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3M™ Steri-Vac™ 8XL Gas Sterilizer/Aerator Service and Repair Manual
Health Care
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TABLE OF CONTENTS Safety Notices ...........................................................................................................................
1
Introduction Steri-Vac 8XL Sterilizer Modes of Operation ............................................................ Methods of Selecting Modes and Options .................................................................. Steri-Vac 8XL Sterilizer Modes Menu Structure ....................................................... Printed Sterilization Reports .......................................................................................
4 4 5 6
Normal Operating Mode ............................................................................................. Service Mode .............................................................................................................. Site Setup .................................................................................................................... Modifying Site Setup ............................................................................................ Date Format, Time Format, Date, and Time ......................................................... Daylight Savings Time (DST) .............................................................................. Owner Name ......................................................................................................... User Codes (Option) ............................................................................................. Printer Type .......................................................................................................... Remote .................................................................................................................. Language ................................................................................................................ Critical Options .....................................................................................................
9 11 13 14 15 17 18 19 20 21 22 23
Setup
Checkout Service ........................................................................................................................ Calibration ............................................................................................................ Temperature Calibration (Automatic) .................................................................. Temperature Calibration (Individually Selected) ................................................. Pressure Calibration .............................................................................................. RH Calibration ...................................................................................................... Vacuum Test ............................................................................................................... Switch Test ................................................................................................................. Video Test ................................................................................................................... Print Sterilizer Setup and Trend Information .............................................................
25 26 27 28 29 30 31 35 36 38
Demo Mode ................................................................................................................
41
Demo
© 3M 1995 – 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TABLE OF CONTENTS Troubleshooting and Repair Help Window .............................................................................................................. Solenoid Test .............................................................................................................. DIP Switch Selectable Service Mode Options ........................................................... Final Vacuum ........................................................................................................ Emergency Aeration ............................................................................................. System Reset Mode Reset Cycle to Idle ................................................................................................ Clear Silent Abort ................................................................................................. Reset Site Setup .................................................................................................... Error Code Flow Description ...................................................................................... Error Code Listing ...................................................................................................... Error Code Failure Analysis .......................................................................................
43 44 47 47 47 48 49 50 51 52 56
Special Cycles Emergency Aeration (from Normal Mode) ................................................................ Accelerate Cycle Time ................................................................................................ Simulate Low Pressure ............................................................................................... Define Cycles ............................................................................................................... Temperature, Preheat Option ...................................................................................... Vacuum, Humidity ....................................................................................................... Exposure, Aeration .....................................................................................................
85 86 87 88 89 90 91
Parts Listing Parts Diagrams and Listings .......................................................................................
93
Schematics 5 Volt Power Supply ................................................................................................... 24 Volt Power Supply ................................................................................................. Overall Machine Schematic ........................................................................................ Controller .................................................................................................................... MCU Circuit ............................................................................................................... Process Control Output Circuit ................................................................................... Keypad Video Output ................................................................................................. Serial Comm, DIP Switches, Printer Connection Circuit ........................................... Process Control Input Circuit ...................................................................................... Keypad Display Interface Board ................................................................................. Sterilizer Operational Flow Diagram ..........................................................................
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147 148 149 151 153 155 157 159 161 163 165
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SAFETY NOTICES
Please read and understand all instructions before using the Steri-Vac sterilizer/aerator.
DANGER
The Steri-Vac sterilizer/aerator uses ethylene oxide gas to sterilize heat-and/or moisture-sensitive devices. Ethylene oxide is flammable and toxic. Follow all instructions and precautions carefully.
Toxicity
First Aid
Acute Inhalation May be fatal if inhaled in high concentrations. May cause irritation of respiratory tract, chest tightness, headache, nausea, vomiting, diarrhea, light-headed feeling, dizziness, weakness, drowsiness, cyanosis, loss of coordination, convulsions, coma, delay lung injury (fluid in the lungs), immediate or delayed skin irritation or blisters, allergic skin reaction.
If Inhaled Move exposed person to fresh air. Keep warm. If person is not breathing, call 911 or an ambulance, then give artificial respiration, preferably mouth-tomouth if possible. If breathing is difficult, give oxygen. Call a poison control center or doctor immediately for further treatment advice. Call a physician even if no symptoms are present. Keep under medical observation. Symptoms may be delayed.
Chronic Inhalation The Occupational Safety and Health Administration (OSHA) classifies ethylene oxide (EO) as a probable human carcinogen and reproductive hazard.
Toxicity
First Aid Skin Contact Liquid ethylene oxide may cause skin irritation, dermatitis,
and blistering.
If On Skin Or Clothing Immediately flush skin with plenty of water for 15 – 20 minutes while removing contaminated clothing and shoes. Call a poison control center or doctor immediately for treatment advice. Aerate, wash, or clean contaminated clothing, and discard leather goods.
Toxicity
First Aid
Toxicity
First Aid
Eye Contact Splashes of ethylene oxide may cause severe eye injury. High gas concentrations may cause severe eye irritation and injury.
If In Eyes Hold eye open and rinse slowly and gently with water for 15 – 20 minutes. Remove contact lenses, if present, after the first 5 minutes, then continue rinsing eye. Call a poison control center or doctor for treatment advice.
Ingestion A highly unlikely route of exposure. Liquid ethylene oxide, upon ingestion, is caustic and may cause severe irritation and burns to the gastrointestinal mucosa.
If Swallowed Call a poison control center or doctor immediately for treatment advice. Have person sip a glass of water if able to swallow. Do not induce vomiting unless told to do so by a poison control center or doctor. Do not give anything by mouth to an unconscious person.
Flammability Ethylene oxide is flammable in concentrations from 3% (30,000 ppm) to 100%. Keep all sources of ignition such as matches, lighted cigarettes, sparks, and static discharge away from the sterilizer and cartridges.
© 3M 1995 – 2005
Ethylene Oxide Leaks Or Spills The following indicate Steri-Gas cartridge leakage: •
Liquid ethylene oxide spurting or rapidly dripping from a cartridge
•
A cartridge that feels very cold to the touch
•
Cartridge weight loss
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
SAFETY NOTICES
3M™ Steri-Gas™ EO Cartridge 8-170 Label
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SAFETY NOTICES
WARNING Hazardous Voltage Use care when setting the DIP switches with power applied to the Steri-Vac 8XL Sterilizer. This machine contains HIGH VOLTAGES. Failure to use care can result in electrical shock or injury to personnel, including death.
CAUTION Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the Steri-Vac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel.
© 3M 1995 – 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
INTRODUCTION Steri-Vac 8XL Sterilizer Modes of Operation
Methods of Selecting Modes and Options
The Steri-Vac 8XL Sterilizer provides four modes of operation.
There are two methods of selecting Steri-Vac 8XL Sterilizer modes and options. The modes are selected by setting DIP switches, specifically SW1 switches 7 and 8. The options available in the modes are either selected with a softkey or by configuring SW1 switches 1-6. Softkey selections are evident when described in the procedures. DIP switch settings are described and a picture is provided to show the switch positions. Figure 1 shows the relationship between the positions of the configuration switches on SW1 or SW2 and the configuration tables used in the procedures. The arrows correspond to the following: ↑ Closed, ↓ Open. Figure 2 shows the Steri-Vac 8XL Sterilizer Controller Card configuration switch, test point, and connector locations.
Normal Mode - The sterilizer is operated in Normal Mode when performing routine sterilization operations. The procedure on page 9 provides instructions on placing the sterilizer in Normal Mode. For detailed instructions on operating the sterilizer in Normal Mode see the Operator’s Manual. Service Mode - The Service Mode is used to: •
Set up the sterilizer when it is initially installed, or when there is a change to the setup information. Critical options are set during setup.
•
Check out the sterilizer when it is initially installed or if a problem is encountered during operation. Checkout provides instructions for the Calibration of temperature, pressure, and RH sensors; vacuum test, switch test, and video test; and printing setup and trend information.
•
Troubleshoot various sterilizer problems by running selected stages of a sterilization cycle and printing trend reports for analyzing failures. Additionally, troubleshooting includes error analysis and error clearing procedures.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Service Mode
Figure 1. Example of DIP Switch Positions and Configuration Table Listing.
Detailed Service procedures start on page 11. Demo Mode - The Sterilizer Demo Mode provides a graphic simulation of a sterilization cycle. This mode can be used for familiarization or training purposes. See page 41 for instructions on entering the demo mode.
SW1 SW2
System Reset Mode - The System Reset Mode has three options and is only available for use by a qualified service technician. Refer to page 48 for a detailed description of the System Reset Mode options. Note: A service representative access code is encoded in the software to prevent unauthorized access to some options. The access code is provided to the service representative upon request.
Figure 2. Steri-Vac 8XL Sterilizer Controller Card Configuration Switch, Test Point, and Connector Layout.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
INTRODUCTION Steri-Vac 8XL Sterilizer Modes Menu Structure Modes (SW1 DIP switch selectable) Normal
Service
See Operator’s Manual
Demo
SETUP DATE/TIME DST EMERGENCY AERATION OWNERS NAME PRINT INFO (Setup and Trend) USER CODES SERVICE
Steri-Vac performs a graphic simulation of a sterilization cycle.
System Reset RESET CYCLE TO IDLE CLEAR SILENT ABORT RESET SITE SETUP
SET CYCLES PRINTER REMOTE LANGUAGE CALIBRATE SENSOR CAL. TEMPS PRESSURE RH
VACUUM TEST DEADEND TEST PUMP TEST LEAK TEST (Low pressure) LEAK TEST (High Pressure)
SWITCH TEST SOLENOID TEST Video test * Final Vacuum * Emergency Aeration * Clear EEPROM *
© 3M 1995 - 2005
* SW1 DIP Switch Selectable
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INTRODUCTION Printed Sterilization Reports The Steri-Vac 8XL Sterilizer can be configured with an installed printer, an external printer, or no printer. When a printer is connected to the sterilizer, the printer is used for printing a graphical representation of each sterilization cycle, for printing all of the errors encountered during the cycle, and for printing setup and trend information.
sterilization cycle, the error is printed at the place in the sterilization report where the error was encountered. If report printing is interrupted because of an out-of-paper condition, the printing will continue once new paper is loaded and the printer initializes.
An attached printer is initialized when the sterilizer is powered on.
Figure 3 is an example of a printed sterilization report with a cycle temperature of 37ºC. Figure 3 also indicates the stages of the sterilization cycle and labels the signals printed on a report.
The sterilization cycle report is printed from the time the cycle begins, until the Locked Aeration stage begins (see Figure 3). If the error is discovered during the
Note: An error or caution message is only printed once.
Figure 3. Sterilization Cycle Report with a Cycle Temperature of 37ºC.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
INTRODUCTION
© 3M 1995 - 2005
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Steri-Vac 8XL Gas Sterilizer/Aerator
INTRODUCTION
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Normal Operating Mode Normal sterilization cycles are performed when SW1 switches 7 and 8 are configured (open) for Normal Mode as shown in Figure 4. When the Steri-Vac 8XL Sterilizer is powered up with SW1 configured for Normal Mode (SW1 switches 7 and 8 open), switches 1-6 can be set in any of the following combinations to give the options listed below and shown in Figure 5. These options are selected when performing various service actions. Note: If SW1 switches 7 and 8 are not in Normal operating mode, the function of switches 1-6 change significantly. See Service Mode on page 11. Selectable options for Normal Mode are: Simulate Low Pressure
Software ignores most pump downs (see page 87).
Accelerate Time
Accelerates some cycle times by 120 (see page 86). Note: Screen times are not accelerated.
Help Window
Displays a help window containing system information. This screen shows temperature sensor values, door status, handle status, timer, etc.
Half Gas Expose Cycle
Shortens gas expose cycle for testing.
Air Injection During Precondition
Forces air into chamber during humidification. This option is designed for specialized testing and not intended as a normal service tool.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Normal Mode
Figure 4. Normal Operating Mode. 1 2 3 4 5 6 7 8 SW1 DIP Switch #'s ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ NORMAL MODE ↑ ↓ ↓ Simulate Low Pressure ↑ ↓ ↓ Accelerate Time ↑ ↓ ↓ Help Window ↑ ↓ ↓ Half Gas Cycle ↑ ↓ ↓ Air Injection ↑ ↓ ↓ Full Strip Chart
Figure 5. Normal Operating Mode Options.
Note: This option has been disabled. Full Strip Chart
© 3M 1995 - 2005
Plots heater sensors (end, middle, and heatsink), calibration temperature (47.5°), and RH (throughout precondition), in addition to normally plotted parameters.
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Steri-Vac 8XL Gas Sterilizer/Aerator
SETUP To select the Normal Mode of Operation: 1. Power Off the Steri-Vac 8XL Sterilizer.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3. 4. 5. 6.
7.
Set SW1 configuration switches 7 and 8 to the open position. Set SW1 configuration switches 1 - 6 for the desired options as shown in Figure 5 on page 9. Set Critical Options (see page 23). Power On the Steri-Vac 8XL Sterilizer. On initial installation or when the sterilizer is powered On with User Access Codes enabled the display in Figure 6 is shown and a User Access Code has to be entered to operate the sterilizer. After entering the User Access Code the display in Figure 7 is shown. Operate the sterilizer in Normal Mode as outlined in the Operator’s Manual.
Figure 6. Normal Operating Mode Display with User Access Codes Option Enabled.
Note: On initial installation or after the system defaults the Supervisor’s Setup Code is 1234.
Figure 7. Normal Operating Mode Display after User Access Codes Entered.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Service Mode Configuration and testing of the Steri-Vac 8XL Sterilizer can be performed when SW1 switches 7 and 8 are configured (closed) for Service Mode as shown in Figure 8. When the sterilizer is powered up with SW1 configured for Service Mode (SW1 switches 1-6 open and switches 7 and 8 closed), the following sterilizer Setup selections are available through displayed softkeys. Site Setup page 13 Vacuum Test page 31 Switch Test page 35 Solenoid Test page 44 Other Service Mode options are available by configuring SW1 switches 1-6 as show in Figure 9. Final Vacuum page 47 Emergency Aeration page 47 Note: Emergency Aeration is also selectable directly from Normal Mode by using the procedure on page 85. Trends page 38 Video Test page 36 To Select the Service Mode of Operation: 1. Power Off the Steri-Vac 8XL Sterilizer.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3.
4.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Service Mode
Figure 8. Service Mode. 1 ↓ ↓ ↓ ↓ ↓ ↑
2 ↓ ↓ ↓ ↓ ↑ ↓
3 ↓ ↓ ↓ ↓ ↓ ↓
4 ↓ ↓ ↓ ↑ ↓ ↓
5 ↓ ↓ ↑ ↓ ↓ ↓
6 ↓ ↑ ↓ ↓ ↓ ↓
7 ↑ ↑ ↑ ↑ ↑ ↑
8 ↑ ↑ ↑ ↑ ↑ ↑
SW1 DIP Switch #'s Service Mode Final Vacuum Unused Emergency Aeration Trends Video Test
Figure 9. Service Mode Options.
Set SW1 configuration switches 7 and 8 to the closed position. If one of the DIP switch selectable options is desired, set SW1 configuration switches 1-6 for the desired option as shown in Figure 9. Set Critical Options (see page 23).
Figure 10. Service Menu Display.
© 3M 1995 - 2005
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SETUP
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 5. 6.
Power On the sterilizer. If gas is in the chamber or the Gas Present LED on the Controller circuit board is On (see Figure 2), the Service mode is not entered and the message Press Stop to Clear Abort is displayed, do one of the following: a.
b.
If you want to finish the current sterilization cycle, power off the sterilizer, set SW1 switches for Normal Mode, then power up the sterilizer and it will complete the cycle. If you want to end the current sterilization cycle, press the Stop button. The sterilizer will sequence through final vacuum, purge, and mandatory aeration.
DANGER Use care when setting the DIP switches with power applied to the Steri-Vac 8XL Sterilizer. This machine contains HIGH VOLTAGES. Failure to observe use care can result in electrical shock or injury to personnel, including death. 7.
8.
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The Service Menu displays. If options were selected by setting SW1 configuration switches 1-6 in Step 3, after the selected option starts, set those switches to the open position as shown in Figure 8. If no options were selected in Step 3, go to the appropriate Service Mode procedure to continue.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Site Setup The Site Setup option is menu driven. Four softkeys on the right side of the display enable the service representative to choose options from a selection list. When the desired option in the selection list is highlighted, pressing Select softkey either selects the option (or de-selects items already selected) or displays a sub-menu of options corresponding to the selection. Following is the list of softkeys, which are used to perform Site Setup. Up
Moves highlight up the selection list.
Down
Moves highlight down the selection list.
Select
Selects the current highlighted option on the selection list. In some cases this will display another sub-menu of options.
Done
Displays the previous menu.
Figure 11. Site Setup Display.
Note: A highlighted menu item is not selected unless the Select softkey is pressed. If the Done softkey is pressed before a highlighted menu item is selected, the display returns to the previous menu and the highlighted item is not selected. The Site Setup option allows the service representative to permanently setup the following options for the Steri-Vac 8XL Sterilizer: • Date Format, Time Format, Date, and Time • Daylight Savings Time (DST) • Aeration (Locked) • Emergency Aeration • Print Information • User Codes Option • Owner Name • Service Note: The modified options are permanently stored in the controller when the Done softkey is pressed in the Site Setup menu. If the sterilizer’s power is turned Off before the Done softkey is pressed, an E2 error will occur the next time the sterilizer’s power is turned On. All the Site Setup information will be lost and have to be re-entered.
Site Setup Option
Default Value
Date Format Time Format Date Time Daylight Savings Time (DST) User Codes Owner Install Number Aeration (Locked)
MM/DD/YY 23:59 August 4, 2003 00:00 OFF
Temp Cycles Printer Remote Preheat Punct. Press.
© 3M 1995 - 2005
OFF
1 Read from Critical Options Dip Switch, see Critical Options on page 23. 37°C For 3 Hours 55°C For 1 Hour Seiko None None 160 mBars
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Steri-Vac 8XL Gas Sterilizer/Aerator
SETUP Modifying Site Setup 1. 2.
3.
Place the Steri-Vac 8XL Sterilizer in the Service Mode (see page 11). Press Site Setup softkey. The Site Setup menu is displayed.
Perform the necessary operations from the following procedures to enter the site setup information into the sterilizer.
Figure 12. Service Menu Display.
Note: Make sure the following step is accomplished before exiting Site Setup, otherwise all setup information will be lost. 4. After all site information is entered, press the Done softkey to store the information in the sterilizer’s controller.
Figure 13. Site Setup Display.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Date Format, Time Format, Date, and Time 1. 2.
3. 4.
5.
6.
Using the Up and Down softkeys, highlight the DATE/TIME option on the Site Setup menu. Press the Select softkey.
The Date Format menu is displayed. Using the Up and Down softkeys, highlight the desired Date format. Press the Select softkey.
The Time Format menu is displayed. Using the Up and Down softkeys, highlight the desired Time format. Press the Select softkey.
© 3M 1995 - 2005
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Service and Repair
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SETUP Date format, Time Format, Date, and Time Cont. 7.
Using the Month Up and Month Down softkeys, set the current date.
Note: The day of the week is automatically updated each time the date changes. 8. Press the Save Date softkey when current date is set.
9. Using the Hours Up softkey, set the current hour. 10. Using the Minute Up and Minute Down softkeys, set the current minute. 11. Press the Save Time softkey when current time is set.
12. The display shows the Site Setup Menu. Note: The date and time are displayed to the right of DATE/TIME on the Main menu. When the sterilization cycle is started and a printer is available, the date and time (in their respective formats) are printed on the final printout.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Daylight Savings Time (DST) This option adjusts the time for Daylight Savings Time (DST). When DST is toggled from Off to On, one hour is added to the sterilizer internal clock time. When DST is toggled from On to Off, one hour is subtracted from the sterilizer internal clock time. 1. Using the Up and Down softkeys, highlight the DST option on the Site Setup menu. 2. Press the Select softkey to toggle DST from ON to OFF or from OFF to ON.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
SETUP
Owner Name This option is for entering an owner (institutional, corporation, supervisor) name. 1. Using the Up and Down softkeys, highlight the OWNER NAME option on the Site Setup menu. 2. Press the Select softkey.
Note: In the following step the last (highlighted) character is not included in the Name. Only the text that is not highlighted is saved as the owner name. Up to two lines of text can be entered.
3.
4.
5.
6. 7.
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Using the Up and Down softkeys, select the first letter of the name to be entered, then press the Select softkey. Continue until the name is complete. Pressing the Stop button erases the last letter entered. When the name is completely entered, press the Done softkey.
The display shows the OWNER name and STERIVAC NUMBER. The sterilizer number can now be selected. This number is used for multiple Steri-Vac 8XL Sterilizer installations using a remote display. All sterilizers connected to a single remote display must have unique sterilizer installation numbers. If this is a single installation without a remote display, select NONE. Using the Up and Down softkeys, change the STERIVAC NUMBER. Press the Select softkey.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP User Codes (Option) If the User Codes option was purchased with this sterilizer, the User Codes setup instructions are contained in Steri-Vac 8XL Gas Sterilizer/Aerator, User Access Codes Setup, Service Manual Supplement, a separate supplement to the Service Manual. If you have purchased this option and did not receive the Service Manual supplement, contact your 3M representative.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
SETUP Printer Type The Steri-Vac 8XL Sterilizer can be set up with an internal or external printer, or no printer. 1. If the Misc. Service menu is not already displayed, use the Up and Down softkeys to highlight the SERVICE option on the Site Setup menu. 2. Press the Select softkey.
3. 4.
Using the Up and Down softkeys, highlight the PRINTER option on the Misc. Service menu. Press the Select softkey.
5.
Using the Up and Down softkeys, select the type of printer connected to the sterilizer. 6. Press the Select softkey. The Misc. Service display shows the selected printer. Note: Do not select the Fujitsu printer type when a Seiko printer is installed. This will cause the sterilizer electronics to enter an unstable state.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Remote The Steri-Vac 8XL Sterilizer can be operated at the display panel on the front of the unit or from a remote display panel. Remote is used when one or more sterilizers are connected to a remote control/display panel. 1. If the Misc. Service menu is not already displayed, use the Up and Down softkeys to highlight the SERVICE option on the Site Setup menu. 2. Press the Select softkey.
3. 4.
5. 6.
Using the Up and Down softkeys, highlight the REMOTE option on the Misc. Service menu. Press the Select softkey.
Using the Up and Down softkeys, highlight the applicable remote display option. Press the Select softkey. The Misc. Service display shows the selected option.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
SETUP 7. Press the Select softkey. The Language display shows the selected options.
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
SETUP Critical Options The AUX DIP switch (SW2) is a hardware setup for system configuration (see Figure 14). Note: The SW2 (Critical Options) switches must be set before entering Normal Mode. If software failures occur, this DIP switch corresponds to the system installation settings that were active before the failure.
1 ↑
2
4
↓ ↓ ↑
↓ ↑ ↓
↑
↑
5
6
• Abator Type • Two Door System The following are continuously monitored:
To set the AUX DIP switch SW2 switches: 1. Make sure the Steri-Vac 8XL Sterilizer is powered Off. 2. Set SW2 configuration switches 1-6 to correspond to the sterilizer configuration requirements (see Figure 15 for an example of switch settings). 3. Set SW2 configuration switch 8 for 3 hour locked aeration time or no locked aeration time. 4. Set SW2 configuration switch 7 to enable or disable the E31 Leak Test. 5. Set SW1 configuration switches for the desired mode of operation or as directed in service or operational procedures. 6. Power On the Steri-Vac 8XL Sterilizer.
8
↓ ↓ ↑
↓ ↑ ↓
↑ ↑
Electric Pump Access Codes Nitrogen Injection
The following are read at Reset Site Setup • Locked Aeration
7
↓
The following are read at power up:
• • •
3
SW2 DIP Switch #'s Electric pump Access Codes Disabled No Abator Connected 50 CFM Abator 50 CFM Abator w/Aeration 50 CFM Abator Lockout Two Door System Nitrogen Injection No locked aeration Locked Aeration 3 hours Leak test off
Figure 14. Critical Options.
1
2
3
4
5
6
7
8
SW2 Dip Switch #s Switch settings
Locked Aeration 3hrs Leak test on Nitrogen Injection Single door system 50 CFM abator Access codes disabled Electric Pump Figure 15. Example of selected Critical Options set on SW2 DIP switch.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac Gas Sterilizer/Aerator Model 8XL
SETUP
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT Service Selecting Service on the Site Setup menu displays the Misc. Service menu with the following options: Option
When Selected
Set Cycles
Special cycle applications
Printer
Selected during Setup
Remote
Selected during Setup
Language
Selected during Setup
Calibrate
Performed during Checkout
To display the Misc. Service menu, do the following: 1. Using the Up and Down softkeys, highlight the SERVICE option on the Site Setup menu.
2.
Press the Select softkey. The Misc. Service menu displays.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
CHECKOUT Calibration The Calibration mode allows the permanent calibration of the following sensors: • Heatsink Temperature • Display Temperature • End Temperature • Middle Temperature • Chamber Pressure • Chamber Relative Humidity Note: The Master Access Code is required to gain access to the Calibration menus. 1. If the Misc. Service menu is not already displayed, see page 25 to display the Misc. Service menu. 2. Using the Up and Down softkeys, highlight the CALIBRATE option on the Misc Service menu. 3. Press the Select softkey.
4.
Using the number softkeys, enter the Master Access Code. After entering the correct Master Access Code the Sensor Calibration menu appears with the following selection list: • • •
26
Temps Pressure RH
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT Temperature Calibration (Automatic) Automatic Temperature Conditioning Circuit Calibration (Auto Cal) should be performed first, then, if necessary, the individual temperature sensors can be adjusted. The temperature conditioning circuit contains a precision resistor calibrated to 47.5°C. The software calibrates the conditioning circuit (not each individual sensor). The equations for determining the actual temperature are adjusted according to the value read from the calibration resistor. 1. Using the Up and Down softkeys, highlight TEMPS on the Sensor Calibration menu. 2. Press the Select softkey.
3. 4.
Using the Up and Down softkeys, highlight the AUTO CAL on the Temp Calibration menu. Press the Select softkey. Auto calibration is performed.
