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SY195C9 SY205C9 SY215C9 07 2 2-0 2 0 42 zSY225C9 m u zho SY245C9 SY265C9 -0 -02
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SY195~265C9 Crawler Hydraulic Excavator
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SY195~265C9
Crawler Hydraulic Excavator 7 7 0 0 -02
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07 WARNING 2 0 -
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22 follow the safety precautions and 2instructions Read 0and in this manual and on the machine 022 022 2 2 4 z4 Failure to do can cause serious injury, z4 with mdecals. mz death or property damage. Keep this mmanual u u u zho the machine for reading and future reference. zho zho
Operator Manul-Oct. 2019
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z um o zh Sany Group
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Shanghai Sany Heavy Machinery (LTD) Sany Industrial Park, Xinyang Road, No.1831, Fengxian District, Shanghai, China Zip code: 201413 Service hotline: 4008 28 2318 Inquiring and Complaint Number: 4008 87 9318
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© 2019 by Sany Group. All rights reserved. No part of this publication may be 07 distributed or disclosed except2during 07 normal operation of the 07 reproduced,2-used, 2 0 -0 2-as 2-0 machine described herein. All information02included within this publication was 022 2 0 2 2 4 2 in z4 z4 improvements, revisions, etc., may zresult accurate at the time of publication. Product m m m u u ou what is presented here. Sany Group zho differences between your machinezhand zho assumes no liability. For more information, contact Sany Group.
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z um o zh Specific Declaration
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EXEMPTION CLAUSES -02
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The crawler hydraulic excavator is a multi-purpose construction machine that is primarily used for digging or loading earth and stones. It can also be used for grading, slope-trimming, lifting, breaking, demolishing and trenching applications. The excavator is widely used in road and railway construction, bridge building, city construction, as well as airport, sea port and water conservation construction. It can also perform the function of bull dozer, loader and crane. Application other than the specified range are excluded from the scope. Sany assumes no responsibility for any consequence caused by unauthorized applications.
7 07 responsibility for consequences caused Sany assumes 2-no 2-0 by the following factors:
2-0 2 0 2 of the excavator • Misuse z4 m u manual;
2-0 2 0 2 due to failure to observe the information z4 m u zho • Unauthorized restructuring or modification zho to the excavator;
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Use of non-genuine parts, or untested or unapproved parts or tools. Use of non-genuine parts, or untested or unapproved parts or tools.
Sany cannot anticipate all potential hazards that may occur on work site. Therefore, excavator operator and owner shall attach great importance to the issue of safety. Local government may impose higher standards for use of a hydraulic excavator. If local regulations have conflicts to the safety rules described herein, whichever the stricter applies.
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Obligations0of 2- Sany
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022 022 2 2 4 4 •mOffer information. z4 quality excavators along with correct mz mz u u u zho • Abide by after-sales service commitment zho and keep a record for all maintenance zhowork and repair work.
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Provide training for excavator operators and service persons as required.
Obligations of owners or authorized persons
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Only trained personnel who fully understand the Parts Book and the Safety, Operation and Maintenance Manual are allowed to operate and service the hydraulic excavator.
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Make sure that the excavator operator and service person are qualified for this job and know their responsibilities.
07 at work. 07 -07 the safety awareness of related persons • Regularly 0inspect 2 2 2 2any 2-0 the excavator immediately. 2-0 2 2 • Should fault threatening safety occurs, shut02down 0 0 2 2 2 z4 service personnel have the right mtoz4carry out safety inspection to the excavator z4 when •umSany m u u
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Besides the checks specified by Sany, local laws and regulations on excavator shall also be observed. Operator Manul-Oct. 2019
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07 07 2 2 0 • Ensure timely 2-0maintenance and repair of the hydraulic 2-excavator. 2 2 0 0 2 • Makez4a 2detailed plan for proper use of the hydraulic z4 excavator. m m u u ho of all operating personnel zho zObligations
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Any abnormalities that could bring improper operation of the hydraulic excavator or potential hazards should be reported to your supervisor. The abnormalities should be corrected timely if possible.
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All workers around the hydraulic excavator must know and obey all warning signals, and be alert to safety of oneself and others.
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All operators must know the operating items and procedures. Be alert to any hazardous situation and immediately inform operator and signalman of the haz-
7 ards such as high cables, irrelevant people and worse -0voltage -07 ground condition. -02
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Obligations 202of manager
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4 mz mz mz u u u o o o z•hThe operator must have been trained and zh fully understand the provision of the Safety, zh Operation and Maintenance Manual. The operator must be healthy and licensed. Otherwise he/she is not allowed to operate the hydraulic excavator.
