![Service Manual - Micro Series V. 1.00 [PDF]](https://pdfs.asia/img/200x200/service-manual-micro-series-v-100.jpg)
6 0 6 MB
VITAL SCIENTIFIC N.V.
Micro Series
Service Manual – Micro Series V. 1.00
The contents of this manual with all figures, tables and graphics are intellectual property of Vital Scientific. Unauthorised commercial or non-commercial extracting or copying of contents or use of this manual (in total or in parts) are strictly forbidden unless the editor gives prior written permission. This manual was written and produced with the utmost care. However, errors cannot be fully excluded. Vital Scientific does not take any responsibility and accepts no liability for incidents of any kind that may occur due to errors contained in this manual. All product names that are mentioned in this manual are registered trademarks. The manual describes the Micro Series analyser system and its software version 1.0 (August 2001). The Micro Series is conceptualised, manufactured and tested in accordance with the declaration of conformity. The declaration is supplied with each device in a separate file. Please call your local distributor if you need advice or have any questions.
Manufacturer:
Vital Scientific N.V. PO box 100 NL 6950 AC Dieren The Netherlands
Telephone: +31 313 430 500 Telefax: +31 313 427 807 e-mail: [email protected]
Article No.: 6002-310-450 This manual was conceptualised, written and layouted by Scriptor, Dokumentations Service GmbH, Bielefeld, Germany for Vital Scientific.
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
Internet: www.vital.nl
Table of Contents
VITAL SCIENTIFIC N.V.
Table of Contents
Service Manual – Micro Series V. 1.00
TOC - 1
Table of Contents
1.
Safety Precautions and Potential Hazards 1.1
General ................................................................................................................................ 1 - 2
1.2
Operator Qualifications........................................................................................................ 1 - 2
1.3
Service Technician Qualifications ....................................................................................... 1 - 2
1.4
Description of Symbols........................................................................................................ 1 - 2
1.5
Electrical .............................................................................................................................. 1 - 3
1.6
Mechanical........................................................................................................................... 1 - 3
1.7
Lamp.................................................................................................................................... 1 - 3
1.8
Chemical.............................................................................................................................. 1 - 3
1.9
Biohazardous Materials ....................................................................................................... 1 - 4 Samples .............................................................................................................................1 - 4 Waste Solution and Solid Wastes .......................................................................................1 - 4 Biohazardous Parts .............................................................................................................1 - 4 Reagents .............................................................................................................................1 - 4
1.10 Additional precautions ......................................................................................................... 1 - 5 Flammables ......................................................................................................................... 1 - 5 Accuracy/Precision of Measured Results............................................................................ 1 - 5 Application ........................................................................................................................... 1 - 5 Operation and Maintenance ................................................................................................ 1 - 5 Installation Requirements .................................................................................................... 1 - 6 Instrument Unused for a Long Period of Time .................................................................... 1 - 6
3.
Introduction 2.1
System Overview................................................................................................................. 2 - 2
2.2
Using the Service Manual.................................................................................................... 2 - 3
2.3
Repair Policy........................................................................................................................ 2 - 4
2.4
Spare Parts.......................................................................................................................... 2 - 4
2.5
Technical Assistance........................................................................................................... 2 - 4
2.6
Service Training................................................................................................................... 2 - 5
2.7
Field Service Information..................................................................................................... 2 - 5
Shipping and Unpacking 3.1
General ................................................................................................................................ 3 - 2
3.2
Transport ............................................................................................................................. 3 - 2
3.3
Storage ................................................................................................................................ 3 - 2
3.4
Unpacking the Instrument.................................................................................................... 3 - 2
3.5
Contents of Package ........................................................................................................... 3 - 3
TOC - 2
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
2.
Table of Contents
4.
4.1
General................................................................................................................................ 4 - 2
4.2
Technical Data..................................................................................................................... 4 - 2
4.3
Important Notice Concerning Requirements ....................................................................... 4 - 3 4.3.1 Installation procedures......................................................................................... 4 - 3 4.3.2 Installation ............................................................................................................ 4 - 4 4.3.3 Line voltage.......................................................................................................... 4 - 4 4.3.4 Turning on the instrument .................................................................................... 4 - 5 4.3.5 Password levels ................................................................................................... 4 - 5 4.3.6 Check lamp alignment ......................................................................................... 4 - 6
4.4
Serial interface (if required) ................................................................................................. 4 - 7 4.4.1 Baud rate.............................................................................................................. 4 - 7 4.4.2 Interface cable connections ................................................................................. 4 - 7 4.4.3 Software requirements......................................................................................... 4 - 8
Physical Description of the Instrument 5.1
Overview.............................................................................................................................. 5 - 2
5.2
Mechanical Design .............................................................................................................. 5 - 2
5.3
Schematic Diagram of System ............................................................................................ 5 - 3
5.4
Optical System .................................................................................................................... 5 - 4
5.5
Fluid System........................................................................................................................ 5 - 5
5.6
Description of Function........................................................................................................ 5 - 7 5.6.1 System organisation and data structure............................................................... 5 - 7 5.6.2 Signal processing................................................................................................. 5 - 7 5.6.3 Temperature control............................................................................................. 5 - 9 5.6.4 Testing and diagnostic routines ........................................................................... 5 - 9
VITAL SCIENTIFIC N.V.
5.
Installation Procedures
Service Manual – Micro Series V. 1.00
TOC - 3
Table of Contents
Technical Information 6.1
Overview.............................................................................................................................. 6 - 2
6.2
Instrument Component Groups ........................................................................................... 6 - 2
6.3
Processor Board.................................................................................................................. 6 - 3 6.3.1 Power supplies, detailed specifications ............................................................... 6 - 4 6.3.2 Microcontroller and logic core .............................................................................. 6 - 5 6.3.3 Signal conversion control ..................................................................................... 6 - 5 6.3.4 Light source control.............................................................................................. 6 - 6 6.3.5 Temperature control............................................................................................. 6 - 6 6.3.6 Pump control ........................................................................................................ 6 - 6 6.3.7 Valve control ........................................................................................................ 6 - 7 6.3.8 Filterwheel control ................................................................................................ 6 - 7 6.3.9 Sipper interface .................................................................................................... 6 - 7 6.3.10 LCD interface ....................................................................................................... 6 - 7 6.3.11 Matrix keyboard interface..................................................................................... 6 - 7 6.3.12 PS2 keyboard interface........................................................................................ 6 - 8 6.3.13 Epson M-180 internal printer interface................................................................. 6 - 8 6.3.14 IEEE1284 external printer interface ..................................................................... 6 - 8 6.3.15 RS232 communication interface .......................................................................... 6 - 8 6.3.16 Display.................................................................................................................. 6 - 8
6.4
Integrated Photometer Board .............................................................................................. 6 - 9
6.5
Power Supply..................................................................................................................... 6 - 11
6.6
Pump Unit .......................................................................................................................... 6 - 11
6.7
Optical Unit ........................................................................................................................ 6 - 12
6.8
Printer ................................................................................................................................ 6 - 12
VITAL SCIENTIFIC N.V.
6.
TOC - 4
Service Manual – Micro Series V. 1.00
Table of Contents
7.
VITAL SCIENTIFIC N.V.
8.
