AIR COMPRESSOR (M3EH) For SCBA [PDF]

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M3EH



AIR COMPRESSOR MANUAL



Rev.13



OPERATION & MAINTENANCE



MSL COMPRESSOR Co., Ltd. 553, Seorun-dong, Pocheon-si, Gyunggi-do, South Korea 487-030 T) 82-31-541-7000 F) 82-31-542-2999 www.mslcomp.com



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General Notice This operation manual contains the operating and maintenance procedures necessary to safely run your MSL Compressor. We strongly recommend that you read this manual thoroughly prior to operation and follow all the safely precautions precisely. Damage resulting from any deviation from these instructions is excluded from warranty and liability for this product. Be sure to pay attention to the following points. 1. 2. 3. 4. 5. 6.



Fill only tanks with a valid hydrostatic test date Never exceed the working-pressure rating indicated on the tank Do proper maintenance of the filtration system Do regular drainage of the condensate Avoid contaminated air to reach the air intake Do not exceed maximum rpm



Description of Fuction The M3EH is a 4 stage compressor designed to fill scuba tanks with compressed air. Air is supplied through air intake filter. The air then enters the 1st stage with a tiny quantity of oil-vapour and is compressed to 3.5 bar. From there it passes a cooling pipe to the 2nd stage, where it is compressed to 13 bar. From there it passes a cooling pipe to the 3rd stage, where it is compressed to 65 bar. After that the water and oil are removed in a (mechanical-expansional) separator and the air is cooled in the next cooling-pipe before entering stage 4. There it is compressed to the final pressure of 220 or 330bar(Max 350bar) and then led to the next filter, where again oil and water are separated through expansion before the air passes through an activated carbon filter. The filter exit-port is connected to a high pressure hose, which ends with a pressure-gauge and a tank-connection (filling-valve assembly). it has it's own safety valve, set and sealed by the manufacturer from 220 to 330 bar, depending on specification.



Starting the compressor for the first time 1. Place compressor with keeping a distance of at least 50 cm from any walls (Ambient air. max 40 ℃). 2. Make sure your location is properly vented due to heated air & exhaust gases (Engine type). 3. Check oil & Fuel level on Engine. 4. Check all joint and connections firmly with cylinder and oil level of compressor. 5. Check if air filter cartridge is in place. 6. Make sure all filling valves are closed. 7. Start compressor & Run compressor to max. pressure. . 8. Check the setting pressure of the safety valve on the product manual or the safety valve .nameplate. 9. Check compressor unit for air&oil leaks. 10. Conduct drain 2nd stage separator and final stage filter housing.. 11. Turn off compressor. 12. Release pressure by filling valves. 13. You are now ready to use !



Recommended safe-life: Max 5 years We do not recommend our customer to use high pressure compressor without periodic hydraulic pressure testing that is made of various high pressurized parts. Basis Law : Korea High Pressure Gas Regulation and The Code of Federal Regulation(CFR), Part 49, Subpart 173.34 E MSLcompressors provides re-purchasing discount for contribution to customer safe and satisfaction under the below condition 1. Replacement with the equivalent or upstream model of MSLcompressor. 2. Returning the pervious compressor back to MSLcompressor.



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WARNING m Safety Precautions Please refer to the Safety Precautions and use accordingly. The precautions specifically mentioned in this reading material are of great importance concerning safety, so please follow as noted. The dangers of misuse are divided into three categories.



DANGER



: Ignoring this notice may result in death and/or fatal injury and can face



extreme danger.



WARNING



: Ignoring this notice may result in death and/or fatal injury.



CAUTION



: Ignoring this notice may result in injury and damage to property.



