MWM Limit Value [PDF]

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System manual



TEM Evolution System List of limit values



Last revised on: 16.11.06 GW2032_161106EN



We reserve the right on necessary technical modification of the product, deviating from this document in order to improve the system. The reproduction, transmission or use of this document or its content is not permitted without express written authority.



TEM Evolution System



This documentation applies for the following series: TCG 2032



Imprint: DEUTZ Power Systems GmbH & Co. KG Anlagen-Engineering MT-E Carl-Benz-Straße 1 D68167 Mannheim, Germany Phone: +49 (0) 6 21 3 84-86 69 Fax: +49 (0) 6 21 3 84-86 58 www.deutzpowersystems.com Printed in Germany All rights reserved



© GW2032_161106EN



Page 1



TEM Evolution System Notes 1



Notes



1.1



Validity



Column



This list of limit values is only valid for gas engines disbributed by DEUTZ Power Systems equipped with the TEM Basic-System. It is only suitable for the engine type indcated on the front page.



Monitoring Monitoring of the measured values The limit values are indicated as standard values. With regard to the parametrizable monitorings the limit values deviate from the standard values. For the limit value refer to the comment.



The list of limit values is valid for the following software release until a new list of limit values will be published. 2.29.31



1.2



Undershooting of a limit value with fault e.g. lube oil pressure low



Please observe the following documents: • Operating instructions >DEUTZ Power Systems TEM System Evolution • System manual of the TEM-Evo systems, particularly the system manual “Operation log”«



Undershooting of a limit value with alarm e.g. lube oil pressure low Undershooting of a limit value with message e.g.. pre-heating failure Exceeding a limit value with fault e.g. excess temperature jacket water inlet



List of limit values



Column



Explanation



Identification



Name of the limit value



Exceeding a limit value with alarm e.g. excess temperature jacket water inlet Exceeding a limit value with message e.g. power reduction due to excess temperature inlet air



Sensor monitoring



Limit value



Limit value for monitoring with delay time RA



Explanation



Limit value for monitoring with unit On parametrizable limit values the standard value is entered.



RA: Remote acknowledgement 10 h: Remote acknowledgement every 10 h possible © GW2032_161106EN



Page 2



TEM Evolution System Notes Column



Explanation



Abbreviations



Explanation



Delay



Time of delay with unit



MK



Jacket water control



RA



RA: Remote acknowledgement 10 h: Remote acknowledgement every 10 h possible



NA



Handling of mains fault



NATL



Comment



Comment



Monitoring of the exhaust gas temperature after exhaust turbocharger



NK



Emergency cooling circuit



NKS



Emergency cooler - dry cooler



NKAT



Monitoring of the exhaust gas temperature after catalyst



NMOT



Monitoring of the exhaust gas temperature after engine



QEÜ



Acknowledgement externalas monitorings



RL1



Cabin ventilation with admixture or frequency-controlled coolers



SATL



Measuring and limitation of the exgaust turbocharger speed



VAWT



Measuring of the heating water temperature before exhaust gas heat exchanger



VSWT



Measuring cooling/heating wateer before lubricaton oil heat exchanger



1.3



Abbreviations options



Abbreviations



Explanation



AES



Demand of external starting preparations



AKR



Anti-knock governor



AVW



Preheating air inlet



BY



Exhaust bypass



CH4



Additional CH4 compensation



CH4K



Extension of option CH4.