Maintenance 7.1
Overview.............................................................................................................................. 7 - 2
7.2
Preventative Maintenance................................................................................................... 7 - 2
7.3
Yearly Maintenance............................................................................................................. 7 - 3
7.4
Maintenance Procedures .................................................................................................... 7 - 4 7.4.1 Cleaning the cover ............................................................................................... 7 - 4 7.4.2 Emptying the fluid system .................................................................................... 7 - 4 7.4.3 Removing covers ................................................................................................. 7 - 5 7.4.4 Cleaning the base plate ....................................................................................... 7 - 5 7.4.5 Cleaning the fluid system..................................................................................... 7 - 6 7.4.6 Mounting IFL filters .............................................................................................. 7 - 8 7.4.7 Removing / replacing the flow cell ....................................................................... 7 - 9 7.4.8 Replacing the lamp ............................................................................................ 7 - 11 7.4.9 Adjusting the lamp ............................................................................................. 7 - 11 7.4.10 Replacing a valve............................................................................................... 7 - 12 7.4.11 Replacing the bellows ........................................................................................ 7 - 13 7.4.12 Replacing tubes ................................................................................................. 7 - 14 7.4.13 Replacing fuses ................................................................................................. 7 - 15 7.4.14 Replacing fuse on power supply (mains)........................................................... 7 - 16
Tests and Diagnostic Procedures 8.1
Overview.............................................................................................................................. 8 - 2
8.2
Power On Check ................................................................................................................. 8 - 2 8.2.1 RAM test .............................................................................................................. 8 - 2 8.2.2 Non-volatile RAM test .......................................................................................... 8 - 2 8.2.3 FLASH MEMORY test ......................................................................................... 8 - 2 8.2.4 Mechanical reset.................................................................................................. 8 - 3 8.2.5 Filterwheel reset................................................................................................... 8 - 3
8.3
Internal Diagnostics............................................................................................................. 8 - 4
8.4
Service Level Software........................................................................................................ 8 - 4 8.4.1 Adding filter wavelengths ..................................................................................... 8 - 6 8.4.2 Setting the transport volume................................................................................ 8 - 6 8.4.3 Defining the number of open channels ................................................................ 8 - 6 8.4.4 Changing the service level password .................................................................. 8 - 7
8.5
Service Maintenance........................................................................................................... 8 - 8 8.5.1 OPTICAL category settings ................................................................................. 8 - 9 8.5.1.1 Checking the filters ............................................................................................ 8 - 10 8.5.1.2 Check correct functioning of pump .................................................................... 8 - 11 8.5.2 TEMPERATURE category settings ................................................................... 8 - 12 8.5.2.1 Deactivating the temperature controller............................................................. 8 - 12 8.5.2.2 Setting the sensor offset .................................................................................... 8 - 13 8.5.3 LIQUID category settings................................................................................... 8 - 14
Service Manual – Micro Series V. 1.00
TOC - 5
Table of Contents
9.
Troubleshooting 9.1
Overview.............................................................................................................................. 9 - 2 9.1.1 Electronic failures................................................................................................. 9 - 3 9.1.2 Processor board................................................................................................... 9 - 3 9.1.3 Mechanical failures .............................................................................................. 9 - 3
9.2
Error Messages ................................................................................................................... 9 - 4
9.3
Warnings............................................................................................................................ 9 - 13
10. Mechanical Drawings 10.1 Spare parts list................................................................................................................... 10 - 2 System overview ...............................................................................................................10 - 3 MODULE 1A Baseplate.....................................................................................................10 - 4 MODULE 1B Baseplate.....................................................................................................10 - 5 MODULE 2 Display / Processor Board .............................................................................10 - 6 MODULE 3A Pump-unit (housing translucent)..................................................................10 - 7 MODULE 3B Pump-unit ....................................................................................................10 - 8 MODULE 4A Optical unit...................................................................................................10 - 9 MODULE 4B Optical unit.................................................................................................10 - 10 MODULE 4C Optical unit.................................................................................................10 - 11 MODULE 5 Printer unit....................................................................................................10 - 12 MODULE 6 Service cover ...............................................................................................10 - 13 MODULE 7A Top cover...................................................................................................10 - 14 MODULE 7B Top cover...................................................................................................10 - 14
A.1
Target Host Communication................................................................................................A - 2 A.1.1 Serial interface design..........................................................................................A - 2 A.1.1.1 Physical layer ...................................................................................................... A - 3 A.1.2 Packet layer .........................................................................................................A - 4 A.1.2.1 Heartbeat mechanism ......................................................................................... A - 6 A.1.3 Message layer ......................................................................................................A - 8 A.1.4 Application layer ...................................................................................................A - 9 A.1.5 Interface description.............................................................................................A - 9 A.1.5.1 Glossary of terms .................................................................................................A - 9 A.1.5.2 Response classification........................................................................................A - 9 A.1.5.3 HOS-Target events ............................................................................................A - 10
A.2
Routines.............................................................................................................................A - 14
A.3
ID PCB...............................................................................................................................A - 16 A.3.1 Photometer board ..............................................................................................A - 16 A.3.2 Processor board.................................................................................................A - 17
A.4
Electrical Drawings ............................................................................................................A - 18 A.4.1 Functional electronics diagram ..........................................................................A - 19
TOC - 6
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
Appendix
Mechanical Drawings 10
VITAL SCIENTIFIC N.V.
10. Mechanical Drawings
Service Manual – Micro Series V. 1.00
10 - 1
10 Mechanical Drawings
10.1
Spare Parts List
10 - 2
Part number
Page
Part number
Page
Part number
Page
1503-008
10 - 10
3070-479
10 - 13
3380-354
10 - 13
1513-001 (36 mm) 10 - 10
3070-480
10 - 14
3390-042
10 - 11
1513-052 (52 mm) 10 - 7
3073-025
10 - 12
3390-131
10 - 6
1513-052 (75 mm) 10 - 7
3073-105
10 - 12
3750-055
10 - 9
1513-052 (68 mm) 10 - 8
3074-100
10 - 12
3820-406
10 - 14
1513-024
10 - 8
3315-276
10 - 5
4100-347
10 - 7
1573-001
10 - 7
3342-855
10 - 14
4100-750
10 - 10
3002-224
10 - 14
3348-175
10 - 5
4100-752
10 - 7
3002-307
10 - 9
3348-123
10 - 4
4104-118
10 - 10
3004-216
10 - 9
3350-156
10 - 9
4509-217
10 - 10
3029-039
10 - 7
3359-041
10 - 4
4800-300
10 - 3
3059-017
10 - 14
3366-922
10 - 7
4801-142
10 - 11
3066-129
10 - 5
3367-054
10 - 11
4802-422
10 - 13
3066-138
10 - 7
3367-055
10 - 6
6002-313
10 - 12
3066-138
10 - 8
3370-526
10 - 5
6002-320
10 - 10
3066-140
10 - 5
3370-761
10 - 5
6002-321
10 - 10
3066-141
10 - 7
3370-762
10 - 5
6002-322
10 - 11
3066-146
10 - 8
3374-101
10 - 4
6002-326
10 - 7
3066-147
10 - 8
3374-102
10 - 4
6002-332
10 - 8
3067-340
10 - 10
3374-103
10 - 8
6002-333
10 - 7
3067-405
10 - 10
3374-104
10 - 11
6002-333
10 - 8
3067-505
10 - 10
3374-105
10 - 3
6002-341
10 - 6
3067-546
10 - 10
3374-108
10 - 4
6002-342
10 - 8
3067-578
10 - 10
3374-112
10 - 8
6002-344
10 - 4
3067-620
10 - 10
3374-112
10 - 11
6002-345
10 - 11
3070-472
10 - 9
3374-112
10 - 12
6002-339
10 - 14
3070-473
10 - 9
3380-018
10 - 9
3070-477
10 - 9
3380-353
10 - 13
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
These pages offer you an overview of the ordering numbers annotated to the modular groups as they are required for the Micro Series. Dealers should always consult the latest price list for current ordering information.