Notes: The Help window (page 43) can be viewed to check calibration. Calibration (CAL) should be 47.5º ±.5º.
5.
Each temperature sensor can be calibrated independently of the others. This is only required if temperature problems occur, such as the middle of the chamber is too hot or too cold as compared with the end temperatures. Normally individual calibration does not need to be performed. If none of the temperature sensors require individual calibration, press the Done softkey and the Sensor Calibration menu is displayed. Otherwise continue with the next procedure.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
CHECKOUT Temperature Calibration (Individually Selected) Note: Make sure Automatic Temperature Calibration on page 27 is performed before performing this procedure. 1. Using the Up and Down softkeys, highlight one of the temperature sensors. • • • •
2.
Heatsink Display End Middle
Press the Select softkey. A highlighted box is shown at the top of the display with a message similar to: Operate 0.0°C Cooler=xx.xxºC.
Note: In the following step, pressing the Up softkey will increase the C reading by about .5°C. The display will show Operate 0.5°C Warmer and the selected sensor will operate hotter by 0.5°C. Pressing the Down softkey will decrease the C reading by about .5°C. The display will show Operate 0.5°C Cooler and the selected sensor will operate cooler by 0.5°C. These changes are saved until an Auto Cal is performed. 3. Using the Up and Down softkeys, set the sensor calibration value as required. 4. Press the Select softkey to set the sensor calibration value and return to the Temp Calibration menu. 5. Repeat steps 1-4 for additional temperature sensors requiring individual calibration. 6. When temperature calibration is complete, press the Done softkey. The Sensor Calibration menu is displayed. Note: If C12 occurs at the start of a cycle and calibration is performed, only none-manually adjusted sensors are calibrated.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT Pressure Calibration This calibration procedure calibrates the sterilizer pressure sensor to ambient pressure with the sterilizer door open.
1. Using a calibrated pressure meter, measure the ambient pressure near the sterilizer.
2.
If the Sensor Calibration menu is not already displayed, see page 26 to display the menu.
3. Using the Up and Down softkeys, highlight PRESSURE on the Sensor Calibration menu.
4. Make sure the sterilizer door is open. Note: When performing pressure calibration the sterilizer door must be open.
5.
Press the Select softkey. A highlighted box is shown at the top of the display with a message similar to: Operate 0.0 mBar Lower=xx.xx (xx.xx = the current reading).
Note: In the following step, pressing the Up softkey will increase the mBar reading by about 5 mBars. The display will show Operate 5 mBar Higher and the selected sensor will operate 5 mBar higher than normal. Pressing the Down softkey will decrease the mBar reading by about 5 mBars. The display will show Operate 5 mBar Lower and the selected sensor will operate 5 mBar lower than normal. 6. Using the Up and Down softkeys, set the sensor pressure calibration value to approximately 6 mbars above the ambient pressure measured in Step 1 above. 7. Press the Select softkey to set the pressure calibration value. The Sensor Calibration menu is displayed.
© 3M 1995 - 2005
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Service and Repair
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CHECKOUT RH Calibration 1. 2. 3.
If the Sensor Calibration menu is not already displayed, see page 26 to display the menu. Using the Up and Down softkeys, highlight RH on the Sensor Calibration menu. Press the Select softkey. The RH display allows the HyCal sensor set points to be adjusted.
Note: The Steri-Vac 8XL Sterilizer should be supplied with the HyCal Engineering Data Sheet. Near the bottom of this supplied sheet two set points are given, 0% rh = some voltage and 75.3% rh = some voltage. These voltages are the set points that need to be entered for the RH sensor. The current set points are displayed on the screen. A small circle (o) to the left of each set point indicates the set point has been changed. A dash (-) indicates the set point has not been changed. Humidity errors may occur during normal operating mode if the values are not set. 4. Using the Up and Down softkeys, change the set points to the required settings. 5. Press the Select softkey. After the last set point is entered and selected, the Sensor Calibration menu is displayed. 6. Press the Done softkey. The Misc. Service menu is displayed.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT Vacuum Test Vacuum Test is selected from the main Service Menu and tests the sterilizer vacuum system and chamber leakage. This test is nearly automatic. 1. Place the Steri-Vac 8XL Sterilizer in the Service Mode (see page 11). 2. On the Service menu press Vacuum Test softkey. The initial vacuum test display is shown.
DANGER Use care when setting the DIP switches with power applied to the Steri-Vac 8XL Sterilizer. This machine contains HIGH VOLTAGES. Failure to observe use care can result in electrical shock or injury to personnel, including death.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 3. 4. 5.
Open the sterilizer door. Press the Start Vacuum softkey. Install the Dead End Vacuum tester
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Service and Repair
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CHECKOUT 6.
When the pressure reading stabilizes at the lowest value, press the Stop Vacuum softkey. Note: A Dead End pressure greater than 120 mBars will cause a Vacuum Test failure.
7.
Remove the Dead End Vacuum tester.
Note: If the sterilizer door is already closed, the message Close Door will not be displayed. 8. Make sure the sterilizer door is closed and press the Start softkey.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT 9.
The pump and leak tests are automatic. The following operations are performed during these tests. Note: Pressing the Abort softkey will stop the current test.
Pump Test When the vacuum level is reached, Vacuum Test automatically advances to Low Pressure Leak Test. Note: A pump down time of more than 18 minutes will cause a Vacuum Test failure.
Low Pressure Leak Test (10 minutes) After 10 minutes the Vacuum Test automatically advances to High Pressure Leak Test. Notes: A Low Pressure Leak Test of more than 15 mBar positive pressure change causes a Vacuum Test failure. A negative reading indicates a decrease in chamber pressure. A negative reading will not cause a Vacuum Test failure.
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
CHECKOUT High Pressure Leak Test (10 minutes) After 10 minutes the Vacuum Test displays the results of the test, either Passed or Failed. Note: More than 15 mBar positive pressure change will cause a Vacuum Test failure.
10. Press the Print softkey. If a printer is installed, connected, and setup (See Site Setup on page 13), the Vacuum test final display (as shown to the right) will be printed. Note: The top right corner of the printout will show the test results. If a fault occurred, the clock time on the report for the test will be reversed (black with white numbers) and the test results will show Failed. Otherwise the test results will show Passed.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT Switch Test The Switch Test is used to verify selected Steri-Vac 8XL Sterilizer switches change their state of operation when actuated during this test. 1. Place the Steri-Vac 8XL Sterilizer in the Service Mode (see page 11). 2. On the Service menu press Switch Test softkey. A Switch Test menu is displayed listing all the sterilizer switches that are testable.
DANGER Use care when setting the DIP switches with power applied to the Steri-Vac 8XL Sterilizer. This machine contains HIGH VOLTAGES. Failure to observe use care can result in electrical shock or injury to personnel, including death.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 3.
4.
To test the operation of a switch actuate the selected switch and observe the Switch Test display. If the switch is operating correctly, the switch name will be highlighted on the display when the state of the switch is changed. To end the switch test, set SW1 configuration switches to the Normal Operating Mode (all switches Open, see page 9). This signals the software the Switch Test is complete. At the end of the test a printed copy of the Switch Test display is printed on the sterilizer’s printer and the Service Menu appears.
Note: If other tests are to be performed, the SW1 configuration switches need to be set to the Service mode.
© 3M 1995 - 2005
Switch Test TO QUIT, PLACE SW1 ALL OPEN
LD Handle LD Latch LD Open UD Handle UD Latch UD Open Comp. Air Cartridge Printer On Puncture Pin
Air Flow Water Low Nitro Low Abator Rdy. Abator Fail Stop Key 1 Key 2 Key 3 Key 4
}
}
External Signals
Front Panel
Softkeys
Switch Key: LD UD Comp Air Cartridge
Load Door Unload Door Compressed Air Gas cartridge position
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
CHECKOUT Video Test The Video test is a Service Mode operation to test the ability of the Steri-Vac 8XL Sterilizer display to display all pixels On, to display vertical lines, and to display horizontal lines. 1. Power Off the Steri-Vac 8XL Sterilizer.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3. 4. 5.
6.
36
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Video Test
Figure 16. Video Test Switch Positions.
Set SW1 configuration switches 7 and 8 to the closed position (see Figure 16). Set SW1 configuration switch 1 closed and switches 2-6 open (see Figure 16). Power On the Steri-Vac 8XL Sterilizer. The first Video Test display shows with all pixels On. Press any key to advance to the next screen.
The second Video Test display shows vertical lines. Press any key to advance to the next screen.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT 7.
8.
The third Video Test display shows horizontal and vertical lines. Press any key to display the Service Mode menu. If additional Service Mode operations are to be performed, make sure SW1 configuration switches are placed in the correct position for the procedure to be performed.
© 3M 1995 - 2005
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Service and Repair
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CHECKOUT Print Sterilizer Setup and Trend Information This option prints critical options, setup/calibration information, and Trend Analysis information. The printout can be used to verify proper system configuration. Note: This procedure should only be used after all other Site Setup procedures are done. This will ensure all printed information is complete for the current Site Setup. 1. Make sure the printer is selected and printer power is On. 2. If the Steri-Vac 8XL Sterilizer is not in the Service Mode, go to page 11 and place the sterilizer in the Service Mode. 3. If the Site Setup menu is not displayed, press the Site Setup softkey on the Service menu.
4. 5.
38
Using the Up and Down softkeys, highlight the PRT INFO option on the Site Setup menu. Press the Select softkey. The sterilizer printer prints the critical options, setup/calibration, and trend analysis information. See the following page for a sample printout.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
CHECKOUT
Abbreviations used on the Setup and Trend Analysis printout. Cycle Number CY Cycle Temperature selected CT Temperature of chamber at start (C°) ST Pump down time (seconds) PT Chamber Leak (mBars) CL Note: A positive CL number indicates a leak into the chamber. Number of injections NI Final Humidity before puncture (%RH) RH Pressure at puncture (mBar) PP Final Vacuum pumpdown time (seconds) not FV displayed on screen.
Figure 17. Sterilizer Setup and Trend Information Printout.
© 3M 1995 - 2005
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Service and Repair
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CHECKOUT
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
DEMO Demo Mode The Demo mode performs a graphic simulation of a sterilization cycle. The Stop button operates as a pause key during the Demo mode. The Demo takes about 3-4 minutes. To place the Steri-Vac 8XL Sterilizer in the Demo mode of operation: 1. Power Off the Steri-Vac 8XL Sterilizer.
DANGER
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Demo Mode
Figure 18. Demo Mode.
Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3. 4.
Open SW1 configuration switches 1 - 6 as shown in Figure 18. Set SW1 configuration switches 7 and 8 to the positions shown in Figure 18. Power On the Steri-Vac 8XL Sterilizer.
Note: The only error code check during Demo mode is for E14, Load Door Open. 5. The sterilizer performs a graphic simulation of a sterilization cycle. Note: Pressing the Stop button pauses the Demo mode. To resume Demo mode press the Stop button again.
Figure 19. Normal Operating Mode Graphic Simulation during Demo Mode.
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Service and Repair
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DEMO
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR Help Window The Help Window displays the current status of Steri-Vac 8XL Sterilizer switches and settings and can be accessed in any mode at any time. 1. Place SW1 switch 3 in the Closed position to display the Help Window. 2. Place SW1 switch 3 in the Open position to hide the Help Window.
RH L/RHH LAST SW * CAUTIONS
RH Voltage set points, Low and High, measured in Volts. If RH Set point not entered, “NA” will be displayed. Shows numbers representing active switches, see below for explanation of each switch. Displays last four caution numbers, latest caution is leftmost digit.
Displays last four error numbers, latest error is leftmost digit. Displays timers value in seconds (not always TIMER applicable). Displays a E ON if the end heaters are on, HEATERS otherwise E OFF. Displays a M ON if the middle heaters are on, otherwise M OFF. HEATSINK Displays ON if heatsink is being heated, otherwise OFF. STG START Display the time at which the current stage started. STG CURR Displays the current time of this stage (for comparison to STG START). Abator Name Currently installed: NONE, ABATOR 50CFMAER, 50CFM, 50CFMLOC. See Critical Options (page 23). 50CFM: Displays YES/NA if abator is ready, and AR/AF NO/NA if abator is still warming. Remote Display Status Help Window Section. REMOTE
ERRORS
DISP PACKET STAT
Display packet status (OK, BAD)/RS232 Hardware serial Status (OK, ERR.) Relates to Remote Display Panel.
* Each number displayed after LAST SW in the Help Window represents the following switch CHBR END MID AMB CAL HSK RHT VAC AMB REF RH CNT STG MODE PUMPTIME
Chamber Temperature, measured in °C. Second parameter is digital value as read by A/D Converter. End Temperature, measured in °C. Middle Temperature, measured in °C. Ambient Temperature, measured in °C. Calibration Resistor Temperature, measured in °C. Heatsink Temperature, measured in °C. N/A Chamber Pressure, measured in mBar. Ambient Pressure, measured in mBar. Voltage Reference, measured in Volts. Relative Humidity, measured in %RH. Cycle Count. Stage of current cycle, IDLE, START, PRECON, GAS INJ, GAS EXP, FNL VAC, PURGE, LOCKAER, UNLOCK. Displays current operating mode, NORMAL, RESET, SERVICE, or DEMO. Electric Pump Time, Shows amount of time remaining before the electric pump turns off (OFF IN XXX SEC), or displays ON. Must be setup in Critical Options.
© 3M 1995 - 2005
SW
Switch Name
Active State
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Softkey 1 Softkey 2 Softkey 3 Softkey 4 Stop Button Load Door Closed Load Door Handle Down Load Door Latched Printer off Puncture Pin Up Air Flow Failure Water Low Low Compressed Air Cartridge Not Present
15 16 17 18
Latching Relay GAS Unload Door Closed Unload Door Handle Down Unload Door Latched
Down Down Down Down Down Closed Closed Closed Off Position Open Closed Open Closed Cartridge Plunger out Closed Closed Closed Closed
Note:
Switches 16-18 must be set up in System Configuration Dip Switch (SW2) Critical Options, Two Door System.
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR Solenoid Test The Solenoid test allows the service representative to activate/deactivate certain solenoids and heaters by DIP switch control. Note: This test is available as a system troubleshooting tool only and is not intended as a substitute for other tests described in this manual. 1. Place the Steri-Vac 8XL Sterilizer in the Service Mode (see page 11).
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2.
1
2
3
4
5
6
7
8
Heatsink heaters Vent solenoid Door interlock RH solenoid Steam injection Help window Vacuum Chamber heaters
When the Service menu appears, place all SW1 and SW2 configuration switches to the CLOSED positions (see Figure 20 and 21).
Note: To hide the Help screen, place SW1 switch 3 in the Open position.
SW1 Dip Switch #s Switch settings
Figure 20. SW1 Configuration Switch Positions for the Solenoid Test.
1
2
3
4
5
6
7
8
SW2 Dip Switch #s Switch settings
Not used Report Nitrogen injection Printer test Electric pump Figure 21. SW2 Configuration Switch Positions for the Solenoid Test.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR 3.
On the Service menu press Sol. Test softkey. The Solenoid Test display is shown listing all the sterilizer solenoids that are testable.
Note: Information shown on the left side of the display is for hardware troubleshooting.
DANGER Use care when setting the DIP switches with power applied to the Steri-Vac 8XL Sterilizer. This machine contains HIGH VOLTAGES. Failure to observe use care can result in electrical shock or injury to personnel, including death. 4.
Close or open SW1 and SW2 configuration DIP switches to test specific solenoids. The solenoids are tested as shown in the tables (Figures 22 and 23) on the following page.
Notes: The Printer Test option will automatically be performed (see Figure 24). Press the STOP button to exit this test. 5.
At the end of the Solenoid Test place SW1 and SW2 configuration switches back to their original configuration (Service Mode and Critical Options).
© 3M 1995 - 2005
DIP SWITCHES SW1=C0 HEX SW2 = 03 HEX CTL OUTPUTS HEX PC01 =0 PC02 = 0 HEX PC03 = 0 HEX CTL INPUTS PCI1 = F7 HEX PCI2 = 3F HEX PCI3 = FF HEX
SW1 TEST OPTIONS 1 – HEATER=55C OFF 2 – VACUUM OFF 3 – HELP SCREEN 4 – STEAM 1.0 SEC 0 5 – RH SENSOR OPEN 6 – DOORS UNLOCKED 7 – VENT CLOSED 8 – HEATSINK=95C OFF SW2 TEST OPTIONS 1 – ELEC PUMP 2 – PRINTER 3 – NITROGEN OFF OFF 4 – REPORT
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Service and Repair
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TROUBLESHOOTING AND REPAIR
SW #
Description
Purpose
1
Chamber Heaters
2
Vacuum
3 4
Help Window Steam Injection
5 6
RH Solenoid Door Interlock
7
Vent Solenoid
8
Heatsink Heater
Turns heaters On and Off, controls to last set temperature on main menu (Normal Operating Mode) Turns vacuum solenoid On and Off Displays Help Window Opens and automatically closes water solenoid (1 second injection) Opens and closes RH solenoids Locks and unlocks load door (and unload door if equipped, see Critical Options page 23) Opens and closes the vent solenoid Turns on heatsink heater controls to 95 °C
Figure 22. SW1 Configuration Switch Functions During Solenoid Test. SW #
Description
Purpose
1
Electric Pump
2
Printer Test
3
Nitrogen Injection
4
Report
Indicates electric pump is installed, required for vacuum (see above) If printer is installed and was setup in Site Setup, a printer test is printed (see Figure 24) Opens and closes nitrogen solenoid (if equipped, see Critical Options page 23) Allows strip chart recorder to start, records all sensors
Figure 23. SW2 Configuration Switch Functions During Solenoid Test. Figure 24. Printer Test Printout.
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR DIP Switch Selectable Service Mode Options Final Vacuum
Emergency Aeration
The Final Vacuum option automatically forces the system into final vacuum, purge, locked, and unlocked aeration. 1. Power Off the Steri-Vac 8XL Sterilizer.
The DIP switch selectable Emergency Aeration option is used by the service representative to automatically force the system to the aeration stage. Emergency aeration runs for the locked aeration time selected in Site Setup. 1. Power Off the Steri-Vac 8XL Sterilizer.
DANGER
DANGER
Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3.
Set SW1 configuration switches 6, 7, and 8 to the closed position (see Figure 25). Set SW1 configuration switches 1-5 open (see Figure 26).
Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Final Vacuum (Service Mode)
1
Figure 25. SW1 Configuration Switch Positions for Final Vacuum. 4. 5. 6.
Power On the Steri-Vac 8XL Sterilizer. The sterilizer automatically enters into final vacuum, purge, locked, and unlocked aeration. After Final Vacuum starts, place switches 6, 7, and 8 to the Open position.
2
3
4
5
6
7
8
SW1 Dip Switch #s Emergency Aeration (Service Mode)
Figure 26. SW1 Configuration Switch Positions for Emergency Aeration. 4. 5. 6.
© 3M 1995 - 2005
Set SW1 configuration switches 4, 7, and 8 to the closed position (see Figure 26). Set SW1 configuration switches 1-3 and 5-6 open (see Figure 27).
Power On the Steri-Vac 8XL Sterilizer. The sterilizer automatically enters the aeration stage, for the locked aeration time setup in Site Setup. After Aeration starts, place switches 4, 7, and 8 to the Open position.
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Service and Repair
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TROUBLESHOOTING AND REPAIR Reset Cycle to Idle
DANGER Reset Cycle to Idle should only be used by a trained 3M Service Representative and only after all other attempts to clear errors have failed. It is possible during this procedure for the sterilizer door to unlock regardless of what is in the chamber. Refer to the Ethylene Oxide Safety information at the front of this manual for the effects of EO exposure. After power is cycled in this procedure, the software requests the Master access code. If the correct code is given, the Door will UNLOCK, and the chamber will equalize regardless of what is in the chamber. 1.
Power Off the Steri-Vac 8XL Sterilizer.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3. 4. 5.
6.
48
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Reset Cycle to Idle (System Reset Mode)
Figure 27. SW1 Configuration Switch Positions to Reset Cycle to Idle.
Set SW1 configuration switches 7 to the closed position (see Figure 27). Set SW1 configuration switches 1-6, and 8 open (see Figure 27). Power On the sterilizer. Using the number softkeys, enter the Master Access Code. After entering the correct Master Access Code one of the Normal Mode displays will appear (see page 9). Set SW1 configuration switches to the Normal Mode positions (see page 9, Figures 4 and 5).
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR Clear Silent Abort Clear Silent Abort is used to correct a Silent Abort error. This procedure is only used to clear specified errors and should not be performed unless directed by those error analysis procedures.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. Note: Do not cycle power. 1. 2.
Set SW1 configuration switches 3 and 7 to the closed position (see Figure 28). Set SW1 configuration switches 1, 2, 4-6, and 8 open (see Figure 28).
During Clear Silent Abort the sterilizer automatically does the following: • • • • • • 3.
Starts printing the report. Punctures gas cartridge for one minute. Runs a time based final vacuum for 18 minutes. Opens the vent and purges for 30 minutes. Closes the vent and locks up. After Clear Silent Abort, the screen clears, the error is displayed, and the report stops printing. If an error is still displayed after the gas is removed from the chamber, return to the error troubleshooting procedure to clear the error.
© 3M 1995 - 2005
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Clear Silent Abort (System Reset Mode)
Figure 28. SW1 Configuration Switch Positions to Clear Silent Abort.
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR Reset Site Setup Reset Site Setup is automatically performed by the sterilizer when an E1 or E2 checksum error occurs or when a new controller circuit board is installed. Reset Site Setup can be forced by the service representative for troubleshooting purposes or if one of the conditions previously mentioned did not automatically cause a reset to occur. Note: When a new controller board is installed and the sterilizer automatically performs a system reset, three long beeps will be heard when the sterilizer is powered up. This indicates the system parameters are set to their default settings. 1.
Power Off the Steri-Vac 8XL Sterilizer.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 2. 3. 4. 5. 6.
50
Set SW1 configuration switches 2 and 7 to the closed position (see Figure 29). Set SW1 configuration switches 1, 3-6, and 8 open (see Figure 29). Power On the sterilizer. Six short beeps will be heard indicating the system parameters are set to their default settings. A final vacuum, purge, and mandatory aeration are performed.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Reset Site Setup (System Reset Mode)
Figure 29. SW1 Configuration Switch Positions to Reset Site Setup.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR Error Code Flow Description Each of the processes tested before or during the sterilization cycle has a specific error number associated with it. The error codes are selected to indicate to the operator or the service rep when the failure was detected (before the cycle, before gas was injected, or after gas was injected) and what process or component most likely failed (examples: RAM test, initial vacuum, final vacuum, or temperature during gas exposure).
© 3M 1995 - 2005
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Service and Repair
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TROUBLESHOOTING AND REPAIR Error Code Listing Error Code
Error Message
Condition
E1
Cycle Information Checksum Invalid
Displayed when the cycle information checksum is invalid. This error automatically assumes the worst-case scenario, gas in chamber. The final vacuum, purge, and mandatory aeration are performed. Under most circumstances, this error never occurs. Three medium beeps provide an audible indication of this error.
E2
Setup Information Checksum Invalid
Displayed when the site setup information checksum is invalid. This error automatically assumes the worst-case scenario, gas in chamber. The final vacuum, purge, and mandatory aeration are performed. Under most circumstances, this error never occurs. Four medium beeps provide an audible indication of this error.
E3
Electronics Failure
This error does not allow the user access to the Steri-Vac 8XL Sterilizer. If this electronics failure occurs, video may not be initialized. Three long beeps provide an audible indication of this error.
E4
Chamber Temperature Sensor
Temperature sensor range is 5°C to 65°C. If the temperature exceeds this range at power up or at the start of a cycle, E4 is displayed.
E5
Heatsink Temperature Sensor
Temperature sensor range is 5°C to 99°C. If the temperature exceeds this range at power up or at the start of a cycle, E5 is displayed.
E6
Vacuum Sensor Failure
Indicates a vacuum sensor failure. This is only a range check and is designed to detect a disconnected sensor.
E7
Vacuum Sensor With Door Open Failure
Indicates a range failure while the door is open, out-of-range ambient pressure.
E8
Wall Temp Sensor Failure, End
Temperature sensor range is 5°C to 65°C. If the temperature exceeds this range at power up or at the start of a cycle, E8 is displayed.
E9
Wall Temp Sensor Failure, Middle
Temperature sensor range is 5°C to 65°C. If the temperature exceeds this range at power up or at the start of a cycle, E9 is displayed.
E10
Low Water Error
If the water is low, C2 caution appears during idle. If a cycle is started with C2 caution displayed, E10 occurs.
E11
Compressed Air Failure
If the compressed air pressure is low, C4 caution appears during idle. If a cycle is started with C4 caution displayed, E11 occurs.
E12
No Corresponding Error Description
E13
No Gas Cartridge Inserted
No gas cartridge has been inserted or the last cartridge was not removed and replaced with a new cartridge.
E14
Loading Door Open
Load door open after the Start softkey is pressed.
E15
Unloading Door Open
Unload door open after the Start softkey is pressed. C6 caution is displayed until the unload door is closed.
E16
Unloading Door Unlocked
Unload door unlocked after the Start softkey is pressed.
E17
Loading Door Unlock
Load door unlocked after the Start softkey is pressed.
E18 E19
No Corresponding Error Description
52
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR
Error Code
Error Message
Condition
E20
Chamber Too Hot
The temperature of the chamber is 3°C hotter (or more) than the selected cycle temperature.
E21
No Vacuum
This error occurs within one minute after vacuum is started for early detection of vacuum failures.
E22
Initial Vacuum Failure
A time-out condition occurred while pulling a vacuum.
E23
Chamber Preheat Failure
A time-out during the preheating of the chamber to the cycle temperature selected.
E24
Heatsink PreHeat Time-out
Indicates a time-out in the preheating of the heatsink to the temperature of 95°C.
E25
Chamber Over Temperature Error
Indicates a temperature control problem. The chamber is at least 3°C hotter than the selected cycle temperature.
E26
Chamber Under Temperature Error
Indicates a temperature control problem. The chamber is at least 3°C cooler than the selected cycle temperature.