DK



Leakage check



GK



Intercooler circuit



GKS



Intercooler-dry cooler



xMW



Parametrizable data



GL



Monitoring of the generator bearing temperatures



xPR



Parametrizable control circuits



HK



Heat utilization with heating circuit



ZG



Dual gas operation with change of the gas type only at a standstill



© GW2032_161106EN



Page 3



TEM Evolution System List of limit values 2



List of limit values



Identification



Sensor



P145 Crank case



Fault



Monitoring RA Monitoring



Limit value



Delay



RA Comment



10 mbar



0 ms



After start-up phase; limit value at rated speed 1800 rpm: 20,0 mbar



-10 mbar



5 min



With engine running



0 ms Fault Alarm



P196 Lube oil before filter



Fault



500 ms



T201 Receiver



Fault



500 ms



T378 Receiver B



T202 Cooling water GK inlet



Fault



Fault



[GK] Fault



57 °C



2s



Limit value: Par. 13800 + 5,0K



Message



55 °C



2s



Limit value: Par. 13800 + 3,0K



Message



52 °C



5 min



Power reduction.; limit value: Par. 13800; island: delay 30s



500 ms



[GK] Fault



57 °C



2s



Limit value: Par. 13800 + 5,0K



Message



55 °C



2s



Limit value: Par. 13800 + 3,0K



Message



52 °C



5 min



Power reduction.; limit value: Par. 13800; island: delay 30s



500 ms



[GK]



© GW2032_161106EN



Page 4



TEM Evolution System List of limit values Identification



Sensor



T203 Inlet Air



Alarm



T377 Air inlet B



T206 Cooling water engine outlet



T501 Main bearing



T202 Cooling water GK inlet



T208 Lube oil



P232 Receiver



Alarm



Fault



Alarm



Fault



Fault



Alarm



Monitoring RA Monitoring



Limit value



Delay



RA Comment



Fault



40 °C



2 min



[RL without T404]; Limit value par. 13900



Alarm



0 °C



0 ms



Limit value par. 23230 - 5.0K



Alarm



35 °C



2 min



[RL without T404]; Limit value par. 13900 - 5.0K



Message



30 °C



0 ms



With [AVW] limit value: Par. 23230/23231 + 3.0K



Alarm



0 °C



0 ms



Par. 23230 - 5.0K



Message



30 °C



0 ms



With [AVW] limit value: Par. 23230/23231 + 3.0K



Fault



98 °C



2s



Alarm



96 °C



2s



Message



20 °C



240 min



500 ms



500 ms



500 ms



500 ms



X



[GLT] [2020] Alarm



0 °C



0 ms



Limit value: T208 lube oil + 25.0 °C



Fault



0 °C



0 ms



Limit value: T208 lube oil + 30.0 °C



Fault



98 °C



2s



Message



75 °C



5 min



Power reduction.; limit value: Par. 13400; island: delay 30s



Fault



90 °C



0 ms



Limit value: Par. 23019



Alarm



85 °C



0 ms



Limit value: Par. 23019 - 5,0K



500 ms



500 ms



500 ms



[REC] © GW2032_161106EN



Page 5



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Delay



P270 Receiver (B)



Alarm



500 ms



[REC]



P268 Charging-air pressure



Alarm



500 ms



[REC]



L234 Lube oil level



Fault



500 ms



L234.1 Lube oil level



P302 Lube oil after filter



Filtered value



Fault



Fault



30 %



20 s



With the engine at standstill delay 1s



Fault



120 %



20 s



With the engine at standstill delay 1s



Message



50 %



0 ms



Enabling only during oil change



Message



95 %



0 ms



Enabling only during oil change



500 ms



[NFI] Fault



5.3 bar



0 ms



Operational oil pressure 900rpm: limit value 4.8%



Alarm



5.5 bar



0 ms



Operational oil pressure 900rpm: limit value 5.0%



Fault



2 bar



2s



Starting phase: limit value +delay variable



P302.1 Differential pressure lube oil



P371 Starter air press.



