QA 4&5 Starting Motor [PDF]

Citation preview

PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



Reg, No. :



QA-4 ASSEMBLING WORK SHEET



Legent



T = Tightening Torque



M = Meassure V = Visual check



Engine Model



Component



Hour Meter :



EX SITE :



Measuring date



P/N & S/C



STARTING MOTOR



Capasity (KW) Serial Number



Start :



P = Press Fit L = Lubrication



WO NO :



Sch Ovh type



Finish :



GAMBAR



Kondisi yang harus diperiksa



Pastikan semua komponen yang akan dipasang dalam keadaan bersih dari karat, debu, cat dan kering dari oli maupun Grease Siapkan juga Shop Manual dan PSN sebagai panduan dalam melakukan pemasangan



Note : Please mark "V" Following



Pastikan tempat kerja dalam keadaan bersih untuk menjamin kualitas Overhaul komponen



to the actual condition



Assembly : 1. Pastikan Centre Bracket (13) bersih 29



2. Install Shift Lever (15) 3. Rangkai Seal (28), Ball Bearing (9), Shaft assy (8) T



28



25



Overrunning akan bunyi keras saat diputar bebas / Free 5. Pasang Pinion (10), Ring Clip (11),Metal (7), Cover (6) L Lumasi dengan Grease 6. Pastikan Cover (6) terkunci dengan baik



Incydent Others



Aktual



Meth



Persiapan sebelum Assembly :



4. Pastikan Overrunning (12) tidak slip dan Torque



Un-Sch



Remark



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



QA-4 ASSEMBLING WORK SHEET



Engine Model



Component



Hour Meter ;



Reg, No. : Legent M = Meassure V = Visual check



T = Tightening Torque P = Press Fit L = Lubrication



EX SITE :



Sch



Measuring date



P/N & S/C



STARTING MOTOR



Capasity (KW) Serial Number



Start :



WO NO :



Ovh type



Finish :



GAMBAR 30



Kondisi yang harus diperiksa



Meth



Standart : 0.5 mm 3 1



2 8



33 25



32



28



3 1



Incydent Others



7. Pasang Shim (25) yang telah diukur ketebalannya untuk clearence antara Shaft (8) dan Centre Bracket (14)



29



Un-Sch



8. Torque Bolt Front Bracket (13) terhadap Centre Bracket (14)



T



9.Pasang, Seal (32) dan Field Coil (4) serta torque bolt (33)



T



10.Pasang Brush Holder (18) dan Brush (20) dan pastikan Spring Holder (19) duduk 11. Pasang Armatur (1) dan Bearing (2 dan 3) 12.Pasang Rear Bracket (17) ke Centre Bracket serta Torque Bolt (22) Standart Torque : 1.35 ± 0.15 Kgm



T



13.Assembly Soleniode (16) dan Torque Bolt (30) Standart Torque : 1.35 ± 0.15 Kgm



T



14.Pasang Terminsl M Starting motor ke Terminal M Solenoide dan Torque Nut (31) Lihat Point 16



T



15.Install Safety Relay (23) dan Muonting Bracket Terminal B - C serta Torque



T



Aktual



Remark



PA MA



QA-4 ASSEMBLING WORK SHEET



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



Reg, No. : Legent



T = Tightening Torque P = Press Fit L = Lubrication



M = Meassure V = Visual check



Engine Model



Component



Hour Meter ;



EX SITE :



Measuring date



P/N & S/C



STARTING MOTOR



Capasity (KW) Serial Number



Start :



WO NO :



Sch Ovh type



Finish :



GAMBAR



Kondisi yang harus diperiksa



Posisi Shaft Solenoide terhadap terminal M



Shaft



Benar



M



16.Pemasangan Terminal M Startimg Motor ke Terminal M Solenoide



shaft



Salah



Keterangan : Posisi terminal M Solenoide terhadap Shaft Solenoide terhubung dengan Shift Lever (15)



Incydent Others



Meth



V M



Un-Sch



Aktual



Remark



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



Legent



QA-5 MEASURING WORK SHEET



M = Meassure



U/A = Use again



V = Visual check



U/R = Use



after repair



R/N = Repalce with New



Engine Model P/N & S/C Capasity (KW) Serial Number



Component



Measuring date Comp.In



STARTING MOTOR



Finish :



