating”.



Fig.4 Operation faceplate



Fig.5 Display



12



8.1 By the operation and adjustment of control board. Operation/adjustment menu is divided into 7 main menu: � P1 SETUP � P2 PARAMETR SETUP �



P3 DIAGNOSE



�



P4 MACHINE DATA



�



P5 CALIBRAT CALIBRATION



�



P6 DIGITAL OUTPUT CONFIGURATION



� P7 INSTANCY OPERATION Every main menu can be divided into one or several sub menu. Before operation or adjustment of control board, put mode selection switch to LOCAL position, see figure 3. mode/stop key have long press and dot press operation ways, long press is used to enter menu, dot press is used to confirm or quit menu. “+”“-”key are used to up and down search menu or setup increasing or reducing of parameter, when local operation or setup valve position to zero and full point, it can drive output shaft turn. Before drive actuator, setup operation range of output shaft. In LOCAL mode long press MODE key→P1，long press MODE key →P1.1,long press MODE key to enter zero setup, press “+” or “-”key，output shaft turn to required mechanical zero position, dot press MODE key, select to save current setup zero position. Dot press “+” key to enter into P1.2 and set full bit, use same way, operate output shaft of actuator to mechanical full bit, save and then exit, finish operation range setup of output shaft. Attention: There must be min. interval between zero and full bit of actuator, when output shaft doesn’t reach min. adjustable range, 4 lines will be shown in display“- - - -”，when actuator exceed min. adjustable range, line will change to “□□□□”.



8.1.1 Menu function see table 6. Table 6 Main menu P1 COMMON SETUP



Sub menu



Menu



Menu function



Display or explaination



P1.1 ADJUST_C



Setup valve position to zero



P1.2 ADJUST_O



Setup valve position to full dot



stroke range meet min. requirement and display “□□□□”



P1.3 TORQUE_C



Closing torque



40～100%（10% step）



P1.4 TORQUE_O



Opening torque



40～100%（10% step）



P1.5 SPEED_C



Closing speed



20～100%（5% step）



P1.6 SPEED_O



Opening speed



20～100%（5% step）



P2.1 CUTOFF_C



Closing is chosen by stroke or torque switch off



T TRAVEL_D TRAVEL_D（stroke）/ TORQUE_D TORQUE_D（torque）



Closing stroke switch off position



0～45%（1% step）



Opening is chosen by stroke or torque switch off



TRAVEL_D TRAVEL_D（stroke）/ TORQUE_D TORQUE_D（torque）



Opening stroke switch off position



55～100%（1% step）



P2.2 LIMIT_C P2.3 CUTOFF_O P2 PARAMETR P2.4 LIMIT_O SETUP P2.5 SWITCH P2.6 ALM_DEAL



Digital input inching/self- holding HOLD（self-holding） INCH（inching）,HOLD selection Signal break off disposal way 13



On HOLD HOLD（holding）,On OFF （full opening）,OFF OFF（full closing）



Main menu



Sub menu



Menu function



Display or explaination



P2.7 PLACE_C



Low terminal midway alarm



0～45% less or equal setting value alarm



P2.8 PLACE_O



High terminal midway alarm



55～100% more than or equal setting value alarm



Dead zone



0.2～10%



P2.9 DBAND



Note 1：P2.2、P2.4 can operate only “position correlative switch” is chosen. Note2 ： If choose switch off according to torque, system should be in self-holding working mode, it’s wrong to choose inching working mode. P3.1 ERR_ACTU



Trouble sheet



P3.2 ALM_ACTU



Alarm information sheet



Observe current sampling value of modulating signal



P3.5 TEMP_MOT



Motor winding temperature



Observe current motor winding temperature



P3.6 TEMP_ELC



Electronic unit temperature



Observe current electronic unit circumstance temperature



Battery voltage



Observe current battery voltage



P4.1 TIME_C



Closing stroke time



P4.2 TIME_O



Opening stroke time



P4.3 SW_VER



Software revision no.



P4.4 HW_VER



Hardware revision no.