Mechanical Drawings 10
System Overview
Part number
Item
Amount
A
Printer-assy
1
B
Pump assy
1
C
Display
1
D
Processor board
1
Lamp cover
1
Optical-unit
1
Cable assy
1
E
4800-300
F 3374-105
VITAL SCIENTIFIC N.V.
G
Service Manual – Micro Series V. 1.00
10 - 3
10 Mechanical Drawings
MODULE 1A Baseplate
Item
Amount
A
3066-140
Socket
1
B
6002-344
Fan unit inc. connector
1
C
3374-102
Mains cable
1
D
3348-123
Fuse, glass 3 A/250 V fast blow
1
E
3359-041
Power supply
1
F
3374-108
Earth cable
1
G
3374-101
Power dc cable
1
VITAL SCIENTIFIC N.V.
Part number
10 - 4
Service Manual – Micro Series V. 1.00
Mechanical Drawings 10
MODULE 1B Baseplate
Item
Amount
A
3315-276
Line filter
1
B
3348-175
Fuse, glass 259 V/1.6 A slow blow
2
C
3370-526
Screw locks, female 4-40 unc
4
D
3370-761
Guard, retainer & filter
1
E
3370-762
Filter foam
1
F
3066-129
Nut
1
G
3066-140
Socket
1
VITAL SCIENTIFIC N.V.
Part number
Service Manual – Micro Series V. 1.00
10 - 5
10 Mechanical Drawings
MODULE 2 Display / Processor Board
Item
Amount
A
6002-341
Display inc. connectors
1
B
3390-131
Battery 3.6 V
1
C
3367-055
Processor board
1
VITAL SCIENTIFIC N.V.
Part number
10 - 6
Service Manual – Micro Series V. 1.00
Mechanical Drawings 10
MODULE 3A Pump-unit (housing translucent)
Part number
Item
Amount
A
6002-333
Valve cable assy
2
B
3366-922
Valve
2
C
1513-052
Tube, PVC 1.5 x 3.5 mm clear (5 m)
D
3066-138
Connector. 10-32 UNF
2
E
4100-752
Cover
1
F
3029-039
O-ring
1
G
4100-347
Bellows
1
H
1513-052
Tube, PVC 1.5 x 3.5 mm clear (5 m)
I
3066-141
Connector
J
1573-001
Tube, silicone 0.8 x 2.4 mm (1 m)
K
6002-326
Stepper motor
2 x 75 mm
1 x 52 mm 1 1 x 30 mm
VITAL SCIENTIFIC N.V.
1
Service Manual – Micro Series V. 1.00
10 - 7
10 Mechanical Drawings
MODULE 3B Pump-unit
Part number
Item
Amount
A
3066-147
Male luer connector
B
1513-024
Tube, PVC 4 x 8 mm (1 m)
C
3374-103
Pump cable
1
D
6002-342
Pump board assy
1
E
6002-332
Opto assembly
1
F
3066-138
Connector 10-32 UNF
2
G
1513-052
Tube, PVC 1.5 x 3.5 mm clear (5 m)
H
6002-333
Valve cable assy
2
I
3066-146
Socket
1
J
3374-112
Earth strap
1
1 1 x 240 mm
VITAL SCIENTIFIC N.V.
1 x 68 mm
10 - 8
Service Manual – Micro Series V. 1.00
Mechanical Drawings 10
MODULE 4A Optical unit
Item
Amount
A
3750-055
Spring
2
B
3350-156
Lamp socket
1
C
3004-216
Screw M 3 x 20
2
D
3002-307
Screw M 3 x 8
2
E
3380-018
Halogen lamp 12 V/20 W
1
F
3070-477
Top sipper housing
1
G
3070-472
Sipper housing
1
H
3070-473
Lever
1
VITAL SCIENTIFIC N.V.
Part number
Service Manual – Micro Series V. 1.00
10 - 9
10 Mechanical Drawings
MODULE 4B Optical unit
Part number
Item
Amount
A
4509-217
Disk
1
B
6002-320
Indicator board assy
1
C
4100-750
Prop
6
D
1513-001
Tube, PVC 2 x 4 mm clear (5 m)
E
4104-118
Pipe
1
F
3067-340
Filter IFL 340 nm
1
G
3067-405
Filter IFL 405 nm
1
H
1503-008
Tube, PTFE 0.7 x 1.6 mm (1 m)
I
3067-505
Filter IFL 505 nm
1
J
6002-321
Opto board assy
1
K
3067-546
Filter IFL 546 nm
1
L
3067-578
Filter IFL 578 nm
1
M
3067-620
Filter IFL 620 nm
1
1 x 36 mm
VITAL SCIENTIFIC N.V.
1 x 255 mm
10 - 10
Service Manual – Micro Series V. 1.00
Mechanical Drawings 10
MODULE 4C Optical unit
Item
A
Earth strap
Amount 1
B
3390-042
Peltier element
1
C
6002-345
House assy
1
D
6002-322
Motor unit
1
E
4801-142
Cover
1
F
3367-054
Photometer board
1
G
3374-104
Photometer unit cable
1
VITAL SCIENTIFIC N.V.
Part number 3374-112
Service Manual – Micro Series V. 1.00
10 - 11
10 Mechanical Drawings
MODULE 5 Printer unit
Item
Amount
A
6002-313
Printer
1
B
3074-100
Cable assy
1
C
3073-105
Ink ribbon cassette
1
D
3073-025
Paper roll (indicated)
1
E
3374-112
Earth strap
1
VITAL SCIENTIFIC N.V.
Part number
10 - 12
Service Manual – Micro Series V. 1.00
Mechanical Drawings 10
MODULE 6 Service cover
Item
Amount
A
3070-479
Service cover
1
B
3380-354
Grommet
1
C
3380-353
Light tube
1
D
4802-422
Cutter
1
VITAL SCIENTIFIC N.V.
Part number
Service Manual – Micro Series V. 1.00
10 - 13
10 Mechanical Drawings
MODULE 7A Top cover
MODULE 7B Top cover
10 - 14
Item
Amount
A
3070-480
Top cover
1
B
3059-017
Window
1
C
3820-406
Display sticker (standard version)
1
D
3342-855
Keyboard
1
E
3002-224
Screw 3 x 8
2
F
6002-339
Keyboard interconn. board
1
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
Part number
Appendix
VITAL SCIENTIFIC N.V.
Appendix
Service Manual – Micro Series V. 1.00
A-1
Appendix
A.1
Target Host Communication The Target-Host communication for the Micro Series is divided into a number of layers. This chapter offers a description of these layers in the model: − Serial interface design. − Physical layer including pin assignments etc. − Packet layer including packet type field definition. − Heartbeat mechanism including protocol usage. − Message layer including header definition. − Application layer including.
A.1.1
Serial interface design Figure 1 offers an overview of the layers in the model.
Host
Target
Application Layer
Application Layer
Message Layer
Message Layer
Packet Layer
Packet Layer
Physical Layer
Physical Layer
VITAL SCIENTIFIC N.V.
Figure 1: Communication Layer Model
A-2
Service Manual – Micro Series V. 1.00
Appendix
A.1.1.1
Physical layer The physical layer is used to transfer bytes between target and host. This is achieved by means of an RS232 interface. The target is supplied via a 9-pins DB9 male connector. The connections are shown in the following table: Pin
Signal
In/Out (from point of view of the Target)
1
DCD
In
2
Rx
In
3
Tx
Out
4
DTR
Out
5
GND
-
6
DSR
In
7
RTS
Out
8
CTS
In
9
RI
In
Table 1: Pinning of the Host DB9 male connector Only the Rx and Tx signals are used to transfer bytes between target and host. There will be no hardware handshaking between target and host. The baud rate is fixed at 9600 Baud. Bytes are transferred with 1 start bit, 8 data bits, 1 stop bit and no parity bit. In order to connect a PC Host to the target, a simple NULL-modem (crossed Rx/Tx signals) cable is sufficient.
