Cold Storage Layout [PDF]

Citation preview

SP-015



Freezing and Cold Storage Plant S m a l l & M e d i u m



P l a n t



P r o p o s a l



Korea Association of Machinery Industry www.koami.or.kr



Freezing and Cold Storage Plant



Freezing and Cold Storage Plant



Introduction In every day life, we can see easily freezing and cold storage facilities in fishery storage building, supermarket, department store, ice cream store, meat and fishery store, etc to keep agricultural, fishery and its processed products fresh not to be rotten, tainted, and perished. Shortly speaking, these systems are indispensable to us nowadays. The Company is proud of its capacity enabling to provide outstanding refrigeration and cold storage plant incomparable to those of its competitors in home and abroad in terms of construction budget, easy operation and economic maintenance cost and its accumulated technology and know-how makes it possible to enjoy sound reputations from its clients. The Company is waiting to provide the technologies and services for the establishment of the Plant.



KOAMI



Freezing and Cold Storage Plant



Scope of Available Plants Freezing and Cold Storage Plant Refrigeration Plant Individual Quick Freezing System including; •Contact Plate Freezer System •Spiral Belt Freezer System •Tunnel Type Freezer System Vacuum Freeze Drying System Cooling & Drying System Block Ice Making Plant Ice Skate Rink



Technical Data and Information Application Areas of Plant Freeze and Cold Storage Plant This Plant is strongly recommended to clients who should keep seasonal products such as agricultural and marine products and or their processed products be kept for a long time in cold stores. For some products, freezing is required to keep its freshness of the products keeping pace with the increase of production as well as consumption. These freezing and cold storage facility are able to be set up in both producers and sailing points.



Refrigeration Plant This refrigeration plant is used for storing of the products in low temperature especially in fields of agricultural, marine and processed foods.



Individual Quick Freezing(IQF) System The individual quick freezing systems are being used very widely in not only cooling foods, but also freezing foods. There are three kinds of individual quick freezing systems. - Products for IQF Systems Products



Description Cooling Foods



- Boiled Fish Paste - Diary Goods (Desert, Pudding, Jelly)



Freezing Foods



- Heat-Processed Foods : Chicken Nugget, Fried Fish, Meatball, Hamburger, ... - Second Freezing Foods : Meat, Shrimp, Crab, Cuttlefish, ... - Cooked with Flour: Fried Shrimp, Fried Oyster, Noodles, Spaghetti, Pizza, Hot-Cake, ...



DONG YANG ENGINEERING CO., LTD.



Freezing and Cold Storage Plant



A Contact Plate Freezer System, which is a horizontal contact freezer for the quick freezing of meat and fish industries as well as laboratories. Its features include, but not limited, aluminum alloy freezing plate, excellent durableness, shorter freezing time, insulated cabinet with double door. A Spiral Belt Freezing System, which is normally used in cooling and freezing of a very wide range of products such as meat, fish, poultry ice cream and so on. It has strong merits in compact size, adjustable belt speed, possible to produce wide range of the products, sanitary cooler system and structural design. A Tunnel Type Freezer System that is applicable to handling of marine products including shrimp, crab and processed foods such as meatball, hamburger, etc.



Vacuum Freeze Drying System The cooling moist food made rapidly to minus 40℃ under vacuum to remove the water by sublimation is commonly called freeze-drying. Freeze drying maintains the original appearance of the foods with almost no loss of flavor or nutritional balance. Due to their high porosity, freeze-dried foods re-hydrate instantly in hot or cold water. They are popular with clients because of their high quality and convenience. Vacuum freeze-drying materials that must be preserved with their essential qualities intact. It has many applications in various fields for food and confectionary preparation to biochemistry and pharmacology.



Cooling and Drying System This system can be widely used in drying process for farm products, seafood, leather, timber, coffee, snack, flower, etc. In addition, it is possible to fine work in the dry room.



Block Ice Making Plant With this System, the ice blocks can be made for various purposes such as cooling of perishable goods like fish on board trawlers during transportation, cooling of beverages, processing of sausages, fowls and a vast number of other applications where quick and efficient cooling is required at low cost.



KOAMI



Freezing and Cold Storage Plant



Process Flow Diagram



Equipment and Machinery •Refrigerant Compressor •Evaporative Condenser •Unit Cooler •Refrigerant Valves •High/Low Pressure Vessels •Individual Quick Freezing System (IQF System) •Etc



DONG YANG ENGINEERING CO., LTD.



Freezing and Cold Storage Plant



Proposed Standard Plant Production Capacity A Plant capacity can be determined according to the kinds of products to be cooled or freezed and clients market situation.



Raw Materials and Utility Consumption These will be discussed at the time in technical meetings in line with production capacity.



Land and Buildings These will be discussed at the time of technical meeting when the production capacity is determined.



Construction Schedule About 8 months after receipt of down payment after signing the Contract for basic engineering/detail design, supply of equipment and machinery, ocean/inland transportation to site, civil and buildings, field installation and commissioning and start-up. However, this proposed construction period is subject to change by the business circumstance.



Operation Manpower Person



Classification - Plant Manager - Engineer - General Workers Total (based on Korean)



1 3 3 7 per shift



Recommended Work Division Work Activities - All Approvals / Permits - Basic Engineering/Design - Equipment/Machinery - Ocean Transportation - Custom Clearance/Tax - Inland Transportation up to Site - Civil/Buildings - All Site Construction - Site Supervision - Commissioning/Start-Up under Company’s Supervision - Field Training



X:Actions Owner



Company



X X X X X X X



X X X X -



Technology Transfer with Training Program The Company will provide Owner with latest technology and operational know-how for the effective management of the Plant in addition to the training of Owner's engineers and skilled workers at Plant site as well as in Korea if required.



KOAMI



Freezing and Cold Storage Plant



Plant Layout



Supplier



DONG YANG ENGINEERING CO., LTD. : ＃3-28, Juan-dong, Nam-gu, Incheon, 402-835, Rep. of KOREA Tel : +82-32-862-4640 Fax : +82-32-866-7530 URL : www.dyltd.co.kr E-mail : [email protected] Add



DONG YANG ENGINEERING CO., LTD.



S m a l l & M e d i u m



P l a n t



Korea Association of Machinery Industry Head Office KOAMI Bldg., #13-31, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-729, Rep. of KOREA Tel : +82-2-369-7844 Fax : +82-2-369-7900 URL : www.koami.or.kr E-mail : [email protected]



Pusan Office 8th Fl., Pusan Ilbo Bldg., #1-10, Sujeong-dong, Dong-gu, Pusan, 601-031, Rep. of KOREA Tel : +82-51-468-5641 Fax : +82-51-464-7606



Kyeong-In Office 10th Fl., Kotef Bldg., #172-1, Ganseok-dong, Namdong-gu, Incheon, 404-230, Rep. of KOREA Tel : +82-32-434-4206 Fax : +82-32-434-4208



Tokyo Office Rm. 204, Lions Mansion Felis Mita #29-22, 5-Chome Shiba, Tokyo, JAPAN Tel : +81-3-3453-1484 Fax : +81-3-3453-4479



P r o p o s a l