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Parts Catalog QSK23
TELCON EX1200-5D EXCAVATOR BASE ENGINE ITEM NO. BC50066
Bulletin No. 2885775 (Feb - 2010) SO No. SO62023
Cummins India Limited Registered Office : Kothrud, Pune - 411 038 (India)
BOM of SO NUMBER: SO37258
.
BOM of SO NUMBER: SO37258
.
BOM of SO NUMBER: SO37258
.
TABLE OF CONTENTS GROUPS / OPTIONS
S. NO.
DESCRIPTION
OPTION NO
1
ACCESSORY DRIVE
AD50003
2
PULLEY CRANCKSHAFT
AF50001
3
AIR HEATER STARTING AID
AH50002
4
AIR HEATER STARTING AID
AH50004
5
BLOCK CYLINDER
BB50005
6
CYLINDER LINER
BB50006
7
BLOCK CYLINDER
BB50007
8
BLOCK CYLINDER
BB50008
9
IDLER GEARS
BB50009
10
IDLER GEARS
BB50010
11
IDLER GEARS
BB50011
12
CAM FOLLOWER
BB50013
13
BLOCK CYLINDER
BB50014
14
CRANKSHAFT
BB50018
15
BREATHER CRANKCASE
BR50024
16
ENGINE BARRING DRIVE
CB50004
17
REF COMPRESSOR MOUNTING
CF50001
18
CAM FOLLOWER COVER
CM50005
19
COVER CAM FOLLOWER
CM50006
20
COVER CAM FOLLOWER
CM50007
21
COVER CAM FOLLOWER
CM50008
22
CAM FOLLOWER COVER
CM50009
23
DAMPER VIBRATION
DA50004
24
FUEL PUMP DRIVE
DP50004
25
THERMOSTAT
EC50003
26
ALTERNATOR
EE50004
27
ALTERNATOR MOUNTING
EH50009
28
ALTERNATOR MOUNTING
EH50010
29
ALTERNATOR MOUNTING
EH50011
REMARKS
TABLE OF CONTENTS GROUPS / OPTIONS
S. NO.
DESCRIPTION
OPTION NO
30
FRONT ENGINE SUPPORT
EM50008
31
DRIVE FAN
FA50016
32
DRIVE FAN
FA50028
33
FAN DRIVE MOUNTING
FA50029
34
FAN DRIVE
FA50030
35
FAN DRIVE
FA50035
36
FILTER FUEL
FF50002
37
FILTER FUEL PLUMCING
FF50004
38
FILTER FUEL PLUMCING
FF50005
39
HOUSING FLYWHEEL
FH50008
40
HOUSING FLYWHEEL
FH50011
41
HOUSING FLYWHEEL
FH50012
42
HOUSING FLYWHEEL
FH50014
43
HOUSING FLYWHEEL PLUMBING
FH50015
44
PUMP FUEL INJECTION
FP50044
45
MOUNTING FUEL PUMP
FP50045
46
FUEL PLUMBING
FT50017
47
FUEL PLUMBING
FT50019
48
FUEL PLUMBING
FT50024
49
FUEL PLUMBING
FT50025
50
FLYWHEEL
FW50013
51
FRONT GEAR COVER
GG50004
52
FRONT GEAR COVER
GG50007
53
CONNECTION AIR INTAKE
IC50005
54
MANIFOLD AIR INTAKE
IM50009
55
CONNECTION AIR TRANSFER
IT50005
56
LIFTING ARRANGEMENT
LA50006
57
COOLER ENGINE OIL
LC50003
58
COOLER ENGINE OIL
LC50005
59
FUEL FLOW OIL FILTER
LF50002
REMARKS
TABLE OF CONTENTS GROUPS / OPTIONS
S. NO.
DESCRIPTION
OPTION NO
60
OIL LEVEL GAUGE
LG50004
61
PUMP LUBRICATIONG OIL
LP50003
62
ARRANGEMENT OIL FILL
OB50002
63
PLUMBING OIL PAN
OP50007
64
MOUNTING OIL PAN
OP50009
65
OIL PAN
OP50014
66
OIL PAN PLUMBING
OP50016
67
MOUNTING ENG CNT MODULE
PH50016
68
MODULE ENGINE CONTROL
PH50017
69
MOUNTING ENG CNT MODULE
PH50029
70
TURBOCHARGER
PP50007
71
PISTON ENGINE
PP50008
72
CAMSHAFT
PP50009
73
HEAD CYLINDER
PP50010
74
CYLINDER HEAD
PP50012
75
INJECTOR
PP50013
76
REMOTE OIL DRAIN
RD50002
77
LEVER ROCKER
RL50003
78
ROCKER LEVER
RL50004
79
MOUNTING STARTING MOTOR
SM50003
80
STARTING MOTOR MOUNTING
SM50004
81
MOTOR STARTING
ST50006
82
MOUNTING EXHAUST MANIFOLD
TB50006
83
MANIFOLD EXHAUST
TB50008
84
HOUSING THERMOSTAT
TH50005
85
TURBOCHARGER PLUMBING
TP50004
86
COVER VALVE
VC50003
87
MOUNTING VALVE COVER
VC50004
88
RESISTOR CORROSION
WF50004
89
RESISTOR CORROSION
WF50005
REMARKS
TABLE OF CONTENTS GROUPS / OPTIONS
S. NO.
DESCRIPTION
OPTION NO
90
RESISTOR CORROSION
WF50006
91
RESISTOR CORROSION
WF50007
92
WATER INLET CONNECTION
WI50004
93
WATER PUMP PLUMBING
WP50006
94
WATER PUMP
WP50007
95
SET UPPER ENGINE GASKET
4089360
96
SET UPPER ENGINE GASKET
4089361
REMARKS
Group No. 09.03
Ref No.
Part Number
Accessory Drive
Part Name
Option No. AD50003
Req
Remarks
ACCESSORY DRIVE OPTION AD50003
1 2
3093743 4095778
Screw, Hexagon Head Cap Pulley, Accessory Drive
8 1
Page 2
M10 x 1.50 x 25
Group No. 01.02.2
PULLEY,CRANKSHAFT
Page 4
Option No. AF50001
Group No. 01.02.2 Ref No.
Part Number
PULLEY,CRANKSHAFT Part Name
Req
PULLEY,CRANKSHAFT OPTION AF50001 1 2 3
4095545 4095548 4095677
Washer, Plain Screw, Hexagon Head Cap Pulley, Crankshaft
6 6 1
Page 5
Option No. AF50001 Remarks
Group No. 10.02
Ref No.
Part Number
Air Heater Starting Aid
Part Name
Req
Option No. AH50002
Remarks
AIR HEATER STARTING AID OPTION AH50002 1 2
3092129 4095833
Air heater starting aid
Switch, Relay Screw, Hex Flange Head Cap
2 4
Page 6
Group No. 10.02
Ref No.
Part Number
Air Heater Starting Aid
Part Name
Option No. AH50004
Req
Remarks
AIR HEATER STARTING AID OPTION AH50004 1 2 3 4 5 6 7 8 9 10
3092334 3093799 3094508 3094563 3335076 4095714 4095729 4095881 4095925 4096023
Air heater starting aid
Spacer, Mounting Washer, Plain Screw, Hexagon Head Cap Screw, Hexagon Head Cap Washer, Bevel Boot, Electrical Terminal Wire, Electrical Clip Boot, Electrical Terminal Wire, Electrical
1 1 1 2 2 4 2 1 2 2
Page 7
11.0mm. M10 x 1.50 x 45.
Group No. 01.01
BLOCK,CYLINDER
Page 8
Option No. BB50005
Group No. 01.01 Ref No.