E27
No Corresponding Error Description
E28
No Moisture Injected
Indicates problems with the water injection and RH chamber systems. If the heatsink doesn't decrease in temperature after the third moisture injection, this error is displayed.
E29
Low Humidity Error
Indicates too many moisture injections occur.
E30
RH Sensor Failure
RH sensor range is 1% to 99%. If the RH exceeds this range at power up or at the start of a cycle, E30 is displayed.
E31
Chamber Leak
Indicates a leak into the chamber.
E32
Pressure Level Before Puncture
Indicates an improper pressure before end of precondition and start of gas injection.
E33
Interlock Relay Close Error
Indicates a latching relay failure. This failure prevents the puncture solenoid from being energized.
E34 E37
No Corresponding Error Description
E38
Nitrogen Pressure Error
Indicates nitrogen tank pressure switch failed.
E39
Nitrogen Injection Time-out Error
Indicates a nitrogen injection problem by monitoring the pressure in the chamber.
E40
User Interruption During Precondition
Indicates Stop Button was pressed during the precondition stage.
E41 E49
No Corresponding Error Description
E50
Gas Cartridge Empty
Indicates no pressure increase in the chamber after the cartridge is punctured in the gas injection stage.
E51
Chamber Vacuum Leakage
Indicates chamber pressure too close to ambient pressure and vacuum cannot be maintained.
E52
Chamber Temperature Under Selected Cycle During Gas Expose
Indicates a temperature control problem. The chamber is at least 3°C cooler than the selected cycle temperature.
© 3M 1995 - 2005
53
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR
Error Code
Error Message
Condition
E53
Chamber Temperature Over Selected Cycle During Gas Expose
Indicates a temperature control problem. The chamber is at least 3°C hotter than the selected cycle temperature.
E54
Extended Power Outage
Indicates a chamber pressure problem after a power outage.
E55
Undefined Error Condition
Indicates an unknown condition error. This error occurs if (1) A self test error code occurred during a stage other than cycle start stage. (2) A precondition error code occurs during gas expose stage. (3) An unknown stage occurred. Verifies the error occurred in the proper stage of the cycle.
E56 E59
No Corresponding Error Description
E60
User Interruption During Gas Expose
E61 E70
No Corresponding Error Description
E71
Final Vacuum Pump down Error
Indicates a time-out condition while pulling a vacuum in the final vacuum stage.
E72
Obstructed Air Inlet
Indicates a clogged air inlet filter.
E73
Vacuum Sensor Gas Error
Indicates a vacuum sensor failure while gas is in the chamber.
E74
No Corresponding Error Description
E75
Gas Low Pressure Error
Indicates an insufficient pressure increase after the gas is injected.
E76
Interlock Relay Open Error
Interlock won't open to indicate no gas in chamber, or gas is in the chamber and the door unlock function was called, or the cycle was complete and gas was still in chamber. This is a safety precaution. Before access is allowed into the chamber, the interlock relay must be open.
E77
Puncture Pin Stuck Error
Indicates the puncture pin is stuck in the up position or switch is misaligned.
E80
Abator Error
Indicates a malfunctioning abator. Abator not ready in 120 minutes after final vacuum starts.
54
Indicates the Stop button was pressed during the gas expose stage.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR
Caution Code
Caution Message
Condition
C1
Air Flow Caution
Loss of air flow in exhaust hood.
C2
Low Water Caution
Low water in the container.
C3
Power Interruption Caution
Loss of system power during a cycle.
C4
Compressed Air Caution
Loss of compressed air.
C5
Temperature Failed during Aeration Caution
Improper temperature during aeration.
C6
Unload Door Not Shut Caution
The unload door is open.
C7
Door Locked Caution
The load door is locked when it should be unlocked.
C8
Printer Out of Paper Caution
No paper or printer ribbon cable is reversed on one end
C9
Printer Failure Caution
Printer problem.
C10
Abator Caution
Abator problem.
C11
Replace Cartridge Caution
Ethylene Oxide cartridge may not have been replaced.
C12
Calibration Required
Possible calibration problem. Check and adjust 5 volt supply. When the 5 volt supply is properly adjusted, the controller’s reference voltage (REF) will be 2.54 V to 2.46 V. Calibration (CAL) should be 47.5 0C + 0.5 0C. (See Help Window on page 43.)
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR Error Code Failure Analysis E1 - Cycle Information Checksum Invalid The Cycle Information Checksum Invalid error is displayed when the cycle information checksum is invalid. This error automatically assumes the worst-case scenario of gas in chamber. The final vacuum, purge, and mandatory aeration will be performed. Under most circumstances this error never occurs. Three medium beeps provide an audible indication of this error. Checked • At power up Possible Causes •
A new device (U2, U23, U24, U27) was installed without resetting the setup information on the first power up • Unstable power supply • Power supply short Note: When replacing components, make sure you Reset Site Setup (page 50) to default all site setup information. Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
56
E2 - Setup Information Checksum Invalid The Setup Information Checksum Invalid error is displayed when the site setup information checksum is invalid. This error will automatically assume the worstcase scenario of gas in chamber. The final vacuum, purge, and mandatory aeration will be performed. Under most circumstances this error will never occur. Four medium beeps provide an audible indication of this error. Checked • At power up Possible Causes •
New device (U2, U23, U24, U27) was installed without resetting the setup information on the first power up • Unstable power supply • Power supply short Note: When replacing components, make sure you Reset Site Setup (page 50) to default all site setup information. Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E3 - Electronics Failure
E4 - Chamber Temperature Sensor
The Electronics Failure error will not allow the user access to the sterilizer.
The valid range for this temperature sensor is 5°C to 65°C. If the temperature exceeds this range at either power up or at the start of a cycle, E4 will be displayed.
Note: If this error occurs during power up, the video display may not be initialized. Three long beeps provide an audible indication of this error. If this error occurs during precondition or purge, the sterilizer will lock up until the error is manually cleared by the service representative. See Reset Cycle to Idle (page 48) for clearing procedure. Checked • At power up • During precondition • During purge Possible Causes
Checked • At power up • At the start of each cycle Possible Causes • Disconnected sensor, faulty connection • Chamber too hot Clearing The sterilizer stops and ignores all softkeys until power is cycled.
• EEPROM checksum failure U23 • RH set point saved failure • RAM failure U24 Clearing The sterilizer stops and ignores all softkeys until power is cycled.
© 3M 1995 - 2005
57
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E5 - Heatsink Temperature Sensor
E6 - Vacuum Sensor Failure
The valid range for this temperature sensor is 5°C to 99°C. If the temperature exceeds this range at either power up or at the start of a cycle, E5 will be displayed.
The Vacuum Sensor Failure error indicates a vacuum sensor failure. This is only a range check and is designed to detect a disconnected sensor.
Checked
Checked
• At power up • At the start of each cycle Possible Causes: • Disconnected sensor, faulty connection • Chamber too hot Clearing The sterilizer stops and ignores all softkeys until power is cycled.
58
• At power up • At the start of each cycle Possible Causes: • Disconnected sensor, faulty connection Clearing The sterilizer stops and ignores all softkeys until power is cycled.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E7 - Vacuum Sensor with Door Open Failure
E8 - Wall Temperature Sensor Failure, End
The Vacuum Sensor with Door Open Failure error indicates a range error while the door is open, out-of-range ambient pressure.
The valid range for this temperature sensor is 5°C to 65°C. If the temperature exceeds this range at either power up or at the start of a cycle, E8 will be displayed.
Checked
Checked
• At power up, with door open • At the start of each cycle, if door is open Possible Causes:
• At power up • At the start of each cycle Possible Causes:
• Disconnected sensor, faulty connection • Sensor failure Clearing The sterilizer stops and ignores all softkeys until power is cycled.
• Disconnected sensor, faulty connection • Sensor failure Clearing The sterilizer stops and ignores all softkeys until power is cycled.
© 3M 1995 - 2005
59
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E9 - Wall Temperature Sensor Failure, Middle The valid range for this temperature sensor is 5°C to 65°C. If the temperature exceeds this range at either power up or at the start of a cycle, E9 will be displayed. Checked • At power up • At the start of each cycle Possible Causes: • Disconnected sensor, faulty connection • Sensor failure Clearing The sterilizer stops and ignores all softkeys until power is cycled.
60
E10 - Low Water Error If the water is low, caution C2 will appear during idle. If a cycle is started with this caution displayed, E5 will occur. Checked • At the start of each cycle Possible Causes: • Water low • Disconnected sensor, faulty connection • Sensor failure Clearing 1. Raise the door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E11 - Compressed Air Failure
E12 - No Corresponding Error Description
The Compressed Air Failure error indicates the compressor air pressure is low. Caution C4 will appear during idle. If a cycle is started with this caution displayed, E11 will occur. Checked • At the start of each cycle Possible Causes: • Compressed air disconnected • Compressed air pressure insufficient • Disconnected sensor, faulty connection Clearing 1. Raise the door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E13 - No Gas Cartridge Inserted
E14 - Loading Door Open
The No Gas Cartridge Inserted error indicates no gas cartridge has been inserted, or the last cartridge was not removed and replaced with a new cartridge.
The Loading Door Open error indicates the load door is open after the Start softkey is pressed.
Checked
• At the start of each cycle Possible Causes:
• At the start of each cycle Possible Causes: • No gas cartridge • Gas cartridge has not been removed • Disconnected sensor or faulty connection Clearing 1. Raise door handle. 2. After door opens, press Stop.
62
Checked
• •
Load door is open Disconnected or misaligned switch, faulty connection Clearing 1. If the door is open: a. Press Stop b. Close door c. Restart cycle. 2. Otherwise: a. Raise door handle. b. After door opens, press Stop.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E15 - Unloading Door Open
E16 - Unloading Door Locked
Note: This error only occurs with the 2-door model of the Steri-Vac 8XL Sterilizer. The Unloading Door Open error indicates the unload door is open after the Start softkey is pressed. Caution C6 will be displayed until the unload door is closed.
The Unloading Door Locked error indicates the unload door is unlocked after the Start softkey is pressed.
Checked • At the start of each cycle Possible Causes: • •
Unload door is open Disconnected or misaligned switch, or faulty connection Clearing 1. Close the unload door. 2. If the door is open: a. Press Stop b. Close door c. Restart cycle. 3. Otherwise: a. Raise door handle. b. After door opens, press Stop.
© 3M 1995 - 2005
Checked • At the start of each cycle Possible Causes: • •
Unload door locking latch is stuck Disconnected or misaligned switch, or faulty connection Clearing 1. If the door is open: a. Press Stop b. Close door c. Restart cycle. 2. Otherwise; a. Raise door handle. b. After door opens, press Stop.
63
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E17 - Loading Door Unlock The Loading Door Unlock error indicates the load door is unlocked after the Start softkey is pressed.
E18 - E19 - No Corresponding Error Description
Checked • At the start of each cycle Possible Causes: • •
Load door locking latch is stuck Disconnected or misaligned switch, or faulty connection • Door handle not in closed position Clearing 1. If the door is open: a. Press Stop b. Close door c. Restart cycle. 2. Otherwise: a. Raise door handle. b. After door opens, press Stop.
64
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E20 - Chamber Too Hot
E21 - No Vacuum
The Chamber Too Hot error indicates the temperature of the chamber is 3°C hotter (or more) than the selected cycle temperature.
The No Vacuum error occurs within one minute after vacuum is started for early detection of vacuum failures.
Checked • At the start of precondition Possible Causes: • Chamber needs to cool down Clearing 1. Raise door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
Checked •
At the start of precondition (pressure must decrease 52 mBars in 60 seconds) Possible Causes: • No compressed air • Chamber leak • Faulty vacuum sensor Clearing 1. Raise door handle. 2. After door opens, press Stop.
65
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E22 - Initial Vacuum Failure
E23 - Chamber Preheat Failure
The Initial Vacuum Failure error indicates a time-out condition occurred while pulling vacuum.
The Chamber Preheat Failure error indicates a time-out condition occurred while preheating the chamber to the cycle temperature selected.
Checked During precondition •
Pressure must decrease to puncture pressure 40 minutes, after temperature is reached • Pressure must decrease to puncture pressure 10 minutes, before humidification • Pressure must decrease to puncture pressure 40 minutes, after nitrogen injection Possible Causes: • Chamber leak • Faulty vacuum sensor • Defective vacuum pump • Low compressor air pressure • Restricted vent line Clearing 1. Raise door handle. 2. After door opens, press Stop.
66
Checked • •
During precondition, time-out of 45 minutes During Recovery of gas expose stage, time-out of 45 minutes Possible Causes: • •
Chamber High Limit thermostat Solid state relay failure, SSR1 or SSR2, always open circuited • Calibration of end and middle temperature sensors • Disconnected Heater Blanket Clearing 1. Raise door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E24 - Heatsink Preheat Time-out
E25 - Chamber Over Temperature
The Heatsink Preheat Time-out error indicates a time-out condition occurred while preheating the heatsink to the temperature of 95°C.
The Chamber Over Temperature error indicates a temperature control problem. The chamber temperature is at least 3°C hotter than the selected cycle temperature.
Checked
Checked
•
During precondition, after initial pumpdown, time-out of 15 minutes Possible Causes: • Heatsink High Limit thermostat • Solid state relay failure, SSR3 Clearing 1. Raise door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
• During precondition, humidification • At the end of precondition • During gas expose stage Possible Causes: • Chamber High Limit thermostat • Solid state relay failure, SSR1 or SSR2 shorted Clearing 1. Raise door handle. 2. After door opens, press Stop.
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Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E26 - Chamber Under Temperature
E27 - No Corresponding Error Description
The Chamber Under Temperature error indicates a temperature control problem. The chamber temperature is at least 3°C cooler than the selected cycle temperature. Checked • During precondition, humidification • At the end of precondition Possible Causes: • •
Chamber High Limit thermostat Solid state relay failure, SSR1 or SSR2 always open circuited Clearing 1. Raise door handle. 2. After door opens, press Stop.
68
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E28 - No Moisture Injected
E29 - Low Humidity
The No Moisture Injected error indicates a problem with water injection. If the heatsink doesn’t decrease in temperature after the third moisture injection, this error will be displayed.
The Low Humidity error indicates too many moisture injections have occurred.
Checked • •
During precondition, humidification Third moisture injection - checks heatsink temperature decrease
Possible Causes: • • •
Disconnected heatsink temperature sensor, faulty connection Heatsink temperature sensor failure Clogged water line
Clearing 1. Raise door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
Checked •
During precondition, humidification Too many injections before reaching the target RH value (default is 70%). There are typically about 16 injections for a cool cycle and 15 injections for a warm cycle. Possible Causes: • • •
Water low RH chamber leak RH sensor disconnected, faulty connection, or sensor failure • Water solenoid failure Clearing 1. Raise door handle. 2. After door opens, press Stop.
69
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E30 - RH Sensor Failure
E31 - Chamber Leak
The valid range for the RH sensor is 1% to 99%. The RH Sensor Failure error indicates the RH exceeds this range at end of initial vacuum in precondition.
The Chamber Leak error indicates a leak in the chamber. Checked • •
• At end of initial vacuum in precondition Possible Causes:
During precondition, before humidification Chamber pressure increases more than 15 mBars in five minutes Possible Causes:
• Disconnected sensor, faulty connection • Saturated sensor • Leak in RH chamber Clearing 1. Raise door handle. 2. After door opens, press Stop.
• Door seal • Loose fittings • Check valve failure Clearing 1. Raise door handle. 2. After door opens, press Stop.
Checked
70
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E32 - Pressure Level Before Puncture
E33 - Interlock Relay Close
The Pressure Level Before Puncture error indicates an improper pressure before end of precondition and start of gas injection.
The Interlock Relay Close error indicates a latching relay failure. This failure prevents the puncture solenoid from being energized.
Checked
Checked
•
After humidification in the precondition stage (Time-out of 15 minutes) Possible Causes: • •
No compressed air Compressed air sensor disconnected, faulty connection • Pressure transducer disconnected, faulty connection, or sensor failure Clearing 1. Raise the door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
• Before gas injection Possible Causes: • U6 or U13 defective • 24-volt power supply failure Clearing 1. Raise the door handle. 2. After door opens, press Stop.
71
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E34 - E37 - No Corresponding Error Description
E38 - Nitrogen Pressure (Italian version only) The nitrogen pressure is low. Checked • During precondition Possible Causes: • Nitrogen tank is empty • Faulty pressure transducer or switch Clearing 1. Raise the door handle. 2. After door opens, press Stop.
72
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E39 - Nitrogen Injection Time-Out (Italian version only) The Nitrogen Injection Time-Out error indicates a nitrogen injection problem by monitoring the pressure in the chamber. Checked •
During nitrogen injection (precondition) (Pressure did not reach 800 mBars in three minutes) Possible Causes: • Nitrogen tank is empty Clearing 1. Raise the door handle. 2. After door opens, press Stop.
© 3M 1995 - 2005
E40 - User Interruption During Precondition The User Interruption during precondition error indicates the Stop button was pressed during the precondition stage. Checked • During precondition Possible Causes: • User pressed Stop • Faulty Stop switch • Sudden ground spike Clearing 1. Raise the door handle. 2. After door opens, press the Stop button.
73
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E41 - E49 - No Corresponding Error Description
E50 - Gas Cartridge Empty The Gas Cartridge Empty error indicates there is no pressure increase in the chamber after the cartridge is punctured in the gas injection stage. Checked •
During gas injection, pressure increased less than 50 mBars after puncture Possible Causes: • Cartridge not properly seated • Puncture pin failure • No cartridge inserted (see E13) • Empty cartridge Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
74
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E51 - Chamber Vacuum Leakage The Chamber Vacuum Leakage error occurs when the chamber pressure approaches within 80 mBar of ambient pressure three times. Checked • During the gas injection and gas exposure stages Possible Causes: • Door seal • Loose fittings Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
© 3M 1995 - 2005
E52 - Chamber Temperature Under Selected Cycle During Gas Expose The Chamber Temperature Under Selected Cycle During Gas Expose error indicates a temperature control problem. The chamber is at least 3°C cooler than the selected cycle temperature. Checked • During gas injection and gas exposure stages Possible Causes: • • •
Chamber High Limit thermostat Solid state relay failure, SSR1 or SSR2 Improper calibration of end and/or middle temperature sensors Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
75
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E53 - Chamber Temperature Over Selected Cycle During Gas Expose The Chamber Temperature Over Selected Cycle During Gas Expose error indicates a temperature control problem. The chamber is at least 3°C hotter than the selected cycle temperature. Checked • During gas injection and gas exposure stages Possible Causes: • •
Solid state relay failure, SSR1 or SSR2 Improper calibration of end and/or middle temperature sensors Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
76
E54 - Extended Power Outage The Extended Power Outage error indicates a chamber pressure problem after a power outage. Pressure inside chamber is too close to ambient. Checked •
During recovery of gas injection or gas exposure stages, after a power outage Possible Causes: • Air leak into chamber Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E55 - Undefined Error Condition The Undefined Error Condition error is an unknown error condition and occurs if: •
A selftest error code occurred during a stage other than cycle start stage
•
A precondition error code occurs during gas expose stage
E56 - 59 - No Corresponding Error Description
• An unknown stage occurred This verifies the error occurred in the proper stage of the cycle. Checked • Error manager, after another error occurs Possible Causes: • See E2 and E3 Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
© 3M 1995 - 2005
77
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E60 - User Interruption During Gas Expose The User Interruption During Gas Expose error indicates the Stop button was pressed during the gas injection or gas expose stage.
E61 - E70 - No Corresponding Error Description
Checked • During gas injection or gas exposure stages Possible Causes: • User pressed Stop • Stop switch failure • Sudden ground spike Clearing 1. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 2. After door opens, press the Stop button.
78
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E71 - Final Vacuum Pump Down
E72 - Obstructed Air Inlet
The Final Vacuum Pump Down error indicates a time-out condition occurred while pulling vacuum in the final vacuum stage. If an abator in installed (see Critical Options, page 23), a time-out occurs if the pressure does not reach 250 mBars within 60 minutes, and does not reach 160 mBars within an additional 30 minutes. If an abator is not installed, a time-out will occur if the pressure does not reach 160 mBars within 90 minutes. This error may also occur during gas expose, if the pressure can not be lowered to 180 mBars below ambient pressure within 2 minutes.
The Obstructed Air Inlet error indicates a clogged air inlet filter. When the purge stage starts, the vent is opened and the vacuum remains On. If the pressure does not reach ambient pressure minus 400 mBars within eight minutes, then this error is displayed.
Checked • During final vacuum • During gas expose Possible Causes: • • •
Compressed air disconnected Compressed air pressure insufficient Disconnected pressure transducer or faulty connection • Vacuum pump failure • Restricted vent line • Air leak into chamber Clearing 1. After fixing the source of the error, press the Start softkey. 2. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 3. After door opens, press the Stop button.
© 3M 1995 - 2005
Checked • At the start of the purge stage Possible Causes: • Clogged air inlet filter • Vent solenoid failure • 24-volt power supply failure Clearing 1. After fixing the source of the error, press the Start softkey. 2. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 3. After door opens, press the Stop button.
79
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
TROUBLESHOOTING AND REPAIR E73 - Vacuum Sensor Gas
E74 - No Corresponding Error Description
The Vacuum Sensor Gas error indicates a vacuum sensor failure while gas is in the chamber. Clearing This error locks the system with the vacuum running. 1. When the error occurs, the sterilizer automatically does the following: a. Stops the timer and stops printing the report. b. Closes the vent and pulls the puncture pin down. c. Turns Off the heaters and turns On the vacuum for 18 minutes. Note: Do not cycle power. 2. Place SW1 switches to Clear Silent Abort (see page 49). Note:
During Clear Silent Abort the sterilizer automatically does the following: • • •
3.
80
Starts printing the report Punctures gas cartridge for one minute. Runs a time-based final vacuum for 18 minutes. • Opens the vent and purges for 30 minutes. • Closes the vent and locks up. a. After Clear Silent Abort starts, place SW1 configuration switches into Normal mode (see page 9). b. When Clear Silent Abort is complete the screen clears and displays the error, and the report stops printing. To clear the error (after the gas is removed from the chamber): a. Turn the sterilizer power Off b. Perform Reset Cycle to Idle (see page 48).
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
TROUBLESHOOTING AND REPAIR E75 - Gas Low Pressure
E76 - Interlock Relay Open
The Gas Low Pressure error indicates an insufficient pressure increase after the gas is injected.
The Interlock Relay Open error indicates the interlock will not open to indicate no gas in chamber, or gas is in the chamber and the door unlock function was called, or the cycle was complete and gas was still in the chamber. This is a safety precaution, before access is allowed into the chamber, the interlock relay must be open.
If the pressure increase is less than 200 mBar after gas injection stage, this error will occur and a time-base final vacuum and purge are performed. Checked • During gas injection Possible Causes: • Partial puncture of a gas cartridge • Partially filled gas cartridge • Disconnected or defective pressure transducer • Faulty pressure transducer connection • 24-volt power supply failure • Gas cartridge popout (if E13 is displayed) Clearing This error locks the system with the vacuum running. 1. When the error occurs, the sterilizer automatically does the following: a. Stops the timer and stops printing the report. b. Closes the vent and pulls the puncture pin down. c. Turns Off the heaters and turns On the vacuum for 18 minutes.
Checked • During aeration, if gas is in chamber • While unlocking doors Possible Causes: • U13 defective • Invalid stage - software failure • 24-volt power supply failure Clearing 1. After fixing the source of the error, press the Start softkey. 2. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 3. After door opens, press the Stop button.
Note: Do not cycle power. 2. Place SW1 switches to Clear Silent Abort (see page 49). Note:
During Clear Silent Abort the sterilizer automatically does the following: • • •
3.
Starts printing the report. Punctures gas cartridge for one minute. Runs a time-based final vacuum for 18 minutes. • Opens the vent and purges for 30 minutes. • Closes the vent and locks up. a. After Clear Silent Abort starts, place SW1 configuration switches into Normal mode (see page 9). b. When Clear Silent Abort is complete, the screen clears and displays the error, and the report stops printing. To clear the error (after the gas is removed from the chamber): a. Turn the sterilizer power Off. b. Perform Reset Cycle to Idle (see page 48).
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TROUBLESHOOTING AND REPAIR E77 - Puncture Pin Stuck The Puncture Pin Stuck error indicates the puncture pin is stuck in the up position or puncture pin switch has failed.
E78 - E79 - No Corresponding Error Description
Checked • At end of gas injection and at end of purge Possible Causes: • • Note:
Defective puncture pin mechanism Disconnected or faulty puncture pin position switch If E77 is printed on the report after gas injection and purge, this indicates a puncture pin switch failure or that the puncture pin is stuck in the down position. If E77 is printed on report after purge only, this indicates the puncture pin is stuck in the up position.
Clearing 1. After fixing the source of the error, press the Start softkey. If Start is not displayed, cycle power. 2. A puncture pin switch test is automatically performed. 3. After final vacuum, purge, and mandatory aeration, turn handle and wait for door to open. 4. After door opens, press the Stop button.
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TROUBLESHOOTING AND REPAIR E80 - Abator Time-Out The abator time-out error indicates the Abator Ready signal was not received within 120 minutes after the final vacuum stage starts. Caution code C10 will be displayed and printed only if the sterilizer is set for 50 CFM Abator or 50 CFM Abator w/ Aeration. Checked • At the start of final vacuum stage Possible Causes: • Abator failure • Disconnected or faulty abator ready line Clearing This error locks the system, to clear the error: 1. Perform Clear Silent Abort (see page 49). 2. 3.
Note: Do not cycle power. After Clear Silent Abort the sterilizer returns to Idle. Place SW1 configuration switches into Normal mode (see page 9).
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TROUBLESHOOTING AND REPAIR
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SPECIAL CYCLES Emergency Aeration Emergency aeration is used to aerate a load that needs further aeration. This option can be activated by configuring SW1 DIP switches (see page 47) or from the Main menu during Normal Mode (the following procedure).