S492 Speed ATL A



[NFI]



Fault



Alarm



Fault



1.5 bar



2 min



Alarm



-1 bar



2 min



Alarm



1 bar



2 min



500 ms



[2032, 2020 V20] enable with Par. 13030 Fault



4 bar



10 s



Enable: Par. 13030; Limit value: at standstill Par. 23050



Alarm



18 bar



15 s



Enable: par. 13030; limit value: Par. 23050



5s



[SATL] Fault



S493 Speed ATL B



RA Comment



Alarm



683 1/s



5s



60 min



Limit value:Par. 15210 + 5% [SATL+(2020 V20, 2032)]



© GW2032_161106EN



Page 6



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring Fault



T494 Exhaust after ATL A



T495 Exhaust after ATL B



Alarm



Alarm



Limit value



Delay



683 1/s



60 min



500 ms



Fault



500 ms



T205 Cold junction B



Fault



500 ms



Limit value: Par. 15210 + 5% [NATL]



Alarm



550 °C



2s



Limit value: Par. 15111 / 15113



Alarm



550 °C



10 min



Enable from 80% of load



500 ms



T204 Cold junction A



RA Comment



[NATL+(2020 V20, 2032)] Alarm



550 °C



2s



Limit value: Par. 15111 / 15113



Alarm



550 °C



10 min



Enable from 80% of load



Turning device Fault T461 Combustion chamber A1



T471 Combustion chamber B1



Fault



Fault



0 ms



500 ms



For each cylinder individually Fault



500 °C



2s



Fault



240 °C



2 min



Limit value 50K-120K below average value; island operation: 10 min



Alarm



240 °C



20 s



Limit value 50K-120K below average value



500 ms



For each cylinder individually Fault



500 °C



2s



Fault



240 °C



2 min



Limit value 50K-120K below average value; island operation: 10 min



Alarm



240 °C



20 s



Limit value 50K-120K below average value



T46x.7 Combustion chamber average



Average value A side



© GW2032_161106EN



Page 7



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring Fault



Limit value



Delay



400 °C



0 ms



T47x.7 Comb. chamber aver. B



RA Comment Limit value 100K (mains) / 160K (island) above set value Average value side B



Fault



400 °C



0 ms



T4xx.2 Act. combustion chamber



Limit value 100K (mains) / 160K (island) above set value Filtered value



Fault



150 °C



0 ms



T47x.2 Act. combustion chamber B



Filtered value Fault



150 °C



0 ms



Fault



10 °C



5 min



Delay variable



Fault



10 °C



0 ms



Delay variable



Message



4s



Stop position not reached



Alarm



0 ms



Stop position not reached



Message



0 ms



Stop position not reached



Message



4s



Stop position not reached



Alarm



0 ms



Stop position not reached



Message



0 ms



Stop position not reached



Deviation comb. chamber control deviation comb. chamber control B Gas mixer limit stop lean Gas mixer start position OK



Gas mixer B limit stop lean Gas mixer B start position OK



© GW2032_161106EN



Page 8



TEM Evolution System List of limit values Identification



Sensor



S200 Engine speed



Fault



Monitoring RA Monitoring



Limit value



Delay



RA Comment



Fault



1150 rpm



200 ms



Limit value: Par. 11108 + 15% (or. +20%)



Alarm



1150 rpm



0 ms



Limit value: Par. 11108 + 15% (resp. +20%), w. auto acknowledgement



Fault



600 rpm



500 ms



Limit value depending on condition



Alarm



60 rpm



0 ms



Speed bef. start



200 ms



DZR TDC sensor fault



TDC-signal missing Fault



2s



Enable with the engine running



Alarm



0 ms



Enable with the engine running, auto acknowledgement



Fault



2s



Enable with the engine running



Alarm



0 ms



Enable with the engine running, auto acknowledgement



Fault



2s



DZR Tooth number fault



DZR TDC mixed up with gear ring G197.1 Throttle valve position



Fault



0 ms



Feedback voltage



G197.Throttle valve position



Fault



0 ms



G197.2 DZR Ukal 0%



Fault



0 ms



Calibration voltage 0%



G197.3 DZR Ukal 100%



Fault



0 ms



Calibration voltage 100%



DZR Calibration G197.4 DZR Current actuator



Fault



Fault



15 s



Calibration failed



Alarm



5s



Enable during load run



0 ms



DZR Current derating DZR Short circuit power stage © GW2032_161106EN



Page 9



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Fault



Delay



RA Comment



0 ms



AKR Knock sensor fault bank A



[AKR] Alarm



0 (code)



10 s



AKR Knock sensor fault bank B



Enable from 50% of load [AKR]



Alarm



0 (code)



10 s



ZA Maximum adjustment ignition point



Enable from 50% of load [AKR] Sturdy ZZP-adjustment



Alarm



-3 °



0 ms



Critical fault! Engine test required!



