RAYCHEM [PDF]

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CABLE TERMINATION & ACCESSORIES CABLE TERMINATIONS & ACCESSORIES INSULATING BOOTS



CableTerminations Heat Shrinkable Type



Raychem heat shrinkable insulating boots allow Raychem terminations to be used in conventional compound and oil filled boxes with air clearances. The design insures good insulation and impulse performance inspite of reduced clearances. The boots can be used with both paper and plastic cables upto 36KV.



TERMINATION Raychem low voltage heat shrinkable terminations are available for the full range of cable types and sizes. They are acknowleged to be simpler, more reliable, and muchcheaper to intall than traditional systems.



04



Conductor Size



Catalog Number Up to 1kV / Plastic Indoor / Outdoor Four Conductors Not Armoured ESTU-OX/4C 4-16 ESTU-OX/4C 25-50 ESTU-OX/4C 70-150 ESTU-OX/4C 185-300 ESTU-OX/4C 500



Catalog Number



mm²



4-16 25-50 70-150 185-300 500



Raychem medium voltage heat shrinkable terminations offer outstanding long term reliability with over 20 years of proven performance in polluted environments. The installation accomodates simplified cable preparation techniques. The factory engineered kit along with clear instruction sheet permits rapid on-site installation.



Voltage (Vmax) Cable size Number of cores Dielectric Location Length (3 c or e



Termination Selector Choosing one figure from the left-hand column of each table.



Typical part number:



EPKT -



mm²



ESIB-4ST/10-35 ESIB-4ST/50-95 ESIB-4ST/120-300 ESIB-4ST/400-630



10-35 50-95 120-300 400-630



Catalog Number



Catalog Number



Conductor Size



Right Angle Boots (Long) ESIB-4RL/10-35 ESIB-4RL/50-95 ESIB-4RL/120-300 ESIB-4RL/400-360 ESIB-4RL/70-500



(Short) ESIB-4RS/10-35 ESIB-4RS/50-95 ESIB-4RS/120-300 ESIB-4RS/50-95



mm² 10-35 50-95 120-300 400-630 70-500



Wire Armoured ESTU-OX/4C 4-16 /WA ESTU-OX/4C 25-50 /WA ESTU-OX/4C 70-150 /WA ESTU-OX/4C 185-300 /WA ESTU-OX/4C 500 /WA



Conductor Size



Straight Boots



All kits are supplied as a set of 3.



SUPPORT INSULATORS Raychem light weight insulators comprise of a high strength flexible polymeric core housed in a Raychem proven high voltage material. The insulators are supplied with a galvanised iron mounting bracket and is used to support Raychem termination upto 36KV for outdoor use.



17 D 3 M I H2



Catalog Number



Conductor Size



ESIN-4 ESIN-6



up to 17.5 KV up to 36 KV



Voltage in KV for 7.2 KV for 12 KV and 17.5 KV



7 17 24 36



CABLE BOX GLANDS



Size in mm²



7.2 KV



12 KV & 17.5 KV



A B C D E F



16-50 70-120 150-240 300-500 630-1000 —



16-25 35-70 95-240 300-400 500-800 1000



24 KV



36 KV



Raychem cable box glands come complete with all the essential hardware for mounting the Raychem terminations. Typically used on cable boxes designed for compound filling where the distance from bushing to base plate is a limiting factor.



— — 25-50 — 70-185 50-95 240-300 120-500 400-630 240-500 800-1000 630-1000



Number of Cores



Dielectric



or insulation type



X M



For PLASTIC eg. XLPE, EPDM, EPR, etc. For MIND non-draining paper (not applicable for draining paper cables)



Conductor Size mm² 25-95 120-300



Cable glands are available in aluminum for single core cable applications. Please contact ADWAN for details.



For Single (1) core For Three (3) core



1 3



Catalog Number ESGL-4S/3C 25-95 ESGL-4S/3C 120-300



EARTHING KITS Raychem earthing kits are available for solderless earthing of metal tape shield for plastic cables. Earthing kits are also available for steel wire, steel tape, aluminum wire, and corrugated aluminum armour. Catalog Number



Core Dia.



Conductor Size



One Core, Copper Tape Screen Solderless Design



mm



mm² 7.2KV



mm² 17.5KV



mm² 36KV



ESPM-E-50 ESPM-E-51 ESPM-E-52 ESPM-E-53 ESPM-E-54



12-18 19-24 25-30 31-40 41-65



16-50 70-150 185-300 400-630 800-1000



16-25 35-95 185-120 240-500 630-1000



25-35 50-70 95-300 400-1000



Catalog Number



Core Dia.