DANGER Make sure all precautions pertaining to the handling, use, and storage of Ethylene Oxide (EO) are observed. See the Site Planning and Installation Guide and the Operator’s Manual for detailed information in the handling, use, and storage of EO. Refer to the Ethylene Oxide Safety information at the front of this manual for the effects of EO exposure. 1. 2.
3. 4.
5. 6. 7.
Place the items requiring further aeration in the sterilizer chamber. With the sterilizer in Normal Mode, use the temperature select softkey (1) to set the cycle temperature. Use the Up arrow and Down arrow softkeys (2, 3) to set the cycle time. Close the sterilizer door. Press the Stop button (4) twice (within one second) to display the operator’s Site Setup menu.
1 2 3
4
Using the Up and Down softkeys, highlight the EMGY AER on the Site Setup menu. Press the Select softkey to toggle EMGY AER to ON. Press the Done softkey to start the emergency aeration cycle.
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SPECIAL CYCLES Accelerate Cycle This SW1 DIP switch controllable option allows the service representative to accelerate the time of selected stages of a cycle by 120 during a sterilization cycle, in the normal operating mode (1 hour will equal 30 seconds). See table at right for specific elements of the cycle that are accelerated. The acceleration DIP switch can be actuated anytime during the sterilization cycle, usually before the cycle starts. If the DIP switch is set to accelerate during a cycle, the time for the current stage will not be accelerated. During a cycle, times are first calculated then the stages are performed. After a stage has started, the only way to accelerate that stage is to cycle the power. When the sterilization cycle restarts, the acceleration option is detected and the new time is calculated. If the accelerated option is changed to non-accelerated during an accelerated cycle, the accelerated time continues until the next stage starts.
Precondition Vacuum Test Warm up
Not accelerated, approximately 1 minute Not accelerated, time depends on cycle temperature selected Not accelerated, time depends on puncture pressure selected and vacuum system installed Dwell times and RH read times are accelerated Accelerated, approximately 5 seconds Not accelerated, always 50 seconds Accelerated (1 hour equals 30 seconds) Not accelerated, time depends on puncture pressure selected and vacuum system installed Accelerated Accelerated Accelerated
Pump down
Humidification Leak Test (optional) Gas Injection Gas Expose Final Vacuum
Purge Locked Aeration Unlocked Aeration
Notes: Do not consider items loaded in the sterilizer chamber during accelerated times sterilized. Accelerate Cycle is a Normal Mode service operation. The sterilizer must be set to operate or be operating in the Normal Mode to activate this option.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel. 1.
Make sure the sterilizer is in Normal Mode.
2. 3.
Close SW1 configuration switch 2 (see Figure 30). If no additional cycles are to be run with accelerated time, set SW1 configuration switch 2 to open.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Accelerate Cycle (Normal Mode)
Figure 30. Accelerate Cycle Time SW1 Switch Positions.
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SPECIAL CYCLES Simulating Low Pressure This SW1 DIP switch controllable option allows the service representative to simulate most pressure related checks during a normal sterilization cycle (see table at right for specific elements of the cycle that are simulated). Note: Do not consider items loaded in the sterilizer chamber during simulated pressure cycles sterilized. The simulated pressure DIP switch can be closed anytime during the cycle; usually the switch is closed before the cycle starts. If the DIP switch is set to simulate low pressure during a cycle, the pressure for the current stage may not be simulated.
DANGER Make sure static discharge wrist ground straps are worn when setting configuration switches or when working with the SteriVac 8XL Sterilizer covers removed. Static discharge will cause damage to equipment. Failure to wear static discharge straps can result in damage to equipment or injury to personnel.
Precondition Vacuum Test
No pressure-related checks - not simulated No pressure-related checks - not simulated Simulated One injection Simulated Not simulated. If pressure level does not increase by 200 mBars a silent abort will occur Not simulated Simulated No pressure-related checks - Not simulated No pressure-related checks - Not simulated No pressure-related checks - Not simulated
Warm up Pump down Humidification Leak Test (optional) Gas Injection
Gas Expose Final Vacuum Purge Locked Aeration Unlocked Aeration
Note: Simulating Low Pressure is a Normal Mode service operation. The sterilizer must be set to operate or be operating in the Normal Mode to activate this option. 1.
Make sure the sterilizer is in Normal Mode.
2.
Close SW1 configuration switch 1 (see Figure 31). All low-pressure stages are simulated during the sterilization cycle. If no additional cycles are to be run with simulated low pressure, set SW1 configuration switch 1 to open.
3.
1
2
3
4
5
6
7
8
SW1 Dip Switch #s Simulate low Press. (Normal Mode)
Figure 31. Simulating Low Pressure SW1 Switch Positions.
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SPECIAL CYCLES Define Cycles Five different temperature cycles can be set in the Steri-Vac 8XL Sterilizer.
CAUTION Only the 37°C, 180-minute and the 55°C, 60-minute cycles are approved for hospital use in the US. Additional cycles must be validated by the end user to meet FDA requirements. Use of unapproved cycles can result in inadequate sterilization. Note: Only the 37°C, 180-minute and 55°C, 60-minute cycles are active after Defaulting System. 1. The temperature and gas cycles and times are set through the SET CYCLES option of the Misc. Service menu. If the sterilizer is not at the Misc. Service menu perform the necessary steps from the following to display the Misc. Service menu: a. Place the sterilizer in the Service Mode - page 11. b. Place the sterilizer in Site Setup - page 13. c. Place the sterilizer in Misc. Service - page 25. 2. 3. 4.
Using the Up and Down softkeys, highlight the SET CYCLES option on the Misc. Service menu. Press the Select softkey. Using the Up and Down softkeys, highlight the desired temperature cycle.
Notes: A zero (0) to the left of a listed temperature indicates that temperature cycle is not selected. A one (1) indicates the temperature is selected. Selecting temperature with a 1 next to it deselects that temperature and it will not display on the Standby Screen. 5.
At least one of the Cycle Temps must be selected. Press the Select softkey. Press YES or NO to define this cycle. See Figure 32.
Figure 32. Define Cycle
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SPECIAL CYCLES Temperature 1.
The Cycle Temperature selection list is displayed. Using the Up and Down softkeys, select the desired temperature for the currently selected temperature cycle. See Figure 33.
Note: A custom temperature may be entered for any temperature cycle. 2. Press the Select softkey. The display advances to the Preheat selection, allowing Preheat Time to be set up.
Figure 33. Temperature
Preheat Option The Pre-Heat option allows the load to be pre-heated for a specified amount of time during the precondition stage. 1. Using the Up and Down softkeys, select the PREHEAT Time desired. See Figure 34 2. Press the Select softkey. The display advances to Vacuum. Figure 34. Preheat
© 3M 1995 - 2005
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SPECIAL CYCLES
Vacuum The puncture pressure is the pressure to which the sterilizer pumps to during normal operation before puncturing the gas cartridge. Note: The standard puncture pressure for sterilizers in the US is 160 mBar. Some countries may require a lower puncture pressure. 1. Using the Up and Down softkeys, select the puncture pressure desired (min. 0 mbars, max. 240 mbars). See Figure 35. 2. Press the Select softkey. The display advances to Humidity.
Figure 35. Vacuum
Humidity The Relative Humidity level is preset to 70%. This level can be changed to suit special conditions. 1. Using the Up and Down softkeys, select the appropriate relative humidity level. See Figure 36. 2. Press the Select softkey. The display advances to Exposure time.
Figure 36. Humidity
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SPECIAL CYCLES
Exposure The Gas Exposure Time selection is displayed. 1. Using the Up and Down softkeys, select the desired time. See Figure 37. 2. Press the Select softkey. The display will advance to Aeration.
Figure 37. Exposure
Aeration A locked aeration time can be customized for the needs of the installation. If the optional exhaust hood is not installed, three hours of aeration are recommended and preset. 1. Using the Up and Down softkeys, select the appropriate aeration time. See Figure 38 2. Press the Select softkey. The display advances to the Define Cycles and displays the selected options. Note: A small one (1) is now displayed next to the cycle temperature indicating that temperature cycle is selected and will be available during normal operation. 3. If additional Cycle Temps and Gas Exposure Times need to be selected, perform steps 4 and 5 on page 88 to select additional temperature cycles. 4. After all of the desired temperature cycles are selected and the Cycle Temps selection list is displayed, press the Done softkey. Note: When the temperature selection softkey is pressed during normal operation, only the temperature cycles selected in this procedure will appear on the display.
© 3M 1995 - 2005
Figure 38. Aeration
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SPECIAL CYCLES
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ILLUSTRATED PARTS BREAKDOWN Illustrated Parts Breakdown (IPB) This Illustrated Parts breakdown (IPB) section contains information necessary to locate and identify assemblies, subassemblies, and specific parts of the Model 8XL Steri-Vac.
Part Numbers All components available on a replacement basis are listed with their 3M identification number. The parts identification list opposite each illustration provides the description adequate to identify components. If the component is available only as a part of the next higher assembly, the description column provides the nest higher assembly description or identification number.
Locating and Identifying a Part If physical appearance and general location of a part are known, refer to an exploded view assembly or sub-assembly drawing to locate the part. The part ID numbers in this manual are from the most recent data available. If part identification is dependent upon the machine serial number, verify the machine serial number on the serial plate located on the Frame Chamber Assembly.
Ordering Parts When ordering parts, include the following information: 1. Machine model number and serial number. 2. Part identification number. 3. Part Description 4. Quantity required. For orders call 800 292-6298 between 8:00 a.m. and 4:30 p.m., CST, except Saturday, Sunday, and holidays.
Abbreviations PWA
printed wiring assembly
Mach
Machine
Dia
diameter
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ILLUSTRATED PARTS BREAKDOWN
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ILLUSTRATED PARTS BREAKDOWN Illustrated Parts Breakdown Contents
Title_________________________________________________________________________________________Page Final Assembly ………………………………………………………………………………………………………….96 Frame-Chamber Assembly ……………………………………………………………………………………………...100 Door Lock Assembly …………………………………………………………………………………………………...104 Water Filler, Printer Assembly …………………………………………………………………………………………108 Power Supply Assembly ……………………………………………………………………………....………………..110 Services-In Assembly …………………………………………………………………………………………………..112 Manifold Assembly …………………………………………………………………………………………………….116 Display Panel Assembly ……………………………………………………………………………………………….120 Water Tank Assembly …………………………………………………………………………………………………124 Chamber Assembly ……………………………………………………………………………………………………126 Chamber-Heater Assembly ……………………………………………………………………………………………132 Heat Sink Assembly ………………………………………………………………………………………………….. 134 Door Assembly ………………….……………………………………………………………………………………..136 Local Exhaust Assembly ………………………………………………………………………………………………140 Controller Bracket Assembly ………………………………………………………………………………………….144
IMPORTANT NOTICE 3M reserves the right to sell or furnish NEW or RECONDITIONED PARTS. New and reconditioned parts are covered by the same 3M parts limited warranty.
© 3M 1995 - 2005
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ILLUSTRATED PARTS BREAKDOWN IPB Figure 1 FINAL ASSEMBLY (ONE DOOR)
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Service and Repair
ILLUSTRATED PARTS BREAKDOWN FINAL ASSEMBLY (ONE DOOR)
Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 (Not shown)
Part Number 78-8078-6667-4 78-8078-5677-4 26-1003-9521-4 78-8078-3878-0 Not Used 26-1011-6138-3 78-8078-5714-5 78-8078-3986-1 78-8078-3970-5 78-8078-3864-0 26-1004-3140-7 78-8078-3876-4 78-8078-5715-2 78-8078-5863-0 78-8078-3871-5 78-8078-3998-6 78-8005-1710-0 78-8078-5999-2 26-1011-7366-9 78-8078-5678-2 78-8078-5235-1 26-1004-2619-1 26-1002-5278-7 26-1000-6654-2 78-8078-3964-8 26-1003-7072-0 26-1002-8122-4 78-8078-5861-4 78-8078-6644-3 78-8078-6626-0 26-1011-8416-1 78-8078-5807-7
© 3M 1995 - 2005
Description FINAL ASSEMBLY REAR PANEL - TOP Screw, Mach, 1/4-20 X .375 PANEL, Upper Side
Qty. REF 1 45 2
HOLE PLUG (For 11/16 Hole) ASSEMBLY – CENTER SIDE PANEL CONTROLLER PANEL, Lower Services FRAME CHAMBER ASSEMBLY (See IPB Figure 2) PANEL, Bottom BUSHING, Strain Relief PANEL, Lower Side CENTER SIDE PANEL ASSEMBLY, Hinge Side LOCAL EXHAUST ASSEMBLY, Load Side PANEL, Top INSULATION, Rear panel TAPE, Cloth, 1.00 W COVER, Hose, Exhaust Hood FASTENER REAR PANEL, Bottom DECAL, 8XL SCREW, Mach, 10-32 X .500 Phillips, Black SCREW, Mach, 8-32 X .500, Pan Head, Phillips NUT, Mach, 8-32, ST, Zinc EXHAUST FLANGE HOSE CLAMP CATCH, Latch RFI SHIELD, Finger Stock DECAL, Printer Paper Loading SHIELD, Printer Switch Cable Power Cord
28 1 1 REF 1 1 1 1 1 1 2 AR 1 8 1 1 3 9 8 1 1 2 1 5 1 1 1
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ILLUSTRATED PARTS BREAKDOWN IPB Figure 1 (continued) FINAL ASSEMBLY (TWO DOOR)
98
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ILLUSTRATED PARTS BREAKDOWN FINAL ASSEMBLY (TWO DOOR)
Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 53 55 56 (Not shown)
Part Number 78-8078-6732-6 Not Used 26-1003-9521-4 78-8078-3878-0 78-8078-6626-0 26-1011-6138-3 78-8078-5714-5 78-8078-3986-1 78-8078-5883-8 78-8078-3864-0 26-1004-3140-7 78-8078-3876-4 78-8078-5715-2 Not Used 78-8078-3871-5 78-8078-5086-8 Not Used Not Used 26-1011-7366-9 78-8078-5894-5 78-8078-5235-1 26-1004-2619-1 26-1002-5226-6 Not Used Not Used 26-1000-6654-2 78-8078-5164-3 78-8078-6272-3 78-8078-5861-4 78-8078-3964-8 26-1003-7072-0 78-8078-6271-5 26-1002-8122-4 78-8078-5863-0 78-8078-6273-1 26-1011-8416-1 78-8078-6644-3 78-8078-5807-7
© 3M 1995 - 2005
Description FINAL ASSEMBLY
Qty. REF
Screw, Mach, 1/4-20 X .375 PANEL, Upper Side DECAL – PRINTER PAPER LOADING HOLE PLUG (For 11/16 Hole) ASSEMBLY - CENTER SIDE PANEL CONTROLLER PANEL, Lower Services FRAME CHAMBER ASSEMBLY TWO DOOR (See IPB Figure 2) PANEL, Bottom BUSHING, Strain Relief PANEL, Lower Side ASSEMBLY - CENTER SIDE PANEL, Hinge Side
42 2 1 28 1 1 REF 1 2 1 1
PANEL, Top DECAL - OPERATING INSTRUCTIONS
1 1
FASTENER BOTTOM PANEL, UNLOAD SIDE DECAL, 8XL SCREW, Mach, 10-32 X .500 Phillips, Black SCREW, Mach, 8-32 X .375, Pan Head, Phillips
8 1 2 6 4
NUT, Mach, 8-32 DECAL – OPERATING INSTRUCTIONS, UNLOAD SIDE CATCH - Latch, Unload Side CATCH – Latch EXHAUST FLANGE HOSE EXHAUST TEE CLAMP, HOSE LOCAL EXHAUST ASSEMBLY – LOAD SIDE EXHAUST HOOD ASSEMBLY – UNLOAD SIDE SHIELD, EMI, CYLINDRICAL, FERRITE RFI SHIELD, FINGER STOCK Power Cord
4 1 1 1 1 1 1 8 1 1 1 4 1
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Service and Repair
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ILLUSTRATED PARTS BREAKDOWN IPB Figure 2 FRAME-CHAMBER ASSEMBLY (ONE DOOR)
100
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ILLUSTRATED PARTS BREAKDOWN FRAME-CHAMBER ASSEMBLY (ONE DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Part Number 78-8078-3970-5 78-8078-3869-9 12-7991-1519-6 78-8078-3868-1 78-8078-3960-6 78-8078-4618-9 26-1002-5288-6 78-8078-4617-1 78-8005-6087-8 26-1005-2272-6 78-8078-3983-8 78-8078-3954-9 78-8078-3959-8 26-1011-6996-4 26-1002-3590-7 12-7991-1546-9 78-8078-3870-7 78-8078-3966-3 26-1003-6373-3 26-1002-5312-4 78-8078-3973-9 26-1004-2619-1 26-1002-5287-8 78-8078-5862-2 78-8078-6725-0 78-8078-3969-7 78-8078-3867-3 26-1002-7765-1 26-1005-4049-6 12-2376-3046-7 78-8078-5672-5 12-2376-9709-4 12-2376-9835-7 12-2376-9836-5 78-8078-4611-4 78-8078-5787-1 12-7991-1482-7 26-1000-4007-5 12-2376-9588-2
© 3M 1995 - 2005
Description FRAME-CHAMBER ASSEMBLY TUBE, Horizontal Tie SCREW, Cap, ¼-20 X .500, Hex TUBE, Horizontal Support TUBE, P/S Bracket Support POWER SUPPLY ASSEMBLY (see IPB Figure 5) Screw, Mach, ¼-20 X .500, Pan Head, Phil SERVICES-IN ASSEMBLY (see IPB Figure 6) TIE WRAP CASTER, Swivel Mount, 3.00 Dia. X 1.25W X 4.00 OAH WATER TANK ASSEMBLY (see IPB Figure 9) TANK SUPPORT TUBE, Water Support LEVELER, Non-swivel, 3/8-16 X 3.00 CASTER SCREW, Mach, 5/16-18 X .750, Hex TUBE - STEP, Horizontal Support WATER FILLER, PRINTER ASSEMBLY (see IPB Figure 4) SCREW, Mach, 6-32 X .375, Pan Head, Phil SCREW, Mach, 6-32 X .500, Phil DISPLAY PANEL ASSEMBLY (see IPB Figure 8) SCREW, Mach, 10-32 X .500, Phil SCREW, Mach, ¼-20 X .375, Pan, Phil, STL, Black, Zinc BRACE, Casters WIRING HARNESS, Low Voltage CHAMBER ASSEMBLY (see IPB Figure 10) FRAME, Weldment SCREW, Mach, 8-32 X .500, Pan Head, Phil WASHER, Lock, #8 LABEL, GROUND SERIAL, PLATE, 8XL DECAL, Grounding LABEL, Installation Requirements DECAL, Poison WIRE HARNESS, High Voltage SCREEN, Weldment NUT, Mach, 5/16-18, Hex WASHER, Plain, .375 ID X 1.125 OD X .065 WIRE, RFI
Qty. REF 4 40 1 1 REF 7 REF 1 2 REF 1 1 4 2 16 1 REF 3 6 REF 6 3 4 1 REF 2 2 2 1 REF 1 1 1 1 1 4 12 1
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ILLUSTRATED PARTS BREAKDOWN IPB Figure 2 (continued) FRAME-CHAMBER ASSEMBLY (TWO DOOR)
102
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ILLUSTRATED PARTS BREAKDOWN FRAME-CHAMBER ASSEMBLY (TWO DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Part Number 78-8078-5883-8 78-8078-3869-9 12-7991-1519-6 78-8078-3868-1 78-8078-3960-6 78-8078-4618-9 26-1002-5288-6 78-8078-6989-2 78-8005-6087-8 78-8078-5862-2 78-8078-3983-8 78-8078-3954-9 78-8078-3959-8 26-1011-6996-4 26-1002-3590-7 12-7991-1546-9 78-8078-3870-7 78-8078-3966-3 26-1003-6373-3 26-1002-5312-4 78-8078-3973-9 26-1004-2619-1 26-1002-5287-8 78-8078-8872-8 78-8078-6725-0 78-8078-4033-1 78-8078-3867-3 26-1002-7765-1 26-1005-4049-6 12-2376-3046-7 78-8078-6372-1 12-2376-9709-4 12-2376-9835-7 12-2376-9836-5 78-8078-4611-4 78-8078-5787-1 12-7991-1482-7 26-1000-4007-5 12-2376-9588-2 78-8078-4031-5 78-8078-5893-7 26-1005-2272-6 78-8078-5086-8 26-1003-9521-4 26-1004-1786-9
© 3M 1995 - 2005
Description FRAME-CHAMBER ASSEMBLY TWO DOOR TUBE, Horizontal Tie SCREW, Cap, ¼-20 X .500, Hex TUBE, Horizontal Support TUBE, P/S Bracket Support POWER SUPPLY ASSEMBLY (see IPB Figure 5) Screw, Mach, ¼-20 X .500, Pan Head, Phil SERVICES-IN ASSEMBLY – 2 DOOR (see IPB Figure 6) TIE WRAP BRACE – CASTERS WATER TANK ASSEMBLY (see IPB Figure 9) TANK SUPPORT TUBE, Water Support LEVELER, Non-swivel, 3/8-16 X 3.00 CASTER SCREW, Mach, 5/16-18 X .625, Hex TUBE_STEP, Horizontal Support WATER FILLER PRINTER ASSEMBLY (see IPB Figure 4) SCREW, Mach, 6-32 X .375, Pan Head, Phil SCREW, Mach, 6-32 X .500, Phil DISPLAY PANEL ASSEMBLY (see IPB Figure 8) SCREW, Mach, 10-32 X .500, Phil SCREW, Mach, ¼-20 X .375, Pan, Phil, STL, Black, Zinc D-SUB ADAPTER WIRING HARNESS, Low Voltage CHAMBER ASSEMBLY – TWO DOOR (see IPB Figure 10) FRAME, Weldment SCREW, Mach, 10-32 X .500, Pan Head, Phil WASHER, Lock, #8 LABEL, GROUND SERIAL, PLATE – TWO DOOR DECAL, Grounding LABEL, Installation Requirements DECAL, Poison WIRE HARNESS, High Voltage SCREEN, Weldment NUT, Mach, 5/16-18, Hex WASHER, Plain, .375 ID X 1.125 OD X .065 WIRE, RFI DISPLAY PANEL SUPPORT, UNLOAD SIDE DISPLAY PANEL ASSEMBLY – UNLOAD SIDE CASTER, SWVL MT, 3.00 DIA X 1.25 W X 4.00 OAH DECAL – OPERATING INSTRUCTIONS SCREW, Mach, .25-20 X .375, PAN, PHIL LOCTITE
Qty. REF 4 40 1 1 REF 7 REF 1 4 REF 1 1 4 2 16 1 REF 7 12 REF 6 6 1 1 REF 2 2 2 1 1 1 1 1 1 1 4 12 1 1 1 2 1 3 AR
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ILLUSTRATED PARTS BREAKDOWN IPB Figure 3 DOOR LOCK ASSEMBLY (LOAD SIDE)
104
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Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DOOR LOCK ASSEMBLY (LOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12
Part Number 78-8078-3967-1 26-1011-7908-8 78-8078-3505-9 26-1002-8892-2 78-8078-3502-6 26-1002-5209-2 78-8078-4758-1 78-8078-5873-9 26-1004-5304-7 26-1007-0998-4 78-8678-2261-7 78-8078-5185-8 26-1017-0602-1
© 3M 1995 - 2005
Description DOOR LOCK ASSEMBLY, Load Side CYLINDER BRACKET, Switch Cylinder NUT, Mach, 10-32 BLOCK, Locking SCREW, Mach, 4-40 X .625, Pan Head, Phil PLATE, Nut SWITCH, Interlock, Modified GASKET, Fiber FITTING, Connector, ¼ OD X 10-32 TUBING, .25 OD X .040 Wall JUMPER, Door Switch SWITCH
Qty. REF 1 1 1 1 4 2 1 1 1 AR 1 1
105
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 3 (continued) DOOR LOCK ASSEMBLY (UNLOAD SIDE)
106
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DOOR LOCK ASSEMBLY (UNLOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12
Part Number 78-8078-4029-9 26-1011-7908-8 78-8078-4023-2 26-1002-8892-2 78-8078-4017-4 26-1002-5209-2 78-8654-4758-1 78-8078-5873-9 26-1004-5304-7 26-1007-0998-4 78-8678-2261-7 78-8078-5185-8 26-1017-0602-1
© 3M 1995 - 2005
Description DOOR LOCK ASSEMBLY, Unload Side CYLINDER BRACKET, Switch Cylinder, Unload Side NUT, Mach, 10-32 BLOCK, Locking, Unload Side SCREW, Mach, 4-40 X .625, Pan Head, Phil PLATE, Nut SWITCH, Interlock, Modified GASKET, Fiber FITTING, Connector, ¼ OD X 10-32 TUBING, .25 OD X .040 Wall JUMPER, Door Switch SWITCH
Qty. REF 1 1 1 1 4 2 1 1 1 AR 1 1
107
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 4 WATER FILLER, PRINTER ASSEMBLY
108
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN WATER FILLER, PRINTER ASSEMBLY Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part Number 78-8078-3966-3 78-8078-5270-8 12-7996-4559-8 78-8078-3873-1 78-8078-3862-4 12-2376-9492-7 12-2376-9414-1 78-8078-5821-8 26-1002-6285-1 78-8078-3863-2 26-1000-0188-7 78-8078-3955-6 78-8078-3861-6 78-8078-5224-5 26-1002-5218-3 26-1011-6947-7 78-8005-4273-6 78-8078-7181-5 78-8078-3988-7 78-8654-2504-1 78-8078-5339-1 78-8078-6381-2 78-8078-6626-0
© 3M 1995 - 2005