P4.5 ADDRESS



Communication address



Value range 0～255



Enter calibration password



Password is 51



Adjust input zero



Set modulating signal to 4mA,inching “+”or“-”key, save and exit after confirmation.



Adjust input full



Set modulating signal to 20mA,inching “+”or“-”key, save and exit after confirmation.



Feedback output zero



Inching “+”or“-”key and adjust feedback output signal to 4mA and then save, exit.



Feedback output full



Inching “+”or“-”key and adjust feedback output signal to 20mA and then save, exit.



P5.1 PASSWORD P5.2 INPUT_Z



P5.3 INPUT_F



P5.4 OUTPUT_Z



P5.5 OUTPUT_F P6 DIGITAL OUTPUT CONFIGUR ATION



use +,- key to check



Modulating signal



P3.7 BATTERY



P5 CALIBRAT



If more than one alarm information, Change 20 codes when handwheel turn one circle



P3.4 INPUT



P4 MACHINE PARAMETE R



information If more than one trouble information, use +,- key to check



Hall sensor diagnosis



P3 SELF P3.3 HALLCODE DIAGNOSE



P3 SELF DIAGNOSE



diagnosis



P6.1 PASSWORD Enter digital configuration password P6.2 OUTPUT_1



A1 digital output configuration



P6.3 OUTPUT_2



A2 digital output configuration



P6.4 OUTPUT_3



A3 digital output configuration



P6.5 OUTPUT_4



A4 digital output configuration 14



Password is 61 Configuration range see table 7 I/O output configuration



Main menu



P7 EMERGEN CY OPERATIO N



Sub menu



Menu function



Display or explaination



P6.6 OUTPUT_5



A5 digital output configuration



P6.7 OUTPUT_6



A6 digital output configuration



P6.8 OUTPUT_7



A7 digital output configuration In emergency pay no attention to alarm information and drive output shaft moving, but it’s possible to damage some function



P7.1 INSTANCY



Emergency operation



P7.2 POS_INST



You can estimate opening and set Emergency setup current valve valve position value directly according to when valve position is lost current output draft position.



Digital output can be changed by P6 digital output configuration, the optional range of digital configuration see table 7.



Table7 I/O output configuration range I/O output



A1



First group



A3



A5



A7



A2



Second group



A4



A6



Optional range



Information explanation



Information display



Default value



Move in normal situation Switch off in trouble situation



Display FAILURE “FAILURE FAILURE” if trouble happens



Operation preparation trouble alarm



Over torque



TORQUE_E



Over torque in opening



TORQUE_O



Valve position is more than setup value of high terminal



PLACE1_O



Valve position over limit or lost



POS_LOSE



Open to terminal



ADJUST_O



Local/remote



REMOTE



Adjustment signal switch off



NO_SIGN



Integrative alarm



ALARM



Battery low or empty



BATTERY



Temperature over limit



TEMP



Optional Over torque in closing range Valve position is less than setup value of low terminal Close to terminal



15



TORQUE_C PLACE2_C ADJUST_C



Open to terminal



Over torque in opening



Local/remote



Integrative alarm Close to terminal



Over torque in closing



8.2 Save setup First use +/- button of display to set new parameter, then short press stop/mode button, if parameter is SAVE changed, display will show static “SAVE SAVE”. If you want to cancel, press + or – button to operate, then press STOP/MODE button to return. SAVE If you want to save new value, press STOP/MODE button, flashing “SAVE SAVE” shows saving process.



9 Alarm and trouble Intelligent frequency conversion actuator have strong function, after analysis function start(P3 menu, see section 8 of manual), see information via LCD LCD, table 8 and 9 describe alarm and trouble information.



9.1 Alarm Definition: Alarm system start automatically when actuator reaches to critical situation, actuator continues working. If always keep such status, actuator will stop running.