Part Number
BLOCK,CYLINDER Part Name
Option No. BB50005
Req
Remarks
BLOCK,CYLINDER OPTION BB50005 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
4095491 (4095454) 4095456 4095455 3092786 3094029 4095462 3093875 4095457 4095463 4095913 4095912 4095909 4095911 3093827 3093862 3918192 3094028 3093784 3093970 3092287 4095782 4095464
Block, Cylinder Block, Cylinder Cap, Main Bearing Cap, Main Bearing Screw, Twelve Point Cap Washer, Plain Tube, Lub Oil Supply Dowel, Pin Bushing Dowel, Pin Plug, Pipe Plug, Pipe Plug, Pipe Plug, Pipe Plug, Pipe Plug, Threaded Washer, Sealing Plug, Expansion Dowel, Pin Dowel, Pin Dowel, Pin Pin, Guide Dowel, Ring
1 1 1 6 14 14 1 2 7 2 2 6 7 2 10 6 5 9 12 2 2 2 12
Page 9
semi-finished part for serv. semi-finished part for serv.
NPT 1/4 NPT 1/8 M14
Group No. 01.01.1
Cylinder,Liner
Page 10
Option No. BB50006
Group No. 01.01.1 Ref No.
Part Number
Cylinder,Liner Part Name
Option No. BB50006 Req
CYLINDER,LINER OPTION BB50006 1 2 3 4
4089364 4006178 4006179 4006297 4095459
Kit, Cylinder Liner Ring, Liner Seal Seal, Oil Seal, Oil Liner, Cylinder
6 1 1 1 1
Page 11
Remarks
Group No. 01.01
Block,Cylinder
Page 12
Option No. BB50007
Group No. 01.01 Ref No.
Part Number
Block,Cylinder Part Name
Option No. BB50007 Req
BLOCK,CYLINDER OPTION BB50007 1 2 3
4095460 4095461 4096112
Nozzle, Piston Cooling Nozzle, Piston Cooling Screw, Hex Flange Head Cap
6 6 12
Page 13
Remarks
Group No. 01.01
Ref No.
Part Number
BLOCK,CYLINDER
Part Name
Option No. BB50008
Req
BLOCK,CYLINDER OPTION BB50008 1
3094028
Plug, Expansion
2
Page 14
Remarks
Group No. 01.07.1
Ref No.
Part Number
Idler,Gears
Part Name
Option No. BB50009
Req
IDLER,GEARS OPTION BB50009 1 2 3 4 5 6 7 8
4096327 (4096328) 4095472 4095473 4095849 3093731 4096710 4096709 4095560
Gear, Idler Gear, Idler Bushing Gear, Idler Screw, Twelve Point Cap Dowel, Pin Shaft, Idler Retainer, Gear Screw, Hexagon Head Cap
1 1 1 1 6 1 1 1 3
Page 15
Remarks
Group No. 01.07.1
Idler,Gears
Page 16
Option No. BB50010
Group No. 01.07.1 Ref No.
Part Number
Idler,Gears Part Name
Option No. BB50010 Req
IDLER,GEARS OPTION BB50010 1 2 3 4 5
4095477 4095478 4095851 4095929 (4095475) 4095479
Shaft, Idler Retainer, Gear Screw, Twelve Point Cap Gear, Idler Gear, Idler Bushing
1 1 1 1 1 2
Page 17
Remarks
Group No. 01.07.1
Idler,Gears
Page 18
Option No. BB50011
Group No. 01.07.1 Ref No.
Part Number
Idler,Gears Part Name
Option No. BB50011 Req
IDLER,GEARS OPTION BB50011 1 2 3 4 5
4095477 4095478 4095851 4095930 (4095474) 4095479
Shaft, Idler Retainer, Gear Screw, Twelve Point Cap Gear, Idler Gear, Idler Bushing
1 1 1 1 1 2
Page 19
Remarks
Group No. 04.01
Cam Follower
Page 20
Option No. BB50013
Group No. 04.01 Ref No.
Part Number
Cam Follower Part Name
Option No. BB50013 Req
Remarks
CAM FOLLOWER OPTION BB50013
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4095567 4095569 (4095516) (4095517) (4095519) (4095518) 4095568 (4095572) (4095514) (4095571) (4095515) 4095570 (4095512) 4095573 4095513 4095635 4095464 4095506 4095511
Camfollower, Assy (TLA) Lever, Cam Follower Camfollower Pin, Camfollower Socket, Cam Follower Roller, Injector Camfollower, Assembly Camfollower Pin Socket Roller Camfollower Shaft Assy Camfollower Shaft Ball Ring, Retaining Screw, Hexagon Head Cap Dowel, Ring Rod, Push Rod, Push
1 1 1 12 1 1 1 1 6 1 1 12 12 12 12 6
Page 21
Valve
Group No. 01.01
BLOCK,CYLINDER
Page 22
Option No. BB50014
Group No. 01.01 Ref No.
Part Number
BLOCK,CYLINDER Part Name
Option No. BB50014
Req
Remarks
BLOCK,CYLINDER OPTION BB50014 1 2
3093742 4096041
Screw, Hexagon Head Cap Plate, Cover
6 1
Page 23
M10 x 1.50 x 20.
Group No. 01.02
Crankshaft
Page 24
Option No. BB50018
Group No. 01.02 Ref No.
Part Number
Crankshaft Part Name
Option No. BB50018 Req
Remarks
CRANKSHAFT OPTION BB50018
1 2 3 4 5 6 7 8
4096696 4096697 4095436 4096671 3094027 3093731 4095973 (4095493) (4095494) 4095983 (4095495)
Crankshaft, Engine Crankshaft, Engine Gear, Crankshaft Gear, Crankshaft Key, Plain Woodruff Dowel, Pin Set, Main Bearing Bearing, Main Bearing, Main Set, Thrust Bearing Bearing, Thrust
Engine crankshaft for tier 1 and tier 2 powergen and industrial 1 1 1 1 1 1 1 7 7 1 4
Page 25
Standard
Group No. 03.02
BREATHER,CRANKCASE
Page 26
Option No. BR50024
Group No. 03.02 Ref No.
Part Number
BREATHER,CRANKCASE Part Name
Req
BREATHER,CRANKCASE OPTION BR50024 1 2 3 4 5 6
3093809 3863522 4095790 4095890 4096452 4096713
Seal, O Ring Clamp, Hose Breather, Crankcase Clip Hose, Flexible Screw, Captive Washer Cap
1 1 1 1 1 2
Page 27
Option No. BR50024 Remarks
Group No. 16.01
Engine Barring Drive
Page 28
Option No. CB50004
Group No. 16.01 Ref No.
Part Number
Engine Barring Drive Part Name
Option No. CB50004
Req
Remarks
ENGINE BARRING DRIVE OPTION CB50004 1 2 3 4 5 6 7 8
4095422 (4095899) (4096055) (4096056) (4096057) (4096058) (4096059) 4095483 4096714
Housing, Engine Barring Seal, Oil Spring, Compression Shaft, Idler Support, Accessory Drive Clip Gear, Accessory Drive Gasket, Starter Screw, Captive Washer Cap
Engine barring drive 1 1 1 1 1 1 1 1 3
Page 29
Ref Compressor Mounting
Ref No
Part Number
Option No. CF50001
Part Name
Required
Remarks
Ref Compressor Mounting OPTION CF50001 1
3093758
Screw, Hexagon Head Cap
1
M12 x 1.75 x 90.
2 3
3093778 4095717
Washer, Plain Collar, Shaft
3 1
M12
4
4095813
Screw, Hexagon Head Cap
1
5
4095828
Screw, Hexagon Head Cap
1
6 7 8
4095856 4095858 4096022
Nut, Regular Hexagon Nut, Regular Hexagon Bracket, Connection
1 1 1
Cam Follower Cover
Ref No
Part Number
Option No. CM50005
Part Name
Required
Cam Follower Cover OPTION CM50005 1 2 3
4095465 4095467 4096713
Plate, Cover Gasket, Cover Plate Screw, Captive Washer Cap
1 1 2
Remarks
Cover Cam Follower
Ref No
Part Number
Option No. CM50006
Part Name
Required
Remarks
Cover Cam Follower OPTION CM50006 1 2 3
3094532 4095468 4095469
Screw, Hexagon Head Cap Gasket, Cover Plate Plate, Cover
6 1 1
M12 x 1.75 x 25.
