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Primary Test Manager User Manual



Primary Test Manager User Manual



Manual Version: PTM.AE.2 © OMICRON electronics 2010. All rights reserved. This manual is a publication of OMICRON electronics GmbH. All rights including translation reserved. Reproduction of any kind, for example, photocopying, microfilming, optical character recognition and/or storage in electronic data processing systems, requires the explicit consent of OMICRON electronics. Reprinting, wholly or in part, is not permitted. The product information, specifications, and technical data embodied in this manual represent the technical status at the time of writing and are subject to change without prior notice. We have done our best to ensure that the information given in this manual is useful, accurate and entirely reliable. However, OMICRON electronics does not assume responsibility for any inaccuracies which may be present. The user is responsible for every application that makes use of an OMICRON product. OMICRON electronics translates this manual from the source language English into a number of other languages. Any translation of this manual is done for local requirements, and in the event of a dispute between the English and a non-English version, the English version of this manual shall govern.



2



Contents



Contents Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Conventions and Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5



Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Operator Qualifications and Safety Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Orderly Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8



1



Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1.1 1.2 1.3



The Test Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installing Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Application Data and its Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12



2



Getting Started with Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . .13



3



Primary Test Manager User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 3.1 3.2 3.3 3.4 3.5 3.6 3.7



Home View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Location View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Transformer View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Job View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Measurement View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Report View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.7.1 3.7.2 3.7.3



3.8



4



File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38



Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39



Operating Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 4.1 4.2 4.3 4.4



Setting the Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Navigating with the Breadcrumb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Managing Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Managing Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 4.4.1 4.4.2



Setting the Winding Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Setting the Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46



3



Primary Test Manager User Manual



4.5



Managing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.5.1 4.5.2



4.6 4.7



Adding Tests to the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Removing Tests from the Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49



Managing Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Importing and Exporting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51



5



Primary Test Manager Test Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53



6



CPC 100 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6.1



Two-Winding Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7 6.1.8 6.1.9 6.1.10 6.1.11 6.1.12 6.1.13 6.1.14 6.1.15 6.1.16 6.1.17



6.2 6.3 6.4



Overall PF/DF/TD & CAP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing PF/DF/TD & C1 HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing PF/DF/TD & C2 HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing Energized Collar HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing PF/DF/TD & C1 LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing PF/DF/TD & C2 LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing Energized Collar LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exciting Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulating Fluids Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leakage Reactance HV (Prim) – LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . Zero Sequence Impedance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTR OLTC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTR DETC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Winding Resistance HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Winding Resistance LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



62 64 65 66 67 67 67 67 68 69 70 71 74 75 76 77 78



Three-Winding Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Autotransformers without Tertiary Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Autotransformers with Tertiary Winding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81



Contact Information / Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85



4



Using This Manual



Using This Manual This manual provides information on how to use Primary Test Manager safely, properly and efficiently. The Primary Test Manager User Manual gets you familiar with operating Primary Test Manager and guides you step by step through the test procedures with the OMICRON electronics test systems. This manual and the technical documentation shipped with the test systems always have to be available on the site where Primary Test Manager is used. Read all manuals carefully before using Primary Test Manager and observe the safety, installation, and operation instructions therein. Reading this manual alone does not release you from the duty to comply with all national and international safety regulations relevant to working on the high-voltage equipment.



Conventions and Symbols Used In this manual, the following symbols indicate important safety information. Symbol



Description Caution: Equipment damage or loss of data possible



Warning: Personal injury or death of the operating staff or severe damage to objects possible



Related Documents The following documents complete the information covered in this manual. Title



Description



CPC 100 User Manual



Contains safety and operation instructions on the CPC 100 test system.



CP TD1 Reference Manual



Contains detailed hardware and software information about the CP TD1 test system.



CP SB1 User Manual



Contains hardware and software information about the CP SB1 transformer switch box.



5



Primary Test Manager User Manual



6



Safety Rules



Safety Rules Before operating Primary Test Manager and the test set, read the following safety rules carefully. When testing with Primary Test Manager, observe the safety rules in this chapter and all relevant safety instructions in the technical documentation shipped with the test systems. If you do not understand some safety instructions, contact OMICRON electronics before proceeding. Before connecting any test leads to a test object, always observe the five safety rules: •



Disconnect completely







Secure from reconnection







Verify that the installation is dead







Carry out grounding and short-circuiting







Provide protection against adjacent live parts



Operator Qualifications and Safety Standards Working on the high-voltage equipment can be extremely dangerous. Consequently, only qualified, skilled, and authorized personnel is allowed to test with Primary Test Manager. Before starting to work, clearly establish the responsibilities. Personnel receiving training, instructions, directions, or education on Primary Test Manager must be under constant supervision of an experienced operator while working on the high-voltage equipment. Testing with Primary Test Manager must comply with the following safety standards: •



EN 50191 (VDE 0104) "Erection and Operation of Electrical Test Equipment"







EN 50110-1 (VDE 0105 Part 100) "Operation of Electrical Installations"







IEEE 510 "IEEE Recommended Practices for Safety in High-Voltage and High-Power Testing"



Moreover, observe all relevant national and international regulations for accident prevention.



7



Primary Test Manager User Manual



Orderly Measures This manual and the technical documentation shipped with the test systems or their e-book versions always have to be available on the site where Primary Test Manager is operated. The users of Primary Test Manager must read all relevant documentation before operating Primary Test Manager and observe the safety, installation, and operation instructions therein. Primary Test Manager may be used only as described in this manual. Any other use is not in accordance with the regulations. The manufacturer and the distributor are not liable for damage resulting from improper usage. The user alone assumes all responsibility and risk. Full compliance with the regulations also includes following the instructions provided in this manual.



Disclaimer If Primary Test Manager and the test set are used in a manner not specified by the manufacturer, the protection provided by the test systems may be impaired.



8



Introduction



1



Introduction Primary Test Manager is a management tool for testing primary assets such as power transformers with the OMICRON test systems. Primary Test Manager provides a computer interface to the test set, controls the automated test procedures, and facilitates testing of power transformers by guiding you through tests. With Primary Test Manager, you can manage locations, transformers, and jobs, and then perform measurements by just pressing the I/0 button on the front panel of the CPC 100 test system. Afterwards, you can retrieve exhaustive test reports. Primary Test Manager runs on a computer or a notebook, and communicates with the test set through the Ethernet connection. With Primary Test Manager, you can make all relevant tests for the two-winding transformers, three-winding transformers, and autotransformers.



9



Primary Test Manager User Manual



1.1



The Test Set Primary Test Manager controls the test set consisting of the CPC 100 multifunctional test system, the CP TD1 capacitance and power/dissipation factor measuring instrument, and the CP SB1 transformer switch box.



I/0 button



Figure 1-1



Front view of the CPC 100



Network connector



Figure 1-2



Right-side view of the CPC 100



For detailed information about the test set, refer to the technical documentation shipped with the CPC 100, CP TD1, and CP SB1.



10



Introduction



1.2



Installing Primary Test Manager The following table describes the minimum requirements your computer needs to run Primary Test Manager. Table 1-1



Computer Requirements



Characteristic



Requirement



Operating System



Windows XP SP 2 or later, Windows Vista, Windows 7 32-bit



Computer Hardware CPU



Pentium 2 GHz



RAM



1 GB



Hard disk



2 GB of available space



Storage device



DVD-ROM drive



Graphics adapter



Super VGA (1024×768) or higher-resolution video adapter and monitor



Interface



Ethernet NIC1



Computer Software



Microsoft Office 2003 or later



1. Ethernet Network Interface Card. The CPC 100 can be connected with RJ-45 connectors either directly to the computer or to the local network, for example by using an Ethernet hub.



To install Primary Test Manager: 1. Connect the computer’s Ethernet port to the network connector of the CPC 100 test system with an Ethernet cable. Note: You can operate Primary Test Manager but perform no tests without connection to the CPC 100. 2. Switch on the CPC 100. 3. Put the Primary Test Manager DVD-ROM in the DVD-ROM drive of your computer and follow the instructions on the screen. Note: Upgrade your CPC 100 during the installation, if necessary.



11



Primary Test Manager User Manual



1.3



Application Data and its Backup The application data is stored in the following directory: %ALLUSERSPROFILE%/Application Data/OMICRON/PTM/Data. We strongly recommend to back up this directory at regular intervals (for example, scheduled daily) depending on the intensity you are working with Primary Test Manager. Since this directory contains the application data, files must not be directly modified to avoid data inconsistency. Note: %ALLUSERSPROFILE% is an environment variable, pointing, for example, under Windows XP to C:\Documents and Settings\All Users and under Windows 7 to C:\ProgramData\OMICRON\PTM\Data.