9.2 Alarm information Because chosen operation mode is different, interval flashing display of alarm information just as 0/S/ALARM or REMOTE/ALARM LOCAL/ALARM LOCAL/ALARM，0/S/ALARM REMOTE/ALARM, detailed information in main menu of alarm sheet P3.2， when several trouble happens at same time, only show trouble and no alarm display. Table8 Display character IN_SIGN BAT-CHANG BAT-EMPT



LCD display alarm information



Alarm description Adjustment signal switch off. But in remote switch control condition, no analysis to adjustment signal break off. The power of battery is not enough, exchanging should be done immediately. If battery empty, data exists if power off, but hand-wheel drive can cause valve displacement, when power on, valve position should be set again.



TORQUE-0



Opening torque alarm, load torque more than optional opening alarm value.



TORQUE-C



Closing torque alarm, load torque more than optional closing alarm value.



TEMP-MOT



TEMP-ELC IN_SIGN



The temperature of motor over limit, alarm if above 110℃,release from alarm if reduce to 100℃. The temperature of electronic part over limit, alarm if above 80℃,release from alarm if reduce to 75℃. Adjustment signal switch off



TORCNT_C



The time of over torque in closing is more than 10000



TORCNT_O



The time of over torque in opening is more than 10000



STARTCNT



Startup time is more than 5×107



ENDCNT_C



The time of closing terminal is more than 107



ENDCNT_O



The time of opening terminal is more than 107



RUNTIME



Total running time is more than 10 years 16



9.3 Trouble Hardware/software have problem or incorrect handling of operator, actuator will show trouble information automatically. Trouble shooting should follow the process. If trouble endanger personnel or actuator, please switch off power. M8500/8600 series abnormity



Manual operate the actuator Normal



Can’t run or running is difficulty



Electric failure



Machine failure



Divorce from valve,manual operate actuator Normal



Don’t run



Reducer fault



Checking failure menu P3.1 and alarm menu P3.2



Valve was block Failure diagnose process



9.4 Trouble information Interval flashing display of alarm information in LCD just as LOCAL/ALARM ， 0/S/ALARM or REMOTE/ALARM REMOTE/ALARM, detailed trouble information sheet see menu P3.1.The meaning of trouble information see table 9. Table 9 LCD display trouble information Display character ELECTR TEMP-MOT TEMP-ELC RELAY



Trouble description Trouble of electronic unit The temperature of motor exceed limitation. Alarm above 120℃, release from alarm if down to 110℃. The temperature of electronic unit exceed limitation. Alarm above 85℃, release from alarm if down to 80℃. Main relay doesn’t connect



END_POS



Actuator operation exceed terminal position



POS_LOSE



Valve position lost



17



10 Actuator outline and installation dimension See the following drawing and table about actuator outline and installation dimension.



M8610 /M8510



M8620 /M8520



M8630 /M8530



M8640 /M8540



M8650 /M8550



ISO ISO5210



F10



F10



F14



F16



F16



A1



207



207



226



250



250



A3



133



133



152



169



169



B2



50



50



63



80



80



C3



99



99



99



82.5



82.5



D1



R99



R99



R99



R95



R95



E



253



253



266



294



294



F



574



598



665



768.5



768．5



H1



94.5



94.5



94.5



140



140



H2



104.5



104.5



104.5



148



148



H3



202



202



202



250



250



H5



214



214



214



270



270



M1



Φ105



Φ120



Φ140



Φ225



Φ225



M2



136



160



192



316



355



M3



285



313



373



375



470



18



Actuator output flange dimension



stop ring Type



Flange code



D



D1



M86(5)10



F10



125



102



M86(5)20



F10



125



M86(5)30



F14



M86(5)40



D2



D5



H1



H2



53



60



15



7



102



53



60



15



7



175



140



74



88



24



8



F16



210



165



98



120



30



12



M86(5)50



F16



210



165



98



120



30



12



Type



Flange code



H3



H4



H5



L1



B1



M86(5)10



F10



47.6



3.5



3



45.3



12±0.0215



4-M10



M86(5)20



F10



47.6



3.5



3



45.3



12±0.0215



4-M10



M86(5)30



F14



53



4.1



4



64.4



18±0.0215



4-M16



M86(5)40



F16



80



5



5



85.4



22±0.026



4-M20



M86(5)50



F16



80



5



5



85.4



22±0.026



4-M20



19



D3



D4



B2



n-d



11 Lever mode additional reducer 11.1 Technical data Adjustment Speed Recommend Output switch off Max. switch range of adjusting ed adjusting torque range of off torque Nm actuator switch rage reducer （Nm） torque Nm off torque（%） （s/90°）