Cover Cam Follower
Ref No
Part Number
Option No. CM50007
Part Name
Required
Cover Cam Follower OPTION CM50007 1 2 3 4 5
3094281 3094508 4006240 4095794 4095954
Gasket, Cover Plate Screw, Hexagon Head Cap Washer, Plain Plate, Cover Plug, Pipe
1 3 3 1 1
Remarks
Cover Cam Follower
Ref No
Part Number
Part Name
Option No. CM50008
Required
Cover Cam Follower OPTION CM50008 1 2 3 4
4095690 3094508 4006240 4095689
Gasket, Cover Plate Screw, Hexagon Head Cap Washer, Plain Plate, Cover
1 6 6 1
Remarks
Group No. 04.03
Cam Follower Cover
Page 30
Option No. CM50009
Group No. 04.03 Ref No.
Part Number
Cam Follower Cover Part Name
Option No. CM50009
Req
Remarks
CAM FOLLOWER COVER OPTION CM50009 1 2 3 4 5 6
3925344 4095562 4095563 4095564 4095838 4096011
Screw, Hex Flange Head Cap Cover, Camshaft Cover, Camshaft Gasket, Camshaft Cover Screw, Hex Flange Head Cap Pad
Cam follower cover 12 5 1 6 12 24
Page 31
M10 x 1.50 x 30.
Group No. 01.02.2
DAMPER,VIBRATION
Page 32
Option No. DA50004
Group No. 01.02.2 Ref No.
Part Number
DAMPER,VIBRATION Part Name
Req
DAMPER,VIBRATION OPTION DA50004 1 2 3 4
3093731 3335076 4095669 4095850
Dowel, Pin Washer, Bevel Damper, Vibration Screw, Twelve Point Cap
1 12 1 12
Page 33
Option No. DA50004 Remarks
Group No. 09.01
Fuel Pump Drive
Page 34
Option No. DP50004
Group No. 09.01 Ref No.
Part Number
Fuel Pump Drive Part Name
Option No. DP50004 Req
Remarks
FUEL PUMP DRIVE OPTION DP50004 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3093772 3094535 4096329 4095425 4095426 4095590 4095600 4095603 4095633 4095787 4095874 4095893 4095995 (4096087) 4096334
Screw, Hexagon Head Cap Screw, Hexagon Head Cap Drive, Fuel Pump Bearing, Ball Bearing, Ball Gear, Accessory Drive Hub, Accessory Drive Plate, Thrust Bearing Gear, Coupling Seal, Oil Ring, Retaining Seal, O Ring Adapter, Drive Shaft Support, Accessory Drive Shaft, Fuel Pump
Fuel pump drive 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
Page 35
M12 x 1.75 x 130.
Group No. 08.07
Ref No.
Part Number
THERMOSTAT
Part Name
Option No. EC50003
Req
THERMOSTAT OPTION EC50003 1 2
3092399 4095527
Seal, Thermostat Thermostat
2 2
Page 36
Remarks
Group No. 13.02
ALTERNATOR
Page 38
Option No. EE50004
Group No. 13.02 Ref No.
Part Number
ALTERNATOR Part Name
Option No. EE50004 Req
ALTERNATOR OPTION EE50004 1 2 3 4
4095762 4095862 4095872 4096532
Screw, Hexagon Head Cap Washer, Plain Nut, Regular Hexagon Alternator
1 2 1 1
Page 39
Remarks
Group No. 13.02.3
Alternator Mounting
Page 40
Option No. EH50009
Group No. 13.02.3 Ref No.
Part Number
Alternator Mounting Part Name
Option No. EH50009
Req
Remarks
ALTERNATOR MOUNTING OPTION EH50009 1 2 3 4 5 6 7 8 9 10
3093743 3335076 4096450 4096712 4096713 4096726 4096751 4096752 4096753 4096754
Alternator mounting
Screw, Hexagon Head Cap Washer, Bevel Bracket, Connection Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Hexagon Head Cap Guard, Alternator Bracket, Alternator Bracket, Connection Bracket, Connection
6 6 7 2 2 2 1 1 1 1
Page 41
M10 x 1.50 x 25.
Group No. 13.02.3
Alternator Mounting
Page 42
Option No. EH50010
Group No. 13.02.3 Ref No.
Part Number
Alternator Mounting Part Name
Option No. EH50010
Req
Remarks
ALTERNATOR MOUNTING OPTION EH50010 1 2 3 4 5 6 7 8 9 10
3093502 3093778 4095858 4096717 4096728 4096755 4096756 4096757 4096814 4096815
Alternator mounting
Pin, Adjusting Link Pivot Washer, Plain Nut, Regular Hexagon Screw, Captive Washer Cap Screw, Captive Washer Cap Bracket, Connection Screw, Hexagon Head Cap Spacer, Mounting Bolt, Eye Bracket, Connection
1 1 2 3 1 1 1 1 1 1
Page 43
Group No. 13.02.3
Alternator Mounting
Page 44
Option No. EH50011
Group No. 13.02.3 Ref No.
Alternator Mounting
Part Number
Part Name
Option No. EH50011
Req
Remarks
ALTERNATOR MOUNTING OPTION EH50011 1
4095877
Alternator mounting vee belt l=1015 for qsk23 bof
Belt, V
1
Page 45
Group No. 16.03
Front Engine Support
Page 48
Option No. EM50008
Group No. 16.03 Ref No.
Part Number
Front Engine Support Part Name
Req
Option No. EM50008 Remarks
FRONT ENGINE SUPPORT OPTION EM50008 1 2 3 4
3093769 3093778 3093970 4096512
Screw, Hexagon Head Cap Washer, Plain Dowel, Pin Support, Front Engine
Front engine support rigid type for qsk23. 13 13 2 1
Page 49
Group No. 08.03
DRIVE,FAN
Page 50
Option No. FA50016
Group No. 08.03 Ref No.
Part Number
DRIVE,FAN Part Name
Option No. FA50016 Req
Remarks
DRIVE,FAN OPTION FA50016 1 2 3
3064111 3093778 4095749
Screw, Hexagon Head Cap Washer, Plain Pulley, Fan
6 6 1
Page 51
M12 x 1.75 x 35.
Group No. 08.03
Ref No.
Part Number
Fan Drive
Part Name
Option No. FA50028
Req
Remarks
FAN DRIVE OPTION FA50028 1 2
4096529 4096724
Fan drive fan tensioner pulley for 760 HP at 1800 RPM.
Pulley, Idler Screw, Hexagon Head Cap
1 3
Page 52
Group No. 08.03
Fan Drive Mounting
Page 54
Option No. FA50029
Group No. 08.03 Ref No.
Part Number
Fan Drive Mounting Part Name
Option No. FA50029
Req
Remarks
FAN DRIVE MOUNTING OPTION FA50029 1 2 3
3093778 3094534 4096528
Fan drive mounting
Washer, Plain Screw, Hexagon Head Cap Bracket, Connection
8 8 1
Page 55
Group No. 08.03
Fan Drive
Page 56
Option No. FA50030
Group No. 08.03 Ref No.
Fan Drive
Part Number
Part Name
Option No. FA50030 Req
Remarks
FAN DRIVE OPTION FA50030
1
4096566
Fan drive mounting
Belt, V
1
Page 57
Contains fan belt for 760 HP at 1800 RPM customer specific
Group No. 08.03
Fan Drive
Page 58
Option No. FA50035
Group No. 08.03 Ref No.
Part Number
Fan Drive Part Name
Option No. FA50035 Req
Remarks
FAN DRIVE OPTION FA50035 1 2 3 4 5 6 7 8 9 10
4095642 4095901 4096000 4095427 4095428 4095592 4095593 4095875 4095907 4096008 4096728
Fan drive for 760 HP at 1800 RPM customer specific BC option
Fitting, Grease Valve, Check Hub, Fan Bearing, Ball Bearing, Ball Shaft, Fan Hub Shaft, Fan Drive Ring, Retaining Plug, Pipe Flange, Drive Coupling Screw, Captive Washer Cap
1 1 1 1 1 1 1 1 4 1 6
Page 59
Group No. 06.04
FILTER,FUEL
Page 60
Option No. FF50002
Group No. 06.04 Ref No.
