3512 Electronico PDF [PDF]

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Component Location



Component Locations - Standby Power Applications 26



19



21



25



18



15



9



14



16



7



21



25



15



21a



23



Air Cleaner



18 19 16 24



17



11



11 10



8 6 3



3



1



5



Left Side View



29



30



Front View 1



28 32



22



26



Air Cleaner



1



Alarm



G-16



1



Sensor - Atmospheric Press



G-5



11



Alternator



G-10



2



Sensor - Crankcase Press



G-4



12



Assembly - Relay Board



K-3



Note 5



Sensor - Engine Coolant Level



K-7



Note 4



Assembly - Relay Board



I-3



Note 5



Sensor - Engine Coolant Temp



G-5



14



Batteries



I-8



Note 1



Sensor - Engine Oil Press (Filtered)



G-4



15 16



23



2



23a



Component



Electrical Schematic Symbols And Definitions



Breaker - Alternator



G-12



1



Sensor - Engine Oil Press (Unfiltered)



G-4



Breaker - Battery



G-12



1



Sensor - Engine Speed Timing (Primary)



E-5



17



Breaker - Control Switch



D-14



1



Sensor - Fuel Filter Press (Filtered)



G-4



18



Breaker - Denox



C-12



1



Sensor - Fuel Filter Press (Unfiltered)



G-4



19



Breaker - EMS II



F-16



1



Sensor - L. Turbo Exhaust Temp



A-7



20



Breaker - Engine Control



D-16



1



Sensor - L. Turbo Inlet Press



E-4



21,21a



(Note 3)



T



Breaker - Mag Relay



H-13



1



Sensor - R. Turbo Exhaust Temp



A-7



22



Breaker - Main Crank E-Stop



H-12



1



Sensor - R. Turbo Inlet Press



G-5



23,23a



Breaker - PRCM



L-13



1



Sensor - Turbo Outlet Press



G-5



24



Breaker - Relay



G-13



1



Solenoid - Air Shut-off (Left Side)



H-6



25



Control - Engine



C-7



3



Solenoid - Air Shut-off (Right Side)



H-6



26



H-9



27



(Note 3)



Control - Speed



F-15



1



Solenoid - Air Start (if equipped)



Gauge - Cluster #1



K-16



1



Solenoid - Cylinder Head



Gauge - Cluster #2



K-15



1



Solenoid - Start Aid



Gauge - Cluster #3



K-15



1



Module - Customer Communication



L-10



Note 5



Module - Loadshare



M-8



1



Switch - Charger Fault



Module - Prog Relay Control



K-5



Note 5



Switch - Control



D-15



1



Module - Relay Driver



J-2



Note 5



Switch - Customer Shut-down



J-7



Note 1



Module - Relay Driver



L-2



Note 5



Switch - Disconnect



I-9



Note 1



Monitor- EMS II



I-18



1



Switch - E-Stop



E-15



1



Motor - Prelube



G-6



4



Switch - Fuel Level



K-7



Note 1



Motor - Starter (1/2 Group)



H-10



5



Switch - LH/RH



G-16



1



Motor - Starter (1/2 Group)



H-10



6



Potentiometer



J-10



Note 1



Pyrometer



C-3



Relay - Air Shut-off LH



F-14



Relay - Air Shut-off RH



G-14



(Note 2)



F-3, F-2



28



H-6



29



Solenoid - Start Aid



H-6



30



Switch - Alarm Silence



H-16



1



K-7



Note 1



Switch - Low Idle



F-13



1



Switch - Manual Crank



G-15



1



1



Switch - Mode/Clear



G-16



1



1



Switch - Overspeed Verify



C-15



1



1



Switch - Prelube Override



C-10



1



C-12



1



Switch - Prelube Press



D-5



31



Relay - E - Stop



C-12



1



Switch - Remote Start/Stop



K-7



Note 1



Relay - E - Stop Lockout



D-12



1



Switch - Service



H-16



1



Relay - Caterpillar Monitoring System



E-16



1



Switch - Start Aid



C-15



1



Relay - Engine Control



D-16



1



Terminal Block (TB-1)



H-12



1



Relay - Mag #1



G-14



1



Terminal Block (TB-2)



E-12



1



Relay - Mag #2



L-13



1



Terminal Block (TB-3)



C-16



1



Relay - PRCM



H-14



1



Terminal Block (TB-4)



G-13



1



Relay - Prelube (Master)



G-14



1



Terminal Block (TB-5)



J-16



1



Relay - Prelube (Slave)



H-14



1



Terminal Block (TB-6)



J-16



1



Relay - Shut-down Notify



L-12



1



Terminal Block (TB-7)



J-16



1



Relay - Start Aid Hold



H-14



1



Terminal Block (TB-8)



I-15



1



Relay - Start Aid Start



H-15



1



Terminal Block (TB10)



D-11



1



Resistor



G-6



7



Terminal Block (TB-11)



D-11



1



Sender - Air Inlet Temp



J-7



9



Terminal Block (TB-12)



K-12



1



A-1, C-1



32



F-15



1



J-7



8



Thermocouple (Note 2)



Sensor - Aftercooler Temp



G-5



10



Timer - Air Shut-off



Temperature Symbol



Pressure Symbol



Flow Symbol



Level Symbol



Normally open switch that will close with an increase of a specific condition (temp-press-etc.).



Relay - Denox



Sender - Eng Oil Temp



RENR1243-06 June 2007



Machine Location



Machine Location



Component



20



Schematic Location



Schematic Location



Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.



3500B Engine for Electric Power Generation (EPG) with Switchgear Conversion 3508: 5XM1-UP 3LS1-UP



3512: 6PM1-UP 3MS1-UP



3516: 7KM1-UP 3NS1-UP



3508B: 4GM171-UP 6PN249-UP 2HW1-311 CBB1-UP



3512B: 8RM175-UP 6WN114-UP 4AW1-1089 5AW1-UP



3516B:



Normally closed switch that will open with an increase of a specific condition.



Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.



The circle indicates that the component has screw terminals and a wire can be disconnected from it.



No circle indicates that the wire cannot be disconnected from the component.



6HN138-UP 7RN428-UP 2JW1-UP 1NW1-148



This indicates that the component has a wire connected to it that is connected to ground.



Note 1: Customer supplied component. Note 2: One located at each cylinder.



This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.



Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Located at the Radiator.



17



Note 4: Remote mounted.



27



12



31



Right Side View



4



Harness And Wire Electrical Schematic Symbols



4-Pin DT Plug



40-Pin Deutsch Connector



102-8814 Seal



A 9W-0852



9W-0844



DT, DRC, HD, and Deutsch connectors.



16-18



8T-8729



8T-8730



DT, DRC, HD, and Deutsch connectors.



14-18



7N-7780



7N-7779



Surseal connectors only.



4-6



8N-1548



8N-1547



25-pin CE connectors only.



10



8N-1542



8N-1543



25-pin CE connectors only.



12-14



8N-1540



8N-1541



25-pin CE connectors only.



16-18



9X-6856 8N-1538



9X-6857 8N-1539



25-pin CE connectors only.



102-8804 Receptacle Kit Wire Gauge



6



12



18



19



D



24 22 21



Pin or Socket Number



Wire, Cable, or Harness Assembly Identification



C



A



A



C



325-PK-14



B



A



2-Pin Sure-Seal Plug



AA 1



J



1



G



1



6



11



Wire Gauge



H



2



8T-8736 Receptacle



Pin #



Socket #



14



9W-0852



9W-0844



16-18



8T-8729



8T-8730



Pin



9X-0145 Receptacle As.



8 7N-9738 Receptacle



7N-9737 Plug



3



5



3



Wire Gauge



Pin #



Socket #



14-18



7N-7780



7N-7779



Wire Gauge



Pin #



Socket #



14



9W-0852



9W-0844



16-18



8T-8729



8T-8730 18



26



22



28



18



2



1



17 19



20



14



22



24



21



23



12 11



102-8813 Seal



32



200-BK-14



6



10



3 4



20



19



22



24 23



12



8



Wire Gauge



5 21



25



13



11



9



Circuit Number Identification



2



15 14



7



13



3-Pin DT Plug



16



4 5



25



1



17



3



16



Front View



325-PK-14



Wire Color



Socket



2



15



30



9X-1123



25-Pin CE Plug



Left Side View 29



Component Part Number



9X-3265 Seals



7X-6222 Connector As.



F



10



Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.



Single Wire Connector



19



21 20 19



3E-4367 Ring E



4



9-Pin HD10 Receptacle



16



3E-8558 Bolt



17



2



10



8T-8730



9W-0844 8T-8730



9



9W-0844



8T-8729



9W-0852 8T-8729



3



9W-0852



16-18



14



15



14



Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.



Receptacle



Plug



Socket #



24 23 22



Socket #



Pin #



16-18



DEUTSCH IPD DRC16-24SA USA



11



Pin #



3E-3373 Plug As.



102-8809 Plug Kit



24-Pin DRC Connector



24 Wire Gauge



3E-3374 Wedge



7



110-6848 Plug As.



3E-3377 Wedge



3E-3376 Receptacle As.



1



110-6848 Plug As. or 110-6847 Plug As. (Service Replacement)



14



13



23



Notes



6



110-6847 Plug As. or



Socket #



1 2



1 2



1



Pin #



4



21a



AA



3



21



25



Wire Gauge



1



20



7



24



21



9



22



25



14



21



26



110-6844 Seal



9



6 7



Electrical Schematic Symbols And Definitions



8



10



FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.



1 3T-3044 or 8N-1518 Plug As.



8N-1521 Endbell As. 3E-3368 Wedge



1



3E-3307 Receptacle As.



104-2921 Plug As.



Wire Gauge



Pin #



Socket #



4-6



8N-1548



8N-1547



10



8N-1542



8N-1543



12-14



8N-1540



8N-1541



16-18



9X-6856 8N-1538



9X-6857 8N-1539



3T-3043 or 8N-1517 Receptacle As.



REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.



3E-3371 Wedge 102-8808 Plug Kit



19



23



102-8803 Receptacle Kit



Wire Gauge



Pin #



Socket #



14



9W-0852



9W-0844



16-18



8T-8729



8T-8730



T



SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.



23a



102-8802 Receptacle Kit



15



16



Right Side View



20



30



40 36 35



26



31



10 6



16



25



5



15



1



11



10 6 5 1



21



40



RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.



102-8807 Plug Kit



Wire Gauge



Pin #



Socket #



Wire Gauge



Pin #



Socket #



14



9W-0852



9W-0844



14



9W-0852



9W-0844



16-18



8T-8729



8T-8730



16-18



8T-8729



8T-8730



D86819



SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.



9X-3132 Seals



8T-9834 Connector As.



12



Rear View



35



3E-4367 Ring



35 34 33 32 31



3E-3362 Wedge



3E-3364 Plug As.



DEUTSCH IPD DRC16-40S



3E-3365 Wedge



2



3E-3361 Plug As.



31



3E-8557 Bolt 102-8812 Seal



18



17



40 39 38 37 36



2-Pin DT Plug



36



40-Pin DRC Connector



9X-1343 Receptacle As.



D86820



MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.



30 Page



Component Locations - Prime Power Applications



RENR1243-06



Rear View



Printed in U.S.A.