CAUTION ￭ Use only tanks that have been inspected, and never pass the pressure limit as noted on the tank. ￭ Do not use contaminated gases. Do not use in an area with heavy dust. ￭ When not in use, keep in an open area. ￭ Filter should be replaced regularly as noted in the instruction manual. (Important: Refer to filter replacement instructions prior to replacement) ￭ Do not inject oil or fuels during compressor running and without cooling. ￭ To prevent overheating, provide enough cooling air and air circulation. ￭ User should observe instructions and safety precautions in this manual prior to using the equipment. ￭ Installation area needs to be free of chemicals, debris, and any easily burning materials . ￭ Installation surface needs to be free of erosion. ￭ Install in an area with open air flow and minimal exposure to weather conditions. ￭ Ambient air temperature air for cooling the compressor ranges +5 ~ +35℃







WARNING



￭ Owner of the equipment should always emphasize precaution to the operator. ￭ Accidents should be avoided through careful observation of abnormalities such as irregular noise from the equipment. ￭ Equipment parts should not be altered or relocated in any form. ￭ Failure to use recommended parts may result in accidents. ￭ Do not remove or alter safety stickers or safety valves. ￭ Always examine equipment for missing and irregular parts. ￭ Notify us in the event of any discovery of defects, after posting a sign alerting the equipment out of order. ￭ Machinery should always be operated in right lighting. Lighting too bright or too dark may lead to accidents in operating the equipment. ￭ Always check the status of oil and need for changing of oil. ￭ Always check the power supply current for the equipment. ￭ Replace filter and consumable part periodic followed by maintenance schedule. - 4 -







DANGER



￭ ￭ ￭ ￭



Do not touch the equipment during operation. Do not use flammable cleaners during maintenance. Do not climb the equipment. Operators should always wear a safety suit, gloves, headwear, and other items for safety. Jewelry should not be worn during operation. ￭ Equipment should be installed on a level and flat surface.



m SAFETY EQUIPMENT AND INDICATORS ◩ SAFETY EQUIPMENT ￭ Safety Valve



￭ Pressure Switch



￭ Electrical Overload Meter



￭ Pressure Gauge



￭ Safety Fully Net ￭ water drain



◩ ￭SAFETY Air filter INDICATORS



No



INDICATOR Overheat Electrical Shock Warning Ear Protection Required Clear hands from V-belt Refer to manual, oil needed. Operation temperature limit. Drain condensate at least every 15 minutes (3 locations) Position unit level: max. inclination 5°



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m OTHER DANGERS. ￭ ￭ ￭ ￭ ￭ ￭ ￭



Possible Possible Possible Possible Possible Possible Possible



oil/gas mixture release in the event of an oil leak. electrical shock from water and humidity. accidents from operating the equipment not in accordance to the instructions. high decibel noise. fire hazards in haphazard handling of fuels. drive belt friction. erosion near the cooling fan.



￭ Possible injury from a missing valve in the course of compression.



◩ TABLE OF CONTENTS page no. 1.



Safety principles



2.



The regulation of safety prior to operation



3.



Technical Data



.................................................................................................................................. 8



4.



Applied model



....................................................................................................................................... 9



5.



Installation



6.



Operation ................................................................................................................................................... 10



7.



Maintenance



8.



Troubleshooting



9.



Preventive Maintenance



.............................................................................................................................. 7 ..................................................................... 7



............................................................................................................................................... 10



........................................................................................................................................... 13 ..................................................................................................................................... 18 ................................................................................................................ 19



◩ APPENDIX (PART LIST) 1.



PART LIST ................................................................................................................................................... 20



2.



AIR FLOW DIAGRAM ............................................................................................................................ 31



3.



ELECTRIC FLOW DIAGRAM ................................................................................................................ 32



4.



LAYOUT ......................................................................................................................................................... 33



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1. Safety Principles 1-1 General Notice ￭ The user must observe safety principles to prevent accident during operation. ￭ The user must pay attention to preventive maintenance table to prevent accident. ￭ Read the operation manual of your compressor and its drive engine carefully.



1-2 Safety Principles ￭ This machine is designed and constructed for only breathing air compressor so, user has not to ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭ ￭



use for other purposes. Allow only qualified personnel to operate the compressor. Take care that the intake air is pure and free of toxic gases and exhaust fumes. Machine operation can be stopped fast in dangerous situations. Do not place any objects on compressor while in operation. Make sure no person or object can accidentally touch any moving parts while running. All work on compressor must be carried out while compressor is plugged off and depressurized. Check regularly for leaks by brushing all fittings and couplings with a soap solution. Never weld high pressure tubing. Filling-hoses must be in perfect condition; special attention should be paid to the connecting. Units installed with electric motor must be disconnected the power-cable prior to any work. Make sure no person is within one meter of the drain-hoses before draining the condensate Do not touch the exhaust while the engine is running and before cooled after shutting down. The main power supply must always disconnected after operation. The power transmission belt guards should not be opened except checking main power supply. The operator should wear ear protection if exposed to the noise of the running compressor for the extended periods of time.