Three Core, Copper Tape Screen Solderless Design



mm



mm² 7.2KV



mm² 17.5KV



mm² 36KV



ESPM-E-55 ESPM-E-56 ESPM-E-57 ESPM-E-58



12-18 19-24 25-30 31-40



16-50 70-150 185-300



16-25 35-95 120-185 240-500



25-35 50-70 95-300



Location of Termination I O



For INDOOR For OUTDOOR



Length ( only three core) of the terminated portion (tail) H1 H2 H3 H4



for 450 mm long for 650 mm long (min for 17.5 KV outdoor and 36 KV indoor) for 800 mm long (min for 24 KV outdoor and 36 KV outdoor) for 1200 mm long



A range of accessories for the above terminations are available. Single core kits contain components for 3 single core terminations. Lugs are not included in the kits and should be procured separately. Raychem terminations are also available for 72KV voltage class. Please contact ADWAN for details.



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Conductor Size



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CABLE TERMINATION & ACCESSORIES EARTHING KITS Catalog Number



Core Dia.



Catalog Number



Conductor Size



One Core, Aluminum Wire Armour Clamping Ring Design



mm



mm² 7.2KV



mm² 17.5KV



mm² 36KV



ESPM-E-41 ESPM-E-42 ESPM-E-43



21-32 33-50 51-67



16-70 95-400 500-800



16-50 70-400 500-800



16-185 240-630



Catalog Number



Core Dia.



Three Core, Steel or Aluminum Wire Armour Clamping Ring Design ESPM-E-45 ESPM-E-46 ESPM-E-47 ESPM-E-48 ESPM-E-49 Catalog Number



mm² 7.2KV



28-50 40-67 50-86 60-94 70-110



16-25 16-120 150-240 300-400



Core Dia.



Three Core, corrugated Aluminum or steel tape armour, hose clamp design ESPM-E-35 ESPM-E-36 ESPM-E-37



Upto 12KV/Plastic Three Conductors (With Armour)



mm² 17.5KV



mm² 36KV



16-95 120-185 240-300



16-25 35-95 120-185 240-300



Conductor Size



Catalog Number



25-35 50-95 120-185 240-300



Upto 17.5KV/Plastic Three Conductors (Without Armour)



mm² (With Armour)



25-70 60-100 90-120



16-150 185-400



35-70 95-240 300-400



ESIJ-4X/3C 25-35 / NA ESIJ-4X/3C 50-95 / NA ESIJ-4X/3C 120-185 / NA ESIJ-4X/3C 240-300 / NA



50-150



Catalog Number



ESIJ-2X/3C 25-50 / SA ESIJ-2X/3C 70-120 / SA ESIJ-2X/3C 150-185 / SA ESIJ-2X/3C 240-300 / SA



16-25 35-70 95-150 185-300



Conductor Size mm² (With Armour) 35-70 95-150 185-300



CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating upto 1KV, with armour.



mm²



ESIJ-3X/1C 16-25 / NA ESIJ-3X/1C 35-70 / NA ESIJ-3X/1C 95-150 / NA ESIJ-3X/1C 185-300 / NA



35-70 95-150 185-400 500-630



Raychem range of joints include upto 72KV. Please contact ADWAN for



(With Armour)



mm²



ESIJ-6X/1C 35-70 / NA ESIJ-6X/1C 95-150 / NA ESIJ-6X/1C 185-400 / NA ESIJ-6X/1C 500-630 / NA



ESIJ-6X/3C 35-70 / SA ESIJ-6X/3C 95-150 / SA ESIJ-6X/3C 185-300 / SA



Conductor Size



Upto 12KV/Plastic One Conductors (Without Armour)



mm²



Single core kits contain material for 1 core only. Ferrules are not included in the kits and should be procured separately.