© 2007 Caterpillar All Rights Reserved



15



14



13



12



11



10



9



8



7



150-OR



150-OR 151-OR 102-RD



M



L40



200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK



L40



PRCM RELAY 9Y-2921 PRCMR



102-RD



87



151-OR



85



C 150-OR 151-OR 102-RD



200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK



L41



L41



J981-WH J982-OR



CUSTOMER POWER CONNECTION 7X-6222 DRC-24



NOTE G:



+B



-B



-



+



L



CONC



CAT DATA LINK



SDNR



PRCMCB



1



2



87a



030-BU-14 020-WH-14



10A



30



010-OR-14 SHUT-DOWN NOTIFY RELAY 9Y-2921



87



PRCM BREAKER 114-1142



85



102-RD 102-RD



86



E798-PK E797-WH



L20



020-WH-14 030-BU-14 TB-12



998-BR 998-BR 998-BR 022-WH 024-BR C464-BU B472-YL D936-WH D839-YL



L32



K L40



L40 L33



ATTACHMENTS 998-BR



GAUGE 1 VOLTAGE OIL PRESS COOLANT TEMP FUEL PRESS



NOTE K:



SHUTDOWN NOTIFY RELAY-COMMON



L19



SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE



D L19



L19



SHUTDOWN NOTIFY RELAY-NORMALLY OPEN



L19 L19



L19



C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH 199-OR



200-BK 200-BK 200-BK 200-BK 200-BK 022-WH 024-BR 998-BR 998-BR C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL



L20



15 16 17 18 19 20 21 22 23 24 25 26 27 28



XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX



TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) + -



6



6



6



L19



L19



200-BK 024-BR



FUEL LEVEL 123-2993 NOTE A



2 1



CHARGER FAULT NOTE A



022-WH



C464-BU 200-BK D936-WH



A B C



L20 050-WH 060-YL 1



SA



2



3



CUSTOMER CONNECTION 8T-9834 DRC-40



040-OR-14



SPEED ADJUST POT (1K OHM) 10 TURN 122-9458



8 7 6 4 3 2



998-BR 109-6507 SWITCH 111-1324 BLOCK 124-3176 COVER



1 2



150-OR



L36



18



17



4



3



2



1



12-BK



F3 R2



R2



04-BU



4



04-BU



F2 R1



R1



03-BU



3



F1 RELAY BOARD ASSEMBLY 9Y-6497



I



03-BU



02-RD



2



02-RD



01-PK



1



01-PK



L22



L20



L20



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



SIGNAL ANALOG RET +V ANALOG



WH-18 BK-18 OR-18



WH-18 BK-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



GN-18 YL-18 OR-18



C B A



C B A



C B A



C B A



C B A



C B A



C B A



C B A



C B A



C B A



C B A



995-BU 993-BR 997-OR



A751-YL 993-BR 997-OR



F714-PK 993-BR 997-OR



F713-OR 993-BR 997-OR



A747-GY 993-BR 997-OR



A746-PK 993-BR 997-OR



994-GY 993-BR 997-OR



F737-YL 993-BR 997-OR



E795-YL 993-BR 997-OR



F725-WH 993-BR 997-OR



E796-GN 993-BR 997-OR



L3



L3



L13 L15 L16



L2



999-WH 996-GN 998-BR A700-OR F703-GY F704-OR



YL YL



1 2



1 2



1 2



1 2



1 2



A707-PU F728-BR



A709-OR F730-GY



A711-PU F730-GY



A713-GN G769-PU



A715-GY G769-PU



YL YL



YL YL



1 2 A705-YL F728-BR



YL YL



YL YL



1 2 A703-BR F726-YL



YL YL



1 2 CYLINDER HEAD SOL 2



PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 1



F718-BU



A716-PU G770-WH



A714-PK G770-WH 1 2



1 2



YL YL



YL YL



A712-BR F731-OR 1 2



A710-GY F731-OR



E



INJECTOR GP (16)



L13



L15



L16



F



L1



998-BR



L2



YL YL



998-BR



998-BR



1 2



L4



L4



F724-PU F723-PK



YL YL



RECEPT AS. (16) 9X-0352



E797-WH



A708-BR F729-GN



L14 E797-WH



1 2



L14



YL YL



L17



A706-GY F729-GN



L17



CYLINDER HEAD SOL 15



1 2



L9



L5



L5



CYLINDER CYLINDER HEAD HEAD SOL 11 SOL 13



YL YL



L10



A704-GN F727-GN



L10 L9



1 2



TIMING CALIBRATION



E798-PK



L1



L1



YL YL



E798-PK



L15



L15



SIGNAL DIGITAL RET +V DIGITAL



L13



L13



WH-18 BK-18 OR-18



XXX-XX



C B A



SIGNAL DIGITAL RET +V SPD/TIM



C465-OR-10 F716-WH F717-YL 113-OR-14 F706-PU F720-GN



TURBO EXHAUST TEMP RH 163-7882



F704-OR 998-BR A700-OR



L11



TURBO EXHAUST TEMP LH 163-7882 SIGNAL DIGITAL RET +V DIGTAL



ENGINE SPEED/ TIMING SENSOR 129-6628



L7



WH-18 BK-18 OR-18



L7 L11



CYLINDER HEAD SOL 9



A701-GY F726-YL



YL YL L12



A702-PU F727-GN



L12



CYLINDER HEAD SOL 7



A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU



1 2



L6



YL YL



200-BK-10



L18 L6



CYLINDER HEAD SOL 5



CYLINDER HEAD SOL 4



CYLINDER HEAD SOL 6



CYLINDER HEAD SOL 8



CYLINDER HEAD SOL 10



CYLINDER HEAD SOL 12



CYLINDER HEAD SOL 14



CYLINDER HEAD SOL 16



2



D



TB-11



F722-OR



NOTE E: (-)BATTERY TO BE PROVIDED TO PRCM CONTROL IF PRESENT. NOTE F: (-)BATTERY TO BE PROVIDED TO CCM CONTROL IF PRESENT. NOTE G: (-)BATTERY TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT. NOTE H: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE I: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE J:



SIGNAL TO BE PROVIDED FROM WOODWARD LOADSHARE PIN-19. IF PRESENT.