Sturdy ZZP-adjustment; limit value: Par. 11503 - 3.0° [AKR] Maximum ZZP-adjustment



Fault



-9 °



6s



AKR Speed signal



Limit value: Par. 11502-1.0°; at least 3.0 ° [AKR] Error speed signal



Alarm



0 ms



Anti-knock governor available



enable during load run [AKR]



Alarm



0 ms



ZA ignites



AKR-card missing Feedback from ZA



Fault



3s



ZA Fault code



Ignition does not ignite Fault message from ZA



Fault



0 (code)



3s



Alarm



0 (code)



0 ms



ZA Capacitor discharge bank A



5min after appearance of alarm: Delay = 0 Error capacitor discharge



Alarm



0 (code)



1 min



Message



0 (code)



0 ms



ZA Capacitor discharge bank B



Error capacitor discharge Alarm



0 (code)



© GW2032_161106EN



1 min Page 10



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring Message



Limit value



Delay



0 (code)



0 ms



RA Comment



ZA Condition serial connection S



Timeout ZA-communication Fault



10 s



ZA Condition serial connection W



Error ZA-communication Message



0 ms



xxxx Number of start attempts Fault T209 Generator-winding U



T210 Generator-winding V



T211 Generator-winding W



T459 Generator bearing A



T460 Generator bearing B



T487 Generator-air inlet



Fault



Fault



Fault



Fault



Fault



Fault



3



0 ms



500 ms



X [GK]



Fault



140 °C



10 s



Limit value: Par. 13500



Alarm



135 °C



10 s



Limit value: Par. 13500 - 5,0K



500 ms



[GK] Fault



140 °C



10 s



Limit value: Par. 13500



Alarm



135 °C



10 s



Limit value: Par. 13500 - 5,0K



500 ms



[GK] Fault



140 °C



10 s



Limit value: Par. 13500



Alarm



135 °C



10 s



Limit value: Par. 13500 - 5,0K



500 ms



[GL] Fault



60 °C



2s



Limit value: Par. 13501



Alarm



55 °C



2s



Limit value: Par. 13501 - 5.0K



500 ms



[GL] Fault



60 °C



2s



Limit value: Par. 13501



Alarm



55 °C



2s



Limit value: Par. 13501 - 5.0K



500 ms



[GLU] Fault



80 °C



2s



Limit value: Par. 13030



Alarm



75 °C



2s



Limit value: Par. 13030 - 5.0K



© GW2032_161106EN



Page 11



TEM Evolution System List of limit values Identification



Sensor



T488 Generator air outlet



Fault



Monitoring RA Monitoring



Limit value



Delay



RA Comment



500 ms



[GLU] Fault



80 °C



2s



Limit value: Par. 13030



Alarm



75 °C



2s



Limit value: Par. 13030 - 5.0K



E121 Generator protection



Input security chain Fault



E198 Actual power generator



Fault



500 ms



0 ms



X



X



E198.2 Actual power



Filtered value Fault



105 %



2 min



Overload; limit value: Par. 13100 + 5%



Fault



120 %



5s



Overload



Fault



-5 %



12 s



X



Reverse power; delay Par. 13510



Fault



1060 kW



15 min



X



Minmum load; V12: 800kW, V16: 1060 kW



Alarm



1060 kW



10 min



E198.8 Actual power in KW



Power reduction due to receiver temperature



Minmum load; V12: 800kW, V16: 1060 kW [GK]