Reducer



250



300



200-450



40%-80%



30-150



A8005



500



800



450-900



40%-80%



30-150



A8010



800



1000



600-1200



40%-100%



32-161



1200



1600



1150-1800



40%-70%



32-161



1600



2000



1200-2500



40%-100%



32-161



2500



3600



1600-3600



40%-70%



32-160



4000



4500



2400-6000



40%-100%



32-160



6000



8000



4000-8000



40%-100%



32-160



10000



12000



6000-10000



40%-100%



43-214



12000



15000



10000-15000



40%-100%



43-214



8000



12000



8000-12000



40%-100%



43-214



Actuator



M8610 /M8510



A8020 M8620 /M8520 A8040 M8630 /M8530 A8090 M8640 /M8540 A8160



M8650 /M8550 M8640 /M8540



A8200



M8650 /M8550



12000



18000



12000-18000



40%-100%



43-214



16000



24000



16000-24000



70%-100%



85-418



A8400+G6804



M8640 /M8540



24000



35000



24000-36000



70%-100%



85-418



A8400+G6804



M8650 /M8550



Note：1）If switch off torque of actuator is within 40%-100%,the setup step size is 10%. 2）If stroke time is within 20%-100%, the setup step size is 5%.



11.2 Universal parameter A8005



A8010



A8020



A8040



A8090



A8160



A8200



A8400＋G6804



Actuator flange ISO5210



F10



F10



F10



F10/F14



F14/F16



F16



F16



F16



Valve flange ISO5211



F10



F10



F14



F16



F25



F30



F40



F40



Max. valve stem size mm



30



40



75



80



105



105



115



150



Weight kg



7（14） 14（26）30（49）



46(77)



20



72(141) 191(209) 321(378)



339(567)



11.3 Outline and structure dimension of reducer Outline and structure dimension of lever electrical actuator (directly mounted) (right turn hand-wheel, position index turn right)



A8005



A8010



A8020



A8040(+G65)



A8090 (+G65)



A8160



A8200



A8400 ＋G68



a



52



68.5



93.5



114



150



160



250



250



b1



100



108



142



151.5



175



198



266



309.5



b2



52



62



81



83



94



113



160



166.5



b4



96



104



133.5



138



166



193



260



298.5



Φ1(f7)



70



70



130



200



230



300



300



Φ2



102



102



140



165



254



298



406



406



Φ3



115



148



204



244



310



350



532



535



Φ4



80



95



136



159



196



220



265



288



k



3



3



4



4



4



5



5



d/dmax



20/30



20/40



35/75



35/80



54/105



54/105



54/115



60/150



h



81



81



104



130



133



158



235



260



h1



37



35



45.5



68



48



73



95



100



b3



m1



（M8610/M8510）＝106



（M8620/M8520）＝120



（M8630/M8530）＝137



m2



（M8610/M8510）＝285



（M8610/M8510）＝313



（M8610/M8510）＝350



s/s1



385



431



487(698)



527(512)



(736)



(859)



(882)



1100



t



147



176.5



295.5



246



310



592



530



577



x



（M8610/M8510/M8620/M8520）＝450



（M8630/M8530）＝491



y



（M8610/M8510/M8620/M8520）＝253



（M8630/M8530）＝266



21



Outline and structure dimension of lever electrical actuator（with lever）(right turn hand-wheel, position index turn right), see following drawing.