Part Number
FILTER,FUEL Part Name
Option No. FF50002 Req
FILTER,FUEL OPTION FF50002 1 2 3 4
3093769 3093778 4096308 4096666
Screw, Hexagon Head Cap Washer, Plain Element, Fuel Filter Head, Fuel Filter
3 3 2 1
Page 61
Remarks
Group No. 06.04.1
Fuel Filter Plumbing
Page 62
Option No. FF50004
Group No. 06.04.1 Ref No.
Part Number
Fuel Filter Plumbing Part Name
Option No. FF50004
Req
Remarks
FUEL FILTER PLUMBING OPTION FF50004 1 2 3 4 5 6 7 8 9 10 11
3093828 4095613 4095614 4095621 4095622 4095627 4096761 4095774 4095788 4095839 3093936
Fuel filter plumbing
Nut, Hexagon Flange Seal, O Ring Seal, O Ring Clamp, Tube Clamp, Tube Brace, Tube Elbow, Plain Adapter Tube, Fuel Transfer Spacer, Mounting Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap
1 1 1 1 1 1 1 1 1 1 1
Page 63
Group No. 06.04.1
Ref No.
Part Number
Fuel Filter Plumbing
Part Name
Option No. FF50005
Req
Remarks
FUEL FILTER PLUMBING OPTION FF50005 1 2
4095613 4096181
Fuel filter plumbing
Seal, O Ring Elbow, Plain Adapter
1 1
Page 64
Group No. 16.01
HOUSING,FLYWHEEL
Page 66
Option No. FH50008
Group No. 16.01 Ref No.
Part Number
HOUSING,FLYWHEEL Part Name
Option No. FH50008
Req
Remarks
HOUSING,FLYWHEEL OPTION FH50008 1 2 3
3093772 3094532 4096042
Screw, Hexagon Head Cap Screw, Hexagon Head Cap Plate, Cover
1 3 1
Page 67
M12 x 1.75 x 130. M12 x 1.75 x 25.
Group No. 16.01
Ref No.
Part Number
HOUSING,FLYWHEEL
Part Name
Option No. FH50011
Req
HOUSING,FLYWHEEL OPTION FH50011 1 2
3864166 4096305
Screw, Hex Flange Head Cap Plate, Cover
1 1
Page 68
Remarks
HOUSING FLYWHEEL
Ref No
Part Number
Option No. FH50012
Part Name
Required
HOUSING FLYWHEEL OPTION FH50012 1 2 3 4 5 6 7 8
3093778 4095751 4095800 4095852 4095865 4095914 4096319 4096337
Washer, Plain Screw, Hexagon Head Cap Seal, Oil Screw, Twelve Point Cap Washer, Plain Plug, Expansion Screw, Hexagon Head Cap Seal, Oil
5 11 1 1 11 1 5 1
Remarks
Group No. 16.01
Flywheel Housing
Page 70
Option No. FH50014
Group No. 16.01 Ref No.
Part Number
Flywheel Housing Part Name
Option No. FH50014 Req
Remarks
FLYWHEEL HOUSING OPTION FH50014 1 2 3 4 5 6 7 8 9
3093778 4095751 4096506 4096319 4095852 4095865 4095914 4096437 4096243
Flywheel housing SAE # 0 for 760 HP at 1800
Washer, Plain Screw, Hexagon Head Cap Seal, Oil Screw, Hexagon Head Cap Screw, Twelve Point Cap Washer, Plain Plug, Expansion Housing, Flywheel Screw, Hexagon Head Cap
5 9 1 5 1 11 1 1 2
Page 71
Group No. 16.01.1
Flywheel Housing Plumbing
Page 72
Option No. FH50015
Group No. 16.01.1 Ref No.
Part Number
Flywheel Housing Plumbing Part Name
Req
Option No. FH50015 Remarks
FLYWHEEL HOUSING PLUMBING OPTION FH50015 1 2 3 4 5 6 7 8
3093742 3093778 3093799 3094532 3094937 3864187 3864333 4095718
Flywheel housing plumbing equipped with secondary speed sensor
Screw, Hexagon Head Cap Washer, Plain Washer, Plain Screw, Hexagon Head Cap Nut, Regular Hexagon Bracket, Sensor Sensor, Speed Brace, Tube
1 1 1 1 1 1 1 1
Page 73
M10 x 1.50 x 20. 11.0mm. M12 x 1.75 x 25. Komatsu branded engines only. Mechelen parts.
Group No. 05.21
PUMP,FUEL INJECTION
Page 74
Option No. FP50044
Group No. 05.21 Ref No.
Part Number
PUMP,FUEL INJECTION Part Name
Req
PUMP,FUEL INJECTION OPTION FP50044 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
3093828 3094815 3864129 4087997 4095550 4095605 4095606 4095607 4095614 4095615 4095634 4095815 4095844 4095871 4095886 4095888 4095892 4095978 (4095994)
Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Pump, Fuel Plate, Clamping Elbow, Plain Union Support, Fuel Pump Gasket, Fuel Pump Seal, O Ring Seal, O Ring Washer, Plain Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Nut, Regular Hexagon Clip Clip Seal, O Ring Washer, Plain Dataplate
1 1 5 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1
Page 75
Option No. FP50044 Remarks
Group No. 05.03
MOUNTING,FUEL PUMP
Page 76
Option No. FP50045
Group No. 05.03 Ref No.
Part Number
MOUNTING,FUEL PUMP Part Name
Req
MOUNTING,FUEL PUMP OPTION FP50045 1 2 3
3094817 4095604 4096231
Screw, Hex Flange Head Cap Bracket, Pump Screw, Hex Flange Head Cap
2 1 2
Page 77
Option No. FP50045 Remarks
Group No. 06.03
Fuel Plumbing
Page 78
Option No. FT50017
Group No. 06.03 Ref No.
Part Number
Fuel Plumbing Part Name
Option No. FT50017 Req
Remarks
FUEL PLUMBING OPTION FT50017 1
4096470
Fuel plumbing
Tube, Fuel Transfer
1
Page 79
Group No. 06.03
Fuel Plumbing
Page 80
Option No. FT50019
Group No. 06.03 Ref No.
Part Number
Fuel Plumbing Part Name
Option No. FT50019 Req
Remarks
FUEL PLUMBING OPTION FT50019 1 2 3 4 5 6
3863569 4095918 4096574 4096812 4096813 4905841
Fuel plumbing fuel return parts equipped with check valve for qsk23
Washer, Sealing Screw, Banjo Connector Valve, Check Tube, Fuel Drain Seal, O Ring Tube, Fuel Transfer
4 2 1 1 1 1
Page 81
Group No. 06.03
Fuel Plumbing
Page 82
Option No. FT50024
Group No. 06.03 Ref No.
Part Number
Fuel Plumbing Part Name
Option No. FT50024 Req
Remarks
FUEL PLUMBING OPTION FT50024 1 2 3 4 5 6 7 8 9
3089232 3093598 4095609 4095617 4095618 4095625 4095639 4096762 4096763
Fuel plumbing
Screw, Hex Flange Head Cap Screw, Banjo Connector Tube, Fuel Supply Clamp, Tube Clamp, Tube Plate, Clamping Washer, Sealing Washer, Sealing Washer, Sealing
1 2 1 1 1 1 4 4 4
Page 83
Group No. 06.03
Fuel Plumbing
Page 84
Option No. FT50025
Group No. 06.03 Ref No.
Part Number
Fuel Plumbing Part Name
Option No. FT50025 Req
Remarks
FUEL PLUMBING OPTION FT50025 1 2 3 4 5 6 7
3093828 3094020 3918192 4095611 4095623 4095624 4096255
Fuel plumbing
Nut, Hexagon Flange Screw, Banjo Connector Washer, Sealing Tube, Fuel Supply Clamp, Tube Clamp, Tube Screw, Hex Flange Head Cap
1 2 4 1 1 1 1
Page 85
Group No. 16.02
Flywheel
Page 86
Option No. FW50013
Group No. 16.02 Ref No.