12



Getting Started with Primary Test Manager



2



Getting Started with Primary Test Manager After the installation, Primary Test Manager displays no data. In this chapter, you will start with Primary Test Manager by adding locations, transformers, and jobs, and then you will make the TTR OLTC test. To get started with Primary Test Manager:



Starting Primary Test Manager



1. Double-click the CPC 100 Start Page icon



on the desktop.



2.



3.



Figure 2-1



CPC 100 start page



2. On the CPC 100 start page, select the CPC 100 device to which you want to connect. 3. On the CPC 100 start page, click Primary Test Manager. The Primary Test Manager home view displays no data.



13



Primary Test Manager User Manual



Breadcrumb navigation



Figure 2-2



14



Primary Test Manager home view after the first start



Getting Started with Primary Test Manager



Adding Location 4. Click the New Location button



, the



Add Location button at the



top of the window, or click the arrow next to Home in the breadcrumb navigation, and then click Add Location.



Figure 2-3



Primary Test Manager location view



Note: The boxes marked in red and with the required for performing tests.



symbol contain mandatory data



5. In the Primary Test Manager location view, type the name of the transformer’s location, and then move the cursor to another box (for example, by pressing the TAB key). Adding Transformer



6. Click the Add Transformer button at the top of the window, or click the arrow next to [Location] in the breadcrumb navigation, and then click Add Transformer.



Figure 2-4



New Transformer dialog box



15



Primary Test Manager User Manual



7. In the New Transformer dialog box, select the transformer type, and then click Create.



Figure 2-5



Primary Test Manager transformer view



8. In the Primary Test Manager transformer view, type the Apparatus ID, Serial No., and Manufacturer data, and then move the cursor to another box.



16



Getting Started with Primary Test Manager



Adding Job



9. Click the Add Job button at the top of the window, or click the arrow next to [Transformer] in the breadcrumb navigation, and then click Add Job.



Figure 2-6



Primary Test Manager job view



10.In the Primary Test Manager job view, switch the ON/OFF button to ON to select the test you want to make, for example, the TTR OLTC test. 11.Click the Save button at the top of the window, or click Home in the breadcrumb navigation.



17



Primary Test Manager User Manual



Making Test



12.In the breadcrumb navigation, click Measurement.



Figure 2-7



Primary Test Manager measurement view



13.In the measurement view, enter the test settings. Note: The test settings depend on the selected test. For more information, see 6.1.14 "TTR OLTC Test" on page 75. Warning: Working on the high-voltage equipment can be extremely dangerous. Before connecting the test set to the test object, observe the five safety rules (see "Safety Rules" on page 7) and all additional relevant laws and internal safety standards. 14.Connect the test setup to the transformer under test according to the wiring diagram. For information on connecting the test setup to the transformer, refer to the technical documentation shipped with the CPC 100, CP TD1, and CP SB1. 15.In the measurement view, click the Start button 16.Press the I/0 button



.



on the front panel of the CPC 100.



Warning: The flashing lightning symbol in the Primary Test Manager measurement view indicates dangerous voltage on the CPC 100 output.



18



Getting Started with Primary Test Manager



17.After the measurement has been finished, read the measurement results. 18.Now, you can generate a test report. For information on generating and retrieving test reports, see 4.6 "Managing Reports" on page 49.



19



Primary Test Manager User Manual



20



Primary Test Manager User Interface



3



Primary Test Manager User Interface Primary Test Manager provides the following views. Table 3-1



Primary Test Manager Views



View



Description



Home



You can add and open locations, transformers, jobs, and reports.



Location



You can set the location data.



Transformer



You can set the transformer, OLTC/DETC, bushing, and surge arrester data.



Job



You can associate tests with the job and set the job data.



Measurement



You can configure and perform measurements.



Report



You can generate and retrieve test reports.



You can navigate between the views by using the breadcrumb at the top of the Primary Test Manager window (see 4.2 "Navigating with the Breadcrumb" on page 42). Primary Test Manager processes data of different workflow importance. The following table describes the data importance categories used. Table 3-2 Symbol



Data Importance Categories Importance



Description



Mandatory



Data required for performing tests



Recommended



Data supporting the Primary Test Manager workflow



21



Primary Test Manager User Manual



3.1



Home View To open the Primary Test Manager home view, click Home in the breadcrumb navigation. Breadcrumb navigation Menu bar



Status bar



Figure 3-1



Primary Test Manager home view



In the Primary Test Manager home view, you can add and open locations, transformers, jobs, and test reports. The recent lists display the last ten open items. For more information, see respective sections in 4 "Operating Primary Test Manager" on page 41.



22



Primary Test Manager User Interface



3.2



Location View In the Primary Test Manager location view, you can set the location data. To open the location view, click the arrow next to Home in the breadcrumb navigation, and then click Add Location or an available location.



Figure 3-2



Primary Test Manager location view



The following table describes the location data. Table 3-3



Location Data



Data



Description



Location



Location of the transformer



Region



Region where the asset is located



Division



Division where the transformer is located



Area



Area where the asset is located



Plant



Plant where the transformer is located



Owner



Owner of the transformer



23



Primary Test Manager User Manual



Table 3-3



3.3



Location Data (continued)



Data



Description



Company



Company where the transformer is located



Address



Address of the company



City/Town



City or town where the company is located



Region



Region where the company is located



ZIP



Postal code of the company’s location



Telephone



Phone number of the contact person



Transformer View In the Primary Test Manager transformer view, you can set the transformer, OLTC/DETC, bushing, and surge arrester data. To open the transformer view, click the arrow next to [Location] in the breadcrumb navigation, and then click Add Transformer or an available transformer.



Figure 3-3



24



Primary Test Manager transformer view



Primary Test Manager User Interface



The following table describes the basic transformer data. Table 3-4



Basic Transformer Data



Data



Description



Type1



Type of the transformer



Apparatus ID



Identifier of the transformer



Serial No.



Serial number of the transformer



Manufacturer



Manufacturer of the transformer



Asset System Code Asset system code of the transformer Winding Configuration



Configuration of the transformer’s windings (see 4.4.1 "Setting the Winding Configuration" on page 46)



Rated Frequency



Rated frequency of the transformer



Phases



Number of the transformer’s phases



Rating Category



Rating category of the transformer



Production Year



Year of the transformer’s production



Manufacturing Location



Location of the transformer’s production



Tank Type



Type of the transformer’s tank



Fluid Type



Type of the cooling fluid



Fluid Volume



Volume of the cooling fluid



Weight



Weight of the transformer



1. Read-only data set in the New Transformer dialog box



The following table describes the enhanced transformer data. Table 3-5 Data



Enhanced Transformer Data Description



kV Rating Winding



Winding of the transformer



Description



Description of the transformer’s winding



BIL Rating



Basic impulse level rating of the transformer’s winding



Voltage L-L



L-L voltage of the transformer’s winding



Voltage L-N



L-N voltage of the transformer’s winding



MVA Rating Rating



MVA rating of the transformer



25



Primary Test Manager User Manual



Table 3-5



Enhanced Transformer Data (continued)



Data



Description



Cooling Class



Cooling class of the transformer



Temp. Rise



Temperature rise of the transformer’s winding



Leakage Reactance Description



Description of the leakage reactance



Z PU Impedance



Leakage reactance



Base MVA



MVA rating of the leakage reactance



Base kV



kV rating of the leakage reactance



Load Loss (Pk)



Load loss at the transformer’s rated load



Base OLTC



Tap position of the OLTC



Base DETC



Tap position of the DETC



Zero Sequence Impedance Description



Description of the zero sequence impedance



Rated Voltage



Maximum power frequency voltage of the transformer’s winding for the zero sequence impedance



Rated Current



Maximum power frequency current of the transformer’s winding for the zero sequence impedance



Z0 PU Impedance



Zero sequence impedance



The following table describes the OLTC and DETC data. Table 3-6



26



OLTC and DETC Data



Data



Description



OLTC



If selected, you can set the OLTC data.



Serial No.