2. The regulation of safety prior to operation 2-1 Installation of product should be in shade area, well-ventilated and clean area. 2-2 Use proper power to operate the product based on Manufacturer's advisory voltage and electric current.



2-3 Use standard lubrication oil recommended by the manufacturer and change oil periodically. 2-4 Do not let strange material taken in the air intake port. 2-5 Manual drain type product should be drained periodically by opening the drain valve of condensate. * Auto drain type product designed to drain condensate automatically based on periodical setting.



2-6 Do not adjust pressure regulator, safety valve and other parts set without manufacturer's confirmation.



2-7 Use air purification filter recommended by manufacturer. 2-8 Use air intake filter recommended by manufacturer.



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3. Technical Data MODEL NO.



M3EH



PISTON DISPLACEMENT (ℓ/min.)



160



DELIVERY RATE (ℓ/min.)



100



OPERATING PRESSURE (bar)



220/310



SAFETY VALVE SETTING PRESSURE (bar)



330



PRESSURE SWITCH SETTING PRESSURE (bar)



220/310



SIZE (mm)



L730 x W370 x H410



WEIGHT (㎏)



56



COMPRESSOR SPECIFICATION NUMBER OF STAGES



4



NUMBER OF CYLINDERS



4



CYLINDER BORE 1 STAGE (mm)



78



CYLINDER BORE 2 STAGE (mm)



38



CYLINDER BORE 3 STAGE (mm)



19



CYLINDER BORE 4 STAGE (mm)



10



PISTON STROKE



13.5



SPEED (rpm)



2500



INTERMEDIATE PRESSURE 1 STAGE (bar)



3.5



INTERMEDIATE PRESSURE 2 STAGE (bar)



13



INTERMEDIATE PRESSURE 3 STAGE (bar)



65



COMPRESSOR BLOCK OIL CAPACITY (ℓ)



0.3



AMBIENT TEMPERATURE (℃)



5 ∼ 45



PERMISSIBLE INCLINATION OF COMPRESSOR (℃)



5



BELT SIZE (inch)



A-31



PULLEY SIZE (mm)



106 SINGLE PHASE



THREE PHASE



THREE PHASE



220



220



440/380



POWER (HP(kW))



3(2.2)



3(2.2)



3(2.2)



PULLEY SIZE (inch/mm)



3/76



3/76



3/76



SPEED (rpm)



3500



3470



MOTOR SPECIFICATION OPERATING VOLTAGE (V)



60 50



HERTZ (hz) CURRENT(A)



15↓



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60 50



8↓



60Hz 50Hz



3500 2900 60 50



5↓



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4. Applied Model ◩ (Fig_01) MODEL : M3EH



4



2 3



5 6



1 7 8 9



.13 10



11 .12



Fig_01. COMPRESSOR SET(SCOPE OF SUPPLY) 1. FILING VALVE



8. SAFETY VALVE



2. SUCTION FILTER



9. MANUAL DRAIN VALVE



3. OIL IN-LET



10. SEPARATOR



4. MOTOR



11. FILTER



5. CONTROL BOX



12. MANUAL DRAIN VALVE



6. PRESSURE SWITCH



13. VIBRATION ISOLATOR



7. PRESSURE GAUGE



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5. Installation General Notice The compressor should be connected to an 16 Ampere plug. Note: Check direction of rotation immediately after the first start. If the direction of rotation is wrong, the pistons may adhere to the piston sleeve due to the lack of lubrication!! Furthermore, the unit would not be cooled properly. When facing the front of he compressor (water separator side), the direction of rotation should be clockwise (check arrows on compressor block and cover). Don't place compressor closer than 0.5 m to any walls and ensure good ventilation.



5-1 Installation area must ￭ ￭ ￭ ￭



be well-ventilated. keep out of the sun, snow and rain. have little effect on the weather. be flat ground.



