Test Pack [PDF]

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ERBIL COMBINED CYCLE POWER PROJECT TEST PACK COVER SHEET UNIT



SYSTEM



SUB-SYSTEM



AREA NO:



SYSTEM DESCRIPTION



TEST PACK NUMBER



LOCATION:



MAP NO:



TABLE OF CONTENTS



REV



S.NO 1



DESCRIPTION TEST PACK STATUS CONTROL SHEET



2



PRESSURE TEST CONFIRMATION RECORD



3



PIPING PRESSURE TEST RELEASE REPORT



4



REINFORCING PAD - PNEUMATIC REST REPORT



5



ISOMETRIC CONTROL SHEET FROM WELD HISTORY



6



PRE - TEST CHECKLIST



7



PRE - TEST PUNCH LIST



8



POST TEST & REINSTATEMENT CHECKLIST



9



RELIEF VALVE CALIBRATION CERTIFICATE



10



PRESSURE RECORDER CALIBRATION CERTIFICATE (IF REQUIRED)



11



PRESSURE GAUGE CALIBRATION CERTIFICATE



12



LINE LIST



13



LOCATION MAP (IF REQUIRED)



14



ISOMETRIC DRAWINGS (WELDING MAP)



15



TEST BLOCK DIAGRAM



16



PIPE CLEANING RECORD



17



TEST MANIFOLD PRESSURE TEST SUMMARY SHEET



18



TEST BLIND THICKNESS SHEET



19



BOLT TORQUE / TENSIONING RECORD (IF REQUIRED)



20



WATER ANALYSIS



21



NCR, SCR, CAR, TQ's (SPECIFIC TO THE SYSTEM)



DATE



ENKA



DATE



MGH



INCLUDED



DATE



AI



REMARKS



TEST PACK NUMBER



MAP NO:



REMARKS



ERBIL COMBINED CYCLE POWER PROJECT TEST PACK COVER SHEET Area 1



HYDROTEST



Area 2



PNEUMATIC TEST



CONSTRUCTION WORKS



Area 3



VISUAL TEST SERVİCE TEST



Test Package Status Control Sheet Map No. System No.



Test Package No. Unit No.



Sub. System No. Confirmed By Item No



Activity



ENKA Piping



1



Test Package Reviewed and Approved



2



Precommissioning Gr. Review (Test Limit, location of permanent gasket, torquing)



3



Construction Line Checked and Punch List



4



Construction Punch "A" Cleared



5



QC Document Check (NDE, PMI, PWHT, Visual Inspection...)



6



Precommissioning Gr. Review (Review Punch Item Category)



7



Final Confirmation for Testing (Return to Subcontractor for Testing)



8



Test Completed / Released for Paint / Insulation



9



Punch "B" Cleared



10



Confirmed Punch "B" Cleared & Test Package Closed / Released for Precomissioning



MGH QC



Piping



Note () : work step (p) : When test completed , send copy of this sheet to Paint / Insulation as release notice (t) : When test pack is closed, send copy of this sheet to Precom. as release notice Remarks:



QC



HYDROTEST PNEUMATIC TEST VISUAL TEST SERVİCE TEST



med By AI



ERBIL COMBINED CYCLE POWER PROJECT PRESSURE TEST CONFIRMATION RECORD



MAP NO:



DRAWING NO:



(Mechanical Acceptance Package)



TEST PACK NO:



TEST MEDIUM:



Barg.



TEST PRESSURE:



Barg.



TEST DATE: TEST PACK NO



DESCRIPTION AND CHECK STATUS OF EACH ACTIVITIES



1



TEST PACK REVIEWED AND APPROVED



2



PIPING - RELEASE FOR PRESSURE TEST / ISO / P&ID's WITH TEST LIMITS MARKED



3



PRE TEST PUNCH LIST FOR PIPING WORK



4



SPOOL CONTROL SHEET



5



LINE CLEANED



6



TEST COMPLETED / ACCEPTED



7



POST TEST & REINSTATEMENT CHECK LIST



REMARKS:



ENKA



MGH PIPING QC



CERTIFIED THAT THE ABOVE DOCUMENTS ARE INCLUDED ENKA



MGH



AI



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



AI



AI



ERBIL COMBINED CYCLE POWER PROJECT PIPING PRESSURE TEST RELEASE & ACCEPTANCE REPORT



TEST PACK NO:



SHEET NO: 1 OF 1



TEST MEDIUM:



DATE OF TEST:



TIME START:



TIME END:



ANALYSIS REPORT NO:



TEST DURATION:



DESIGN PRESSURE:



TEST PRESSURE:



ACTUAL PRESSURE:



1.SR. NO: PRESSURE GAUGE NO: SR NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26



ISO DRAWING NO



TİME (min) Pressure (Barg) (*) Temp. (*)



2.SR. NO: 3.SR. NO:



PRV. NO:



SH NO REV NO



5



10



SPOOL NO



15



Note: (*) Pressure and Temperature @ approx. 5 mins intervall shall be recorded for all hydrotests.