Part Number
Flywheel Part Name
Option No. FW50013 Req
Remarks
FLYWHEEL OPTION FW50013
1 2 3 4
4095791 4095738 4096657 4095632 4096656
Washer, Plain Screw, Hexagon Head Cap Flywheel Gear, Flywheel Ring Flywheel
Flywheel
10 10 1 1 1
Page 87
Engine Family: Qsk23 housing SAE size or type: SAE 0 ring gear pitch: 6/8 ring gear tooth count: 138 clutch/t. C. mounting bolt circle: Single clutch/t. C. mounting hole count: 12 clutch/t. C. mounting bolt circle diameter (mm): 542.8 (21.37in) clutch/t. C. mounting hold spacing: Equal clutch/t. C. mounting hold size: 5/8-11 UNC-2 b clutch bore diameter (mm): 571.5 (22.5in) Pilot Bearing Bore Diameter (mm): 100 (3.9in) speed limitations NTE: 2400
Group No. 01.06
Front Gear Cover
Page 88
Option No. GG50004
Group No. 01.06 Ref No.
Part Number
Front Gear Cover Part Name
Option No. GG50004 Req
Remarks
FRONT GEAR COVER OPTION GG50004 1 2 3 4
4095470 4096003 4096669 4096670
Cover, Gear Bushing Seal, Front Cover Seal, Dust
Front gear cover 1 1 1 1
Page 89
Group No. 01.06
Ref No.
Part Number
COVER,FRONT GEAR
Part Name
Option No. GG50007
Req
COVER,FRONT GEAR OPTION GG50007 1 2 3
4095806 4095807 4096045
Screw, Hexagon Head Cap Screw, Hexagon Head Cap Pointer, Timing
1 4 1
Page 90
Remarks
CONNECTION,AIR INTAKE
Ref No
Part Number
Part Name
Option No. IC50005
Required
Remarks
CONNECTION,AIR INTAKE OPTION IC50005 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3093743 3093799 3094508 4095685 4095716 4095722 4095723 4095724 4095725 4096412 4096231 3093862 4095678 4095895
Screw, Hexagon Head Cap Washer, Bevel Screw, Hexagon Head Cap Plug, Pipe Brace, Tube Gasket, Connection Connection, Air Crossover Hose, Plain Clamp, T Bolt Connection, Air Crossover Screw, Hex Flange Head Cap Plug, Threaded Heater, Intake Air Seal, O Ring
1 2 1 4 1 4 1 1 4 1 12 1 2 1
M10 x 1.50 x 25 M10
MANIFOLD,AIR INTAKE
Ref No
Part Number
Part Name
Option No. IM50009
Required
MANIFOLD,AIR INTAKE OPTION IM50009 1 2 3 4
3093862 4095727 4095895 4095904
Plug, Threaded Washer, Sealing Seal, O Ring Plug, Threaded
2 4 2 4
Remarks
CONNECTION,AIR TRANSFER
Ref No
Part Number
Part Name
Option No. IT50005
Required
CONNECTION,AIR TRANSFER OPTION IT50005 1 2 3 4 5 6 7 8 9 10 11 12
3093754 3093778 3094508 4095961 4095977 4095979 4095987 4096026 4096036 4096037 4096050 4096487
Screw, Hexagon Head Cap Washer, Plain Screw, Hexagon Head Cap Clamp, U Bolt Nut, Regular Hexagon Seal, O Ring Clamp, Hose Plate, Cover Clamp, Hose Clamp, Hose Tube, Air Connection, Air Intake
4 8 2 2 4 2 1 1 2 2 1 1
Remarks
Group No. 17.06
Lifting Arrangement
Page 92
Option No. LA50006
Group No. 17.06 Ref No.
Part Number
Lifting Arrangement Part Name
Option No. LA50006
Req
Remarks
LIFTING ARRANGEMENT OPTION LA50006 1 2 3 4
3093843 3093970 4095802 4095972
Washer, Plain Dowel, Pin Screw, Hexagon Head Cap Support, Flywheel Housing
Lifting arrangement 8 4 8 2
Page 93
Group No. 07.05
COOLER,ENGINE OIL
Page 94
Option No. LC50003
Group No. 07.05 Ref No.
Part Number
COOLER,ENGINE OIL Part Name
Option No. LC50003
Req
Remarks
COOLER,ENGINE OIL OPTION LC50003 1 2 3 4 5 6 7 8 9 10 11
3093730 4095520 4096085 4068309 4068310 4095521 4095522 4095523 4095541 4095542 4095910 4095980
Screw, Hex Flange Head Cap Gasket, Lub Oil Clr Cover Cooler, Oil Seal, O Ring Nut, Hexagon Flange Core, Cooler Cover, Lub Oil Cooler Gasket, Oil Cooler Core Seal, O Ring Seal, O Ring Plug, Pipe Plug, Threaded
4 2 2 4 4 1 1 2 2 1 1 1
Page 95
M8 X 1.25 X 25
Group No. 07.05
Ref No.
Part Number
COOLER,ENGINE OIL
Part Name
Req
Option No. LC50005
Remarks
COOLER,ENGINE OIL OPTION LC50005 1 2 3 4 5
3093743 3094508 3094564 3335076 4095803
Screw, Hexagon Screw, Hexagon Screw, Hexagon Washer, Bevel Screw, Hexagon
Head Cap Head Cap Head Cap
25 1 4 33 4
Head Cap
Page 96
M10 x 1.50 x 25. M10 x 1.50 x 80. M10
Group No. 07.03
Full Flow Oil Filter
Page 98
Option No. LF50002
Group No. 07.03 Ref No.
Part Number
Full Flow Oil Filter Part Name
Option No. LF50002
Req
Remarks
FULL FLOW OIL FILTER OPTION LF50002 1 2 3 4 5 6 7 8 9 10
3094508 3335076 4095534 4096180 3092078 3092409 3092410 3092411 4095785 4095908 4096196
Full flow oil filter
Screw, Hexagon Head Cap Washer, Bevel Seal, Grommet Head, Lub Oil Filter (tla) Spring, Compression Screw, Hex Flange Head Cap Gasket, Filter Head Gasket, Filter Head Head, Lub Oil Filter Plug, Pipe Filter, Lubricating Oil
8 8 6 2 1 1 1 1 1 1 2
Page 99
Order componets.
Purchase from Fleetguard.
Group No. 07.02
Oil Level Gauge
Page 100
Option No. LG50004
Group No. 07.02 Ref No.
Part Number
Oil Level Gauge Part Name
Option No. LG50004 Req
Remarks
OIL LEVEL GAUGE OPTION LG50004 1 2 3 4 5
4095540 4095984 4096234 4096235 4096471
Bushing Tube, Oil Gauge Collar, Shaft Nut, Hexagon Flange Gauge, Pressure
Oil level gauge for 70 l oil pan for qsk23 1 1 1 1 1
Page 101
Group No. 07.06
PUMP,LUBRICATING OIL
Page 102
Option No. LP50003
Group No. 07.06 Ref No.
Part Number
PUMP,LUBRICATING OIL Part Name
Req
PUMP,LUBRICATING OIL OPTION LP50003
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4095431 4095430 (4096082) 3092384 4095991 (4096083) 3092384 4095553 4095942 3092990 (4095574) 3092609 (3092610) 3092384 4095575 3863343 4095576 4095577 4095579 4095578 4095580 4095782 4096716 3094508
Pump, Lubricating Oil Body, Lubricating Oil Pump Body, Lubricating Oil Pump Bushing Cover, Assy Cover, Lub Oil Pump Bushing Shaft, Lub Oil Pump Drive Shaft Assy. Gear, Lub Oil Pumping Shaft, Lub Oil Pump Gear, Lub Oil Pumping Gear, Lub Oil Pumping Bushing Gear, Lub Oil Pumping Screw, Hex Flange Head Cap Valve, Bypass Spring Shim Retainer, Spring Seal, Oring Pin, Guide Screw, Hexagon Head Cap Screw, Hexagon Head Cap
1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 6 1 1 1 1 2 2 2 2
Page 103
Option No. LP50003 Remarks
Group No. 07.02
ARRANGEMENT,OIL FILL
Page 104
Option No. OB50002
Group No. 07.02 Ref No.