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Make sure that the operator has good sense, cooperation awareness and psychological quality, or he/she is not allowed to operate or service the hydraulic excavator.
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Make sure that the signal person has good visibility and hearing ability, knows standard command signals and can give signals clearly and correctly. The signal person shall also have enough experience to recognize hazardous factors and timely tell the operator to avoid the hazards.
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-0 assistant person can positively identify Make sure that2the 2-0the model and working condition of -0
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z • Each to mz certain safety responsibilities and isurequired mz um operating personnel of a project shalloubear o o h h h
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Table of Contents
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1 Introduction........................................................................................................................1-1 1.1 Overview.................................................................................................................................1-5 1.2 Your Documentation Package.............................................................................................1-5 1.2.1 General .........................................................................................................................1-5 1.2.2 CD system requirements.............................................................................................1-6 1.2.3 Recommendations on using the documentation .....................................................1-6 1.2.4 Documentation storage ...............................................................................................1-6 1.2.5 Manual organization.....................................................................................................1-7 07 07 07 1.2.5.12General ...................................................................................................................1-7 2 2 -0 -0 -0 1.2.5.2 022 Introduction ............................................................................................................1-7 022 022
2 2 2 4 1.2.5.3 z4 z4 Safety......................................................................................................................1-7 m m u u zho zho 1.2.5.4 System functions...................................................................................................1-7
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1.2.5.5 Operation................................................................................................................1-7 1.2.5.6 Maintenance ..........................................................................................................1-7 1.2.5.7 Troubleshooting.....................................................................................................1-7 1.2.5.8 Specifications.........................................................................................................1-8 1.2.5.9 Optional Equipment ..............................................................................................1-8 1.3 Your Sany Machine...............................................................................................................1-8 1.3.1 Machine applications ...................................................................................................1-8 1.3.2 Machine 07 directions .......................................................................................................1-8 07 07 2 2 2 1.3.3 Breaking in a new machine .........................................................................................1-9 2-0 2-0 2-0 2 2 2 0 0 0 2 2 4 2 Machine information.....................................................................................................1-9 z1.3.4 z4 z4
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1.3.4.4 Drive motors identification plate........................................................................1-11 1.3.4.5 Swing motor identifi cation plate ...................................................................... 1-12 1.3.4.6 Hydraulic pump identifi cation plate................................................................. 1-12 1.3.4.7 Chassis serial number....................................................................................... 1-13 1.3.5 Table for serial number and distributor information .............................................. 1-13 1.4 Correction Request Form - Technical Publications ....................................................... 1-14 7 07 07 2-0 2 2 1.5 Contact0Information ........................................................................................................... 1-15 0 0
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4 4 z4 2mSafety.....................................................................................................................................2-1 mz mz u u u zho 2.1 Foreword ................................................................................................................................2-5 zho zho 2.2 Safety Messages...................................................................................................................2-6 Operator Manul-Oct. 2019
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2.2.1 General 02-..........................................................................................................................2-6 02022 2 2 2.2.2 Hazard 202 alert wording....................................................................................................2-7 202 202 4 4 4 z z z 2.2.3 um Other alert wording.......................................................................................................2-8 um um o o o zh 2.2.4 Safety decals.................................................................................................................2-8 zh zh 2.2.4.1 General ...................................................................................................................2-8
2.2.4.2 Textual safety decals ............................................................................................2-9 2.2.4.3 Graphical safety decals........................................................................................2-9 2.2.5 Safety decal locations............................................................................................... 2-10 2.3 General Precautions.......................................................................................................... 2-18 2.3.1 Safety rules................................................................................................................. 2-18 2.3.2 Abnormal cases ......................................................................................................... 2-19 7 2.3.3 Personal-0protective equipment............................................................................... 2-19 -07 07 2 2 -0 -0 -02 2.3.4 Fire22extinguisher and first aid kit.............................................................................. 2-20 2 2 2 2 0 0 20 equipment....................................................................................................... 4Safety 42 4 22-21 2.3.5 z z z um Machine cleaning ...................................................................................................... um um 2-22 o o o 2.3.6 h h h z z z 2.3.7 Keeping cab clean..................................................................................................... 2-22 2.3.8 Lock the hydraulic controls before leaving the cab .............................................. 2-23 2.3.9 Hand-holds and steps .............................................................................................. 2-23 2.3.10 Elevated work .......................................................................................................... 2-24 2.3.11 No sitting on attachment ........................................................................................ 2-25 2.3.12 Articulated parts....................................................................................................... 2-25 2.3.13 Prevention of burns and scalds............................................................................. 2-25 2.3.13.1 Hot coolant........................................................................................................ 2-25
