3D Electric D3k May 2013 [PDF]

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Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)



24 34



Component



35



0001



Injector Cylinder #1



0002



Injector Cylinder #2



0003



Injector Cylinder #3



0004



Injector Cylinder #4



0005



Injector Cylinder #5



0006



Injector Cylinder #6



0041



8 Volt DC Supply



0091



Throttle Position Sensor



0100



Engine Oil Level Sensor



0110



Engine Coolant Temperature Sensor



CONN 5



Electrical System Voltage



0172



Intake Manifold Air Temperature Sensor



0174



Fuel Temperature Sensor



0190



Engine Speed Sensor



0247



SAE J1939 Data Link



0248



CAT Data Link



33



17 19 3 25



CONN 11



0253



Personality Module



0261



Engine Timing Calibration



0262



5 Volt Sensor DC Power Supply



0266



Crank Without Injection Input



0267 0268



Remote Shutdown Input Programmed Parameter Fault



0291



Engine Cooling Fan Solenoid



0296



Transmission Control



0342



Secondary Engine Speed Sensor



0444



Starter Motor Relay



0526



Turbo Wastegate Actuator



1603



Machine Control Module



1639



Machine Security System Module



1779



Fuel Rail Pressure Valve 1 Solenoid



1785



Inlet Manifold Pressure Sensor



1797



Fuel Rail Pressure Sensor



1834



Ignition Key Switch



2417



Ether Injection Control Solenoid



30



CONN 9



D3K, D4K and D5K Track-Type Tractor Electrical System



CONN 10 CONN 12



(RA) HARNESS



18 6 2



Component



0041



Sensor Power Supply (8 DCV)



0070



Parking Brake Switch



0091



Throttle Position Switch



0096



Fuel Level Sensor



0133



Transmission Pilot Pressure Solenoid



0148



Hystat Drive Pressure Sensor



0168



Electrical System Voltage



0190



Engine Speed Sensor



0247



J1939 Data Link



0262



5 Volt Sensor DC Power Supply



0268



Programmable Parameter



D3K: D4K: JTD301-UP (LGP) MMM1001-UP (XL) FFF1101-UP (XL) RRR801-UP (LGP) LLL1601-UP (LGP)



13



Machine Control System (MID No. 039) CID



32



7



D5K: JLF501-UP (LGP) WWW2101-UP (XL) YYY2001-UP (LGP)



38 39 (C) HARNESS



37 36 26 RH CONSOLE 29



0271



Action Alarm



0298



Service Brake Pedal Switch



0352



Lift Lever Position Sensor



0358



Implement Pilot Pressure Supply



0444



Starter Motor Relay



0490



Hydraulic Lockout Switch



0497



Tilt Right Solenoid



0498



Tilt Left Solenoid



0590



Engine Control Module



0600



Hydraulic Oil Temp Sensor



0681



Parking Brake Solenoid



0811



Gauge Cluster #1



1078



Blade Control Handle Raise/Lower Position



1079



Blade Control Handle Tilt Position Sensor



1197



Blade Lower Solenoid



1198



Blade Raise Solenoid



1251



Alternator R-Terminal Signal



1482



Sensor Power Supply (10 DCV)



1558



Electronic Implement Control



1699



Joystick Forward/Reverse Position Sensor



1700



Joystick Left/Right Position Sensor



1703



Left Drive Pump Forward Proportional



1704



Left Drive Pump Reverse Proportional



1705



Right Drive Pump Forward Proportional



1706



Right Drive Pump Reverse Proportional



1707



Left Drive Motor Solenoid



1708



Right Drive Motor Solenoid



1870



Blade Control Handle Thumb Rocker



CONN 7 CONN 6



Volume 1 of 4: Cab For Engine Serial Numbers C4E239-UP



4 CONN 28 5



(LA) HARNESS CONN 30



© 2013 Caterpillar, All Rights Reserved



1884



Winch Spool In Solenoid



1885



Winch Spool Out Solenoid



1933



Blade Angle Left Solenoid



1934



Blade Angle Right Solenoid



1960



Ignition Key Reader



2213



Operator In Seat Switch



2143



Electronic Implement Control #3



2204



Auxiliary Lever #1 Position Sensor



2205



Auxiliary Lever #2 Position Sensor



2211



Auxiliary Valve #1 Port B Solenoid



2212



Auxiliary Valve #1 Port A Solenoid



2213



Auxiliary Valve #2 Port B Solenoid



2214



Auxiliary Valve #2 Port A Solenoid



2225



Hydraulic System Master ECM



2268



Winch Free Spool Solenoid



2305



Brake/Decelerator Pedal Position Sensor



2438



Winch Free Spool Switch



2440



Winch Brake Solenoid



2441



Winch Motor Pressure Sensor



2481



Winch Drive Away Switch



2482



Winch Drive Away Solenoid



OPERATOR CONSOLE WIRING



14



Volume 1 - Connector Location Connector Number



Blade Shake Switch



2685



Left Drive Motor Speed Sensor #1



Right Drive Motor Speed Sensor #2



2754



Auxiliary #1 Switch



2755



Blade Control Mode Switch



2954



Unknown Electronic Implement Control



3020



Auxiliary Valve #1 Float Switch



Schematic Location



Machine Location



Alarm - Action



E-9



1



Component



Operator Gear Ratio Set/Recall Switch



Right Drive Motor Speed Sensor #1



T



Pressure Symbol



Temperature Symbol



Component Location



2679



2688



20



27



2532



2687



Symbols



CONN 29



Powertrain Speed Range Control Position



Left Drive Motor Speed Sensor #2



EROPS CONSOLE WIRING



Harness And Wire Electrical Schematic Symbols



2500



2686



Printed in U.S.A.



Fuel Efficient Reverse Switch



¹ The is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.



Schematic Location



Breaker - Blower HVAC



H-11



2



Control - HVAC Panel



I-12



3



Control - Hystat Base (LH)



H-9



4



CONN 1



G-15



CONN 2



G-15



Control - Hystat Handle (LH)



I-9



5



CONN 3



B-14



Control - Implement Base (RH)



G-9



6



CONN 4



C-14



Control - Implement Handle (RH)



G-9



7



CONN 5



H-14



Control - Machine



F-8



8



CONN 6



I-14



Ground - Console



A-14



9



CONN 7



I-14



Ground - Frame



B-8



10



CONN 8



E-12



Ground - Platform



B-8



11



CONN 9



G-12



Ground - Roof



C-15



12



CONN 10



G-11



Handle - Winch/Ripper



B-10



13



CONN 11



H-11



Instrument Cluster



E-9



14



CONN 12



I-11



Motor - Front Wiper



H-1



15



CONN 13



H-7



Motor - Rear Wiper



E-15



16



CONN 14



B-3



Power Port



H-11



17



CONN 15



B-3



Relay - Blower (High)



I-11



18



CONN 16



B-3



Relay - HVAC



H-11



19



CONN 17



C-3



Resistor - Can A Terminal #1



E-9



20



CONN 18



C-3



Sensor - Brake Pedal Decelerator



D-9



21



CONN 19



C-3



Switch - 4th Valve



C-11



23



CONN 20



D-3



Switch - 4th Valve Float



B-11



24



CONN 21



D-3



Switch - HVAC



I-12



25



CONN 22



E-3



CONN 23



F-3



Switch - Implement Lockout Switch - Key



E-11 F-9



27



CONN 24



G-3



Switch - Lights



C-11



28



CONN 25



H-3



Switch - Operator Parking Brake



F-11



29



CONN 26



I-3



Switch - Operator Presence



F-11



30



CONN 27



I-3



Switch - Service Brake



E-9



31



CONN 8



A-8



Switch - Slow Engine Effeciency Reverse (SEER)



E-11



32



CONN 29



D-9



Switch - Throttle



B-10



33



CONN 30



B-2



Switch - Winch Drive Away



C-10



34



The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.



Switch - Winch Free Spool



C-11



35



Switch - Wiper (Front)



D-11



36



Switch - Wiper (LH)



D-11



37



Switch - Wiper (Rear)



D-11



38



Switch - Wiper (RH)



D-11



39



Flow Symbol



Circuit Breaker Symbol



Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.



T



Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.



26



CONN 28



Level Symbol



Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.



Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).



Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)



L-C12 3E-5179



AG-C4 111-7898



L-C12 3E-5179



1



Part Number: for Connector Plug



Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).



Part Number: for Connector Receptacle



2 Plug



FUSE BOX 21 1



31



Receptacle Pin or Socket Number



1 2



Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.



1 2



Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.



5A Fuse (5 Amps)



9X-1123



Component Part Number



325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".



Wire Gauge Wire Color



DASH WIRING CONN 13



CONN 27 11



10



15



CONN 26



16



8 CONN 2



Failure Mode Identifiers (FMI)¹ FMI No.



CONN 1



Failure Description Data valid but above normal operational range.



1



Data valid but below normal operational range.



2



Data erratic, intermittent, or incorrect.



3



Voltage above normal or shorted high.



4



Voltage below normal or shorted low.



5



Current below normal or open circuit.



6



Current above normal or grounded circuit.



7



Mechanical system not responding properly.



8



Abnormal frequency, pulse width, or period.



9



Abnormal update.



10



Abnormal rate of change.



11



Failure mode not identifiable.



12



Bad device or component.



13



Out of calibration.



14



Parameter failures.



15



Parameter failures.



16



Parameter not available.



17



Module not responding.



18



Sensor supply fault.



19



Condition not met.



20



Parameter failures.



(P) HARNESS



¹The FMI is a diagnostic code that indicates what type of failure has occurred.



CONN 24



CONN 16



Volume 1 - Resistor Specifications Part No. 134-2540



CONN 17



Component Description Resistor:



CAN A (Dash)



¹ At room temperature unless otherwise noted.



FUSE BOX (R) HARNESS



12 CONN 15



Related Electrical Service Manuals Title



Form Number



Machine Control:



KENR6176



Engine Control:



KENR5390



CONN 4 CONN 22 CONN 21



CONN 3



CONN 19 CONN 20 CONN 18



PLATFORM WIRING



CONN 25 CONN 14



CONN 23



EROPS ROOF WIRING



Resistance (Ohms)¹ 120 ± 12



36 Page,



(C) HARNESS



(Dimensions: 48 inches x 35 inches)



28a



0168



3033



23



9



UENR4691 VOL 1 of 4



CID



UENR4691 May 2013



(C) HARNESS



13



12



11



10



9



8



7



6



5



4



3



2



1



C-C24 1779654



CONN TO AC-C4 HVAC HARN [LOC SH 3 D-2]



CONN 7



C-C25 1552272



CONN TO AC-C1 HVAC HARN [LOC SH 3 D-2]



BK-16 BK-16



607-R32 200-R30



1 2



PK -18 BK -18



C-C22 3E5179



CONN TO GC-C1 ACCUGRADE CSL HARN [LOC SH 3 H-13]



L872-C162 T744-C160



PU -18 WH -18



BU -14 WH -14



+ -



106-C139 WH -18 108-C149 RD -18 110-C98 RD -16



LH RADIO SPEAKER 168-8772



CONN TO W-C1 A/C CONDENSER HARN [LOC SH 3 F-1]



CONN 2



CONN TO W-C6 A/C CONDENSER HARN [LOC SH 3 F-1]



CONN 1



118-C32 GY -16 118-C99 GY -16 118-C100 GY -16 118-C113 GY -16 119-C59 119-C80 119-C81 119-C74



R-C15 1779654 158-R2 BR -12 200-R37 BK -12 159-R34 BU -12 200-R36 BK -12



1 2 3 4



PK -16 PK -16 PK -16 PK -16



125-C10 OR -14 125-C11 OR -14 125-C3 OR -14 125-C9 OR -16



R-C14 1552269



BR -14



158-C178



1 2



521-R44



158-C179 BR -14 158-C14 BR -14



YL -16



158-C66 BR -14 159-C144 BU -14 159-C145 BU -14 184-C108 BU -14



G



200-C215



BK -16



200-C95 BK -10 200-C123 BK -12



200-C142 BK -14 200-C28 BK -18 200-C163 BK -16 200-C77



BK -12



202-C29 202-C44 202-C199 202-C146 500-C148



BK -18 BK -18 BK -16



BK -16 BR -16



502-C194 OR -16 502-C48 OR -18 502-C97 OR -16 503-C83



F



BR -16



505-C195 BU -16 505-C64 BU -18 505-C75 BU -16 515-C1 GY -12 516-C2 GN -14 517-C18 BU -14 521-C180 YL -16 521-C4 YL -14 521-C181 YL -16 522-C168



106-R3 WH -18 106-R40 WH -18 106-R41 WH -18 108-R43 118-R20 119-R29



H



GND MOTOR T P



E



BK GN RD YL



B+



1 2 3 4



R-C13 2305008 200-R31 503-R39 505-R28 119-R29



BK -16 BR -16 BU -16 PK -16



RR WIPER MOT 330-5019



200-R17 200-R42 200-R48 200-R11 200-R12 200-R15



RD -18 GY -16 PK -16



607-C121 608-C122 892-C110 893-C143 A528-C102 C558-C12 K960-C161 K961-C158 L856-C164 L857-C159 L872-C162 T744-C160



BU -12 BU -14 BU -14



509-R4



WH -18 BR -18



PK -14 GN -14 BR -18 GN -18 YL -16 BU -14 PK -18 GN -18 YL -18 GN -18 BU -14 WH -14



184-C108



BU -14



195-C177 195-C105 195-C117 195-C206 195-C210



YL -18 YL -18 YL -18 YL -18 YL -18



200-C28 200-C142 200-C215 200-C69 200-C20 200-C85 200-C86 200-C119 200-C170 200-C109



BK -18 BK -14 BK -16 BK -14 BK -18 BK -18 BK -18 BK -16 BK -18 BK -16



200-C207 BK -18 200-C79 BK -18 200-C183 BK -18 200-C191 BK -18 200-C8 BK -18 200-C15 BK -18 200-C17 BK -18 200-C124 BK -16 200-C6 BK -16 200-C176 BK -18 200-C190 BK -18 200-C27 BK -18 200-C38 BK -18 200-C78 BK -18 200-C118 BK -18 200-C201 BK -18 200-C163



BK -16



200-C147 200-C171 200-C172 200-C175 200-C125



BK -18 BK -18 BK -18 BK -18 BK -16



200-C77



BK -12



202-C29 202-C44



BK -18 BK -18



202-C146 BK -16 202-C23 BK -18 202-C65 BK -18 202-C130 BK -18 202-C151 BK -18 202-C198 BK -18 202-C200 BK -18 202-C133 BK -18 202-C134 BK -18 202-C188 BK -18 202-C189 BK -18 202-C208 BK -18 307-C107



320-C30



OR -16



500-C148 502-C48 502-C97 503-C83 505-C64 505-C75 506-C106



BR -16 OR -18 OR -16 BR -16 BU -18 BU -16 PU -18



507-C84



WH -18



515-C1 GY -12 516-C2 GN -14 517-C18 BU -14 521-C4 YL -14 521-C181 YL -16 522-C168 WH -16 523-C91 BR -16 524-C52 BU -16 524-C87 BU -16 524-C196 BU -16 526-C58 YL -16 527-C51 GN -16 527-C120 GN -18 527-C197 GN -16 529-C92 WH -18



567-C214



WH -16



607-C121 608-C122



PK -14 GN -14



200-R6 BK -10 200-R14 BK -10



ROOF GND M10



GN -18



647-C22



GN -16



709-C31 OR -18 709-C140 OR -18 709-C76 OR -18 709-C155 OR -18 709-C156 OR -18 892-C110 BR -18 893-C143 GN -18 A314-C33 OR -18



GN -18



A315-C34



521-R44



YL -16



A528-C102 A755-C126



YL -16 PK -18



A756-C127



BU -18



A757-C128



GY -18



A758-C129



BR -18



C506-C250



WH -12



PK -18 PK -18 PK -14 PK -18



C546-C101



608-R13 GN -18 608-R1 GN -18 608-R9 GN -18 608-R52 GN -14



NOTE A



C 511-R7 BR -18 512-R38 GN -18



PU -18 PU -18 PU -18 PU -18 PU -18 PU -18 PU -18 PU -18



643-C25



C510-C7 BK -14



OR -18



512-R38



607-R10 607-R33 607-R51 607-R32



200-R48



OR -18



308-C71 YL -16 308-C103 YL -18 308-C150 YL -18



614-C173 614-C174 614-C202 614-C61 614-C82 614-C90 614-C96 614-C167



BK -10 BK -18 BK -12



511-R7



GN -14 GN -14 GN -12



614-C5 PU -18 614-C13 PU -18 614-C192 PU -18 614-C193 PU -18 614-C209 PU -18 614-C21 PU -18 614-C138 PU -18 614-C182 PU -18 614-C184 PU -18 614-C169 PU -18



500-R19 BR -16 502-R18 OR -16 503-R39 BR -16 505-R28 BU -16 508-R5 PU -18



D



124-C93 124-C94 124-C16



530-C63



BK -16 BK -18 BK -14 BK -18 BK -18 BK -18



200-R6 BK -10 200-R8 BK -18 200-R16 BK -18 200-R31 BK -16 200-R35 BK -18 200-R36 BK -12



200-R14 200-R30 200-R37



WH -16



527-C51 GN -16 527-C120 GN -18 527-C197 GN -16



158-R2 BR -12 158-R61 BR -14 158-R62 BR -14 159-R34 159-R63 159-R64



BU -16 BU -18 BU -18 BU -16



158-C14 BR -14 158-C66 BR -14 158-C179 BR -14 159-C144 BU -14 159-C145 BU -14 180-C62 GN -14



H 508-R5 509-R4



122-C56 122-C54 122-C55 122-C60



125-C3 OR -14 125-C10 OR -14 125-C11 OR -14 129-C19 BU -16



110-C98 RD -16 184-C108 BU -14 892-C110 BR -18 893-C143 GN -18 K960-C161 PK -18 K961-C158 GN -18 L856-C164 YL -18 L857-C159 GN -18



1 2 3 4 5 6 7 8 9 10 11 12



CONN 5



LH RR FLOOD LAMP 240-0102



522-C168 WH -16 517-C18 BU -14 125-C9 OR -16 A528-C102 YL -16



1 2 3 4



CONN 6 R-C11 1552269



120-C112 YL -16 120-C88 YL -18 120-C89 YL -16 120-C111 YL -16



515-C1 GY -12 C558-C12 BU -14 516-C2 GN -14 200-C123 BK -12



1 2 3 4



WH -18 RD -18 RD -16 GY -16 GY -16 GY -16 PK -16 PK -16 PK -16



+ -



RH RADIO SPEAKER 168-8772



502-R18 500-R19 505-R28 503-R39 521-R44 607-R51 608-R52



R-C1 1552264 OR -16 BR -16 BU -16 BR -16 YL -16 PK -14 GN -14



C-C10 3E3388 502-C194 OR -16 500-C148 BR -16 505-C195 BU -16 503-C83 BR -16 521-C180 YL -16 607-C121 PK -14 608-C122 GN -14



1 2 3 4 5 6 7 8



106-R41 108-R43 118-R20 119-R29 158-R61 158-R62 159-R63 159-R64



B



CONN 3



WH -16 BU -14 BR -18



C992-C70



PU -18



E912-C36



PU -18



E913-C37



YL -18



F711-C115



GN -18



F712-C116



GY -18



F773-C39



OR -18



F774-C40



WH -18



F853-C41



BR -18



F931-C114



PK -18



G985-C217



PU -18



H710-C42



PK -18



H711-C43



GN -18



H779-C104



OR -18



J948-C157 106-C139 WH -18 108-C149 RD -18 118-C113 GY -16 119-C74 PK -16 158-C66 BR -14 158-C178 BR -14 159-C145 BU -14 159-C144 BU -14



PK -18



J992-C186



YL -18



J993-C187



PK -18



J994-C26 GY -18 J994-C68 GY -18 J994-C185 GY -18 K757-C50



YL -18



K960-C161 PK -18 K961-C158 GN -18 L856-C164 YL -18 L857-C159 GN -18 L872-C162 BU -14 M730-C72 YL -18



200-C77 202-C146 CONSOLE GND "M10 THD" NOTE A



200-C95 202-C199



BK -12 BK -16 BK -10 BK -16



N805-C211



BU -18



N809-C203



OR -18



N821-C213



GN -18



N822-C212



BR -18



N824-C205



PK -18



N825-C204



PK -18



P781-C135



GY -18



P782-C136



PK -18



P783-C131



WH -18



P784-C132



OR -18



R981-C57



A



R993-C216



1 2



YL -18 BR -18



T744-C160 WH -14 Y931-C46 BR -18



R-C9 1552269 BK-16 BK-16



607-R33 200-R35



PK -18 BK -18



RH RR FLOOD LAMP STD 240-0102



125-C11 OR -14 C546-C101 WH -16 C558-C12 BU -14 516-C2 GN -14 517-C18 BU -14 567-C214 WH -16 200-C8 BK -18 614-C5 PU -18 200-C17 BK -18 125-C10 OR -14 A528-C102 YL -16 200-C142 BK -14 C510-C7 614-C13



WH -16 PU -18



200-C15 BK -18 567-C214 WH -16



1 2 3 4 5 6 7 8 9 10 11 12



8



1



7



118-C100 GY -16 195-C206 YL -18 200-C28 BK -18 200-C38 BK -18 200-C183 BK -18 200-C201 BK -18 202-C151 BK -18 202-C198 BK -18 202-C200 BK -18 500-C148 BR -16 502-C48 OR -18 506-C106 PU -18 614-C96 PU -18 614-C138 PU -18 614-C167 PU -18 614-C182 PU -18 614-C202 PU -18 A314-C33 OR -18 A315-C34 WH -18 E912-C36 PU -18 E913-C37 YL -18 N809-C203 OR -18 N824-C205 PK -18 N825-C204 PK -18 119-C80 119-C81 200-C79 200-C171 503-C83 505-C64 505-C75 507-C84 614-C82



GY -16 BU -18 BK -18 BK -18 OR -16 YL -16 GN -18 OR -18 PU -18



120-C88 120-C89 200-C86 200-C172 523-C91 524-C52 524-C87 529-C92 614-C90



YL -18 YL -16 BK -18 BK -18 BR -16 BU -16 BU -16 WH -18 PU -18



YL -18 BK -18 BK -18 BK -18 BK -18 PU -18 GY -18 PK -18



195-C117 200-C176 202-C133 614-C173 H779-C104 P783-C131 P784-C132



YL -18 BK -18 BK -18 PU -18 GN -18 WH -18 OR -18



Y932-C53



GY -18



Y933-C47



YL -18



Y935-C49



OR -18



200-C175 202-C130 202-C134 709-C156 A755-C126 A756-C127 A757-C128 A758-C129 H777-C137 J764-C154 J948-C157



195-C210 200-C207 202-C208 614-C209 N805-C211 N821-C213 N822-C212



C-C3 2304009



SW AC 202-2284



202-C29 BK -18 320-C30 OR -16 709-C31 OR -18 C703-C35 BR -18 F773-C39 OR -18 F774-C40 WH -18 F853-C41 BR -18 J764-C45 BR -18 R981-C57 YL -18



85



1 2 3 4 5 6 7 8 9 10 11 12



87 87a



LA-C1 2304010 202-LA1 BK-18-GXL 320-LA2 OR-18-GXL 709-LA16 OR-18-GXL C703-LA4 BR-18-GXL F773-LA5 OR-18-GXL F774-LA6 WH-18-GXL F853-LA7 BR-18-GXL J764-LA8 BR-18-GXL R981-LA9 YL-18-GXL A441-LA10 BU-18-GXL R993-LA11 BR-18-GXL A572-LA12 PK-18-GXL



709-LA19 OR-18-GXL J764-LA17 BR-18-GXL F773-LA5 OR-18-GXL



BK-18-GXL BK-18-GXL BK-18-GXL



202-LA14 BK-18-GXL F774-LA6 WH-18-GXL R981-LA9 YL-18-GXL A441-LA10 BU-18-GXL R993-LA11 BR-18-GXL 320-LA2 OR-18-GXL 202-LA13 BK-18-GXL A572-LA12 PK-18-GXL



OR-18-GXL



709-LA19 709-LA15 709-LA16



OR-18-GXL OR-18-GXL OR-18-GXL



A441-LA10 A572-LA12 C703-LA4 F773-LA5 F774-LA6 F853-LA7



BU-18-GXL PK-18-GXL BR-18-GXL OR-18-GXL WH-18-GXL BR-18-GXL



WH-20 BR-20 YL-20 VI-20 DK GN-20 DK BU-20 TN-20 PLUGGED PLUGGED OR-20 GY-20 PLUGGED



1 2 3 4 5 6 7 8 9 10 11 12



POWER GROUND ROLLER SIGNAL CALIBRATION



ROLLER 126-P82 PK -14 126-P84 PK -14 126-P85 PK -14 126-P86 PK -14 126-P87 PK -14



SWITCH A



LA-C3 1552273



J764-LA17 BR-18-GXL J764-LA18 BR-18-GXL J764-LA8 BR-18-GXL



709-LA15 OR-18-GXL J764-LA18 BR-18-GXL F853-LA7 BR-18-GXL C703-LA4



R981-LA9 YL-18-GXL R993-LA11 BR-18-GXL



1 2 3 4 5 6



BR-18-GXL



WH-18 BR-18 YL-18 VI-18 GY-18 BU-18



POWER GROUND FNR SENSOR OPEN OPEN STEERING SNSR



C-C20 2144208



BASE LH HYSTAT CONT 343-3677



35A



C-C9 2397356



C-C27 1552269



A-C1 3E3364



180-A1 200-A7



1 2



709-C140 OR -18 202-C44 BK -18 H710-C42 PK -18 H711-C43 GN -18 J764-C141 BR -16 K757-C50 YL -18 Y931-C46 BR -18 Y932-C53 GY -18 Y933-C47 YL -18 Y935-C49 OR -18



POWER PORT 178-7539 RD -16 BK -16



CONN 9



RA-C1 2397357 709-RA1 OR-18-GXL 202-RA2 BK-18-GXL H710-RA3 PK-18-GXL H711-RA4 GN-18-GXL J764-RA5 BR-18-GXL K757-RA6 YL-18-GXL Y931-RA7 BR-18-GXL Y932-RA8 GY-18-GXL Y933-RA9 YL-18-GXL Y935-RA10 OR-18-GXL



1 2 3 4 5 6 7 8 9 10 11 12



CONN 10



202-RA2 202-RA11 202-RA12



BK-18-GXL BK-18-GXL



RA-C2 2304009 709-RA13 OR-18-GXL J764-RA15 BR-18-GXL K757-RA6 YL-18-GXL



709-RA13 OR-18-GXL 709-RA14 OR-18-GXL 709-RA1 OR-18-GXL



PK-18-GXL



A572-RA17



HDL RH IMP CONT 266-7631 266-7632 SHOWN



BK-18-GXL



202-RA12 Y931-RA7 Y932-RA8 Y933-RA9



A572-RA17 PK-18-GXL H710-RA3 PK-18-GXL H711-RA4 GN-18-GXL



Y935-RA10 OR-18-GXL 202-RA11 BK-18-GXL A572-RA17 PK-18-GXL



J764-RA15 BR-18-GXL J764-RA16 BR-18-GXL J764-RA5 BR-18-GXL K757-RA6 Y931-RA7 Y932-RA8 Y933-RA9 Y935-RA10



180-A1



200-A7



RD -16



BK -16



A-T1 7X1041 A-T2 7X1041



BK-18-GXL BR-18-GXL GY-18-GXL YL-18-GXL



WH-20 BR-20 YL-20 VI-20 DK GN-20 DK BU-20 TN-20 PK-20 YL/BU-20 OR-20 GY-20 PLUGGED



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO AIR SEAT (HEATED SEAT ATCH)



1



CONN TO AIR SEAT (HEATED SEAT ATCH)