Rotation angle



Note: ① Show in drawing, it’s possible that connecting rod or lever collide with motor, pay attention to avoid. Dimension



A8005



A8010



A8020



A8040 (＋G65)



A8090 (＋G65)



A8160



A8200/A8 250



A8400 (＋G68)



q



1×70



1×80



1×94



1×102



2×80



2×80



3×70



3×70



a1



36



34



48



50



56



62



70



70



b



140



135



223



270



338



448



580



580



b1



20



52.5



36



40



36



36



25



25



c



15



15



25



23



24



30



30



30



f



180



240



295



350



410



520



630



630



d(h8)



Φ16.2



Φ19.8



Φ23.4



Φ26.6



Φ34



Φ34



Φ33.8



Φ33.8



D



Φ18



Φ22



Φ26



Φ30



Φ38



Φ38



Φ38



Φ38



h



107



134



170



200



235



250



310



350



i max



66



86



100



119



143



143



150



150



k



198



218



265



304



415



415



470



470



k1



98



124



133



176



191



206



248



243



k2



177.5



207.5



232



284.5



320



339



405



437



l



132



132



165



185



272



272



320



320



m



8



10



0



17



0



0



0



0



n



20.5



24



28



36



40



40



42



42



p(p1)



207



263.5



332



668



666(751)



915



r



160



200



200



250



250



250



500



500



s(s1)



420.5



477



546



583(764)



676(832)



882



880



1129



u-Φs



4-Φ14



4-Φ14



4-Φ18



4-Φ22



6-Φ22



6-Φ22



8-Φ22



8-Φ22



369.5(549.5) 462(618)



x



（M8610/M8510/M8620/M8520）＝450



（M8630/M8530）＝491



y



（M8610/M8510/M8620/M8520）＝253



（M8630/M8530）＝266



a



52



68.5



93.5



114



22



150



160



250



250



12 Linear mode additional reducer 12.l Technical data Max. working thrust（Kn）



Max. speed （mm/s）



Stroke （mm）



Valve flange



Transformer



Actuator



8



2.9



50，100



F10



L8210



M8610/M8510



16



2.9



50，100



F10



L8220



M8610/M8510



25



3.5



63，125



F10



L8230



M8620/M8520



40



4.1



60，100，160



F14



L8240



M8630/M8530



Note：1) Working thrust is 50% of max. switch off thrust 2) Setup stepping is 5%



12.2 Outline and installation dimension of linear mode additional reducer 12.2.1 Dimension with flange



L8210



L8220



L8230



L8240



Valve flange



F10



F10



F10



F14



Actuator



M8610/M8510



M8610/M8510



M8620/M8520



M8630/M8530



Actuator flange ISO5210



F10



F10



F10



F14



Stroke H



50



100



50



100



63



125



60



100



160



d1



125



125



125



175



d2



70f8



70f8



70h7



100f8



d3



102



102



102



140



d4



Φ11



Φ11



Φ11



Φ18



d8



M12×1.25



M16×1.5



M20×1.5



M36×3



g1



191



241



191



241



234



296



293



373



h



3



3



3



4



h3



15



15



15



18



L2



20



25



30



55



L4



44



49



54



74



d9



20



20



32



50



23



13 Multi-turn additional reducer 13.1 Technical data Output Actuator Reducer



Recommended adjusting torque （Nm）



Switch off Speed torque（Nm） （r/min）



Flange



Power Current （kW） （A）



Weight (Kg)



M8650 M8550



G7010



900



600-1500



2.6-13



5



5.0



10.5



110



M8650 M8550



G7020



1800



1080-2500



1.5-7.5



7



5.0



10.5



135



M8650 M8550



G7030



2400



1500-3500



1-6



8



5.0



10.5



160



ti 13.2 Outline and installation dimension of mul multi ti-- turn mode additional reducer



Actuator mode



M86(5)50+G7010



M86(5)50+G7020



D



275



D1



235



285



340



D2



180



220



280



D3



82



98



118



D4



62



74



80



H



560



630



645



H1



25



30



35



H2



14



16



20



H3



2



3



3



H4



7



8



8



A



620



620



620



B



550



550



550



N-d



4-Φ22



4-Φ26



8-Φ22



330



24



M86(5)50+G7030 380



25