5-2 Requirements for environmental condition ￭ No erosion. ￭ No the inflammables. ￭ No explosive gas. ￭ Clean area. ￭ No an interference around the Compressor. ￭ Stay away at least 500mm from walls for the COOLING & MAINTENANCE of Compressor. ￭ Install the SUCTION FILTER outside(if possible). ￭ Install the engine ventilation opening and suction filter to be the maximum distance.



6. Operation 6-1 The user position of the Compressor ￭ Be located near the STOP SWITCH of Compressor



6-2 The check condition of a trial run ￭ ￭ ￭ ￭ ￭ ￭ ￭



Check the electric current complied with the electrical specifications of motor. Check the hindrance around rotating area. Check the oil capacity. Check the filter location if it is keep out of the sun, snow and rain or not. Check the tightness of bolt and the leakage of air Check the tension of BELT. Be well acquainted with preventive maintenance check list.



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6-3 Operating Procedures Before filling operation is executed, check if:



ON



￭ Tanks are suitable for final pressure. ￭ Hydro static test is done. ￭ The automatic switch-off, or safety valves must be checked



OFF



Pressure selection switch



Filling process



1. Close filling valve. 2. Close drain valves of water separators. Fig.1-1 CONTROL PANNEL 3. Start compressor by pressing switch. 4. Check direction of rotation. 5. Run compressor to max. pressure and check final safety valve. 6. Firmly connect tank to compressor. Filling valve and tank are still closed. 7. Slowly open filling valve. 8. Carefully open tank valve. 9. Fill tank to desired pressure. 10. First close tank valve. 11. Release pressure between tank and filling valve by rotating filling valve handle. A hissing sound can be heard. 12. Close filling valve. 13. Disconnect tank from compressor. 14. Turn off compressor by switch.



CONNECTIONS



REMAIN PRESSURE DRAIN VALVE



INJECTOR VALVE



Fig.2 INJECTOR SET



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CONNECTING BOTTLE Comments ! Cleaning the compressor & operation area prior to connecting the bottle if the unit has been put out of service for more than several hours



Please make sure cylinder filling pressure and compressor working pressure and safety valve setting and condition. Connect air bottle to filling valve. Please make sure right cylinder connection type.



SCUBA　Filling connector



Please make sure firmly connection with cylinder. Please open filling valve like #1 and open cylinder valve like #2 Please close the residual pressure valve #3.　



Make sure conduct drain final stage separator that located the below filter housing. Conduct drain at least every 15 min and after filling cylinder. Failure of periodic drain cause water-contaminated to crankcase so that compressor is broken ! And also cause contamination of air and make filter life time much shorten.! ※ Recommended proper running (loading ) interval by Ambient temperature. Ambient air temp. +5-15°C +16-25°C +25-35°C



Running 30 min 15 min 10 min



Pause (for cooling) 10min



● Too much long period continuous running and lack of proper air cooling makes compressor failure on the excessive oil consumption, piston clogging and compressor block broken.



● For continuous running, please drain every 15 min and check oil level and ambient temperature.



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7. Maintenance 7-1 Checking Oil Level ￭ Check the Oil status before starting a machine. ￭ Pour the Oil when it is needed after checking



MAX MIN



◩ LUBRICATION OIL CHANGE OIL TYPE



Fig_3 OIL LEVEL



MSL BREATHING AIR COMPRESSOR OIL PART NUMBER = MOS501



7-2 Air Intake Filter ￭ Air inlet filter only for dust reducing of air. ￭ Filter element should be exchanged periodically or when needed. ￭ Exchange the ELEMENT when it is impossible to use. ￭ Using the soiled filter is not good for performance, power consumption and durability.



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Fig_4 SUCTION FILTER



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7-3 Drain Valve ￭ Drain the condensates by opening the drain valve when filling job is finished or every 15 min at least. ￭ In the case of auto drain type is automatically opened when the compressor is stopped. or every 15 min. ￭ Auto drain valve won't work, on condition of having a some trouble in the SOLENOID VALVE. ￭ Be required spacial attention in winter. - Be careful of damaging the COMPRESSOR BODY and LINE by the frozen air line. - Use the hot stove to melt the frozen DRAIN VALVE. - Always operate the ELECTRIC HEATER(Option) in wintertime, if needed.