H100



ROLLER



SWITCH A



SWITCH B SWITCH C



YL-18-GXL BR-18-GXL GY-18-GXL YL-18-GXL OR-18-GXL



709-RA14 OR-18-GXL J764-RA16 BR-18-GXL H711-RA4 GN-18-GXL H710-RA3



1 2 3 4 5 6



PK-18-GXL



WH-18 BR-18 YL-18 VI-18 GY-18 BU-18



PK -18 GN -18 OR -18 GN -18 BR -18 BR -18 YL -18 OR -18 PK -18 YL -18 PK -18 YL -18 PK -18 GN -18 YL -18 GN -18 BR -18 PU -18 BU -14



M730-C72 YL -18 P781-C135 GY -18 P782-C136 PK -18 P783-C131 WH -18 P784-C132 OR -18 R981-C57 YL -18 T744-C160 WH -14 Y932-C53 GY -18 643-C25 GN -18 J994-C26 GY -18 N805-C211 BU -18 N822-C212 BR -18 N821-C213 GN -18 N809-C203 OR -18 N825-C204 PK -18 N824-C205 PK -18



BASE RH IMP CONT 366-5777



RA-C3 2305010 1



POWER GROUND ROLLER SIGNAL CALIBRATION



H710-C42 H711-C43 H777-C137 H779-C104 J764-C153 Y931-C46 Y933-C47 Y935-C49 J948-C157 J992-C186 J993-C187 K757-C50 K960-C161 K961-C158 L856-C164 L857-C159 R993-C216 G985-C217 L872-C162



POWER GROUND FNR SENSOR OPEN OPEN STEERING SNSR



AIR SEAT RIGHT ARM REST



BR -18 PU -18



1 2



Rs



Rp



Rv



MACHINE CONTROL 304-5687



SW OPERATOR PRESENCE 357-5161



KEY SWITCH ON



C-C2 1552252



WH -18 OR -18 PU -18



8



1



3



10



4 6



SW OPR PARK. BK 341-7478



FC-C6 3E5179 105-FC21 202-FC20 307-FC23 308-FC24



1 2 3 4 5 6 7 8 9 10 11 12



CONN 8



RD -18 BK -18 OR -18 YL -18



7



200-C28 BK -18 202-C151 BK -18 614-C182 E913-C37 E912-C36 614-C138



709-FC1 OR -18 C992-FC6 PU -18 F711-FC18 GN -18 F712-FC19 GY -18 F931-FC5 PK -18 J764-FC2 BR -18 M730-FC3 YL -18



2



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



8



1



7



3



4 6



2



10



5



105-FC21 RD -18 105-FC8 RD -18 105-FC22 RD -18



SW IMP LOCKOUT 245-6033



202-FC4 BK -18 202-FC9 BK -18 202-FC14 BK -18 202-FC28 BK -18 202-FC15 BK -18 202-FC20 BK -18



C-C29 2285856



9



200-C38 BK -18 202-C198 BK -18 200-C183 BK -18 195-C206 YL -18 N809-C203 OR -18 N825-C204 PK -18 614-C202 PU -18 8



505-C64 507-C84 119-C80 503-C83 614-C82



BU -18 WH -18 PK -16 BR -16 PU -18



1



3



10



4 6



SW AEC 311-7070



200-C79 BK -18 505-C75 BU -16 119-C81 PK -16 200-C171 BK -18



524-C52 529-C92 120-C89 523-C91 614-C90



1



7



3



10



4 6



2



C-C30 2285856



9



5



5



9



C-C7 2285856



1



7



3



10



4 6



2



SW FR WIPER 237-9154 C-C5 2285856



9



5



8



1



3



4 6



2



10



9



5



GN -18 OR -18 BU -18 YL -16 PU -18



C-C6 2285856



307-FC23 105-FC22



OR -18 RD -18



1 2 3 4



YL-16 PU-16 OR-16 BR-16



C S B



OFF ON ST



ENGINE SPEED SNSR + ENGINE SPEED SNSR -



308-FC24 308-FC13 308-FC25 308-FC27



YL -18 YL -18 YL -18 YL -18



F711-FC16 F711-FC29 F711-FC31



GN -18 GN -18 GN -18



F711-FC10 F711-FC18



GN -18 GN -18



F712-FC17 F712-FC30 F712-FC32



GY -18 GY -18 GY -18



F712-FC11 F712-FC19



GY -18 GY -18 PK -18 BR -18 YL -18



F711-FC16 F712-FC17



H414-FC7 202-FC15



GN -18 GY -18



A B C



YL -18 BK -18



GN - 18 GY -18



H414-FC7



YL -18



308-FC13



YL -18



WINCH DRIVE AWAY (N/C) (CAB) WINCH DRIVE AWAY (N/O) (CAB) SEER (N/C) OPERATOR PRESENCE SNSR FUEL LEVEL SENDER POSITIVE BATTERY 1 (+)



HORN ACTION ALM 232-1792 INSTR CLUSTER CMPT 254-4091



FC-C1 2304009 F711-FC10 F712-FC11



CAT DATA LINK (-) 5V SENSOR RETURN HYDRAULIC OIL TEMP SENDER NEGATIVE BATTERY 2 (-)



CAN A TERM RES 1 134-2540



1 2 3 4 5 6 7 8 9 10 11 12



202-FC14 BK -18 202-FC9 BK -18 105-FC8 RD -18



CAN HIGH CAN LOW CAN SHIELD



SNSR PRESS. OVRD ANLG POSITIVE BATTERY 4 (+) POSITIVE BATTERY 2 (+) 5TH VALVE FLOAT (N/O) MY SP SW (N/C) MY SP SW (N/O)



PARK LAMPS HORN SUP INT USE KEY SWITCH CHASSIS GND BAT. GND BAT. + (POS)



TRACK SP SNSR SPLY (8V) TRACK SP SNSR RTN (8V) POSITIVE BATTERY 3 (+) LEFT PUMP FORWARD SOL LEFT PUMP REVERSE SOL PWM DRIVER RETURN (1-4) RIGHT PUMP FORWARD SOL RIGHT PUMP REVERSE SOL



SW SERV BK 191-3587



FC-C4 1552272 202-FC4 BK -18 F931-FC5 PK -18 C992-FC6 PU -18



PARK BRAKE SW (N/C) PARK BRAKE SW (N/O) 5TH VALVE FLOAT (N/C)



1 2 3 4



BK-16 WH-16 GN-16



PWM DRVR RTN (9-12) 10V SENSOR RETURN NEGATIVE BATTERY 3 (-) LEFT MOTOR SOL RIGHT MOTOR SOL PWM DRIVER RETURN (5-8) BLADE TILT RIGHT SOL BLADE TILT LEFT SOL SW AUTO/MANUAL SELECT (N/O)



FC-C5 1552267 709-FC1 OR -18 J764-FC2 BR -18 M730-FC3 YL -18



A B C



OR-18 BK-18 WH-18



BAT. GND SIG



SNSR PEDAL BK DCLR 266-1470



FC-C8 1552264 308-FC27 YL -18 202-FC28 BK -18 F711-FC29 GN -18 F712-FC30 GY -18



1 2 3 4 5 6 7 8



SOL BLADE ANGLE LEFT SOL BLADE ANGLE RIGHT BLADE RAISE SOL BLADE LOWER SOL JOYSTICK CONT/PHS/LIGHT BAR/VARIOUS SNSRS NEGATIVE BATTERY 4 (-)



CONN TO MR-C1 MSS HARNESS [LOC SH 3 G-3]



CONN 29



DASH 8



SW LH WIPER 237-9158



OR -18



F931-FC5 J764-FC2 M730-FC3



200-C85 BK -18 502-C97 OR -16 118-C99 GY -16 200-C147 BK -18



7



1



7



3



4 6



2



10



SW RH WIPER 237-9158 C-C8 2285856



9



5



KEY SWITCH (CRANK) IMP SHUTOFF SOL HYSTAT OVERRIDE SOL ON/OFF DRIVER RTN 1-4 WINCH BRAKE SOL PARK BRAKE SOL START RELAY START RELAY RETURN WN DR AWAY LAMP WN FREE SPOOL CAB LAMP 4TH VALVE FLOAT INDICATOR 5TH VALVE FLOAT INDICATOR ADDRESS OUTPUT ALTERNATOR R TERMINAL AUX LEVER #2 (CUSTOM)



200-C78 BK -18 527-C51 GN -16 122-C54 BU -18 200-C170 BK -18



200-C86 BK -18 524-C87 BU -16 120-C88 YL -18 200-C172 BK -18



643-C25 647-C22 614-C21



2



8



SW RR WIPER 237-9157



527-C120 530-C63 122-C55 526-C58 614-C61



BU -16 WH -18 YL -16 BR -16 PU -18



7



307-FC23



709-FC1 OR -18 C992-FC6 PU -18



502-C48 OR -18 506-C106 PU -18 118-C100 GY -16 500-C148 BR -16 614-C96 PU -18 8



YL -18



R



FC-C3 1552267



PU -18 YL -18 PU -18 PU -18



200-C201 BK -18 202-C200 BK -18 N824-C205 PK -18



308-FC25



CAT DATA LINK (+) 5V SENSOR SUPPLY BACKUP ALARM NEGATIVE BATTERY 1 (-)



SW START 110-7887



FC-C7 1552272



C-C12 2285856



9



5



614-C193 PU -18 J994-C185 GY -18 J994-C68 GY -18 J992-C186 YL -18 J993-C187 PK -18 614-C192 PU -18



GN -18 GN -16 PU -18 8



1



7



3



4 6



2



10



9



5



SW LIGHTS 180-6615



SEER INDICATOR



8



1



3



4 6



C-C4 2285856



200-C118 BK -18 103-C152 YL -14 202-C23 BK -18



7



200-C190 202-C188 202-C189 200-C191



195-C117 YL -18 P784-C132 OR -18 P783-C131 WH -18 614-C173 PU -18



10



2



5



SERVICE BRAKE SW (N/C) DCLR PEDAL SIGNAL JOYSTICK STEERING SNSR JOYSTICK FNR SNSR IMPL PRESS SNSR SERVICE BRAKE SW (N/O) 4TH VALVE CYL EXTEND 4TH VALVE CYL RETRACT WORK LAMP STATUS BLADE ANGLE SNSR BLADE RAISE SELECT SNSR BLADE TILT SELECT SNSR 4TH VALVE FLOAT (N/C) WINCH FREE SPOOL (N/C) (CAB) WINCH FREE SPOOL (N/O) (CAB) SEER (N/O) 4TH VALVE PARITY RIGHT TRACK SPEED SIGNAL A RIGHT TRACK SPEED SIGNAL B LEFT TRACK SPEED SIGNAL A LEFT TRACK SPEED SIGNAL B SW OPR PRESENCE (N/O) SW OPR PRESENCE (N/C) IMP LOCKOUT SW (N/O) IMP LOCKOUT SW (N/C) 4TH VALVE FLOAT (N/O) RIPPER (WINCH) LEVER SNSR WINCH PRESS. ACCEL/DCLR THUMB ROLLER SW INCREMENT (N/O) SW DECREMENT (N/O) SW AUTO/MANUAL SELECT (N/C) THROTTLE SWITCH POS S1 CAN A DATA LINK +



SW 4TH VALVE 249-9022 C-C26 2285856



9



BK -18 BK -18 BK -18 BK -18



195-C105 YL -18 P782-C136 PK -18 P781-C135 GY -18 614-C174 PU -18



8



1



3



4 6



10



7



2



5



8



SW WN FREE SPOOL 249-9037 C-C17 2285856



9



1



3



4 6



10



7



2



5



SW WN DRIVE AWAY 249-9047 C-C1 2285856



9



200-C175 BK -18 202-C134 BK -18 H777-C137 OR -18



200-C176 BK -18 202-C133 BK -18 H779-C104 GN -18



C-C11 1552273 202-C130 BK -18 A755-C126 PK -18 A756-C127 BU -18 A757-C128 GY -18 A758-C129 BR -18



1 2 3 4 5 6



BK-18 PK-18 BU-18 GN-18 BR-18



COM S1 S2 S3 S4



SW THROTTLE 106-0107



THROTTLE SWITCH POS S2 THROTTLE SWITCH POS S3 THROTTLE SWITCH POS S4 CHARGE FILTER BYPASS SW ADDRESS INPUT



C-C19 1552272 195-C210 YL -18 N805-C211 BU -18 N822-C212 BR -18 614-C209 PU -18



YL -18 BK -18 BK -18 PU -18 BU -18 GN -18 BR -18



709-C156 OR -18 J764-C154 BR -18 J948-C157 PK -18 8



1



3



4 6



10



7



2



5



9



SW 4TH V FLOAT 311-7069 C-C32 2285856



1 2 3 4



WH-18 BR-18 YL-18



POWER GROUND



VI-18



CAL



195-P181 YL -18 307-P120 OR -18 308-P1 YL -16 521-P49 YL -16 522-P50 WH -16 709-P103 OR -18 892-P182 BR -18 893-P183 GN -18 A314-P111 OR -18 A315-P112 WH -18 A755-P154 PK -18 A756-P155 BU -18 A758-P157 BR -18 A757-P156 GY -18 C703-P106 BR -18 C992-P163 PU -18 E912-P202 PU -18 E913-P153 YL -18 F711-P56 GN -18 F712-P57 GY -18 F773-P108 OR -18 F774-P110 WH -18 F853-P127 BR -18 F931-P162 PK -18 G985-P16 PU -18 H710-P148 PK -18 H711-P149 GN -18 H777-P158 OR -18 H779-P115 GN -18 J764-P151 BR -18 Y931-P83 BR -18 Y933-P147 YL -18 Y935-P146 OR -18 J948-P152 PK -18 J992-P137 YL -18 J993-P138 PK -18 K757-P145 YL -18 K960-P18 PK -18 K961-P19 GN -18 L856-P185 YL -18 L857-P186 GN -18 R993-P4 BR -18 G985-P6 PU -18 L872-P28 BU -14 M700-P71 BR -18 M730-P105 YL -18 P781-P118 GY -18 P782-P119 PK -18 P783-P116 WH -18 P784-P117 OR -18 R981-P109 YL -18 T744-P198 WH -14 Y932-P144 GY -18 643-P75 GN -18 J994-P79 GY -18 N805-P225 BU -18 N822-P226 BR -18 N821-P227 GN -18 N809-P228 OR -18 N825-P229 PK -18 N824-P230 PK -18 N823-P231 YL -18 P860-P232 GY -18 P861-P233 PU -18 P862-P234 PK -18 140-P235 BU -14 141-P236 PK -14 142-P237 BU -14



J1



H100



A315-C34 A314-C33 614-C167



140-P235 141-P236 142-P237



CAN (B) DATA LINK (+) CAN (B) DATA LINK (-) CAN (A) DATA LINK (+) CAN (A) DATA LINK (-)



SIGNAL



S AXIS HDL WN RIP. 307-4673



CAN A DATA LINK -



J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



P-C3 1471445 308-P1



14



13



126-P84 126-P85 126-P86 126-P87 140-P235 141-P236 142-P237 195-P181 200-P40 202-P32 202-P41 202-P91 202-P92 202-P93 306-P42 307-P120 308-P1



893-P34 GN -18 R997-P88 OR -18 321-P94 BR -18 202-P91 BK -14



P781-P118 GY -18 P782-P119 PK -18 N825-P229 PK -18 G985-P6 PU -18 447-P102 PK -18 126-P84 PK -14



497-P113 BU -18 J766-P114 PU -18 126-P87 PK -14 K944-P60 YL -18 K943-P59 OR -18 H801-P58 PU -18 K947-P62 YL -18 K946-P61 OR -18



A758-P157



BR -18



E912-P202



PU -18



E913-P153



YL -18



E918-P128 F711-P14 F711-P56 F711-P134 F712-P57 F712-P72 F712-P135 F773-P108



GN -18 GN -18 GN -18 GN -18 GY -18 GY -18 GY -18 OR -18



F774-P110



WH -18



F853-P127



BR -18



G434-P125



BU -18



893-P216 GN -18 893-P217 GN -18



915-P51 GN -18 975-P63 WH -18 A499-P90 BU -18 A958-P52 WH -18 C831-P78 GN -18 C958-P98 BU -18 C959-P97 BR -18 E918-P128 GN -18



1 2



FR RH LONG RNG 154-7986 STD 240-0101 ATCH



1 2



FR RH FLOOD LAMP ATCH 240-0102



H711-P149



GN -18



F711-P14 GN -18 F711-P54 GN -18 F711-P208 GN -18



J992-P137



YL -18



J993-P138



PK -18



J994-P79



PK -18



C992-P163 PU -18 M730-P105 YL -18 C703-P106 BR -18 F853-P127 BR -18 869-P74 PU -18 F931-P162 PK -18 J992-P137 YL -18 J993-P138 PK -18 643-P75 GN -18 K757-P145 YL -18 H710-P148 PK -18 H711-P149 GN -18 N822-P226 BR -18 P783-P116 WH -18 P784-P117 OR -18 N809-P228 OR -18 J994-P79 GY -18 770-P140 GN -18 833-P141 GY -18 769-P136 BU -18 835-P139 PU -18 G985-P16 PU -18 M700-P71 BR -18 E913-P153 YL -18 E912-P202 PU -18 N805-P225 BU -18 J948-P152 PK -18 C831-P78 GN -18 F773-P108 OR -18 Y935-P146 OR -18 Y933-P147 YL -18 Y932-P144 GY -18 A755-P154 PK -18 F711-P134 GN -18



K757-P145



YL -18



K943-P59 K944-P60 K946-P61 K947-P62 K960-P18 K960-P23 K961-P19 K961-P20 L856-P185 L857-P186 L872-P28 M700-P71



OR -18 YL -18 OR -18 YL -18 PK -18 PK -18 GN -18 GN -18 YL -18 GN -18 BU -14 BR -18



M730-P105



YL -18



OR -18



N821-P227



GN -18



N822-P226



BR -18



N823-P231



YL -18



N824-P230



PK -18



N825-P229



PK -18



A756-P155 BU -18 A757-P156 GY -18 A758-P157 BR -18 M792-P142 BU -18 Y758-P48 PK -18



GY -18



PK -18



P783-P116



WH -18



P784-P117



OR -18



509-R4 WH -18 508-R5 PU -18 200-R42 BK -18



CONN TO GF-C1 ACCUGRADE FR HARN [LOC SH 3 B-14]



PK - 18



CONN 25



PK -18



N960-P77



OR -18



N973-P188



Y758-P48



PK -18 OR -18 PU -18 H802-P64 H802-P166



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO EH-C1 EH HARNESS [LOC SH 2 C-12]



CONN 24 SYMBOL



P-C10 1673692 127-P194



RD -14



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31



195-P180 YL -14 306-P42 GN -18 322-P5 GY -14 403-P25 GN -18 450-P45 YL -18 451-P46 BR -18 521-P49 YL -16 522-P50 WH -16 709-P31 OR -18 892-P38 BR -18 893-P36 GN -18 915-P51 GN -18 A958-P52 WH -18 C831-P78 GN -18 F711-P54 GN -18 F712-P55 GY -18 F868-P9 OR -18 F869-P8 PK -18 H708-P159 OR -18 H801-P58 PU -18 J764-P76 BR -18 J765-P165 BU -18 J807-P7 BK -18 J808-P10 BK -18 K943-P59 OR -18 K944-P60 YL -18 K946-P61 OR -18 K947-P62 YL -18



CONN TO EN-C12 ENGINE HARN [LOC SH 2 H-7]



P-C16 3E5179 200-P176 BK -18 321-P94 BR -18 447-P102 PK -18 497-P113 BU -18 506-P173 PU -18 507-P174 WH -18 529-P175 WH -18 530-P201 OR -18 769-P136 BU -18 770-P140 GN -18 833-P141 GY -18 835-P139 PU -18



BR -18 GN -18



1 2 3 4 5 6 7 8 9 10 11 12



CONNS TO F-C1 CASE HARNESS [LOC SH 2 H-12]



CONN 22



P-C17 1907613 A499-P90 C958-P98 C959-P97 G434-P125 H802-P166 J765-P95 J766-P114 M792-P142 R993-P101 R993-P89 R997-P88



PK -18



GY -18 GY -18



BU -18 BU -18 BR -18 BU -18 GY -18 BU -18 PU -18 BU -18 BR -18 BR -18 OR -18



1 2 3 4 5 6 7 8 9 10 11 12



CONNS TO F-C11 CASE HARNESS [LOC SH 2 H-12]



CONN 21



P-C5 1552252 127-P193 893-P207 892-P206 403-P205 195-P204 200-P203 F711-P208 F712-P209



PU -18 OR -18 YL -18 OR -18 YL -18



YL -18 GN -18



RD -18 GN -18 BR -18 GN -18 YL -18 BK -18 GN -18 GY -18



127-P107 200-P122 195-P131 403-P143



RD -18 BK -18 YL -18 GN -18



N979-P73 N960-P77 N957-P80



GN -18 OR -18 PK -18



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO GW-C1 PROD LINK 321SR HARN [LOC SH 3 F-5] OR TO PROD LINK JAPAN [LOC SH 3 E-3]



CONN 20



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO GW-C2 PROD LINK 321SR HARN [LOC SH 3 F-5]



CONN 19



P-C7 3E3364 N970-P187 N973-P188



YL -18 BR -18



CONN TO GW-C4 PROD LINK 321SR HARN [LOC SH 3 E-5]



1 2



CONN 18



P-C19 1552252 127-P192 RD -18 200-P15 BK -18 195-P26 YL -18 403-P27 GN -18



R993-P89 BR -18 R993-P101 BR -18 R993-P4 BR -18 R993-P100 BR -18



N979-P73 N960-P77 N957-P80



OR -18 WH -14 WH -14 WH -14



1 2 3 4 5 6 7 8 9 10 11 12



GN -18 OR -18 PK -18 P-C11 1552269



PK -18



N970-P187 N973-P188



YL -18 BR -18



GN -14



1 2



GY -18 PU -18



A101-P178



P862-P234



PK -18



R981-P109



YL -18



184-P124 BU -14 195-P179 YL -14 322-P5 GY -14 506-P173 PU -18 507-P174 WH -18



WIRE GROUP COLOR DESCRIPTIONS GROUND CIRCUIT



Y932-P144



GY -18



TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT



Y933-P147



YL -18



Y935-P146



OR -18



WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19



529-P175 WH -18 140-P235 BU -14 530-P201 OR -18 126-P82 PK -14 892-P37 BR -18 141-P236 PK -14 893-P35 GN -18 142-P237 BU -14 F711-P171 GN -18 130-P13 RD -14 F712-P172 GY -18



GND FRAME "M10 THD" NOTE A



BK -14



202-P41



BK -10



CAN DATA LINK A



A101-P178 GN -14 184-P124 BU -14 200-P197 BK -14 L872-P24 BU -14 T744-P210 WH -14 L873-P200 GY -14 T745-P195 YL -14



CAN DATA LINK B ACCUGRADE CONTROL CIRCUIT



GND PLATF "M10 THD"



OTHER COLOR DESCRIPTIONS



NOTE A



CIRCUIT GROUPING DESIGNATION



HIGHWAYS



ABBREV



COLOR



RD WH OR YL PK BK GY PU BR GN BU



RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE



F



PART NO.



CHG



1 2 3 4 5 6 7 8 9 10 11 12



SHEET NO.



A A AC AE AH C CL E E EH EH EL EM EN EN F F FA FC FN FN FP FV FX GA GC GF GH GJ GP GR GV GW HN LA LH LW MR NE NE P P PL RA RF RH RW RL R W WN WN Y



192-7805 285-1973 364-6136 249-9048 249-9034 384-7832 384-7833 304-5165 318-6115 249-9024 318-6100 302-4742 302-4743 245-6040 318-6098 245-6037 318-6099 269-7686 245-6044 249-9065 318-6125 318-6095 318-6106 318-6122 311-0295 249-9033 249-9031 249-9032 327-6133 249-9030 311-0305 311-0297 249-9035 269-7648 327-6173 249-9049 249-9060 249-9028 311-0302 327-6134 384-7831 318-6097 249-9069 327-6174 318-6105 249-9050 249-9061 245-6032 245-6043 185-4303 269-7667 318-6124 249-9062



00 02 01 02 02 01 00 02 01 04 01 02 00 09 01 06 01 00 03 02 01 00 02 01 00 05 01 02 00 03 00 01 02 01 01 02 01 01 02 00 00 01 03 01 03 02 02 05 05 02 00 01 02



SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH SH



WH WH



249-9067 318-6127



01 01



SH 2 SH 2



AA CC EE FF GG HH LL



249-9072 311-0307 269-7658 249-9017 327-6138 249-9018 327-6139



03 00 03 06 00 05 00



SH SH SH SH SH SH SH



1 2 3 2 3 1 2 2 2 2 2 3 3 2 2 2 2 2 1 3 3 4 4 2 3 3 3 3 3 3 3 3 3 2 1 3 3 3 3 3 1 1 3 1 4 3 3 2 1 3 2 2 2



2 2 2 2 2 2 2



COORD LOC DESCRIPTION HARNESS AS. G-11 AIR SEAT H-3 INJECTOR CYLINDER JUMPER D-2 HVAC I-7 AC COMPRESSOR D-8 GR CONT - AS400 BULKHEAD H-8 CONSOLE EROPS G-8 CONSOLE OROPS H-1 ELECTRONIC ENGINE H-1 ELECTRONIC ENGINE (FIREPLOW) C-13 ELECTRO-HYDRAULIC C-13 ELECTRO-HYDRAULIC (FIREPLOW) E-3 PRODUCT LINK CONT (JAPAN) D-4 PRODUCT LINK DASH (JAPAN) G-5 ENGINE AND HYSTAT G-5 ENGINE AND HYSTAT (FIRE PLOW) H-12 CASE H-12 CASE (FIRE PLOW) F-15 BACKUP ALARM E-11 DASH A-2, A-5 WINCH - CASE A-2, A-5 WINCH - CASE (FIRE PLOW) B-7 FUSE PANEL EROPS A-15 5TH VALVE (FIRE PLOW) B-7 FUSE PANEL OROPS H-11 ACCUGRADE DASH I-13 ACCUGRADE CONSOLE B-15 ACCUGRADE FRONT D-9 ACCUGRADE HOOD F-7 ACCUGRADE GPS DISPLAY G-13 ACCUGRADE POWER MODULE I-15 ACCUGRADE ROOF H-7 ACCUGRADE LASER DISPLAY G-4 GATEWAY WORLDVIEW I-5 HORN H-10 LEFT ARMREST D-8 GR CONT - LEFT BULKHEAD I-1 LH DOOR G-1 MACHINE SECURITY SYSTEM B-2 WN-RIP (OPTION 1) B-2 WN-RIP (OPTION 1) (FIRE PLOW) H-7 PLATFORM H-7 PLATFORM (FIREPLOW) I-4 PRODUCT LINK G-11 RIGHT ARMREST E-13 CAB (FIRE PLOW) B-10 GR CONT - RIGHT BULKHEAD H-1 RH DOOR B-12 ROOF - OROPS B-14 ROOF - EROPS F-1 A/C CONDENSER GP I-5 WINCH PUMP I-5 WINCH PUMP (FIRE PLOW) I-15 WASHER PUMPS WIRE AS. H-15 HYD BYP SW H-15 HYD BYP SW (FIRE PLOW) CABLE AS. F-7 POS (STARTER TO ALT) F-7 NEG (DISC SW TO GND) G-7 POS (BAT. TO STARTER) G-7 POS (BAT. TO ST TO JCT BLK) D-7 POS (PWR STUD TO MAIN BRKR) G-7 NEG (BAT. TO DISC SW) D-7 POS (MAIN BRKR TO MPR)



ATCH



E ATCH ATCH ATCH ATCH ATCH ATCH



ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH



D



ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH



ATCH ATCH



ATCH ATCH



C



CONN TO PL-C1 PROD LINK 121SR HARN [LOC SH 3 H-5]



