Scrub & Reload [PDF]

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Scrub and Reload for Windows 3.11 1. Scrub the NCK (left side of NCK/PLC) a. Set switch S3 to position “1.” b. Press blue reset button. c. Wait for green led (left side) and “6.” d. Set S3 to position “0.” 2. Scrub the PLC (right side of NCK/PLC) a. Set the S4 switch to position “3.” b. Press blue reset button. c. Wait for “6” and two red LEDs, PS is flashing PF stays solid. d. Set S4 to position “2.” In 2-3 seconds, set S4 back to position “3.” (Count “One thousand one,” “One thousand two,” etc.) e. After the red PS LED blinks six times, goes out, and then comes on solid. Set S4 back to position “0.” f. (If the previous step is not done right, at this point, you won’t see the “6” and 2 green LEDs. You must start over from step 1.) 3. Load NCK a. Press focus key1-5-3. b. Press soft key. c. Enter password. (Minutes on the clock followed by 530) Ex. If the clock shows 9:32 a.m. the password would be “32530.” d. Answer to save data questions. e. Wait till you see “NCK load is finished” message.(about 5-10 min) 4. Load PLC a. Press soft key. b. Enter password (minutes +530). c. Answer to any save data questions. d. Wait for “PLC load is finished” message. .(about 5-10 min) e. Wait 20 seconds, the front panel buttons should stop flashing; otherwise go to step 4 again. 5. Activate PLC configuration data a. Press focus key 1-5-4. b. Press (or ) when message box appears (Note: Never press the button). c. Highlight the machine model in the list that appears. d. Press , then enter password (minutes + 530). e. Verify machine configuration, press soft key, and then press . f. After all data has been saved, the control panel lights will stop blinking. Exit windows and then turn main switch OFF. g. Start machine up according to the standard procedures.



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Scrub and Reload for Windows 3.11 (Build 288+) 1. Scrub the NCK (left side of NCK/PLC) a. Set switch S3 to position “1.” b. Press blue reset button. c. Wait for green led (left side) and “6” d. Set S3 to position “0.” 2. Scrub the PLC (right side of NCK/PLC) a. Set the S4 switch to position “3.” b. Press blue reset button. c. Wait for “6” and two red LEDs, PS is flashing PF stays solid. d. Set S4 to position “2.” In 2-3 seconds, set S4 back to position “3.” (Count “One thousand one” “One thousand two,” etc.) e. After the red PS LED blinks six times, goes out, and then comes on solid. Set S4 back to position “0.” f. (If the previous step is not done right, at this point, you won’t see the “6” and 2 green LEDs. You must start over at step 1.) 2. Load NCK a. Press focus key 2-4-2-6 to exit BOF. ECHTZEIT b. Enter password, then press . c. Go to “Program Manager,” press and then double click on soft key. d. Change language to English by pressing focus key 4-2. e. Press soft key. f. Press soft key. Enter password “minutes 530” and wait for the data to be transferred. g. Wait till you see “NCK load is finished” message. .(about 5-10 min) 3. Load PLC a. Press . b. Press soft key. c. Press soft key. Enter password and wait for the data to be transferred. .(about 5-10 min) d. Wait 20 seconds, the front panel buttons should stop flashing, otherwise go to step 4 again. e. Press and 4. Activate PLC configuration data a. Shut down and restart windows b. Press focus key 1-5-4. c. Press when message box appears. (Note: Never press the “OK” button.) d. Highlight the machine model in the list that appears. e. Press , and then enter password (minutes + 530). f. Verify machine configuration, then press soft key. g. After all data has been saved, the control panel lights will stop blinking. Exit windows and then turn main switch OFF. h. Start machine up according to the standard procedures.



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Scrub and Reload for Windows NT 1. Scrub the NCK (left side of NCK/PLC) a. Set switch S3 to position “1.” b. Press blue reset button. c. Wait for green led (left side) and “6.” d. Set S3 to position “0.” 2. Scrub the PLC (right side of NCK/PLC) a. Set the S4 switch to position “3” b. Press blue reset button. c. Wait for “6” and two red LED, PS is flashing PF stays solid. d. Set S4 to position “2.” In 2-3 seconds, set S4 back to position “3.” (Count “One thousand one,” “One thousand two,” etc.) e. After the red PS LED blinks six times, goes out, and then comes on solid. Set S4 back to position “0.” f. (If the previous step is not done right, at this point, you won’t see the “6” and 2 green LED. You must start over at step 1.) 3. Load NCK a. Press focus key 2-4-2-6 to exit BOF. b. Enter password, press . c. Press soft key on the upper right hand corner. d. Press soft key. Enter password (Contact Trumpf) e. Change language to English by pressing focus key 4-2. f. Press soft key. g. Press soft key. Enter password and wait for the data to be transferred. h. Wait for “NCK load is finished” message. .(about 5-10 min) 4. Load PLC a. Press b. Press soft key. c. Press soft key. Wait for the data to be transferred. d. Wait 20 seconds, the front panel buttons should stop flashing, otherwise go to step 4 again. .(about 5-10 min) e. Press and 5. Activate PLC configuration data a. Shut down and restart windows b. Press focus key 1-5-4. c. Press when message box appears. (Note: Never press the “OK” button.) d. Highlight the machine model in the list that appears. e. Press soft key then enter password (minutes + 530). f. Verify machine configuration then press soft key. g. After all data has been saved the control panel lights will stop blinking. Exit windows and then turn main switch OFF. h. Start machine up according to the standard procedures.