Description WATER FILLER, PRINTER ASSEMBLY BOARD, Printer, Altered SCREW, Cap, 6-32 X.250 Hex DOOR, Printer/Water SUPPORT, Vertical SWITCH, SPDT, 25 VAC, 6 Amp DECAL, Printer PRINTER SCREW, Mach, M3 X 0.5 X 6.0, Pan Head, Phil COVER, Printer SCREW, Mach, 10-32 X .375, Pan Head, Phil ADAPTER WATER FILLER ASSEMBLY CAP, Water SCREW, Mach, 6-32 X .500, Pan Head Phil FITTING, Plastic CATCH DECAL, Health & Safety SPACER, Display Board NUT, Mach, 6-32, Hex CABLE, Controller to Printer PANEL, Caution and Error Message DECAL, Printer Loading
Qty. REF 1 4 1 1 1 1 1 2 1 2 1 1 1 4 1 1 1 4 4 1 1 1
109
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 5 POWER SUPPLY ASSEMBLY
110
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN
POWER SUPPLY ASSEMBLY Item No. 0 1 2 3 4 5 6 7
Part Number 78-8078-4618-9 78-8078-3957-2 12-2376-9403-4 26-1001-7983-2 78-8078-6063-6 26-1002-5218-3 78-8412-9417-2 78-8005-2893-3
© 3M 1995 - 2005
Description POWER SUPPLY ASSEMBLY POWER SUPPLY BRACKET ASSEMBLY 24 VDC POWER SUPPLY ASSEMBLY Nut, Mach, 6-32 5 VDC POWER SUPPLY ASSEMBLY SCREW, Mach, Phil, Pan Head, 6-32 X .500 FUSE, 24 VDC Power Supply FUSE, 5 VDC Power Supply
Qty. REF 1 1 5 1 1 1 1
111
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 6 SERVICES-IN ASSEMBLY (ONE DOOR)
112
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN SERVICES-IN ASSEMBLY (ONE DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Number 78-8078-4617-1 78-8078-3958-0 26-1002-5277-9 26-1011-7365-1 26-1002-5345-4 26-1001-7983-2 26-1011-7372-7 26-1002-2929-8 78-8078-5154-4 26-1011-8072-2 26-1000-6654-2 26-1004-2053-3 78-8078-5349-0 78-8078-8392-7 26-1011-7370-1 80-6100-6110-5 26-1014-7078-4 78-8078-8615-1
© 3M 1995 - 2005
Description SERVICES IN ASSEMBLY BRACKET SERVICE ASSEMBLY SCREW, Mach, 8-32 X .375, Phil CONNECTOR, Panel SCREW, Mach, 6-32 X .375, Phil NUT, Mach, 6-32 SWITCH, Circuit Breaker, 15 Amp SCREW, Mach, 10-32 X .375, Pan Head, Phil MANIFOLD ASSEMBLY (see IPB Figure 7) FILTER NUT, Mach, 8-32 WASHER, Lock, #8 COVER, Services In PLATE, Connectors FASTENER, Lock Assembly FASTENER, 3M, JACK SCR ASSY CONNECTOR, In-Line Coupler CABLE, Comm
Qty. REF 1 8 1 2 2 1 2 REF 1 2 2 1 1 2 1 1 1
113
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 6 (continued) SERVICES-IN ASSEMBLY (TWO DOOR)
114
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN SERVICES-IN ASSEMBLY (TWO DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Number 78-8078-6989-2 78-8078-3958-0 26-1002-5277-9 26-1011-7365-1 26-1002-5345-4 26-1001-7983-2 26-1011-7372-7 26-1002-2929-8 78-8078-6988-4 26-1011-8072-2 26-1000-6654-2 26-1004-2053-3 78-8078-5349-0 78-8078-8392-7 26-1011-7370-1 80-6100-6110-5 26-1014-7078-4 78-8078-8615-1
© 3M 1995 - 2005
Description SERVICES IN ASSEMBLY - TWO DOOR BRACKET SERVICE ASSEMBLY SCREW, Mach, 8-32 X .375, Phil CONNECTOR, Panel SCREW, Mach, 6-32 X .375, Phil NUT, Mach, 6-32 SWITCH, Circuit Breaker, 15 Amp SCREW, Mach, 10-32 X .375, Pan Head, Phil MANIFOLD ASSEMBLY – 8XL, 2 DOOR STERILIZER FILTER NUT, Mach, 8-32 WASHER, Lock, #8 COVER, Services In PLATE, Connectors FASTENER, Lock Assembly FASTENER, 3M, JACK SCR ASSY CONNECTOR, In-Line Coupler CABLE, Comm
Qty. REF 1 8 1 2 2 1 2 REF 1 2 2 1 1 2 1 1 1
115
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 7 MANIFOLD ASSEMBLY (ONE DOOR)
116
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN MANIFOLD ASSEMBLY (ONE DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part Number 78-8078-5154-4 12-2376-9410-9 26-1004-2500-3 26-1004-0660-7 12-2376-3296-8 26-1005-4039-7 78-8062-9784-8 78-8078-5583-4 78-8678-2261-7 26-1005-7377-8 12-2376-9141-0 26-1005-7651-6 78-8032-5447-9 26-1011-6867-7 26-1011-6866-9 26-1000-8487-5 78-8078-7876-0 26-1004-0661-5 26-1011-6993-1 12-2376-9143-6 26-1003-2994-0 26-1004-5970-5
© 3M 1995 - 2005
Description MANIFOLD ASSEMBLY MANIFOLD FITTING, 1/4 IPS X 3/8, Male-Female FITTING, 90 Degree Street Elbow TRANSDUCER, Vacuum Venturi FITTING, Tube Connector, 1/8 NPT X ¼ OD TUBE, Air TUBE, Vacuum TUBING, .250 OD X .040 Wall FITTING, Tube Connector, 1/8 NPT X ¼ OD SOLENOID VALVE, PUMP FITTING, 90 Degree, 1/8 NPT, Male INSTRUMENT, gauge FITTING, Cross, 1/8 NPTF, Female Sensor, Pressure, SPST, 1 Amp FITTING, 1/8 NPT REGULATOR – AIR FITTING, Nipple, ¼ NPT X 1/8 FITTING, 1/8 NPTF X .27 SOLENOID VALVE, DOOR INTERLOCK TAPE, .250 Wide, Teflon (not shown) FITTING, Adapter, ¼ Female NPT X 1/8 Male
Qty. REF 1 1 1 1 2 1 1 AR 2 1 2 1 1 1 1 1 1 1 1 AR 1
117
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 7 (continued) MANIFOLD ASSEMBLY (TWO DOOR)
118
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN MANIFOLD ASSEMBLY (TWO DOOR) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part Number 78-8078-6988-4 12-2376-9410-9 26-1004-2500-3 26-1004-0660-7 12-2376-3296-8 26-1005-4039-7 78-8062-9784-8 78-8078-5583-4 78-8678-2261-7 26-1005-7377-8 12-2376-9141-0 26-1005-7651-6 78-8032-5447-9 26-1011-6867-7 26-1011-6866-9 26-1000-8487-5 78-8078-7876-0 26-1004-0661-5 26-1006-2508-1 12-2376-9143-6 26-1003-2994-0 26-1004-5970-5 12-7995-0202-1
© 3M 1995 - 2005
Description MANIFOLD ASSEMBLY – 8XL, 2 DOOR STERILIZER MANIFOLD FITTING, 1/4 IPS X 3/8, Male-Female FITTING, 90 Degree Street Elbow TRANSDUCER, Vacuum Venturi FITTING, Tube Connector, 1/8 NPT X ¼ OD TUBE, Air TUBE, Vacuum TUBING, .250 OD X .040 Wall FITTING, Tube Connector, 1/8 NPT X ¼ OD SOLENOID VALVE, PUMP FITTING, 90 Degree, 1/8 NPT, Male INSTRUMENT, gauge FITTING, Cross, 1/8 NPTF, Female Sensor, Pressure, SPST, 1 Amp FITTING, 1/8 NPT REGULATOR - AIR FITTING, Nipple, ¼ NPT X 1/8 FITTING, 1/8 NPT X .30 SOLENOID VALVE, DOOR INTERLOCK TAPE, .250 Wide, Teflon (not shown) FITTING, Adapter, ¼ Female NPT X 1/8 Male FITTING, TEE, 1/8 NPTF X 1/8
Qty. REF 1 1 1 1 2 1 1 AR 3 1 1 1 1 1 3 1 1 1 1 AR 1 1
119
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 8 DISPLAY PANEL ASSEMBLY (LOAD SIDE)
120
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DISPLAY PANEL ASSEMBLY (LOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9
Part Number 78-8078-3973-9 78-8078-3963-0 78-8078-7580-8 78-8078-6081-8 78-8078-4619-7 26-1001-7983-2 26-1011 7384-2 78-8078-5396-1 78-8078-3988-7 78-8078-8870-2
© 3M 1995 - 2005
Description DISPLAY PANEL ASSEMBLY PANEL, Display PANEL, Membrane LCD DISPLAY ASSEMBLY BOARD, Keypad/Display Interface Assembly NUT, Mach, 6-32 SPACER, Nylon INSULATOR, LCD Screen SPACER, Display, Board CABLE – DISPLAY, SHIELDED
Qty. REF 1 1 1 1 4 4 1 4 1
121
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 8 (continued) DISPLAY PANEL ASSEMBLY (UNLOAD SIDE)
122
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DISPLAY PANEL ASSEMBLY (UNLOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10
Part Number 78-8078-5893-7 78-8078-4032-3 78-8078-7580-8 78-8078-3988-7 78-8078-6081-8 26-1011-7384-2 78-8078-4619-7 26-1001-7893-2 78-8078-5396-1 78-8078-7181-5 78-8078-8871-0
© 3M 1995 - 2005
Description DISPLAY PANEL ASSEMBLY – UNLOAD SIDE PANEL, Display, Unload Side PANEL, Membrane SPACER, DISPLAY BOARD LCD DISPLAY ASSEMBLY SPACER, 6-32 THD .50 H NYL ASSY, KEYPAD/DISPLAY INTERFACE BOARD NUT, Mach, 6-32 INSULATOR, LCD SCREEN DECAL – HEALTH AND SAFETY CABLE DISPLAY, SHIELDED
Qty. REF 1 1 4 1 4 1 4 1 1 1
123
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 9 WATER TANK ASSEMBLY
124
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN WATER TANK ASSEMBLY Item No. 0 1 2 3 4 5 6 7 8 9 10 11
Part Number 78-8078-3983-8 78-8078-6287-1 26-1011-6135-9 78-8033-0846-5 26-1011-6948-5 78-8078-6068-5 26-1011-6949-3 26-1011-8040-9 26-1000-6403-5 26-1011-6947-7 26-1011-6992-3 78-8078-5148-6
© 3M 1995 - 2005
Description WATER TANK ASSEMBLY ASPIRATOR, ½ inch, 9 liter (2 gal.) FITTING, Plastic, tank, ¾ inch Internal ADHESIVE, Silicon Sealer FITTING, Plastic, Tank, ¼ inch Internal WATER LEVEL SENSOR ASSEMBLY FITTING, Adapter, Plastic CLAMP, Hose, 7/16 to 13/16 Hose TUBING, Plastic, .500 ID X .750 OD FITTING, Adapter, Plastic FITTING, Connector, ¼ TUBR, Water
Qty. REF 1 1 AR 2 1 2 5 AR 1 1 REF
125
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 10 CHAMBER ASSEMBLY (ONE DOOR)
126
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN CHAMBER ASSEMBLY (ONE DOOR) Item No. 0 1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Part Number 78-8078-3969-7 78-8078-9381-9 26-1002-7761-0 26-1005-7377-8 12-2376-3895-7 12-2376-9420-8 78-8078-3989-5 78-8078-5148-6 26-1005-8600-2 78-8078-0332-1 12-2376-0602-0 78-8933-1006-6 78-8078-3285-8 78-8078-4045-5 12-7997-8082-5 26-1004-2053-3 78-8078-3288-2 78-8078-3503-4 12-7997-9965-0 26-1011-7276-0 26-1002-5297-7 78-8078-3144-7 78-8033-0846-5 78-8078-3316-1 26-1011-7386-7 78-8078-3380-7 78-8078-5168-4 26-1000-6654-2 78-8678-2261-7 78-8078-3324-5 78-8078-3379-9 18-3402-7075-2 12-2376-3486-5 26-1004-2078-0 78-8078-3968-9 78-8078-3381-5 12-7997-0813-1 26-1011-7860-1 12-2376-0490-0 78-8005-0972-7 70-8000-5374-9
© 3M 1995 - 2005
Description CHAMBER ASSEMBLY-SINGLE DOOR CONTROLLER BRACKET ASSEMBLY (see IPB Figure 15) SCREW, Mach, 10-32 X .625, Pan Head, Phil FITTING, 90 degree Elbow FLEX HOSE, 15 inch, with Coupling PRESSURE SENSOR, with Connector HEATSINK ASSEMBLY (see IPB Figure 12) TUBE, Water FILTER, Mechanical ASSEMBLY, PUNCTURE CYLINDER/SWITCH O-RING LUBRICANT, Silicone DOOR CATCH SUPPORT, Cylinder Rod SCREW, Cap, 5/16-18 X .875, Hex Socket WASHER, Lock, #8 PLATE, Guide CAP-DOOR Catch SCREW, Cap, 10-32 X .625, Socket, Hex LATCH, Strike Plate SCREW, Mach, 4-40 X .312, Phil GASKET, Door ADHESIVE, Super Silicon Sealer CHAMBER, Heater Assembly (see IPB Figure 11) PIN, Dowel, .2501 X 1.00 ASSEMBLY, PLUNGER SPRING, Plunger NUT, Mach, 8-32 TUBING, .250 OD X .040 Wall SEAL, Cartridge GUIDE, Cartridge SCREW, Set, 8-32 X.125, Cup Point, Hex, Socket BOLT, Door Washer, Plain, .500 ID X 1.00 OD X .031 DOOR ASSEMBLY, Load Side (see IPB Figure 13) BLOCK, Cartridge Stop SCREW, Cap, ¼-28 X 1.00, Hex, Socket PLUNGER SPRING, Compression WASHER, Plain, ½ inch NUT, Jam, ½-13, Hex
Qty. REF REF 6 1 1 1 1 1 1 1 1 AR 1 1 2 1 1 1 2 1 1 2 AR REF 1 1 1 1 AR 1 1 1 6 6 REF 1 1 2 6 12 6
127
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN CHAMBER ASSEMBLY (ONE DOOR) (Continued) Item No. 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
128
Part Number 26-1001-2646-0 26-1011-7274-5 78-8078-5709-5 78-8078-5708-7 78-8033-0822-6 26-1011-7270-3 78-8078-4069-5 78-8078-4073-7 26-1004-0660-7 78-8078-5583-4 12-2376-9138-6 26-1005-8075-7 26-1017-0513-0 26-1005-4663-4 12-2376-3912-0 26-1003-2994-0 26-1017-0590-8 78-8078-4003-4 78-8078-4041-4 26-1002-5214-2 78-8078-2916-9 78-8078-4070-3 12-7997-5279-0 12-7995-0202-1 78-8078-4071-1 78-8032-8443-5 78-8078-4865-6 26-1002-5205-0 12-2376-3876-7 78-8078-3967-1 26-1004-2619-1 26-1005-7360-4 12-2376-9407-5 26-1002-5319-9 26-1002-5229-0 78-8078-4072-9 12-7997-7015-6 26-1011-7271-1 26-1005-6122-9 78-8078-6778-9 26-1011-8169-6 78-8003-9774-3 12-7996-2621-8 78-8007-2369-0 26-1009-7463-8
Description NUT, Mach, ½-13 FITTING, Plug, 3/8 Male CHAMBER INTERIOR TEMPERATURE SENSOR ASSEMBLY TEMPERATURE SENSOR ASSEMBLY LUBRICANT FITTING, Adapter, ¼ Reducing HUMIDITY SENSOR ASSEMBLY TUBE, Humidity Sensor FITTING, 90 degree Street Elbow, ¼ TUBE, Vacuum SOLENOID, Valve, Vent FITTING, ¾ Pipe, Hex Head FITTING, ¼ Tee FITTING, 3/8 X ¼ Reducer VALVE, Check TAPE FITTING, Pipe Nipple, ¼ NPT BACKPLATE ASSEMBLY THERMOSTAT, Limit SCREW, Mach, 6-32 X .250, Pan Head, Phil BUSHING, Modified TUBE, Tee to Chamber FITTING, Union, ¼ Tube OD FITTING, Tee, 1/8 NPTF TUBE, Heatsink to Tee FITTING, 3/8 Bushing CARTRIDGE SENSOR ASSEMBLY SCREW, Mach, 4-40 X.312, Pan Head, Phil NOZZLE, Steam DOOR LOCK ASSEMBLY (see IPB Figure 3) SCREW, Mach, 10-32 X .500 SWITCH, Door, Interlock BRACKET, Door Switch SCREW, Mach, 8-32 X .500, Phil SCREW, Mach, 8-32 X .625, Pan Head, Phil TUBE, Chamber to Heatsink FITTING, Connector, 1/8 NPT X ¼ Tube OD FITTING, ½ Bushing, Reducer WASHER, Plain, .120 ID X .280 OD X .050 Thick VALVE, Solenoid FITTING, Nipple FITTING, Bushing, 1/8 NPTF X ¼ PLUG LOCKTITE ADHESIVE, PIPE SEALANT
Qty. 6 1 1 2 AR 1 1 1 5 1 2 1 2 2 1 AR 1 1 1 2 2 2 1 1 1 1 1 2 2 REF 2 1 1 2 1 1 3 1 2 1 1 1 1 AR AR
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN IPB Figure 10 (continued) CHAMBER ASSEMBLY (TWO DOOR)
© 3M 1995 - 2005
129
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN CHAMBER ASSEMBLY (TWO DOOR) Item No. 0 1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
130
Part Number 78-8078-4033-1 78-8078-9381-9 26-1002-7761-0 26-1005-7377-8 12-2376-3895-7 12-2376-9420-8 78-8078-3989-5 78-8078-5148-6 26-1005-8600-2 78-8078-0332-1 12-2376-0602-0 78-8933-1006-6 78-8078-3285-8 78-8078-4045-5 12-7997-8082-5 26-1004-2053-3 78-8078-3288-2 78-8078-3503-4 12-7997-9965-0 26-1011-7276-0 26-1002-5297-7 78-8078-3144-7 78-8033-0846-5 78-8078-3316-1 26-1011-7386-7 78-8078-3380-7 78-8078-5168-4 26-1000-6654-2 78-8678-2261-7 78-8078-3324-5 78-8078-3379-9 18-3402-7075-2 12-2376-3486-5 26-1004-2078-0 78-8078-3968-9 78-8078-3381-5 12-7997-0813-1 26-1011-7860-1 12-2376-0490-0 78-8005-0972-7 70-8000-5374-9
Description CHAMBER ASSEMBLY-TWO DOOR CONTROLLER BRACKET ASSEMBLY (see IPB Figure 15) SCREW, Mach, 10-32 X .625, Pan Head, Phil FITTING, 90 degree Elbow FLEX HOSE, 15 inch, with Coupling PRESSURE SENSOR, with Connector HEATSINK ASSEMBLY (see IPB Figure 12) TUBE, Water FILTER, Mechanical ASSEMBLY, PUNCTURE CYLINDER/SWITCH O-RING LUBRICANT, Silicone DOOR CATCH SUPPORT, Cylinder Rod SCREW, Cap, 5/16-18 X .875, Hex Socket WASHER, Lock, #8 PLATE, Guide CAP-DOOR, Catch SCREW, Cap, 10-32 X .625, Socket, Hex LATCH, Strike Plate SCREW, Mach, 4-40 X .312, Phil GASKET, Door ADHESIVE, Super Silicon Sealer CHAMBER, Heater Assembly (see IPB Figure 11) PIN, Dowel, .2501 X 1.00 ASSEMBLY, PLUNGER SPRING, Plunger NUT, Mach, 8-32 TUBING, .250 OD X .040 Wall SEAL, Cartridge GUIDE, Cartridge SCREW, Set, 8-32 X.125, Cup Point, Hex, Socket BOLT, Door Washer, Plain, .500 ID X 1.00 OD X .031 DOOR ASSEMBLY, Load Side (see IPB Figure 13) BLOCK, Cartridge Stop SCREW, Cap, ¼-28 X 1.00, Hex, Socket PLUNGER SPRING, Compression WASHER, Plain, ½ inch NUT, Jam, ½-13, Hex
Qty. REF REF 6 1 1 1 1 1 1 1 1 AR 1 1 4 1 2 1 4 1 1 2 AR REF 1 1 1 1 AR 1 1 1 4 4 REF 1 1 2 4 8 4
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN CHAMBER ASSEMBLY (TWO DOOR) (Continued) Item No. 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
Part Number 26-1001-2646-0 26-1011-7274-5 78-8078-5709-5 78-8078-5708-7 78-8033-0822-6 26-1011-7270-3 78-8078-4069-5 78-8078-4073-7 26-1004-0660-7 78-8078-5583-4 12-2376-9138-6 26-1005-8075-7 26-1017-0513-0 26-1005-4663-4 12-2376-3912-0 26-1003-2994-0 26-1017-0590-8 78-8078-4028-1 78-8078-4041-4 26-1002-5214-2 78-8078-2916-9 78-8078-4070-3 12-7997-5279-0 12-7995-0202-1 78-8078-4071-1 78-8032-8443-5 78-8078-4865-6 26-1002-5205-0 12-2376-3876-7 78-8078-3967-1 26-1004-2619-1 26-1005-7360-4 12-2376-9407-5 26-1002-5319-9 26-1002-5229-0 78-8078-4072-9 12-7997-7015-6 26-1011-7271-1 26-1005-6122-9 78-8078-6778-9 26-1011-8169-6 78-8003-9774-3 12-7996-2621-8 78-8007-2369-0 26-1009-7463-8 78-8078-4029-9 78-8078-4046-3 78-8078-4019-0 78-8078-4020-8
© 3M 1995 - 2005
Description NUT, Mach, ½-13 FITTING, Plug, 3/8 Male CHAMBER INTERIOR TEMPERATURE SENSOR ASSEMBLY TEMPERATURE SENSOR ASSEMBLY LUBRICANT FITTING, Adapter, ¼ Reducing HUMIDITY SENSOR ASSEMBLY TUBE, Humidity Sensor FITTING, 90 degree Street Elbow, ¼ TUBE, Vacuum SOLENOID, Valve, Vent FITTING, ¾ Pipe, Hex Head FITTING, ¼ Tee FITTING, 3/8 X ¼ Reducer VALVE, Check TAPE FITTING, ¼ NPT DOOR ASSEMBLY, UNLOAD SIDE THERMOSTAT, Limit SCREW, Mach, 6-32 X .250, Pan Head, Phil BUSHING, Modified TUBE, Tee to Chamber FITTING, Union, ¼ Tube OD FITTING, Tee TUBE, Heatsink to Tee FITTING, 3/8 Bushing CARTRIDGE SENSOR ASSEMBLY SCREW, Mach, 4-40 X.312, Pan Head, Phil NOZZLE, Steam DOOR LOCK ASSEMBLY SCREW, Mach, 10-32 X .500 SWITCH, Door, Interlock BRACKET, Door Switch SCREW, Mach, 8-32 X .500, Phil SCREW, Mach, 8-32 X .625, Pan Head, Phil TUBE, Chamber to Heatsink FITTING, Connector, 1/8 NPT X ¼ Tube OD FITTING, ½ Bushing, Reducer WASHER, Plain, .120 ID X .280 OD X .050 Thick VALVE, Solenoid FITTING, Nipple FITTING, Bushing, 1/8 NPTF X ¼ PLUG LOCKTITE ADHESIVE, PST Pipe Sealant DOOR LOCK ASSEMBLY, UNLOAD SIDE SUPPORT-CYLINDER ROD, UNLOAD SIDE CAP-DOOR CATCH, UNLOAD SIDE DOOR CATCH, UNLOAD SIDE
Qty. 4 1 1 2 AR 1 1 1 5 1 2 1 2 2 1 AR 1 1 1 2 2 2 1 1 1 1 1 2 2 1 4 2 2 4 1 1 3 1 2 1 1 1 1 AR AR 1 1 1 1 131
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 11 CHAMBER-HEATER ASSEMBLY
132
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN CHAMBER-HEATER ASSEMBLY Item No. 0 1 2 3 4 5 6 7 8 9
Part Number 78-8078-3316-1 78-8078-2945-8 78-8078-3319-5 78-8078-3992-9 78-8078-3993-7 78-8078-3394-5 78-8078-3395-2 78-8005-1710-0 78-8078-3996-0 78-8033-0846-5
© 3M 1995 - 2005
Description CHAMBER-HEATER ASSEMBLY CHAMBER HEATER AND BLANKET ASSEMBLY PANEL #1, Chamber Insulation PANEL #2, Chamber Insulation PANEL #3, Chamber Insulation PANEL #4, Chamber Insulation TAPE, Glass Cloth, 1.00 Wide INSULATION, Cartridge Chamber ADHESIVE
Qty. REF REF 12 1 1 1 1 AR 1 AR
133
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 12 HEATSINK ASSEMBLY
134
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN HEATSINK ASSEMBLY Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part Number 78-8078-3989-5 78-8078-5791-3 78-8078-5708-7 78-8033-0822-6 12-2376-9373-9 78-8078-5223-7 26-1003-3223-3 78-8055-6013-9 26-1004-0661-5 12-2376-9138-6 26-1004-0660-7 78-8055-5906-5 78-8055-5905-7 78-8055-6012-1 12-7995-8546-3 78-8055-6025-3 26-1011-6988-1 78-8078-5148-6 78-8078-6778-9 12-7997-5507-4 26-1006-2508-1 26-1003-2994-0 78-8005-1710-0 26-1000-8487-5
© 3M 1995 - 2005
Description HEATSINK ASSEMBLY HEATSINK 9With Plugs) TEMPERATURE SENSOR ASSEMBLY LUBRICANT ROD HEATER ASSEMBLY THERMOSTAT, Hi Limit, Heatsink SCREW, Mach, 4-40 X .188, Pan Head, Phil BRACKET, Heatsink FTTING, Nipple, ¼ NPT X 1/8 SOLENOID, Valve, Vent FITTING, 90 degree, Street Elbow, ¼ FILTER ADAPTER, Female FILTER INSULATION, Heatsink FITTING, Elbow, ¼ Tube OD X 1/8 TUBE, Cartridge to Heatsink FITTING, Tee, 1/8 Tube X 1/8 Male TUBE, Water SOLENOID, Valve, 3-Way FITTING, for .125 OD Tube FITTING, 1/8 NPT X .30 TAPE, .250 Wide TAPE, 1.00 Wide FITTING, 1/8 NPT
Qty. REF 1 1 AR 1 2 4 1 2 1 1 1 1 1 2 REF 1 REF 1 1 1 AR AR 1
135
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 13 DOOR ASSEMBLY (LOAD SIDE)
136
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DOOR ASSEMBLY (LOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Part Number 78-8078-3968-9 26-1011-6157-3 78-8078-3504-2 26-1011-6136-7 78-8078-3982-0 78-8078-3289-0 80-8078-3286-6 26-1012-1550-2 78-8055-5959-5 78-8078-3292-4 78-8078-3319-5 78-8078-3287-4 78-8078-3997-8 26-1011-7387-5 26-1001-6816-5 78-8078-3294-0 12-2376-9379-6 26-1004-3140-7 26-1003-4963-3 26-1002-5277-9 12-2376-5848-4 70-8000-2823-8 70-7023-5420-3 26-1005-4049-6 26-1002-5353-8 78-8078-3290-8 78-8078-3291-6 12-7995-5429-5 26-1004-2053-3 78-8078-5086-8 78-8007-2369-0
© 3M 1995 - 2005
Description DOOR ASSEMBLY, LOAD SIDE SCREW, Cap, 3/8-16 X 1.5, Socket, Hex ADAPTER, Door Lock WASHER, Spring, Wave, .62 ID X .87 OD X .13 BUSHING, Altered, Door WASHER DOOR CAM SCREW, Mach, ¼-20 X .50 HEX SKT Y HARNESS DOOR PLATE, Door HEATER BLANKET ASSEMBLY ADAPTER, Door Handle INSULATION, Door HANDLE, Non-Locking SCREW, Cap, 10-32 X .750, Hex, Socket DOOR PANEL CORD, Door Heater BUSHING, Strain Relief TERMINAL SCREW, Mach, 8-32 X .375, Pan Head Phil HINGE, Door SCREW, Cap, 10-32 X 1.00, Hex Socket NUT, Mach, 10-32, Hex WASHER, Lock, #10 SCREW, Mach, 8-32 X .625, Phil BUSHING STRAP SCREW, Cap, 5/16-18 X 1.375, Hex Socket WASHER, Lock, #8 DECAL, Operating Instructions LOCKTITE
Qty. REF 1 1 1 1 1 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 11 24 13 12 2 1 2 1 REF AR
137
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 13 (continued) DOOR ASSEMBLY (UNLOAD SIDE)
138
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN DOOR ASSEMBLY (UNLOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Part Number 78-8078-4028-1 26-1011-6157-3 78-8078-4016-6 26-1011-6136-7 78-8078-3982-0 78-8078-3289-0 78-8078-4018-2 26-1012-1550-2 78-8055-5959-5 78-8078-4022-4 78-8078-3319-5 78-8078-3287-4 78-8078-3997-8 26-1011-7387-5 26-1001-6816-5 78-8078-4021-6 12-2376-9379-6 26-1004-3140-7 26-1003-4963-3 26-1002-5277-9 12-2376-5848-4 70-8000-2823-8 70-7023-5420-3 26-1005-4049-6 26-1002-5353-8 78-8078-3290-8 78-8078-3291-6 12-7995-5429-5 26-1004-2053-3 78-8078-5164-3 78-8007-2369-0
© 3M 1995 - 2005
Description DOOR ASSEMBLY, UNLOAD SIDE SCREW, Cap, 3/8-16 X 1.5, Socket, Hex ADAPTER, Door Lock, Unload Side WASHER, Spring, Wave, .62 ID X .87 OD X .13 BUSHING, Altered, Door WASHER DOOR CAM – UNLOAD SIDE SCREW, Mach, ¼-20 X .50, HEX SKT Y HARNESS DOOR PLATE, Door, Unload Side HEATER BLANKET ASSEMBLY ADAPTER, Door Handle INSULATION, Door HANDLE, Non-Locking SCREW, Cap, 10-32 X .750, Hex, Socket DOOR PANEL – UNLOAD SIDE CORD, Door Heater BUSHING, Strain Relief TERMINAL SCREW, Mach, 8-32 X .375, Pan Head Phil HINGE, Door SCREW, Cap, 10-32 X 1.00, Hex Socket NUT, Mach, 10-32, Hex WASHER, Lock, #10 SCREW, Mach, 8-32 X .625, Phil BUSHING STRAP SCREW, Cap, 5/16-18 X 1.375, Hex Socket WASHER, Lock, #8 DECAL, Operating Instructions, Unload Side LOCKTITE
Qty. REF 1 1 1 1 1 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 11 24 13 12 2 1 2 1 REF AR
139
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 14 LOCAL EXHAUST ASSEMBLY (LOAD SIDE)
140
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN LOCAL EXHAUST ASSEMBLY (LOAD SIDE) Item No. 0 1 2 3 4 5 6 7 8 9 10 11
Part Number 78-8078-5863-0 78-8078-5870-5 12-2376-5166-1 12-2376-5167-9 26-1001-7289-4 12-2376-6210-6 78-8063-0467-7 26-1002-5214-2 12-2376-9368-9 26-1002-5268-8 78-8164-1894-7 78-8078-5861-4
© 3M 1995 - 2005
Description LOCAL EXHAUST ASSEMBLY, Load side PANEL, Upper Front, Local Exhaust, Load Side LATCH, Slide SPRING, Return SCREW, Cap, 8-32 X .25, Hex LABEL, Door Release AIR FLOW SENSOR ASSEMBLY SCREW, 6-32 X .25, Pan Head, Phil BRACKET, Air Flow Switch SCREW, Mach, 6-32 X 3/8, Pan Head, Phil BUSHING LATCH, Catch
Qty. REF 1 1 1 1 1 1 1 1 1 1 1
141
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 14 (continued) LOCAL EXHAUST ASSEMBLY (UNLOAD SIDE)
142
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN LOCAL EXHAUST ASSEMBLY (UNLOAD SIDE) Item No. 0 1 2 3 4 5
Part Number 78-8078-6273-1 78-8078-6295-4 12-2376-5166-1 12-2376-5167-9 26-1001-7289-4 12-2376-6210-6
© 3M 1995 - 2005
Description EXHAUST HOOD ASSEMBLY, Unload side PANEL, Upper Front, Local Exhaust, Unload side LATCH, Slide SPRING, Return SCREW, Cap, 8-32 X .25, Hex LABEL, Door Release
Qty. REF 1 1 1 1 1
143
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN IPB Figure 15 CONTROLLER BRACKET ASSEMBLY
144
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
ILLUSTRATED PARTS BREAKDOWN CONTROLLER BRACKET ASSEMBLY Item No. 0 1 2 3 4 5 6 7 8 9 10
Part Number 78-8078-9381-9 78-8078-6517-1 78-8078-5091-8 26-1014-7185-7 26-1002-5216-7 26-1006-0179-3 26-1001-2475-4 78-8078-6725-0 26-1005-7876-9 26-1002-5208-4 78-8078-9382-7
© 3M 1995 – 2005
Description CONTROLLER BRACKET ASSEMBLY CONTROLLER ASSEMBLY (without PROM) (see IPB Fig 15) PROM, Programmed, 8XL GUIDE SCREW, Mach, 6-32 X .375, Pan Head, Phil RELAY, Solid State, 240 VAC 8 AMP TIE WRAP WIRING HARNESS, Low Voltage WASHER, Lock SCREW, Mach, 4-40 X .500, Pan Head Phil BRACKET, Controller
Qty. REF 1 1 2 7 3 AR REF 1 2 1
145
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN
This page intentionally left blank.