CONN 17 NOTE A



LOC (SH-COORD) VARIOUS



DESCRIPTION ASSEMBLE TERMINALS TO DESIGNATED STUD THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER (AT LEAST 1 TURN/25mm)



CONN TO PL-C4 PROD LINK 121SR HARN [LOC SH 3 H-5]



C-C21 2253854



CONN TO FP-C10 FUSE PANEL HARN [LOC SH 2 B-7]



CONN 15



H200



P-C15 1552252



IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT 200-P40



G



239-5276 CHG 03 WIRING SYSTEM DIAGRAM



IDENT



B



VARIOUS



C



03-I15



CONN 16



P-C2 1977261



P860-P232 P861-P233



R993-P4 BR -18 R993-P100 BR -18 R997-P88 OR -18 T744-P198 WH -14 Y758-P48 PK -18 Y931-P83 BR -18



DESCRIPTION



CONN 23



RS-232 / RS-485 DATA LINK STRAP-GRND 7G-1060



YL RD GY/VI/BK GY/VI



SPLICE



M792-P142 BU -18 M928-P65 BU -18 M929-P66 WH -18 N964-P47 BU -18 P730-P3 GN -18



Y758-P48



SPEAKER LH SPEAKER LH + GROUND NC BAT. + MEMORY BAT. + (12V) SPEAKER RH SPEAKER RH +



BLADE, SPADE, RING OR SCREW TERMINAL



L872-P28 BU -14 L872-P24 BU -14 L872-P199 BU -14



T744-P210 T744-P189 T744-P198



H



ATCH WIRE, CABLE, COMPONENT



K961-P19 GN -18 K961-P20 GN -18 K961-P212 GN -18



R997-P88



FR WIPER MOT 330-5020



CONNECTOR



P730-P3 GN -18 R993-P89 BR -18 R993-P101 BR -18 R997-P88 OR -18 T744-P189 WH -14 T744-P210 WH -14 T745-P195 YL -14



BU -18



GY -18



L856-P185 L857-P186



GN/WH/BK GN/WH BK



H#



BK -18



N957-P80



P



B+



RADIO AM FM CD 248-4152 1 2 3 4 5 6 7 8



108-R43 RD -18 106-R40 WH -18 512-R38 GN -18 511-R7 BR -18



H



INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT



K960-P18 PK -18 K960-P23 PK -18 K960-P211 PK -18



N964-P47 BU -18 P730-P3 GN -18 P781-P118 GY -18 P782-P119



1 2 3 4 5 6 7 8



P-C4 3E5179



M792-P142 BU -18 M928-P65 BU -18 M929-P66 WH -18 N805-P225 BU -18 N809-P228



F869-P8



N979-P73



H708-P2 OR -18 H708-P129 OR -18 H708-P159 OR -18



J766-P114 K943-P59 K944-P60 K946-P61 K947-P62



MOTOR T



ELECTRICAL CONNECTION TO MACHINE STRUCTURE



J765-P95 BU -18 J765-P165 BU -18 J765-P164 BU -18



GY -18



GND BK GN RD YL



1 2 3 4



CIRCUIT NOT CONNECTED



J764-P33 BR -18 J764-P76 BR -18 J764-P104 BR -18 J764-P151 BR -18



H801-P58 PU -18 H802-P99 GY -18 J764-P33 BR -18 J764-P104 BR -18 J764-P151 BR -18 J765-P164 BU -18 J766-P114 PU -18 J948-P152 PK -18



BK -16 BR -16 OR -16 GY -16



CIRCUIT CONNECTED



N964-P47 BU -18 N970-P187 YL -18



F712-P72 GY -18 F712-P55 GY -18 F712-P209 GY -18



H713-P69 H714-P70 H801-P58



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18



DOME LAMP 084-4277



WH BK



P-C8 1552252



M792-P142 BU - 18 M928-P65 BU -18 M929-P66 WH -18



F712-P220 GY -18 F712-P22 GY -18 F712-P172 GY -18



GN -18



106-R3 WH -18 200-R16 BK -18



OR -18



BU -18 WH -18 GN -18 BU -18 BR -18 GN -18 GN -18 GN -18 GN -18 GN -18 GY -18 GY -18 GY -18 GY -18 OR -18



F712-P57 GY -18 F712-P135 GY -18



H802-P99



CONN 26



R-C3 1552264



751-P67 GN -18 752-P68 YL -18 975-P63 WH -18 E918-P128 GN -18 H708-P129 OR -18 H713-P69 PK -18 H714-P70 OR -18 H802-P64 GY -18 M928-P65 BU -18 M929-P66 WH -18



K943-P59 OR -18 K944-P60 YL -18 K946-P61 OR -18 K947-P62 YL -18 K960-P211 PK -18 K961-P212 GN -18 L856-P185 YL -18 L857-P186 GN -18 L872-P24 BU -14 L872-P199 BU -14 L873-P200 GY -14



F711-P21 GN -18 F711-P171 GN -18



OR -18



I



CONN TO N-C6 WINCH HARNESS [LOC SH 3 D-8]



WH -18



A499-P90 A958-P52 C831-P78 C958-P98 C959-P97 E918-P128 F711-P21 F711-P54 F711-P171 F711-P208 F712-P22 F712-P55 F712-P172 F712-P209 F868-P9



J808-P10



F711-P56 GN -18 F711-P134 GN -18 F711-P218 GN -18



G434-P125



L872-P199 K960-P211 K961-P212 T744-P189 T745-P195 L873-P200 L856-P185 L857-P186



G434-P125 BU -18 H708-P2 OR -18 H708-P129 OR -18 H708-P159 OR -18 H713-P69 PK -18 H714-P70 OR -18 H801-P58 PU -18 H802-P64 GY -18 H802-P166 GY -18 J764-P76 BR -18 J765-P95 BU -18 J765-P165 BU -18 J766-P114 PU -18 J807-P7 BK -18



893-P36 GN -18 893-P207 GN -18



H708-P168



1 2 3 4 5 6 7 8



709-P17 OR -16 709-P31 OR -18 751-P67 GN -18 752-P68 YL -18 769-P136 BU -18 770-P140 GN -18 833-P141 GY -18 835-P139 PU -18 892-P37 BR -18 892-P38 BR -18 892-P206 BR -18 892-P213 BR -18 893-P35 GN -18 893-P36 GN -18 893-P207 GN -18 893-P216 GN -18 915-P51 GN -18 975-P63 WH -18 A101-P178 GN -14



893-P96 GN -18 893-P35 GN -18 893-P190 GN -18



PU -18 OR -18 PK -18



530-P201



OR -18 OR -16



893-P34 GN -18 893-P96 GN -18 893-P183 GN -18



PU -18



H708-P168 H710-P148



H779-P115



709-P31 709-P17



892-P38 BR -18 892-P206 BR -18



H713-P69 PK -18 H714-P70 OR -18 H777-P158 OR -18



P-C6 1471446 307-P120 OR -18 E918-P128 GN -18 915-P51 GN -18 H708-P168 OR -18 P730-P3 GN -18 A958-P52 WH -18 306-P42 GN -18 J765-P164 BU -18 H777-P158 OR -18 H779-P115 GN -18 N821-P227 GN -18 P860-P232 GY -18 N964-P47 BU -18 403-P44 GN -18 N823-P231 YL -18



F712-P135



GY -18



G985-P16



751-P67 GN -18 752-P68 YL -18 H713-P69 PK -18 H714-P70 OR -18 709-P126 OR -18 202-P32 BK -14



GN -18 GY -18



BU -18



A757-P156



507-P174



892-P213 BR -18 892-P214 BR -18



WH -18



A756-P155



G985-P6



975-P63 WH -18 J764-P104 BR -18 202-P93 BK -14 C959-P97 BR -18 C958-P98 BU -18 H802-P99 GY -18 M928-P65 BU -18 M929-P66 WH -18 Y931-P83 BR -18



F711-P14 F712-P72



OR -18 OR -18 OR -18 GN -18 YL -18 BU -18 GN -18 GY -18 PU -18 PU -18



PK -18 BK -18



521-P49 YL -16 522-P50 WH -16 529-P175 WH -18



892-P37 BR -18 892-P53 BR -18



C831-P78 GN -18 C958-P98 BU -18 C959-P97 BR -18 C992-P163 PU -18



A499-P90 BU -18 126-P86 PK -14 126-P85 PK -14 P861-P233 PU -18 R981-P109 YL -18 F774-P110 WH -18



PK -18 GN -18



709-P30 709-P103 709-P126 751-P67 752-P68 769-P136 770-P140 833-P141 835-P139 869-P74



PK -18 YL -18 BR -18 BU -18 YL -16 WH -16



892-P39 BR -18 892-P43 BR -18 892-P182 BR -18



A958-P52 WH -18 C703-P106 BR -18



OR -18 WH -18 PK -18



K960-P23 K961-P20



BR -18 GN -18 PK -18 YL -18 BR -18 BU -18 YL -16 WH -16 GN -18



GN -18 BK -18



607-R10 200-R11



P-C14 3E3388



YL -16 YL -18 YL -18 YL -14 YL -14 YL -18 BK -18 BK -18 BK -18 BK -14 BK -18 BK -18 GN -18 BR -18 GY -14



403-P25 GN -18 403-P27 GN -18 403-P143 GN -18 403-P205 GN -18 447-P102 PK -18 450-P45 YL -18 451-P46 BR -18 497-P113 BU -18 506-P173 PU -18



751-P67 GN -18 752-P68 YL -18 769-P136 BU -18 770-P140 GN -18 833-P141 GY -18 835-P139 PU -18



A499-P90 BU -18 A755-P154 PK -18



892-P39 BR -18 R993-P100 BR -18 G434-P125 BU -18 202-P92 BK -14



N824-P230



195-P11 195-P26 195-P131 195-P179 195-P180 195-P204 200-P15 200-P122 200-P176 200-P197 200-P203 202-P12 306-P42 321-P94 322-P5



GN -18 BR -18



709-P30 OR -18 709-P126 OR -18 709-P103 OR -18



YL -16



321-P94 403-P44 447-P102 450-P45 451-P46 497-P113 521-P49 522-P50 643-P75



A315-P112



YL -18 BR -18



A314-P111 A315-P112 P862-P234



PK -14 PK -14 PK -14 PK -14 BU -14 PK -14 BU -14 YL -18 BK -14 BK -14 BK -10 BK -14 BK -14 BK -14 GN -18 OR -18



892-P39 BR -18 892-P182 BR -18 893-P34 GN -18 893-P183 GN -18 915-P51 GN -18 975-P63 WH -18 A314-P111 OR -18



WINCH-RIPPER LEVER (ATCH)



200-C207 BK -18 202-C208 BK -18 N821-C213 GN -18



CONN TO GP-C1 ACCUGRADE PM400 HARN [LOC SH 3 A-15]



CONN 14



103-C152 YL -14 200-C27 BK -18 105-C24 RD -18 106-C139 WH -18 108-C149 RD -18 110-C98 RD -16 118-C32 GY -16 119-C59 PK -16 120-C111 YL -16 122-C60 BU -16 124-C93 GN -14 124-C94 GN -14 125-C3 OR -14 129-C19 BU -16 158-C14 BR -14 158-C66 BR -14 159-C144 BU -14 159-C145 BU -14 180-C62 GN -14 184-C108 BU -14 308-C150 YL -18 320-C30 OR -16 506-C106 PU -18 507-C84 WH -18 529-C92 WH -18 530-C63 OR -18 607-C121 PK -14 608-C122 GN -14 647-C22 GN -16 614-C184 PU -18



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31



CONN TO FP-C1 FUSE PNL HARN [LOC SH 4 B-8]



F



03-I2, 03-H2



CONN 30



G



03-C8



H



03-C8



J



03-B8



F711-GN J813-BK H708-OR F870-BU



AND AND AND AND



F712-GY U717-OR P730-GN J809-WH



L856-YL AND L857-GN K960-PK AND K961-GN J914-PU AND J913-GN



892-BR AND 893-GN 450-YL AND 451-BR J921-PK AND J922-GY



SERVICE WITH RADIO AS. -CR900 [PART NO. 305-6191 INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR



K



01-E8



FOR WINCH ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631] CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8. JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10. [SERVICE WITH HARNESS N, PART NO. 269-7697] FOR WINCH WITH 4TH VALVE FUNCTION ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]. DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS N-C8 AND N-C9 TO CONT A1 ECM 2. [SERVICE WITH ECM 2 PART NO. 300-3631]. TIE-WRAP CONNECTOR N-C10 TO HARNESS BREAKOUT. [SERVICE WITH HARNESS N, PART NO. 269-7697] FOR RIPPER ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631] CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8. JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10. [SERVICE WITH HARNESS N, PART NO. 269-7697] DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR



L



04-C12



FOR FIRE PLOW ATCH, ASSEMBLE CONNECTOR RF-C1 TO C-C10 AND RF-C10 TO C-C14



04-H12



FOR FIRE PLOW INSERT RF-T63 INSERT RF-T64 INSERT RF-T65 INSERT RF-T66 INSERT RF-T67 INSERT RF-T68 INSERT RF-T69



M



B



ATCH, INSERT WIRES IN CONNECTOR C-C20 IN C-C20, PIN 63 IN C-C20, PIN 64 IN C-C20, PIN 65 IN C-C20, PIN 66 IN C-C20, PIN 67 IN C-C20, PIN 68 IN C-C20, PIN 69



PLATFORM H200



H200



A



THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR ELECTRICAL SYSTEM VOLUME 1 of 4: CAB MEDIA NUMBER: UENR4691 SCHEMATIC PART NUMBER: 239-5276, CHANGE: 03, VERSION: -



C-C23 1552272 122-C56 BU -16 200-C119 BK -16 526-C58 YL -16 527-C197 GN -16



122-C56 BU -16 200-C119 BK -16 526-C58 YL -16 527-C197 GN -16



12



FR LH LONG RNG 154-7986 STD 240-0101 ATCH



R-C7 1552269



CONN 27



PK -14 RD -18 RD -18 RD -18 RD -14 RD -14



1 2 3 4



CONN TO RW-C1 RH WIPER HARN [LOC SH 3 H-2]



CONN 28



Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.



EROPS CONSOLE



15



1 2



R-C8 1552269 608-R9 200-R8



CONN TO N-C5 WINCH HARNESS [LOC SH 3 D-8]



200-R17 500-R19 502-R18 118-R20



140-P235 BU -14 141-P236 PK -14 142-P237 BU -14 184-P124 BU -14



403-P44 GN -18 403-P27 GN -18 403-P25 GN -18 403-P143 GN -18 403-P205 GN -18



YL -16



450-P45 451-P46



126-P82 127-P107 127-P192 127-P193 127-P194 130-P13



202-P32 BK -14 202-P91 BK -14 202-P92 BK -14 202-P93 BK -14 202-P12 BK -18 202-P41 BK -10



447-P102 450-P45 451-P46 497-P113 521-P49 522-P50



1 2 3 4 5 6 7 8



GN -18 BK -18



R-C12 2305008



200-P40 BK -14 200-P122 BK -18 200-P197 BK -14 200-P203 BK -18 200-P15 BK -18 200-P176 BK -18



306-P42 321-P94



H300



BU -14 PK -14 BU -14



195-P181 YL -18 195-P11 YL -16 195-P26 YL -18 195-P179 YL -14 195-P180 YL -14 195-P204 YL -18 195-P131 YL -18



CONN 13



C-C34 2304012 R993-C216 G985-C217



127-P107 RD -18 127-P192 RD -18 127-P193 RD -18 127-P194 RD -14



P-C1 1607690 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



195-C177 YL -18 307-C107 OR -18 308-C71 YL -16 521-C181 YL -16 522-C168 WH -16 709-C155 OR -18 892-C110 BR -18 893-C143 GN -18 A314-C33 OR -18 A315-C34 WH -18 A755-C126 PK -18 A756-C127 BU -18 A758-C129 BR -18 A757-C128 GY -18 C703-C35 BR -18 C992-C70 PU -18 E912-C36 PU -18 E913-C37 YL -18 F711-C115 GN -18 F712-C116 GY -18 F773-C39 OR -18 F774-C40 WH -18 F853-C41 BR -18 F931-C114 PK -18



BKR BLOWER HVAC 229-8377



BK-14 BK-14



709-P30 OR -18 J764-P33 BR -18 869-P74 PU -18



A B C



608-R13 200-R15



P-C13 1552264



P-C20 3E3370 TO HYD CAL SENSOR



YL -16 BK -18 OR -16 GN -18 GY -18 OR -18 PK -18 BK -18



130-P13 RD -14 892-P213 BR -18 893-P216 GN -18 H708-P2 OR -18 J808-P10 BK -18 N964-P47 BU -18 P730-P3 GN -18 Y758-P48 PK -18



SWITCH B



WH -12 GN -12



195-P11 202-P12 709-P17 F711-P21 F712-P22 F868-P9 F869-P8 J807-P7



LA-C2 2304009



CONN 11



124-C16



BK -18 BK -18 BK -18 OR -18 PK -18 BU -18 GY -18 BR -18 OR -18 BR -18 PK -18



103-C152 YL -14 105-C24 RD -18 106-C139 WH -18 108-C149 RD -18 110-C98 RD -16 118-C32 GY -16 119-C59 PK -16 120-C111 YL -16 122-C60 BU -16 124-C93 GN -14 124-C94 GN -14 125-C3 OR -14 129-C19 BU -16 158-C14 BR -14 158-C66 BR -14 159-C144 BU -14 159-C145 BU -14 180-C62 GN -14 184-C108 BU -14 200-C27 BK -18 308-C150 YL -18 320-C30 OR -16 506-C106 PU -18 507-C84 WH -18 529-C92 WH -18 530-C63 OR -18 607-C121 PK -14 608-C122 GN -14 614-C184 PU -18 647-C22 GN -16



CONN 12



CONN TO LW-C1 LH WIPER HARN [LOC SH 3 I-2]



320-LA2



C-C13 2285856 9 RLY AC C-C31 115-1615 9X1054 30 1 86 5



5



1 2 3 4



P-C12 3E3388



HDL LH HYSTAT CONT 266-7634



202-LA13 202-LA14



C506-C250



YL -14 BK -18 BK -18 PU -18 GN -18 GN -16



195-C105 200-C190 200-C191 202-C188 202-C189 614-C174 P781-C135 P782-C136



C-C15 1552272



LEFT ARM REST



122-C54 BU -18 200-C78 BK -18 200-C170 BK -18 527-C51 GN -16 614-C192 PU -18 614-C193 PU -18 J992-C186 YL -18 J993-C187 PK -18 J994-C68 GY -18 J994-C185 GY -18 103-C152 200-C118 202-C23 614-C21 643-C25 647-C22



87 87a



202-LA1



10



4 6



FR LH FLOOD LAMP ATCH 240-0102



R-C6 1552269



120-C112 YL -16 200-C125 BK -16 523-C91 BR -16 524-C196 BU -16



2 4 3



PK -16 PK -16 BK -18 BK -18 BR -16 BU -18 BU -16 WH -18 PU -18



118-C99 122-C55 200-C85 200-C147 502-C97 526-C58 527-C120 530-C63 614-C61



3



2



105-C24 RD -18 202-C65 BK -18 307-C107 OR -18 308-C103 YL -18 709-C76 OR -18 C992-C70 PU -18 F711-C115 GN -18 F712-C116 GY -18 F931-C114 PK -18 J764-C67 BR -18 M730-C72 YL -18



86 85



B + HI MED-HI MED LOW A/C GND BACKLIGHTING (+) BACKLIGHTING (-) B + SIGNAL GND



158-C179 BR -14 200-C215 BK -16 C510-C7 WH -16 521-C4 YL -14 120-C112 YL -16 124-C16 GN -12 200-C125 BK -16 202-C29 BK -18 202-C44 BK -18 320-C30 OR -16 523-C91 BR -16 524-C196 BU -16 709-C31 OR -18 709-C140 OR -18 C506-C250 WH -12 C703-C35 BR -18 F773-C39 OR -18 F774-C40 WH -18 F853-C41 BR -18 H710-C42 PK -18 H711-C43 GN -18 J764-C45 BR -18 J764-C141 BR -16 K757-C50 YL -18 R981-C57 YL -18 Y931-C46 BR -18 Y932-C53 GY -18 Y933-C47 YL -18 Y935-C49 OR -18 129-C19 BU -16 200-C20 BK -18 180-C62 GN -14 200-C69 BK -14 G985-C217 PU -18 R993-C216 BR -18 195-C177 YL -18 307-C107 OR -18 308-C71 YL -16 521-C181 YL -16 522-C168 WH -16 643-C25 GN -18 709-C155 OR -18 892-C110 BR -18 893-C143 GN -18 A314-C33 OR -18 A315-C34 WH -18 A755-C126 PK -18 A756-C127 BU -18 A758-C129 BR -18 A757-C128 GY -18 C703-C35 BR -18 C992-C70 PU -18 E912-C36 PU -18 E913-C37 YL -18 F711-C115 GN -18 F712-C116 GY -18 F773-C39 OR -18 F774-C40 WH -18 F853-C41 BR -18 F931-C114 PK -18 G985-C217 PU -18 H710-C42 PK -18 H711-C43 GN -18 H777-C137 OR -18 H779-C104 GN -18 J764-C153 BR -18 J948-C157 PK -18 J992-C186 YL -18 J993-C187 PK -18 J994-C26 GY -18 K757-C50 YL -18 K960-C161 PK -18 K961-C158 GN -18 L856-C164 YL -18 L857-C159 GN -18 L872-C162 BU -14 M730-C72 YL -18 N805-C211 BU -18 N809-C203 OR -18 N821-C213 GN -18 N822-C212 BR -18 N824-C205 PK -18 N825-C204 PK -18 P781-C135 GY -18 P782-C136 PK -18 P783-C131 WH -18 P784-C132 OR -18 R981-C57 YL -18 R993-C216 BR -18 T744-C160 WH -14 Y931-C46 BR -18 Y932-C53 GY -18 Y933-C47 YL -18 Y935-C49 OR -18



1 5 2 4 3



HVAC CONT PANEL 267-5239



C-C16 1552252



GN -18



J764-C67 BR -18 J764-C153 BR -18 J764-C154 BR -18 J764-C45 BR -18 J764-C141 BR -16



C-C14 1552264 1 2 3 4 5 6 7 8



WH -16



C558-C12 C703-C35



H777-C137



CONN 4 R-C10 3E3388 WH -18 RD -18 GY -16 PK -16 BR -14 BR -14 BU -14 BU -14



WH -18



C506-C250 WH -12 C546-C101 WH -16 200-C6 BK -16 515-C1 GY -12



1 2



30



MOM



106-C139 108-C149 110-C98 118-C32 118-C99 118-C100 119-C59 119-C80 119-C81



RD -18



608-R1 GN -18 200-R12 BK -18



RLY BLOWER HIGH 115-1615



C-C18 9X1054



MOM



105-C24



YL -14



MOM



I



103-C152



MOM



H300



WH -18 WH -18 RD -18 GY -16 BK -18 BK -18 BK -18 BK -18 BK -18 BK -16 BK -18 BR -16 OR -16 PU -18 WH -18 BR -18 GN -18 PK -18 GN -18 GN -18 GN -18



MOM



106-R3 106-R40 108-R43 118-R20 200-R8 200-R11 200-R12 200-R15 200-R16 200-R17 200-R42 500-R19 502-R18 508-R5 509-R4 511-R7 512-R38 607-R10 608-R1 608-R9 608-R13



MOM



(Dimensions: 48 inches x 35 inches)



14



R-C5 1552269



36 Page,



UENR4691 VOL 1 of 4



15



11



10



9



8



7



6



5



4



3



2



1



Component Identifiers (CID¹) Module Identifier (MID²) Engine Control System (MID No. 036)



CONN 42



50 114



113



Component Injector Cylinder #2



0003



Injector Cylinder #3



0004



Injector Cylinder #4



0005



Injector Cylinder #5



0006



Injector Cylinder #6



0041



8 Volt DC Supply



0091



Throttle Position Sensor



0100



Engine Oil Level Sensor



0110



Engine Coolant Temperature Sensor



0168



Electrical System Voltage



0172



Intake Manifold Air Temperature Sensor



0174



Fuel Temperature Sensor



0190



Engine Speed Sensor



0247



SAE J1939 Data Link



0248



CAT Data Link



0253



Personality Module



0261



Engine Timing Calibration



0262



5 Volt Sensor DC Power Supply



0266



Crank Without Injection Input



0267 0268



Remote Shutdown Input Programmed Parameter Fault



0291



Engine Cooling Fan Solenoid



0296



Transmission Control



0342



Secondary Engine Speed Sensor



0444



Starter Motor Relay



0526



Turbo Wastegate Actuator



1603



Machine Control Module



1639



Machine Security System Module



1779



Fuel Rail Pressure Valve 1 Solenoid



1785



Inlet Manifold Pressure Sensor



1797



Fuel Rail Pressure Sensor



1834



Ignition Key Switch



2417



Ether Injection Control Solenoid



CONN 43



62



95



94



55



56



75 NOT SHOWN



79 73 104 85 47



77 69



70 103



42



D3K, D4K and D5K Track-Type Tractor Electrical System 71



D3K: D4K: JTD301-UP (LGP) MMM1001-UP (XL) FFF1101-UP (XL) RRR801-UP (LGP) LLL1601-UP (LGP)



42 CONN 23



Machine Control System (MID No. 039) CID



D5K: JLF501-UP (LGP) WWW2101-UP (XL) YYY2001-UP (LGP)



Component



41



0041



Sensor Power Supply (8 DCV)



0070



Parking Brake Switch



0091



Throttle Position Switch



0096



Fuel Level Sensor



0133



Transmission Pilot Pressure Solenoid



0148



Hystat Drive Pressure Sensor



0168



Electrical System Voltage



0190



Engine Speed Sensor



0247



J1939 Data Link



0262



5 Volt Sensor DC Power Supply



0268



Programmable Parameter



0271



Action Alarm



0298



Service Brake Pedal Switch



0352



Lift Lever Position Sensor



0358



Implement Pilot Pressure Supply



0444



Starter Motor Relay



0490



Hydraulic Lockout Switch



0497



Tilt Right Solenoid



0498



Tilt Left Solenoid



0590



Engine Control Module



0600



Hydraulic Oil Temp Sensor



0681



Parking Brake Solenoid



0811



Gauge Cluster #1



1078



Blade Control Handle Raise/Lower Position



1079



Blade Control Handle Tilt Position Sensor



1197



Blade Lower Solenoid



1198



Blade Raise Solenoid



1251



Alternator R-Terminal Signal



1482



Sensor Power Supply (10 DCV)



1558



Electronic Implement Control



1699



Joystick Forward/Reverse Position Sensor



1700



Joystick Left/Right Position Sensor



1703



Left Drive Pump Forward Proportional



1704



Left Drive Pump Reverse Proportional



1705



Right Drive Pump Forward Proportional



1706



Right Drive Pump Reverse Proportional



1707



Left Drive Motor Solenoid



1708



Right Drive Motor Solenoid



1870



Blade Control Handle Thumb Rocker



109



CONN 40



74 CONN 38



81 59



87



EN-C4 (J1)



Volume 2 of 4: Engine and Chassis For Engine Serial Numbers C4E239-UP



110 76



E-C1 (J2)



115



49 51



© 2013 Caterpillar, All Rights Reserved



ENGINE WIRING



Harness And Wire Electrical Schematic Symbols



86



107



Symbols Volume 2 - Component Location Schematic Location



Component



Machine Location



Component



Schematic Location



1884



Winch Spool In Solenoid



1885



Winch Spool Out Solenoid



Alternator



1933



Blade Angle Left Solenoid



Batteries



1934



Blade Angle Right Solenoid



Block, Fuse



1960



Ignition Key Reader



2213



Operator In Seat Switch



2143



Electronic Implement Control #3



2204



Auxiliary Lever #1 Position Sensor



2205



Auxiliary Lever #2 Position Sensor



Ground, Engine



2211



Auxiliary Valve #1 Port B Solenoid



Ground, Frame #1



E-7



2212



Auxiliary Valve #1 Port A Solenoid



Ground, Frame #2



E-7



2213



Auxiliary Valve #2 Port B Solenoid



Ground, OROPS Cab



D-11



52



2214



Auxiliary Valve #2 Port A Solenoid



Ground, OROPS Roof



B-15



53



Solenoid, Hystat Override



2225



Hydraulic System Master ECM



Handle, Winch/Ripper Control



B-8



54



Solenoid, Implement Override



2268



Winch Free Spool Solenoid



Horn, Forward



I-4



55



Solenoid, Left Pump (Forward)