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2.3.13.2 Hot 2-26 2-0 2-0oil................................................................................................................. 2-0 0 0 -0 2.3.14 Fire 2-27 022 and explosion hazard...................................................................................... 022 022
2 2 2 z4 z4 z4 2-27 2.3.14.1 Fire caused by fuel or oils ............................................................................... m m m u u u zho 2.3.14.2 Fire caused by flammable zhomaterials ............................................................. zho 2-28
2.3.14.3 Fire caused by electric lines .......................................................................... 2-28 2.3.14.4 Fire caused by hydraulic lines....................................................................... 2-28 2.3.14.5 Fire caused by illumination equipment ......................................................... 2-28 2.3.14.6 Fire caused by heat shield.............................................................................. 2-29 2.3.15 In the event of fire................................................................................................... 2-29 2.3.16 Windshield cleaning detergent .............................................................................. 2-29 2.3.17 Ejecting parts .......................................................................................................... 2-29 2.3.18 Falling object 2-30 07 protection ........................................................................................ 07 07 2 2 2 2.3.19 Attachment installation ........................................................................................... 2-30 2-0 2-0 2-0 2 2 2 0 0 0 2 2 2 2.3.20 z4 Attachment combination......................................................................................... z4 z4 2-31 m m m u u u 2.3.21 Cab windows glasses ............................................................................................. 2-31 zho zho zho 2.3.22 Unauthorized modification ..................................................................................... 2-31 2.3.23 Work-site investigation ........................................................................................... 2-32 II
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2.3.24 Operation on loose ground .................................................................................... 2-32 0202022 2 2 2.3.25 202 Overhead power cables ......................................................................................... 202 202 2-33 4 4 4 z z z 2-34 um 2.3.26 Visibility ..................................................................................................................... um um o o o h h zh z z 2.3.27 Ventilation................................................................................................................. 2-35 2.3.28 Asbestos................................................................................................................... 2-35 2.3.29 Alternate exit ............................................................................................................ 2-36 2.4 Safe Operation Precautions ............................................................................................. 2-36 2.4.1 Safe starting ............................................................................................................... 2-36 2.4.1.1 Safe mounting..................................................................................................... 2-36
2.4.1.2 Operator seat...................................................................................................... 2-37 2.4.1.3 Seat belt............................................................................................................... 2-38 2.4.1.4 Before 2-38-07 07 starting the engine................................................................................. 07 2 2 0 0 -02 2.4.1.5 22- Engine starting rules .......................................................................................... 22222-39
0 0 20 4 2.4.1.6 42 4 2 2-39 Machine starting ................................................................................................. z z z um um um o o o h h h 2.4.1.7 Starting engine in cold season ......................................................................... 2-39 z z z
2.4.1.8 Engine starting aid ............................................................................................. 2-40 2.4.1.9 After starting the engine .................................................................................... 2-41 2.4.2 Operation .................................................................................................................... 2-41 2.4.2.1 Inspection before operation .............................................................................. 2-41 2.4.2.2 Prior-operation precautions ............................................................................. 2-42 2.4.2.3 Travel direction confirmation ............................................................................ 2-42 2.4.2.4 Safety rules for turning ...................................................................................... 2-43 2.4.2.5 Safety 2-45 07 07 rules for traveling ................................................................................... 07 2 2 -02 2.4.2.6 2-0 Safe traveling ..................................................................................................... 2-0 22-46
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2.4.3.2 Machine shutdown ............................................................................................. 2-53 2.4.4 Transportation............................................................................................................ 2-53 2.4.4.1 Loading and unloading ...................................................................................... 2-53 2.4.4.2 Transportation..................................................................................................... 2-55 2.4.5 Battery......................................................................................................................... 2-56 07......................................................................................................................... 07 07 2.4.6 Towing 2-57 2 2 2 -0 2-0 objects with the machine .............................................................................. 2-0 22-58 2 2 2 0 0 0 2.4.7 Lifting 2 2 42 zPrecautions z4 z4 2.5 for Maintenance............................................................................................ 2-59 m m m u u u o o o h h h z z ................................................................................. z 2.5.1 Pre-maintenance precautions 2-59 2.5.2 Select a working area ............................................................................................... 2-59 Operator Manul-Oct. 2019