NOTE K:



SWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT.



13



12



11



10



MAN. START



INDICATES "CLOSED" -INDICATES "MAKE BEFORE BREAK"



7



6



5



4



+



15Y 15R



1 2



+



13Y 13R



1 2



+



11Y 11R



+



C



B



THERMOCOUPLE CONNECTION 8T-9834 DRC-40



A



115-9609 THERMOCOUPLE (16) K TYPE EXHAUST PORT #2



8



-



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40



03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40 THERMOCOUPLE CONNECTION 9X-1343 DRC-40



9



-



3



2



-



-



-



EXHAUST PORT #4



EXHAUST PORT #6



EXHAUST PORT #8



-



EXHAUST PORT #10



-



EXHAUST PORT #12



1



-



EXHAUST PORT #14



2 1



NOTE D: UNSWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT.



STOP



-



16R 16Y



NOTE C: SWITCHED POWER TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT.



FOR 3508B ONLY



-



-



+



NOTE B: SWITCHED POWER TO BE PROVIDED TO CCM CONTROL (+)BATTERY IF PRESENT.



FOR 3512B/3516B ONLY AUTO



-



2 1



NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION



YELLOW (+)



-



EXHAUST PORT #15



14R 14Y



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25



200-BK



RED (-)



-



EXHAUST PORT #13



+



L20



SET TO TYPE 'K' & FAHRENHEIT



-



EXHAUST PORT #11



2 1



103-RD 200-BK



OFF RESET



PYROMETER ALTRONIC DPY-4118U



EXHAUST PORT #9



12R 12Y



DENOX BREAKER 114-1142



L21



CONTROL SWITCH CHART



INSTRUMENT BOX SERVICE CONNECTOR CAP 8C-6354



D-KEY PLUG AS. 101-0205



EXHAUST PORT #7



+



2 10A



D-KEY PLUG AS. 101-0205



EXHAUST PORT #5



1 2



INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951



DNCB 1



C-KEY PLUG AS. 101-0204



EXHAUST PORT #3



2 1



102-RD



102-RD



85



EXHAUST PORT #1



10R 10Y



NOTE A



87 86



114-2410



+



200-BK 103-RD



30



L1



9Y 9R



893-GN 892-BR



DNOXR



A B C D E F G H J



1 2



DENOX RELAY 9Y-2921



SERC



2 1



103-RD 229-BK



8R 8Y



893-GN 892-BR



+



L43



199-OR



14



L7



C B A



L18



L36



15



200-BK-10 200-BK-6 101-RD-6



101-RD-6



995-BU A751-YL F714-PK F713-OR A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN



F703-GY 998-BR A700-OR



L14



L14



WH-18 BK-18 OR-18



L9



L9



C B A



L10



L10



CYLINDER HEAD SOL 3



993-BR 997-OR



L8



L8



892-BR



103-RD 200-BK



INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CALIBRATION ETHER FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN ISOCHRONUS/DROOP SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGEATHER) CUSTOMER SHUT-DOWN SWITCH GEAR AIR SHUTOFF/PRELUBE ETHER PULL-IN/HOLD-IN ECM (+)BATT/(-)BATT AIR SHUT-OFF SOLENOIDS ELECTRIC/AIR STARTER SOLENOIDS CUSTOMER SUPPLIED WIRING CAT DATA LINK (NOTE: PAIR IS TWISTED TOGEATHER) ECM (+)BATTERY ECM (-)BATTERY STARTER MAG RELAYS SPEED/DROOP SIGNALS AIR SHUT-OFF/PRELUBE RELAY SIGNALS STARTER MAG RELAYS CONTACTS CUSTOMER SHUT-DOWN CONTROL/OVERSPEED/ETHER SWITCHES ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS AIR SHUT-OFF SOLENOIDS SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL EMS-II CUSTOMER INTERFACE REMOTE START/STOP EMS-II CUSTOMER INTERFACE EMS-II CUSTOMER INTERFACE EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE:PAIR IS TWISTED TOGEATHER) EMS-II GAUGE CODE MISC (-)BATT CUSTOMER INTERFACE (-)BATT PROGRAMMABLE RELAY CONTROL MODULE POWER PRCM RELAY POWER CONTROL/ECM/EMS/DENOX POWER



CYLINDER HEAD SOL 1



893-GN



87a



SAS



L21



G



ATTACHMENTS



L16



ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS



TB-10



ENGINE OIL PRESSURE SENSOR UNFILTD 194-6725



+



F720-GN



L16



C465-OR-10



XXX-XX F707-WH F710-BR 382-PK-14 926-RD 394-GN-14 395-BR-14 113-OR-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX-4 XXX-XX-4 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX



FUEL FILTER PRESSURE SENSOR FILTD 194-6725



7Y 7R



3 1



L11



CRANK CASE PRESSURE SENSOR 161-9926



1 2



2



C465-OR-10 200-BK-10



FUEL FILTER PRESSURE SENSOR UNFILTD 194-6725



2 1



STARTING AID SWITCH MOMENTARY



PRELUBE MOTOR AS. 3T-7583



ENGINE OIL PRESSURE SENSOR FILTD 194-6725



6R 6Y



CONTROL SWITCH BREAKER 114-1142



102-RD-14 102-RD-14 102-RD-10 102-RD



RES2



TURBO OUTLET PRESSURE SENSOR 194-6724



+



OVERSPEED VERIFY SW 7N-8001 NOTE A 2 1 F706-PU



2 10A



RD-16 RD-16 RESISTOR AS. 9X-9584



ATMOS PRESSURE SENSOR 161-9926



+



150-OR



1



106-RD-14



2 1



LEFT TURBO INLET PRESSURE SENSOR 161-9926



5Y 5R



2 OFF-B



RD-16 RD-16 RESISTOR AS. 9X-9584



RIGHT TURBO INLET PRESSURE SENSOR 161-9926



1 2



1



3 AUTO-B



01 02 03 04 05 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25



892-BR 893-GN



CSCB



4 START-B



RES1



2 1



AFTER COOLER TEMP SENSOR 102-2240



+



5 STOP-B



ENGINE COOLANT TEMP SENSOR 102-2240



3Y 3R



103-RD-14 103-RD-14 103-RD



16



17 OFF-K



893-GN 892-BR



ETHER SOL #2 9X-7137



1 2



18 AUTO-K



01 02 03 04 05 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25



C465-OR-10 F716-WH F717-YL XXX-XX F706-PU F720-GN XXX-XX F707-WH F710-BR 382-PK-14 926-RD 394-GN-14 395-BR-14 113-OR-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX-4 XXX-XX-4 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX



INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517



L28



113-OR-14 113-OR-14 113-OR-14



EMSSS



16



5



2 1



DIAGRAM-WIRING GENSET - NON-EMCP



6



4R 4Y



132-8095



A



8



05-BU



5



+



(-) BATTERY / SENSOR RETURN



7 R3



R3



2 1



SIGNAL MINUS



9



06-BU



6



+



SIGNAL PLUS



R4



R4 F4



E798-PK



NOTE BLOCK



SENSOR SUPPLY VOLTAGE



10



RELAY DRIVER MODULE 123-7450



2R 2Y



040-OR-14



1/2 MOTOR GP. 8N-3896



L40



L20



200-BK



OUTPUT SIGNAL WIRES FROM ECM



11



07-BU



7



+



F717-YL F716-WH 113-OR-14 F706-PU F720-GN



200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK 200-BK 200-BK 200-BK 229-BK-14 229-BK-14 200-BK-10 229-BK 200-BK 200-BK



BU BK



+



L4



102-RD-10



200-BK



INPUT SIGNAL WIRES TO ECM



12



1Y 1R



F717-YL



L30



200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK



102-RD-14 102-RD-10



(+) BATTERY SUPPLY WIRES



J



1 2



7 OFF1



998-BR



B



R5



R5 F5



YL YL



L39



F721-GY



F716-WH



19 START-K



8N-0694



L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43



09-BU



08-BU



13



14



CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101.



6



8 AUTO1



TB-3



L20 L36



07-BU



08-BU



8



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18



12 OFF2



L28



TB-2



L39



OSS



150-OR-14 150-OR-14



R6



R6



06-BU



F6



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18



11



13 AUTO2



050-WH



150-OR



150-OR 150-OR-10



09-BU



9



05-BU



CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102.



F721-GY



9 START1



85



C



10-BU



F7



A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN



21



10 STOP1



87a



200-BK



10-BU



10



R7



R7



28 29 30



16 26 32 38 37 31 30 36 05 17 27 39



103-RD-14



L28



L28



L29



F716-WH F717-YL F706-PU F720-GN 113-OR-14



1 2



999-WH 998-BR 996-GN



ES



103-RD-14 105-RD 113-OR-14 111-1323 (N.O.) 111-1323 (N.0.) 111-1324 (N.C.) 111-1324 (N.C.)



382-PK 200-BK



2 1



2



103-RD-14 040-OR-14 L33 050-WH 060-YL 103-RD-14 998-BR 998-BR CONTROL SW 127-2331 NOTE A



200-BK 200-BK



103-RD-14



R8



R8



31 32 33



F724-PU F723-PK



6 4



1



103-RD 200-BK 199-OR



16A PECMCB



11-BU



998-BR



5 3



L33



L28



199-OR



109-6507 7 E-STOP 8



103-RD



103-RD-14



102-RD-14 2



35-PK



11-BU



11



F8



25 26 27



SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN



86



1



35-PK



CONB



L30



20 STOP-K



102-RD-10 87 ECM RELAY 85 9Y-2921



36-PU



E798-PK E797-WH



C465-OR-10 L42 L39



060-YL



J981-WH J982-OR L29



L33



ECM BREAKER 114-1143



87a



87 30



998-BR



200-BK 200-BK



200-BK



200-BK



86



L37 L31



C465-OR-10



H401-PU



L11



ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS



INSTRUMENT BOX CONNECTOR 'A' 25-PIN 3T-3043



L31



14 START2



ESR



L26



199-OR



3



22 OFF-A



E-STOP RELAY 9Y-2921



L24



L27



15 STOP2



30



36-PU



R9



R9



22 23 24



200-BK 200-BK



12-BK



12



F9



16 17 18



-B



L7



2



23 AUTO-A



PECMR



F10



L9



102-RD-14



L23 L24



998-BR 998-BR



MODULE USED IN ABSENSE OF WOODWARD SIGNAL PIN-19



24 START-A



150-OR-10



01-PU



01-PU



1



K



02-RD



02-RD



2



H



L10



+B



090-PU 080-GN 070-WH F702-GN



103-RD-14



114-OR-14 200-BK



MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC



1



36-PU



F700-BU F701-BR E799-BR F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR E798-PK E797-WH A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH



D



25 STOP-A



D



2



03-BU



03-BU



3



RELAY BOARD ASSEMBLY 9Y-6497



13 14 15



19 13 07 24 20 23 14 08 02 03 09 15 25 01 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04



10A EMSCB



4



R1



R1



12



ROCKFORD FAN VALVE CRANK 3.5A PWM RETURN RATED SPEED SIGNAL (TERM S) ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR SHUTDOWN NOTIFY POWER SHUTDOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN



86



1



L23 F702-GN F722-OR F708-YL



L42



85



87a 85



2



102-RD-14



2



113-OR-14 200-BK



87



30



L21 L22



998-BR 104-RD



113-OR-14



150-OR 150-OR



103-RD-14



L21



ETHER SOL #1 9X-7137



MOTOR



200-BK-10



200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR F722-OR F702-GN F708-YL F705-PK F721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 E797-WH F719-BR F715-PU 998-BR



BU BK



L6



200-BK F708-YL 055-WH



1



103-RD-14 F708-YL 114-OR-14 103-RD-14 103-RD



L37 L20



01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 18 19 20 22 24 17 21 23 25



1 2



L11



S



SPEED CONTROL 9X-9591



103-RD-14



ESLR



87a



1 3



F702-GN



SC



L39



L20



F721-GY



WH



RD



BK 114-OR-14 EMS-II BREAKER 114-1142



EMSR



32A RCB



01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 18 19 20 22 24 17 21 23 25



200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR F722-OR F702-GN F708-YL F705-PK F721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 E797-WH F719-BR F715-PU 998-BR



382-PK 200-BK



MOUNTING GP. 126-9191



CONA



LIS



F702-GN F722-OR 998-BR 104-RD



L30



EMS-II RELAY 9Y-2921



2



F722-OR



L42



E-STOP LOCKOUT RELAY 9Y-2921



104-RD-10 104-RD



1



F705-PK 055-WH



1 2 3



200-BK 200-BK 200-BK



150-OR 998-BR



200-BK



200-BK 150-OR



86



L29



150-OR



RELAY BREAKER 107-5857



LOW IDLE SW 4D-1836 NOTE A



104-RD-14 87 AIR S/O 85 RELAY LH 9Y-2921



103-RD-14



E



ALTERNATOR BREAKER 125-7096



DIODE AS. 1W-9070



L3



30



F708-YL



200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK



63A



L12



86



200-BK-6 L37



109-RD-6



H401-PU



L2



104-RD-14 AIR S/O 85 RELAY RH 9Y-2921 055-WH 87a



ASOS2



AIR SHUT-OFF TIMER



L26



2



87



F708-YL



-B



200-BK-10



L15



87a



30



TB-4



104-RD-10 104-RD 104-RD-14 104-RD-14



R



-



AIR SHUTOFF SWITCH (LH) 227-7483



L14



ASOS1



394-GN-14



107-RD-10 MAG RELAY #1 9X-8124



AIR SHUTOFF SWITCH (RH) 227-7483



AIR SHUT-OFF SOLENOID LH 233-8020



150-OR-14 150-OR-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F708-YL F705-PK F721-GY A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F706-PU F716-WH 113-OR-14 F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH F718-BU XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX



1 SMMS1



394-GN-14 395-BR-14 F708-YL 055-WH



L23 104-RD 104-RD-14



+



ALT 35 AMP



200-BK-10 200-BK-6 101-RD-6



395-BR-14 200-BK-14



04 06 05 11 12 18 40 22 28 21 19 35 29 13 36 30 02 24 27 08 23 14 25 38 32 03 09 01 07 31 37 17 20 10 15 16 26 33 34 39



025-GN



2



L23



382-PK-14 200-BK-14 926-RD



DIODE AS. 1W-9070



BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) ETHER START RELAY ETHER HOLD RELAY AIR SHUTOFF PRELUBE PUMP ECS IN AUTO STATUS SW9 DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPEED SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 OVERSPEED VERIFY START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 ETHER SWITCH SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED PRELUBE PRESSURE SWITCH CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW7 (UNUSED) SPD PWM 1B- (UNUSED) DOUT 2 (UNUSED) SPD PWM 1B+ (UNUSED)



4



A C B



200-BK-10 200-BK-10 200-BK-6



101-RD-6



ALTCB



102-RD-6



-6



109-RD-6 2



63A



BATTERY BREAKER 107-5856 1



382-PK-14 200-BK-14 926-RD



394-GN-14 395-BR-14



AIR SHUT-OFF SOLENOID RH 233-8020



C465-OR-10



3



L5



BK



0-



20



BATTCB



1



101-RD-6



MOTOR



L17



394-GN-14 200-BK-14



H401-PU



MANCS



L30



4



RD-00



L17



F719-BR



4



5



3



102-RD-10 102-RD-6 102-RD 102-RD 102-RD



+BATT



NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX.



BK-00



102-RD 102-RD-14 102-RD-14 102-RD-10 102-RD-6 102-RD-6



L26



107-RD-10 MAG RELAY #2 9X-8124 F701-BR E799-BR



MTR BAT



200-BK-10



AIR STARTER SOLENOID 5N-8980



1 2



S



TB-1



L26



1



F701-BR E799-BR



1



L38



3



35-PK



F715-PU



1



ALARM 3N-5762



103-RD-14



4



04-BU



04-BU



F1



37 38 39



(-)



F719-BR



105-RD 200-BK



200-BK 200-BK



2



2



102-RD-6 102-RD-10



MAG RELAYS BREAKER 116-7655



SMMS2 2



102-RD-6



50A



10A MCESCB



G



304-WH 200-BK



998-BR



RH/LH 8D-2676 NOTE A



5



12-BK R2



R2



1



POS



F715-PU



104-RD



MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A



BK-00 BK-00



E798-PK



85



304-WH-10 314-PU-10



2



L43



PRELUBE RELAY MASTER 9Y-2921 104-RD



F705-PK



RELAY-ONE SHOT 2.4 SEC 9X-3207



30 pages



RENR1243-06



87



86



200-BK 200-BK



(+)