Serial number of the OLTC



Manufacturer



Manufacturer of the OLTC



Model/Type



Model or type of the OLTC



Winding



Winding of the OLTC



Tap scheme



Notation scheme for tap identification



# Taps



Number of the taps



Primary Test Manager User Interface



Table 3-6



OLTC and DETC Data (continued)



Data



Description



DETC



If selected, you can set the DETC data.



Serial No.



Serial number of the DETC



Manufacturer



Manufacturer of the DETC



Model/Type



Model or type of the DETC



Winding



Winding of the DETC



Tap Scheme



Numeric or alphabetical scheme



# Taps



Number of the taps



Current Tap Pos.



Current position of the tap



The following table describes the bushing data. Table 3-7



Bushing Data



Data



Description



Bushing



Phase to which the bushing is connected



Serial No.



Serial number of the bushing



Manufacturer



Manufacturer of the bushing



Model/Type



Model or type of the bushing



C1 (PF)/ C1 (DF)/ C1 (TD)1



Power factor, dissipation factor, or tangent delta of the capacitor C1 (between the top of the bushing and the bottom tap)



C1 Cap.



Capacitance of the capacitor C1 (between the top of the bushing and the bottom tap)



C2 (PF)/ C2 (DF)/ C2 (TD)1



Power factor, dissipation factor, or tangent delta of the capacitor C2 (between the bottom tap of the bushing and ground)



C2 Cap.



Capacitance of the capacitor C2 (between the bottom tap of the bushing and ground)



Tap Type



Type of the tap (test tap, potential tap or no tap)



BIL Rating



Basic impulse level rating of the bushing



kV Class



kV class or line-earth voltage of the bushing



kV Rating



Rating voltage of the bushing



A Rating



Rating current of the bushing



27



Primary Test Manager User Manual



Table 3-7



Bushing Data (continued)



Data



Description



Production Year



Year of the bushing’s production



Catalog Number



Catalog number of the bushing



Drawing Number



Drawing number of the bushing



Style Number



Style number of the bushing



1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



The following table describes the surge arrester data. Table 3-8



28



Surge Arrester Data



Data



Description



Units in stack



Number of the surge arrester’s units



Position



Position of the surge arrester



Serial No.



Serial number of the surge arrester



Manufacturer



Manufacturer of the surge arrester



Model/Type



Model or type of the surge arrester



Overall ID



Identifier of the overall surge arrester



Unit ID



Identifier of the surge arrester’s unit



MCOV Rating



Maximum continuous operating voltage between the terminals of the surge arrester



kV Class



kV class of the surge arrester



kV Rating



kV rating of the surge arrester



kV Test



Test voltage of the surge arrester



Primary Test Manager User Interface



3.4



Job View In the Primary Test Manager job view, you can associate tests with the job and set the job data. To open the job view, click the arrow next to [Transformer] in the breadcrumb navigation, and then click Add Job or an available job.



Figure 3-4



Primary Test Manager job view



Under Tests, the job view displays the tests supported by Primary Test Manager for the transformer under test. Under Info, the job view displays the job data. The following table describes the job data. Table 3-9



Job Data



Data



Description



Job/WO



Identifier of the job or work order



Date and time



Date and time the test was performed



Last Test



Date the last test was performed



Next Test



Date the next test is scheduled



Notes



Notes on the test



Tested by



Person who performed the test



Approved by



Person who approved the test



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Table 3-9



Job Data (continued)



Data



Description



App. Date



Date of approval



Conditions Reason



Reason for the test



Weather



Weather during the test



Unit Location



Location of the test object



Humidity



Relative ambient humidity



Ambient Temp.



Ambient temperature



Top Oil Temp.



Oil temperature at the top of the transformer’s tank



Average Oil Temp.



Oil temperature at the middle of the transformer’s tank



Bottom Oil Temp.



Oil temperature at the bottom of the transformer’s tank



Winding Temp.



Temperature of the transformer’s winding



OLTC state Position found



Tap position found



Position left



Tap position left



DETC state



30



Position found



Tap position found



Position left



Tap position left



Primary Test Manager User Interface



3.5



Measurement View In the Primary Test Manager measurement view, you can configure and perform measurements. To open the measurement view, open the job view (see 3.4 "Job View" on page 29), and then click Measurement in the breadcrumb navigation. Lightning symbol



Figure 3-5



Primary Test Manager measurement view



The measurement view displays the following information: •



Under Available Tests, the tests associated with the job (see 4.5.1 "Adding Tests to the Job" on page 49)







Under Wiring Diagram, the connection diagram for wiring the CPC 100 test system to the transformer under test







Test settings and the measurement data of the selected test Note: The test settings and measurement data depend on the selected test. For more information, see the respective sections in 6 "CPC 100 Tests" on page 61.







Lightning symbol signaling a running measurement



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3.6



Report View In the Primary Test Manager report view, you can generate and retrieve test reports. To open the report view, click Report in the breadcrumb navigation.



Figure 3-6



Primary Test Manager report view



The report view displays the reports available for the transformer under test.



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Primary Test Manager User Interface



3.7



Menu Bar The following table describes the menu bar commands. Table 3-10 Menu



Menu Bar Commands Submenu



Command Location



New File



Transformer Job Report Import Job Export Job Exit Application English



Settings



Language



German French Spanish Test Set User Manual



Help



Contact Technical Support About Primary Test Manager



Note: The menu bar commands are independent of the breadcrumb navigation (see 4.2 "Navigating with the Breadcrumb" on page 42).



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Primary Test Manager User Manual



3.7.1



File Menu With the commands on the File menu, you can add locations, transformers, jobs and reports, import and export data and exit Primary Test Manager. The following table describes the File menu commands. Table 3-11



34



File Menu Commands



Command



Action



Location



Click Location to open the location view (see 3.2 "Location View" on page 23) for adding a location.



Transformer



Click Transformer to open the New Transformer dialog box (see Figure 4-4 "New Transformer dialog box" on page 44) for adding a transformer.



Job



Click Job to open the New Job dialog box (see Figure 4-6 "New Job dialog box" on page 48) for adding a job.



Report



Click Report to open the New Report dialog box (see Figure 4-7 "New Report dialog box" on page 49) for adding a report.



Import Job



Click Import Job to open the Import Job dialog box (see Figure 4-9 "Import Job dialog box" on page 51) for importing data.



Export Job



Click Export Job to open the Export Job dialog box (see Figure 4-10 "Export Job dialog box" on page 52) for exporting data.



Exit



Click Exit to exit Primary Test Manager.



Primary Test Manager User Interface



3.7.2



Settings Menu With the commands on the Settings menu, you can set the Primary Test Manager options, select the language, and display detailed information about the test systems in the test set. The following table describes the Settings menu commands. Table 3-12



Settings Menu Commands



Command



Action



Application



Click Application to open the Settings dialog box (see Figure 3-7 "Settings dialog box" later in this section).



English



Click English to set the language of the Primary Test Manager to English.1



German



Click German to set the language of the Primary Test Manager to German.1



French



Click French to set the language of the Primary Test Manager to French.1



Spanish



Click Spanish to set the language of the Primary Test Manager to Spanish.1



Test Set



Click Test Set to open the Test Set Information/Settings dialog box (see Figure 3-8 "Test Set Information/Settings dialog box" on page 37).



1. You must restart Primary Test Manager for the settings to take effect.



Figure 3-7



Settings dialog box



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Primary Test Manager User Manual



In the Settings dialog box, you can: •



Set the unit system







Select the power factor cosφ or the dissipation factor (tangent delta) tanδ Note: The dissipation factor and the tangent delta are identical characteristics of the primary asset under test. For your convenience, with Primary Test Manager you can use your preferred naming.







Set the terminal names schema







Select the rated frequency of the system







Disable the IEEE wiring mode Note: In the IEEE wiring mode, the measurements corresponding to the phases A, B and C are adapted according to the vector group in such a way that the magnetically coupled phases correspond to the same phase of the measurement.



In the Settings dialog box, you can create your own unit systems and terminal names schemas. For more information, see 4.1 "Setting the Options" on page 41.



36



Primary Test Manager User Interface



In the Test Set Information/Settings dialog box, you can connect to and disconnect from the CPC 100, set some options, and get detailed information about the test systems in the test set.



Figure 3-8



Test Set Information/Settings dialog box



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Primary Test Manager User Manual



3.7.3



Help Menu The following table describes the Help menu commands. Table 3-13



Help Menu Commands



Command



Action



User Manual



Click User Manual to open the Primary Test Manager User Manual.