VITAL SCIENTIFIC N.V.
The signal levels comply with the RS232 specification. The cable length between Target and Host is specified as being less then 10 meters.
Service Manual – Micro Series V. 1.00
A-3
Appendix
A.1.2
Packet layer The packet layer offers reliable and error-free packet transfer across the connection. It implements error detection and recovery on packet level, so the message layer is assured that packets sent reach the other side without corruption, and also that incoming packets are not corrupted. A packet consists of a number of bytes. Its format is: Header (1 byte 0xFF)
Length (1 byte)
Type (3 bits)
ID (5 bits)
Data (n bytes)
Checksum (1 byte)
The Header byte is defined as hexadecimal value 0xFF. The next field consists of a byte indicating the number of bytes in this packet after the length field, including the checksum byte. This defines the maximum packet size to 257 bytes. The Data field is at most 253 bytes. The type field indicates the contents of the packet. This is either: Type bits Description 000
data packet containing n bytes of message data in the Data field.
001
ACK packet, acknowledging a previously received data packet. The Data field is empty.
010
NACK packet, indicating an error in a previously received data packet. The Data field is empty.
011
Heartbeat Request packet, used for communication status polling. The Data field is empty.
100
Heartbeat Acknowledge packet, used for communication status polling. The Data field is empty.
101
Reserved. Do not send a packet with this type. Ignore received packets with this type.
110
Reserved. Do not send a packet with this type. Ignore received packets with this type.
111
Reserved. Do not send a packet with this type. Ignore received packets with this type.
The ID is a modulo 32 number identifying a data packet. This is used on the target side to notice multiple transmissions of the same data packet. In case of ACK or NACK, the ID field is set to 0. If a packet is a data packet, n bytes of data reside in the data field. The number of bytes of the n = Length - 2 data field is calculated as: If it’s an ACK or NACK packet, the Data field is empty. Finally, a checksum byte is added. The checksum is a modulo 256 addition of all packet bytes following the header byte till the checksum byte, subtracted from 256. Therefore, the sum of all bytes following the header including the checksum byte must be zero.
A-4
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
Table 2: Packet Type field definition
Appendix
The following tables show the usage of the packet protocol under several conditions: A: The data packet #0 is received correctly at the target, and the ACK is received correctly at the host. B: The data packet #1 is corrupted, so a NACK is returned. The host responds with a retry, which works correctly. C: The host sends a data packet #2, but it never reaches the target. After a time-out period, if still no ACK or NACK has been received, the host does a retry. D: A data packet #4 is received correctly at the target, which responds with an ACK. However, the ACK doesn't reach the host or becomes corrupted. After a time-out period, the host responds with a retry of data packet #3. The target receives another data packet #3, which is not sent to higher level software because it already received a correct data packet #3. The receiving is acknowledged to the target, though. When a value 0xFF within a packet is falsely seen as a packet header, the packet Layer will recover from this error by means of the packet timeout or a checksum failure: The receiver expects a number of bytes determined by the byte received after the 0xFF. If the receiver expects too many bytes, a packet timeout will occur after the sender has sent the last byte of the packet. If the receiver expects the exact amount or less bytes than the remaining bytes in the current packet, a checksum failure occurs, and the receiver will wait for the next packet header. A number of parameters must be determined: Packet time-out:
This is the maximum time between the first bytes of a packet (0xFF) and the last byte of a packet. The receiver starts a timer when the header byte is received. The complete package must be received before expiration of the timer. If the timer expires before packet completion, a packet time-out has occurred and another start-ofpacket is awaited. (The bytes received so far are ignored.) The value chosen for the packet time-out is 1 second. This mechanism will prevent a system lock-up when the serial connection is lost in the middle of a packet transfer. reported to higher software levels.
VITAL SCIENTIFIC N.V.
Ack/Nack time-out:
This is the maximum time that is waited for an ACK or NACK packet after sending a data packet. If after this time no ACK or NACK is received, a retry is performed. The value chosen for the Ack/Nack time-out is 2 seconds.
Packet maximum retries: This is the maximum number of consecutive retries for sending packets. If this number is exceeded, a communication error is reported to the message layer. The maximum number of packet retries is set to 5.
Service Manual – Micro Series V. 1.00
A-5
Appendix
A.1.2.1
Heartbeat mechanism The packet layer on the target will implement a mechanism to detect the availability of a logical connection to a packet layer on a host. It will do so by sending ‘heartbeat request’ packages at a certain time interval (Heartbeat Frequency). A packet layer on the host must respond within a certain timeout (Heartbeat Timeout) with a ‘heartbeat acknowledge’ packet. If the host responds in time, the logical connection is available. If no response is received, or not in time, a logical connection is not available. The Heartbeat Frequency is set to ‘one heartbeat per seconds’. The Heartbeat Timeout is set to 5 seconds. A host can use the same mechanism to detect the availability of the target.
VITAL SCIENTIFIC N.V.
The host is also allowed to send a ‘heartbeat request’ package to the host in order to detect the presence of the target. The target will respond with a ‘heartbeat acknowledge’ as soon as it receives a request.
A-6
Service Manual – Micro Series V. 1.00
Appendix
Target Physical Layer
Host Physical Layer Send Packet packet(0)
A
Ack
Packet Received
Packet Sent
Send Packet packet(1) Incorrect Checksum NAck
B
Retry
packet(1) Ack
Packet Received
Packet Sent Send Packet packet(2) Nothing received
C
Timeout Retry
packet(2) Ack
Packet Received
Packet Sent
Figure 2: Packet Protocol usage (1)
Target Physical Layer
Host Physcial Layer
Send Packet packet(3)
Ack
D
Packet Received
Nothing received Timeout Retry
packet(3)
Ack
Only ACK, do not send to message layer
Packet Sent
VITAL SCIENTIFIC N.V.
Figure 3: Packet Protocol usage (2)
Service Manual – Micro Series V. 1.00
A-7
Appendix
A.1.3
Message layer The message layer provides a way for the application layer to send and receive messages of random length. The message layer cuts outgoing messages into packets and sends them across the connection by means of the packet layer. The message layer concatenates incoming packets to form a complete message. This is shown in Figure 4.
Message
Header
Data
Header
Data
Header
Data
Packet Data
Figure 4: Message to multiple packet transformation The target is capable of receiving a message that consists of 1 packet maximum. This sets the maximum message size to 252 bytes. This is sufficient for all the application messages used by the target. A 1 byte header is added to the message data in a packet before it is sent. This header indicates if it is the first packet, an intermediate packet or the last packet of the message. While receiving messages, this information is used to detect start and finish of the message. Header definition: Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Last packet of message
First packet of message
If a message fits into one packet, this will be both the first and last packet of the message. A packet is an intermediate packet when neither of the two bits is set. The reserved bits must be set to 0 when a packet is sent.
VITAL SCIENTIFIC N.V.
If transmission of one of the packets fails (even after retries), the transfer of the message is aborted and an error reported to the application layer. (The message layer does not perform retries, since a retry-mechanism is available on the packet layer.)
A-8
Service Manual – Micro Series V. 1.00
Appendix
A.1.4
Application layer The application layer sends and receives application messages through the message layer. On the application layer level, the FUMO acts as a slave to the host. It will not autonomously send application messages to the host. It will only send application messages in response to application messages from the host. (The one exception is the HOS_setStatus message that is sent to the FUMO whenever the state of the FUMO changes and when it is subscribed.)