CONTACTS OFF/RESET AUTO START STOP



87a 30



107-RD-10 107-RD-10



1



109-RD-6



PPRM



118-GN



2



ALARM



4



3



MAGCB



104-RD-10 PRELUBE RELAY SLAVE 9X-8124



200-BK-10



3



1



200-BK 200-BK



RHLH



105-RD 105-RD



PPRS 2



200-BK 118-GN



200-BK 200-BK



MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A



029-YL



104-RD-14



MAN CRANK E-STOP BREAKER 114-1142 2 1



199-OR



3



027-PU



ETHER HOLD RELAY 9Y-2921



SAR2



105-RD



2



6



115-5163



MOTOR



304-WH 304-WH-10



L18



E797-WH E798-PK



SAR1



C465-OR-10 5



104-RD 87a



87a



SERVICE SWITCH MOMENTARY 8N-0694 NOTE A 4



87



ETHER START RELAY 9Y-2921



RD-00 RD-00



200-BK-10 200-BK-10



926-RD



104-RD-14



S



MTR BAT



86



30



E797-WH E798-PK



87



102-RD 102-RD 998-BR



200-BK 200-BK



104-RD 85



86



998-BR



2



85 30



109-RD-6 101-RD-6



3 1



027-PU 027-PU



F707-WH F710-BR 382-PK-14 926-RD



L29



SS



102-RD-6



L35



998-BR F707-WH



G



1/2 MOTOR GP. 8N-3896



998-BR ALARM SILENCE 9W-0073 NOTE A



AST



86



113-OR-14 200-BK L42



F



87



150-OR L38



L42



200-BK



7 05-BU



5



150-OR



998-BR 102-RD-10 105-RD



026-OR



2



8



F2



40



F721-GY 105-RD



1 3



NEG



9



06-BU



F3



34 35 36



POS



10



200-BK



SHIELD SHIELD



ENGINE OIL TEMPERATURE 129-9191



11



RELAY DRIVER MODULE 123-7450



6



R3



R3



40



CUSTOMER SUPPLIED



395-BR-14



30



T 1K



L 12



07-BU



7



R4



R4



151-OR



F721-GY



OPEN OPEN OPEN GND GND GND



1 2



08-BU



13



14



F4



19 20 21



PLUG AS. 3E-6286 AEC-40



AIR INLET TEMPERATURE 129-9191



07-BU



08-BU



8



R5



R5



151-OR



314-PU-10



998-BR 998-BR



PREMIUM PANEL - JWAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 =



T 1K



06-BU



F5



1



L38 ALS



OPEN GND OPEN GND GND GND GND OPEN OPEN GND GND GND



STOP-1



05-BU R6



R6



37 38 39



L32



L32



BK-6 RD-6



L36



OPEN OPEN GND GND GND GND



PREMIUM PANEL - SCAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 =



COOL/STOP-1



F1 F2 F3 F4 F5 F6 F7 F8 F9 F10



RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39



DISCONNECT SWITCH



BK-00 BK-6



101-RD-6



L20



103-RD-14 REMOTE START/STOP 133-9027 NOTE A



RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28



09-BU



9



09-BU



F6



34 35 36



RD-00 RD-6



107-RD-10 107-RD-10 104-RD-14 104-RD



= = = = = =



1



+BAT. SW +BAT. UNFUSED K3 IN K7 IN K6 IN K4 IN K2 IN K5 IN K5 IN NC NC +BAT. FUSED OUT K1 IN K1 N/O OUT K7 N/O OUT K3 N/O OUT K3 N/C OUT K4 N/O OUT K6 N/O OUT K6 N/C OUT K4 N/C OUT K2 N/O OUT K5 N/C OUT K5 N/O OUT NC NC FLYBACK GND -BAT.



10-BU



F7



31 32 33



+B



200-BK L38



E797-WH



L34 L35



L35



6 1



0 1 2 3 4 5



STOP-2 START/RUN-1



CUSTOMER SHUT-DOWN (REMOTE E-STOP) NOTE A 1 2



F715-PU F719-BR



L42 L34



998-BR



COOL/STOP-2



103-RD-14



NEG



F705-PK



G



CODE CODE CODE CODE CODE CODE



START/RUN-2



ATTACHMENTS



C465-OR-10



PRIME PANEL HARNESS HARNESS HARNESS HARNESS HARNESS HARNESS



5



CUSTOMER SUPPLIED



200-BK 200-BK 200-BK 200-BK 200-BK



028-GY



= = = = = =



RD-18 BK-18 GN-18



COOLANT LEVEL SENSOR 111-3794 VS RETURN ALARM



123-6008



11-BU



10-BU



10



R7



R7



28 29 30



PROGRAMABLE RELAY CONTROL MODULE



NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC CAT DATA LINK + CAT DATA LINK NC NC SWITCH INPUT 6 SWITCH INPUT 7 SWITCH INPUT 8 NC NC NC NC NC NC SWITCH INPUT 3 SWITCH INPUT 2 NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40



R8



R8



25 26 27



XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX



11-BU



11



F8



22 23 24



151-OR 151-OR



R9



R9



19 20 21



151-OR



12-BK



12



F9



16 17 18



6 CONTROL SIGNAL LINES SHOULD BE TWIST ED PAIRS. SHIELD IS TO BE TIED TO GROUND AT MODULE END O NLY.



L41



D839-YL 200-BK



C464-BU D839-YL B472-YL 022-WH D936-WH 024-BR



5 POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE



200-BK 200-BK



200-BK 200-BK 200-BK 024-BR 022-WH C464-BU D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR 998-BR 998-BR B472-YL 200-BK D839-YL 200-BK



F10



13 14 15



L20



TB-8



EMS-II HARNESS CODE



0 1 2 3 4 5



PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM)



TB-7



MCS



STANDBY PANEL HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE



+ -



998-BR 998-BR



104-RD 104-RD-10



H



CUSTOMER SUPPLIED 24 VDC POWER SUPPLY (FUSED)



NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE.