Message



0%



0 ms



Enable with message T201/T378



Message



0%



0 ms



Enable with message T207



Fault



-40 %



0 ms



Message



0%



2 min



Power reduction due to jacket water temperature Power reduction due to throttle



Power reduction due to CH4-value



Island: delay 30s [CH4]



Message



0%



© GW2032_161106EN



0 ms



Enable with message Q311 Page 12



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Delay



RA Comment



Power reduction due to AKR



[AKR] Message



0%



2 min



Island: delay 30s



Power reduction due to ATL speed



[SATL] Message



E199 Demand analog



Fault



0%



0 ms



Island: delay 30s



500 ms



Only on demand 4..20mA



E199.7 Demand active Message



30 %



0 ms



Fault



5%



5 min



Deviation power control On start and retrace of the engine: limit value 20%



Synchronization Fault



10 min



X



E104 Mains fault



Timeout synchronization [NA]



Fault



30 s



Alarm



0 ms



Message



0 ms



Mains fault sequencial fault



[NA] Fault



0 ms



Fault



0 ms



P124 Gas pressure gas control system A



P125 Leakage check gas A



X



[CH4] Auto acknowledgement (par. 12900) [DK]



Fault



1 min



Timeout leakage check



T147 Temperature monitor gas control system © GW2032_161106EN



Page 13



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Fault Q311 CH4-value



Fault



Delay 0 ms



2s



[CH4] Fault



38 %



5 min



Limit value: Par. 12806



Message



38 %



0 ms



Limit value: Par. 12806



Message



0%



30 s



Deselection; enable/limit value: Par. 12810, Par. 12811



Message



50 %



5 min



Power reduction.; limit value: Par. 12803; Island: delay 30s



Stop due to CH4 calibration



T289 Heating water-return



RA Comment



[CH4K]



Alarm



Fault



75 min



Timeout calibration



Alarm



75 min



Timeout calibration



500 ms



[HK] Enable with Par. 14009 Message



80 °C



0 ms



[NK]; Limit value: Par. 24510



T290 Heating water before KWT



Alarm



500 ms



[VKWT]



T291 Heating water flow



Fault



500 ms



[HK] Enable with par. 14008



T384 Heat. water at emergency cooler



Alarm



500 ms



[NK+VNK]



T385 Heating water before AWT



Alarm



500 ms



[VAWT]



T386 Heating water before SWT



Alarm



500 ms



[VSWT]



T286 Exh. after engine



Alarm



500 ms



[NMOT] Alarm



T287 Exhaust after KAT



Fault Fault Alarm



Limit value: Par. 15111 / 15113 [NKAT]



550 °C



2s



500 ms



Limit value: Par. 15111 / 15113 [NKAT]



Fault T288 Exhaust after AWT



2s



500 ms Fault



T496 Exhaust gas after KAT B



550 °C



550 °C



0 ms



500 ms



Limit value: Par. 15111 / 15113 [NAWT]



Alarm



180 °C



© GW2032_161106EN



2s



Limit value: Par. 15112 Page 14



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Delay



RA Comment



P157 Exhaust back press. too high



Limit value switch Alarm



50 mbar



2 min



Exhaust bypass AWT limit stop closed



[HK+BY] Message



500 ms



T276 Overtemperature limiter 1



[HK] Input security chain Fault



0 ms



X



T277 Safety temperature monitor



[HK] Input security chain Fault



0 ms



X



P278 Overpressure limiter a



[HK] Input security chain Fault



0 ms



X



P278.1 Overpressure limiter b



[HK] Input security chain Fault



0 ms



X



P279 Overpressure limiter 1



[HK] Input security chain Fault



0 ms



X



L280 Low water heating circuit



[HK] Input security chain Fault



0 ms



X



P281 Heating circuit pump



[HK] Input security chain Fault



0 ms



X



P457 Pump coupling circuit



[HK] Input security chain Fault



0 ms



X



T435 Overtemperature limiter 2



[HK] Input security chain Fault



0 ms



X



P437 Overpressure limiter 2



[HK] Input security chain Fault



S397 Position HK-control valve



Alarm



500 ms



0 ms



X [HKV]