Part Number
ARRANGEMENT,OIL FILL Part Name
Req
ARRANGEMENT,OIL FILL OPTION OB50002 1 2 3 4 5
3864129 4095551 4095644 4095906 4096178
Screw, Hex Flange Head Cap Gasket, Lub Oil Fil Cover Cap, Filler Plug, Pipe Tube, Oil Filler
4 1 1 1 1
Page 105
Option No. OB50002 Remarks
Group No. 07.01
Ref No.
PLUMBING,OIL PAN
Part Number
Part Name
Option No. OP50007
Req
PLUMBING,OIL PAN OPTION OP50007 1
4095873
Plug, Pipe
2
Page 106
Remarks
Group No. 07.01
MOUNTING,OIL PAN
Page 108
Option No. OP50009
Group No. 07.01 Ref No.
Part Number
MOUNTING,OIL PAN Part Name
Option No. OP50009
Req
Remarks
MOUNTING,OIL PAN OPTION OP50009 1 2 3 4 5 6 7 8 9 10 11 12 13
3093743 3093799 3094508 3094536 3094937 3863946 4095581 4095582 4095796 4095923 4095947 4095976 4096473
Screw, Hexagon Head Cap Washer, Plain Screw, Hexagon Head Cap Screw, Hexagon Head Cap Nut, Regular Hexagon Spacer, Mounting Tube, Lub Oil Suction Bracket, Oil Tube Bracket, Oil Tube Clamp, U Bolt Seal, O Ring Nut, Regular Hexagon Plate, Cover
1 5 2 1 1 1 1 1 1 1 1 2 1
Page 109
M10 x 1.50 x 25.
M10 x 1.50
Group No. 07.01
PAN,OIL
Page 110
Option No. OP50014
Group No. 07.01 Ref No.
Part Number
PAN,OIL Part Name
Option No. OP50014 Req
PAN,OIL OPTION OP50014 1 2 3 4 5 6 7
3093799 3094510 3094536 3335076 4095561 4096453 4096455
Washer, Plain Screw, Hexagon Head Cap Screw, Hexagon Head Cap Washer, Bevel Plate, Cyl Block Stiffener Pan, Oil Plate, Cover
1 1 49 49 1 1 1
Page 111
Remarks
Group No. 07.01.1
Oil Pan Plumbing
Page 112
Option No. OP50016
Group No. 07.01.1 Ref No.
Part Number
Oil Pan Plumbing Part Name
Option No. OP50016 Req
Remarks
OIL PAN PLUMBING OPTION OP50016 1 2 3 4 5 6 7 8 9
3093799 3093931 3094182 3094937 3863877 3864187 4063866 4095718 4096716
Washer, Plain Screw, Hex Flange Head Cap Clip Nut, Regular Hexagon Screw, Hex Flange Head Cap Bracket, Sensor Switch, Fluid Level Brace, Tube Screw, Hexagon Head Cap
Oil pan plumbing for 70 l oil pan for qsk23 2 2 1 1 3 1 1 2 2
Page 113
11.0mm. M10 x 1.50
Mechelen parts.
MOUNTING,ENG CNT MODULE
Ref No
Part Number
Part Name
Option No. PH50016
Required
Remarks
MOUNTING,ENG CNT MODULE OPTION PH50016 1 2 3 4 5 6 7 8 9 10
3093799 3093828 3863703 3864129 4095680 4095701 4095772 4095777 4095812 4096508
Washer, Plain Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Bracket, Connection Bracket, Connection Brace, Tube Cover, Etr Control Module Screw, Hexagon Head Cap Seat, Valve
1 3 3 3 2 1 1 1 1 2
M8
Group No. 05.06.1
MODULE,ENGINE CONTROL
Page 114
Option No. PH50017
Group No. 05.06.1 Ref No.
Part Number
MODULE,ENGINE CONTROL Part Name
Req
MODULE,ENGINE CONTROL OPTION PH50017 1 2
3093931 4096485
Screw, Hex Flange Head Cap Harness, Wiring
2 1
Page 115
Option No. PH50017 Remarks
Group No. 05.06.1
MOUNTING,ENG CNT MODULE
Page 116
Option No. PH50029
Group No. 05.06.1 Ref No.
Part Number
MOUNTING,ENG CNT MODULE Part Name
Req
MOUNTING,ENG CNT MODULE OPTION PH50029 1 2 3 4 5 6
3093778 3094535 3863703 3864187 4095680 4096508
Washer, Plain Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Bracket, Sensor Bracket, Connection Seat, Valve
1 1 1 1 1 1
Page 117
Option No. PH50029 Remarks
Group No. 10.06
Turbocharger
Page 118
Option No. PP50007
Group No. 10.06 Ref No.
Part Number
Turbocharger Part Name
Option No. PP50007 Req
Remarks
TURBOCHARGER OPTION PP50007
1 2 3 4 5 6
4089362 (4095756) 3918192 4095681 4095682 4095720 4095974
Kit, Turbocharger Turbocharger Washer, Sealing Gasket, Connection Gasket, Connection Gasket, Connection Gasket, Turbocharger
1 1 2 1 1 1 1
Page 119
M14
PISTON,ENGINE
Option No. PP50008
Ref No
Part Number
Part Name PISTION,ENGINE OPTION PP50008
13
4096475 3093777 4095487 4095485 4095547 4095792 4096432 4095985 4095492
Rod, Engine Connecting Dowel, Pin Bushing Cap, Con Rod Bearing Washer, Plain Screw, Connecting Rod Cap Rod, Engine Connecting Set, Rod Bearing Bearing Connecting Rod
7 8 9 10 11 12
4089357 4025382 4006172 4006173 4006174 4095489 4006175 4095504
Kit, Engine Piston Set, Piston Rings Ring, Compression Piston Ring, Compression Piston Ring, Oil Piston Piston, Engine Ring, Retaining Pin, Piston
1 2 3 4 5 6
Required
6 24 6 6 12 12 6 6 2
6 1 1 1 1 1 2 1
Remarks
Standard
Group No. 01.07
Ref No.
Part Number
Camshaft
Part Name
Option No. PP50009
Req
Remarks
CAMSHAFT OPTION PP50009 1 2 3 4 5
4095997 (4095662) 3094027 4095509 4095510 3094532
Camshaft. Assembly Camshaft Key, Plain Woodruff Gear Plate, Thrust Screw, Hexagon Head Cap
Camshaft 1 1 1 1 1 2
Page 120
M12 x 1.75 x 25.
Group No. 02.01
HEAD,CYLINDER
Page 122
Option No. PP50010
Group No. 02.01 Ref No.
Part Number
HEAD,CYLINDER Part Name
Option No. PP50010 Req
Remarks
HEAD,CYLINDER OPTION PP50010 1 2 3 4 5 6 7 8 9 1 10 11 2 12 13 14 15 16 17 18 19 20 1 10 15 16
(4096555) 3092396 3093827 3639621 (4007179) (4007180) 4007182 4007183 4007184 4007185 (4096556) 3092396 3093784 3093817 3093827 4006184 4006186 4095439 4095905 4095909 4095988 (4096488) (4096557) (4096558) 3092396 3093784 4095905 4095909
Head, Cylinder (tla) Plug, Expansion Plug, Pipe Spring, Valve Valve, Intake Valve, Exhaust Plate, Valve Spring Wear Retainer, Valve Spring Retainer, Valve Spring Seal, Valve Stem Head, Cylinder Plug, Expansion Dowel, Pin Seal, O Ring Plug, Pipe Insert, Valve Guide, Valve Crosshead Sleeve Plug, Pipe Plug, Pipe Insert, Valve Guide, Valve Stem Head, Cylinder Plug, Expansion Plug, Expansion Dowel, Pin Plug, Pipe Plug, Pipe
6 17 3 4 2 2 4 4 8 4 1 17 2 2 3 2 2 2 1 3 2 4 1 6 96 12 6 18
Page 123
1/8 NPTF
1/8 NPTF
Group No. 02.01
Cylinder Head
Page 124
Option No. PP50012
Group No. 02.01 Ref No.