Click Contact Technical Support to open the Contact Technical Contact Technical Support dialog box (see Support Figure 3-9 "Contact Technical Support dialog box" later in this section). About Primary Test Manager



Figure 3-9



Click About Primary Test Manager to display information about Primary Test Manager.



Contact Technical Support dialog box



In the Contact Technical Support dialog box, you can collect information about your work and send it to OMICRON electronics Technical Support for assistance. To send the complete information about your system and the Primary Test Manager, click Send All Information. To send only the log files, click Send Log Files.



38



Primary Test Manager User Interface



3.8



Status Bar The status bar displays information about the status of the test systems in the test set.



Figure 3-10



Status bar



The following table describes the test system statuses. Table 3-14 Test System



Test System Statuses Symbol



Status Connected



CPC 100



Not connected Connected



CP SB1



Not connected Connected



CP TD1



Not connected



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40



Operating Primary Test Manager



4



Operating Primary Test Manager This section gets you familiar with operating Primary Test Manager. First, you will learn how to customize Primary Test Manager by setting the options, and then you will acquaint yourself with the Primary Test Manager breadcrumb navigation. After then, you will learn how to manage the locations, transformers, jobs and reports.



4.1



Setting the Options In the Settings dialog box, you can create your own unit systems and terminal names schemas. To open the Settings dialog box, click Application on the Settings menu. To create a new unit system: 1. In the Settings dialog box, click Edit Unit Systems.



2. In the Edit Unit Systems dialog box, click Add.



3. In the Profile Name dialog box, type the name of the unit system. 4. In the Edit Unit Systems dialog box, select the temperature, weight and volume units you want to use. To delete a your own unit system: 1. In the Edit Unit Systems dialog box, select the unit system you want to delete. 2. Click Delete. To create and delete your own terminal names schema, proceed analogously to managing the unit systems.



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4.2



Navigating with the Breadcrumb With Primary Test Manager, you can comfortably navigate between different views by using the breadcrumb. The breadcrumb provides you with access to all locations, transformers, and jobs available in Primary Test Manager. You can access the items by clicking the arrow next to Home, [Location], and [Transformer] as described in this sections. To navigate with the breadcrumb: 1. Start Primary Test Manager (see 2 "Getting Started with Primary Test Manager" on page 13). 2. In the breadcrumb, click the arrow next to Home, and then click Add Location or an available location.



Figure 4-1



Selecting a location



3. If you clicked Add Location, enter the location data, and then save the location. Note: The location data is saved automatically if you proceed the workflow. 4. In the breadcrumb, click the arrow next to [Location], and then click Add Transformer or an available transformer.



Figure 4-2



Selecting a transformer



5. If you clicked Add Transformer, enter the transformer data, and then save the transformer. Note: The transformer data is saved automatically if you proceed the workflow.



42



Operating Primary Test Manager



6. In the breadcrumb, click the arrow next to [Transformer], and then click Add Job or an available job.



Figure 4-3



Selecting a job



7. If you clicked Add Job, enter the job data, and then save the job. Note: The job data is saved automatically if you proceed the workflow. 8. In the breadcrumb, click Measurement to open the measurement view. 9. In the breadcrumb, click Report to open the report view. Note: You can anytime navigate back by clicking [Transformer], [Location], or Home in the breadcrumb, or by clicking the arrow next to them.



4.3



Managing Locations To add a new location: 1. In the Primary Test Manager home view (see 3.1 "Home View" on page 22), do one of the following: •



Click the New Location button







Click the



.



Add location button.



2. In the location view, enter the location data (see Table 3-3 "Location Data" on page 23). 3. Optionally, click Set from default to enter the default location data, or click Set as default to save the location data as default. 4. Do one of the following: •



Click the



Save button to save the location.







Click the Add Transformer button to save the location and to add a new transformer at the location.



Note: Alternatively, you can add a new location by using the breadcrumb navigation or the commands on the File menu.



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To open a location, do one of the following: •



In the home view, click the location you want to open.







Navigate to the location you want to open with the breadcrumb.



To delete a location: 1. Open the location you want to delete. 2. In the location view, click the



4.4



Delete Location button.



Managing Transformers To add a new transformer: 1. In the Primary Test Manager home view (see 3.1 "Home View" on page 22), click the New Transformer button



Figure 4-4



.



New Transformer dialog box



2. In the New Transformer dialog box, select the location and the transformer type, and then click Create. 3. In the transformer view, enter the basic transformer data (see Table 3-4 "Basic Transformer Data" on page 25). Note: Primary Test Manager facilitates setting the transformer’s winding configuration. For more information, see 4.4.1 "Setting the Winding Configuration" on page 46.



44



Operating Primary Test Manager



4. Enter the enhanced transformer data (see Table 3-5 "Enhanced Transformer Data" on page 25). Note: You can add and delete rows for the MVA rating data by using the Add and



Delete buttons.



5. Click the OLTC / DETC tab, and then enter the OLTC (on-load tap changer) and DETC (de-energized tap changer) data (see Table 3-6 "OLTC and DETC Data" on page 26). Note: Primary Test Manager facilitates setting the taps. For more information, see 4.4.2 "Setting the Taps" on page 46. 6. Click the Bushing tab, and then enter the bushing data (see Table 3-7 "Bushing Data" on page 27). Note: You can add and delete bushings by using the



Add and



Delete buttons. 7. Click the Surge Arrester tab, and then enter the surge arrester data (see Table 3-8 "Surge Arrester Data" on page 28). Note: To copy the surge arrester data, select the surge arrestors in the From and To lists, and then click Copy. 8. Do one of the following: •



Click the







Click the Add Job button to save the transformer and to add a new job for the transformer.



Save button to save the transformer.



Note: Alternatively, you can add a new transformer by using the breadcrumb navigation or the commands on the File menu. To open a transformer, do one of the following: •



In the home view, click the transformer you want to open.







Navigate to the transformer you want to open with the breadcrumb.



To delete a transformer: 1. Open the transformer you want to delete. 2. In the transformer view, click the



Delete Transformer button.



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4.4.1



Setting the Winding Configuration With Primary Test Manager, you can set the transformer’s winding configuration by entering the vector group or by using a graphical interactive tool as described in this section. To set the winding configuration of a two-winding transformer and an autotransformer without tertiary winding: 1. In the Primary Test Manager transformer view (see 3.3 "Transformer View" on page 24), click the picture below the left most box, and then click the proper winding configuration diagram of the high-voltage winding. 2. In the next right box, select the configuration of the low-voltage winding, and then click the proper winding configuration diagram below the box. To set the winding configuration of a three-winding transformer and an autotransformer with tertiary winding: 1. In the Primary Test Manager transformer view (see 3.3 "Transformer View" on page 24), click the picture below the left most box, and then click the proper winding configuration diagram of the high-voltage winding. 2. In the next right box, select the configuration of the low-voltage winding, and then click the proper winding configuration diagram below the box. 3. In the next right box, select the configuration of the tertiary-voltage winding, and then click the proper winding configuration diagram below the box. 4. In the right most box, select accessibility of the tertiary-voltage winding.



4.4.2



Setting the Taps To set OLTC taps: 1. In the Primary Test Manager transformer view (see 3.3 "Transformer View" on page 24), click the OLTC / DETC tab. 2. Select the OLTC check box. 3. Select the OLTC tap scheme. 4. Click Set next to the # Taps data.



Figure 4-5



Enter the Number of Taps dialog box



5. In the Enter the Number of Taps dialog box, enter the number of taps.



46



Operating Primary Test Manager



6. Do one of the following: •



Type the voltage of the first two taps, and then click the Calculate button. Primary Test Manager calculates and enters the voltage of all subsequent taps automatically.







Type the voltage of all taps.



To set DETC taps: 1. In the Primary Test Manager transformer view, click the OLTC / DETC tab. 2. Select the DETC check box. 3. Select the DETC tap scheme. 4. Click Set next to the # Taps data. 5. In the Enter the Number of Taps dialog box, enter the number of taps. 6. Type the voltage of all taps. To add a tap, select the tap below which you want to add a tap, and then click the



Add button.



Note: The added tap matches no tap scheme. To delete a tap, select the tap you want to delete, and then click the button. To delete all taps, click the



Delete



Remove All button.



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Primary Test Manager User Manual



4.5



Managing Jobs To add a new job: 1. In the Primary Test Manager home view (see 3.1 "Home View" on page 22), click the New Job button



Figure 4-6



.