A.1.5
Interface description
A.1.5.1
Glossary of terms (U)Int16
(Unsigned) integer (16 bits)
(U)Int32
(Unsigned) long (32 bits)
UCString
A string of unicode characters. Each unicode character is represented as a UInt16. A UCString will always be send in the following way: 1. length of string in first byte. 2. all unicode characters in UCString (except null-termination), where the first byte is MSB and second byte is LSB of the UInt16.
Response classification HOS_OK = 0x00
Request was successfully received and processed.
HOS_FAILURE = 0x03
Request was not successfully received or processed.
VITAL SCIENTIFIC N.V.
A.1.5.2
Service Manual – Micro Series V. 1.00
A-9
Appendix
A.1.5.3
HOS-Target events
Event Description Event name HOS_sendReport
Primitive Description Destination host 0x04 This message will automatically send a measure report to the host if the Micro Series user has selected the auto report system parameter. The host must respond with the related message, before the instrument can continue its work.
HOS_SendErrorList
0x09
This message will be sent to the host if the Micro Series user presses the function key HOST (F2) in the error list window. The host must respond with the related message, before the instrument can continue its work.
HOS_ConnectMessage
0x0A
This message brings the target in connection state. target
HOS_SendReportOK
0x84
Reports to the target that the measure report is received on the host. (Response message to the HOS_sendReport event)
target
HOS_SendErrorListOK
0x89
Reports to the target that the error list has been received by the host. (Response message to the HOS_SendErrorList event)
target
VITAL SCIENTIFIC N.V.
host
A - 10
Service Manual – Micro Series V. 1.00
Appendix
Parameter Description All order of data values in the message is the same as the order in the table below. No gap(s) may be created between the bytes. Column “Byte size” uses some simple symbols for short notation: ‘->‘ means ‘up to’ ‘#’ means ‘Number of’
Event name
Byte size
Data values
Data description
HOS_sendReport
1
0x04
Primitive
1
0x00 or 0x06
No. of unicode characters in serial number string.
0 –> (# chars*2)
UCString characters
Unicode string of serial number.
1
0x00..0x03
Measure type 0 = REAGENT BLANK 1 = CALIBRATION 2 = CONTROL 3 = SAMPLE.
1
0..0x08
No. of unicode characters in test name string.
0 –> (# chars*2)
UCString characters
Unicode string of test name.
VITAL SCIENTIFIC N.V.
In case of CALIBRATION 1
0x00…0xFF
No. of unicode characters in calibration name string including the current calibrator number.
0 –> (# chars*2)
UCString characters
Unicode string of calibration name string including the current calibrator number. Format: ().
In case of CONTROL 1
0x00…0xFF
No. of unicode characters in current control name string.
0 –> (# chars*2)
UCString characters
Unicode string of current control name.
Service Manual – Micro Series V. 1.00
A - 11
Appendix
Event name
Byte size
Data values
Data description
1
0x00…0x14
No. of unicode characters in patient name string.
0 –> (# chars*2)
UCString characters
Unicode string of patient name.
1
0x00…0x0A
No. of unicode characters in sample code string.
0 –> (# chars*2)
UCString characters
Unicode string of sample code.
-9999 .. 99999 (Int32)
Measured Absorbance (in 0.1 mAbs).
In case of SAMPLE
In all cases 4
(-0,9999 .. 9,9999) 4
-999999999 .. 9999999999 (Int32)
Concentration.
HOS_SendErrorList
A - 12
1
0x00…0xFF
No. of unicode characters in unit string.
0 –> (# chars*2)
UCString characters
Unicode string of the unit.
1
0x00…0xFF
No. of unicode characters in flags string.
0 –> (# chars*2)
UCString characters
Unicode string of all assigned flags during the related measurement, separated by spaces. See chapter 6, “Performing Tests” in the User’s Manual for a description of the flags.
1
0x09
Primitive
1
0..0xFF
No. of errors.
10
string with date of error X
Format: DD/MM/YYYY.
8
string with time of error X
Format: hh:mm:ss.
2
UInt16
Errorcode. See chapter 9, "Troubleshooting for description of error codes.
0 – ((# errors–1)*20)
All data of the remaining errors
Each error consumes 20 bytes.
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
(-99999,999..999999,999)
Appendix
Event name
Byte size
Data values
Data description
HOS_ConnectMessage
1
0x0A
Primitive
HOS_sendReportOK
1
0x84
Primitive
1
0x00…0xFF
Result (HOS_RESULT): HOS_OK HOS_FAILURE
HOS_SendErrorListOK
1
0x89
Primitive
1
0x00…0xFF
Result (HOS_RESULT): HOS_OK
VITAL SCIENTIFIC N.V.
HOS_FAILURE
Service Manual – Micro Series V. 1.00
A - 13
Appendix
A.2
Routines
VITAL SCIENTIFIC N.V.
The following flow charts show the order of the tasks performed for the respective routines.
Figure 5: Measure/Prime Routine
A - 14
Service Manual – Micro Series V. 1.00
VITAL SCIENTIFIC N.V.
Appendix
Figure 6: Flush Routine
Service Manual – Micro Series V. 1.00
A - 15
Appendix
A.3
ID PCB The Micro Series system has 2 Printed Circuit Boards: the processor board and the photometer board. In order to establish proper identification, the PCBs are marked during production by means of a sticker. The information shown on the stickers is as follows:
A.3.1
Photometer board There are 2 stickers on this board: A sticker [A] which contains the Vital codes for the board with a maximum of 11 positions, (3367-054-XX). XX can be a version. Please refer to the example below.
Micro Series XX
Sticker A Scale 1:1 (40 x 20 mm)
Serial no. SE E PBF no. SE E Article name SE
Micro Series XX
Version no. SE E
Article no. SE E Vital code (article no. and version)
Version no. RD SE E Revision
VITAL SCIENTIFIC N.V.
Figure 7: PCB sticker
A - 16
Service Manual – Micro Series V. 1.00
Appendix
The sticker [B] shows the temperature offset of the temp. sensor. It has a total of 5 positions. Example: +0.50, including the decimal point. The offset can be positive (+) or negative (-). The value is in degrees centigrade °C. The Offset is the deviation from 37.0 °C. Temperature reference sensor is 37.0 °C. If sensor (to be calibrated) indicates 36.5 °C then the offset value is -0.50 °C. If sensor (to be calibrated) indicates 37.3 °C then the offset value is +0.30 °C. The system needs to be set as follows: If the offset is “-“, the minus sign and the offset value must be entered in the system. If the offset is “+“, only the offset value must be entered in the system, not the plus “+” sign.
Figure 8: Sticker B Dimensions: 16 x 5 mm (not to scale)
A.3.2
Processor board
VITAL SCIENTIFIC N.V.
The sticker attached to the main processor board has the same dimensions and content as the sticker on the photometer board; the exception to this being the Vital code that describes a different article and version number.
Service Manual – Micro Series V. 1.00
A - 17
Appendix
A.4
Electrical Drawings The electrical drawings are included to assist the service technician in his task. The following table, based on the texts in chapter 6, indicates the drawing and the corresponding number at a glance.
1
Microcontroller and logic core
2, 3 and 4
Signal conversion control
5
Sipper interface
5
Filter wheel control
6
Light source control
7
Temperature control
8
Valve control
9
Pump control
10
RS232 Interface
11
LCD interface
12
Matrix keyboard interface
13
PS2 keyboard interface
13
IEEE1284 external printer interface
14
Epson M-180 internal printer interface
15 and 16
Logic power supply
17
24V / -20V Inverter & 12V supply
18
Internal printer Power Supply
19
Test points
20
Signal conversion board
21
VITAL SCIENTIFIC N.V.