Conductor Size



Conductor Size



Upto 36KV/Plastic One Conductors (Without Armour)



1.5-6 6-16 25-50 70-150 185-300



Catalog Number



25-35 50-95 120-185 240-300



Conductor Size



Upto 36KV/Plastic Three Conductors (Without Armour)



mm² (Wire Armoured)



25-50 70-120 150-185 240-300



ESIJ-4X/3C 25-50 / SA ESIJ-4X/3C 70-120 / SA ESIJ-4X/3C 120-185 / SA ESIJ-4X/3C 240-300 / SA



Catalog Number



Conductor Size



ESIJ-OX/4C 1.5-6 / SA ESIJ-OX/4C 6-16 / SA



04



Conductor Size



mm² 36KV



ESIJ-2X/1C 25-50 / NA ESIJ-2X/1C 70-120 / NA ESIJ-2X/1C 150-185 / NA ESIJ-2X/1C 240-300 / NA



Catalog Number



ESIJ-4X/1C 25-35 / NA ESIJ-4X/1C 50-95 / NA ESIJ-4X/1C 120-185 / NA ESIJ-4X/1C 240-300 / NA



mm² 17.5KV



mm²



ESIJ-2X/3C 25-50 / NA ESIJ-2X/3C 70-120 / NA ESIJ-2X/3C 150-185 / NA ESIJ-2X/3C 240-300 / NA



mm²



mm² 7.2KV



Upto 7.2 ,KV/Plastic One Conductor (Without Armour)



Upto 7.2KV/Plastic Three Conductors (Without Armour)



Upto 17.5 ,KV/Plastic One Conductor (Without Armour)



mm



Catalog Number



16-35 50-95 120-185 240-300



Conductor Size



Catalog Number



For jointing cables upto 36KV Raychem offers a system based on heat shrinkable materials which is; fast and simple to install, eliminates shelf life limitations, and offers high impact resistance and high earth fault current capacity. Millions of cable joints upto 36KV installed in some of the most severe service condition have confirmed the reliability of Raychem design under high electrical, thermal, and environmental stress.



ESIJ-OX/4C 1.5-6 / NA ESIJ-OX/4C 6-16 / NA ESIJ-OX/4C 16-35/ NA ESIJ-OX/4C 35-70 / NA ESIJ-OX/4C 70-150 / NA ESIJ-OX/4C 150-300 / NA



ESIJ-3X/3C 16-35 / SA ESIJ-3X/3C 50-95 / SA ESIJ-3X/3C 120-185 / SA ESIJ-3X/3C 240-300 / SA



Catalog Number



JOINTS



Upto 1KV/Plastic Four Conductors (Not Armoured)



mm² (With Armour)



ESIJ-3X/3C 16-35 / NA ESIJ-3X/3C 50-95 / NA ESIJ-3X/3C 120-185 / NA ESIJ-3X/3C 240-300 / NA



Conductor Size



mm



Conductor Size



25-50 70-120 150-185 240-300



Catalog Number



Number of Cores



Conductor Size mm²



ECKJ-0017 ECKJ-0018 ECKJ-0019 ECKJ-0020 ECKJ-0021



4-7 8-14 15-21 22-40 41-75



1.0-2.5 1.0-2.5



For multi-pair cables with and without armour and muti core cables without armour. Please contact ADWAN for details.



TRANSITION JOINTS Raychem offers a wide range of heat shrinkable transition joint, upto 36KV, for any of the following configurations: -Cables having a different cross sectional areas. -Plastic to paper cables. -Three core plastic or paper cable to three single core plastic or paper cables. Raychem could also help by designing a transition joint for your specific needs. Please contact ADWAN for details.



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CABLE TERMINATION & ACCESSORIES MOTOR CONNECTION KITS



Catalog Number



MCK heat shrinkable caps replace tape and filler putty methods of insulating connections in motor conduit boxes. Each MCK kit connects a three lead motor. Catalog Number