New Job dialog box



2. In the New Job dialog box, select the location and the transformer, and then click Create. 3. In the job view, add tests to the job (see 4.5.1 "Adding Tests to the Job" on page 49. 4. Enter the job data (see Table 3-9 "Job Data" on page 29). 5. Click the



Save button to save the job.



Note: Alternatively, you can add a new job by using the breadcrumb navigation or the commands on the File menu. To open a job, do one of the following: •



In the home view, click the job you want to open.







Navigate to the job you want to open with the breadcrumb.



To delete a job: 1. Open the job you want to delete. 2. In the job view, click the



48



Delete Job button.



Operating Primary Test Manager



4.5.1



Adding Tests to the Job In the Primary Test Manager job view (see 3.4 "Job View" on page 29), you can add tests to the job. To add a test to the job: 1. Under Tests, switch the ON/OFF button to ON to select the test you want to add to the job. 2. Select the Advanced Test check box to perform the advanced test.



4.5.2



Removing Tests from the Job In the Primary Test Manager job view (see 3.4 "Job View" on page 29), you can remove tests from the job. To remove a test from the job, switch the ON/OFF button to OFF to select the test you want to remove from the job.



4.6



Managing Reports To add a new report: 1. In the Primary Test Manager home view (see 3.1 "Home View" on page 22), click the New Report button



Figure 4-7



.



New Report dialog box



2. In the New Report dialog box, select the location, the transformer, and the job, and then click Create.



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Primary Test Manager User Manual



3. In the report view, click



Figure 4-8



New Report.



Configure New Report dialog box



4. In the Configure New Report dialog box, select the tests you want to include in the report, and then click OK. The report opens in the Microsoft Excel™ worksheet. 5. Optionally, you can change the logo displayed in the test report. To change the logo, click Change Logo, and then browse to the file containing the logo you want to display. To reset the logo, click Reset Logo. Note: Alternatively, you can add a new report by using the breadcrumb navigation or the commands on the File menu. To open a report: 1. Do one of the following: •



Click the report you want to open in the Recent Reports list in the home view.







Navigate with the breadcrumb to the report view, select the report you want to open, and then click



50



Open.



Operating Primary Test Manager



To delete a report: 1. Open the report view (see 3.6 "Report View" on page 32). 2. In the report list, select the report you want to delete. 3. Click



Delete.



You can edit generated reports and save them in Primary Test Manager (recommended) or, in well-founded cases, in a file outside the management tool. To save a report in Primary Test Manager, click Save on the Excel Office button. By clicking Open in the report view, you open the edited report. To decouple a report from Primary Test Manager and to save it in a file: 1. On the Excel Office button, point to Save As, and then click the format in which you want to save the report. 2. Browse to the file into which you want to save the report. By clicking Open in the report view, you open the original report.



4.7



Importing and Exporting Data You can import and export data in Primary Test Manager native PTM format. A .ptm file contains all (location, transformer, job, and report, if available) data associated with a job. To import data into Primary Test Manager: 1. On the File menu, click Import Job.



Figure 4-9



Import Job dialog box



2. In the Import Job dialog box, click Select File. 3. In the Open dialog box, browse to the file containing the data you want to import.



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Primary Test Manager User Manual



To export data from Primary Test Manager: 1. On the File menu, click Export Job.



Figure 4-10



Export Job dialog box



2. In the Export Job dialog box, select the location, the transformer, and the job, and then click Export Job. 3. In the Save As dialog box, browse to the file into which you want to export the data.



52



Primary Test Manager Test Workflow



5



Primary Test Manager Test Workflow Primary Test Manager supports typical application scenarios for testing power transformers by guiding you step by step through the test workflow. For detailed information about the respective steps, see the instructions in 4 "Operating Primary Test Manager" on page 41. As an example, this section will guide you through the TTR OLTC test of a two-winding power transformer with the YND5 winding configuration. To test with Primary Test Manager:



Starting Primary Test Manager



1. Double-click the CPC 100 Start Page icon



on the desktop.



2. On the CPC 100 start page, select the CPC 100 device to which you want to connect. 3. On the CPC 100 start page, click Primary Test Manager to start Primary Test Manager.



Adding Location



4. In the breadcrumb, click the arrow next to Home, and then click Add Location. 5. In the location view, enter the location data.



Figure 5-1



Adding a location



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Primary Test Manager User Manual



Adding Transformer



6. In the breadcrumb, click the arrow next to [Location], and then click Add Transformer.



Figure 5-2



New Transformer dialog box



7. In the New Transformer dialog box, select the transformer type, and then click Create. 8. In the transformer view, enter the transformer data.



Figure 5-3



Adding a transformer



9. Click the OLTC / DETC tab.



54



Primary Test Manager Test Workflow



10.Enter the OLTC data, and then save the transformer.



Figure 5-4



Setting the OLTC data



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Primary Test Manager User Manual



Adding Job



11.In the breadcrumb, click the arrow next to [Transformer], and then click Add Job. 12.In the job view, add the tests you want to perform to the job, enter the job data, and then save the job.



Figure 5-5



56



Adding a job



Primary Test Manager Test Workflow



Configuring Measurement



13.In the breadcrumb, click Measurement. 14.In the measurement view, enter the test settings. Note: The test settings depend on the selected test. For more information, see the respective sections in 6 "CPC 100 Tests" on page 61.



Figure 5-6



Configuring the measurement



15.For some tests, the transformer’s winding configuration is required. If you have not set the winding configuration yet, click Edit under Nameplate Data, and then set the winding configuration in the Edit Winding Configuration dialog box (see 4.4.1 "Setting the Winding Configuration" on page 46). 16.Save the test settings. Warning: Working on the high-voltage equipment can be extremely dangerous. Before connecting the test set to the test object, observe the five safety rules (see "Safety Rules" on page 7) and all additional relevant laws and internal safety standards. Connecting Test Setup



17.Connect the test setup to the transformer under test according to the wiring diagram. For information on connecting the test setup to the transformer, refer to the technical documentation shipped with the CPC 100, CP TD1, and CP SB1.



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Primary Test Manager User Manual



Running Measurement



18.In the measurement view, click the Start button 19.Press the I/0 button



Figure 5-7



.



on the front panel of the CPC 100.



Running the measurement



Warning: The flashing lightning symbol in the Primary Test Manager measurement view indicates dangerous voltage on the CPC 100 output. 20.After the measurement has been finished, read the measurement results.



58



Primary Test Manager Test Workflow



Generating Report



21.In the breadcrumb, click Report. 22.In the report view, click



New Report.



23.In the Configure New Report dialog box, configure the test report.



Figure 5-8



Configuring the report



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Primary Test Manager User Manual



24.The test report opens in the Microsoft Excel™ worksheet.



Figure 5-9



60



Test report



CPC 100 Tests



6



CPC 100 Tests In this chapter, you will learn the basics of the CPC 100 tests. Fore more information, see the CPC 100 User Manual shipped with your CPC 100.



6.1



Two-Winding Transformers Primary Test Manager supports the following CPC 100 tests: •



Overall PF/DF/TD1 & CAP







Bushing PF/DF/TD1 & C1 HV (Prim)







Bushing PF/DF/TD1 & C2 HV (Prim)







Bushing Energized Collar HV (Prim)







Bushing PF/DF/TD1 & C1 LV (Sec)







Bushing PF/DF/TD1 & C2 LV (Sec)







Bushing Energized Collar LV (Sec)







Exciting Current







Surge Arrester HV (Prim)







Surge Arrester LV (Sec)







Insulating Fluids







Leakage Reactance HV (Prim) – LV (Sec)







Zero Sequence Impedance







TTR OLTC







TTR DETC







DC Winding Resistance HV (Prim)







DC Winding Resistance LV (Sec)



Note: Depending on your settings, some test names include the power factor (PF), the dissipation factor (DF), or the tangent delta (TD). The dissipation factor and the tangent delta are identical characteristics of the primary asset under test. For your convenience, with Primary Test Manager you can use your preferred naming.



1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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6.1.1



Overall PF/DF/TD & CAP Test The following table describes the Overall PF/DF/TD & CAP test settings. Table 6-1



Overall PF/DF/TD & CAP Test Settings



Setting



Description



Device Settings Enable Shield Check



If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected.



Measurement Settings Meas. Type



Select the Ref @ 10 kV check box to extrapolate the V Out, I Out, and Watt Loss results to 10 kV for measurements at a voltage less than 10 kV.