RUN OF LINE FROM



20



25



THE ABOVE LINES ARE INSTALLED AS PER ABOVE LISTED ISOMETRIC DRAWINGS AND RELEASED FOR TEST ENKA



MGH



AI



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



COMPLETED TEST WITNESSED & ACCEPTED BY ENKA



MGH



AI



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



ROJECT



CE REPORT



1



RE:



V. NO: RUN OF LINE TO



30



REMARKS



35



40



RAWINGS AND RELEASED FOR TEST AI



ME:



TE:



N:



ED BY



ME:



TE:



N:



AI



ERBIL COMBINED CYCLE POWER PROJECT REINFORCING PAD - PNEUMATIC TEST REPORT TEST PACK NO: DATE: SHEET NO:



ISOMETRIC NO: SPPOL NO: REINFORCING PAD NO:



JOINT NO



PRESSURE GAUGE NO/UNIT: PRESSURE GAUGE RANGE:



BAR



TESTING PRESSURE:



BAR



INSPECTION DETAILS:



REMARKS:



ENKA-CONST. NAME SIGNATURE DATE



ENKA - QC



MGH



ROJECT



PORT



REV NO:



MGH



AI (IF REQUIRED)



ERBIL COMBINED CYCLE POWER PROJECT PIPING PRE TEST CHECK LIST



SYSTEM NO. UNIT NO. ITEM NO



TEST PACK NO: MAP NO: DESCRIPTION



1



Confirm all lines installed are vertical / level / slope as per ISO



2



Valves - confirm valves are open / half - open as required



3



location and type of permanent supports, guides and anchors etc. To be verified (including clearence for expansion)



4



Confirm flange alignment, parallelism, bolt torquing and tensioning (including at pumps and equipment) where applicable



5



tion of correct permanent gaskets confirmed



6



Check that all instruments, orifice plates, control valves, PSV, expansion joints and strainer mesh are removed



7



Temporary spools are recorded in Test pack



1



Check that all lines have adequate supports (if required)



2



Check that pack piping system equipped with vents at highest and drain at lowest points



3



Check that all temporary blind flanges / spades in correct wall thickness and their location



4



Check that all delicate components as instruments,orifice plates, control valves, ... Are excluded from pressure test



5



Check flow direction of all non-return valves



REMARKS:



Y



N



N/A



ENKA PIPING ENG.



ENKA QC



MGH



AI



NAME:



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



SIGN:



COMMENTS



AI NAME: DATE: SIGN:



ERBIL COMBINED CYCLE POWER PROJECT PRE TEST PUNCH LIST FOR PIPING WORK



TEST PACK NO: MAP NO: SYSTEM: SYSTEM DESCRIPTION: DATE: JOB NUMBER:



NO 1 2 3 4 5 6 7 8 9 10



ISOMETRIC DRAWING NUMBER



CATEGORY: "A" -ITEMS THAT SHOULD BE DONE PRIOR "B" - ITEMS THAT CAN BE DO AFTER PRES "C" - ITEMS THAT CAN BE DONE AFTER PR PUNCH)



PUNCH ITEM DESCRIPTION



ITEM CATEGORY



ORIGINATOR NAME



CO.



CLEARED & CONFIRMED BY ENKA MGH SIGN DATE SIGN DATE



11 12 13 14 15 16 17 18 19 20



Y: MS THAT SHOULD BE DONE PRIOR TO PRESSURE TEST MS THAT CAN BE DO AFTER PRESSURE TEST AND BEFORE PRE-COMMISIONING MS THAT CAN BE DONE AFTER PRE-COMMISIONING (TO BE SHIFTED TO TURN OVER



CONFIRMED BY AI SIGN



REMARKS DATE



ERBIL COMBINED CYCLE POWER PROJECT POST TEST PRE - INSTATEMENT CHECK LIST



SYSTEM UNIT NO.



TEST PACK NO: MAP NO:



ITEM NO



DESCRIPTION



1



Temporary blind / temporary supports / spades / components / dummy spools / blinds / are removed. Correct permanent blinds and positioned correctly.



2



Instruments / control valves / PSV / stariners wire mesh are reinstated.



3



At test limits all temporary gasket replaced



4



Test medium depressurized / Drained



5



All open drains and vents are checked closed and seal welded where applicable after test and ENKA approval



6



Bolt torquing / tensioning to be confirmed aq re - instated flange connections.



7



REMARKS:



Y



N



N/A



ENKA PIPING ENG. NAME:



ENKA QC



MGH



AI



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



SIGN:



T



COMMENTS



AI NAME: DATE: SIGN:



ERBIL COMBINED CYCLE POWER PROJECT PIPING PRESSURE TEST RELEASE & ACCEPTANCE REPORT



TEST PACK NO: SR NO



ISO DRAWING NO



SH NO REV NO



SPOOL NO



RUN OF LINE FROM



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CLEANING MEDIA



PRESSURE MAX



CLEANING OBSERVATIONS



ENKA PIPING ENG.



ENKA QC



MGH



NAME:



NAME:



NAME:



DATE:



DATE:



DATE:



SIGN:



SIGN:



SIGN:



OJECT



REPORT



DATE: RUN OF LINE



SURE MAX



TO



REMARKS



MGH



AI NAME: DATE: SIGN:



ERBIL COMBINED CYCLE POWER PROJECT BOLT TORQUING RECORD



BOLT TORQUING RECORD



IM & TE NO: QCME AREA:



TEST PACK NO:



MAP SYSTEM NO: FLANGE



NO 1 2 3 4 5 6 7 8 9 10 11 12 13



LINE



ISO NO & SHEET NO



SR#



SIZE



NO. OF BOLTS



BOLT SIZE



DATE



REQD TORQUE VALUE N.M



14 15 16 17 18 19 20



ROJECT



SR. NO: MAP SYSTEM NO: ACTUAL TORQUE VALUE N.M



BEFORE TEST / AFTER PMC ACCEPT /REJECT



TORQUING ENKA



CLIENT



AI



TAG SR. NO