146
© 3M 1995 - 2005
T1
© 3M 1995 - 2005
A
AT
A
IN5401 CR3
IN4003 CR1
IN5401 CR4
E1
IN4003 CR2
+ 10,000 uf C1 16V
Q2 2N2219
+ 100 uf C2 35V
2
R2 2.2K
ILIM R1 500 M 1
3
2N6569 Q1
IN4003 CR5
6 1 V.ADJ. 2K
2
1 0
2
R6
11
.12m 2W
R5
R5 47m
3 R7 750 m
U1 uA723
12
5
R8 3.6K
3
7
13
4
R10 47m
C3 .0033uf 100V
R9 2.2K
C4 1 uf 50V
R11 6.8m
+
S0303LS3 SCR1
5.6 V 400MV CR6
C5 220 uf 16V
+
IN4003 CR7
R13 6.8m
R14 220 m
R12 6.8m
-S
-OUT
5V D.C. UNREGULATED
5V D.C. REGULATED
+OUT
+S
Steri-Vac 8XL Gas Sterilizer/Aerator Service and Repair
ELECTRICAL SCHEMATICS
5 Volt Power Supply
147
148
A
BT
A
R711A CR4
C6 .1 uf 100V
56.8 VAC
IN4003 CR1
*
24 Volt Power Supply C1 13,000 uf 50V
2.4K
R5
2N6569 Q3
1
3
R10 5.1K
R4 2.4K
500 m R6 I.LIM 2
2N3055 Q1
IN4003 CR3
IN4448 CR6
CW
2N3055 Q2
NOT USED IN SOME ASSEMBLIES
IN4003 CR2
R9*
2.4K
R8
R19*
33m 2W R7
2
10
R18*
33m 2W R3
6 5 R20*
uA723 U1
11
7
12
10 uf 220 m C3 25V
R13
3
R1 6.2K
4
13
R2 6.2K
C2
470pf 1KV
C4
IN974B CR5
100 uf 100V
+
1
3
R14 2.4K
R12 4.7K
2
R11 2K V ADJ CW
+
C4 330 uf 35V
IN5401 CR7
R16 2.4K
R17 6.8m
5V D.C. REGULATED
R12 6.8m
-S
-OUT
24 VDC
+OUT
+S
Service and Repair Steri-Vac 8XL Gas Sterilizer/Aerator
ILLUSTRATED PARTS BREAKDOWN
© 3M 1995 - 2005
2
ThermoStat
ThermoStat
220-240 VAC Input
Mounted on Heatsink (105 C)
Heatsink Heater
Middle Chamber Heater Blankets
1
Mounted On Chamber Wall (65C)
ThermoStat
1
2
2
End Chamber Heater Blankets
High Voltage
Low Voltage
3
4
5
Power Entry Module
Pin2
Pin4
Pin3
Pin1
SSR3
Pin4
Pin3
Pin4
Pin3
Pin2
SSR1
Pin1
Pin2
SSR2
Pin1
AMP 583617-1
6
4
9
8
55
30
55
61
55
28
Line
RFI Filter
Load
11
10
Power Switch
2
1
Gnd
Out Vcc
20
22
31 52 31 41 51 50 53 52 27 41 20 49 48
20 24 23 20 22
68 70 69 67
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J4
J7
1 2 3 4 RJ11
HD24-4.8-A
Power One International Series
24V Power Supply
+Out +S -S -Out
4
J9
J2
3
72 44 43 42 54
55 39 38 57 21 56 58 34 56 35 36 33 64 47 56 46
61 28 30 77 32 63 78 26 37 25 59 29 82
Gnd
Out Vcc
NO COM NO COM NO COM
NO COM
NO COM NO COM NO COM
NO COM
COM
NC
20
24 23
HB5 3/OVP-A
Power One International Series
5V Power Supply
+Out +S -S -Out
Pressure Transducer
22
4
2
3 1/4 Amp 250 VAC
1
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
High Voltage
5
Abator Interface Port
Transformer
2
Red Brown Black
Chamber Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
A B C D E F H J K L M N P R S T U V W X Y Z
1
J6
J8 1 2 GND 3
+15V
Signal GND Puncture Pin Position Abator Ready AirFlow Detect Gnd AirFlow Detect AirFlow Detect; Power H2O Detect; Gnd H2O Detect H2O Detect; Power Load Door Handle Load Door Latch Load Door Shut Cartridge Pos. Gnd Cartridge Position Cartridge Pos. Power Compressed Air Nitrogen Pressure AbatorFailed Unload Door Handle Unload Door Latch Unload Door Shut Signal GND
8 15 7 14 6 13 5 12 4 11 3 10 2 9 1
2
5
DB15
J16
Extra I/O Extra I/O Extra 1 Sol Extra 2 Sol Extra 3 Sol Frame Ground Electric Pump Vent Sol. Electric Pump Power Nitrogen Solenoid Middle Heater Output End Heater Output Heatsink Heater Output Cycle Starting (Abator) Vent Solenoid RH Solenoids Gas Coming (Abator) Vacuum Pump Solenoid Water Injection Solenoid Load Door Solenoid Unload Door Solenoid Puncture Solenoid /Printer Initialization
FLM LU0 Backlight LU1 GND LU2 KEY0 LU3 KEY1 CL2 KEY2 CL1 KEY3 M STOP
22
78
24 77
38
20
72
1
1
Transformer
8/10 Amp 250 VAC
2
Puncture Sim Sol. Output
Receive Data RXD GND Transmit Data TXD FRAME GROUND
5XLe Controller Board 78-8078-6518-9
RecorderTemperature VTC2 Heatsink Temperature VTC4 End Temperature VTC3 Middle Temperature VTC2 Chamber Temperature VTC4 GND RH LATCHPOS IS+5V Vcc
GND Vcc +S GND +24V
1
J5
\3m\6519-7\reva\control.prj
External Audio
ELECTRICAL SCHEMATICS
Vcc Audio GND 1 2 3
AMP 583617-1
Top Layer AMP 583617-1
Bottom Layer
Steri-Vac 8XL Gas Sterilizer/Aerator
3 Printer On 2 GND 1 /Printer Form Feed Switch
14 13 12 11 10 9 8 7 6 5 4 3 2 1
Printer
GND /Printer Fault Printer Error Printer Busy /Printer Ack Printer Data7 Printer Data6 Printer Data5 Printer Data4 Printer Data3 Printer Data2 Printer Data1 Printer Data0 /Printer Data Strobe
8 15 7 14 6 13 5 12 4 11 3 10 2 9 1
Vcc GND GND GND +24V +24V
/Printer Data Strobe Printer Data0 Printer Data1 Printer Data2 Printer Data3 Printer Data4 Printer Data5 Printer Data6 Printer Data7 /Printer Ack Printer Busy Printer Error /Printer Fault GND
J1 5 4 3 2 1
+24V GND +S Vcc GND
STOP M KEY3 CL1 KEY2 CL2 KEY1 LU3 KEY0 LU2 GND LU1 Backlight LU0 FLM
J16
78-8078-4616-3
Interface Board
KeyPad/Display
Low Voltage
24 20
22 20
DB15
1 2 3 4 5 6
CN1
CN9 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Display/Keypad Interface Board c:\3m\board\keypadb\keydisp.sch
24 20 20 20 22 22
82
Seiko IF5003-01B Printer Interface Board CN11 1 2
1 2 3
1 2
VPS GND PS HS GND
Stanley GMF32024ABTW LCD Display Module
FLM M CL1 CL2 Display On LU0 LU1 LU2 LU3 Vcc GND -24V Contrast V FG
AC_IN2
AC_IN1
FLM M CL1 CL2 Display On LU0 LU1 LU2 LU3 Vcc GND -24V Contrast V FG
CN2 4 3 2 1 CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN6
CN5
1 2 3 4 5 6
CN4
MPower MPower Sigma1 Sigma2 Sigma3 Sigma4
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
J2 LEDGND 9 Vcc 8 KEY0 7 KEY1 6 KEY2 5 KEY3 4 STOP 3 GND 2 NC 1 CN2 AC_OUT1 4 3 2 AC_OUT2 1
DIP1
DIP2
1 2
1 2 3
KeyPad 78-8078-3987-9
LED
HS GND
VPS GND PS
MPower MPower Sigma1 Sigma2 Sigma3 Sigma4
Seiko LPT5347A-S576 Thermal Printer 1 2 3 4 5 6
KEY0
KEY1
KEY2
KEY3
STOP
149
Service and Repair
150
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
EX_IN2 EX_IN1 UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR CARTPOS LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY PUNCTPIN /PRTFF PRTON /PRTINIT
HEATSINK AUDIO END_HEAT MID_HEAT LATCHPOS
CLOSE_LR OPEN_LR PUNCTSOL LD_SOL WATER_SOL N_SOL EX1_SOL VAC_SOL DV_SOL AV_SOL GAS_SIG RH_SOL EP_POWER EP_VALVE UD_SOL VENT_SOL PUNCT_SIM EX2_SOL CYC_START
\3m\6519-7\revc\perph.sch
STOP KEY3 KEY2 KEY1 KEY0
PRT_D[0..7] TXD_CTL RXD_CTL TXD RXD D[0..7] /PRTFF /PRTACK PRTBUSY PRTERR /PRTINIT /PRTFAULT /PRTSTB /CSCS /AUXCS /KEYEN /CLRKEY /KEYCS
Perpherials
\3m\6519-7\revc\pcio.sch
ELECTRICAL SCHEMATICS
Steri-Vac 8XL Gas Sterilizer/Aerator
STOP KEY3 KEY2 KEY1 KEY0
/PRTACK PRTBUSY PRTERR /PRTINIT /PRTFAULT /PRTSTB /CSCS /AUXCS /KEYEN /CLRKEY /KEYCS
LATCHPOS
TXD_CTL RXD_CTL TXD RXD
EX_IN2 EX_IN1 UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR CARTPOS LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY PUNCTPIN /PRTFF PRTON
HEATSINK AUDIO END_HEAT MID_HEAT
CLOSE_LR OPEN_LR PUNCTSOL LD_SOL WATER_SOL N_SOL EX1_SOL VAC_SOL DV_SOL AV_SOL GAS_SIG RH_SOL EP_POWER EP_VALVE UD_SOL VENT_SOL PUNCT_SIM EX2_SOL CYC_START
/PRTACK PRTBUSY PRTERR /PRTINIT /PRTFAULT /PRTSTB /CSCS /AUXCS /KEYEN /CLRKEY /KEYCS
PRT_D[0..7] TXD_CTL RXD_CTL TXD RXD D[0..7]
EX_IN2 EX_IN1 UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR CARTPOS LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY PUNCTPIN /PRTFF PRTON
HEATSINK AUDIO END_HEAT MID_HEAT LATCHPOS
CLOSE_LR OPEN_LR PUNCTSOL LD_SOL WATER_SOL N_SOL EX1_SOL VAC_SOL DV_SOL AV_SOL GAS_SIG RH_SOL EP_POWER EP_VALVE UD_SOL VENT_SOL PUNCT_SIM EX2_SOL CYC_START
\3m\6519-7\revc\mcu.sch
/CLRKEY /KEYEN BACKLITE
DISPTMG DISPON DISPRS XOUT R//W /FPGA_RST E
FPGA_VIDEO
VA[11..13]
A[0..15]
LATCHPOS
CH07 EXA0 EXA1 RH CHPRESS EXA2 EXA3 VREF SEL0 SEL1 SEL2
/CLRKEY /KEYEN BACKLITE
DISPTMG DISPON DISPRS XOUT R//W /FPGA_RST E
FPGA_VIDEO
VA[11..13]
A[0..15]
CH07 EXA0 EXA1 RH CHPRESS EXA2 EXA3 VREF SEL0 SEL1 SEL2
D[0..7] STOP KEY3 KEY2 KEY1 KEY0 \3m\6519-7\revc\video.sch
/CLRKEY /KEYEN BACKLITE
DISPTMG DISPON DISPRS XOUT R//W /FPGA_RST E
FPGA_VIDEO
VA[11..13]
A[0..15]
LCTC Video Controller
\3m\6519-7\revc\analog.sch
LATCHPOS
CH07 EXA0 EXA1 RH CHPRESS EXA2 EXA3 VREF SEL0 SEL1 SEL2
Process Control Inputs
78-8078-6519-7 Sheet 1 of 6
Schematic, Controller, Steri-Va
151
Service and Repair
152
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
J7 HEADER 5
Power Input
CH07 EXA0 LEAKPRES RH CHPRESS EXA2 EXA3 VREF
RXD TXD RXD_CTL BACKLITE /KEYEN DISPON
3
3
C32
0.1uF
C31
0.1uF
0.1uF
C33
0.1uF
C17
C16
0.1uF
C9
0.1uF
.01uF
C62
4.7K
R5
C3
2
1
C10
VSS VSS VSS
/XIRQ
/IRQ
EXTAL
NC NC NC
XTAL
PE0/AN0 PE1/AN1 PE2/AN2 PE3/AN3 PE4/AN4 PE5/AN5 PE6/AN6 PE7/AN7
PD0/RXD PD1/TXD PD2/MISO PD3/MOSI PD4/SCK PD5//SS
PC0/DATA0 PC1/DATA1 PC2/DATA2 PC3/DATA3 PC4/DATA4 PC5/DATA5 PC6/DATA6 PC7/DATA7
PB0/ADDR8 PB1/ADDR9 PB2/ADDR10 PB3/ADDR11 PB4/ADDR12 PB5/ADDR13 PB6/ADDR14 PB7/ADDR15
C12
0.1uF
C34
0.1uF
C35
C28
0.1uF
C36
0.1uF
C27
0.1uF
C26
0.1uF
C20
0.1uF
0.1uF
C19
0.1uF
TP13
JP1
0.1uF
0.1uF
C18
0.1uF
C11
GND_ANALOG
Vcc
Jumper
C4
.01uF
GND
1uF
C13
0.1uF
C29
0.1uF
C21
0.1uF
0.1uF
C30
0.1uF
C14
Microcontroller
PA0/IC3 PA1/IC2 PA2/IC1 PA3/IC4/OC5/OC1 PA4/OC4/OC1 PA5/OC3/OC1 PA6/OC2/OC1 PA7/PAI/OC1
U2
MC68HC11K1CFN3 +24V
3 24 63
21
GND_SOL
1uF
C61
GND_FRAME
3
C8
C15
Vcc
R28 4.7K
54
67
20 R6 22 10M 25
MCU_EXTAL
Y1
GND_FRAME
22uF 35V
C2 3
0.1uF
0.1uF
42 41 40 39 38 37 36 35
CH07 EXA0 EXA1 RH CHPRESS EXA2 EXA3 VREF
GND_FRAME
22uF 35V
C60 3
C7
U18 T_CAP
U1 T_CAP
U16 T_CAP
C6
22pF
0.1uF
15M_1
15M_2
15M_3
U15 T_CAP
15M_1
U17 15M_4T_CAP
/IRQ
72 73 74 75 76 77
RXD TXD RXD_CTL BACKLITE /KEYEN DISPON
68
55 56 57 58 59 60 61 62
D0 D1 D2 D3 D4 D5 D6 D7
MCU_XTAL
11 10 9 8 7 6 5 4
A8 A9 A10 A11 A12 A13 A14 A15
12 MHz
22pF
C5
1 84 83 82 81 80 79 78
/PRTACK PRTBUSY PRTERR /PRTINIT /PRTFAULT /PRTFF /PRTSTB DISPTMG
Vcc
/RST 4
1
VCC
Vcc
2
MAX6314
IN
U11 MC34064
3
2
Vcc
45
34
43
44
70
71
/RST
R27 10K .1%
R26 1.37K .1%
Vcc
Vcc
XOUT
3
Ferrite
U49
C37 100uF
R35 4.7K
Vcc
FPGA_VIDEO2 /CLRKEY FPGA_VIDEO1 TXD_CTL
SEL0 SEL1 SEL2 DISPRS
FPGA_DONE
4.4Volts
4.7K
R13
BANKA14 BANKA15 FPGA_VIDEO2 /CLRKEY FPGA_VIDEO1 TXD_CTL LATCHRES LATCHSET
VA11 VA12 VA13 SEL0 SEL1 SEL2 DISPRS R//W
69 /RST
65
66
12 13 14 15 16 17 18 19
33 32 31 30 29 28 27 26
53 52 51 50 49 48 47 46
A0 A1 A2 A3 A4 A5 A6 A7
Vcc
2 23 64
FPGA Reset Circuit
/RESET /MR
GND
U10
/RST
AVSS
AVDD
VRL
VRH
MODB/VSTBY
MODA//LIR
/RESET
E
XOUT
PH0/PW1 PH1/PW2 PH2/PW3 PH3/PW4 PH4/CSI0 PH5/CSGP1 PH6/CSGP2 PH7/CSPROG
PG0/XA13 PG1/XA14 PG2/XA15 PG3/XA16 PG4/XA17 PG5/XA18 PG6 PG7/R//W
PF0/ADDR0 PF1/ADDR1 PF2/ADDR2 PF3/ADDR3 PF4/ADDR4 PF5/ADDR5 PF6/ADDR6 PF7/ADDR7
VDD VDD VDD
LATCHPOS ABATFAIL N_PRESS /CSCS
PCI2, D3 PCI2, D4
PCI2, D5
/FPGA_RST
UDRSHUT UDRLATCH UDRHDL
/KEYCS
/AUXCS
PCI2, D0 PCI2, D1 PCI2, D2
E
MCU Address Bus
MCU Data Bus
32 33 34 35 36
27 28 29
11 12 13 14 15 16 17 18 19 20 21 22 23 24
D3 D2 D1 D0 /RTCCS
A9
6 7 8
1 2 3
D5 D4
D7 D6
PRT_D[0..7]
Vcc
10 9 8 7 6 5
/RTCCS 20 22 /R/W 27 R//W
A0 A1 A2 A3 A4 A5
PRT_D[0..7]
GND GCK1-I/O I/O
I/O I/O M1-I/O GND M0-I/O
GND I/O I/O
I/O-TMS I/O I/O I/O I/O I/O GND Vcc I/O I/O I/O I/O I/O I/O
I/O-TD1 I/O-TCK GND
CE OE WE
A0 A1 A2 A3 A4 A5
SQW INTA INTB
D0 D1 D2 D3 D4 D5 D6 D7
Realtime Clock U27 DS1286
PRT_D5 PRT_D4
/PRTACK PRTBUSY PRTERR /PRTINIT /PRTFAULT /PRTFF /PRTSTB DISPTMG
1 2 3 4 5
D0 D1 D2 D3 D4 D5 D6 D7
23 NC 1 /IRQ 26 NC
11 12 13 15 16 17 18 19
PRT_D3 PRT_D2 PRT_D1 PRT_D0 BANKA15 BANKA14
ELECTRICAL SCHEMATICS
1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 EA14 EA15 EA16 /EEOE
Vcc
118
Steri-Vac 8XL Gas Sterilizer/Aerator
GND
1
PRT_D7 PRT_D6
144 143 142 Vcc I/O I/O Vcc M2-I/O GCK2-I/O I/O-HDC
37 38 39 40
139 138 137 I/O I/O GND I/O I/O-LDC GND 43 44 45
LATCHSET LATCHRES /R/W EA14 EA15 EA16
134 133 132 131 130 129 128 127 126 125 124 123 122 121 I/O I/O I/O I/O I/O I/O Vcc GND I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O-INIT Vcc GND I/O I/O I/O I/O I/O I/O 48 49 50 51 52 53 54 55 56 57 58 59 60 61
GND
R//W /EEOE
116 115 I/O I/O GND I/O I/O 64 65 66
16
22 24 31
12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2
GCK3-I/O I/O PROG Vcc
GND I/O I/O
I/O I/O I/O I/O I/O-/RS I/O GND Vcc I/O I/O I/O I/O I/O-/CS0 I/O
I/O-/BUSY/RDY I/O GND
Vcc CCLK I/O-DOUT I/O-DIN
E
76 75 74 73
81 80 79
A12 A13 A14 A15
97 96 95 94 93 92 91 90 89 88 87 86 85 84
A8
A7
A10 A11
D0 D1 D2 D3 D4 D5 D6 D7
Vcc
102 101 100
108 107 106 105
30 1
13 14 15 17 18 19 20 21
32
XC5202
U14
R//W
TMS29F512-C
VSS
/E /G /W
A0 VCC A1 A2 DQ0 A3 DQ1 A4 DQ2 A5 DQ3 A6 DQ4 A7 DQ5 A8 DQ6 A9 DQ7 A10 A11 NC/A17 A12 NC A13 A14 A15 NC/A16
External EEPROM U23
/RAMOE E
112 111 110 109 GCK4-I/O I/O-/WS GND I/O I/O I/O GND DONE
69 70 71 72
Vcc
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 27 20 22 14
HEATSINK_CTL EXT_AUDIO_CTL /FPGA_RST
RH_SOL EP_POWER EP_VALVE UD_SOL VENT_SOL PUNCT_SIM EX1_SOL CYC_START GAS_SIG
EX3_SOL
WATER_SOL N_SOL EX2_SOL END_HTR_CTL MID_HTR_CTL VAC_SOL
PUNCTSOL LD_SOL
CLOSE_LR OPEN_LR
PUNCTPIN PRTON
LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY
CARTPOS COMPAIR
R//W /RAMOE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
PCO1, D0 PCO1, D1 PCO1, D2 PCO1, D3 PCO1, D4 PCO1, D5 PCO1, D6 PCO1, D7 PCO2, D0 PCO2, D1 PCO2, D2 PCO2, D3 PCO2, D4 PCO2, D5 PCO2, D6 PCO2, D7 PCO3, D0 PCO3, D1 PCO3, D2 PCO3, D3 PCO3, D4 PCO3, D5 PCO3, D6 PCO3, D7
PCI1, D6 PCI1, D7
PCI1, D0 PCI1, D1 PCI1, D2 PCI1, D3 PCI1, D4 PCI1, D5
PCI2, D6 PCI2, D7
DS1225D
Battery Backed NV-SRAM U24 28 A0 VCC 11 A1 DQ0 12 A2 DQ1 13 A3 DQ2 15 A4 DQ3 16 A5 DQ4 17 A6 DQ5 18 A7 DQ6 19 A8 DQ7 A9 A10 A11 A12 E2/A13 NC/A14 /W /E /G VSS
Vcc D0 D1 D2 D3 D4 D5 D6 D7
Vcc
R32 470 Ohm
1 2 3 4
XC1765D
DATA Vcc CLK Vpp OE/RESET CEO CE GND
BX1 8 7 6 5
A[0..15]
D[0..7]
78-8078-6519-7 Sheet 2 of 6
Vcc
VA[11..13]
Schematic, Controller, Steri-Vac
DATA_BX1
A[0..15]
D[0..7]
VA[11..13]
153
Service and Repair
154
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
ELECTRICAL SCHEMATICS
14 Vcc
CYC_START
EX1_SOL
PUNCT_SIM
VENT_SOL
UD_SOL
EP_VALVE
EP_POWER
RH_SOL
GAS_SIG
EX3_SOL
U44 STAR KMB-6
HEATSINK_CTL
5
3
ULN2068/2
U8F
12 14
5 7
Electric Pump Power
Electric Pump Vent Valve
9 13 12 14