Averaging



Number of averaged measurements



Meas. Bandwidth



CPC 100 filter bandwidth



Conditions



Calculating the Correction Factor



Ignore Job Conditions



If selected, you can set test conditions different from the job conditions.



Top Oil Temp.



Oil temperature at the top of the transformer’s tank



Average Oil Temp.



Oil temperature at the middle of the transformer’s tank



Bottom Oil Temp.



Oil temperature at the bottom of the transformer’s tank



Correction Factor



Correction factor for the test (see "Calculating the Correction Factor" later in this section)



Ambient Temp.



Ambient temperature



Humidity



Relative ambient humidity



With Primary Test Manager, you can compensate the correction factor for the oil temperature. The calculation is based on the IEEE correction curve. To calculate the correction factor: 1. In the breadcrumb, click Measurement to open the Primary Test Manager measurement view (see 3.5 "Measurement View" on page 31). 2. Select the Ignore Job Conditions dialog box. 3. Type the oil temperature at the middle of the transformer’s tank. 4. Click Calculate next to the Correction factor box.



62



CPC 100 Tests



The following table describes the Overall PF/DF/TD & CAP measurement data. Table 6-2



Overall PF/DF/TD & CAP Measurement Data



Data



Description



No.



Number of the measurement



Measurement



Arrangement of the measurement



Sweep



Indicates the swept variable.



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



Cap.



Measured capacitance



Watt Loss



Measured losses



PF meas./ DF meas./ TD meas.1



Measured power factor, dissipation factor, or tangent delta



PF corr./ DF corr./ TD corr.1



Corrected power factor, dissipation factor, or tangent delta



Corr. Fac.



Measurement correction factor



Test Mode



Test mode according to IEEE standard



Insulation Condition Manual assessment of the insulation condition 1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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6.1.2



Bushing PF/DF/TD & C1 HV (Prim) Test For the Bushing PF/DF/TD & C1 HV (Prim) test settings, see Table 6-1 "Overall PF/DF/TD & CAP Test Settings" on page 62. The following table describes the Bushing PF/DF/TD & C1 HV (Prim) measurement data. Table 6-3



Bushing PF/DF/TD & C1 HV (Prim) Measurement Data



Data



Description



No.



Number of the measurement



Bushing



Bushing under test



Sweep



Indicates the swept variable.



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



C1 Nameplate



Nameplate capacitance C1



Cap.



Measured capacitance



Watt Loss



Measured losses



PF Nameplate/ DF Nameplate/ TD Nameplate1



Nameplate power factor, dissipation factor, or tangent delta of the bushing corresponding to the capacitance C1



PF meas./ DF meas./ TD meas.1



Measured power factor, dissipation factor, or tangent delta



PF corr./ DF corr./ TD corr.1



Corrected power factor, dissipation factor, or tangent delta



Corr. Fac.



Measurement correction factor



Test Mode



Test mode according to IEEE standard



Insulation Condition Manual assessment of the insulation condition 1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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CPC 100 Tests



6.1.3



Bushing PF/DF/TD & C2 HV (Prim) Test For the Bushing PF/DF/TD & C2 HV (Prim) test settings, see Table 6-1 "Overall PF/DF/TD & CAP Test Settings" on page 62. The following table describes the Bushing PF/DF/TD & C2 HV (Prim) measurement data. Table 6-4



Bushing PF/DF/TD & C2 HV (Prim) Measurement Data



Data



Description



No.



Number of the measurement



Bushing



Bushing under test



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



C2 Nameplate



Nameplate capacitance C2



Cap.



Measured capacitance



Watt Loss



Measured losses



PF Nameplate/ DF Nameplate/ TD Nameplate1



Nameplate power factor, dissipation factor, or tangent delta of the bushing corresponding to the capacitance C2



PF meas./ DF meas./ TD meas.1



Measured power factor, dissipation factor, or tangent delta



PF corr./ DF corr./ TD corr.1



Corrected power factor, dissipation factor, or tangent delta



Corr. Fac.



Measurement correction factor



Test Mode



Test mode according to IEEE standard



Insulation Condition Manual assessment of the insulation condition 1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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6.1.4



Bushing Energized Collar HV (Prim) Test The following table describes the Bushing Energized Collar HV (Prim) test settings. Table 6-5



Bushing Energized Collar HV (Prim) Test Settings



Setting



Description



Device Settings Enable Shield Check



If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected.



Measurement Settings Meas. Type



Select the Ref @ 10 kV check box to extrapolate the V Out, I Out, and Watt Loss results to 10 kV for measurements at a voltage less than 10 kV.



Averaging



Number of averaged measurements



Meas. Bandwidth



CPC 100 filter bandwidth



The following table describes the Bushing Energized Collar HV (Prim) measurement data. Table 6-6



Bushing Energized Collar HV (Prim) Measurement Data



Data



Description



No.



Number of the measurement



Bushing



Bushing under test



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



Watt Loss



Measured losses



Test Mode



Test mode according to IEEE standard



Insulation Condition Manual assessment of the insulation condition



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CPC 100 Tests



6.1.5



Bushing PF/DF/TD & C1 LV (Sec) Test For the Bushing PF/DF/TD & C1 LV (Sec) test settings, see Table 6-1 "Overall PF/DF/TD & CAP Test Settings" on page 62. For the Bushing PF/DF/TD & C1 LV (Sec) measurement data, see Table 6-3 "Bushing PF/DF/TD & C1 HV (Prim) Measurement Data" earlier in this chapter.



6.1.6



Bushing PF/DF/TD & C2 LV (Sec) Test For the Bushing PF/DF/TD & C2 LV (Sec) test settings, see Table 6-1 "Overall PF/DF/TD & CAP Test Settings" on page 62. For the Bushing PF/DF/TD & C2 LV (Sec) measurement data, see Table 6-4 "Bushing PF/DF/TD & C2 HV (Prim) Measurement Data" earlier in this chapter.



6.1.7



Bushing Energized Collar LV (Sec) Test For the Bushing Energized Collar LV (Sec) test settings, see Table 6-5 "Bushing Energized Collar HV (Prim) Test Settings" earlier in this chapter. For the Bushing Energized Collar LV (Sec) measurement data, see Table 6-6 "Bushing Energized Collar HV (Prim) Measurement Data" earlier in this chapter.



6.1.8



Exciting Current Test The following table describes the Exciting Current test settings. Table 6-7



Exciting Current Test Settings



Setting



Description



Device Settings Enable Shield Check



If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected.



Measurement Settings Test Voltage



Nominal test voltage



Test Mode



Test mode according to IEEE standard



Test Phase



Phase of the winding under test



Meas. Type



Select the Ref @ 10 kV check box to extrapolate the V Out, I Out, and Watt Loss results to 10 kV for measurements at a voltage less than 10 kV.



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Table 6-7



Exciting Current Test Settings (continued)



Setting



Description



Averaging



Number of averaged measurements



Meas. Bandwidth



CPC 100 filter bandwidth



Nameplate Data Winding Configuration



Winding configuration of the transformer



The following table describes the Exciting Current measurement data. Table 6-8



6.1.9



Exciting Current Measurement Data



Data



Description



OLTC



Position of the OLTC



DETC



Position of the DETC



V Out



Measured output voltage



I Out



Measured output current



Watt Loss



Measured losses



Reactance (+/–jX)



Measured reactance



Rating



Manual assessment according to expected patterns



Surge Arrester HV (Prim) Test The following table describes the Surge Arrester HV (Prim) test settings. Table 6-9



Surge Arrester HV (Prim) Test Settings



Setting



Description



Device Settings Enable Shield Check



If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected.



Measurement Settings



68



Meas. Type



Select the Ref @ 10 kV check box to extrapolate the V Out, I Out, and Watt Loss results to 10 kV for measurements at a voltage less than 10 kV.



Averaging



Number of averaged measurements



Meas. Bandwidth



CPC 100 filter bandwidth



CPC 100 Tests



Table 6-9 Setting



Surge Arrester HV (Prim) Test Settings (continued) Description



Conditions Ignore Job Conditions



If selected, you can set test conditions different from the job conditions.



Ambient Temp.



Ambient temperature



Humidity



Relative ambient humidity



The following table describes the Surge Arrester HV (Prim) measurement data. Table 6-10



Surge Arrester HV (Prim) Measurement Data



Data



Description



Meas.