7-4 Pressure Gauge ￭ AIR PRESSURE GAUGE displays the pressure of air serviced and also OIL PRESSURE GAUGE displays LUBRICATION OIL pressure of compressor block. M3EH does not have oil pressure due to its lubrication is splash-type and interstage pressure gauge, but has final stage pressure gauge is provided with filling valve. ￭ PRESSURE GAUGE is required of special attention for a shock, not to be broken.



￭ Immediately exchange on condition of being damaged. ￭ Exchange PRESSURE GAUGE according to manufacture's recommendation. 7-5 Safety Valve Safety valve protect the unit from over-pressure or load.



WARNING



Do not remove or alter safety valves.



Note: A faulty safety valve should be replaced immediately!! ￭ Safety valve protects the machine for the higher pressure than set pressure ￭ Operator should check safety valve condition and operation carefully. ￭ The damaged safety valve should needs proper and prompt care, if needed, should be immediately exchanged with manufacturer authorization. ￭ Do not change safety valve without manufacture authorization. ￭ Do not modify or adjust Safety valve without manufacturer's authorization. ￭ Only skilled engineer can regulate safety valve's setting pressure with manufacture's instruction and confirmation. (Caution : Never exceed over 110% of rated pressure)



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7-6 Other safety Device ￭ Pressure switch Function: Auto-Stop of compressor when it reach to setting pressure (Final working pressure).



1 2



.



FIG.5 PRESSURE SWITCH



◩ PRESSURE UP : CW (CLOCKWISE) ◩ PRESSURE DOWN : CCW (COUNTER CLOCKWISE) ※ Be sure to read the manual in order to adjust the pressure switch



7-7 Air purification Filter ￭ It plays a role for removing the dust, moisture and smell of compressed air and is applied for cartridge type to change easily. You should replace the air filter every 10 hours to get a good quality compressed breathing air. If you use the compressor in hot and humid area or season, change it every 10 operating hours. If you fail to change filter properly, compressed air could not meet with EN12021 standard and cause fire in filter housing.



CAUTION



Please Use Only Proper Air Purification Cartridge. MSL compressor is not responsible for any injury or defects personnel and product by using unauthorized air purification filters. Purifiation filter order number to MSL is [MP11]' www.mslcomp.com ※ Please only use MSL producted filter for quality assurance.



WARNING



Warning-Purification filter 1.Please check purification filter status and replacement periodically. 2.Please check breathing air quality before using cylinders. *MSLcompressor will not take any responsibility from failure of the above



FIG.6 Changing Filter



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7-8 V-belt tension ￭ Replace the old belts with the new V-belts after the first 25 operating hours. ￭ The best tension for a belt drive is the lowest possible, where the belt under full load does not slip. ￭ A rough value for this is when the belt deflects 10 ㎜ when pressed with thumb pressure between the two pulleys. Fig_07. BELT TENSION



10 mm



7-9 Torque sequence ￭ Tighten valve head and cylinder bolts/nuts equally in the sequence shown in figuration. Fig._08. TORQUE SEQUENCE



7-10 Tightening torque values ￭ ￭ ￭ ￭



Unless otherwise specified in text, the following torque values apply. All valve head screws require torque wrench tightening. The indicated torque values are valid for bolts in greased condition. Replace self-retaining nuts on reassembly.



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BOLT TYPE



BOLT SIZE



MAX. TORQUE



HEXGON BOLT



M6



10 Nm



HEXGON BOLT



M8



25 Nm



HEXGON BOLT



M10



45 Nm



HEXGON BOLT



M12



75 Nm



HEXGON BOLT



M14



120 Nm



HEXGON BOLT



M16



200 Nm



7-11 Check Points after operation ￭ Open the drain valve after running to drain condensate ￭ Before changing compressor oil fully, make sure heating the compressor block by running more than 5 min.