2305



Brake/Decelerator Pedal Position Sensor



Module, PRM



I-4



56



Solenoid, Left Pump (Reverse)



2438



Winch Free Spool Switch



Motor, Door Washer Pump (LH)



I-15



57



Solenoid, Parking Brake



2440



Winch Brake Solenoid



Motor, Door Washer Pump (RH)



I-15



58



2441



Winch Motor Pressure Sensor



Motor, Starter



F-7



59



2481



Winch Drive Away Switch



Motor, Washer Pump (Front)



I-15



60



Solenoid, Smart Mast



2482



Winch Drive Away Solenoid



Motor, Washer Pump (Rear)



H-15



61



Solenoid, Ether



2500



Powertrain Speed Range Control Position



Plugs, Glow



F-4



62



Solenoid, Track Motor (Left)



2532



Operator Gear Ratio Set/Recall Switch



Port, Power



G-8



63



Solenoid, Track Motor (Right)



2679



Blade Shake Switch



Relay, Blower (High)



I-8



64



Solenoid, Winch Reel (In)



2685



Left Drive Motor Speed Sensor #1



Relay, Horn



A-7



65



Solenoid, Winch Reel (Out)



2686



Left Drive Motor Speed Sensor #2



Relay, Lighting #1



A-7



66



Suppressor, Arc



2687



Right Drive Motor Speed Sensor #1



Relay, Lighting #2



A-7



67



Suppressor, HVAC Arc



2688



Right Drive Motor Speed Sensor #2



Relay, Main Power



D-7



68



Switch, 4th Valve



2754



Auxiliary #1 Switch



Relay, Start



E-7



69



Switch, 4th Valve Float



2755



Blade Control Mode Switch



Resistor, CAN A Terminal #2



F-5



70



Switch, Air Inlet



F-5



Alarm, Backup



F-15



Machine Location



T



Pressure Symbol



40



Sensor, Track Speed (Right)



F-7



41



Sensor, Water In Fuel



H-5



85



G-7



42



Sensor, Winch Pressure



I-4



86



C-3



43



Solenoid, A/C Compressor



I-7



87



Block, Junction



D-7



44



Solenoid, Blade (Lower)



D-15



88



Breaker, Main



C-7



46



Solenoid, Blade (Raise)



D-15



89



Control, Engine



I-1



47



Solenoid, Blade Angle (Left)



E-15



90



Control, HVAC



I-8



48



Solenoid, Blade Angle (Right)



D-15



91



F-7



49



Solenoid, Blade Tilt (Left)



C-15



92



50



Solenoid, Blade Tilt (Right)



C-15



93



51



Solenoid, Engine Injector



H-2



94



Solenoid, Fuel Pump



E-4



95



CONN 8



F-8



G-5



96



CONN 9



G-8



C-15



97



CONN 10



F-8



H-5



98



CONN 11



G-8



H-5



99



CONN 13



F-11



G-5



100



CONN 15



B-7



Solenoid, Right Pump (Forward)



G-5



101



CONN 21



H-12



Solenoid, Right Pump (Reverse)



G-5



102



CONN 22



H-12



E-4



103



CONN 23



H-7



G-5



104



CONN 24



C-12



G-15



105



CONN 31



F-14



G-15



106



CONN 32



I-13



I-5



107



CONN 33



B-12



I-5



108



CONN 34



H-11



F-5



109



CONN 35



H-11



I-6



110



CONN 36



I-11



E-8



111



CONN 37



C-7



H-8



112



CONN 38



I-7



113



CONN 39



G-15



84



Connector Number



Service Connector



Resistor, Excitation



F-5



71



Switch, Disconnect



G-7



114



72 80



I-7



115



CONN 41



I-5



Fuel Efficient Reverse Switch



F-15 G-4



Switch, HVAC Refrigerant Pressure



3033



Sender, Fuel Level Sensor, Air Temperature



Switch, Hydraulic Bypass #1



H-15



116



CONN 42



H-3



CONN 43



I-3



G-4



73



Switch, Hydraulic Bypass #2



H-15



117



² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.



74



Switch, Hydraulic Bypass #3



H-14



118



Sensor, Crank Speed/Timing (Secondary)



G-4



75



Switch, Implement Lockout



A-8



119



Sensor, Engine Speed



G-5



76



Switch, Lights



120



Sensor, Fuel Rail Pressure



F-4



77



Switch, Operator Presence



E-8 H-8



Sensor, Hydraulic Temperature



F-15



78



Switch, Operator Parking Brake



A-8



121



Sensor, Intake Manifold Pressure



F-4



79



Switch, AEC



H-8



122



F-4



81



Switch, Throttle



C-8



123



F-15 G-15



82 83



Switch, Winch Drive Away



D-8



124



Switch, Winch Free Spool



D-8



125



Sensor, Oil Pressure Sensor, Pressure Override Analog Sensor, Track Speed (Left)



Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.



CONN 39



Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.



46



Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.



CONN 41 CONN 37



68



67



65



Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.



66



Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.



T



108 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.



101



96



Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.



98



A-3



Auxiliary Valve #1 Float Switch



G-4



Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.



Schematic Location



Unknown Electronic Implement Control



Sensor, Coolant Temperature



I-5



Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.



The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.



Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).



45



Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)



Form Number KENR6176



Engine Control:



KENR5390



FUSE BLOCK WIRING



Failure Mode Identifiers (FMI)¹



48



Data valid but above normal operational range.



3



Voltage above normal or shorted high.



4



Voltage below normal or shorted low.



5



Current below normal or open circuit.



6



Current above normal or grounded circuit.



7



Mechanical system not responding properly.



8



Abnormal frequency, pulse width, or period.



9



Abnormal update.



10



Abnormal rate of change.



11



Failure mode not identifiable.



12



Bad device or component.



13



Out of calibration.



14



Parameter failures.



15



Parameter failures.



16



Parameter not available.



17



Module not responding.



18



Sensor supply fault.



19



Condition not met.



20



Parameter failures.



1 2



Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.



5A 9X-1123



Fuse (5 Amps)



Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".



97 (RL) HARNESS



61



57 72



WASHER TANK 60



53 LH CONSOLE



CONN 31 CONN 22 CONN 36



CONN 21 78



¹The FMI is a diagnostic code that indicates what type of failure has occurred.



CONN 35



AIR CONDITIONER GP



(F) HARNESS



CONN 9



(Y) HARNESS 92 CONN 32



52



Volume 2 - Resistor, Sender and Solenoid Specifications Part No. 134-2540 178-9570 238-9397 252-4734



Component Description Resistor: Solenoid: Resistor: Solenoid:



257-8924



Sender:



269-4669



Solenoid:



Left Pump (Forward), Left Pump (Reverse), Track Motor (Left), Track Motor (Right), Winch Reel (In), Winch Reel (Out), Right Pump (Forward), Right Pump (Reverse)



273-5070



Solenoid:



Start Aid



Fuel Level



111



91



88



124 125



CONN 34 Resistance (Ohms)¹ 120 ± 12 3.5 ± 0.15 120 ± 6 7.5 ± 0.4 Empty - 240-250 Full - 28-33



CAN A A/C Compressor Excitation Hystat Override, Parking Brake



112



120



119



122



123



LH TRACK MOTOR



4.26 13.25 ± 0.5



¹ At room temperature unless otherwise noted.



CONN 11 RH TRACK MOTOR CONN 33 CONN 13



Volume 2 - Off Machine Switch Specification Part No.



Function



Actuate Low: 275 kPa (40 psi)



236-6923



A/C Refrigerant



High: 2800 ± 140 kPa¹ (406 ± 20.3 psi)



Deactuate



High: 1750 ± 200 kPa (254 ± 29 psi)



CONN 10



Contact Position



Low: 170 ± 55 kPa¹ (25 ± 8 psi)



54



Held Closed²



64 45



¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).



121



106



² Contact position is normally open below low setting deactuation. Closed from low setting actuation to high setting deactuation. Open above high setting actuation.



RH CONSOLE



83 FUSE BLOCK



82 84 105



CONN 8



89



90



93



(CL) HARNESS



CONN 37



CASE WIRING



Component Part Number



Wire Gauge Wire Color



HYDRAULIC PUMP WIRING



58



117



Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.



63



116 118 NOT SHOWN



40



Failure Description



1 2



325-AG135 PK-14



99



44



HYDRAULIC TANK



Receptacle Pin or Socket Number



102



CONN 15



Data erratic, intermittent, or incorrect.



Part Number: for Connector Receptacle



Plug



100



Data valid but below normal operational range.



Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).



2



Machine Control:



2



L-C12 3E-5179



1



Related Electrical Service Manuals



1



L-C12 3E-5179



AG-C4 111-7898 Part Number: for Connector Plug



Title



Circuit Breaker Symbol



Flow Symbol



Symbols and Definitions



Volume 2 - Connector Location



3020



Sensor, Crank Speed/Timing (Primary)



Level Symbol



Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.



2954



¹ The is a diagnostic code that indicates which circuit is faulty.



Temperature Symbol



43



CONN 40



FMI No.



Printed in U.S.A.



OROPS ROOF WIRING



ELECTRO-HYDRAULIC VALVE



CONN 24



(Dimensions: 48 inches x 35 inches)



Injector Cylinder #1



0002



36 Page,



0001



UENR4691 VOL 2 of 4



CID



UENR4691 May 2013



80



14



13



12



11



10



9



8



7



CASE



529-Y5 200-Y2



2



530-Y6 200-Y3



2



103-CL152



F-C9 1552273



Y-C5 3E3382



506-Y7 507-Y8 529-Y5 530-Y6



Y-C3 1237615



MOTOR



1



WH -18 BK -18



BK -18 BK -18 BK -18 BK -18 BK -18



OR -18 BK -18



506-Y7 200-Y9 507-Y8 529-Y5 530-Y6



PU -18 WH -18 WH -18 OR -18



PU -18 BK -18 WH -18 WH -18 OR -18



1 2 3 4 5 6



506-F14 200-F11 507-F15 529-F13 530-F12



PU -18 BK -18 WH -18 WH -18 OR -18



CONN 32 CONN TO AC-C4 HVAC HARN [LOC SH 3 D-2]



CONN 36



Y-C4 1237615 507-Y8 200-Y4



MOTOR 2



F-C1 1552252



WH -18 BK -18



200-F11 BK -18 321-F9 BR -18 447-F5 PK -18 497-F32 BU -18 506-F14 PU -18 507-F15 WH -18 529-F13 WH -18 530-F12 OR -18 769-F37 BU -18 770-F35 GN -18 833-F36 GY -18 835-F38 PU -18



WASHER PUMPS M792-F27 SW HYDO BYP 1 134-0404



BU -16



M792-F28



BU -16



H



SW HYDO BYP 2 134-0404



M792-WH1



A499-F18 C958-F3 C959-F1 G434-F7 H802-F26 J765-F10 J766-F33 M792-F29 R993-F6 R993-F17 R997-F16



SW HYDO BYP 3 134-0404



BU -16



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO P-C16 PLATFORM HARN [LOC SH 1 E-3]



CONN TO AC-C1 HVAC HARN [LOC SH 3 D-2]



CONN 22



CONN 35



BU -18 BU -18 BR -18 BU -18 GY -18 BU -18 PU -18 BU -18 BR -18 BR -18 OR -18



1 2 3 4 5 6 7 8 9 10 11 12



CONN TO P-C17 PLATFORM HARN [LOC SH 1 D-3]



CONN 21



CONN TO GC-C1 ACCUGRADE CSL HARN [LOC SH 3 H-13]



CONN 34



G



321-F9 447-F5 C959-F1 H802-F2



1 2



SNSR SP R TRACK 319-6491



497-F23 BU -18 J766-F31 PU -18 770-F35 GN -18 833-F36 GY -18



1 2 3 4



F-C5 1552269



SOL MOT R 269-4669



C958-F3 H802-F4



1 2



BU -18 GY -18



BK-18 BK-18



F-C7 2304011 SNSR HYDO TEMP 238-0112



SIGNAL GROUND



F



FA-C1 3E3364 321-FA1 BR -18 J765-FA2 BU -18



ALARM REAR GUARD 170-0950



G434-F7 R993-F8



1 2



CONN 31



REAR GUARD BACKUP ALARM



BU -18 BR -18



F-C8 1552269 1 2



BU -18 BU -18 BU -18



769-F37 770-F35 833-F36 835-F38 A499-F18 C958-F3 C959-F1 G434-F7



BU -18 GN -18 GY -18 PU -18 BU -18 BU -18 BR -18 BU -18



J765-F10



447-F5 PK -18 R993-F24 BR -18



1 2



497-F34 497-F23 497-F32



BU -18



J766-F30 J766-F31 J766-F33



PU -18 PU - 18 PU -18



M792-F27 M792-F28 M792-F29



BU -16 BU -16 BU -18



CONN TO P-C1 PLATF HARN [LOC SH 1 H-7]



CONN 13



R993-F24 BR -18 R993-F8 BR -18 R993-F6 BR -18



321-F9 BR -18 J765-F10 BU -18



R993-F17 R997-F16



BR -18 OR -18



F-C12 2370227 SNSR PRESS OVRD ANLG 335-5321



BATTERY GROUND SIGNAL



1 2 3



R997-F16 R993-F17 A499-F18



OR -18 BR -18 BU -18



CASE



E



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



195-CL177 YL -18 307-CL107 OR -18 308-CL71 YL -18 709-CL155 892-CL110 893-CL143 A314-CL33 A315-CL34 A755-CL126 A756-CL127 A758-CL129 A757-CL128 C703-CL35 C992-CL70 E912-CL36 E913-CL37 F711-CL115 F712-CL116 F773-CL39 F774-CL40 F853-CL41 F931-CL114



OR -18 BR -18 GN -18 OR -18 WH -18 PK -18 BU -18 BR -18 GY -18 BR -18 PU -18 PU -18 YL -18 GN -18 GY -18 OR -18 WH -18 BR -18 PK -18



H710-CL42 H711-CL43 H777-CL137 H779-CL104 J764-CL153 Y931-CL46 Y933-CL47 Y935-CL49 J948-CL157 J992-CL186 J993-CL187 K757-CL50 K960-CL161 K961-CL158 L856-CL164 L857-CL159 R993-CL216 G985-CL217 L872-CL162



PK -18 GN -18 OR -18 GN -18 BR -18 BR -18 YL -18 OR -18 PK -18 YL -18 PK -18 YL -18 PK -18 GN -18 YL -18 GN -18 BR -18 PU -18 BU -14



M730-CL72 P781-CL135 P782-CL136 P783-CL131 P784-CL132 R981-CL57 T744-CL160 Y932-CL53 643-CL25 J994-CL13 N805-CL200 N822-CL201 N821-CL202 N809-CL211 N825-CL212 N824-CL213



YL -18 GY -18 PK -18 WH -18 OR -18 YL -18 WH - 14 GY -18 GN -18 GY -18 BU -18 BR -18 GN -18 OR -18 PK -18 PK -18



751-EH13 975-EH12



1 2



110-CL98 RD -16 125-CL9 OR -16 184-CL108 BU -14 195-CL177 YL -18



752-EH11 975-EH14



BK -18 BK -18 BK -16



202-CL146 BK -14 307-CL107 OR -18 308-CL71 YL -18 515-CL1 GY -12 516-CL2 GN -14 517-CL18 BU -14 607-CL121 PK -14 608-CL122 GN -14 643-CL25 GN -18 709-CL155 OR -18 892-CL110



BR -18



893-CL143



GN -18



A314-CL33 A315-CL34 A528-CL102 A755-CL126 A756-CL127 A757-CL128 A758-CL129 C558-CL12 C703-CL35 C992-CL70 E912-CL36 E913-CL37 F711-CL115 F712-CL116 F773-CL39 F774-CL40 F853-CL41 F931-CL114 G985-CL217 H710-CL42 H711-CL43 H777-CL137 H779-CL104 J764-CL153 J948-CL157 J992-CL186 J993-CL187 J994-CL13 K757-CL50 K960-CL161



OR -18 WH -18 YL -16 PK -18 BU -18 GY -18 BR -18 BU -14 BR -18 PU -18 PU -18 YL -18 GN -18 GY -18 OR -18 WH -18 BR -18 PK -18 PU -18 PK -18 GN -18 OR -18 GN -18 BR -18 PK -18 YL -18 PK -18 GY -18 YL -18 PK -18



K961-CL158



GN -18



L856-CL164



YL -18



L857-CL159



GN -18



L872-CL162



BU -14



643-CL25 647-CL22



EH-C6 1552269



SOL BLD TILT L 304-1143



H802-EH7 H802-EH6 H802-EH8



751-EH13 GN -18 752-EH11 YL -18 975-EH1 WH -18 E918-EH15 GN -18 H708-EH16 OR -18 H713-EH5 PK -18 H714-EH4 OR -18 H802-EH6 GY -18 M928-EH9 BU -18 M929-EH10 WH -18



GY -18 GY -18 GY -18



M928-EH9 BU -18 M929-EH10 WH -18



EH-C7 1552269



C



EH-C1 3E5179



WH -18



E918-EH15 GN -18 H708-EH16 OR -18 H713-EH5 PK -18 H714-EH4 OR -18



M929-EH10 WH -18 H802-EH8 GY -18



M928-EH9 H802-EH7



1 2



975-EH1



OROPS CAB GND 1 2 3 4 5 6 7 8 9 10 11 12



CONN TO P-C8 PLATFORM HARN [LOC SH 1 H-3]



NOTE A



200-CL77



BK -12



200-CL95



BK -12



202-CL146 202-CL198



521-AE4 522-AE7



Rs



Rp



1



3



4 6



2



10



5



1



7



SW 4TH VALVE FLOAT 311-7069 CL-C32 2285856



9



3



4 6



10



SW AEC 311-7070



2



5



CL-C33 2285856



9



200-CL209 BK -18 202-CL210 BK -18 N824-CL213 PK -18



129-CL19 200-CL20



GN -14 BK -14



CONN TO AIR SEAT [LOC SH 1 G-11]



1 2



POS



CONN 9



202-CL29 BK -18 320-CL30 OR -16 709-CL31 OR -18 C703-CL35 BR -18 F773-CL39 OR -18 F774-CL40 WH -18 F853-CL41 BR -18 J764-CL45 BR -16 R981-CL57 YL -18



1 2 3 4 5 6 7 8 9 10 11 12



709-CL140 202-CL44 H710-CL42 H711-CL43 J764-CL141 K757-CL50 Y931-CL46 Y932-CL53 Y933-CL47 Y935-CL49



OR -18 BK -18 PK -18 GN -18 BR -18 YL -18 BR -18 GY -18 YL -18 OR -18



709-CL76 C992-CL70 F711-CL115 F712-CL116 F931-CL114 J764-CL67 M730-CL72 643-CL25 647-CL22 614-CL21



LH RR FLOOD LAMP ATCH 240-0102



200-RL11 200-RL30 200-RL35 200-RL49



608-RL13 200-RL15



GY -18 GY -18 GY -18



K757-CL50 M730-CL72 N805-CL200 N809-CL211 N821-CL202 N822-CL201 N824-CL213 N825-CL212 P781-CL135 P782-CL136 P783-CL131 P784-CL132 R981-CL57 R993-CL216 Y931-CL46 Y932-CL53 Y933-CL47 Y935-CL49



YL -18 YL -18 BU -18 OR -18 GN -18 BR -18 PK -18 PK -18 GY -18 PK -18 WH -18 OR -18 YL -18 BR -18 BR -18 GY -18 YL -18 OR -18



OR -18 PU -18 GN -18 GY -18 PK -18 BR -18 YL -18



200-RL48 200-RL49



BK -14 BK -14



OROPS ROOF GND M10



G



614-CL193 J994-CL15 J994-CL14 J992-CL186 J993-CL187 614-CL192



1



3



4 6



2



200-CL190 202-CL188 202-CL189 200-CL191



CBL-AA1



B+



CONN 10



G



RL-C9 1552269 PK -18 BK -18



1 2



3



607-RL10 200-RL11



PK -18 BK -18



1 2



WH -12 RD -00



CONN TO DASH HARN FC-C6 [LOC SH 1 E-12]



GY -18 GN -18



RD -2



200-EN67 200-EN39



GND ENG M10 THD



CONN 8 GROUND STRAP 132-1805



BK -14 BK -14 BK -18 BK -18



CBL-CC1



BK -00



FRAME GND 1 M10 THD NOTE A



10



5



30



SW 4TH VALVE 249-9022



RLY START 115-1615



CL-C26 2285856



9



1 5 2 4 3



86 85



87 87a



EN-C21 9X1054



1



3



4 6



10



GY -18 PU -8



322-EN12 375-EN83



GY -18 BR -18



382-EN81



PK -18



383-EN80



GN -18



403-EN38



GN -18



430-EN35



BU -18



450-EN74 451-EN75



YL -18 BR -18



521-EN26



YL -16



522-EN27



WH -16



892-EN20 893-EN21



BR -18 GN -18



915-EN23



GN -18



A287-EN36



BK -18



A958-EN53



WH -18



F711-EN17 F711-EN43 F711-EN44



GN -18 GN -18 GN -18



F712-EN22 F712-EN41 F712-EN42



GY -18 GY -18 GY -18



H451-EN40



GN -18



K946-EN31 OR -18 H801-EN5 PU -18



BK-18 BK-18 BK-18



310-EN19



PU -8



UNSWITCHED POWER OUT



SOL L PUMP FWD 269-4669



1 2



SOL L PUMP REV 269-4669



1 2



SOL R PUMP REV 269-4669



1 2



SOL R PUMP FWD 269-4669



1 2



SOL ETHER 273-5070



EN-C26 1552269 PK -18 GN -18



BR -18 YL -18



1 2



X920-E57 X921-E58 X922-E59 X923-E64



WH -18 OR -18



SIGNAL GROUND



1 2



SOL PARK. BK 252-4734



1 2



SOL HYSTAT OVRD 252-4734



EN-C16 1552269 915-EN23 GN -18 H708-EN18 OR -18



1 2



BK-18 BK-18



310-EN19



SIGNAL GROUND



CRANK SPEED 2X 238-0120



SIGNAL GROUND



COOL TEMP 238-0112



INTAKE MANF TEMP 319-8531 Rp=499ohms



E965-E52



EN-C28 1552269



OR -18 OR -18 OR -18



309-EN46 GY -18 K779-EN30 PU -18



PU -18 PU -18 PU -18 PU -18 PU -18



J765-EN59



BU -16



K779-EN30



PU -18



K943-EN14 K944-EN24 K946-EN31 K947-EN25



OR -18 YL -18 OR -18 YL -18



EXCITATION RESISTOR 238-9397



1 2



1 2



SUPPRESSOR ARC 106-8704



GN -18 GY -18



SIGNAL GROUND



996-E69



GN -18



E-C3 2388247



1 2



L731-E37 T993-E38 Y947-E39 Y948-E40



BR -18 BR -18 BR -18 BR -18



T997-E46 L730-E47 R997-E48



OR -18 OR -18 OR -18



Y946-E51 E965-E52 P920-E53



BU -18 BU -18 BR -18



E-C10 2304011



1 2



E-C8 2304011



1 2



INTAKE MANF PRESS 364-1102



FUEL RAIL PRESS 311-6342



Vs GROUND SIGNAL



Vs GROUND SIGNAL



E-C7 2370227



1 2 3



E-C6 2304013



1 2 3



Vs GROUND SIGNAL



202-EN3 202-EN8 202-EN9 995-E43 BU -18 L731-E66 BR -18



C967-E42 L731-E68



BU -18 BR -18



T997-E46 T993-E38 X731-E55



R997-E48 Y948-E40 Y946-E51



OR -18 BR -18 BU - 18



OR -18 BR -18 BU -18



994-E56 995-E43



GY -18 BU -18



996-E69 996-E70



GN -18 GN -18



CAN A TERM RES 2 134-2540 E-C2 1407339 FUEL PUMP SOL 294-7375



BK-18 BK-18



A B



SMART MAST G 294-7375



BK-18 BK-18



1 2



Y950-E25 Y951-E26



YL -18 PU -18



C211-E44 M795-E17



BK -18 WH -18



996-E10



GN -18



BK -18 BU -18 BU -18 OR -18



L731-E66 L731-E68



BR -18 BR -18



M795-E17 P920-E53 R997-E48 T993-E38 T997-E46



WH -18 BR -18 OR -18 BR -18 OR -18



Y946-E51 Y947-E39 Y948-E40 Y950-E25 Y951-E26



127-EN33 127-EN13



RD -18 RD -18



GN -18 GY -18



893-EN21 892-EN20



GN -18 BR -18



383-EN80



GN -18



382-EN81



PK -18



BK -18



BR -18 195-EN29



YL -18



430-EN35



BU -18



H451-EN40



375-EN83



BU -18 BR -18 BR -18 YL -18 PU -18



E-C15 2388245



127-EN10 RD -18 127-EN11 RD -18 127-EN13 RD -18 127-EN33 RD -18 195-EN29 YL -18 202-EN3 BK -18 202-EN8 BK -18 202-EN9 BK -18 202-EN16 BK -18 202-EN32 BK -18 375-EN83 BR -18 382-EN81 PK -18 383-EN80 GN -18 430-EN35 BU -18 892-EN20 BR -18 893-EN21 GN -18 A287-EN36 BK -18 F711-EN17 GN -18 F712-EN22 GY -18 H451-EN40 GN -18



RD -18 RD -18 BK -18 BK -18



A287-EN36 L731-E37



BK -18 BK -18 BK -18



127-EN10 127-EN11 202-EN16 202-EN32



F711-EN17 F712-EN22



X731-E55 BU -18 X920-E57 BR -18 X921-E58 PK -18 X922-E59 WH -18 X923-E64 OR -18 X926-E35 GY -18 X927-E34 YL -18 X928-E33 GN -18 X929-E8 BU -18



L730-E47 OR -18 Y947-E39 BR -18 994-E56 GY -18



1 2 3



OR -18



996-E70 GN -18 P920-E53 BR -18



C211-E44 C967-E42 E965-E52 L730-E47



OIL PRESS 278-5225 A B C



GN -18 YL -18 GY -18



X731-E55 BU -18 994-E56 GY -18 X920-E57 BR -18 X921-E58 PK -18 X922-E59 WH -18



E-C5 2304013



EN-C7 1552267 F711-EN43 F712-EN41



X928-E33 X927-E34 X926-E35



C967-E42 BU -18 995-E43 BU -18 C211-E44 BK -18



BU -18



SW INLET AIR 276-4836



EN-C2 1552269 195-EN37 YL -18 K779-EN30 PU -18



INJECTOR 4



FUEL INJECTORS



GLOW PLUG AS 361-9874



PU -8



BK-16 BK-16 BK-16 BK-16



BR -18 PK -18 WH -18 OR -18



EN-C14 1761477 430-EN35 BU -18 A287-EN36 BK -18



YL -18 PU -18



X923-E64



BK-18 BK-18



1 2



A-1 A-2 A-3 A-4



X926-E35 GY -18 X927-E34 YL -18 X928-E33 GN -18 X929-E8 BU -18



ENGINE SPEED SNSR 116-6680 EN-C1 1552269 A958-EN53 H708-EN49



A-C1 1134630 1 2 3 4



CONN 42



E-C4 2388247



Y950-E25 Y951-E26 INJECTOR 3



X922-E59 WH -18 X928-E33 GN -18 X923-E64 OR -18 X929-E8 BU -18



CRANK SPEED 1X 238-0120



WH -18



INJECTOR 2



SWITCHED POWER OUT



EN-C10 1552269 451-EN75 450-EN74



M795-E17



BK-16 BK-16 BK-16 BK-16



CONN 43



SIGNAL GROUND POWER



1 2



EN-C9 1552269 K947-EN25 YL -18 H801-EN6 PU -18



382-EN81 383-EN80



87a



A-1 A-2 A-3 A-4



1 2 3 4



GN -18



BR -18



EN-C4 2451042 J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64



SMART WASTEGATE PWM SIG DIAG PWR SPLY (BAT) DATALINK DATALINK + CAN A CAN A + FUEL PUMP SOL SIG FUEL PUMP SOL RTN



INJ 3 DRVR RTN INJ 2 DRVR RTN INJ 1 DRVR RTN COMMON SNSR GROUND INK MAN AIR PRESS. GROUND OIL PRESS. GROUND F RAIL PRESS. GROUND