1 4 5 7
16 9 13 12 14
15 1 4 5 7
14
7
1
EXT_AUDIO_CTL 9
MID_HTR_CTL
7
12
5
END_HTR_CTL
13
4
Mid Heaer SSR Control
U8A 2 4050
U8D 10 4050
R34
LED MIDDLE HEATERS R31 D2 470 Ohm
LED END HEATERS R7 D1 470 Ohm
470 Ohm
EX2SOL_OUT
NITROSOL
WATERSOL
Vcc
Vcc
Vcc
CYCSTART
EX1SOL_OUT
PUNCTSIM
VENT
ELECTVV
ELECTP
RHSOL
GASCOMING
HEAT_CTRL
VACPUMP
Vcc
Vcc
15
EXTERNAL_AUDIO
MIDHEATER
ENDHEATER
HEATSINK
LED HEATSINK D4
U8C 6 4050
U8B 4 4050
4050 14 4050
9
1
End Heater SSR Control
12
16
15
Audio Output Control
U8E
10
11
Heatsink SSR Control
11
8
ULN2068/2
2
6
U7
10
11
ULN2068/2
8
6
3
+24V
2
3
U3
16
15
ULN2068/2
10
11
Cycle Starting Control Signal
+24V
8
6
Extra Solenoid Output Control
2 3 4 5 6 7 8 9 10
2
3
Puncture Simulate Control
Vent Solenoid Control U4
13
4
RH Solenoid Control
Unload Door Solenoid Control
9
1
Gas Comming Control Signal
16
10
15
8
6 11
2
14
16
10
Heater Cutout Control
+24V
7
Vacuum Pump Solenoid Control
3
5
Extra Solenoid Output Control
U5
4
Nitrogen Injection Solenoid Cotrol
+24V
12
1
Water Injection Solenoid Control
ULN2068/2
13
15
Load Door Solenoid Control
2 3 4 5 6 7 8 9 10
9
11
Puncture Solenoid Control
8
6
2
Open Latching Relay Control
U6 3
Close Latching Relay Control
Audio Output
MID_HTR_CTL
END_HTR_CTL
EXT_AUDIO_CTL
HEATSINK_CTL
RM2 10K X 9
1
VAC_SOL
RM4 10K X 9
1
EX2_SOL
N_SOL
WATER_SOL
LD_SOL
PUNCTSOL
OPEN_LR
CLOSE_LR
+24V
1
TP12
Set
Set
RLY DS4ESL2
7
5
3
9
11
13
15
U13
Gas Present
16
Vcc
LATCHPOS LED D3
Set
Set
GAS PRESENT
10
12
14
8
6
4
2
1
+24V
Vcc
Puncture Solenoid Simulation Testpoint
470 Ohm
R3
HEAT_CTRL EX2SOL_OUT EX1SOL_OUT
PUNCTURE UDOORSOL LDOORSOL WATERSOL VACPUMP GASCOMING RHSOL VENT CYCSTART HEATSINK ENDHEATER MIDHEATER NITROSOL ELECTP ELECTVV
/PRTINIT
JP3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Bottom Layer
EXTERNAL_AUDIO
Vcc
HEADER 3
1 2 3
J2
1 A AMP 583617-1
HEADER 22 HEADER 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
JP2
Top Layer
ABATRDY PUNCTPIN
AIRFLOW
ADDWATER
LDRSHUT LDRLATCH LDRHDL
CARTPOS
UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR
Vcc
Vcc
Vcc
1 2 3
/PRTFF
Vcc
Vcc
Printer ON/FormFeed Switch
HEADER 3
J6
LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY PUNCTPIN
UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR CARTPOS
1
Steri-Vac 8XL Gas Sterilizer/Aerator
8
1 RM3 10K X 9
221 Ohms 1%
R4
2 3 4 5 6 7 8 9 10
RM1 10K X 9
PRTON
/PRTFF
LDRSHUT LDRLATCH LDRHDL ADDWATER AIRFLOW ABATRDY PUNCTPIN
UDRSHUT UDRLATCH UDRHDL ABATFAIL N_PRESS COMPAIR CARTPOS
78-8078-6519-7 Sheet 3 of 6
Schematic, Controller, Steri-Vac
PRTON
2 3 4 5 6 7 8 9 10
155
Service and Repair
156
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
BACKLITE
/FPGA_RST
FPGA_DONE
DISPON DISPRS /CLRKEY /KEYEN
FPGA_DONE
VA[11..13]
R//W E FPGA_VIDEO1 FPGA_VIDEO2 XOUT
DISPTMG
R//W E FPGA_VIDEO1 FPGA_VIDEO2 XOUT
DISPTMG
BACKLITE
CSD2 CSD3 CSD4 CSD5 CSD6 CSD7
/CSCS CSD0 CSD1
A4 A5 A6 A7 VA11 VA12 VA13
D1 D0 A0 A1 A2 A3
Vcc
J16 DB15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 GND GCK1-I/O I/O I/O I/O I/O-TD1 I/O-TCK GND I/O I/O I/O-TMS I/O I/O I/O I/O I/O GND Vcc I/O I/O I/O I/O I/O I/O I/O I/O GND I/O I/O I/O I/O I/O I/O M1-I/O GND M0-I/O
M
VA[11..13] D2 D3 D4 D5 D6 D7 LU3
A[0..15]
LU2
A[0..15]
LU1
D[0..7]
A8 A9 A10 A11 A12 A13 A14 A15 M CL1 CL2 LU3 LU2 LU1 LU0 FLM
FLM
D[0..7]
Keypad/Video Conector D-Sub Header With Grounding Pads
U28 T_CAP
U26 T_CAP
U25 T_CAP
U22 T_CAP
U21 T_CAP
U19 T_CAP
3
3
3
3
3
3
DISPON DISPRS STOP
ELECTRICAL SCHEMATICS AUXD0 AUXD1 AUXD2 AUXD3 AUXD4 AUXD5 AUXD6 AUXD7
/AUXCS
AUXD0 AUXD1 AUXD2 AUXD3 AUXD4 AUXD5 AUXD6 AUXD7
VMA12 VMA13 VMA7 VMA8 VMA6 VMA9
Steri-Vac 8XL Gas Sterilizer/Aerator
VMA5
144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 Vcc CCLK I/O-DOUT I/O-DIN I/O I/O I/O-/BUSY/RDY I/O GND I/O I/O I/O I/O I/O I/O I/O-/RS I/O GND Vcc I/O I/O I/O I/O I/O-/CS0 I/O I/O I/O GND I/O I/O I/O I/O GCK3-I/O I/O PROG Vcc
Vcc I/O I/O I/O I/O I/O I/O GND I/O I/O I/O I/O I/O I/O I/O I/O Vcc GND I/O I/O I/O I/O I/O I/O I/O I/O GND I/O I/O I/O I/O I/O GCK4-I/O I/O-/WS GND I/O KEY0 KEY1 KEY2 KEY3 STOP
Vcc M2-I/O GCK2-I/O I/O-HDC I/O I/O I/O I/O-LDC GND I/O I/O I/O I/O I/O I/O I/O I/O-INIT Vcc GND I/O I/O I/O I/O I/O I/O I/O I/O GND I/O I/O I/O I/O I/O I/O GND DONE KEY3 KEY2 KEY1 KEY0 /CLRKEY /KEYEN
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
XC5204
U12
/KEYCS
DATA Vcc CLK Vpp OE/RESET CEO CE GND
BX2
Vcc
XC17128D R30 470 Ohm
1 VCLK_STROBE 2 3 4
VD3 /VB1_CE /VB_WE /VB2_CE /VB_OE
VD11 VD7 VD0 VD6 VD1 VD5 VD2 VD4
VMA0 VD15 VD8 VD14 VD9 VD13 VD10 VD12
VMA11 VMA4 VMA3 VMA10 VMA2 VMA1
8 7 6 5
Vcc
/VB_WE /VB2_CE /VB_OE
/VB_WE /VB1_CE /VB_OE
Vcc
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 27 20 22 14 VMA0 VMA1 VMA2 VMA3 VMA4 VMA5 VMA6 VMA7 VMA8 VMA9 VMA10 VMA11 VMA12 VMA13
Vcc
Vcc
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 27 20 22 14
VMA0 VMA1 VMA2 VMA3 VMA4 VMA5 VMA6 VMA7 VMA8 VMA9 VMA10 VMA11 VMA12 VMA13
1
MCM6206
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 E2/A13 NC/A14 /W /E /G VSS
U42
MCM6206
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 E2/A13 NC/A14 /W /E /G VSS
U41
2 3 4 5 6 7 8 9 10
RM9 10K X 9
VCC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
VCC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
Vcc 28 11 12 13 15 16 17 18 19
Vcc 28 11 12 13 15 16 17 18 19
VD0 VD1 VD2 VD3 VD4 VD5 VD6 VD7
VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
78-8078-6519-7 Sheet 4 of 6
Schematic, Controller, Steri-Vac
EXT_AUDIO_CTL MID_HTR_CTL END_HTR_CTL HEATSINK_CTL
157
Service and Repair
158
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
A
B
C
D
ELECTRICAL SCHEMATICS
1
RX
TXD
TXD_CTL RXD_CTL
1
Steri-Vac 8XL Gas Sterilizer/Aerator
RX
TXD
10uF
10uF C5
C5
1
1
1
1
1
2 4 5 6
1
R2I
R1I
T2OU
T1OU
V-
VC V+
/SHD
2
PRTBUS YPRTER /R PRTINIT /PRTFAULT /PRTF
/BPRTACK
/PRTST
PRT_D[0..7]
Serial Communications
MAX242CPN
GN
R2OU
R1OU
T2I
T1I
C1 C1 C2 C2
/E
U3
2
C4 0.1u
10uF
C5
PRT_D[0.
9
1
8
1
7
1 3
1
Vcc
Vcc
/PRTINIT /PRTFAULT /PRTFF
PRTERR
/PRTSTB
/PRTACK PRTBUSY
TP1
1
RXD_I 1 GN 2 TXD_OU3 4
10uF
C5
J
3
1 2 3 4 5 6 7 8
PRT_D PRT_D PRT_D PRT_D PRT_D PRT_D PRT_D PRT_D
SW DIP-8
SW1
1 1 1 1 1 1 1 9
Vcc
2 3 4 5 6 7 8 9 10
1
Configuration DIP Switches
4
CSD CSD CSD CSD CSD CSD CSD CSD
RM8 10K X 9
Optional
Ribbon Cable Connector
Printer Connector for Fujitsu (Centronics)
4
3029282726252423222120191817161514131211109 8 7 6 5 4 3 2 1
RJ1
HEADER 30
J1
3
SW DIP-8
SW2
2 4 6 8 1 1 1
Ribbon Cable Connector
Printer Connector for Seiko
1 3 5 7 9 1 1
HEADER
J9
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 9
Vcc
5
Numb 21-SepC:\Documents and
B Dat File
Sheet Drawn
78-8078-6519-7 Sheet 5 of 6
Siz
Titl
AUXD AUXD AUXD AUXD AUXD AUXD AUXD AUXD
RM7 10K X 9
6
6
Schematic, Controller, Steri-Vac
2 3 4 5 6 7 8 9 10
1
Auxillary DIP Switches
5
Revisi
A
B
C
D
159
Service and Repair
160
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14
SEL0 SEL1 SEL2
HEADER 14
J4
Vcc
SEL0 SEL1 SEL2
1
Temperature Sensor
T1
R2
T2
3
LATCHPOS
R29 221K 1%
Vcc
VREF
CHTEMPIN ZONE1IN ZONE2IN RECTEMPIN AMTEMPIN HSTEMPIN CATEMPIN EXTEMP1
9
10
6
VREF5
4051
Multiplexed Temp Sensors U9 13 X0 X 14 X1 15 X2 12 X3 1 X4 5 X5 2 X6 4 X7 VDD 6 INH 11 A VSS 10 B 9 C VEE
2.5VVoltage Reference
D10 LM236-2.5V 1 NC
2.49K 1%
R1
R25 R24 R23 R22 R21 R20 R19 R18 1K .1% 1K .1% 1K .1% 1K .1% 1K .1% 1K .1% 1K .1% 1K .1%
2.21K 1%
Calibration Resistor
VTC11
Middle Temp
1
End Temp
U47 TD5A
1
RH
1
Pressure
1
Chamber Temp
VTC4 CHTEMPIN VTC2 ZONE1IN VTC3 ZONE2IN VTC4 HSTEMPIN VTC2 RECTEMPIN
RH
1
GND
1 Leak Presure
1
VCC
Vcc
NC
2
1 Rec Temp
ELECTRICAL SCHEMATICS
7
8
16
3
VREF
VREF
Vcc
T_MUXED
VTC3
13
12
2
3
2
3
Vcc
TLC27L4 1
U33D
TLC27L4
U39A 1
R15 10K .1%
TLC27L4
R37 10K .1%
24.9K .1%
4.64K .1%
R40
TLC27L4
U40B 7
13
12
221K .1%
0.0K U40A 1
U39B 7
TLC27L4
U39D 14
U40C 8
TLC27L4
U40D 14
1 2 3
EXA3 Vcc
EXA2
EXA0
U39C 8
+15V
EXTEMP1 VTC2
5.11K .1%
R38
P_IN
Chamber Pressure Input
HEADER 3
J8
+15V
TLC27L4 Unity Gain Amplifier
9
10
TLC27L4 Unity Gain Amplifier
Unity Gain Amplifier
9
10
2
R9 221 Ohms 1%
+Vout
Chamber Pressure Conditioning Circuit
R8 2.7K 1%
Vin
U20 LM317
TLC27L4 Non-Inverting Amplifier R17
6
5
11.3K .1%
13
12
1
C1 0.1uF
+24V
R39
R36
6
5
R16
Adjustment Voltage
VTC4
TLC27L4 14
Unity Gain Amplifier
Vcc
U33A
VTC1
Unity Gain Amplifier
2
3
Vcc
24.9K .1%
VTC3 R14
TLC27L4 8
U33C
VTC2
TLC27L4 7
U33B
4 11
3 2
4 11
Steri-Vac 8XL Gas Sterilizer/Aerator
4 11
ADJ 3
Vcc
R12 1K .1%
C59 1uF
Lowpass Filter
LEAK_PRESURE
CH07
CHPRESS
RH
VREF
78-8078-6519-7 Sheet 6 of 6
Schematic, Controller, Steri-Vac
HEADER 12
1 2 3 4 5 6 7 8 9 10 11 12
J10
R11 2.75K .1%
R10 1K .1%
D9 IN4148
Input Voltage Protection
LEAKPRES
CH07
CHPRESS
RH
VREF
161
Service and Repair
162
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
150K Ohm
TP2 GND
1
R8 2.5M ohm
C4 0.1uF
C2 0.1uF
+24V
CT
C1 150uF
HEADER 5
5 4 3 2 1
DC/DC Converter (5V to -24V)
Power Input
J1
D-Sub Header
R3
LCD Video Header To Controller
2
4
3
DB15
R2
LU0 FLM
LU1
LU2
LU3
CL2
CL1
M
EXT OUT
CS
V+
VCC
2.2M Ohm
FB
REF
SHDN
U2 MAX774
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
7 1
6
5
D1
L1 1N5820 22uH
Q1 Si9435
R1 0.07 Ohm
BACKLITE
SIGNALGND
KEY0
KEY1
KEY2
KEY3
STOP
C3 100uF
C5 100uF
2 1
TP1 -24V
-24V
HEADER 2
J3
1
J16
GND
8
U3
JUMPER
JP4
DS1E-M-DC5V
JP5
10
JUMPER
Q2 2N3904
2
1
Backlight Diming Circuit
1K 5%
R7
2
1
1 12 -+ 6 7
ELECTRICAL SCHEMATICS
VCC
2
1
COM AC VOUT1 AC VOUT2
TDK DC/AC Inverter
CXA-L10A
GND
VCC
U1
1 3 4
5
VCC
JP2 JUMPER
2
Steri-Vac 8XL Gas Sterilizer/Aerator
JP1 JUMPER
2
1
HEADER 4
4 3 2 1
CN2
78-8078-4557-9
AC Output Header For Stanley
JP3 JUMPER
HEADER 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN1 LCD Video Heade
KeyPad Header
HEADER 9
1 2 3 4 5 6 7 8 9
J2
KeyPad Display Interface Board
2
1
LU0 LU1 LU2 LU3 LCD_VCC LCD_GND -24V
CL1 CL2
FLM
Overlay Power On LED
1K
Contrast Control Circuit
R4
-24V
R5 4.3K
R6 50K
VCC
STOP KEY3 KEY2 KEY1 KEY0
SIGNALGND
163
Service and Repair
164
ILLUSTRATED PARTS BREAKDOWN
Service and Repair
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
Steri-Vac 8XL Gas Sterilizer/Aerator
Service and Repair
STERILIZER OPERATIONAL FLOW DIAGRAM
© 3M 1995 - 2005
System Initialization
Go to page 167
Service Mode
Go to page 167
Recovery
Go to page 167
Main Menu
Go to page 167
Precondition
Go to page 169
Gas Injection
Go to page 169
Gas Expose
Go to page 169
Final Vacuum
Go to page 169
Purge
Go to page 171
Locked Aeration
Go to page 171
Unlocked Aeration
Go to page 171
Standby Aeration
Go to page 171
Reset Cycle
Go to page 171
165
Service and Repair
Steri-Vac 8XL Gas Sterilizer/Aerator
STERILIZER OPERATIONAL FLOW DIAGRAM
This page intentionally left blank.
166
© 3M 1995 - 2005
Service Mode
© 3M 1995 - 2005
Go to sheet 2 Pre-Condition
Main Menu
Recovery
Gas Present?
No
No
Passwords Enabled?
Go to Main Menu
No
Cycle In Progress?
Go to sheet 2 Final Vacuum
Yes
Yes
No
Valid Password?
Yes Display Main Menu
No
Yes
No
Yes
No
Adjust Aeration Time? Yes
Display Errors
Reprogram RH Set-points to Default
Yes
Clear RH Setpoints No in EEPROM Option?
Default Variables Critical Options Initialize PCO's Initialize Keypad Initialize Clock Initialize Video Initialize ADC
Start Printer
Aeration?
Go to sheet 2 Final Vacuum
Go to sheet 3 Locked Aeration
Final Vacuum Option?
E3
Yes
No
No
RAM Okay?
Yes
Aeration Option?
Check RAM
Yes Print and Display C3 Draw Cycle Screen
Stop No Key Pressed?
Yes
Verify MCU
System Intialization
STERILIZER OPERATIONAL FLOW DIAGRAM
Steri-Vac 8XL Gas Sterilizer/Aerator
No
No
Adjust Cycle Temp?
No
Yes
Gas Inject Yes Gas Expose Final Vac?
Print or Display Trend Info
Yes
Trend Report Option?
Turn On Interrupts Initialize Printer Calibrate RH Sensor
No
No
Yes
E3
Go to sheet 2 Final Vacuum
Display Service Menu
No
Setup Yes Info Checksum Okay?
No E11
Compressed Yes Air Okay?
Wait for Chamber Temperature If TO(45) E52
Start Cycle?
No
P> Yes AmbientP - 80? E54
Display Screen Pattern
Yes
Screen Test Option?
Check Checksums
Yes
Yes
No
E1
No E10
Water Level Yes Okay?
No
Gas Expose Stage?
No
Gas Injection Stage?
Perform Site Setup
Yes
Site Setup Selected?
No
Cycle Yes Info Checksum Okay?
No
No
Analog Sensors Okay?
E4,E5, E6,E8, E9,E12
Yes
Go to sheet 2 Final Vacuum
Go to sheet 2 Gas Expose
Go to sheet 2 Gas Injection
Perform Vacuum Test
Yes
Vacuum Test Selected?
Start IRQ Interupt Clear Screen
No
Yes
Yes
No
Perform Switch Test
Yes
Switch Test Selected?
No
C12
Printer Report Header
Calibrate Analog Circuit
Heaters On (cycle) Vacuum On Open Vent Set Timer
Heaters On (cycle)
Vacuum On
Calibration Required?
No
Purge?
Perform Solenoid Test
Yes
Solenoid Test Selected?
No
167
Go to sheet 2 Pre-Condition
Go to sheet 3 Locked Aeration
Go to sheet 3 Purge
Go to Recovery
Yes
Stop Switch Pressed?
Go to Service Mode
Service and Repair
168
STERILIZER OPERATIONAL FLOW DIAGRAM
Service and Repair
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© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
Heatsink On (cycle)
Final Vacuum
No
Heatsink On (cycle)
Go to sheet 3 Purge
Yes
Cycle Starting (ON)
Yes
No
No
E28
Yes
Vacuum Off
Vacuum On Wait 3.5 Sec
Wait 3.5 Sec
Yes
Yes
E30
Print Error E77
Yes
Inject water (1sec) Wait (60sec) Open RH Solenoids Vacuum On (20sec) Read RH Close RH Solenoids Vacuum Off
No
No
Vacuum On
Yes
No
50 cfm Option?
Vacuum On
If TO(90) E71
Yes If TO(30) E71
Check Pressure Sensor E73
No
P< 160 mBar?
No
Nitrogen On
No
Temp Okay? (+/-2C)
No
Vacuum Off
Pulse Cartridge
Pump 3 Minutes
Yes
Check Pressure Sensor E73
Yes Display Delay Errors
No
No
No
No
No
3 Minute Timeout?
No
E25, E26
No
Temp Okay? (+/-2C)
Yes
Yes
Yes
Nitrogen Off
Partial Puncture Error E75
Empty Cartridge Error E50
Pressure Increase after Yes Puncture < 200mBar?