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2.5.3 Prepare 2-60-0202-the machine ............................................................................................... 022 2 02 02 022 2.5.4 Prepare yourself ........................................................................................................ 2-60 2 2 2 4 4 4 mz Lockout and tag-out measures ............................................................................... mz mz 2-62 2.5.5 u u u zho2.5.6 Use proper tools ........................................................................................................ zho zho 2-62 2.5.7 Maintenance with engine running ........................................................................... 2-63 2.5.8 Work under the machine .......................................................................................... 2-64 2.5.9 Track maintenance.................................................................................................... 2-64 2.5.10 Track tension adjustment ....................................................................................... 2-65 2.5.11 Recoil spring............................................................................................................. 2-65 2.5.12 Welding operation ................................................................................................... 2-66 2.5.13 High-pressure hoses............................................................................................... 2-66 2.5.14 Pressurized 2-67 07 fluid...................................................................................................... 07 07 2 2 2 0 2.5.15 Hot2-cooling system.................................................................................................. 2-68 2-0 2-0 2 2 2 0 0 0 2 2 2 2.5.16 z4 Air-conditioning system maintenance z4 .................................................................. z4 2-68 m m m u u u 2.5.17 High voltage precautions........................................................................................ 2-69 zho2.5.18 Accumulator ............................................................................................................. zho zho 2-69 2.5.19 Fire and explosion prevention ............................................................................... 2-70 2.5.20 Regular replacement of safety-related parts....................................................... 2-70 2.5.21 Maintenance operation ......................................................................................... 2-71 2.5.22 Proper disposal of wastes...................................................................................... 2-72
3 System Functions...........................................................................................................3-1 3.1 Machine general drawing.....................................................................................................3-5 3.2 Monitoring System 07 ................................................................................................................3-6 07 07 2 2 2 3.2.1 Monitor 2-0 functions ..........................................................................................................3-6 2-0 2-0 2 2 2 0 0 0 2 2 2 3.2.2 z4Monitor operation..........................................................................................................3-9 z4 z4 m m m u u u 3-23 ho Switches .............................................................................................................................. z3.3 zho zho 3.3.1 General ....................................................................................................................... 3-23 3.3.2 Start switch ................................................................................................................. 3-24 3.3.3 Fuel control dial.......................................................................................................... 3-25 3.3.4 Work lamp switch ...................................................................................................... 3-25 3.3.5 Head lamp switch ...................................................................................................... 3-27 3.3.6 Windshield wiper switch ........................................................................................... 3-27 3.3.7 Washer switch............................................................................................................ 3-28 3.3.8 Horn switch................................................................................................................. 3-29 7 0switch 07 3.3.9 Cab lamp ........................................................................................................ 3-29 2-07 2 2 2-0 lighter ....................................................................................................... 2-0 2-0 3.3.10 Cigarette 3-30 2 2 2 0 0 0 2 2 2 z4 Preheat switch (If equipped) .................................................................................. z4 z4 3-30 3.3.11 m m m u u u 3-31 zho3.3.12 Preheat indicator ..................................................................................................... zho zho 3.3.13 Charging indicator ................................................................................................... 3-31 3.4 Control Levers and Pedals ............................................................................................... 3-32 IV
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3.4.1 General 3-32 02- ....................................................................................................................... 02022 2 2 3.4.2 202Hydraulic lockout control .......................................................................................... 202 202 3-32 4 4 4 z z z 3-33 um 3.4.3 Travel control levers.................................................................................................. um um o o o h h zh z z 3.4.4 Joysticks ..................................................................................................................... 3-34 3.5 Cab Windows and Cab Door ............................................................................................ 3-36 3.5.1 Ceiling window ........................................................................................................... 3-36 3.5.2 Front window.............................................................................................................. 3-37 3.5.3 Cab door window....................................................................................................... 3-44 3.6 Cup Holder .......................................................................................................................... 3-45 3.7 Ash Tray .............................................................................................................................. 3-46 3.8 Manual Pocket.................................................................................................................... 3-46 3.9 Drink Box ............................................................................................................................. 3-47 07 07 07 2 2 0 exit..................................................................................................................... 0 023.10 Alternate 3-47 2 2 2 202 Extinguisher .............................................................................................................. 202 202 3-48 3.114Fire 4 4 z z mz Electronic Control Module .............................................................................................. u3.12 um um 3-48 o o o zh 3.13 Fusible Link....................................................................................................................... zh zh 3-49 3.14 Air Conditioning System.................................................................................................. 3-49 3.14.1 Control panel............................................................................................................ 3-49 3.14.2 Operation method ................................................................................................... 3-55 3.14.3 Air conditioner operation precautions................................................................... 