TB-6



025-GN 029-YL 028-GY 027-PU



I



3



+ -



12



+ LOAD SIGNAL (FOR SETUP ONLY) + SPM SYNCHRONIZER INPUT (OPTIONAL) SPEED TRIM POTENTIOMETER (OPTIONAL)



CW



TB-5



+ 24 VOLT IN 01 150-OR GROUND 02 200-BK + V CLUSTER 34 049-OR MODULE CLOCK 25 053-GN MODULE DATA 35 052-YL MODULE LOAD 15 051-WH ACTION LAMP 13 XXX-XX 027-PU SERVICE 23 028-GY CLEAR 33 XXX-XX TRANS SPEED IN 26 XXX-XX ENGINE SPEED IN 36 XXX-XX ALTERNATOR 'R' 30 XXX-XX SENSOR 1/SW 11 07 XXX-XX SENSOR 2/SW 12 17 XXX-XX SENSOR 3/SW 13 37 XXX-XX SENSOR 4/SW 14 27 XXX-XX SENSOR 5/SW 15 08 SENSOR 6/SW 16 10 D839-YL SENSOR 7/SW 17 28 B472-YL XXX-XX SENSOR 8/SW 18 38 + 8 VOLT OUT 24 C464-BU ACTION ALARM 04 025-GN DATA LINK + 05 893-GN DATA LINK 14 892-BR HARNESS CODE 0 31 200-BK HARNESS CODE 1 03 200-BK HARNESS CODE 2 12 200-BK HARNESS CODE 3 22 200-BK HARNESS CODE 4 16 200-BK HARNESS CODE 5 06 200-BK SWITCH 1 19 029-YL SWITCH 2 29 026-OR SWITCH 3 39 XXX-XX SWITCH 4 20 022-WH SWITCH 5 40 XXX-XX SWITCH 6 32 D936-WH SWITCH 7 11 XXX-XX XXX-XX SWITCH 8 21 024-BR SWITCH 9/FUEL 18 XXX-XX SWITCH 10/FUEL 09 ELECTRONIC MONITORING SYSTEM-II 158-6255



1



200-BK



4 THIS CONTROL CONTAINS INTERNAL BURDE N RESISTORS. THESE BURDEN RESISTORS MUST BE CONNECTED ACROSS P OWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNIN G TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.



OPEN FOR DROOP



B472-YL 200-BK



EMS



2



2 POWER SOURCE CURRENT TRANSFORMERS SH OULD BE SIZED TO PRODUCE 5A SECONDARY CURRENT WITH MAXIMUM GENER ATOR CURRENT. CT BURDEN IS ESSENTIALLY 0 VA. 3 CONTACTS TO CLOSE WHEN BREAKER CLOSE S.



LOAD SHARING LINES COMMON TO ALL UNITS



AUXILIARY CONTACT



F702-GN 998-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX



1 2 3 4 5 6 7 8 049-OR 200-BK 053-GN 052-YL 051-WH



049-OR 200-BK 053-GN 052-YL 051-WH 200-BK



TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL)



50-400 HZ



36-PU



INSTRUMENT BOX CONNECTOR 9X-1343 DRC-40



L20



4



1 2 3 4 5 6 7 8 9 10 11 12 13 14



200-BK



1 2 3 4 5 6 7 8



NOTE J:



3



PHASE A: POTENTIAL TERMINAL 1, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO 5 . PHASE B: POTENTIAL TERMINAL 2, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO 7 . PHASE C: POTENTIAL TERMINAL 3, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO 9 .



200-BK



049-OR 200-BK 053-GN 052-YL 051-WH



L31



NOTE I:



L41



998-BR F702-GN 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR



5



PWM OUTPUT SIGNAL (+) PWM OUTPUT SIGNAL (-) PWM OUTPUT SHIELD GND LOAD SIGNAL (+) FOR SETUP ONLY LOAD SIGNAL (-)/SPM SYNC SHIELD GND SPM SYNCHRONIZER INPUT (+) SPM SYNCHRONIZER INPUT (-) SPEED TRIP POT HIGH SPEED TRIM POT WIPER SPEED TRIM POT LOW



L20



1 MAIN BUS



24 VDC POWER SUPPLY (+) 24 VDC POWER SUPPLY (-)



CUSTOMER COMMUNICATION MODULE 117-6170



Ø



151-OR



J



GAUGE 3 BOOST A/C TEMP INLET AIR TEMP ENGINE OIL TEMP



NOTE H:



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40



4



NOTES: 1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:



Ø



200-BK



1 2 3 4 5 6 7 8



GAUGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION



L27



102-RD 102-RD



GAUGE CLUSTER 3 118-8582 GC3



GAUGE CLUSTER 2 112-2975 GC2



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40



CIRCUIT BREAKER



2



Ø



200-BK



GAUGE CLUSTER 1 112-2974 GC1



XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR XXX-XX XXX-XX C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH 199-OR



RS-232C PORT



A



Ø A Ø B Ø C Ø A Ø CURRENT XFORMER A Ø AMMETER B Ø CURRENT XFORMER B Ø AMMETER C Ø CURRENT XFORMER C AMMETER LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B



L19



L19



B



GENERATOR



WOODWARD LOADSHARE MODULE 161-0797



998-BR F702-GN



86



NOTE B:



INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24



87a 30



01 02 03 04 05 NOTE C: 06 07 08 09 NOTE D: 10 11 12 13 14 15 16 17 18 NOTE E: 19 20 21 22 NOTE F: 23 24



5



998-BR F702-GN



COND



01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24



6



F702-GN 998-BR



16



L13



17



L8



18



EXHAUST PORT #16