H



INTK MAN AIR TEMP SIG COOL. TEMP SIG SMART WASTEGATE GROUND DIAGNOSTIC GROUND INTK MAN AIR PRESS. PWR SPLY OIL PRESS. PWR SPLY FUEL RAIL PRESS.PWR SPLY FUEL RAIL PRESS. SIG CRANK SPEED SIG PUMP CAM SPEED SIG INTK MAN PRESS. SIG OIL PRESS. SIGNAL INJ 1 HIGHSIDE DRVR INJ 2 HIGHSIDE DRVR INJ 3 HIGHSIDE DRVR



INJ 4 HIGHSIDE DRVR



- BATTERY (1) - BATTERY (2) - BATTERY (3)



G



+ BATTERY (1) + BATTERY (2) - BATTERY (4) GROUND



+ BATTERY (3) + BATTERY (4)



CAN A DATALINK + (J1939) CAN A DATALINK - (J1939) CAT DATALINK + (J1939) CAT DATALINK - (J1939) ETHER SOL RTN ETHER SOL (+)



SW TO GROUND RTN



F KEY SW ON



AIR INLET RSTR SW USER DEFINED SHUTDOWN SNSR - WATER IN FUEL



START AID RELAY



E



ENGINE



2



5



9



SW WIN DRIVE AWAY 249-9047 CL-C1 2285856



CBL-KK1



RD -2



D



195-CL117 YL -18 P784-CL132 OR -18 P783-CL131 WH -18 614-CL174 PU -18 1



3



4 6



10



2



5



9



SW WN FREE SPOOL 249-9037



202-CL130 BK -18 A755-CL126 PK -18 A756-CL127 BU -18 A757-CL128 GY -18 A758-CL129 BR -18



BK-18 BK-18



CL-C17 2285856



709-CL156 OR -18 J764-CL154 BR -18 J948-CL157 PK -18



1 2 3 4 5 6



BK-18 PK-18 BU-18 GN-18 BR-18



COM S1 S2 S3 S4



SW THROTTLE 106-0107



CBL LL1 CBL-GG1



RD -16



124-CL93 GN -14 124-CL94 GN -14 125-CL3 OR -14 129-CL19 BU -16



180-CL62 GN -14 184-CL108 BU -14 308-CL150 YL -18 320-CL30 OR -16



607-CL121 PK -14 608-CL122 GN -14 647-CL22 GN -16 614-CL4 PU -18



1 2 3 4



WH-18 BR-18 YL-18 VI-18



FR RH LONG RNG 154-7986 STD 240-0101 ATCH



FR RH FLOOD LAMP ATCH 240-0102



BK -18 BK -18 BK -18 BK -18 BK -18 PU -18 PU -18 PU -18 OR -18 WH -18 PU -18 YL -18



POWER GROUND



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31



110-FX16



110-FX16



RD -16



7



200-CL172 202-CL151



BK -18 BK -18



614-CL181 E913-CL37 E912-CL36 614-CL180



PU -18 YL -18 PU -18 PU -18



2



5



9



SW OPR PARK. BK 341-7478



4 6



10



200-CL182 202-CL197 200-CL183



BK -18 BK -18 BK -18



7



2



5



9



RD -16 114-FX45 114-FX46



103-FX36



RD -14 RD -16



124-FX49 124-FX50



607-FX43 608-FX44 614-FX12 647-FX38



184-FX52 184-FX51



PK -14 GN -14 GN -16 PU -18



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19



RLY LTG 1 115-1615



87 87a



87 87a



86 85



86 85



1 5 2 4 3



1 5 2 4 3



FX-C10 1977259



A101-FX15 184-FX52 195-FX14 322-FX48



B1



YL -14



RLY HORN 115-1615



87 87a



86 85



PK -14 GN -14 PU -18 GN -16



RD -10



C4



7



PWR PORT 113-8490 10



D6



HVAC 113-8491



D7



D8



C7



C8



LTG RLY 2 113-8492 C5



124-FX9



GN -14 GN -14



GN -12



102-FX4 BU -14 103-FX36 YL -14 105-FX7 RD -18 110-FX16 RD -16 112-FX30 PU -10 112-FX31 PU -10 112-FX32 PU -10



OR -14



PK -14



126-FX62 126-FX10



PK -18 PK -14



184-FX17



195-FX14



114-FX8 RD -14 115-FX35 RD -10 124-FX9 GN -12 125-FX1 OR -14 126-FX10 PK -14 129-FX11 BU -16 130-FX25 RD -14 180-FX13 GN -14 184-FX17 BU -14 195-FX14 YL -14 614-FX12 PU -18 A101-FX15 GN -14



BU -16 RD -14 GN -14



BU -14 BU -14



1 5 2 4 3



15



C6



20



15



D9



A12C 113-8491



BACKLIGHT 113-8490



LTG RLY 1 113-8492 B3



B4



20



B5



BU -14



YL -14



A2



15



KEY SWITCH 113-8490 A3



A4



10



B6



10



15



C9



SPARE 113-8491 B7



15



B8



FWD HORN 113-8490 A5



112-FX32 PU -10 125-FX1 OR -14 124-FX9 GN -12 180-FX13 GN -14 184-FX17 BU -14 112-FX31 PU -10 195-FX14 YL -14 103-FX36 YL -14 129-FX11 BU -16 A101-FX15 GN -14 112-FX30 PU -10



B9



A6



10



A4M1 113-8491 A7



A8



15



A9



FX-C7 1249636



FUSE BLOCK



SYMBOL



DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE



614-FX12 PU -18 102-FX4 BU -14 110-FX16 RD -16 115-FX35 RD -10 126-FX10 PK -14 114-FX8 RD -14 105-FX7 RD -18 130-FX25 RD -14



INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#



CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT



GN -14 200-FX3 BK -18 200-FX40 BK -16 200-FX41 BK -16 200-FX42 BK -18



BU -14 YL -14 GY -14



200-FX53



BK -18



SPLICE



WIRE GROUP COLOR DESCRIPTIONS



BLADE, SPADE, RING OR SCREW TERMINAL



B



GROUND CIRCUIT 126-FX63 892-FX54 893-FX55



PK -14 BR -18



308-FX2



GN -18



F711-FX73 GN -18 130-FX25 RD -14 F712-FX74 GY -18 FX-C3 9X1054



FX-C4 9X1054



WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON



320-FX47



OR -16



STARTING CIRCUIT



322-FX48



GY -14



START AID CIRCUIT



607-FX43



PK -14



608-FX44



GN -14



TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT ENGINE CONTROL CIRCUIT FX-C9 9W1951



614-FX12



102-FX4 BU -14 647-FX39 GN -16 200-FX41 BK -16 608-FX44 GN -14



103-FX34 647-FX37 200-FX40 607-FX43



WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF



YL -18



647-FX38 647-FX37 647-FX39



PU -18



GN -16 GN -16 GN -16 892-FX54 893-FX55



YL -14 GN -16 BK -16 PK -14



126-FX62 200-FX53 892-FX54 893-FX55 F711-FX73 F712-FX74



126-FX62 200-FX53



PK -18 BK -18 BR -18 GN -18 GN -18 GY -18



FX-C5 9X1054



BR -18 GN -18



A101-FX15



GN -14



F711-FX73 F712-FX74



GN -18 GY -18



TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK



CONN TO SERV CONN



IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT



CONN 39



CAN DATA LINK A CAN DATA LINK B ACCUGRADE CONTROL CIRCUIT



HIGHWAYS



LOC (SH-COORD) VARIOUS



RD -14 RD -16 OR -16 GY -14



6



HEATER AND AIR CONDITIONER CIRCUIT A B C D E F G H J



OTHER COLOR DESCRIPTIONS



A



114-FX45 114-FX46 320-FX47 322-FX48



PK -18 BK -18



893-FX55 GN -18 892-FX54 BR -18 F712-FX74 GY -18 F711-FX73 GN -18



DESCRIPTION ASSEMBLE TERMINALS TO DESIGNATED STUD



ABBREV



COLOR



RD WH OR YL PK BK GY PU BR GN BU



RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE



A



THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR ELECTRICAL SYSTEM VOLUME 2 of 4: ENGINE AND CHASSIS MEDIA NUMBER: UENR4691 SCHEMATIC PART NUMBER: 239-5276, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.



OROPS FUSE PANEL



8



15



A5:M2 113-8491



NOTE



SW IMP LOCKOUT 245-6033



B2



RD -14 A1



129-FX11 130-FX25 180-FX13



OROPS CONSOLE



9



C3



D5



30



C



114-FX8



115-FX35



607-FX43 608-FX44 647-FX38 614-FX12



30



C2



105-FX7 RD -18 110-FX16 RD -16 112-FX30 PU -10 112-FX31 PU -10 112-FX32 PU -10



126-FX63



CL-C13 2285856



CL-C14 2285856



YL -14 RD -18



180-FX13 GN -14 184-FX51 BU -14 200-FX42 BK -18 308-FX2 YL -18 320-FX47 OR -16



30



3



103-FX5 YL -14 103-FX34 YL -14



180-FX13 GN -14 184-FX51 BU -14 308-FX2 YL -18 320-FX47 OR -16



RLY LTG 2 115-1615



1



D4



GR CONT 3 113-8491



BU -14



125-FX1



WH -18 OR -18 PU -18 10



102-FX4



124-FX49 GN -14 124-FX50 GN -14 125-FX1 OR -14 129-FX11 BU -16



124-FX49 GN -14 124-FX50 GN -14 125-FX1 OR -14 129-FX11 BU -16



CONN 15



4 6



RD -10



103-FX5 105-FX7



103-FX5 YL -14 200-FX42 BK -18 105-FX7 RD -18



CAL



3



115-FX35



105A



FX-C1 2253861



SIGNAL



1



D3



20



RD -2



BKR CKT MAIN 171-2212



CONN TO P-C2 PLATF HARN [LOC SH 1 B-3]



8



D2



CONDNSR BKR 1 180-0613



AIR HEAT SEAT 113-8492



GR CONT 2 113-8491 C1



RD -2



S AXIS HDL WN RIP 307-4673



A315-CL34 A314-CL33 614-CL171



308-FX2 YL -18 200-FX3 BK -18 112-FX32 PU -10 112-FX31 PU -10 112-FX30 PU -10



1 2



RLY MAIN PWR 241-8367



CL-C19 1552272 PK -14 GN -14



D1



15



FX-C8 3E3364



CL-C11 1552273



BK -16



GR CONT 1 113-8491



BLK JCT PASS THRU 172-4863



NOTE A



200-CL176 BK -18 202-CL133 BK -18 H779-CL104 GN -18



BK -14



10



309-EN46 310-EN19



87



BR -18 GY -18 PK -18 YL -18



SPEED SNSR SUPPLY



BK -18 BK -18 BK -18 BK -18



7



11



GN -16



RD -10



GN -18



I INJ 4 DRVR RTN



200-CL175 BK -18 202-CL134 BK -18 H777-CL137 OR -18



200-CL172 200-CL182 200-CL183 202-CL151 202-CL197 614-CL171 614-CL180 614-CL181 A314-CL33 A315-CL34 E912-CL36 E913-CL37



12



1 2 3



EN-C8 1552269



115-EN62 RD -12 306-EN47 GN -16 J765-EN59 BU -16 304-EN28 WH -12



30



13



306-EN47



H801-EN2 H801-EN4 H801-EN5 H801-EN6 H801-EN7



CL-C4 2285856



8



14



WH -12



H708-EN18 H708-EN49 H708-EN52



NOTE A



SW LIGHTS 180-6615



304-EN28



86



SNSR WATER IN FUEL 313-1663



EN-C5 1552269



BK -18 BK -18



X920-E57 X926-E35 X921-E58 X927-E34



30



MAIN PWR RELAY



127-EN71



A-C1 1134630



E-C12 1552272



85



1 2



996-E10



FUSE FOR MAIN PWR RLY



RD -6



202-EN64 202-EN65



9



4 6



2



7



OROPS ROOF



15



+1 -2



EN-C25 2304011 BR -18 YL -18



375-EN83 195-EN57



BU -18



50



E-C13 1552272



K944-EN24 YL -18 H801-EN2 PU -18



202-EN64 BK -14 202-EN65 BK -14 202-EN3 BK -18 202-EN8 BK -18 202-EN9 BK -18 202-EN16 BK -18 202-EN32 BK -18



RD -2



CBL-AA1



10



5



1



GY -18 BK -18



RD -12 RD -6 RD -10 YL -18 PU -8 BR -18



H451-EN40 GN -18 200-EN39 BK -18 195-EN34 YL -18



YL -14 YL -18 YL -18 YL -18 YL -18



NOTE A



8



RL-C7 1552269



RH RR FLOOD-LAMP STD 240-0102



322-HN1 200-HN2



1 2



EN-C6 1552269



ALTERNATOR 383-2557



WINCH-RIPPER LEVER (ATCH)



GN -18 BK -18



HN-C1 1552269



X929-E8



195-CL105 YL -18 P782-CL136 PK -18 P781-CL135 GY -18 614-CL173 PU -18



CL-C10 3E3364



CONN 33



HN-C2 3E3364



K943-EN14 OR -18 H801-EN4 PU -18



BK -00



403-EN38



W



D+



CONN 37



607-CL121 608-CL122



200-EN39 200-EN67



BK -00



309-EN46



CONN TO RA-C5 RIGHT ARM HARNESS [LOC SH 1 G-11]



FR LH LONG RNG 154-7986 STD 240-0101 ATCH



1 2



195-EN58 195-EN37 195-EN57 195-EN29 195-EN34



RD -00 BK -00 BK -00



115-EN70



PU -18 GY -18 GY -18 YL -18 PK -18 PU -18



7



608-RL1 GN -18 608-RL9 GN -18 608-RL13 GN -18 608-RL52 GN -14



A



CBL-EE1



115-EN62 115-EN70 127-EN71 195-EN57 310-EN19 375-EN83



FRAME GND 2 M10 THD



8



FR LH FLOOD LAMP ATCH 240-0102



PK -18 PK -14 PK -18 PK -18



608-RL9 200-RL8 607-RL33 200-RL35



S



MOTOR



103-CL152 YL -14 105-CL24 RD -18 110-CL98 RD -16 124-CL93 GN -14 124-CL94 GN -14 125-CL3 OR -14 129-CL19 BU -16 180-CL62 GN -14 184-CL108 BU -14 200-CL27 BK -18 308-CL150 YL -18 320-CL30 OR -16 607-CL121 PK -14 608-CL122 GN -14 614-CL4 PU -18 647-CL22 GN -16



RL-C1 1552269



EN-C18 1552269 GY -18 BK -18



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64



NOTE A



INJECTOR 1



HORN FWD 164-9425



ENG CONT 331-7540



E-C1 2451042 J2



PRM 275-0490



SOL WN REEL OUT 269-4669



1 2



EN-C19 2733143



RD -00 RD -00 BK -00



304-EN28



200-CL118 BK -18 103-CL152 YL -14 202-CL26 BK -18



RL-C8 1552269



1 2



NEG



MTR BAT



CL-C21 2253854



PK -14 GN -14



NOTE A



BK-16 BK-16



1 2



POS



CBL-FF1 CBL-HH1 CBL-HH2



GN -18 GN -16 PU -18



7



CONN 24



BK -18 BK -18 BK -18 BK -14 607-RL51 608-RL52



607-RL10 607-RL51 607-RL32 607-RL33



GN -18 BK -18



YL -14 GN -16 GY -18 GN -18 YL -18 BR -18 YL -16 WH -16 OR -18 BR -18 GN -18 GN -18 WH -18 GN -18 GN -18 GY -18 OR -18 PK -18 OR -18 PU -18 BR -18 BU -16 BK -18 BK -18 OR -18 YL -18 OR -18 YL -18



NEG



STARTER 300-4415



RL-C6 1552269



200-RL8 BK -18 200-RL12 BK -18 200-RL15 BK -18 200-RL48 BK -14



B



1 2



195-EN58 306-EN47 322-EN12 403-EN38 450-EN74 451-EN75 521-EN26 522-EN27 709-EN60 892-EN20 893-EN21 915-EN23 A958-EN53 C831-EN63 F711-EN44 F712-EN42 F868-EN79 F869-EN78 H708-EN52 H801-EN7 J764-EN66 J765-EN59 J807-EN76 J808-EN77 K943-EN14 K944-EN24 K946-EN31 K947-EN25



RD -12 RD -6



127-EN10 RD -18 127-EN11 RD -18 127-EN13 RD -18 127-EN33 RD -18 127-EN71 RD -10 127-EN1 RD -14



RD -14



SW DISCONNECT 7N-0718



CONN 11



1 2 3 4 5 6 7 8 9 10 11 12



8



GN -18 OR -18



608-RL1 GN -18 200-RL12 BK -18



127-EN1



CBL-CC1



103-CL152 YL -14 200-CL27 BK -18 105-CL24 RD -18



PK -18 BK -18



RD -2



CONN TO LA-C5 LEFT ARM HARNESS [LOC SH 1 H-11]



1 2 3 4 5 6 7 8 9 10 11 12



105-CL24 RD -18 202-CL65 BK -18 307-CL107 OR -18 308-CL103 YL -18



RL-C5 1552269 607-RL32 200-RL30



115-EN62 115-EN70



CBL-HH2



BU -18 GY -18



RL-C11 1552269 1 2



322-EN12 200-EN67



TOP BATTERY 9X-3404 "OPT 'X' 900 CCA"



CL-C9 2397356



ELECTRO-HYDRAULIC VALVE



BK-16 BK-16



YL -16 WH -16



1



RD -6 RD -12



BATTERY + IN



BOTTOM BATTERY 3T-5760 "STD 750 CCA"



CL-C3 2304009



EH-C9 1552269 E918-EH15 H708-EH16



521-EN26 522-EN27



CBL-EE1 CBL-FF1 CBL-HH1



CBL-KK1



PK -18 YL -18 PK -18



J994-CL14 J994-CL15 J994-CL13



WN-C4 1552269



115-EN70 115-EN62



UNSWITCHED FUSE



1 2



PWR PRT 178-7539



BU -16 BK -18 CL-C27 1552269



180-CL62 200-CL69



SOL WN REEL IN 269-4669



1 2



OR -18 BK -18



Vs GROUND SIGNAL



EN-C11 1552269



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31



CONN 23



8



A314-CL33 OR -18 A315-CL34 WH -18 A528-CL102 YL -16 A755-CL126 PK -18 A756-CL127 BU -18 A757-CL128 GY -18 A758-CL129 BR -18



BR -18 GY -18 YL -18 OR -18



PK -18 BK -18



F868-WN3 J808-WN7



EN-C12 1673693



CONN TO P-C10 PLATF HARN [LOC SH 1 F-3]



GN -18 GN -16



BU -14 BR -18 PU -18 PU -18 YL -18 GN -18 GY -18 OR -18 WH -18 BR -18 PK -18 PU -18 PK -18 GN -18 OR -18 GN -18



F869-WN4 J807-WN6



HVAC ARC SUPPR 106-8704



1 2



YL -16 WH -16



SW OPERATOR PRESENCE 357-5161



Rv



195-CL207 YL -18 N809-CL211 OR -18 N825-CL212 PK -18 614-CL208 PU -18



OR -16



C558-CL12 C703-CL35 C992-CL70 E912-CL36 E913-CL37 F711-CL115 F712-CL116 F773-CL39 F774-CL40 F853-CL41 F931-CL114 G985-CL217 H710-CL42 H711-CL43 H777-CL137 H779-CL104



WN-C3 1552269



CONN 41



AC COMPRESSOR CLUTCH 178-9570 "A/C COMPRESSOR"



GN-18 BR-18 WH-18



A B C



FORWARD HORN 1 2



OR -18



WH -16



709-WN1 OR -18 J764-WN5 BR -18 C831-WN2 GN -18



2



SNSR PRESS. WN 214-6863



WN-C2 3E3370



CONN 40



BK -18 BK -18



C546-CL101



1 2 3 4 5 6 7 8



CONN 38



110-CL98



1 2



BK-14 BK-14



1 2



AE-C4 3E3364



SOL BLD TILT R 304-1143



SOL IMP OVRD 304-1141



709-EN60 OR -18 C831-EN63 GN -18 F868-EN79 OR -18 F869-EN78 PK -18 J764-EN66 BR -18 J807-EN76 BK -18 J808-EN77 BK -18



AC REFRIG PRESS SW 236-6923



3



30



614-CL204 PU -18 202-CL205 BK -18 N821-CL202 GN -18



8



GN -18 YL -18



A B



WN-C1 3E3388 709-WN1 OR -18 C831-WN2 GN -18 F868-WN3 OR -18 F869-WN4 PK -18 J764-WN5 BR -18 J807-WN6 BK -18 J808-WN7 BK -18



4



WINCH (ATCH)



B + HI MED-HI MED LOW A/C GND BACKLIGHTING (+) BACKLIGHTING (-) B + SIGNAL GND



BR -18 PU -18



7



709-CL155 OR -18 709-CL31 OR -18 709-CL140 OR -18 709-CL76 OR -18 709-CL156 OR -18



YL -18 WH -18



751-EH13 752-EH11



EN-C17 1552264



CL-C2 1552252



M730-CL72 YL -18 N805-CL200 BU -18 N809-CL211 OR -18 N821-CL202 GN -18 N822-CL201 BR -18 N824-CL213 PK -18 N825-CL212 PK - 18 P781-CL135 GY -18 P782-CL136 PK -18 P783-CL131 WH -18 P784-CL132 OR -18 R981-CL57 YL -18 R993-CL216 BR -18 T744-CL160 WH -14 Y931-CL46 Y932-CL53 Y933-CL47 Y935-CL49



589-AE1 522-AE2



AE-C1 1552269 GN -18 WH -18



195-CL206 YL -18 N805-CL200 BU -18 N822-CL201 BR -18 200-CL203 BK -18



614-CL21 PU -18 614-CL173 PU -18 614-CL174 PU -18 614-CL192 PU -18 614-CL193 PU -18 614-CL204 PU -18 614-CL208 PU -18



J948-CL157 J992-CL186 J993-CL187



975-EH3 WH -18 975-EH12 WH -18 975-EH2 WH -18 975-EH14 WH -18



BK-18 BK-18



YL -18 YL -18 YL -18 YL -18 YL -18



J764-CL153 BR -18 J764-CL67 BR -18 J764-CL154 BR -18 J764-CL45 BR -16 J764-CL141 BR -18



H714-EH4 OR -18 975-EH2 WH -18



1 2



195-CL177 195-CL105 195-CL117 195-CL206 195-CL207



R993-CL216 G985-CL217



614-CL4 PU -18 614-CL181 PU -18 614-CL5 PU -18 614-CL171 PU -18 614-CL180 PU -18 614-CL169 PU -18



GN -18 WH -18



SOL BLD LWR 304-1142



BK-18 BK-18



BU -14



5



CL-C34 2304012



515-CL1 GY -12 516-CL2 GN -14 517-CL18 BU -14 607-CL121 PK -14 608-CL122 GN -14



H713-EH5 PK -18 975-EH3 WH -18



1 2



184-CL108



320-CL30



EH-C5 1552269 BK-18 BK-18



BU -16 GN -14



1 2 3 4 5 6 7 8 9 10 11 12



200-CL8 BK -18 614-CL5 PU -18 200-CL17 BK -18 125-CL10 OR -14 A528-CL102 YL -16 200-CL142 BK -14



308-CL71 YL -18 308-CL103 YL -18 308-CL150 YL -18



SOL BLD RAISE 304-1142



D



129-CL19 180-CL62



307-CL107



EH-C4 1552269 1 2



GN -14 GN -14 GN -12



202-CL29 202-CL44



SOL BLD ANGLE R 304-1142



BK-18 BK-18



124-CL93 124-CL94 124-CL16



HVAC CONT PANEL 267-5239



CL-C16 1552252 125-CL11 OR -14 C546-CL101 WH -16 C558-CL12 BU -14 516-CL2 GN -14 517-CL18 BU -14



202-CL133 BK -18 202-CL134 BK -18 202-CL188 BK -18 202-CL189 BK -18 202-CL26 BK -18 202-CL65 BK -18 202-CL130 BK -18 202-CL151 BK -18 202-CL197 BK -18 202-CL210 BK -18 202-CL205 BK -18 202-CL146 BK -14



200-CL77 BK -12 200-CL95 BK -12 200-CL123 BK -12



EH-C3 1552269 1 2



RD -16



200-CL69 BK -14 200-CL8 BK -18 200-CL17 BK -18 200-CL20 BK -18 200-CL77 BK -12



SOL BLD ANGLE L 304-1142



BK-18 BK-18



110-CL98



200-CL175 BK -18 200-CL176 BK -18 200-CL190 BK -18 200-CL191 BK -18 200-CL203 BK -18 200-CL27 BK -18 200-CL183 BK -18 200-CL118 BK -18 200-CL182 BK -18 200-CL172 BK -18 200-CL109 BK -14



EH-C2 1552269 BK-18 BK-18



RD -18



8



202-CL198



321-F9 BR -18 447-F5 PK -18 497-F32 BU -18 769-F37 BU -18 770-F35 GN -18 833-F36 GY -18 835-F38 PU -18 A499-F18 BU -18 C958-F3 BU -18 C959-F1 BR -18 G434-F7 BU -18 H802-F26 GY -18 J765-F10 BU -18 J766-F33 PU -18 M792-F29 BU -18 R993-F6 BR -18 R993-F17 BR -18 R997-F16 OR -18



105-CL24



200-CL95 BK -12 200-CL6 BK -16 200-CL209 BK -18 200-CL142 BK -14 200-CL123 BK -12



202-CL29 202-CL44



BR -18 PK -18



H802-F4 GY -18 H802-F26 GY -18 H802-F2 GY -18



F-C6 2304011 SNDR FUEL LVL 257-8924



BU -14 WH -14



CL-C20 2144208



BR -18 GY -18



F-C4 1552272 8 V GROUND SIGNAL A SIGNAL B



L872-CL162 T744-CL160



497-F34 BU -18 J766-F30 PU -18 769-F37 BU -18 835-F38 PU -18



1 2 3 4



F-C3 1552269 SOL MOT L 269-4669



110-CL98 RD -16 184-CL108 BU -14 892-CL110 BR -18 893-CL143 GN -18 K960-CL161 PK -18 K961-CL158 GN -18 L856-CL164 YL -18 L857-CL159 GN -18



1 2 3 4 5 6 7 8 9 10 11 12



F-C2 1552272 8 V GROUND SIGNAL A SIGNAL B



517-CL18 BU -14 125-CL9 OR -16 A528-CL102 YL -16



CL-C22 3E5179



WINCH FILTER BYPASS SWITCH (ATCH)



SNSR SP L TRACK 319-6491



CL-C25 1552272 1 2 3 4



F-C11 1552254



BU -16



M792-WH1



1 2 3 4



589-AE5 522-AE6



AE-C2 1552269 GN -18 WH -18



YL -14



125-CL3 OR -14 125-CL11 OR -14 125-CL10 OR -14 125-CL9 OR -16



CL-C24 1779654 515-CL1 GY -12 C558-CL12 BU -14 516-CL2 GN -14 200-CL123 BK -12



87 87a



MOM



RR WSHR PUMP 416-0022



Y-C2 1237615



MOTOR



1



200-Y9 200-Y1 200-Y2 200-Y3 200-Y4



85



MOM



RH DOOR WSHR PUMP 416-0022



1



PU -18 BK -18



MOM



2



I LH DOOR WSHR PUMP 416-0022



506-Y7 200-Y1



521-AE4 589-AE3



AE-C3 1684999 YL -16 GN -16



30



86



MOM



1 MOTOR



1 5 2 4 3



MOM



FR WSHR PUMP 416-0022



124-CL16 GN -12 C546-CL101 WH -16 200-CL6 BK -16 515-CL1 GY -12



Y-C1 1237615



6



HVAC ENGINE



RLY BLOWER HIGH 115-1615



CL-C18 9X1054



MOM



(Dimensions: 48 inches x 35 inches)



36 Page,



UENR4691 VOL 2 of 4



15



5



4



3



2



1



Component Identifiers (CID¹) Module Identifier (MID²) Accugrade Laser System Implement ECM (MID No. 114)



137



Component



168 - 04



Electrical System Voltage Below Normal



248 - 02



Invalid Cat Data Link Data



248 - 09



Cat Data Link Not Communicating



248 - 12



Cat Data Link Malfunction



262 - 03



5 Volt Sensor Power Supply Voltage Above Normal



262 - 04



5 Volt Sensor Power Supply Voltage Below Normal



497 - 3



Tilt Right Solenoid Shorted High



497 - 5



Tilt Right Solenoid Open Circuit



497 - 6



Tilt Right Solenoid Current Above Normal



498 - 3



Tilt Left Solenoid Shorted High



498 - 5



Tilt Left Solenoid Open Circuit



498 - 6



Tilt Left Solenoid Current Above Normal



874 - 3



Mode Select Switch Open/Shorted High



874 - 4



Mode Select Switch Short to Ground



875 - 3



Manual Select Switch Open/Shorted High



875 - 4



Manual Select Switch Short to Ground



1197 - 3



Blade Lower Solenoid Shorted High



1197 - 5



Blade Lower Solenoid Open Circuit



1197 - 6



Blade Lower Solenoid Current Above Normal



1198 - 3



Blade Raise Solenoid Shorted High



1198 - 5



Blade Raise Solenoid Open Circuit



1198 - 6



Blade Raise Solenoid Current Above Normal



2114 - 3



Blade Control Handle Trigger Switch Open/Shorted High



2114 - 4



Blade Control Handle Trigger Switch Short to Ground



2233 - 0



Blade Lower Pilot Pressure Data Above Normal



2233 - 1



Blade Lower Pilot Pressure Data Below Normal



2233 - 3



Blade Lower Pilot Pressure Voltage Above Normal



2233 - 4



Blade Lower Pilot Pressure Voltage Below Normal



2234 - 3



Hydraulic Pump Boost Pressure Solenoid Shorted High



2234 - 5



Hydraulic Pump Boost Pressure Solenoid Open Circuit



2234 - 6



Hydraulic Pump Boost Pressure Solenoid Current Above Normal



2235 - 3



Counterbalance Valve Bypass Solenoid Shorted High



2235 - 5



Counterbalance Valve Bypass Solenoid Open Circuit



2235 - 6



Counterbalance Valve Bypass Solenoid Current Above Normal



2324 - 3



Voltage of the solenoid circuit is above normal for the solenoid valve (2) for the counterbalance valve.