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ECHTZEIT



Scrub and Reload for Windows NT Release v6.01 + 3. Scrub the NCK (left side of NCK/PLC) a. Set switch S3 to position “1.” b. Press blue reset button. c. Wait for green led (left side) and “6.” d. Set S3 to position “0.” 4. Scrub the PLC (right side of NCK/PLC) a. Set the S4 switch to position “3” b. Press blue reset button. c. Wait for “6” and two red LED, PS is flashing PF stays solid. d. Set S4 to position “2.” In 2-3 seconds, set S4 back to position “3.” (Count “One thousand one,” “One thousand two,” etc.) e. After the red PS LED blinks six times, goes out, and then comes on solid. Set S4 back to position “0.” f. (If the previous step is not done right, at this point, you won’t see the “6” and 2 green LED. You must start over at step 1.) 6. Load NCK a. Press focus key 2-4-2-6 to exit BOF. b. Enter password, press . c. Press soft key on the upper right hand corner. d. Press soft key. Enter password (Contact Trumpf) e. Change language to English by pressing focus key 4-2. f. Press soft key. g. Press soft key. Enter password and wait for the data to be transferred. h. Wait for “NCK load is finished” message. .(about 5-10 min) 7. Load PLC a. Press b. Press soft key. c. Press soft key. Wait for the data to be transferred. d. Wait 20 seconds, the front panel buttons should stop flashing, otherwise go to step 4 again. .(about 5-10 min) e. Press and 8. Activate PLC configuration data a. Shut down and restart windows b. Press focus key 1-5-4. c. Press when message box appears. (Note: Never press the “OK” button.) d. Highlight the machine model in the list that appears. e. Press soft key then enter password (minutes + 530). f. Verify machine configuration then press soft key. g. After all data has been saved the control panel lights will stop blinking. h. Press the Hardware Config soft key i. Wait for the configuration to be displayed, then accept values j. Exit the BOF focus key 2-4-2-6 k. Enter password, press . l. Press soft key on the upper right hand corner. m. Press soft key. Enter password (Contact Trumpf) n. Change language to English by pressing focus key 4-2. o. Press soft key. p. Press soft key q. Wait r. Press and s. Exit windows and then turn main switch OFF. t. Start machine up according to the standard procedures. 4



Note: If you don’t see 2 green lights and a “6”: 1. 2. 3.



Disconnect the MPI buses, scrub and reload NCK & PLC again. Disconnect drive bus, scrub and reload NCK & PLC again. If you still don’t have the 2 green lights and a “6,” replace the NCU board.



Note: With older software, when loading the NCK you will see a yellow bar indicating the loading progress. With the “Software Load Tool” (see chart below) you won’t see the yellow bar. The important thing to look for when loading the NCK is the four ECHO.RESETs. When it machine is loading ECHO2.RESET, the red LEDs on the drives go out and stay out. If not then you may have: 1. Corrupt data coming from MMC to the NCU 2. Bad drive module Lasers with software 4.7 Lasers with software 4.7 + NT machines with TOS (i.e., TC 5/6000)



BOF Software Load Tool Software Load Tool BOF



Note: Important thing to look for when loading the PLC is the DOWNPLCFB30.PCL data entry. When it is reloading, the speed of the yellow bar should go slowly, the process would take approximately 3 to 5 minutes. When finished, the “Power On” key on the MSTT should blink, the “Reference” key should be steady and a “FEEDHOLD” is present. PLC has been successfully reloaded.



How to determine your machine build number? Menu key 2-4-1 Read the build number Anything equal or great then 288 uses the Software Variante Load Tool. All WinNT machine are build 288 or greater! It is normal to get machine errors in red box or skip step messages, during the software load. Simply press “ok” or “skip step” It is not normal to get load errors in the big white window displaying the data being loaded.



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