Surge arrester under test



Position



Position of the surge arrester in stack



Energize



Connection to energize high voltage



Ground



Terminal connected to ground



Guard



Terminal connected to guard



UST



Connection for the UST measurement



Test Mode



Test mode according to IEEE standard



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



Watt Loss



Measured losses



Insulation Condition Manual assessment of the insulation condition



6.1.10



Surge Arrester LV (Sec) Test For the Surge Arrester LV (Sec) test settings, see Table 6-9 "Surge Arrester HV (Prim) Test Settings" earlier in this chapter. For the Surge Arrester LV (Sec) measurement data, see Table 6-10 "Surge Arrester HV (Prim) Measurement Data" earlier in this chapter.



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6.1.11



Insulating Fluids Test The following table describes the Insulating Fluids test settings. Table 6-11



Insulating Fluids Test Settings



Setting



Description



Device Settings Enable Shield Check



If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected.



Measurement Settings Meas. Type



Select the Ref @ 10 kV check box to extrapolate the V Out, I Out, and Watt Loss results to 10 kV for measurements at a voltage less than 10 kV.



Averaging



Number of averaged measurements



Meas. Bandwidth



CPC 100 filter bandwidth



Conditions Oil Temp.



Oil temperature



Correction Factor



Correction factor for the test



The following table describes the Insulating Fluids measurement data. Table 6-12



70



Insulating Fluids Measurement Data



Data



Description



No.



Number of the measurement



Specimen



Oil sample under test



V Test



Nominal test voltage



Freq.



Nominal test frequency



V Out



Measured output voltage



I Out



Measured output current



Cap.



Measured capacitance



Watt Loss



Measured losses



CPC 100 Tests



Table 6-12



Insulating Fluids Measurement Data (continued)



Data



Description



PF meas./ DF meas./ TD meas.1



Measured power factor, dissipation factor, or tangent delta



PF corr./ DF corr./ TD corr.1



Corrected power factor, dissipation factor, or tangent delta



Test Mode



Test mode according to IEEE standard



Insulation Condition Manual assessment of the insulation condition 1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



6.1.12



Leakage Reactance HV (Prim) – LV (Sec) Test The following table describes the Leakage Reactance HV (Prim) – LV (Sec) test settings. Table 6-13



Leakage Reactance HV (Prim) – LV (Sec) Test Settings



Setting



Description



Measurement Settings FRSL



If selected, the frequency response of stray losses is measured.



Conditions Material



Material of the windings



T meas.



Winding temperature during the test



T ref.



Winding temperature to which the results are to be referred



Correction Factor



Correction factor for the test



Nameplate Data Winding Configuration



Winding configuration of the transformer



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The following table describes the Leakage Reactance HV (Prim) – LV (Sec) measurement data. Table 6-14



Leakage Reactance HV (Prim) – LV (Sec) Measurement Data



Data



Description



OLTC



Position of the OLTC



DETC



Position of the DETC



Test Type



1P-Equiv for single-phase and two-phase transformers, 3P-Equiv and Per Phase for three-phase transformers



I Test



Nominal test current



I AC sel.



Measured current



V1 AC sel.



Measured voltage



Phase



Phase under test



Watt Loss



Measured losses



R



Measured resistance



X



Measured reactance



Z



Measured impedance



L



Measured inductance



X % PU Measured



Measured reactance in per unit



X % PU Nameplate Nameplate reactance in per unit Z % PU Measured



Measured impedance in per unit



Z % PU Nameplate Nameplate short-circuit impedance in per unit



72



Z % Diff Average



Difference between the nameplate and the measured impedance in per unit



Dominance Order



Order of the Z % Diff Average values: 1 for the highest value 2 for the middle value 3 for the lowest value



Rating



Manual assessment of the leakage reactance results



CPC 100 Tests



The following table describes the FRSL test results. Table 6-15



FRSL Test Results (for rated frequency 60 Hz)1



Result



Description



Rk (15.00 Hz)



Resistive component of the stray losses at 15 Hz



Rk (40.00 Hz)



Resistive component of the stray losses at 40 Hz



Rk (60.00 Hz)



Resistive component of the stray losses at 60 Hz



Rk (80.00 Hz)



Resistive component of the stray losses at 80 Hz



Rk (100.0 Hz)



Resistive component of the stray losses at 100 Hz



Rk (200.0 Hz)



Resistive component of the stray losses at 200 Hz



Rk (400.0 Hz)



Resistive component of the stray losses at 400 Hz



1. The frequencies of the FRSL test results depend on the rated frequency.



The following table describes the deviations in Rk among phases. Table 6-16



3P-Equiv



Per Phase



Deviations in Rk Among Phases Result



Description



A vs. B



Deviation in % between the 3P-Equiv Rk of the phases A and B



B vs. C



Deviation in % between the 3P-Equiv Rk of the phases B and C



C vs. A



Deviation in % between the 3P-Equiv Rk of the phases C and A



A vs. B



Deviation in % between the per phase Rk of the phases A and B



B vs. C



Deviation in % between the per phase Rk of the phases B and C



C vs. A



Deviation in % between the per phase Rk of the phases C and A



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6.1.13



Zero Sequence Impedance Test The following table describes the Zero Sequence Impedance test settings. Table 6-17



Zero Sequence Impedance Test Settings



Setting



Description



Nameplate Data Winding Configuration



Winding configuration of the transformer



The following table describes the Zero Sequence Impedance measurement data. Table 6-18



Zero Sequence Impedance Measurement Data



Data



Description



Winding



Winding under test



OLTC



Position of the OLTC



DETC



Position of the DETC



I Test



Nominal test current



V1 AC



Measured voltage



I AC



Measured current



Phase



Phase under test



I per Phase



Current per phase



Z



Measured impedance



Z0



Measured zero sequence impedance



Zo % PU Measured Measured zero sequence impedance in per unit



74



Zo % PU Nameplate



Nameplate zero sequence impedance in per unit



Zo % Difference



Difference between the measured and the nameplate zero sequence impedance in per unit



Assessment



Manual assessment



CPC 100 Tests



6.1.14



TTR OLTC Test The following table describes the TTR OLTC test settings. Table 6-19



TTR OLTC Test Settings



Setting



Description



Measurement Settings Test Voltage



Nominal test voltage



Test Phase



Phase of the winding under test



Test with CP SB1



If selected, the tap position is automatically controlled by the CP SB1 switch box.



Automatic Tap Control



If selected, the tap changes are automatically controlled by the CP SB1 switch box.



Tap Time



Time for the automatic tap change between two positions



Impulse Time



Duration of the impulse for the automatic tap change



Start at



Tap position at the start of the test



Stop at



Tap position at which the test is to be stopped



Nameplate Data Winding Configuration



Winding configuration of the transformer



The following table describes the TTR OLTC measurement data. Table 6-20



TTR OLTC Measurement Data



Data



Description



OLTC



Position of the OLTC



DETC



Position of the DETC



Nom. Ratio



Nominal transformer ratio



V prim



Measured primary voltage



I prim



Measured primary current



I phase



Measured primary current per phase



V sec



Measured secondary voltage



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Table 6-20



6.1.15



TTR OLTC Measurement Data (continued)



Data



Description



V phase



Measured primary voltage per phase



TTR



Measured transformer ratio



Ratio Dev.



Deviation of the measured ratio from the nominal ratio



Condition



Manual assessment



TTR DETC Test The following table describes the TTR DETC test settings. Table 6-21



TTR DETC Test Settings



Setting



Description



Measurement Settings Test Voltage



Nominal test voltage



Test Phase



Phase of the winding under test



Test with CP SB1



If selected, the tap position is automatically controlled by the CP SB1 switch box.



Nameplate Data Winding Configuration



Winding configuration of the transformer



For the TTR DETC measurement data, see Table 6-20 "TTR OLTC Measurement Data" earlier in this chapter.



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CPC 100 Tests



6.1.16



DC Winding Resistance HV (Prim) Test The following table describes the DC Winding Resistance HV (Prim) test settings. Table 6-22



DC Winding Resistance HV (Prim) Test Settings



Setting



Description



Measurement Settings CPC Output



DC current output of the CPC 100



Test Current



Nominal DC test current



Test Phase



Phase of the winding under test



Automatic Result



If selected, the measurement stops automatically, dependent on the Tolerance R dev. and Δ t test settings



Tolerance R dev.