2324 - 5



An open in the circuit exists for the solenoid valve (2) for the counterbalance valve.



2324 - 6



There is a short to ground in the solenoid circuit for the solenoid valve (2) for the counterbalance valve.



CONN 1



CONN 49 CONN 57 CONN 48 CONN 52



154



CONN 5



148 163 160 159



166



147 CONN 54 CONN 51



D3K, D4K and D5K Track-Type Tractor Electrical System



CONN 53



(GC) HARNESS CONN 50 140



164



D3K: D4K: JTD301-UP (LGP) MMM1001-UP (XL) FFF1101-UP (XL) RRR801-UP (LGP) LLL1601-UP (LGP)



146



D5K: JLF501-UP (LGP) WWW2101-UP (XL) YYY2001-UP (LGP)



145 158



157



CONN 19



¹ The is a diagnostic code that indicates which circuit is faulty.



144 CONN 18



² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.



156 GPS NOT SHOWN



155 GPS NOT SHOWN



CONN 20



Diagnostic Codes For The Accugrade Laser System



CONN 25



Display (CB), Electronic Mast (EM), Laser Receiver (LR) Diagnostic Code



Description Display Fault Messages Set Limits Fault



CB 2



Lost Beam, Check Setup



CB 3



Calibration Failure, Check Setup



CB 4



Calibration Failure, Check Valve Hardware



CB 5



Calibration Failure, Restart



CB 6



Wrong Blade Motion, Check Valve Hardware



CB 7



Calibration Failure, Restart



CB 8



No Blade Movement, Check Valve Hardware



CB 9



Calibration Failure, Restart



CB 10



Set Limits Fault, Restart



CB 11



Low Voltage, Service



CB 12



System Hours Lost, Continue



CB 13



Valve Calibration Lost, Recalibrate



CB 14



Memory Error, Recalibrate Valves



CB 15



Memory Fault, Service



CB 16



Linked Mode Sensor Missing, Check EM and LR Connections



CB 17



CAN Network Failure, Service



CB 18



CAN Network Failure, Service



CB 19



CAN Network Failure, Service



CB 20



CAN Controller Hardware Error, Check



CB 21



Remote AM Swith Failure, Service



CB 22



VM Missing, Service



CB 23



Unsupported Device, Cycle Power



CB 24



Duplicate Left/Right Device, Service



CB 25



Elevation Limit Left, Check Bench Setup



CB 26



Elevation Limit Right, Check Bench Setup



CB 27



Internal Fault, Cycle Power



CB 28



Invalid Serial Number, Service



CB 29



VM Intermittant, Check Connection



CB 30



Duplicate Sensor Serial Number, Service



CB 31



Recalibrate Linked Mode Elevation



CB 32



ECM Disconnected, Service



CB 33



VM Failure, Service



CB 34



VM Failure, Service



CB 35



VM Fault, Service



CB 36



Left Laser Receiver Missing



CB 40



Laser receiver hardware failure, Service



CB 41



Control Latency, Cycle Power



CB 42



Control Latency, Cycle Power



CB 43



Laser Interference, Check Laser Setup



CB 44



Laser Interference, Check Laser Setup



CB 46



Slope ratio out of limits



CB 47



Sensor Missing, Check Harness Connections



CB 48



Invalid Password



CB 49



Password Expired



CB 50



Serial Number Fault, Service



CB 52



Sensor not Supported, Reconfigure



CB 56



Reference Target Not Found, Service



CB 57



Password Expired



CB 61



Service Agreement Expired



CB 62



VM Fault, Service



CB 63



Calibration Fault, Check Setup Laser Receiver Fault Messages



LR 2



Memory Fault, Service



LR 3



Serial Number Format Fault, Service



LR 4



Serial Number Format Fault, Service



LR 5



Serial Number Format Fault, Service



LR 6



Flash Program Fault, Retry



LR 20



End of Travel, Check Setup



LR 21



Check Connection



LR 148



Elevation Limit, Check Bench Setup Electric Mast Fault Messages



EM 23 EM 24 EM 25 EM 26 EM 29 EM 30 EM 31 EM 32



HVAC WIRING



ACCUGRADE HOOD WIRING



PRODUCT LINK WIRING



Volume 3 - Connector Location



Volume 3 - Component Location Component



142



Actuator, Water Valve



130



139 NOT SHOWN CONN 55 165



162



D-1



126



Connector Number



Schematic Location



CONN 1



F-1



CONN 2



G-1 H-14



127 128



CONN 5



Coil, MSS Exciter Control, Machine Security



H-3 H-1



129



CONN 6



E-3



130



CONN 7



E-7



Control, Product Link Japan



E-5



131 132



I-4



CONN 12



I-2



CONN 14



G-14 I-5



Control, Product Link PL300SR



G-4



133



CONN 16



Control, Ripper



A-10



134



CONN 17



I-5



Control, Ripper/Winch



C-6



135



CONN 18



G-5 G-5 H-5



C-10



136



CONN 19



Diode, HVAC



F-1



137



CONN 20



Display, Accugrade (GPS)



F-7



138



CONN 25



B-15



Display. Accugrade (Laser)



I-6



139



CONN 26



D-10



Fuse, Thermal



D-1



140



CONN 27



D-10



Light Bar, Left



I-10



141



CONN 28



H-2 H-3



Light Bar, Middle



H-10



142



CONN 29



Light Bar, Right



H-10



143



CONN 44



B-15



Mast, Electric (LH)



E-12



144



CONN 45



B-4 A-8 A-12



Mast, Electric (RH)



E-10



145



CONN 46



Motor, Blower



E-1



146



CONN 47



Motor, Condenser # 1



F-3



147



CONN 48



B-12



Motor, Condenser # 2



F-2



148



CONN 49



C-12



Motor, Door Wiper (LH)



I-1



149



CONN 50



150



CONN 51



Motor, Door Wiper (RH)



138



Machine Location



F-5 F-12



Control, Winch



CONN 29



Schematic Location



Antenna, Product Link Japan Alarm, Accugrade



Control, Product Link PL121SR



128



Internal Failure, Service Limit Switch Failure, Service Motor/Encoder Fault, Service Elevation Fault, Verify Bench Memory Fault, Service Memory Fault, Service Memory Fault, Service Memory Fault, Service Internal Fault, Service Motor/Encoder Fault, Service Memory Fault, Service Check Connection, Check Harness Connection



Printed in U.S.A.



CONN 44



141



Memory Fault, Service



EM 21



© 2013 Caterpillar, All Rights Reserved



CONN 6



CONN 56



LR 1



EM 2



184



133



143



Communication Fault, Service



EM 15



CONN 7



129



LR 0



EM 1



Volume 3 of 4: Accugrade and Attachments For Engine Serial Numbers C4E239-UP



126



CB 1



H-1



Radio, Accugrade



I-15



154



Receiver, GPS (LH)



C-11



155



Receiver, GPS (RH)



A-11



156



Receiver, Laser (LH)



E-12



157



Receiver, Laser (RH)



E-11



158



Relay, Condenser #1



G-2



159



Relay, Condenser #2



F-2



Relay, Product Link Japan Resistor, B Terminal #1



E-4 F-10



160 161



Resistor, B Terminal #2



D-12



163



Resistor, Blower Speed Resistor, D Terminal #1



E-1 F-10



164



Resistor, D Terminal #2



C-12



G-14



Accugrade Test Port



B-12



Symbols



T



Pressure Symbol



Temperature Symbol



H-12



CONN 54



I-12



CONN 55



G-10



CONN 56



H-10 Product Link Service Tool



Circuit Breaker Symbol



Flow Symbol



Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.



T



I-4



Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.



D-5 D-5



CONN 59



Level Symbol



Symbols and Definitions



I-14



CONN 53



CONN 57 CONN 58



The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.



162



Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.



165



Solenoid, Drive Away (Option #1)



B-3



166 169



Solenoid, Drive Away (Option #2)



A-7



170



Solenoid, Free Spool (Option #1)



B-3



171



Solenoid, Free Spool (Option #2)



A-7



172



Solenoid, Ripper (Lower) (4th Valve)



C-4



173



Solenoid, Ripper (Lower) (Option #2)



C-8



174



Solenoid, Ripper (Raise) (4th Valve)



C-4



175



Solenoid, Ripper (Raise) (Option #2)



C-8



176



Solenoid, Winch Brake (Option #1)



B-3



177



Solenoid, Winch Brake (Option #2)



A-7



178



Switch, Thermostat



E-1



184



G-12



185



Module, Power



CONN 52



Accugrade Service Connector



Harness And Wire Electrical Schematic Symbols



Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.



Harness and Wire Symbols



Related Electrical Service Manuals Title



Form Number



Machine Control:



KENR6176



Engine Control:



KENR5390



Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).



Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)



L-C12 3E-5179



AG-C4 111-7898



L-C12 3E-5179



1



Part Number: for Connector Plug



(FC) HARNESS



Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).



Part Number: for Connector Receptacle



2 Plug



Receptacle Pin or Socket Number



CONN 14



Volume 3 - Resistor Specifications Part No.



185



Component Description



134-2540



CONN 54



Resistor:



Resistance (Ohms)¹



CAN B & CAN D



120 ± 12



¹ At room temperature unless otherwise noted.



1 2



Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.



1 2



Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.



5A 9X-1123



Fuse (5 Amps)



325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".



CONN 53



ACCUGRADE CONSOLE WIRING



Failure Mode Identifiers (FMI)¹ FMI No.



Failure Description



1



Data valid but below normal operational range.



2



Data erratic, intermittent, or incorrect.



3



Voltage above normal or shorted high.



4



Voltage below normal or shorted low.



5



Current below normal or open circuit.



6



Current above normal or grounded circuit.



7



Mechanical system not responding properly.



8



Abnormal frequency, pulse width, or period.



9



Abnormal update.



10



Abnormal rate of change.



11



Failure mode not identifiable.



12



Bad device or component.



13



Out of calibration.



14



Parameter failures.



15



Parameter failures.



16



Parameter not available.



17



Module not responding.



18



Sensor supply fault.



19



Condition not met.



20



Parameter failures.



CONN 27



CONN 27



Data valid but above normal operational range.



CONN 26



175



CONN 26 (N) HARNESS



(NE) HARNESS



176



135 136



CONN 46



173 NOT SHOWN 134 CONN 58 127



CONN 45 174



¹The FMI is a diagnostic code that indicates what type of failure has occurred.



(FN) HARNESS



149



(FN) HARNESS



177



171 178



WINCH AR



169



150



172 (RW) HARNESS



170 (LW) HARNESS WINCH AR 161



CONN 59



CONN 12



CONN 28



131



WINCH\RIPPER WIRING (OPTION 1)



WINCH\RIPPER WIRING (OPTION 2)



PRODUCT LINK JAPAN



Component Part Number



DOOR WIPER WIRING



Wire Gauge Wire Color



(Dimensions: 48 inches x 35 inches)



Electrical System Voltage Above Normal



CONN 47



36 Page,



168 - 03



(GR) HARNESS



CONN 17 CONN 2



UENR4691 VOL 3 of 4



CID-FMI



UENR4691 May 2013



CONN 16 132



(Dimensions: 48 inches x 35 inches)



36 Page,



UENR4691 VOL 3 of 4



15



14



13



12



11



10



9



8



7



6



5



4



3



I GR-C3 1678987 184-GR1 BU -14 T744-GR2 WH -14 N960-GR7 OR -18 N957-GR6 PK -18 K960-GR5 PK -18 N958-GR10 OR -18 N961-GR11 PK -18 K961-GR8 GN -18



RADIO GP CR900 SB GND



A B C D E F G H



TXD #2 RXD #2 CAN B+ TXD #1 RXD #1 CAN B-



GR-C1 1552252 184-GR1 BU -14 T744-GR2 WH -14 K960-GR5 PK -18 K961-GR8 GN -18 N957-GR6 PK -18 N961-GR11 PK -18 N958-GR10 OR -18 N960-GR7



OR -18



GV-C1 1471444



GC-C2 3E5179 1 2 3 4 5 6 7 8 9 10 11 12



110-GC2



184-GC6 BU -14 T744-GC10 WH -14 K960-GC14 PK -18 K961-GC17 GN -18 L856-GC20 YL -18 L857-GC23 GN -18 N957-GC28 PK -18 N958-GC29 PK -18 N961-GC30 OR -18 N967-GC33 GY -18 N976-GC32 PU -18 N960-GC31 OR -18



K960-GC14 K960-GC13



CONN TO C-C22 EROPS CSL HARN [01-H14] OR CL-C22 OROPS CSL HARN [02-H11]



H



CONN 5



1 2 3 4 5 6 7 8 9 10 11 12



GC-C1 1552252 110-GC2 RD -16 184-GC5 BU -14 892-GC8 BR -18 893-GC9 GN -18 K960-GC13 PK -18 K961-GC16 GN -18 L856-GC19 YL -18 L857-GC22 GN -18 L872-GC4 T744-GC3



BU -18 WH -14



CONN 50



BR -18 GN -18



PK -18 PK -18



K960-GC41



PK -18



K960-GC42



PK -18



K960-GC40 K960-GC12



PK -18 PK -18



K961-GC45 K960-GC42



T744-GA13



GA-C6 2305008 184-GA44 BU -18 T744-GA47 WH -18 E752-GA51 YL -18 E753-GA53 WH -18



K960-GC24



K961-GC44



GN -18



GN -18 GN -18



K961-GC25



GN -18



GN -18



L856-GC19 L856-GC20



YL -18 YL -18



L856-GC18



YL -18



L857-GC22 L857-GC23



GN -18 GN -18



L857-GC21



GN -18



N957-GC28 N958-GC29 N961-GC30 N967-GC33 N976-GC32 N960-GC31



L872-GC4 BU -18 N957-GC28 PK -18 N958-GC29 PK -18 N960-GC31 OR -18 N961-GC30 OR -18 N967-GC33 GY -18 N976-GC32 PU -18



184-GA45 BU -18 T744-GA48 WH -18 E752-GA50 YL -18 E753-GA54 WH -18



PK -18 PK -18 OR -18 GY -18 PU -18 OR -18



GA-C5 1552264 N957-GA37 N958-GA38 N961-GA39 N967-GA40 N976-GA41 N960-GA43



1 2 3 4 5 6 7 8



L872-GC4



GC-C7 2532695 BU -18



K960-GC24 K961-GC25



PK -18 GN -18



T744-GC35



WH -18



110-GA1



RD -16



184-GA3



BU -14



184-GA4



BU -18



184-GA35



CONN TO P-C15 PLATFORM HARN [01-A3]



CONN 14



BK -14



A101-GP4 L872-GP6 L873-GP8 T744-GP7 T745-GP9



BU -14



A B C D E F G H



200-GP2 BK -14 200-GP3 BK -14 200-GP10 BK -18 200-GP12 BK -18



+ BATTERY A GROUND B + BATTERY C GROUND D



A106-GA61



YL -18



C218-GA62



BK -18



L872-GP6 T744-GP7 L873-GP8 T745-GP9 200-GP12 200-GP10



BU -14 WH -14 GY -14 YL -14 BK -18 BK -18



A B C D E F G H



PM PWR 1 SW RTN 1 SW PWR 2 SW RTN 2 AWAKE E



A B C D



AWAKE RTN F



GR CONT PM400 226-9169



C218-GA62 A106-GA61



YL -18 YL -18 YL -18 YL -18



E753-GA53 E753-GA54 E753-GA55 E753-GA60



WH -18 WH -18 WH -18 WH -18



PK -18



K960-GA25 K960-GA64



PK -18 PK -18



K961-GA26



GN -18



K961-GA28 K961-GA65



GN -18 GN -18



L856-GA31 L856-GA67



YL -18 YL -18



L857-GA34 L857-GA69



GN -18 GN -18



YL -18



L857-GA32



GN -18



N957-GA37 N958-GA38 N960-GA43 N961-GA39 N967-GA40 N976-GA41



PK -18 PK -18 PK -18 OR -18 GY -18 PU -18



T744-GA13



GRADE CONTROL - POWER MODULE



E752-GA50 E752-GA51 E752-GA52 E752-GA59



K960-GA23



L856-GA29



GP-C3 6D5257



GN -14 BU -14 GY -14 WH -14 YL -14



BU -18 BU -18 BU -18



PWR GND



WH



RS232-TX



RS232-RX



RD BK OR



PWR GND



WH



RS232-TX



RS232-RX



FOR GPS OPTION CONN TO GJ-C2 ACCUGRADE CPS HARN [LOC SH 3 F-9]



110-GA1 RD -16 184-GA35 BU -18 892-GA66 BR -18 893-GA68 GN -18 A106-GA61 YL -18 C218-GA62 BK -18 E752-GA59 YL -18 E753-GA60 WH -18 T744-GA63 WH -16 N958-GA38 PK -18 N960-GA43 PK -18



BR -18 GN -18



GP-C2 3R9965 A101-GP4 GN -14 200-GP2 BK -14 184-GP5 BU -14 200-GP3 BK -14



1 2 3 4



BU -18



184-GA44 184-GA45 184-GA46



CONN TO LASER DISPLAY, CB420



A B C D E F



G



200-GP1



RD BK OR



LIGHT BAR RIGHT 286-9124



GN -18 PK -18



A101-GP4 GN -14 184-GP5 BU -14 200-GP1 BK -14 L872-GP6 BU -14 T744-GP7 WH -14 L873-GP8 GY -14 T745-GP9 YL -14



1 2 3 4



184-GA46 BU -18 T744-GA49 WH -18 E752-GA52 YL -18 E753-GA55 WH -18



PK -18 PK -18 OR -18 GY -18 PU -18 PK -18



GRADE CONTROL - CONSOLE



1 2 3 4 5 6 7 8 9 10 11 12



RS232-TX



GA-C8 2305008



CONN 53



T744-GC7 WH -14 T744-GC35 WH -18



184-GP5



WH



RS232-RX



GA-C7 2305008



892-GA66 893-GA68



GP-C1 3E5179



PWR GND



GN -18 BR -18



LIGHT BAR MID 286-9124



GC-C4 3E3388



K961-GC45



RD BK OR



WH -14



PK -18



K961-GC43 K961-GC15



1 2 3 4



893-GV20 892-GV21



LIGHT BAR LEFT 286-9124



CONN 54



184-GC37 BU -18 T744-GC46 WH -18



A B C D E F G H J



WH -14



T744-GC7



110-GA1 RD -16 184-GA3 BU -14 892-GA66 BR -18 893-GA68 GN -18 K960-GA23 PK -18 K961-GA26 GN -18 L856-GA29 YL -18 L857-GA32 GN -18



1 2 3 4 5 6 7 8 9 10 11 12



GN -18 GN -18



T744-GC3 WH -14 T744-GC10 WH -14 T744-GC46 WH -18



GC-C5 8T8736 GRADE CONTROL SERVICE CONNECTOR



110-GC2 RD -16 184-GC1 BU -14 892-GC8 BR -18 893-GC9 GN -18 K960-GC12 PK -18 K961-GC15 GN -18 L856-GC18 YL -18 L857-GC21 GN -18



BU -14



110-GV1 RD -16 T744-GV2 WH -18 184-GV18 BU -18



GA-C4 3E5179



GC-C3 1552252



184-GC1



892-GC8 893-GC9



K961-GC16 K961-GC17



GRADE CONTROL - ROOF



RD -16



184-GC5 BU -14 184-GC6 BU -14 184-GC37 BU -18



CONN 51



NOTE C



PL-C1 3E5179



110-GV1 RD -16 184-GV18 BU -18 892-GV21 BR -18 893-GV20 GN -18 A106-GV12 YL -18 C218-GV13 BK -18 E752-GV8 YL -18 E753-GV9 WH -18 T744-GV15 WH -16



1 2 3 4 5 6 7 8 9 10 11 12



GA-C10 1552254



GV-C3 1907613



CAN HIGH CAN LOW POWER CONTROL GROUND



E



A B C D E F



A106-GV12 C218-GV13



YL -18 WH -18



T744-GV15



YL -18 GN -18



WH -16 T744-GV2 WH -18 T744-GV10 WH -18



A B C D E F



CDL + CDL -



CONN TO P-C11 PLATF HARN [LOC SH 1 B-3]



CONN 16



N979-PL1 N960-PL2 N957-PL3



N970-PL11 N973-PL12



GN -18 OR -18 PK -18



N970-PL11 N973-PL12



1 2



OR -18 GN -18 YL -18 BR -18



N960-PL2 OR -18 N960-PL9 OR -18 N960-PL15 OR -18



PL-C2 9X4813 N979-PL8 GN -18 N960-PL9 OR -18 N957-PL10 PK -18



T744-GA63 T744-GA47 T744-GA48 T744-GA49



WH -14



A B C



GJ-C1 1805305



CAN B TERM RES 1 134-2540



GA-C3 1552267



WH -16 WH -18 WH -18 WH -18



L856-GA31 L857-GA34



YL -18 GN -18



110-GJ11



A B C



CAN D TERM RES 1 134-2540



GJ-C2 3E5179 CONN TO GA-9 ACCRUGRADE DASH HARN [LOC SH 3 G-10]



CONN 56



ACCUGRADE ELECTRIC MAST RH 226-2333 EM400C



ACCUGRADE MAST CABLE



A B C D E F G H I J



RD-14 BU-20 GN-20 WH-20 BR-20 BK-14 GY-14 OR-14



BATTERY+ TERM CONTROL CAN HIGH CAN LOW POWER CONTROL GROUND GROUND BATTERY+



110-GJ7 184-GJ8



1 2 3 4 5 6 7 8 9 10 11 12



RD -16 BU -18



E752-GJ24 YL -18 E753-GJ22 WH -18 T744-GJ13 WH -16 N958-GJ5 PK -18 N960-GJ18 OR -18



110-GJ7



RD -16



GJ-C3 1907613



BATTERY+ TERM CONTROL CAN HIGH CAN LOW POWER CONTROL GROUND GROUND



CONN TO GA-C10 ACCRUGRADE DASH HARN [LOC SH 3 G-10]



CONN 55



BATTERY+



K960-GJ2 K961-GJ1 L856-GJ3 L857-GJ4



1 2 3 4 5 6 7 8 9 10 11 12



PK -18 GN -18 YL -18 GN -18



N976-GJ16 PU -18 N967-GJ17 GY -18 N961-GJ6 OR -18 N957-GJ19 PK -18



T744-GJ13



110-GJ11 110-GJ12 184-GJ8 BU -18 E752-GJ24 YL -18 E753-GJ22 WH -18 K960-GJ2 PK -18 K961-GJ1 GN -18 L856-GJ3 YL -18 L857-GJ4 GN -18 N957-GJ19 PK -18 N958-GJ5 PK -18 N960-GJ18 OR -18 N961-GJ6 OR -18 N967-GJ17 GY -18 N976-GJ16 PU -18



WH -16



RD -18 RD -16



SWITCHED POWER RIGHT/LEFT DETECT



BATTERY+ TERM CONTROL CAN HIGH CAN LOW POWER CONTROL GROUND



CAN HIGH CAN LOW POWER CONTROL GROUND



A B C D E F



RD-20 BU-20 GN-20 WH-20 BR-20 BK-20



WH -18



K961-GJ1 K960-GJ2 L856-GJ3 L857-GJ4 N958-GJ5 N961-GJ6 T744-GJ9 T744-GJ10 E753-GJ22 E752-GJ24



GN -18 PK -18 YL -18 GN -18 PK -18 OR -18 WH -18 WH -18 WH -18 YL -18



110-GJ12 RD -16 184-GJ8 BU -18



T744-GJ9 WH -18 T744-GJ10 WH -18 T744-GJ14 WH -18 T744-GJ15 WH -18 T744-GJ23 WH -18



N976-GJ16 N967-GJ17 N960-GJ18 N957-GJ19



PU -18 GY -18 OR -18 PK -18



T744-GJ14



WH -18 WH -18



BATTERY+ TERM CONTROL CAN HIGH CAN LOW POWER CONTROL GROUND



127-GW1 893-GW6 892-GW5 403-GW4 195-GW3 200-GW2 F711-GW7 F712-GW8



1 2 3 4 5 6 7 8 9 10 11 12



CAN BCAN D+ CAN D-



CONN TO P-C5 PLATFORM HARN [LOC SH 1 D-3]