Part Number
Cylinder Head Part Name
Option No. PP50012 Req
Remarks
CYLINDER HEAD OPTION PP50012 1 2 3 4 5 6
3094065 3335076 3863131 3863703 4095543 4095559
Washer, Sealing Washer, Bevel Screw, Banjo Connector Screw, Hex Flange Head Cap Clip Tube, Vent
Cylinder head 12 1 6 1 1 1
Page 125
M10 x 1.25 x 20.
Group No. 06.01
Ref No.
Part Number
INJECTOR
Part Name
Option No. PP50013
Req
Remarks
INJECTOR OPTION PP50013 1 2 3 4 5 6 7 8 9 10 11
4902827 3347939 4010577 3347937 3867651 4009692 3348004 3867687 3867350 4006238 4006240
Injector Seal, O Ring Seal, O Ring Seal, O Ring Seal, O Ring Screen, Filter Screen, Filter Seal, Injector Clamp, Injector Screw, Twelve Point Cap Washer, Plain
6 1 1 1 1 1 1 1 6 6 6
Page 126
Black Blue Green Brown
Group No. 07.04
Ref No.
Part Number
Remote Oil Drain
Part Name
Option No. RD50002
Req
Remarks
REMOTE OIL DRAIN OPTION RD50002 1 2 3 4
3093743 3335076 4095894 4096019
Screw, Hexagon Head Cap Washer, Bevel O-Ring Valve Assembly
Remote oil drain 2 2 1 1
Page 127
M10 x 1.50 x 25 M10
Group No. 03.01
LEVER,ROCKER
Page 128
Option No. RL50003
Group No. 03.01 Ref No.
Part Number
LEVER,ROCKER Part Name
Option No. RL50003 Req
Remarks
LEVER,ROCKER OPTION RL50003 1 2 3 4 5 6 7 8 9 10 11
3092408 4006200 4006201 4095440 4095943 4095944 (4095945) 4095946 4095981 4095441 4095442
Nut, Regular Hexagon Screw, Twelve Point Cap Screw, Twelve Point Cap Gasket, Cylinder Head Seal, Grommet Seal, Grommet Seal, Grommet Seal, Grommet Seal, Grommet Crosshead, Valve Screw, Crosshead Adjusting
12 42 12 6 4 1 1 7 1 12 12
Page 129
M10 x 1.25.
Group No. 03.01
Rocker Lever
Page 130
Option No. RL50004
Group No. 03.01 Ref No.
Part Number
Rocker Lever Part Name
Option No. RL50004 Req
Remarks
ROCKER LEVER OPTION RL50004 1 2 3 4 5 6 7 8 9 10 11 7 8 12 10 11 13 14
3093964 3094523 4006276 4096808 4007723 4007889 4095967 4006209 4006265 4006266 (4006268) 4006269 4006270 4095968 4006208 4006265 4006266 (4006267) 4006269 4006270 4096490 4095505
Seal, O Ring Screw, Twelve Point Cap Screw, Twelve Point Cap Washer, Plain Washer, Plain Shaft, Rocker Lever Lever, Rocker Lever, Rocker Rivet Bushing Lever, Rocker Screw, Rkr Lever Adjusting Nut, Regular Hexagon Jam Lever, Rocker Lever, Rocker Rivet Bushing Lever, Rocker Screw, Rkr Lever Adjusting Nut, Regular Hexagon Jam Lever, Rocker Housing, Rocker Lever
Rocker lever 12 60 12 60 12 6 6 1 1 1 1 1 1 6 1 1 1 1 1 1 1 6
Page 131
MOUNTING,STARTING MOTOR
Ref No
Part Number
Part Name
Option No. SM50003
Required
Remarks
MOUNTING,STARTING MOTOR OPTION SM50003 1 2 3 4 5
3093931 3864187 3902662 4095726 4095962
Screw, Hex Flange Head Cap Bracket, Sensor Nut, Hexagon Flange Brace, Tube Clamp, Hose
2 2 2 1 2
M10 X 1.50
Group No. 13.05.1
Starting Motor Mounting
Page 132
Option No. SM50008
Group No. 13.05.1 Ref No.
Starting Motor Mounting
Part Number
Part Name
Req
Option No. SM50008 Remarks
STARTING MOTOR MOUNTING OPTION SM50008
Starting motor mounting dual starter mounting parts for 760 HP at 1800 RPM customer specific BC option
1
4095686
Boot, Electrical Terminal
1
2
4095713
Wire, Electrical
1
Page 133
Qsk23 preliminary part - may not be required for service. Dd 8-27-02. Qsk23 preliminary part - may not be required for service. Dd 8-27-02.
Group No. 13.05
MOTOR,STARTING
Page 134
Option No. ST50006
Group No. 13.05 Ref No.
Part Number
MOTOR,STARTING Part Name
Option No. ST50006
Req
MOTOR,STARTING OPTION ST50006 1 2 3 4
3864194 4095866 4096115 4096534
Gasket, Starter Washer, Plain Screw, Hexagon Head Cap Motor, Starting
2 6 6 2
Page 135
Remarks
MOUNTING,EXHAUST MANIFOLD
Ref No
Part Number
Part Name
Option No. TB50006
Required
Remarks
MOUNTING,EXHAUST MANIFOLD OPTION TB50006 1 2 3 4 5 6 7 8
3093632 3093805 3094512 3094813 4095793 4096025 4096032 4096034
Spacer, Mounting Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Spacer, Mounting Spacer, Mounting Bracket, Connection Plate, Cover
4 2 2 2 1 1 2 1
M10 x 1.50 x 35 M10 x 1.50 x 40
Group No. 10.06.1
MANIFOLD,EXHAUST
Page 136
Option No. TB50008
Group No. 10.06.1 Ref No.
Part Number
MANIFOLD,EXHAUST Part Name
Req
MANIFOLD,EXHAUST OPTION TB50008 1 2 3 4 5 6
4095451 4095453 4095533 4095555 4095734 4095935
Manifold, Exhaust Gasket, Exhaust Manifold Spacer, Mounting Plug, Threaded Manifold, Exhaust Screw, Hexagon Head Cap
2 6 24 2 1 24
Page 137
Option No. TB50008 Remarks
HOUSING,THERMOSTST
Ref No
Part Number
Part Name
Option No. TH50005
Required
HOUSING,THERMOSTAT OPTION TH50005 1 2 3
4095954 4095956 4096030
Plug, Pipe Plug, Pipe Plug, Threaded
1 2 1
Remarks
TURBOCHARGER,PLUMBING
Ref No
Part Number
Part Name
Option No. TP50004
Required
Remarks
TURBOCHARGER,PLUMBING OPTION TP50004 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
3089232 3092388 3093764 3093799 3093828 3093931 3094020 3918192 3925344 4095528 4095544 4095681 4095682 4095683 4095720 4095739 4095740 4095836
Screw, Hex Flange Head Cap Clip Screw, Hexagon Head Cap Washer, Bevel Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Banjo Connector Washer, Sealing Screw, Hex Flange Head Cap Spacer,Mounting Brace, Tube Gasket, Connection Gasket, Connection Spacer, Mounting Gasket, Connection Tube, Tur Oil Drain Tube, Tur Oil Supply Screw, Hew Flange Head Cap
1 2 1 1 1 3 1 2 2 1 1 1 1 1 1 1 1 2
M10 x 1.50 x 45 M10 x 1.50 x 10. M10
Length 27 MM M10 x 1.50 x 30
Group No. 03.01.1
COVER,VALVE
Page 138
Option No. VC50003
Group No. 03.01.1 Ref No.
Part Number
COVER,VALVE Part Name
Option No. VC50003 Req
COVER,VALVE OPTION VC50003 1 2
4006216 4006217
Cover, Valve Gasket, Valve Cover
6 6
Page 139
Remarks
Group No. 03.01.1
Ref No.
Part Number
MOUNTING,VALVE COVER
Part Name
Req
MOUNTING,VALVE COVER OPTION VC50004 1 2 3
3093826 3335076 4006239
Screw, Hex Flange Head Cap Washer, Bevel Washer, Sealing
36 36 36
Page 140
Option No. VC50004
Remarks
Group No. 08.08
RESISTOR,CORROSION
Page 142
Option No. WF50004
Group No. 08.08 Ref No.