7-12 Conservation of compressor If the compressor will not be used for a long period, the following steps should be conducted 1. Run the compressor for about 10 min. 2. Open filling valves and let the compressor run for another five minutes. 3. Turn the compressor off. 4. Release all remaining pressure and condensate. 5. Close filling valves. 6. Compressor should be stored at the dry and dust free area. 7. Check the compressor periodically with maintenance table for prevent from decreasing compressor's life time and bad performance. 8. Please run the compressor at least 5min once a every week for preventing internal corrosion by well oil lubricating inside. (As preventive protection of compressor status ) Before restarting the compressor, the following steps should be carried out: Change compressor oil. (If the compressor was out of use for more than 12 months.) Check air intake filter. Replace air purification filter. Check the oil level. Check condition of filling hoses. 2 Sec interval start and stop compressor at least 5 times for oil lubrication inside. Run compressor with opening the filling valves for 5 min. Close filling valves. Run compressor's internal pressure up to 200 bar and check any leakage and abnormal status. And Please check whether the compressor automatically stop at setting pressure. 10. Release pressure and drain water separators. 1. 2. 3. 4. 5. 6. 7. 8. 9.



The compressor is now ready for use.



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8. Troubleshooting Problem



Cause



Action



No Block Pulley Rotation



1.Cylinder and Piston Failure 2.Insufficient Power



* Service to manufacturer * Check the operating power



Compressor running Too HOT



1.insufficient supply of fresh cooling air 2.Intake or outlet valves not closing properly 3.Wrong direction of rotation 4.Intake filter contaminated



Fill up time is too long



1.Failure of suction valve 2.Air line leakage 3.Failure of nipple 4.Intake filter contaminated 5.Failure of unload valve



* Check location max. ambient Temp. +35℃ * Check and clean valves, replace as necessary * See arrow on compressor and remedy accordingly * Clean or replace intake filter * Change valve * Change the line with air leakage * Check the nipple * Clean and change of intake filter * Applied lubrication oil after removement of unload nipple



Abnormal noise



1.Worn down 2.Shortage of oil 3.Obstructed intake filter



* Change parts * Supply oil * Check intake filter



No rotation of MOTOR



1.A stoppage of electric current. 2.A break in a wire 3.Failure of motor starter 4.Bad connecting



* * * * *



Overheated motor



1.Overload 2.Fluctuation of Suppling Voltage and Frequency 3.Over voltage and voltage dips 4.Bad cooling



* Check the rated current * Check the voltage and frequency * Clean the cooling area



Reverse rotation of motor



1.Main power supply connection error



* Check the 3 phase sequence



Can not start Engine (In case of using engine instead of motor)



1.Discharged battery 2.Bad contact of electric equipment 3.Failure of start motor 4.Bad connection 5.Failure of generator



* * * * *



Electrical error



1.Unexpected protective function(Turn-off) of NFB 2.Malfunctioning of Pressure switch



1.Malfunctioning of sol-valve Failure of Auto drain valve 2.Malfunctioning of automatic drain valve



Failure of safety valve



AIR condensation time is too long



1.Air Line Contaminated by Obstruct



Check Check Check Fasten Check



the incoming wire connection wire disconnection the contact point the terminal screw switch



Fasten terminal screw fully Check switch function Check power cable Change generator Refer to the engine manual



* Check short-circuit * Overload(Rating and setting of overcorrect protective devices) * Check power wire * Check air line * Check selected Pressure * Change PRESSURE SWITCH * Change SOLENOID VALVE * Check the air line and piping and clean. * Check the line in the wintertime against rupture by freezing * Check the wiring * Check and Clean up exterior and interior * In the wintertime, obstructed air line by freezing (Melt by Hot air gun) * Check air line * Clean up Obstruct * Change safety valve 1. Check the air line leakage 2. Check the air leak about drain during operating condition. If there is air leakage, change SOLENOID VALVE 3. Check the third and fourth step head and pipe NIPPLE



Auto drain system installed model only



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9. Preventive Maintenance PERIOD ACTION



Clean and assembling condition (each part of compressor)



TIME HOUR



DAY



2 WEEK MONT QUAR HALF YEAR H -TER -YEAR YEAR



●



Check CRANK CASE OIL Level



●



Check DRAIN VALVE



●



Check AIR leakage



●



Check PRESSURE GAUGE



●



※ Every 2 hours check @ continuous running Caution ! - Oil steam and cap is hot !