Processor board
A - 18
Service Manual – Micro Series V. 1.00
1
2
3
4
5
6
7
8
Controller core Core.sch
Test connector Testconn.sch P2.[0..15]
CLKOUT RSTOUT
P3.[0..13]
WRL RD ALE CS4 CS3
D
P5.[0..15] P7.[0..7] P8.[0..7]
P2.[0..15]
P3.[0..13]
P3.[0..13]
P5.[0..15]
P5.[0..15]
P7.[0..7]
P7.[0..7]
P8.[0..7]
P8.[0..7]
P2.[0..15] P3.[0..13] P5.[0..15] P7.[0..7]
D
P8.[0..7]
A0
A0
JP1
P5.12 P2.11
D[0..15]
P2.[0..15]
D[0..15]
D[0..15] Logic Logic.sch D[0..15] CS4 ALE RD WRL
RESET IP_RESET TEMP_OFF
RESET IP_RESET TEMP_OFF FW_P[1..8]
PMP_P[1..8] RSTOUT CLKOUT P_IP[1..17]
FW_P[1..8]
PMP_P[1..8]
PMP_P[1..8]
P_IP[1..17] P_EP[1..18]
P_EP[1..18] C
FW_P[1..8]
C
P7.7
EP_ACK
P3.0 P3.1 P3.2
FW_ENA PMP_ENA TC_ON
Keyboard Keyboard.sch OPT_MRST OPT_MTSR OPT_CLK
P7.6
KEYB_IRQ KEYBCLK ROW[0..6] CLM[0..10]
Logic power supply Power.sch
P5.4 P5.5 P5.6 P5.7
LCD interface Display.sch
+24V TP128
P2.4 P2.5
KEYBCLK ROW[0..6] CLM[0..10]
ROW[0..6] CLM[0..10]
Photometer P_meter.sch
RS232 RS232.sch P3.8 P3.9 P3.13
DTR_L RTS_L
TxD_L RxD_L
P8.0 P8.1
P3.10 P3.11
CTS_L DSR_L RI_L DCD_L
P8.2 P8.3 P8.4 P8.5 P8.6 P8.7 P2.11
Internal printer Printer.sch
+24V* +24V_1
+24V_2
TP1
VCC
TP2 VCC
BIAS_CS BIAS_UD BIAS_INC
Inverter Inverter.sch +12V B
A0 LCD_CS RESET
+12V
TP3
-20V
TP4
RD WRL D[0..15]
P_IP[1..17]
A0 CS3 RESET
IP_RESET
P3.5 P3.6 P3.7
P_IP[1..17] RESET
Tp RSW
P2.12
P5.0
P2.13
P7.4 P7.5 P2.10 P7.2
IEEE1284 Ieee.sch
RD WRL D[0..15]
P_EP[1..18]
P2.3 P7.3
P_EP[1..18]
Pump & valves P_valve.sch
LAMP_OFF FW_LD LAMP_FULL FW_PHA0 FW_PHA1 FW_PHA2 G0 FW_PHA G1 G2 FW_PHB0 G3 FW_PHB1 REF/MEASFW_PHB2 MEAS/CHGFW_PHB COMP FW_OPT TEMP_IN TEMP_OFF TEMP_OUT1 TEMP_OUT2
P2.0
P2.1
FW_P1 FW_P2 FW_P3 FW_P4
PMP_P1 PMP_P2 PMP_P3 PMP_P4
FW_P5 FW_P6 FW_P7 FW_P8
PMP_P5 PMP_P6 PMP_P7 PMP_P8
P2.8
P2.9
PMP_LD PMP_PHA0 PMP_PHA1 PMP_PHA2 PMP_PHA PMP_PHB0 PMP_PHB1 PMP_PHB2 PMP_PHB PMP_OPT
TC_IN TEMP_PWM
SIP_SWITCH SIP_LED RESET
RESET
RESET
RESET
P7.0 P7.1
VALVE1 VALVE2
B
-20V Internal printer supply Power1.sch VCC
TP5 VCC1
A
A
Title
Rev.
Main board Mounting holes
V1.4 Micro Series XX
Vital Scientific
Fiducials
GND
Date: 1-Mar-2001 File: 1
2
3
4
5
Time: 6
10:54:34
9826201i0008 Sheet 1 7
of 21 8
3
C9
C10
C11
C18
6
WDI
330E
10n
10n
10n
10n
10n
10n
10n
330E
SW1
U1
C
P2.[0..15]
P8.[0..7]
B P7.[0..7]
P5.[0..15]
P2.[0..15]
P8.[0..7]
P7.[0..7]
P5.[0..15]
47 48 49 50 51 52 53 54 57 58 59 60 61 62 63 64
P8.0 P8.1 P8.2 P8.3 P8.4 P8.5 P8.6 P8.7
9 10 11 12 13 14 15 16
P7.0 P7.1 P7.2 P7.3 P7.4 P7.5 P7.6 P7.7
19 20 21 22 23 24 25 26
P5.0 P5.1 P5.2 P5.3 P5.4 P5.5 P5.6 P5.7 P5.8 P5.9 P5.10 P5.11 P5.12 P5.13 P5.14 P5.15
27 28 29 30 31 32 33 34 35 36 39 40 41 42 43 44
P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7
65 66 67 68 69 70 73 74
P2.0/CC0IO P2.1/CC1IO P2.2/CC2IO P2.3/CC3IO P2.4/CC4IO P2.5/CC5IO P2.6/CC6IO P2.7/CC7IO P2.8/CC8IO/EX0IN P2.9/CC9IO/EX1IN P2.10/CC10IO/EX2IN P2.11/CC11IO/EX3IN P2.12/CC12IO/EX4IN P2.13/CC13IO/EX5IN P2.14/CC14IO/EX6IN P2.15/CC15IO/EX7IN/T7IN
P6.7 P6.6 P6.5 P6.4/CS4 P6.3/CS3 P6.2/CS2 P6.1/CS1 P6.0/CS0
P4.7 P4.6 P4.5 P4.4 P4.3/A19 P4.2/A18 P4.1/A17 P4.0/A16 P1H.7/A15 P1H.6/A14 P1H.5/A13 P1H.4/A12 P1H.3/A11 P1H.2/A10 P1H.1/A9 P1H.0/A8 P1L.7/A7 P1L.6/A6 P1L.5/A5 P1L.4/A4 P1L.3/A3 P1L.2/A2 P1L.1/A1 P1L.0/A0
P8.0/CC16IO P8.1/CC17IO P8.2/CC18IO P8.3/CC19IO P8.4/CC20IO P8.5/CC21IO P8.6/CC22IO P8.7/CC23IO P7.0/POUT0 P7.1/POUT1 P7.2/POUT2 P7.3/POUT3 P7.4/CC28IO P7.5/CC29IO P7.6/CC30IO P7.7/CC31IO P5.0/AN0 P5.1/AN1 P5.2/AN2 P5.3/AN3 P5.4/AN4 P5.5/AN5 P5.6/AN6 P5.7/AN7 P5.8/AN8 P5.9/AN9 P5.10/T6EUD P5.11/T5EUD P5.12/T6IN P5.13/T5IN P5.14/T4EUD P5.15/T2EUD P3.0/T0IN P3.1/T6OUT P3.2/CAPIN P3.3/T3OUT P3.4/T3EUD P3.5/T4IN P3.6/T3IN P3.7/T2IN
P3.8/MRST P3.9/MTSR P3.10/TxD0 P3.11/RxD0 P3.12/BHE P3.13/SCLK P3.15
98 140 141 142
ALE RSTIN RSTOUT NMI
8 7 6 5 4 3 2 1
92 91 90 89 88 87 86 85 135 134 133 132 131 130 129 128 125 124 123 122 121 120 119 118
ALE TP18
TP19 TP20 TP21 TP22 TP23 TP24 TP25
VCC2
VCC1
SCLK RST I/O
X1
R38 1K5
R36 1K5
CE1 0E CE0 0E
R63 R64
75 76 77 78 79 80 81
P3.8 P3.9 P3.10 P3.11 BHE P3.13
D2 LED/Yellow
1 2
8 GND
GND
BUZ1 BUZZER
2 31
X2
2
DS1302Z
D3
R32
JP2
X1 32.7680KHz
1K5
Meetpunt Battery
BAS85
C25
C22 100n
BH1 BAT1
100n
GND
TP26 TP27
3V/1000mAh
GND
WRL RD
A0
C20
3V
C21
100n
C23
100n
GND
Bblock
14 47
5V
C24
100n
GND
100n
GND
GND
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
VPP RP CE OE WE
WP BYTE
R39 1K5
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
13 12 26 28 11
CE0
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
C181
C26
100u/6V3
100n
GND
VPP RSTIN CE0 CE1 RD WRL
CE0 CE1
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
A17 A18
23 22
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12(14) A13(15) A14(16) A15(17)
UB LB CE OE WE
NC(A12) NC(A13)
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
40 39
TP28 TP75
6 41 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
B
KM6164000BLT-5L
Optional
E28F800B5B90
GND
GND
U6
Eprom.sch
U5 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16
A0
5V_ROM
R37 1K5
VCC
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
GND
GND
D[0..15] D14
D[0..15] D13
R70
R71
D12 R72 7K5
D11 R73 7K5
D6
D4
R74 7K5
R75 7K5 BOOT
ClkIN*
1Mb
16bit
5V R2
R233 100K
CLKOUT 1 2 3
33E
JP4
A Boot-jumper
CLKOUT
Title
GND GND P3.[0..13]
* Both resistors in place = 5xClkIN * No resistors in place = 4xClkIN
Rev.