Part Number
RESISTOR,CORROSION Part Name
Option No. WF50004
Req
Remarks
RESISTOR,CORROSION OPTION WF50004 1 2 3 4 5
3093799 4095766 4095767 4095869 4096199
Washer, Plain Head, Corrosion Resistor Valve, Shutoff Screw, Hexagon Head Cap Resistor, Corrosion
4 1 2 4 1
Page 143
M8
Group No. 08.08
RESISTOR,CORROSION
Ref No.
Part Name
Part Number
Req
RESISTOR,CORROSION OPTION WF50005 1 2
3864129 4095746
Screw, Hex Flange Head Cap Bracket, Filter
4 1
Page 144
Option No. WF50005
Remarks
Group No. 08.08
RESISTOR,CORROSION
Page 146
Option No. WF50006
Group No. 08.08 Ref No.
Part Number
RESISTOR,CORROSION Part Name
Option No. WF50006
Req
Remarks
RESISTOR,CORROSION OPTION WF50006 1 2 3 4
3094020 3918192 4095744 4095745
Screw, Banjo Connector Washer, Sealing Tube, Water Transfer Tube, Water Transfer
2 4 1 1
Page 147
27mm M14
Group No. 08.08
RESISTOR,CORROSION
Page 148
Option No. WF50007
Group No. 08.08 Ref No.
Part Number
RESISTOR,CORROSION Part Name
Option No. WF50007
Req
Remarks
RESISTOR,CORROSION OPTION WF50007 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3093754 3093778 3093799 3094508 3863343 4095712 4095728 4095733 4095747 4095748 4095855 4095882 4095920 4096027 4096251 4096253
Screw, Hexagon Head Cap Washer, Plain Washer, Plain Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Hose, Flexible Clamp, Tube Brace, Tube Tube, Water Transfer Tube, Water Transfer Nut, Regular Hexagon Clip Hose, Flexible Spacer, Mounting Hose, Flexible Clamp, Hose
d
1 1 6 2 4 1 8 1 1 1 2 2 1 1 2 8
Page 149
M8 M8 x 1.25 x 30
Group No. 08.07.1
Water Inlet Connection
Page 150
Option No. WI50004
Group No. 08.07.1 Ref No.
Part Number
Water Inlet Connection Part Name
Option No. WI50004
Req
Remarks
WATER INLET CONNECTION OPTION WI50004 1 2 3 4 5 6
3093799 3094536 4095873 4095951 4096053 4096525
Washer, Plain Screw, Hexagon Head Cap Plug, Pipe Seal, O Ring Tube, Water Transfer Plug, Pipe
Water inlet connection 4 4 1 1 1 1
Page 151
11.0mm.
Group No. 08.01
Water Pump Plumbing
Page 152
Option No. WP50006
Group No. 08.01 Ref No.
Part Number
Water Pump Plumbing Part Name
Req
Option No. WP50006 Remarks
WATER PUMP PLUMBING OPTION WP50006 1 2 3 4 5
3863730 4095591 4095646 4095956 4095960
Screw, Hex Flange Head Cap Connection, Water Transfer Valve, Sampling Plug, Pipe Seal, O Ring
Water pump plumbing 4 1 1 1 2
Page 153
Group No. 08.01
Water Pump
Page 154
Option No. WP50007
Group No. 08.01 Ref No.
Part Number
Water Pump Part Name
Option No. WP50007 Req
Remarks
WATER PUMP OPTION WP50007 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
3093736 4095539 4095589 4095815 4095892 4095950 4095955 4096429 3093799 3094508 4095423 4095429 4095583 (4095584) 4095586 4095587 4095588 4095641 4095909 4095948 4095949 (4096084) 4096426 (4096523)
Screw, Hexagon Head Cap Brace, Tube Tube, Water Bypass Screw, Hexagon Head Cap Seal, O Ring Seal, O Ring Washer, Plain Pump, Water Washer, Plain Screw, Hexagon Head Cap Bearing, Ball Bearing, Ball Body, Water Pump Impeller, Water Pump Gear, Water Pump Ring, Retaining Spacer, Thrust Ring Seal, Oil Plug, Pipe Seal, O Ring Seal, O Ring Body, Water Pump Seal, Water Pump Shaft, Water Pump
Water pump 1 1 1 4 1 2 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 1
Page 155
M8 x 1.25 x 12.
11.0mm.
SET UPPER ENGINE GASKET Ref No
Part Number
Part Name
OPTION NO : 4089360 Required
Remarks
SET UPPER ENGINE GASKET OPTION 4089360
3092399 3093964 3094065 3347937 3347939 3867651 3867687 3918192 4006217 4006239 4010577 4095440 4095443 4095453 4095467 4095546 4095558 4095681 4095682 4095950 4095974
Seal, Thermostat Seal, O Ring Washer, Sealing Seal, O Ring Seal, O Ring Seal, O Ring Seal, Injector Washer, Sealing Gasket, rocker cover Washer,sealing, rkr cover Seal, O Ring Gasket, Cylinder Head Gasket, Intake Manifold Gasket, Exhaust Manifold Gasket, Cover Plate Gasket, Cover Plate Gasket, Thermostat Housing Gasket, Connection Gasket, Connection Seal, Oring Gasket, Turbocharger
2 6 12 6 6 6 6 6 6 36 6 6 6 6 1 1 1 1 1 2 1
Green Black Brown M14
Blue
SET UPPER ENGINE GASKET Ref No
Part Number
Part Name
OPTION NO : 4089361 Required
Remarks
SET UPPER ENGINE GASKET OPTION 4089361
3093809 3094281 3918192 4095467 4095468 4095471 4095483 4095502 4095534 4095537 4095551 4095564 4095580 4095607 4095613 4095614 4095615 4095639 4095789 4095892 4095893 4095896 4095947 4096011 4089367 4068309 4095520 4095523 4095524 4095526 4095541 4095542 4095898
Seal, O Ring Gasket, Cover Plate Washer, Sealing Gasket, Cover Plate Gasket, Cover Plate Seal, Dust Gasket, Starter Gasket, Starter Grommet Gasket Gasket, Lub Oil Fill Cover Gasket, Camshaft Cover Seal, Oring Gasket, Fuel Pump Seal, O-ring Seal, Oring Seal, Oring Washer, Sealing Seal, Oil Seal, Oring Seal, Oring Seal, Oring Seal, Oring Packing Set, Lub Oil Cooler Seal, Oring Gasket, Lube Oil Clr Cover Gasket, Oil Cooler Core Thermostat Seal, Thermostat Seal, Oring Seal, Oring Seal, Oring
1 1 10 1 1 1 1 2 4 1 1 6 2 1 1 1 1 4 1 1 1 1 1 24 8 2 4 2 2 4 2 2
M14
M16
Service Information Bulletin
Draft Copy
Date
:
August, 2008
No.
:
08SIB-02
File Group
:
Industrial Business Unit
Engine Series : Subject
:
Coolant specification for QSK 23 engine powering EX1200-5D Telcon Excavator.
Application Group :
Industrial Application - EX1200-5D Telcon Excavator
FESN
00317331 and the date of implementation: July 08.
:
QSK 23
Background : This SIB provides specifications for Premix Coolant on QSK23 powering EX1200-5D excavator, OEM Telcon Jamshedpur. QSK23 is 6 cylinder diesel engine, fully electronic controlled, with a displacement of 23.14 Lit. This engine is having HPI Electronic system.
Special Instructions The OEM Telcon, will dispatch the machines the premix coolant. Part Availability Premix Coolant (Inhibitor corrosion) only to be used. The part nos are as mentioned below. 1) Inhibitor corrosion : P No: 3816981 - 205 Lit. 2) Inhibitor corrosion : P No: 3816986 - 5 lit 3) Inhibitor corrosion : P No: 4926654 - 10 Lit Note to service : Usage of Inhibitor corrosion - Premix Coolant on QSK23 powering EX1200-5D excavator (OEM - Telcon Jamshedpur) is mandatory. The engine Warranty will be void if any other coolant is used for engine.
Note: This is product improvement and not subject to campaign
Cummins India Limited Registered Office : Kothrud, Pune 411 038 (India)
08SIB-02
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