CONN 20 COM 1 TX COM 1 RX COM 1 GND



RD -18 GN -18 BR -18 GN -18 YL -18 BK -18 GN -18 GY -18



893-GW6 892-GW5



195-GW3 YL -18 195-GW22 YL -18



CAN B+



GW-C2 1552252 CONN TO P-C4 PLATFORM HARN [LOC SH 1 C-3]



CONN 19



CONN TO P-C7 PLATFORM HARN [LOC SH 1 C-3]



127-GW16 200-GW20 195-GW22 403-GW18



1 2 3 4 5 6 7 8 9 10 11 12



RD -18 BK -18 YL -18 GN -18



127-GW17



RD -18



195-GW23



YL -18



200-GW2 BK -18 200-GW20 BK -18



200-GW21



BK -18



403-GW4 GN -18 403-GW18 GN -18



403-GW19



GN -18



N979-GW15 GN -18 N960-GW11 OR -18 N957-GW9 PK -18



PK -18



N960-GW11 N970-GW13



892-GW5 BR -18 893-GW6 GN -18 F711-GW7 GN -18 F712-GW8 GY -18 N957-GW9 PK -18 N960-GW11 OR -18 N970-GW13 YL -18 N973-GW14 BR -18 N979-GW15 GN -18



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



GN -18 BR -18



N957-GW9 127-GW1 RD -18 127-GW16 RD -18



N973-GW14 N979-GW15 F712-GW8



OR -18 YL -18



BR -18 GN -18 GY -18



GW-C4 1552269 1 2



N970-GW13 N973-GW14



YL -18 BR -18



F711-GW7



GN -18



127-GW17



RD -18 GN -18



DISPLAY GPS CD700 244-1716 SWITCH INPUT 0 SWITCH INPUT 3 BATTERY + SWITCH GND GROUND



200-GW21



SWITCH INPUT 4 CAN LOW 0 CAN HIGH 0 CAN HIGH 1 CAN LOW 1 RS-232 TXD 2 RS-232 RXD 2 RS-232 S GND 2 4S-232 S GND 1 RS-232 RXD 1 RS-232 TXD 1 SWITCH INPUT 5 BATTERY + WAKE UP SWITCH INPUT 1 SWITCH INPUT 6 RCA LINE OUT HIGH RCA LINE OUT LOW CAT DATA LINK CAT DATA LINK + CAN SHIELD RS-232 RTS 0 RS-232 CTS 0 RS-232 RXD 0 RS-232 TXD 0 RADIO SWITCH SWITCH INPUT 2 GROUND AWAKE RETURN AWAKE RS-S32 S GND 0



BK -18



195-GW23



YL -18



CDL + CDL -



CONN TO FC-C8 DASH HARNESS [LOC SH 1 D-9]



CONN 29



RS-232 PORT 1 - TXD



EXCITER COIL 206-5203



CONN TO P-C13 PLATFORM HARN [LOC SH 1 I-3]



L856-GH28 L857-GH31



K960-GH2 K960-GH34



K960-GH35



PK -18



K961-GH36



PK -18



K960-GH14



PK -18



GN -18



K960-GH12 K960-GH13



PK -18 PK -18



K961-GH19



GN -18



CONN TO P-C14 PLATFORM HARN [LOC SH 1 H-3]



CONN 25



1 2 3 4 5 6 7 8



GF-C2 1552264 BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18



GH-C1 3E3388 1 2 3 4 5 6 7 8



L872-GH1 K960-GH2 K961-GH3 T744-GH4 T745-GH5 L873-GH6 L856-GH7 L857-GH8



L856-GH7



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18



L856-GH38



LH-C1 3E3388



L872-LH1 L872-LH1 K960-LH2 K961-LH3 T744-LH4 T745-LH5 L873-LH6 L856-LH7 L857-LH8



1 2 3 4 5 6 7 8



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18



L857-GH8



PK -18 GN -18



T744-LH4 T745-LH5 L873-LH6 L856-LH7 L857-LH8



WH -14 YL -14 GY -14 YL -18 GN -18



BK BK OR BK



RD OR



RD BL GN WH



A B C D E F G H I J



A B C D E F G H I J



BK BK BK BK



BK BK



A B C D E F G H J K L M N P R S



RD



BK WH BL GY GN



WH BL GY GN



GY OR



CONN 49



RS232 GND PWR CAN 2 L CAN 2 GND CHASSIS RS232 1 TXD PWR + BOOT MONITOR RS232 1 RXD CAN 1 GND CAN 1 L ID CAN 2 H CAN 1 H RS232 2 RXDR RS232 2 TXD



NOTE G, H



WINCH CONTROL 300-3631 BATTERY+ ADDRESS IN CAN A DATA LINK - (J1939) GROUND 10V SENSOR SUPPLY CAN A DATA LINK + (J1939) ADDRESS OUT



GN -18



FREE SPOOL SOL RETURN REEL IN SOL RETURN



L856-GH30



GN -18 GN -18 GH-C6 1552272



YL -18



L872-GH9 BU -14 K960-GH15 PK -18 K961-GH19 GN -18 T744-GH20 WH -14



YL -18 YL -18 YL -18



AH-C1 3E3376 1 2 3 4



L872-AH1 K960-AH2 K961-AH3 T744-AH4



BU -14 PK -18 GN -18 WH -14



GN -18



L857-GH33



L872-AH1



AH-C2 2302566 BU -14



K960-AH2 K961-AH3



PK -18 GN -18



T744-AH4



CONN 48 L857-GH39



K960-LH2 K961-LH3



ACCUGRADE GPS CABLE



GN -18



YL -18



CONN 58



RS-232 PORT 1-RXD RS-232 PORT 1-DTR



WH -14



GN -18



REEL IN FREE SPOOL DRIVE AWAY REEL OUT



A B C D E F G H I J



SOL SOL SOL SOL



SUPPLY SUPPLY RETURN RETURN



RIPPER / WINCH CONTROL 377-4710



OR -18 BK -18 BU -18 GN -18 PK -18



MSS (ATCH) RS-232 PORT 1-DCD RS-232 PORT 1-GND CAN A-



G



2



+BATTERY -BATTERY REEL IN SOL SUPPLY REEL IN SOL RETURN



REEL OUT SOL SUPPLY DRIVE AWAY SOL SUPPLY



CONN TO GRADE CONTROL TEST PORT



195-N34 YL -18 195-N13 YL -18 195-N6 YL -16



J809-N29 BK -18 J807-N1 BK -18



F868-N26 U717-N31



PK -18 BU -18 BK -18 BK -18 OR -18 OR -18



CONN 52



BU -14



202-N41 202-N15 202-N14



BK -18 BK -18 BK -18



709-N42 709-N43 709-N20



OR -16 OR -18 OR -18



F711-N23 F711-N39 F711-N38



GN -18 GN -18



GRADE CONTROL - FRONT L872-GH1



F712-N24 F712-N36 F712-N37



L872-GH9 BU -14 L872-GH10 BU -14 L872-GH11 BU -14



F868-N26 L873-GH6



T744-GH4



T745-GH5



GY -14



WH -14



YL -14



L873-GH26 L873-GH27



T744-GH20 T744-GH21 T744-GH22 T744-GH23



T745-GH24 T745-GH25



F869-N25



GY -14 GY -14 ACCUGRADE RECEIVER GPS RH 291-1913 MS990C



WH -14 WH -14 WH -14 WH -14



GH-C5 3E5179 L872-GH11 K960-GH14 K961-GH18 T744-GH22 T745-GH24 L873-GH26 L856-GH30 L857-GH33 T744-GH23



YL -14 YL -14



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18 WH -14



1 2 3 4 5 6 7 8 9 10 11 12



RH-C1 1552252 L872-RH1 K960-RH2 K961-RH3 T744-RH4 T745-RH5 L873-RH6 L856-RH7 L857-RH8 T744-RH9



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18 WH -14



L872-RH1 T744-RH9 K960-RH2 K961-RH3



RH-C2 2302566 BU -14 WH -14 PK -18 GN - 18



T744-RH4 T745-RH5 L873-RH6 L856-RH7 L857-RH8



WH -14 YL -14 GY -14 YL -18 GN -18



ACCUGRADE GPS CABLE A B C D E F G H I J



A B C D E F G H I J



RD BL GN WH



RD OR BK BK BK BK



BK BK



GY OR



WH BL GY GN



BK BK OR BK



A B C D E F G H J K L M N P R S



RD



BK WH BL GY GN



RS232 GND PWR CAN 2 L CAN 2 GND CHASSIS RS232 1 TXD PWR + BOOT MONITOR RS232 1 RXD CAN 1 GND CAN 1 L ID CAN 2 H CAN 1 H RS232 2 RXDR RS232 2 TXD



RIPPER CONTROL 300-3631



NOTE J



N-C10 2312301



BATTERY+ ADDRESS IN CAN A DATA LINK - (J1939) GROUND 10V SENSOR SUPPLY CAN A DATA LINK + (J1939) ADDRESS OUT



Y758-N40



Y758-N40



PK -18



PK -18



N-C8 2312296 1 2 3 4 5 6 7 8



RIPPER RAISE CYL EXTEND RTN



RIPPER RAISE CYL EXTEND SOL



GRADE CONTROL - HOOD (GPS) RIPPER LOWER CYL RETRACT RTN



RIPPER LOWER CYL RETRACT SOL



1 2 3 4 5 6 7 8 9 10 11 12



J922-N45



GY -18



J921-N44



PK -18



J913-N46



GN -18



J914-N47



PU -18



J921-N44 J922-N45



J914-N47 J913-N46



N-C12 1552269 PK -18 GY -18 N-C11 1552269 PU -18 GN -18



RIPPER RAISE SOL 304-1142



1 2



REEL OUT REEL OUT FREE SPOOL FREE SPOOL



SOL SOL SOL SOL



SUPPLY RETURN SUPPLY RETURN



RIPPER LOWER SOL 304-1142



1 2



RIPPER RIPPER RIPPER RIPPER



4TH VALVE - RIPPER



RAISE RAISE LOWER LOWER



SOL SOL SOL SOL



SUPPLY RETURN SUPPLY RETURN



GN -18 GN -18 GN -18



DRIVE AWAY SOL SUPPLY DRIVE AWAY SOL RETURN



GY -18 GY -18 GY -18 OR -18



CAN+ CAN-



PK -18



F870-N27 BU -18 H708-N32 OR -18 J807-N1 BK -18 195-N34 YL -18 N812-N35 GN -18 F712-N36 GY -18 202-N41 BK -18 709-N43 OR -18 F711-N38 GN -18 Y758-N22 PK -18



N-C9 2304009



CONN 47



A



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



LOCATION CODE ENABLE



GN -18 L857-GH31 L857-GH32



5



4 1



W-C2 9X1054 158-W8



W-C1 1779649 158-W8 BR -12 200-W10 BK -14 159-W9 BU -12 200-W11 BK -14



BR -12



3 CAN A+



RELAY 1 115-1615



BATTERY + R-TERM



J808-N28



BK -18



J809-N29 J813-N30 J913-N46 J914-N47 J921-N44 J922-N45 N812-N35



BK -18 BK -18 GN -18 PU -18 PK -18 GY -18 GN -18



521-W12



YL -18



521-W14 200-W13



YL -16 BK -14



W-C4 1779646 BATTERY -



C557-W5 OR -12 200-W7 BK -14



1 2



MOTOR



CONDENSER MOTOR 1 320-0440



KEYSWITCH ON



2



521-W3 200-W2



YL -16 BK -16



159-W9



BU -12



200-W1 200-W2 200-W7



BK -16 BK -16 BK -14



521-W3 521-W4



YL -16 YL -16



200-W10 200-W13



CELLULAR ANTENNA (TNC)



1



GPS ANTENNA (GT5)



1



+B GND KEY INPUT ON/OFF SOL1 ON/OFF SOL2 R-TERM ANALOG (FUEL LEVEL) ANALOG IN STG CDL+ CDLCAN+ CANCAN SHIELD



1 2 3 4 5 6 7 8 9 10 11 12 13 14



127-EL1 195-EL3



W-C7 1552269 521-W12 521-W14



C557-W5



5



YL -18 YL -16



1 2



11



10



F



AC DIODE 106-8704



OR -12



MOTOR



200-EL2 BK-18 200-EL10 BK-18 127-EL1 RD-18 200-EL2 BK-18 195-EL3 YL-18 H405-EL4 OR-18 H406-EL5 GN-18



893-EL6 892-EL7



GN-18 BR-18



200-EL8 BK-18 200-EL14 BK-18 307-EL11 307-EL13 892-EL7 893-EL6



OR-18 OR-18 BR-18 GN-18



H405-EL4 H405-EL9



H406-EL5 H405-EL9 H406-EL5 200-EL10



1 2 3 4



OR -18



307-EM3 307-EM2



EM-C3 3E3364 OR-18 OR-18



1 2



EL-C3 1552269 307-EL13 307-EL11



CONN 59



EM-C2 3E3376 308-EM1



YL -18



308-EM1



EM-C1 1552272 YL-18



307-EM3 105-EM4



OR-18 RD-18



307-EM2 105-EM4



OR-18 RD -18



BU -12



W-C5 1779646



RD-18 YL-18



127-EL1 893-EL6 892-EL7



EL-C2 3E5179 RD-18 GN-18 BR-18



195-EL3 200-EL8



YL-18 BK-18



OR-18 OR-18 EL-C4 3E5519 307-EL11 OR-18 200-EL14 BK-18 H405-EL15 OR-18



OR-18 GN-18



307-EL13



OR-18



OR-18



1 2



C556-W6 BU -12 200-W11 BK -14



CONDENSER MOTOR 2 320-0440 1 2 3 4 5 6 7 8 9 10 11 12



CONN TO P-C5 PLATF HARNESS [LOC SH 1 D-3]



CONDENSER GP (ATCH)



CONN 20



1 5 2 4 3



86 85



AC-C2 1779646



CONN TO C-C25 EROPS CSL HARN [SH 1 LOC I-14] OR CONN TO CL-C25 OROPS CSL HARN [SH 2 LOC I-14]



30



87 87a



GN-18 BK-18



1 2 3 4



AC-C4 1779649 515-AC6 GY-12-GXL C568-AC5 WH-12-GXL 516-AC4 GN-14-GXL 200-AC14 BK-12-GXL



CONN 6



RLY PROD LINK J 115-1615



CONN TO C-C24 EROPS CSL HARN [SH 1 LOC I-14] OR CONN TO CL-C24 OROPS CSL HARN [SH 2 LOC I-14]



CONN 7



515-AC7 200-AC2



125-AC11



1 2 3 4



AC-C1 3E3376 522-AC1 WH-16-GXL 517-AC3 BU-14-GXL 125-AC11 OR-16-GXL A528-AC13 YL-16-GXL



BK-12-GXL



515-AC7 515-AC8 515-AC6



1 2



AC-C6 6T6505 522-AC1 WH-16-GXL 200-AC10 BK-16-GXL AC-C5 6T6505



OR-16-GXL



200-AC12 BK-16-GXL 200-AC2 BK-12-GXL 200-AC10 BK-16-GXL 200-AC14



GY-12-GXL BK-12-GXL



516-AC4



GY-12-GXL GY-12-GXL



1 1



AC-C7BU-14-GXL 517-AC3 6T6505 1 GN-14-GXL



516-AC4 GN-14-GXL 517-AC3 BU-14-GXL 522-AC1 WH-16-GXL A528-AC13 YL-16-GXL C568-AC5 WH-12-GXL



C568-AC5 C555-AC9



WH-12-GXL BR-12-GXL



C555-AC9



BR-12-GXL



A B C



MED



LOW MED-HI HI



RESISTOR BLOWER SPEED 354-1384



FUSE THERMAL 133-9012



300 F 1 2 3 4



E



SW THERMOSTAT 3E-5464



THERM IN THERM OUT



AC-C8 1287716



GY-12-GXL



MOTOR BLOWER 277-7115



MOTOR



OR-18 OR-18



515-AC8



CONN TO KEY START SW [LOC SH 1 E-9]



GY-12-GXL AC-C3 1552272



125-AC11 OR-16-GXL A528-AC13 YL-16-GXL 200-AC12



N964-N21



BU -18



P730-N33 U717-N31



GN -18 OR -18



Y758-N22



PK -18



NOTE



130-NE1 RD -18 202-NE5 BK -18 195-NE20 YL -18



202-NE6 202-NE9



130-NE3 202-NE7



202-NE10



BK -18 BK -18



RD -18 BK -18



BK -18



130-NE2 130-NE3 130-NE1 130-NE4



RD -18 RD -18 RD -18



F868-NE30 J808-NE29 F870-NE25 J809-NE26



J921-NE12 J922-NE13 J914-NE14 J913-NE15



J921-NE12 J922-NE13 195-NE20



YL -18



202-NE11



BK -14



202-NE5 BK -18 202-NE6 BK -18 202-NE7 BK -18 202-NE8 BK -18 202-NE9 BK -18 202-NE10 BK -18



130-NE4 RD -18 202-NE8 BK -18 F869-NE22 PK -18 J807-NE23 WH -18



PK -18 GY -18 PU -18 GN -18



PK -18 GY -18



1 2



NE-C3 1552269 J914-NE14 J913-NE15



PU -18 GN -18



1 2



03-I15



F



03-I2, 03-H2



G



03-C8



H



03-C8



CONN TO P-C12 PLATFORM HARN [LOC SH 1 I-3]



J



03-B8



CONN 27



K



01-E8



SOL RIP. RAISE 304-1142



SOL RIP. LWR 304-1142



NE-C4 1552264 195-NE20 202-NE11



GN -18 GY -18 PU -18 PK -18 BU -18 OR -18



J807-NE23 J808-NE29 J809-NE26 J813-NE27 J913-NE15 J914-NE14 J921-NE12 J922-NE13



WH -18 BK -18 WH -18 WH -18 GN -18 PU -18 PK -18 GY -18



P730-NE17 U717-NE28



GN -18 PU -18



F711-NE18 F712-NE24 F868-NE30 F869-NE22 J807-NE23



YL -18 BK -14



1 2 3 4 5 6 7 8



GN -18 GY -18 PU -18 PK -18 WH -18



BK-16-GXL



1 2 3 4



B+ CONTROL SIG FEEDBACK SIG GND



ACTUATOR WATER VALVE 265-9620



D



F711-NE18 F712-NE24



SERVICE WITH RADIO AS. -CR900 [PART NO. 305-6191 INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR FOR WINCH ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631] CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8. JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10. [SERVICE WITH HARNESS N, PART NO. 269-7697] FOR WINCH WITH 4TH VALVE FUNCTION ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]. DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS N-C8 AND N-C9 TO CONT A1 ECM 2. [SERVICE WITH ECM 2 PART NO. 300-3631]. TIE-WRAP CONNECTOR N-C10 TO HARNESS BREAKOUT. [SERVICE WITH HARNESS N, PART NO. 269-7697] FOR RIPPER ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631] CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8. JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10. [SERVICE WITH HARNESS N, PART NO. 269-7697] DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR



130-NE2



RD -14



H708-NE21 J808-NE29



OR -18 BK -18



P730-NE17



GN -18



DESCRIPTION



1 2 3 4 5 6 7 8



CONN TO P-C13 PLATFORM HARN [LOC SH 1 I-3]



COLOR



RD WH OR YL PK BK GY PU BR GN BU



RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE



CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE



CONN 26



INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#



F870-NE25 J809-NE26 J813-NE27 H708-NE21 P730-NE17 U717-NE28



BU -18 WH -18 WH -18 OR -18 GN -18 PU -18



1 2 3 4 5 6



FN-C1 3E3382 F870-FN1 J809-FN2 J813-FN4 H708-FN6 P730-FN5 U717-FN3



CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT



SOL FREE SPOOL 279-6529



F870-FN1 BU-18 J809-FN2 BK-18



SPLICE BLADE, SPADE, RING OR SCREW TERMINAL



BU-18 BK-18 BK-18 OR-18 GN-18 OR-18



FN-C3 1552269



SOL DRIVE AWAY 279-6529



U717-FN3 OR-18 J813-FN4 BK-18



9



C



ABBREV



CIRCUIT CONNECTED



NE-C6 1552273



PU -18 WH -18



DESCRIPTION



SYMBOL NE-C5 3E3388



FN-C2 1552269



U717-NE28 J813-NE27



LOC (SH-COORD)



C



4TH VALVE - RIPPER



F711-NE18 F712-NE24 F868-NE30 F869-NE22 F870-NE25 H708-NE21



PU -18 BK -18 BU -18 WH -18



NE-C2 1552269



RD -14



WIRE GROUP COLOR DESCRIPTIONS



CONN 45



B



GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF



FN-C4 1552269



GN -18 GY -18



WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON



SOL WN BRAKE 259-8194



P730-FN5 GN-18 H708-FN6 OR-18



STARTING CIRCUIT TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT



WINCH - CASE



MACHINE SECURITY CONTROL CIRCUIT



WINCH AS.



HEATER AND AIR CONDITIONER CIRCUIT CAT DATA LINK RS-232 / RS-485 DATA LINK



F870-FN1 J809-FN2



FN-C2 1552269 BU -18 BK -18



U717-FN3 J813-FN4



FN-C3 1552269 OR -18 BK -18



P730-FN5 H708-FN6



FN-C4 1552269 GN -18 OR -18



IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT 1 2



CAN DATA LINK A



SOL FREE SPOOL 279-6529



CAN DATA LINK B CAN DATA LINK D



F870-N27 J809-N29 J813-N30 H708-N32 P730-N33 U717-N31



N-C7 1552273 BU -18 BK -18 BK -18 OR -18 GN -18 OR -18



FN-C1 3E3382 1 2 3 4 5 6



F870-FN1 J809-FN2 J813-FN4 H708-FN6 P730-FN5 U717-FN3



BU -18 BK -18 BK -18 OR -18 GN -18 OR -18



ACCUGRADE CONTROL CIRCUIT 1 2



OTHER COLOR DESCRIPTIONS



SOL DRIVE AWAY 279-6529



HIGHWAYS



1 2



A



SOL WN BRAKE 259-8194



THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR ELECTRICAL SYSTEM VOLUME 3 of 4: ACCUGRADE AND ATTACHMENTS MEDIA NUMBER: UENR4691 SCHEMATIC PART NUMBER: 239-5276, CHANGE: 03, VERSION: -



WINCH AS.



WINCH-RIPPER CONT (OPTION 2)



12



CONN 1



BK -14 BK -14



Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.



13



CONN TO R-C14 ROOF-EROPS HARN [LOC SH 1 G-15]



1 2



TURN SIGNAL / WIPER WASHER CIRCUIT



WINCH-CASE



14



CONN 2



158-W8 BR -12 159-W9 BU -12 200-W11 BK -14



WINCH-RIPPER CONT (OPTION 1)



CONN 46



GRADE CONTROL



15



CONN TO R-C15 ROOF-EROPS HARN [LOC SH 1 G-15]



1 2 3 4



W-C6 3E3364



C557-W5 OR -12 521-W4 YL -16 200-W1 BK -16



NE-C1 1607689 +BATTERY -BATTERY KEY SWITCH



+BATTERY -BATTERY



F869-N25 F870-N27 J813-N30 J808-N28



KEYSWITCH ON GND CAN DATA LINK + CAN DATA LINK EXCITER COIL SIGNAL EXCITER COIL RETURN



AIR CONDITIONING



195-N13 YL -18 N964-N21 BU -18 F712-N24 GY -18 202-N15 BK -18 709-N20 OR -18 F711-N23 GN -18 N812-N35 GN -18



1 2 3 4 5 6 7 8 9 10 11 12



1 2 3 4 5 6 7 8



HVAC BOX



N-C1 2312296 1 2 3 4 5 6 7 8



12 uH



MSS TORNADO ECM 218-0404



PRODUCT LINK JAPAN



ACCUGRADE GPS RECEIVER LH 291-1913 (MS990C) LH-C2 2302566 BU -14



P



MR-C4 1552264



T901-MR16 YL -18 T902-MR7 PK -18



1 2



W-C3 9X1054



EL-C1 2756785



195-N6 YL -16 202-N14 BK -18 709-N42 OR -16 F711-N39 GN -18 F712-N37 GY -18 F868-N26 OR -18 F869-N25 PK -18 J807-N1 BK -18



N-C2 2304009



L856-GH29 L856-GH28



CONN 44



B



BU -14 PK -18 GN -18 WH -14 YL -14 GY -14 YL -18 GN -18



CAN D TERM RES 2 134-2540



B+



0.47 uF



308-MR15 YL -18 202-MR2 BK -18 F711-MR6 GN -18 F712-MR17 GY -18 T901-MR16 YL -18 T902-MR7 PK -18



C556-W6



CONN TO FC-C7 DASH HARN [SH 1 E-9]



H708-N32 J808-N28 N964-N21 P730-N33 Y758-N22



H



T



BK GN RD YL



RELAY 2 115-1615



PLJ CONT 386-3437



LOCATION CODE 1 LOCATION CODE 2



GN -18



K961-GH16 K961-GH17 GF-C1 1552264 L872-GF1 K960-GF2 K961-GF3 T744-GF4 T745-GF5 L873-GF6 L856-GF7 L857-GF8



L872-GH10 K960-GH13 K961-GH17 T744-GH21 T745-GH25 L873-GH27 L856-GH29 L857-GH32



PK -18



K961-GH18 K961-GH37



GH-C4 1552264



PK -18



C K961-GH3



K960-GH15



A B C



1 2 3 4 5 6 7 8



BU -16 BK -16 YL -16 GN -16



MOTOR 1 2 3 4



NOTE F



N-C6 3E3388



CONN 26 GH-C3 1552267 YL -18 GN -18



122-RW4 200-RW1 526-RW2 527-RW3



1 2 3 4



BK -16 YL -16 GN -16 BU -16



MR-C3 1552269 BK BK



PLJ ANTENNA 270-5501



N-C5 1552264



CAN B TERM RES 2 134-2540



GND



RW-C2 2305008 200-RW1 526-RW2 527-RW3 122-RW4



308-MR15 YL -18 202-MR2 BK -18 F711-MR6 GN -18 F712-MR17 GY -18



1 2 3 4 5 6 7 8



1



307-EM2



A B C



I



H



GRADE CONTROL - HOOD (LASER)



GH-C2 1552267 PK -18 GN -18



P



B+



3



GREEN



K960-GH12 K961-GH16



T



BK BR BU YL



MR-C1 3E3388



4



AMBER



CONN 27



H



MOTOR 1 2 3 4



RH WIPER



PRODUCT LINK - PL300SR (ATCH)



PLJ-LED 291-9335



D



BK -16 BR -16 BU -16 YL -16



RH DOOR WIPER MOT 353-5095 "4A NOM, 7A MAX"



CONT ELEK GATEWAY 262-1421



GW-C3 1607690



H405-EL15



CONN TO P-C12 PLATFORM HARN [LOC SH 1 I-3]



200-LW1 523-LW2 524-LW3 120-LW4



CONN 57



CONN TO C-C23 CONSOLE-EROPS HARN [LOC SH 1 A-8]



GW-C1 3E5179



GRADE CONTROL - GPS DISPLAY



1 2 3 4 5 6 7 8



LW-C2 2305008



YL -16 BK -16 BR -16 BU -16



NOTE F



CONN 28



LASER (ATCH)



LASER (ATCH)



CONN 12



PRODUCT LINK - PL121SR (ATCH)



ALARM ALARM RET



120-LW4 200-LW1 523-LW2 524-LW3



1 2 3 4



RW-C1 3E3376



NOTE K



ACCUGRADE LASER RECEIVER RH 342-9559



ACCUGRADE LASER RECEIVER LH 342-9559



T744-GJ23



T744-GJ15 A B C D E F



RD -18



A B C D E F G H J K L M N P R S T U V W X Y Z AA BB CC DD EE FF GG HH II JJ KK MM NN PP QQ RR



LW-C1 3E3376 CONN TO C-C15 CONSOLE-EROPS HARN [LOC SH 1 I-11]



CONN TO PRODUCT LINK SERVICE TOOL



A B C



YL -18 BR -18



403-GW19



PK -18 GN -18



LH DOOR WIPER MOT 353-5093



+ BATTERY - BATTERY KEYSWITCH R-TERM TX LOGGER GND RX SIGNAL GND DTR DCD LOGGER TXD LOGGER RXD



LH WIPER



YL -18 BR -18



N979-PL1 GN -18 N979-PL8 GN -18 N979-PL14 GN -18



PL-C4 3E3364



CONN 18



ACCUGRADE RECIEVER CABLE



RD-20 BU-20 GN-20 WH-20 BR-20 BK-20



YL -18 BK -18



CONN 17



RD -18 BK -18 YL -18 GN -18



GRADE CONTROL - LASER DISPLAY



ACCUGRADE RECIEVER CABLE SWITCHED POWER RIGHT/LEFT DETECT



BK -18



PK -18



CONN TO P-C19 PLATF HARN [LOC SH 1 C-3]



BATTERY + BATTERY KEYSWITCH DIMMING



N960-PL15 N979-PL14 N970-PL11 N973-PL12



N957-PL3 PK -18 N957-PL10 PK -18 N957-PL13 PK -18



1 2 3 4 5 6 7 8 9 10 11 12



GA-C2 1552267



ACCUGRADE ELECTRIC MAST LH 226-2333 (EM400C) A B C D E F G H I J



C218-GV13



L856-GV6 L857-GV7



K960-GV11 PK -18 K961-GV5 GN -18 L856-GV6 YL -18 L857-GV7 GN -18



GRADE CONTROL - DASH



RD-14 BU-20 GN-20 WH-20 BR-20 BK-14 GY-14 OR-14



YL -18



K960-GV11 PK -18 K961-GV5 GN -18



ALARM 167-8712



ACCUGRADE MAST CABLE LH



K960-GV11



A106-GV12



E752-GV8 E753-GV9



1 2 3 4 5 6 7 8 9 10 11 12



PU -18 GY -18 OR -18 PK -18



BR -18 GN -18



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70



127-PL4 200-PL5 195-PL6 403-PL7



1 2 3 4 5 6 7 8 9 10 11 12



127-PL4 RD -18 200-PL5 BK -18 195-PL6 YL -18 403-PL7 GN -18 N957-PL13 PK -18



CONN 55



K960-GA25 K961-GA28



BK -18 YL -18



F



892-GV21 893-GV20



GN -18 YL -18 GN -18



E752-GV8 YL -18 E753-GV9 WH -18 T744-GV10 WH -18



110-GV1 RD -16 184-GV18 BU -18



CONN 56



PK -18 GN -18 YL -18 GN -18



N976-GA41 N967-GA40 N961-GA39 N957-GA37



GV-C2 3E5179



GA-C9 1552252



FOR GPS OPTION CONN TO GJ-C3 ACCUGRADE GPS HARN [LOC SH 3 F-9] K960-GA64 K961-GA65 L856-GA67 L857-GA69



K961-GV5 L856-GV6 L857-GV7



DISPLAY LASER CD610



RD -18 YL -18 BK -18 GN -18



1



CONT ELEK PL121SR 336-3545



PL-C3 1552252 127-PL4 195-PL6 200-PL5 403-PL7



2



8



7



6



5



4



3



2



1



Harness And Wire Electrical Schematic Symbols



UENR4691 May 2013



192



Symbols



T



Pressure Symbol



Temperature Symbol



Level Symbol



Flow Symbol



Circuit Breaker Symbol



Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.