Core GND
V1.4 Micro Series XX
Vital Scientific
P3.[0..13]
Date: 1-Mar-2001 File: 1
2
3
C
A[0..19]
L3 5V_ROM BLM31A601S
A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0
R33 1K5
BUZZER
Bblock Lock
117 116 115 114 113 112 111 108 107 106 105 104 103 102 101 100
R45 330E
U3 1 7 5 6
RSTOUT
P6.7 P6.6 P6.5 CS4 CS3 CS2 CS1 CS0 BUZZER LED
18 45 55 71 83 94 110 127 139 143
A
P0H.7/D15 P0H.6/D14 P0H.5/D13 P0H.4/D12 P0H.3/D11 P0H.2/D10 P0H.1/D9 P0H.0/D8 P0L.7/D7 P0L.6/D6 P0L.5/D5 P0L.4/D4 P0L.3/D3 P0L.2/D2 P0L.1/D1 P0L.0/D0
WRL RD
D R31 1K5
TP16
LED
TP11TP12TP13
Lock Bblock
GND
P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 P2.8 P2.9 P2.10 P2.11 P2.12 P2.13 P2.14 P2.15
ALE RSTIN RSTOUT NMI
U4 C167SR
96 95
37
GND
C19 100n
READY EA VAREF VAGND
WRL RD
*CS2
TP44
VCC
R35 1K5
97 99 37 38
VPP XTAL1 XTAL2
TP15
5
CEO
T5 BSP315P
CS4 CS3
GND
R1 33E
TP6 TP7 TP17
84 138 137
T3 BC858B
MAX818L-CSA
15K R29 1K5
GND
TP9
CEI
46
L2 BLM31A601S
1
VBAT OUT
4
CS2 GND
R56
4
VCC
SG8002JC programmed at 5MHz
27
OUT
Vcc +/-10%
R46 330E T2 BC858B
U2B 8
1K5
GND
17 46 56 72 82 93 109 126 136 144
3
GND OE/ST
10n
VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC
VCC
1
GND GND GND GND GND GND GND GND GND GND
2
R44 330E
VBAT TP14
R30
D
3V
D1 LED/Red
100n
12
10n
VPP
10n
3
10n
C6
R34 1K5
Vcc trip point at 10% (4.25-4.50V) Vcc/Vbatt switch at Vbatt
TP127 R42
L1 BLM31A601S
VCC
33
C8
11
C7
VCC
C5
VCC
R43
VCC
C4
5V T1 BC858B
Vcc trip at 5% (4.50-4.75V) Puls is 140 - 280ms
GND
C3
8
GND
C2
VCC
TP10 7
RST
7
4
C1
VCC
6
34
U2A MAX818L-CSA 2
5
A[1..19]
5V
TP8
4
GND
2
GND
1
4
5
Time: 6
10:54:42
9826201i0008 Sheet 2 7
of 21 8
1
2
4
3
D
D
CE0 CE1 A0 5V_ROM
37
5V_ROM
SK1
R77 10K
14 BYTE 47
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 WP BYTE
VPP RP CE OE WE
GND
R76 10K
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16
GND
C
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
VCC
U7 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
B
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
13 12
VPP RSTIN
26 28 11
RD
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
RD WRL D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
A18 A17 A7 A6 A5 A4 A3 A2 A1
RD D0 D8 D1 D9 D2 D10 D3 D11
A18 A17 A7 A6 A5 A4 A3 A2 A1 A0 CE GND OE D0 D8 D1 D9 D2 D10 D3 D11
46
27
GND
GND
C
D15 D7 D14 D6 D13 D5 D12 D4
B
Vital Scientific Date: 1-Mar-2001 File:
A
Rev.
Optional FlashROM & Test connector
2
A19 A8 A9 A10 A11 A12 A13 A14 A15 A16 BYTE
GND
Title
1
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
TEST SOCKET _Niet plaatsen
E28F800B5B90
A
A19 A8 A9 A10 A11 A12 A13 A14 A15 A16 BYTE GND D15 D7 D14 D6 D13 D5 D12 D4 VCC
Micro Series XX Time: 3
10:54:43
V1.4 9826201i0008 Sheet 3
of 21 4
1
2
4
3
P_IP[1..17]
P_IP13 P_IP14 P_IP15 P_IP16 25 26 41 45
34 P_IP17
P_IP9 P_IP10 P_IP11 P_IP12
GND
40 39 38 32
GND
JP6
14 47 79 111
C12
C28 100n
16 48 82 113
C27 100n D
P_IP[1..17]
VCC
P_IP1 P_IP2 P_IP3 P_IP4 P_IP5 P_IP6 P_IP7 P_IP8
VCC
37 36 35 31 27 30 28 29
VCC
D
51 84 110 D0 D1 D2 D3 D4 D5 D6 D7
C
102 103 104 105 106 107 108 109
IN1 IN2 IN3
12 13 21 22
ALE CS4 RD WRL
10 11 24
FW_ENA PMP_ENA TC_ON
23
RESET
P_EP[1..18] EP_D0 EP_D1 EP_D2 EP_D3 EP_D4 EP_D5 EP_D6 EP_D7
EP_STRB EP_ATFD EP_SLCTI EP_INIT
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
EP_ACK EP_BUSY EP_PE EP_SLCT EP_ERR
D[0..15]
D[0..15]
IP_START
IP_ACK IP_BUSY IP_STR IP_STP
IP_STRB IP_ATFD IP_SLCTI IP_INIT
TDO TDI BSCAN/VCCIO TMS TCK
IP_D0 IP_D1 IP_D2 IP_D3 IP_D4 IP_D5 IP_D6 IP_D7
50 20 18 46 78
VCCIO VCCIO VCCIO VCCIO
Tap/Isp
1 2 3 4 5 6 7 8
VCC VCC VCC VCC
10n
JP5
3 2 1
U8
EP_NRD EP_ACK IP_RESET
ALE CS4 RD WRL
FW_P1 FW_P2 FW_P3 FW_P4 FW_P5 FW_P6 FW_P7 FW_P8
FW_ENA PMP_ENA TC_ON RESET
CLM[0..10]
KEYB_IRQ TEMP_OFF ?