Check PRESSURE Switch



●



Clean SUCTION FILTER



●



Check SAFETY VALVE



●



Check BELT tension



●



Change SUCTION FILTER



●



Check SUCTION & DISCHARGE VALVE Change CRANK CASE OIL Change PURIFICATION FILTER



● Technically - 1000 hrs Breathing air recommanded - 50 hrs



or ●



10 hrs (20℃, less 40%Rh Humidity)



or ●



Check SEPARATOR



●



Clean SEPARATOR



●



Check piston ring



●



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P A R T L IS T MODEL : M3EH



MSL COMPRESSOR Co., Ltd. H E A D O FF I C E : T E L . 8 2 3 1 5 4 1 7 0 0 0 HOME : HTTP://www.mslcomp.comS



20



FA X . 8 2 3 1 5 4 2 2 9 9 9



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M3EH



HEAD SET



21



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M3EH



HEAD SET



KEY No.



PART No.



01.



M3EH-B-H-1



DESCRIPTION



(Q'ty)



1



HEAD



22



NOTE



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M3EH



FILTER & SEPARATOR ASS'Y



3



23



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M3EH



FILTER & SEPARATOR ASS'Y



KEY No.



PART No.



DESCRIPTION



01.



M3EH-B-D-1



FILTER ASS’Y



1



02.



M3EH-B-D-2



SEPARATOR



1



03



M3EH-B-D-3



FILTER ELEMENT



1



24



(Q'ty)



NOTE



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M3EH



INLET FILTER ASS'Y



25



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M3EH KEY No.



INLET FILTER ASS'Y PART No.



DESCRIPTION



(Q'ty)



01.



M3EH-B-D2-1



INLET FILTER ASS’Y



1



02.



M3EH-B-D2-2



INLET FILTER ELEMENT ASS’Y



1



26



NOTE



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M3EH



MOTOR ASS'Y



27



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M3EH KEY No.



01.



MOTOR ASS'Y PART No. M3EH-B-M-01



DESCRIPTION



(Q'ty)



1



MOTOR



28



NOTE



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M3EH



INJECTION SYSTEM ASS'Y



29



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M3EH KEY No.



INJECTION SYSTEM ASS'Y PART No.



DESCRIPTION



(Q'ty)



01.



M3EH-B-N-01



FILING VALVE ASS'Y



1



02.



M3EH-B-N-02



HIGH PRESSURE HOSE



1



30



NOTE



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31



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32



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33



MEMO



1. About continuous running. Continuous running requires the operator carefully check-up the below. 1.Please drain the condensates every 15 min by open drain valve carefully a little without stopping the compressor run. Drain point is final separator and filter housing. These parts must be filled with pressure while you try to open drain valve. The operator should be careful while you do drain. 2.Please check oil level before and after using compressor. Oil level should be checked at least every 2 hours. So, the operator should check oil level before compressor running. The continuous running causes fast oil consumption. 3. The operator must check ambient air temperature while the compressor is run. Allowable temperature range is +5 - +35.



2. About Air quality check - Frequent failure cases High humidity level When you conduct air sampling, there are a lot of humidity exposure possibility. Breathing air compressor air quality requires 25mg/m3 at 1 bar. This humidity level is around 0.01 % RH ( Very dry air). So, if the sample bag



or air is exposed



to the ambient air a little bit, then humidity level might shows more than 25 mg/m3. There also high contamination possibility from water drop near filling valve by Jule-Thomson effect. And, the humidity level is high inside of filter housing and filling hose and valve after replacing purification filter. If you open filter cap, then ambient air goes inside filter housing and filling lines. This high humid ambient air makes humidty level high. So, please do not sample air right after filter changing without drying procedure. The operator open filling valve and let the air goes out at least more than 5 min after changing filter or before sample air conduct. High Carbon mono / dioxide (CO / CO2) The excessive CO or CO2 level is from outside air like engine exhaust or smoke ( 95 % cases ). But, sometimes there are possibility of wrong oil/lubricant using, overheating, and checking sensor failure ( tube type - color changing type ). ( 5 % cases )



MEMO



MEMO



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C O M PRESSO R



AIR COMPRESSOR MANUAL



MSL COMPRESSOR Co., Ltd. 553, Seorun-dong, Pocheon-si, Gyunggi-do, South Korea 487-030 T) 82-31-541-7000 F) 82-31-542-2999



www.mslcomp.com