186 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.



CONN 1



CONN 39



CONN 2



Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.



188



197



193



194



Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.



195



196



D3K, D4K and D5K Track-Type Tractor Electrical System



CONN 37 153



205



201



D3K: D4K: JTD301-UP (LGP) MMM1001-UP (XL) FFF1101-UP (XL) RRR801-UP (LGP) LLL1601-UP (LGP)



CONN 5



204



Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.



T



Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.



D5K: JLF501-UP (LGP) WWW2101-UP (XL) YYY2001-UP (LGP)



Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.



Harness and Wire Symbols



202 Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).



203



Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)



L-C12 3E-5179



AG-C4 111-7898



189



L-C12 3E-5179



1



Part Number: for Connector Plug



Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).



Part Number: for Connector Receptacle



2 Plug



CONN 4 CONN 15 CONN 3 191 187



190



CONN TO C-C19 or CL-C19



EROPS FUSE PANEL



FIREPLOW CAB WIRING



1 2



Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.



1 2



Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.



5A Fuse (5 Amps)



9X-1123



Component Part Number



325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".



Wire Gauge Wire Color



Printed in U.S.A.



© 2013 Caterpillar, All Rights Reserved



Volume 4 - Component Location Schematic Location



Machine Location



Block, Fuse



C-3



186



Block, Junction



D-7



187



Breaker, Main Indicator, Seat Belt



C-7 G-2



188 189



Lever, 4th Valve Lever



I-2



190



Part No. 304-1142



Lever, 5th Valve Lever



I-2



191



¹ At room temperature unless otherwise noted.



Motor, Wiper (Front)



I-1



192



200



199



I-4



193



A-7



194



Component Description Valve (Lower & Raise)



Resistance (Ohms)¹ 3.3



Relay, Lighting #1



A-7



195



Relay, Lighting #2



A-7



196



Relay, Main Power



D-7



197



Relay, Seat Belt Indicator



F-2



198



Solenoid, 5th Valve (Lower)



F-3



199



Machine Control:



KENR6176



Solenoid, 5th Valve (Raise)



F-3



200



Engine Control:



KENR5390



Switch, 5th Valve Float



H-2



201



Switch, Lights (Front #1)



G-2



202



Switch, Lights (Front #2)



G-2



203



Switch, Lights (Rear)



H-2



204



Switch, Seat Belt



F-2



205



Volume 4 - Connector Location Connector Number



FIREPLOW 5TH VALVE WIRING



Solenoid:



Schematic Location



CONN 1



G-15



CONN 2



G-15



CONN 3



C-12



CONN 4



C-12



CONN 5 CONN 15



H-12 E-7



CONN 37 CONN 39



F-8 Service Connector



D-4



The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.



Related Electrical Service Manuals Title



Form Number



(Dimensions: 39 inches x 24 inches)



RIPPER/WINCH CONTROL



Motor, Wiper (Rear) Relay, Horn



Volume 4 - Resistor, Sender and Solenoid Specifications



20 Page,



Component



UENR4691 VOL 4 of 4



198



Volume 4 of 4: Fireplow Cab and EROPS Fuse panel For Engine Serial Numbers C4E239-UP



Receptacle Pin or Socket Number



15



14



13



12



11



10



9



8



7



6



5



4



3



2



1



RF-C5 1552269 609-RF1 YL -18 200-RF12 BK -18



I



1 2



FR LH FLOOD LAMP ATCH 240-0102



1 2



FR LH LONG RNG 154-7986



1 2



FR RH LONG RNG 154-7986 STD 240-0101 ATCH



1 2



FR RH FLOOD LAMP ATCH 240-0102



I



RF-C6 1552269 607-RF13 200-RF15 106-RF3 WH -18 106-RF40 WH -18 108-RF43 RD -18 110-RF83 RD -16 118-RF20 GY -16 200-RF8 BK -18 200-RF11 BK -18 200-RF12 BK -18 200-RF15 BK -18 200-RF16 BK -18 200-RF17 BK -16 200-RF42 BK -18 200-RF103 BK -18 500-RF19 BR -16 502-RF18 OR -16 508-RF5 PU -18 509-RF4 WH -18 511-RF7 BR -18 512-RF38 GN -18 607-RF9 PK -18 607-RF13 PK -18 609-RF10 YL -18 609-RF1 YL -18



BK -14



200-RF48



BK -14



200-RF6 BK -10 200-RF31 BK -16 200-RF35 BK -18 200-RF36 BK -12



8



200-RF6 BK -10 200-RF14 BK -10



511-RF7 BR -18 512-RF38 GN -18



BK-16 BK-16



1 2



608-RF33 200-RF35



200-RF14 200-RF30 200-RF37



7



BK -10 BK -18 BK -12



+ -



500-RF19



BR -16



502-RF18



OR -16



2



5



9



SW OPR 5TH V FLOAT 311-7069 RF-C25 2285856



CONN 37



608-RF107 GN -14 110-RF84 RD -18 8



1



3



4 6



2



10



5



9



SW LIGHTS REAR 180-6615 RF-C26 2285856



200-RF92 BK -18 142-RF100 BU -14



YL -16 607-RF106 PK -14 607-RF9 PK -18 607-RF13 PK -18



E



608-RF107 608-RF33 608-RF32



10



CONN TO C-C21 CAB HARN [LOC SH 1 B-2]



7



521-RF44



4 6



200-RF91 BK -18 J764-RF99 BR -18 P860-RF96 GY -18



503-RF39 BR -16 505-RF28 BU -16 508-RF5 PU -18 509-RF4 WH -18 511-RF7 BR -18 512-RF38 GN -18



GN -18 BK -18



LAMP RH RR FLOOD STD 240-0102



8



1



3



10



4 6



GN -14



GN -18 GN -18



7



2



9



5



RF-C27 2285856



CONN TO P-C2 PLATF HARN [LOC SH 1 B-3]



CONN 15



607-RF106 PK -14 110-RF86 RD -18 8



3



10



4 6



OR -18 OR -18 OR -18



J764-RF75 J764-RF76 J764-RF77 J764-RF99



BR -18 BR -18 BR -18 BR -18



J948-RF78



PK -18



N823-RF80



YL -18



P860-RF96



GY -18



P861-RF97



PU -18



P862-RF98 M702-RF108



D



1



U729-RF25



7



2



9



5



SW LIGHTS FRONT 2 180-6615



BU -16



PK -18



RLY LTG 1 115-1615 1B



2B



2A



RF-C30 2055471



200-RF95 BK -18 U729-RF25 PU -18



1 2



87 87a



30 RLY LTG 2 115-1615



SW SEAT BELT 258-8373



RF-C29 1552269



PU -18



IND SEAT BELT 259-2384



RD -18



BU -16



A101-FP15



30



1A 110-RF21



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19



FP-C10 1977259



RF-C28 2285856



200-RF94 BK -18 140-RF102 BU -14 M702-RF108



87 87a



30



BU -16



86 85



1 5 2 4 3



86 85



RLY HORN 115-1615



30 RLY SEAT BELT IND 115-1615



87 87a



86 85



1 5 2 4 3



FP-C4 9X1054



FP-C5 9X1054



GN -14



184-FP52 195-FP14 322-FP48 506-FP69 507-FP70



BU -14 YL -14 GY -14 PU -18 WH -18



529-FP71 140-FP76 530-FP72 126-FP63 892-FP54 141-FP77 893-FP55 142-FP75 F711-FP73 130-FP25 F712-FP74



WH -18 BU -14 OR -18 PK -14 BR -18 PK -14 GN -18 BU -14 GN -18 RD -14 GY -18



114-FP45 114-FP46 320-FP47 322-FP48



PK -14 PK -18 PK -14



129-FP11 130-FP25 140-FP76 141-FP77 142-FP75



BU -16 RD -14 BU -14 PK -14 BU -14



158-FP18 158-FP65 158-FP66



BR -12 BR -14 BR -14



159-FP19 159-FP67 159-FP68



BU -12 BU -14 BU -14



180-FP13



GN -14



184-FP17 184-FP51 184-FP52



BU -14 BU -14 BU -14



195-FP14



YL -14



200-FP3 BK -18 200-FP40 BK -16 200-FP41 BK -16 200-FP53 BK -18 200-FP42 BK -18 308-FP2 320-FP47



102-FP4 BU -14 647-FP39 GN -16 200-FP41 BK -16 608-FP44 GN -14



103-FP34 647-FP37 200-FP40 607-FP43



YL -14 GN -16 BK -16 PK -14



106-FP24 108-FP33 112-FP27 112-FP28 112-FP29 115-FP26 118-FP21 119-FP22 120-FP23 122-FP20 142-FP75 158-FP18 159-FP19 614-FP12



A9 15



A4M1 113-8491



G



B8



A8



15



A7 10



FWD HORN 113-8490



A6 A5 10



KEY SWITCH 113-8490 A5:M2 113-8491



A3



A4



15



A2



15



FP FR LTG 2 180-0614



B6 20 15



15



GR CONT 3 113-8491



B3



C3



B4



LTG RLY 1 113-8492



B5



C5 C4



10



PWR PORT 113-8490



20



D4



B7



C8 C7 20



LTG RLY 2 113-8492



C6



D6 D5



A5 10



B9



FP FR LTG 1 180-0614



15



A12C 113-8491



C9



D9 D8 D7



A7 15



SPARE 15A 113-8491 B6



20



15



HVAC 113-8491



A9 20



A8



SPARE 20A 113-8492



10



B8 B7



SPARE 10A 113-8490



B9



C9 10



C8



SPARE 10A 113-8490



C7



CONDNSR BKR 2 173-3175



A6



GR CONT 2 113-8491



A1



OR -14



126-FP10 126-FP62 126-FP63



F



WH -18 RD -18 PU -10 PU -10 PU -10 RD -10 GY -16 PK -16 YL -16 BU -16 BU -14 BR -12 BU -12 PU -18



112-FP29 142-FP75 158-FP18 120-FP23 112-FP28 106-FP24 118-FP21 119-FP22 112-FP27 159-FP19 122-FP20 614-FP12 115-FP26 108-FP33



PU -10 BU -14 BR -12 YL -16 PU -10 WH -18 GY -16 PK -16 PU -10 BU -12 BU -16 PU -18 RD -10 RD -18



112-FP32 PU - 10 125-FP1 OR -14 124-FP9 GN -12 180-FP13 GN -14 184-FP17 BU -14 112-FP31 PU -10 195-FP14 YL -14 103-FP36 YL -14 129-FP11 BU -16 A101-FP15 GN -14 112-FP30 PU -10 141-FP77 PK -14 140-FP76 BU -14 102-FP4 BU -14 110-FP16 RD -16 115-FP35 RD -10 126-FP10 PK -14 114-FP8 RD -14 105-FP7 RD -18 130-FP25 RD -14



102-FP4 BU -14 103-FP36 YL -14 105-FP7 RD -18 110-FP16 RD -16 112-FP30 PU -10 112-FP31 PU -10 112-FP32 PU -10 114-FP8 RD -14 115-FP35 RD -10 124-FP9 GN -12 125-FP1 OR -14 126-FP10 PK -14 129-FP11 BU -16 130-FP25 RD -14 140-FP76 BU -14 141-FP77 PK -14 180-FP13 GN -14 184-FP17 BU -14 195-FP14 YL -14 A101-FP15 GN -14



E



YL -18 OR -16



322-FP48



GY -14



506-FP69



PU -18



507-FP70



WH -18



529-FP71



WH -18



530-FP72



OR -18



607-FP43



PK -14



608-FP44



GN -14



614-FP12



PU -18



647-FP38 647-FP39 647-FP37



GN -16 GN -16 GN -16



FP-C9 9W1951 126-FP62



126-FP62 200-FP53



PK -18



PK -18 BK -18



893-FP55 GN -18 892-FP54 BR -18 F712-FP74 GY -18 F711-FP73 GN -18



200-FP53 BK -18 892-FP54 BR -18 893-FP55 GN -18 F711-FP73 GN -18 F712-FP74 GY -18



A B C D E F G H J



CONN TO SERV CONN



CONN 39



D



892-FP54 BR -18 893-FP55 GN -18 A101-FP15 GN -14 F711-FP73 GN -18 F712-FP74 GY -18



RD -14 RD -16 OR -16 GY -14



EROPS FUSE PANEL



87 87a



RF-C1 1552264 502-RF18 500-RF19 505-RF28 503-RF39 521-RF44



OR -16 BR -16 BU -16 BR -16 YL -16



1 2 3 4 5 6 7 8



CONN TO C-C10 EROPS CSL HARN [LOC SH 1 C-14] NOTE L



CONN 4



RF-C10 3E3388 106-RF41 108-RF43 118-RF20 119-RF29 158-RF61 158-RF62 159-RF63 159-RF64



C



WH -18 RD -18 GY -16 PK -16 BR -14 BR -14 BU -14 BU -14



1 2 3 4 5 6 7 8



CONN TO C-C14 EROPS CSL HARN [LOC SH 1 B-14] NOTE L



SYMBOL



CONN 3



DESCRIPTION CIRCUIT CONNECTED



NOTE



LOC (SH-COORD)



FIREPLOW CAB



ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT



INSERT WIRE IN NE-C1, PIN 48 INSERT WIRE IN NE-C1, PIN 49



N808-FV4



ASSEMBLE TERMINALS TO DESIGNATED STUD



VARIOUS



L



04-C12



FOR FIRE PLOW ATCH, ASSEMBLE CONNECTOR RF-C1 TO C-C10 AND RF-C10 TO C-C14



04-H12



FOR FIRE PLOW INSERT RF-T63 INSERT RF-T64 INSERT RF-T65 INSERT RF-T66 INSERT RF-T67 INSERT RF-T68 INSERT RF-T69



P864-FV3



OR -18



N808-FV4 P864-FV3



PU -18 OR -18



N807-FV2 P863-FV1



PK -18 WH -18



H371



INSERT WIRE IN NE-C1, PIN 50



N807-FV2



PK -18



INSERT WIRE IN NE-C1, PIN 51



P863-FV1



WH -18



M



CONNECTOR



FV-C1 1552269



PU -18



1 2



FV-C2 1552269 1 2



5TH VALVE LOWER SOL 304-1142



H#



DESCRIPTION



A



CIRCUIT NOT CONNECTED



CIRCUIT GROUPING DESIGNATION



SPLICE BLADE, SPADE, RING OR SCREW TERMINAL



FIREPLOW/ 5TH VALVE



B



ABBREV



COLOR



RD WH OR YL PK BK GY PU BR GN BU



RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE



WIRE GROUP COLOR DESCRIPTIONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT CAN DATA LINK A



OTHER COLOR DESCRIPTIONS HIGHWAYS



Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.



14



13



12



11



10



9



8



7



6



5



4



3



B



GROUND CIRCUIT



THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR ELECTRICAL SYSTEM VOLUME 4 of 4: FIREPLOW CAB AND EROPS FUSE PANEL MEDIA NUMBER: UENR4691 SCHEMATIC PART NUMBER: 239-5276, CHANGE: 03, VERSION: -



A



15



C



ATCH, INSERT WIRES IN CONNECTOR C-C20 IN C-C20, PIN 63 IN C-C20, PIN 64 IN C-C20, PIN 65 IN C-C20, PIN 66 IN C-C20, PIN 67 IN C-C20, PIN 68 IN C-C20, PIN 69



ATCH WIRE, CABLE, COMPONENT



5TH VALVE RAISE SOL 304-1142



20 Page,



(Dimensions: 39 inches x 24 inches)



M702-RF108



1 5 2 4 3



85



1 5 2 4 3



RD-18 WH-18



RF-C2 3E5519 200-RF23 BK -16 110-RF22 RD -18 U729-RF25 PU -18



86



FP-C3 9X1054



125-FP1



YL -14 RD -18 WH -18 RD -18 RD -16 GY -16 PK -16 YL -16 BU -16 GN -14 GN -14 OR -14 BU -16 BR -14 BR -14 BU -14 BU -14 GN -14 BU -14 BK -18 YL -18 OR -16 PU -18 WH -18 WH -18 OR -18 PK -14 GN -14 PU -18 GN -16



B2



103-FP5 105-FP7 106-FP24 108-FP33 110-FP16 118-FP21 119-FP22 120-FP23 122-FP20 124-FP49 124-FP50 125-FP1 129-FP11 158-FP65 158-FP66 159-FP67 159-FP68 180-FP13 184-FP51 200-FP42 308-FP2 320-FP47 506-FP69 507-FP70 529-FP71 530-FP72 607-FP43 608-FP44 614-FP12 647-FP38



YL -14 BK -18 RD -18 WH -18 RD -18 RD -16 GY -16 PK -16 YL -16 BU -16 GN -14 GN -14 OR -14 BU -16 BR -14 BR -14 BU -14 BU -14 GN -14 BU -14 YL -18 OR -16 PU -18 WH -18 WH -18 OR -18 PK -14 GN -14 GN -16 PU -18



SW LIGHTS FRONT 1 180-6615



200-RF93 BK -18 141-RF101 PK -14



709-RF72 709-RF74 709-RF73



103-FP5 200-FP42 105-FP7 106-FP24 108-FP33 110-FP16 118-FP21 119-FP22 120-FP23 122-FP20 124-FP49 124-FP50 125-FP1 129-FP11 158-FP65 158-FP66 159-FP67 159-FP68 180-FP13 184-FP51 308-FP2 320-FP47 506-FP69 507-FP70 529-FP71 530-FP72 607-FP43 608-FP44 647-FP38 614-FP12



609-RF105 YL -14 110-RF85 RD -18



609-RF1 YL -18 609-RF10 YL -18 609-RF105 YL -14



UENR4691 VOL 4 of 4



3



H375



SPEAKER RH RADIO 168-8772



RF-C9 1552269



1



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31



124-FP9 GN -12 124-FP49 GN -14 124-FP50 GN -14



B1



110-RF82 RD -18 P861-RF97 PU -18 P862-RF98 PK -18 110-RF81 RD -18



RD -10 RD -10



BKR CKT MAIN 171-2212



FP-C1 2253861



MOM



F



200-RF89



115-FP35 115-FP26



105A



MOT RR WIPER 300-5019 200-RF8 BK -18 200-RF16 BK -18



RD -2



C2



RD -2



C1



CBL-LL1 CBL-GG1



AIR HEAT SEAT 113-8492



1 2 3 4



D3



709-RF74 OR -18 J764-RF76 BR -18 J948-RF78 PK -18



15



BK -18 BK -18 BK -18 BK -16 BK -18



GR CONT 1 113-8491



200-RF12 200-RF15 200-RF11 200-RF17 200-RF42



D2



BK -14



RD -10 RD -10 GY -16 PK -16 YL -16 BU -16



D1



200-RF48



115-FP26 115-FP35 118-FP21 119-FP22 120-FP23 122-FP20



RADIO 113-8490



RLY MAIN PWR 241-8367 CONN TO C-C19 EROPS CSL HARN OR CL-C19 OROPS CSL HARN [C-C19 LOC SH 1 B-10] [CL-C19 LOC SH 2 B-8]



114-FP46 RD -16 114-FP45 RD -14 114-FP8 RD -14



BUS BAR BLK TO RLY 245-6034



A4



CAL



SIGNAL



A3



VI-18



308-FP2 YL -18 200-FP3 BK -18 112-FP32 PU -10 112-FP31 PU -10



4TH VALVE LEVER 307-4673



15



POWER GROUND



B5



WH-18 BR-18 YL-18



15



1 2 3 4



1 2



R WIPER 113-8491



709-RF73 OR -18 J764-RF77 BR -18 J948-RF78 PK -18



RF-C24 3E3376 BK -16 BR -16 BU -16 PK -16



FP-C8 3E3364 BK-18 BK-18



A2



1 2 3 4



CAL



RF-C23 1552272



SPARE 15A 113-8491



BK GN RD YL



B+



VI-18



BLK JCT PASS THRU 172-4863



5TH VALVE LEVER 307-4673



SIGNAL



A1



T P



RF-C13 2305008 200-RF31 503-RF39 505-RF28 119-RF29



POWER GROUND



B4



GND MOTOR



YL -16



WH-18 BR-18 YL-18



B3



521-RF44



1 2 3 4



10



1 2



709-RF72 OR -18 J764-RF75 BR -18 N823-RF80 YL -18



BACKLIGHT 113-8490



H



RF-C14 1552269



BK -16 BK -14 BK -18 BK -18 BK -18 BK -18 BK -18 BK -18



B2



CONN 1



200-RF23 200-RF90 200-RF91 200-RF95 200-RF103 200-RF92 200-RF93 200-RF94



B1



CONN TO W-C6 A/C CONDENSER HARN [LOC SH 3 F-1]



BK -14



10



CONN 2



200-RF89



158-RF2 BR -12 200-RF37 BK -12 159-RF34 BU -12 200-RF36 BK -12



1 2 3 4



105-FP7 RD -18 106-FP24 WH -18 108-FP33 RD -18 110-FP16 RD -16 112-FP27 PU -10 112-FP28 PU -10 112-FP29 PU -10 112-FP30 PU -10 112-FP31 PU -10 112-FP32 PU -10



112-FP30 PU -10 112-FP29 PU -10 112-FP28 PU -10



C6



CONN TO W-C1 A/C CONDENSER HARN [LOC SH 3 F-1]



NOTE A



RF-C22 1552272



DOME/RADIO 113-8490



NOTE A RF-C15 1779654



C5



G



103-FP34 YL -14 103-FP5 YL -14 103-FP36 YL -14



PU -10



15



112-FP27



FR WIPER 113-8491



POWER PORT 2 178-7539



BK-14 BK-14



C4



BK -14 BU -14



C3



200-RF90 184-RF71



15



BU -14



RR WIPER 113-8491



184-RF71



FP-C7 1249636



BU -14



C2



BU -14 BU -14



FP-C6 1249636 102-FP4



C1



159-RF63 159-RF64



110-RF83 RD -16 200-RF103 BK -18



D9



+ -



BEACON CONNECTOR



RF-C32 1552269



BU -12



SPEAKER LH RADIO 168-8772



1 2



YL RD GY/VI/BK GY/VI



15



PU -18 WH -18



BR -14 BR -14



108-RF43 RD -18 106-RF40 WH -18 512-RF38 GN -18 511-RF7 BR -18



SPEAKER LH SPEAKER LH + GROUND NC BAT. + MEMORY BAT. + (12V) SPEAKER RH SPEAKER RH +



FP RR LTG 180-0614



158-RF61 158-RF62



CONN 5



GN/WH/BK GN/WH BK



D8



BU -14



1 2 3 4 5 6 7 8



D7



142-RF100



509-RF4 WH -18 508-RF5 PU -18 200-RF42 BK -18



CONN TO C-C22 EROPS CSL HARN [C-C22 LOC SH 1 H-14]



20



PK -14



RADIO AM FM CD 248-4152



RF-C3 1552264



1 2 3 4 5 6 7 8 9 10 11 12



CONDNSR BKR 1 173-3175



BU -14



141-RF101



RD -16 BU -14



H



P



D6



140-RF102



B+



FR WIPER MOT 330-5020



RF-C20 1552252 110-RF70 184-RF71



H



T



BK GN RD YL



NOTE M



BR -12



159-RF34 508-RF5 509-RF4



YL -18 GY -18 PU -18 PK -18 BU -14 PK -14 BU -14



MOTOR 1 2 3 4



D5



158-RF2



N823-RF80 P860-RF96 P861-RF97 P862-RF98 140-RF102 141-RF101 142-RF100



BK -16 BR -16 OR -16 GY -16



15



LAMP LH RR FLOOD ATCH 240-0102



GND



RF-C12 2305008 200-RF17 500-RF19 502-RF18 118-RF20



DOME LAMP 084-4277



WH BK



L WIPER 113-8491



GN -18 BK -18



GY -16



106-RF3 WH -18 200-RF16 BK -18



D4



608-RF32 200-RF30



1 2



118-RF20



H387



D3



BK-16 BK-16



RD -18 RD -16 RD -16 RD -18 RD -18 RD -18 RD -18 RD -18 RD -18



YL -18 BK -18



20



PK -16



110-RF22 110-RF70 110-RF83 110-RF21 110-RF81 110-RF82 110-RF84 110-RF85 110-RF86



RF-C7 1552269 609-RF10 200-RF11



SPARE 20A 113-8492



119-RF29 RF-C11 1552269



RD -18



PK -18 BK -18



D2



H



108-RF43



RF-C8 1552269 607-RF9 200-RF8



D1



106-RF41 WH -18 106-RF3 WH -18 106-RF40 WH -18



PK -18 BK -18



2



1



A