04



MCK-1V MCK-2V



Voltage Rating



Upto 1 KV Upto 1 KV



Catalog Number



MCK-6-1V-00 MCK-5-2V-00



Catalog Number



MCK-1L



Catalog Number



MCK-5-1L-00



Feeder Size



Lug Length



Splice Configuration



mm²



mm



Stub Splice Type V



2.5-6 4-16 25-95 120-240



44 56 82 133



Voltage Rating



Upto 7.2 KV Upto 7.2 KV



Voltage Rating



Upto 1 KV



Voltage Rating



Upto 7.2 KV



Feeder Size



Lug Length



Splice Configuration



mm²



mm



Stub Splice Type V



6-35 50-120 150-400



127 153 179



Feeder Size



Lug Length



Splice Configuration



mm²



mm



Stub Splice Type L



10-95 120-500



127 210



Rectangle Bar Profile



Round Bar Diameter



Spool Length



(l + t) mm



(d) mm



BBIT-25/12-A/U BBIT-40/16-A/U BBIT-65/25-A/U BBIT-100/40-A/U BBIT-150/60-A/U



17-28 28-45 44-67 69-102 102-148



11-20 18-32 28-47 44-72 65-105



30 m 30 m 15 m 15 m 15 m



Catalog Number



Rectangle Bar Profile



Round Bar Diameter



Spool Length



(l + t) mm



(d) mm



12-18 22-38 36-65 55-95 70-130 90-165 125-235



6.5-12 13.5-25 22-43 33-63 44-86 55-105 80-150



BPTM-15/6-A/U BPTM-30/12-A/U BPTM-50/20-A/U BPTM-75/30-A/U BPTM-100/40-A/U BPTM-120/50-A/U BPTM-175/70-A/U



30 m 30 m 30 m 30 m 25 m 25 m 15 m



GENERAL PURPOSE TUBING RNF-100 is a flexible, general purpose tubing. Designed for a wide range of applications, RNF100 is used extensively for insulation, light weight harness jackets, colour coding, and identification. Available in clear or standard colours. Can be rapidly installed using a variety of heating tools. Catalog Number



Application Range Min-Max Dia.



RNF-100-3/65-X RNF-100-1/16-X RNF-100-3/32-X RNF-100-1/8-X RNF-100-3/16-X RNF-100-1/4-X RNF-100-3/8-X RNF-100-1/2-X RNF-100-3/4-X RNF-100-1-X RNF-100-1 1/2 RNF-100-2-X RNF-100-3-X RNF-100-4-X



0.6-1.2 0.8-1.6 1.2-2.4 1.6-3.2 2.4-4.8 3.2-6.4 4.8-9.5 6.4-12.7 9.5-19.0 12.7-25.4 19.0-38.0 25.4-51.0 38-76.0 51.0-102.0



Spool Length*



mm



Feeder Size



Lug Length



Splice Configuration



mm²



mm



In-line Splice Type L



10-120 150-500



153 179



BUS BAR TUBING BBIT and BPTM are heat shrinkable tubings for use on straight or bent bus bars where maximum clearance reduction is required. Ideal for original equipment assembly or in retrofit applications where access to one end is available. Provides insulation upto 36KV and long term reliability even at high continuous operating temperature.



XAGA-550



JOINT CLOSURE SYSTEM XAGA-550 is Heat-shrinkable composite Joint Closure System for environmental and mechanical protection of Joints in the unpressurised Copper Telephone networks. It is suitable for aerial, buried and ducted applications and has a range of closures to suit all cable sizes.



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1.2m Length



Colour Code



Information Colour



Replace X by the colour co de required 300 m 300 m 150 m 150 m 150 m 75 m 75 m 75 m 75 m 30 m 30 m 30 m 15 m 15 m



* MInimum order quantity is spool.



30 30 30 30 30 12 12



m m m m m m m



0 2 4 6 7 8 8



Black Red Yellow Blue Voilet Grey White



‫א‬



CABLE TERMINATION & ACCESSORIES XAGA 1000



Joint closure system for pressurised copper telephone networks •



High performance heat-shrinkable closure for pressurised applications



•



Suitable for aerial, buried and ducted applications



•



Composite material provides high mechanical strength



•



Range of closures to suit all cable sizes



•



Applicable for polyethylene and metal jacketed cables



•



Pre-installed valve for pressure access and measuring



•



Suitable for use with all standard connector systems



•



Up to 4 cables out at each end



•



Wraparound closure suitable for both maintenance and new construction



•



Interchangeable air valve/connector



•



Hot melt adhesive designed specifically for pressurised closure applications



04



List Price



— — — — — — — — — — — 1008.00 — — — 1622.00 — — — — 2126.00



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XAGA 1000 kit content



BOKT kit contenct



• •



• • • • • •



• • • • • • • •



Heat-shrinkable sleeve Metal canister (2 half shells) Flexible stainless steel channels Retention clip Aluminium closing strip Valve nut + 1 valve plug + 1 valve insert Shield continuity wire Clearing tissue Aluminium tape Abrasive strip



Branch-off clip Cleaning tissue Abrasive strip Tie wrap Aluminium tape Shield continuity wire + connector