ROW0 ROW1 ROW2 ROW3 ROW4 ROW5 ROW6 ? ? ? ? ?
TP35 TP34 TP33
VCC
RST Y0 Y1 Y2
CLM0 CLM1 CLM2 CLM3 CLM4 CLM5 CLM6 CLM7 CLM8 CLM9 CLM10 ?
19 15 83 80
RSTOUT CLKOUT KEYBCLK
PMP_P1 PMP_P2 PMP_P3 PMP_P4 PMP_P5 PMP_P6 PMP_P7 PMP_P8
GOE 0 GOE 1
GND GND GND GND GND GND GND GND GND GND
64 114
TP32
125 126 6 7
P_EP9 P_EP10 P_EP11 P_EP12
120 119 118 117 121
P_EP13 P_EP14 P_EP15 P_EP16 P_EP17
8 127 128
P_EP18 EP_ACK IP_RESET FW_P[1..8]
FW_P[1..8] 57 58 59 56 52 53 54 55
FW_P1 FW_P2 FW_P3 FW_P4 FW_P5 FW_P6 FW_P7 FW_P8
99 100 101 98 93 94 95 96
PMP_P1 PMP_P2 PMP_P3 PMP_P4 PMP_P5 PMP_P6 PMP_P7 PMP_P8
P_EP[1..18]
C
PMP_P[1..8]
PMP_P[1..8] B
42 43 44
74 75 76 77 85 86 87 88 89 90 91 92
100n
ROW0 ROW1 ROW2 ROW3 ROW4 ROW5 ROW6
100n
CLM0 60 CLM1 61 CLM2 62 CLM3 63 CLM4 66 CLM5 67 CLM6 68 CLM7 69 CLM8 70 CLM9 71 CLM1072 73
C30
TEMP_OFF
CLM[0..10]
KEYB_IRQ ROW[0..6]
ROW[0..6]
A
Title GND
Date: 1-Mar-2001 File: 2
A
Rev.
Glue logic Vital Scientific
1
P_EP1 P_EP2 P_EP3 P_EP4 P_EP5 P_EP6 P_EP7 P_EP8
ISPLSI1048EA-100LT128 C29
1 17 33 49 65 81 97 112 115 116
TP29 TP30 TP31
B
9 122 123 124 2 3 4 5
V1.4 Micro Series XX
9826201i0008
Time:
Sheet 4
3
10:54:47
of 21 4
1
2
3
4
5
6
7
8
D
D C62 1n
Filterwheel stepper Fw_step.sch FW_LD
LOAD_DATA
FW_PHA FW_PHA2 FW_PHA1 FW_PHA0
PHASE_A PHASE_A2 PHASE_A1 PHASE_A0
FW_PHB FW_PHB2 FW_PHB1 FW_PHB0 RESET
PHASE_B PHASE_B2 PHASE_B1 PHASE_B0 RESET
C64
C68
C70
C63 1n
C65
C67 1n
C69 1n
1n
1n
1n
1n
P1
PA+ PAPB+ PB-
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Lamp regulator Lamp.sch LAMP_OFF LAMP_FULL
LAMP_OFF LAMP_FULL
C
LAMP+
Temperature control Temp.sch TEMP_OFF
TEMP_OFF
TEMP_OUT1 TEMP_OUT2
TEMP_OUT1 TEMP_OUT2
TEMP_PWM TEMP_IN
TEMP_PWM TEMP_IN
PELTIER1 +24V -20V VCC
PELTIER2
U9 +24V
3 2
SIP_LED
VBB IN
1
OUT
GND
VCC
R139 1K2
C
4
BSP452
Photometer
R208 4k7
R40 1K5
U12A 1
2
SIP_SWITCH
R122 4K7
R123 4K7
R57 15K R141
1
100E
74HC14 B
U12B
GND
B 1
4
FW_OPT
R142
3
100E
74HC14 U12C 1
6
TC_IN
R143
5
100E
74HC14
R82 G0 G1 G2 G3 REF/MEAS MEAS/CHG COMP R87 1K
C71 1n
C73
C75
C116
C72 1n
C74 1n
C76 330p
1n
1n
1n
D9
R144 100E
BZX84C5V6
C31
C77
C78
C79
100n
1n
1n
1n
D10
D11
D12
BZX84C5V6 BZX84C5V6 BZX84C5V6
Decoupling 74HC14
GND
GND_24V
A
A
Title
Rev.
Photo Meter Unit Date: 1-Mar-2001 File: 1
2
3
4
5
V1.4 Micro Series XX
Vital Scientific
Time: 6
10:54:48
9826201i0008 Sheet 5 7
of 21 8
1
0 1 2 3 4 5 6 7 -----------------------------------------PHASE_A0 = 0 1 0 1 0 1 0 1 PHASE_A1 = 0 0 1 1 0 0 1 1 PHASE_A2 = 0 0 0 0 1 1 1 1
VCC
C34 100n
C33 100n
3
FDV301N
20 17 16
74HCT00 T7
B
2 3 4 5 6 7 8 9
PHASE_A2 PHASE_A1 PHASE_A0 PHASE_A PHASE_B PHASE_B2 PHASE_B1 PHASE_B0
27K/1%
U14 EN C1 1D
19 18 17 16 15 14 13 12
FDV301N
14 820p NPO C117 6 7 820p NPO C118 12
R155 27K/1%
TP110
10 8 9
C125 220u/50V low ESR
VS
OUT1A OUT1B SEN1
RC1
COMP1
GND GND
RC2 PH2 I0 2 I1 2
GND GND
COMP2 SEN2 OUT2A OUT 2B
C 1 21 23
PA+ PA-
18 19
4
R162 2E7/0.25W
R90
22 D4 BAS85
C121 3n3
D5 BAS85
C122 3n3
1K
R158 2E2/0.25W R159 2E2/0.25W
R91
R163 2E7/0.25W
1K
3 2 5
PB+ PBB
74HCT573 GND
I0 1 I1 1 PH1
TP109
R154 1 11
VSS
GND_24V
REF1
U15
2
RESET
C35 100n
T8
&
1
R148 1E/1W
24
C32 100n
13
R150 2K43
D
R89 1K/1%
15
R151 2K43
11
R88 1K/1%
U13A LOAD_DATA
+24V
R146 1E
Phase current -----------------------------------------0: 420mA ( 370 - 450mA ) 1: 300mA ( 0.707 x 450mA ) 2: 280mA 3: 200mA ( 0.707 x 280mA ) 4: 140mA 5: 100mA ( 0.707 x 140mA ) 6: 0 C
4
3
REF2
D
2
L6219DS GND_24V
GND_24V
GND_24V Zoveel mogelijk koper aan beide kanten van de PCB gebruiken verbonden met alle GND pinnen.
A
Title
Filterwheel stepper driver Vital Scientific Date: 1-Mar-2001 File: 1
2
A
Rev.
V1.4 Micro Series XX Time: 3
10:54:51
9826201i0008 Sheet 6
of
21 4
1
2
4
3
D
D
VCC
VCC Koper opp. ca. 7 vierkante cm. R41
10K/1% R92
0E R166
R79
1K/1%
270E/1%
10K/1%
C80 1n
4
R58 15K
C
R78
C127 330u/35V Height