Tolerance of the deviation of consecutive measurement results within the settling time Δ t



Δt



Settling time within which the deviation of consecutive measurement results is evaluated. If the deviation is less than the Tolerance R dev., the measurement stops.



Test with CP SB1



If selected, the tap position is automatically controlled by the CP SB1 switch box.



Automatic Tap Control



If selected, the tap changes are automatically controlled by the CP SB1 switch box.



Tap Time



Time for the automatic tap change between two positions



Impulse Time



Duration of the impulse for the automatic tap change



No. of Taps



Total number of the OLTC taps



Start at



Tap position at the start of the test



Stop at



Tap position at which the test is to be stopped



Conditions T meas.



Winding temperature during the test



T ref.



Winding temperature to which the results are to be referred



Correction Factor



Correction factor for the test



Nameplate Data Winding Configuration



Winding configuration of the transformer



Winding to Test



Winding under test



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The following table describes the DC Winding Resistance HV (Prim) measurement data. Table 6-23



DC Winding Resistance HV (Prim) Measurement Data



Data



Description



OLTC



Position of the OLTC



DETC



Position of the DETC



I DC



Measured current



V DC



Measured voltage



R meas.



Measured resistance



R dev.



Deviation of the measured resistance from the reference resistance



R ref.



Reference resistance



Ripple1



Biggest current ripple in the measuring cycle



Slope1



Biggest measured steepness of the falling edge of the actual test current



Condition



Manual assessment



1. Only available if an OLTC is specified.



6.1.17



DC Winding Resistance LV (Sec) Test For the DC Winding Resistance LV (Sec) test settings, see Table 6-22 "DC Winding Resistance HV (Prim) Test Settings" earlier in this chapter. For the DC Winding Resistance LV (Sec) measurement data, see Table 6-23 "DC Winding Resistance HV (Prim) Measurement Data" earlier in this chapter.



78



CPC 100 Tests



6.2



Three-Winding Transformers Primary Test Manager supports the following CPC 100 tests: •



Overall PF/DF/TD1 & CAP







Bushing PF/DF/TD1 & C1 HV (Prim)







Bushing PF/DF/TD1 & C2 HV (Prim)







Bushing Energized Collar HV (Prim)







Bushing PF/DF/TD1 & C1 MV (Sec)







Bushing PF/DF/TD1 & C2 MV (Sec)







Bushing Energized Collar MV (Sec)







Bushing PF/DF/TD1 & C1 LV (Tert)







Bushing PF/DF/TD1 & C2 LV (Tert)







Bushing Energized Collar LV (Tert)







Exciting Current







Surge Arrester HV (Prim)







Surge Arrester MV (Sec)







Surge Arrester LV (Tert)







Insulating Fluids







Leakage Reactance HV (Prim) – MV (Sec)







Leakage Reactance HV (Prim) – LV (Tert)







Leakage Reactance MV (Sec) – LV (Tert)







Zero Sequence Impedance







TTR OLTC







TTR DETC







TTR HV (Prim) – LV (Tert)







DC Winding Resistance HV (Prim)







DC Winding Resistance MV (Sec)







DC Winding Resistance LV (Tert)



Note: The tests for the three-winding transformers are identical or analogous to the respective tests for the two-winding transformers. For example, the Leakage Reactance HV (Prim) – MV (Sec) test is analogous to the Leakage Reactance HV (Prim) – LV (Sec) test of the two-winding transformer. For more information, see 6.1 "Two-Winding Transformers" on page 61. 1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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6.3



Autotransformers without Tertiary Winding Primary Test Manager supports the following CPC 100 tests: •



Overall PF/DF/TD1 & CAP







Bushing PF/DF/TD1 & C1 HV (Prim)







Bushing PF/DF/TD1 & C2 HV (Prim)







Bushing Energized Collar HV (Prim)







Bushing PF/DF/TD1 & C1 LV (Sec)







Bushing PF/DF/TD1 & C2 LV (Sec)







Bushing Energized Collar LV (Sec)







Exciting Current







Surge Arrester HV (Prim)







Surge Arrester LV (Sec)







Insulating Fluids







Leakage Reactance HV (Prim) – LV (Sec)







Zero Sequence Impedance







TTR OLTC







TTR DETC







DC Winding Resistance HV (Prim)







DC Winding Resistance LV (Sec)



Note: The tests for the autotransformers without tertiary winding are identical to the respective tests for the two-winding transformers (see 6.1 "Two-Winding Transformers" on page 61).



1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



80



CPC 100 Tests



6.4



Autotransformers with Tertiary Winding Primary Test Manager supports the following CPC 100 tests: •



Overall PF/DF/TD1 & CAP







Bushing PF/DF/TD1 & C1 HV (Prim)







Bushing PF/DF/TD1 & C2 HV (Prim)







Bushing Energized Collar HV (Prim)







Bushing PF/DF/TD1 & C1 MV (Sec)







Bushing PF/DF/TD1 & C2 MV (Sec)







Bushing Energized Collar MV (Sec)







Bushing PF/DF/TD1 & C1 LV (Tert)







Bushing PF/DF/TD1 & C2 LV (Tert)







Bushing Energized Collar LV (Tert)







Exciting Current







Surge Arrester HV (Prim)







Surge Arrester MV (Sec)







Surge Arrester LV (Tert)







Insulating Fluids







Leakage Reactance HV (Prim) – MV (Sec)







Leakage Reactance HV (Prim) – LV (Tert)







Leakage Reactance MV (Sec) – LV (Tert)







Zero Sequence Impedance







TTR OLTC







TTR DETC







TTR HV (Prim) – LV (Tert)







DC Winding Resistance HV (Prim)







DC Winding Resistance MV (Sec)







DC Winding Resistance LV (Tert)



Note: The tests for the autotransformers with tertiary winding are identical to the respective tests for the three-winding transformers (see 6.2 "Three-Winding Transformers" on page 79). The available tests depend on the accessibility of the tertiary winding.



1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).



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82



Contact Information / Technical Support



Contact Information / Technical Support Americas OMICRON electronics Corp. USA 12 Greenway Plaza, Suite 1510 Houston, TX 77046, USA Phone: +1 713 830-4660 1 800-OMICRON Fax: +1 713 830-4661 [email protected] www.omicronusa.com



Asia – Pacific OMICRON electronics Asia Ltd. Suite 2006, 20/F, Tower 2 The Gateway, Harbour City Kowloon, Hong Kong S.A.R. Phone: +852 2634 0377 Fax: +852 2634 0390 [email protected] www.omicron.at



Europe, Middle East, Africa OMICRON electronics GmbH Oberes Ried 1 A-6833 Klaus, Austria Phone: +43 5523 507-333 Fax: +43 5523 507-999 [email protected] www.omicron.at For addresses of OMICRON electronics offices with customer service centers, regional sales offices or offices for training, consulting and commissioning please visit our Web site.



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84



Index



Index A adding job 48 location 43 report 49 tests 49 transformer 44 autotransformers with tertiary winding 81 without tertiary winding 80



B



deleting job 48 location 44 report 51 transformer 45 DETC data 26



E EN 50191 7 EN 50110-1 7 enhanced transformer data 25 exporting data 52



F File menu 34



bar menu 33 status 39 basic transformer data 25 breadcrumb navigation 42 bushing data 27



C



H Help menu 38 home view 22



I



computer requirements 11 CPC 100 tests 61



IEEE 510 7 importing data 51 installing Primary Test Manager 11



D



J



data basic transformer 25 bushing 27 DETC 26 enhanced transformer 25 exporting 52 importing 51 job 29 location 23 OLTC 26 surge arrester 28 data importance 21



job adding 48 deleting 48 opening 48 job data 29 job view 29



L location adding 43 deleting 44 opening 44 location data 23 location view 23



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M measurement view 31 menu File 34 Help 38 Settings 35 menu bar 33



transformer adding 44 deleting 45 opening 45 transformer view 24 transformers three-winding 79 two-winding 61



O



V



OLTC data 26 opening job 48 location 44 report 50 transformer 45



VDE 0104 7 VDE 0105 Part 100 7 view home 22 job 29 location 23 measurement 31 report 32 transformer 24



R removing tests 49 report adding 49 deleting 51 opening 50 report view 32



S safety rules 7 setting taps 46 winding configuration 46 Settings menu 35 status bar 39 surge arrester data 28



T test workflow 53 tests adding 49 CPC 100 61 removing 49



86