Sch. Midlife Ovh type



Total days



M



Incydent Others



1 Ukur O.D pada Front Bracket kedudukan Metal Periksa kondisi dari crack dan aus Metode pengukuran y x



x y



U/A U/R R/N



I.D Front Bracket (A) x-x mm y-y mm ∆ xy mm O.D Metal (B) x-x mm y-y mm ∆ xy mm Roughness (A) - (B) (XA-XA)-(XB-XB)



mm



(YA-YA)-(YB-YB)



mm



∆AB



2.Ukur O.D Shaft (4) dan I.D Metal



Shaft



M



Micrometer



Metode pengukuran 4



Keputusan



Kondisi yang harus diperiksa



MTD TOOL



Vernier Caliper



cover



Front Bracket



Gambar



Comp



y x



x y



O.D Shaft (4) (A) x-x y-y ∆ xy I.D Metal (B) x-x y-y ∆ xy



mm



mm mm mm mm mm mm



Roughness (A) - (B) Catatan : Standart Clearence : 0.5 mm ± 0.2



Mechanic



Un-Sch



(XA-XA)-(XB-XB)



mm



(YA-YA)-(YB-YB)



mm



∆AB



mm



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



QA-5 MEASURING WORK SHEET



Legent



U/A = Use again



M = Meassure V = Visual check



Engine Model P/N & S/C Capasity (KW) Serial Number



Component



Measuring date Comp.In



STARTING MOTOR



Finish :



Sch. Midlife Ovh type



Tot days



Gambar



Comp MTD TOOL



U/R = Use after repair R/N = Repalce with New



Incydent Others



Kondisi yang harus diperiksa



Vernier Caliper



Centre Bracket



Uku r



Ukur



y



Standart I.D



x



No.13



M



Vernier Caliper



Rear Bracket



Ukur



Aktual



x y



No.14



55 mm 47 mm



4 Ukur I.D Rear Bracket (17) dan periksa dari crack serta aus y Standart I.D x



No.13 No.14



Atual



x I.D 30 mm



y



Boddy



C M



M



Avometer



Solenoide



B



5 Ukur tahanan isolasi Terminal Standart B-Body 0 - 0.5 MΩ C-Body 1.0 - ± 0.5 Ω M-Body 1.0 - ± 0.5 Ω



Keputusan U/A U/R R/N



3 Ukur I.D Centre Bracket (13) & (14) dan periksa dari crack serta aus



M



Mechanic



Un-Sch



Aktual Terminal B-Body C-Body M-Body



Aktual



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



QA-5 MEASURING WORK SHEET



Legent



U/A = Use again



M = Meassure V = Visual check



Engine Model P/N & S/C Capasity (KW) Serial Number



Component



Measuring date Comp.In



STARTING MOTOR



Finish :



Sch. Midlife Ovh type



Total days



Gambar



Comp MTD TOOL



Rear



Incydent Others



Keputusan U/A U/R R/N



Ukur Front Diameter dan Rear Diameter Armature (1) dan sesuaikan dengan Front Ball Bearing (2) serta Rear Ball Bearing (3)



O.D Armature depan (A) x-x mm y-y mm ∆ xy mm



Catatan : Pemasangan Bearing dengan Armature harus Press Fit



I.D Bearing depan (B) x-x mm y-y mm ∆ xy mm



M



Vernier Caliper



Armature



Standart : 0 mm Roughness A - B



y x



x



(XA-XA)-(XB-XB)



mm



(YA-YA)-(YB-YB)



mm



∆AB



mm



y



O.D Armature belakang C x-x mm y-y mm ∆ xy mm I.D Bearing belakang (D) x-x mm y-y mm ∆ xy mm Roughness C - D (XC-XC)-(XD-XD)



mm



(YC-YC)-(YD-YD)



mm



∆CD



PA MA



Mechanic



Un-Sch



Kondisi yang harus diperiksa 6



Front



U/R = Use after repair R/N = Repalce with New



mm



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



QA-5 MEASURING WORK SHEET



Legent



U/A = Use again U/R = Use after repair R/N = Repalce with New



M = Meassure V = Visual check



Engine Model P/N & S/C Capasity (KW) Serial Number



Component



Measuring date Comp.In



STARTING MOTOR



Finish :



Sch. Midlife Ovh type



Total days



Gambar



Comp



7. Ukur tahanan Isolasi Avometer



Armature



Coil



Aktual



Item Comutator - Body



Standart 0 - 0.5 MΩ



M



Armature



8.Ukur tahanan Isolasi Field Coil



Body



M



Item Coil - Body



Aktual Standart 0 - 0.5 MΩ



Catatan : Check Kondisi fisik dari Coil dan perhatikan pula



ada tidaknya tanda keretakan



Keputusan U/A U/R R/N



Body



comutator



Incydent Others



Kondisi yang harus diperiksa



MTD TOOL



Mechanic



Un-Sch



PA MA



PT. PAMAPERSADA NUSANTARA COMEX SHOP ADARO



QA-5 MEASURING WORK SHEET



Legent



U/A = Use again



M = Meassure



U/R = Use after repair



V = Visual check



Engine Model P/N & S/C Capasity (KW) Serial Number



Component



Measuring date Comp.In



STARTING MOTOR



Finish :



Ovh type



Total days



Gambar



Comp



MTD TOOL



9 Untuk standart Brush harus diganti



Brush Assy Terminal Check



Incydent Keputusan U/A U/R R/N



19 mm



V



V



Mechanic



Un-Sch Others



Kondisi yang harus diperiksa



10 Check kondisi semua terminal dan pastikan semua dalam keadaan bebas dari karat ( = Check )



R/N = Repalce with New Sch. Midlife



Aktual :