Yes
P >= 800?
Pressure Increase after Puncture < 50mBar?
Yes Nitrogen On
Delay Error E53 Too Hot E52 Too Cool
Yes
Nitrogen Option?
Temp Okay? (+/-2C)
Nitrogen Off
Final 3 Minute Vacuum Read RH Every 10sec
Yes
Number No of RH checks < 5? Increment # of Long Dwells Yes
If TO(3) E39
No
P >= 800?
If RH < 80 Inject (1sec) Wait (60sec) Open RH Solenoids Vacuum On (20sec) Read RH Close RH Solenoids Vacuum Off
Delay Error E53 Too Hot E32 Too Cool
Yes
Delay Errors?
Pulse Cartridge
E73
Yes
Number No of Long Dwells < 3?
No
Nitrogen Option?
# of Yes P increases > 2?
Pump until # P increases > 2? P=AmbientP - 80 If TO(2) Delay Error E71 Delay Error E73 Increment # P increases
No
Puncture Switch Okay?
Yes
RH < 60%?
Chamber Leak Test Wait 5 Min If P increase 15 mBars E31
Yes
P> Pump until AmbientP - Yes P=AmbientP - 80 80 mBar? If TO(2) Error E71 Increment # P increases
If TO(60) E71
No
P< 250 mBar?
No
P> AmbientP 80 mBar?
Check Pressure Sensor E73
If P Sensor Error Delay Error E73
No
No
Rh < 2 or RH > 98?
2nd Injection & No No Heatsink Temp Decrease?
Gas Yes Stop Puncture Cartridge Inject Complete Heatesink Off (50 sec)?
E28
E29
3rd Injection & No RH Increase?
Yes
No
Pumpdown to Target P, If TO(40) E22
Close Vent Heatsink On (95C)
Yes
Maximum Number of Injections?
Preheat Option Wait 15 Min
Wait for Chamber & Heatsink Temp If TO(45) E23
Send Gas Coming Signal for 20 Sec
Go to Final Vacuum
Yes Wait for Abator 50 cfm Ready Signal Abator Option? If TO (120) C10
No
Gas Expose Complete?
Close Gas Relay Puncture Cartridge
Open RH Solenoids Vacuum On (20sec) Read RH Close RH Solenoids Vacuum Off
Heaters On (cycle) Heatsink On (cycle) Open Vent, Vacuum On Open RH Solenoids
Test Vacuum for 1 min If P>AmbientP-52mBars E21
International Yes Heatsink Cooldown Version? If TO (20) E24
No
50scfm Abator Option?
Gas Expose
Gas Injection
PreCondition
STERILIZER OPERATIONAL FLOW DIAGRAM
Steri-Vac 8XL Gas Sterilizer/Aerator
Go to sheet 3 Purge
Go to Gas Expose
Go to Final Vacuum
Go to Gas Injection
169
Service and Repair
170
STERILIZER OPERATIONAL FLOW DIAGRAM
Service and Repair
This page intentionally left blank.
© 3M 1995 - 2005
Steri-Vac 8XL Gas Sterilizer/Aerator
© 3M 1995 - 2005
Reset Cycle
Heaters Off Stop Timer 5 Second Beep
Standby Aeration
Stop Report Stop Timer Heaters Off Heatsink Off Vacuum Off
No
Nitrogen Off Clear Cautions
No
Remove Gas Buildup?
D
C
Vacuum On (2 Minutes)
No
Latching Relay Closed?
Yes
E
No
Yes
E76
No
No
50 cfm Abator with Aeration?
No
Open Vent Close RH Valves Stop Puncture Unlock Load Door Stage = Standby Clear Errors
Stop Timer
Adjust Vent No
Handle Yes Turned or Door Open?
Yes Cycle Starting (Off)
No
No
B
Pulse Cartridge
Open Vent
Open Vent
No
Vacuum Off Open Vent Stop Timer
No
Yes
B
C
No
Yes
No
A
No
Puncture Pin Stuck?
No
Handle Turned Down?
No
Door Open?
No
Yes
No
Door Open?
No
Standby Aeration?
No
Handle Turned Down?
Yes
Open Latching Relay Stop Report
Yes
Locked Aeration?
Yes
Yes
Check Aeration Heater Caution Adjust Vent
8 Yes Minute Purge Done?
Valid Password?
Stop Key Pressed Yes & Setup Code Entered?
Passords Enabled?
No
7 Yes Minute Purge Done?
7 Yes Minute Vacuum Done?
Locked Yes Aeration Time Complete?
Close Vent
Open Vent
PurgeCnt < 3?
Chamber Yes Restart Temp within Timer Range?
Print Report Tailer
No
Handle Yes Turned or Door Open?
Vacuum On Check Aeration Heater Caution Adjust Vent
No
PurgeCnt = 0
Heatsink On Chamber Yes Heaters On Temp within Vacuum On Range? Open RH Solenoid
Unlocked Yes Aeration Time Complete?
Vacuum Off (3 Minutes)
Yes
Heatsink On Heaters On Vacuum On Open RH Solenoid
Start Timer Heaters On (cycle)
Initial Yes Check Obstructed 8 Minute Purge Filter E72 Done?
Yes Cycle Starting (Off)
Start Timer Unlock Unload Door
No
50 cfm Abator w/o Aeration?
Open Vent Vacuum On Heatsink On (cycle)
UnLocked Aeration
Locked Aeration
Purge
STERILIZER OPERATIONAL FLOW DIAGRAM
Steri-Vac 8XL Gas Sterilizer/Aerator
Yes
E
Go to Standby Aeratio
Go to Unlocked Aeration
Go to Locked Aeration
Yes
C
D
A
Go to sheet 1 Main Menu
Print Door Opened Vacuum On Open RH Solenoids
Yes
No
Stop Key Pressed?
E77
171
Service and Repair
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3 Health Care 3M Center Building, 275-4E-01 St. Paul, MN 55144-1000 1-800-228-3957
3M Canada Inc. P.O. Box 5757 London, Ontario, Canada N6A4T1 1-800-563-2921
Printed on recycled paper Printed in U.S.A. © 3M 1995 - 2005 78-6970-6954-6 Rev. E
Distribution Limited To Current 3M Approved Service Providers
Distribution Limited To Current 3M Approved Service Providers
Distribution Limited To Current 3M Approved Service Providers
Distribution Limited To Current 3M Approved Service Providers
Distribution Limited To Current 3M Approved Service Providers
Equipment Bulletin
48
Subject:
Service - Final Checks Process
Date:
August 5, 2002
Machines Affected:
4XL, 5XL, and 8XL
Condition:
N/A
Cause:
N/A
Solution:
This Bulletin is written to describe the Final Checks and procedures that must always be performed on the sterilizer before the sterilizer is put back into use.
Check #1:
Temperature Calibration
Use either the 49C method or the 2231 Ohm resistor method. Temperature Calibration Procedure Using the 49C Method (Preferred method on all sterilizers)
1. Put the Fluke thermocouple under the TCO on a 5XL or near the chamber temperature sensor on a 4XL. Use silver tape to attach thermocouple, if needed. Use Thermal Grease on the Thermocouple / Chamber interface to insure good heat transfer. DO NOT place thermocouple under the Chamber High Limit Thermostat on a 4XL. 2. Put the unit in cycle and allow the display to go to 51 C. 3. Then turn power off, set DIP SW1-1 and SW1-3 to the up position, and allow the temperature (on the fluke) to go to exactly 49 C. At that point, turn the unit on and it will calibrate to within a couple of tenths of a degree of true accuracy. (The door latch will activate indicating acceptance of the new calibration.)
Health Care/3M
Page 1 of 4
Distribution Limited To Current 3M Approved Service Providers 4. Turn power off and set DIP Switch SW1-1 and SW1-3, down. 5. Turn power on. Unit will come up in a C3, and the unit will continue in cycle. 6. Observe the display and Fluke to insure the temperatures match. If OK, remove the thermocouple and press stop button to terminate cycle. If temperature on Fluke and on the display do not match, repeat steps 1 – 6.
IMPORTANT NOTE: If machine will not accept the calibration (vacuum pump comes on instead of latch activation), the machine is too far out of calibration to accept the 49 C. To correct, observe the display when the Fluke reaches 49 C. If above 51 C, calibrate the temperature in 2 C increments until between 51 C and 49 C. Then make final calibration to 49 C. If the temperature of the chamber reaches 51 C, and the Fluke is below 49 C, the 2231 Ohm resistor method must be used to calibrate the temperature.
Temperature Calibration Procedure Using the 2231 Ohm Resistor (Recommended when had to change the controller board on 4XL and on old 5XL, just to get close to correct temperature. Then use above method to get accurate calibration.) 1. Take the 2231 ohm variable resistor from your tool case and insert the ends into the multi-meter (common and Ohms), set to read resistance. Adjust resistor until the multi-meter reads 2231. 2. Measure the temperature of the chamber by placing the thermocouple near the location of the chamber temperature sensor. Attach Thermocouple with Silver Tape if needed. Add Thermal Grease to thermocouple / chamber interface to insure good heat transfer. Start a warm cycle, and allow the temperature to stabilize at 55C. 3. Note the difference between the actual chamber temperature measured by the thermocouple and the displayed temperature. This is the amount you want to offset. (For example, suppose the actual temperature is measured as 53C, 2 degrees lower than displayed. If more than 2C offset, see NOTE below.) 4. Disconnect the chamber sensor at the connector and put the 2231 ohm resistor leads into the connector end that goes to the controller board, not the connector end that goes to the sensor. The display will now read 48C. 5. Adjust the resistor until the display reads the offset temperature correction. (For this example the actual is 2 degrees lower (See #3), so the resistor should be adjusted until the display reads 50C).
Health Care/3M
Page 2 of 4
Distribution Limited To Current 3M Approved Service Providers
6. Turn the power off. Place DIP switches 1 and 3 Up and turn the power on again. This now calibrates the temperature. 7. Turn the power off again, remove the variable resistor and reconnect the chamber temperature sensor. 8. Place DIP switches 1 and 3 down again and turn the power on. The calibration procedure is complete. Recheck the chamber temperature to see that the actual temperature is the same as displayed. 9. If the temperature is now close, within 1-2 degrees C, use the 49C method described in the first section to precisely calibrate the temperature. IMPORTANT NOTE: If the actual temperature is more than 2C offset from the displayed temperature, the calibration can not be accomplished in one calibration. The above calibration procedure will have to be done more than once, adjusting the temperature 2C at one time. THE CALIBRATION WILL NOT BE ACCOMPLISHED IF MORE THAN 2C OFFSET IS ATTEMPTED.
Check #2:
Proper Default Temperature on Display Panel
1. Cycle Power 1 time a. Check return to default cycle. b. If not at customer requested default, i.e. warm cycle or cold cycle, change default. When power is cycled on a 4XL or old 5XL, the unit will default to the temperature it was set on during the last in cycle power interruption. This can be a problem if the service rep interrupts power on a cold cycle and the customer runs only warm cycles. To correct this, simply cycle power after servicing to make sure the unit defaults to warm (or cold if the customer wants to default to the cold cycle). If it doesn’t, you can select the desired default cycle, start the cycle and turn the power switch off and back on. Press Stop to get an E40, open the door and press Stop again. Check for proper default by cycling power again.
Health Care/3M
Page 3 of 4
Distribution Limited To Current 3M Approved Service Providers
Check #3:
After Regulator Re-build or Replacement
Adjust air pressure up 5 psi to account for drop across new diaphragm. Use caution with questionable air quality.
Check #4:
Run Last Cycle (5XLe and 8XL only)
Run last cycle information and check printout for any abnormalities.
Check #5:
Run Accelerated Cycle
Run Accelerated cycle. Make sure cartridge is punctured properly.
Check #6:
Final Power Test
After side panel is back on, cycle power and start a cycle. Allow machine to run for 30 seconds, check printout and make sure machine is going into cycle. If OK, press Stop, and clear code.
Check #7:
Personnel Discussion
Discuss any abnormal information with appropriate hospital (facility) employee (Biomed, Maintenance Manager, etc.)
Health Care/3M
Page 4 of 4
Distribution Limited To Current 3M Approved Service Providers
Equipment Bulletin Subject: Date:
47
4XL, 5XL and 8XL EO Gas cartridges May 18, 2004
Machines Affected: All 4XL, 5XL and 8XL sterilizers Condition:
Damage to the Labels on the Gas cartridges.
Cause: Solution:
Liquid EO escapes around the cartridge seal and melts the Label. Perform the following procedure.
Note: This issue may occur if liquid ethylene oxide leaks around the cartridge guide seal and damages the shrink-wrapped label surrounding the Steri-Gas cartridge. Consequences are discoloration and / or deterioration of the shrink-wrapped label and staining of the sterilizer. There is no safety risk, as the Ethylene Oxide is released only in the closed Steri-Vac chamber. After sterilization, the gas is removed by the normal aeration cycle. The functionality of your 3M Steri-Vac Sterilizer will not be compromised. Standard sterilization monitoring procedures will help to ensure an adequate sterilization cycle. Future lots of Steri-Gas cartridges will not have shrink-wrapped labels. 1. Loosen the setscrew or screws that secure the cartridge guide in the cartridge well of the Steri-Vac chamber. 2. Remove the cartridge guide and the cartridge seal. Discard the old seal. 3. Install the new seal in the cartridge well. Use part number 12-2376-2845-3 for the 4XL and 5XL and part number 78-8078-3324-5 for the 8XL. 4. Be certain that the seal is properly oriented. ( see Fig. 1)
Fig. 1
5. Check the 8XL cartridge holder for proper spring tension. They are located at the top of the cartridge holder. They should hold the cartridge securely in place.
Health Care/3M
Page 1 of 1
Distribution Limited To Current 3M Approved Service Providers
Equipment Bulletin
46A
Subject:
4XL,5XL and 8XL Chamber Leaks
Date:
December 3, 2004
Machines Affected:
All 4XL, 5XL and 8XL sterilizers
Condition:
Chamber vacuum leaks.
Cause: Solution:
The chamber does maintain the proper vacuumduring testing Perform the following procedure.
STERI-VAC STERILIZER CHAMBER VACUUM LEAK ISOLATION The Steri-Vac sterilizer chambers are required to maintain a vacuum level through out the exposure portion of the cycle. The permissible level of vacuum loss during exposure depends on the model of sterilizer. The 4XL and 5XL sterilizers are allowed to have a 40 millibar leak in 10 minutes. The 8XL sterilizer is allowed to have a 15 millibar leak in 10 minutes. The primary source of chamber leaks is the chamber check valve. Clean or replace this component first. Then perform a leak test. To conduct the leak tests refer to the leak test procedures described in the respective Service Manuals. A kit of plugs, part number 78-8069-7680-5, is available to assist in isolating the vacuum leak. Compressed air is used to perform several functions during the operation of the sterilizer. Failures of the sealing surfaces in the compressed air components can allow compressed air to leak into the chamber and appear to be a vacuum leak in the new 5XL and 8XL The 4XL and old 5XL will not experience leaks from compressed air components although they may leak ambient air into the chamber. Isolate the source of a leak in the chamber by eliminating the compressed air components as a possible source. The following procedure will eliminate the compressed air components. 1.
Perform the leak test as described in the Service Manual. Perform the “Dead End Vacuum Test”. If you cannot obtain a dead end vacuum of less than 100 millibars, the leak source could be located in the fittings on the chamber side of the chamber check valve or at the fittings around the pressure sensor and puncture solenoid valve. Note the leak rate of the dead end vacuum tester. If there is a rapid loss of vacuum when the test is stopped, the leak may be located in one of these areas.
2.
Continue with the chamber leak test. If a leak is detected, re-run the test but during the 10 minute dwell time, disconnect or turn off the compressed air and bleed the air from the compressed air line for the new 5XL or 8XL.
Health Care/3M
Page 1 of 5
Distribution Limited To Current 3M Approved Service Providers 3.
If the leak continues at the same rate the leak is not caused by the compressed air components.
4.
If the leak has stopped or been significantly reduced, one or more of the compressed air components is faulty.
5.
The puncture solenoid valve, which is used to switch between compressed air and chamber vacuum for the operation of the puncture cylinder, can leak compressed air into the chamber on the new 5XL and the 8XL. The solenoid valve plunger, seat or dirt could cause the leak.
6.
Remove the puncture solenoid valve and the 1/8 inch NPT nipple from the “T” fitting and plug the hole with 1/8 inch pipe plug, part number 26-1014-7121-2. Check the “T” fitting for cracks. (see Fig. 1) If cracks are visible, replace the “T” fitting.
CRACK
Fig. 1 7.
Perform the leak test again. If the leak rate is reduced replace the solenoid valve assembly. If the leak is not reduced continue the procedure.
8.
The puncture cylinder can leak compressed air into the chamber on the new 5XL or 8XL. A plug, part number 78-8083-0419-6, is available to eliminate the puncture cylinder. Install the plug and o-ring.
9.
Perform the leak test again. If the leak is reduced or eliminated replace the puncture cylinder. If the leak is not reduced continue the procedure.
10. The 4XL and old 5XL sterilizers will not experience a compressed air leak from these components. However, there could be an ambient air leak through these components. Following steps 6, 7, 8 and 9 can isolate leaks in these components. If the leak is not reduce or eliminated the leak is in another area of the sterilizer. 11. On the new and old 5XL and 8XL disconnect the tubing that connects the cartridge well to heatsink and use a ¼ inch tube compression plug, part number 78-8005-7373-1 to seal the cartridge well port. 12. Remove the tubing from the heatsink to the chamber, one port for the 5XL and 2 ports for the 8XL. Plug the chamber port(s) with the ¼ inch tube compression plugs, part number 78-80057373-1. 13. Run the leak test again. If the leak is reduced or eliminated a leak exists in the heatsink assembly. . If the leak is not reduce or eliminated the leak is in another area of the sterilizer. 14. If the leak is in the heatsink assembly, examine the components for cracks or bad seals around the compression fitting ferrules. The ferrules should not turn on the tubing. Also check the vent solenoid valve and the moisture solenoid valves and tubing. 15. On the 4XL sterilizer replace the 6 o-rings on the heatsink coupling, check the vent solenoid valve and the tubing to the moisture solenoid valve for bad seals around the ferrules. Note: There are several ports through the chamber wall. Some of these ports have brass bushings that can crack if the components connected to them are over tightened.
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16. If the leak continues, examine the bushings that go through the chamber walls. Look for hairline cracks in the brass. (see Fig. 2) If there is a doubt replace the bushing with an appropriately sized plug, which is usually a 3/8 inch NPT plug, part number 26-1011-7274-5.
CRACK
Fig.2 17. The new 5XL and 8XL have humidity sensing components that could also cause a chamber vacuum leak. Isolate these components using a 3/8 NPT plug, 26-1011-7274-5, at the chamber connection and a ¼ inch NPT plug, 12-7992-5759-2, at the check valve connection. 18. Perform another leak test. If the leak is reduced or eliminated, the leak is in the humidity sensing components. Examine the flex tubing for any cracks. Replace the tubing if there is a doubt. Be certain that the Exhaust ports (EXH) for the 5XL and the Atmosphere port (ATM) for the 8XL solenoid valves are connected to the chamber side of the fittings not the sensor side of the fittings. 19. Reinstall the humidity sensing components and perform another leak test. If the leak continues, the door gaskets are the last repairable source. The old and new 5XL and the 8XL have gaskets on the back panel of the chamber as well as the load door side. 20. Examine the load door gasket for any cuts or tears. Over time, continuing vacuums in the chamber flattens the gaskets. Once the lips of the gasket are flattened to the level of the rim around the chamber, the gasket may not seal consistently. 21. If the gasket is flattened, replace the door gasket using proper procedures described in Technical Bulletin 74 and Equipment Bulletin 45. 22. The back plate gasket can be tested without removing the back plate. Remove the outside cabinet panel from the sterilizer. 23. Use a thin (0.010-0.020 inch) plastic or steel ruler or feeler gauge to test for good contact of the gasket to the back plate. 24. Draw a deep vacuum in the chamber. Observe the gasket contact to the back chamber plate. Look at the corners to be certain that the outer lip of the gasket is making contact with the back plate. 25. Slide the ruler or feeler gauge along the edge of the gasket that is against the back plate. Use only slight pressure against the gasket. When an area of poor contact is found the ruler or feeler gauge will slip between the gasket and back plate and there will be a whistling or screeching noise as air leaks past the gasket. The corners are most often the problem spots. (see Fig. 3)
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Fig. 3 26. If no noise is heard the gasket is probably OK. However, if all other tests have failed to solve the problem, replace the gasket and perform another leak test. 27. Go through this entire procedure at least twice before considering the chamber to be defective Note: Be certain to use Teflon tape on all pipe thread fittings and plugs to insure a good seal. Do not over tighten pipe thread fittings as the brass fittings will stretch or crack causing additional leaks. By using good workmanship practices and observation techniques, most sources of leaks can be found in a reasonable time.
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The plugs listed below are included in the plug kit part number 78-8069-7680-5.
26-1011-6993-1 26-1014-7121-2
78-8005-7373-1
12-7992-5759-2
26-1011-7274-5
78-8083-0419-6
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37A
Equipment Bulletin Subject:
4XL, 5XL and 8XL PMA Procedure
Date:
July 10, 2004
Machines Affected:
All Sterilizers.
Condition:
None
Cause:
None
Solution:
Perform routine maintenance every 6 Months.
PMA Procedure Service Procedure Note: This procedure should be performed at 6-month interval 1. Compressed Air. Disassemble the air line filters, clean and replace the 0.3 micron filter element (261011-8085-7), 0.1 micron filter element (26-1011-8084-7) and O-rings. 2. Check the Vent Line A) Checks that all vent line connections between the sterilizer and the hospital installed vent line are tight. B) Check for kinks or any restrictions that may hinder
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proper flow through the vent line. C) Check to be sure the venting specifications are being met. 3. Moisture System A) Replace the moisture solenoid valve plunger and O-rings. (12-2376-8096-7) B) Replace the moisture Cylinder. (78-8063-0814-0) (4XL and 5XL prior to serial number 720xxx or 820xxx)
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Distribution Limited To Current 3M Approved Service Providers 4. Air Venturi Assembly A) Disassemble the air venturi solenoid valve. Clean the plunger and seat. Replace if necessary. (12-2376-9141-0) B) Rebuild the air regulator with the kit. (78-8078-6376-2) C) Clean the venturi with a pipe cleaner and alcohol. 5. Door Latch Assembly A) Disassemble the door latch solenoid valve. Clean the stem and seat. Replace the plunger and O-rings, (78-8078-5880-4) B) Check the door latch mechanism for free operation.
7. Disassemble the puncture solenoid valve. Replace the plunger and the O-rings. (12-2376-8096-7) 8. Remove the water tank assembly from the 4XL and 5XL. A) Drain the water from the tank. B) Rinse with clean water. C) Replace the clear tubing. (26-1003-5452-6) NOTE: The 8XL water should not be removed and cleaned unless there is a noticeable odor at the water fill port or there are repeated water injection problems. 9. Puncture Assembly
C) (8XL only) Check the brass striker for wear. Replace if necessary (78-8078-3288-2)
D) (8XL only) Check the allen bolt that holds the door handle assembly for tightness. 6. Vent Assembly A) Replace the vent bacterial filter. (78-8055-5905-7) The arrow points toward the solenoid valve.
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A) Remove the cartridge guide and seal with a 5/64-inch allen wrench. Clean the cartridge well. B) Replace the cartridge seal. 4XL, 5XL (12-2376-28453), 8XL (78-8078-3324-5) Position the cartridge seal with proper orientation in the cartridge well. Apply antiseize grease to the cartridge guide set screw and fasten the guide in place.
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Distribution Limited To Current 3M Approved Service Providers C) Check the puncture cylinder for tightness. Tighten the cylinder hand tight. Do not over tighten.
(8XL, 12-2376-9138-6, 5XL, 12-2376-9140-2) 16. Functional test.
10. Reinstall the water tank assembly. A) Fill the tank with clean distilled water. B) Purge any air bubbles from the line. 11. Clean the doorplate, door gasket and the chamber with warm soapy water. Replace the door gasket if the seal is damaged or if it is compressed to the point that the door will not seal. 4XL (12-2376-6704-8) 5XL (78-8055-5777-0) 8XL (78-8078-3144-7) 12. Replace the chamber check valve. (12-2376-3912-0) 13. Check and adjust the 5-volt power supply at the controller board. 5 volts DC + 0.1 volt DC. (For the 8XL and 5XL after 720xxx and 820xxx, check the Help Window REF, 2.500 + 0.04.) 14. (4XL only) Check the Heatsink assembly screws for tightness. Do not over torque. 15. (8XL and 5XL after 720xxx and 820xxx) Disassemble the humidity solenoid valves. Clean the plunger and seat. Replace if necessary.
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A.) Run the Display/Switch test as described in the Service Manual, Section VIII. (4XL, 5XL prior to serial number 720xxx or 820xxx) B.) Run the Video/Switch test as described in the Service Manual, Checkout section. (8XL and 5XL after 720xxx and 820xxx) 17. Check the Water Calibration as described in the Service Manual, Section VIII. (4XL, 5XL prior to serial number 720xxx or 820xxx) 18. Run the Vacuum Test as described in the Service Manual, Section VIII. (4XL 5XL prior to serial number 720xxx or 820xxx) Service Manual, Checkout section. (8XL and 5XL after 720xxx and 820xxx) 19. Check the puncture operation with an empty cartridge. Run a normal cycle. The sterilizer will abort 1 minute after puncture. Remove the empty cartridge and be certain that the puncture pin is down.
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Distribution Limited To Current 3M Approved Service Providers 20. (8XL only) Check to be certain all set up information is correct. Run a Trend Printout as described in the Service Manual, Checkout section. 21. (8XL and 5XL after 720xxx and 820xxx) If any sensors have been replaced, check the calibration as described in the Service Manual, Checkout section.
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22. Insure that all the service switches are in the normal position by starting a cycle and check for proper initial vacuum. Cancel the cycle with the STOP switch.
23. Seal the sterilizer with the wire seal as directed in the Field Service Reference Manual.
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