© GW2032_161106EN



Page 15



TEM Evolution System List of limit values Identification



Sensor



Monitoring RA Monitoring



Limit value



Delay



RA Comment



HK Ctrl. valve limit stop cold



[MK, HK] Message



500 ms



HK Ctrl. valve limit stop warm



[MK, HK] Message



500 ms



Fault



3s



P126 Jacket water pump L123 Low water engine cooling circuit



Input security chain Fault



0 ms



Alarm



2s



X



T156 Pre-heating genset S000 Position intercooler-control valve



Alarm



500 ms



[GKV] Position feedback



GK Ctrl. valve limit stop warm



[GK] Message



500 ms



GK Ctrl. valve limit stop cold



[GK] Message



500 ms



P309 Intercooler pump



[GK] Fault



3s



X



L308 Low water intercooler circuit



[GK] Input security chain Fault



0 ms



X



T405 Intercooler-dry cooler outlet



Alarm



500 ms



[GKS] Enable with par. 13085



S000 Position NK-control valve



Alarm



500 ms



[NKV] Feedback position



NK Control valve limit stop warm



[NK] Message



500 ms



NK Control valve limit stop cold



[NK] Message © GW2032_161106EN



500 ms Page 16



TEM Evolution System List of limit values Identification



Sensor



T419 Emergency cooler-dry cooleroutlet



Alarm



Monitoring RA Monitoring



Limit value



Delay



RA Comment



500 ms



[NKS] Enable with Par. 14055



Air inlet VW limit stop warm



[AVW] Message



500 ms



Air inlet VW limit stop cold



[AVW] Message



T404 Cabin air



Alarm



500 ms



500 ms



[RL1x] Enable with Par. 13092 Fault



40 °C



2s



Limit value: Par. 13900



Alarm



35 °C



2s



Limit value: Par. 13900 - 5,0K



Message



32 °C



2s



Limit value: Par. 13900 - 8,0K



Cabin ventilation



[RL] Fault



3s



Delay during start 60s



Cabin ventil. flap limit stop warm



[RL1x] Message



500 ms



Cabin ventil. flap limit stop cold



[RL1x] Message



500 ms



P127 Gas pressure gas control system B



[ZG] Fault



0 ms



P128 Leakage check gas B



[CH4] Auto acknowledgement (Par. 12900) [ZG+DK]



Fault T131 Temperature monitor gas control system B E149 Supply voltage



X



1 min



Timeout leakage check [ZG]



Fault Fault



0 ms



500 ms Alarm



20 V



© GW2032_161106EN



0 ms Page 17



TEM Evolution System List of limit values Identification



Exxx Earth leakage monitor switching cabinet



Sensor



Fault



Monitoring RA Monitoring



Limit value



Delay



Alarm



30 V



0 ms



Alarm



10 kOhm



5s



RA Comment



0 ms



G143 Circuit breaker TEM swtiching cabinet Fault



0 ms



Fault



0 ms



H141 Internal quick stop H117 Ext. quick stop without heat removal



Input security chain Fault



0 ms



H116 Ext. quick stop with heat removal



Input security chain Fault



0 ms



X



Security chain



Security chain open Fault



0 ms



X



Parametrizable message 01



[xM] Par. message; free text Message



Parametrizable measured value 01



Alarm



0 ms



X



500 ms



Limit value, delay, enable parametrizable [xMW] Par. measured value; free text



Message



0



0 ms



X



Limit value, delay, enable parametrizable



Message



0



0 ms



X



Limit value, delay, enable parametrizable



Control deviation parametrizable controllers 1



[xPR] control deviation par. governor; XX=1..3 Message



10



© GW2032_161106EN



0 ms



X



Limit value, delay, enable parametrizable



Page 18