3-58 3.15 Radio.................................................................................................................................. 3-59 3.15.1 Control panel............................................................................................................ 3-59 3.15.2 Operation.................................................................................................................. 3-61 7 ................................................................................................................. 3.16 Cab door-0catch 3-64-07 07 2 2 -0 Caps and Covers ............................................................................................ -0 -02 3.17 Lockable 3-65 2 2 2 2 2 2 0 0 0 4 2 General ..................................................................................................................... 42 4 2 3-65 3.17.1 z z z um 3.17.2 Lockable caps.......................................................................................................... um um o o o 3-66 h h h z z z 3.17.3 Lockable covers....................................................................................................... 3-67 3.18 Toolbox .............................................................................................................................. 3-68 3.19 Grease Pump Frame....................................................................................................... 3-68
4 Operation.............................................................................................................................4-1 4.1 Before Starting the Engine...................................................................................................4-5 4.1.1 Walk-around inspection ...............................................................................................4-5 4.1.2 Inspection before starting............................................................................................4-6 7 7 4.1.2.12General ...................................................................................................................4-6 -07 2-0 2-0
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4.1.2.5 Coolant level - check/refill ...................................................................................4-9 Operator Manul-Oct. 2019
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- in oil pan - check/add.......................................................................... 4.1.2.6 Oil 4-10-0202level 022 2 02 Electric wires - check ..........................................................................................4-11 02 022 4.1.2.7 2 2 2 4 4 z4 m4.1.2.8 mz mz 4-12 Fuel level Check and add ............................................................................... u u u o o o
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4.1.2.9 Work lamp switches - check ............................................................................. 4-13 4.1.2.10 Horn - check...................................................................................................... 4-14 4.1.3 Adjustment before operation.................................................................................... 4-14 4.1.3.1 Operator seat adjustment ................................................................................. 4-14 4.1.3.2 Rear view mirrors ............................................................................................... 4-16
4.1.3.3 Seat belt............................................................................................................... 4-17 4.1.4 Operation before engine startup ............................................................................. 4-18 4.2 Engine Startup.................................................................................................................... 4-20 07 07 4.2.1 General2-....................................................................................................................... 4-20 2-07 2 2-0 Preheating..................................................................................................... 2-0 2-0 4.2.2 Engine 4-22 2 2 2 0 0 0 2 2 2 z4Warm-up operation.................................................................................................... z4 z4 4-23 4.2.3 m m m u u u ho Engine Shutdown ............................................................................................................... 4-24 z4.3 zho zho 4.4 Machine Operation............................................................................................................. 4-24 4.4.1 General ....................................................................................................................... 4-24 4.4.2 Before moving the machine ..................................................................................... 4-25 4.4.3 Move the machine ..................................................................................................... 4-26 4.4.4 Stopping the machine ............................................................................................... 4-27 4.5 Machine Turning................................................................................................................. 4-28 4.5.1 General ....................................................................................................................... 4-28 4.5.2 Direction change when the ma- chine is stopped ............................................... 4-28 07 ............................................................................................................... 07 07 4.5.3 Pivot turning 4-30 2 2 2 -0 2-0 2-0 2 2 4.6 Work 2Equipment Control ................................................................................................... 4-30 022 0 0 2 2 4 z4 z4 4-33 4.7 uRestricted Operations........................................................................................................ mz m m u u zho4.7.1 General ....................................................................................................................... zho zho 4-33 4.7.2 Operation with swinging force ................................................................................ 4-33 4.7.3 Operation with traveling force.................................................................................. 4-34 4.7.4 Operation when hydraulic cylinder reaches its stroke end ................................. 4-34 4.7.5 Operation with bucket landing force ....................................................................... 4-35 4.7.6 Hard rocky ground .................................................................................................... 4-35 4.7.7 Operation with machine weight ............................................................................... 4-36 4.7.8 Sudden shift of control levers/ pedals ................................................................... 4-36 4.8 Permissible depth 4-37 7 of water ............................................................................................... 7 0 0 07 2 2 2 4.9 Traveling on a Slope .......................................................................................................... 4-38 2-0 2-0 2-0 2 2 2 0 0 0 4.9.1 General ....................................................................................................................... 4-38 42 42 42 z z z m m m 4.9.2 4-39 u Traveling downhill ..................................................................................................... u u zho4.9.3 When engine stalls on a slope................................................................................. zho zho 4-39 4.9.4 Cab door on a slope .................................................................................................. 4-39 VI
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4.10 Escaping 4-40 02- from Mud.......................................................................................................... 02022 2 2 4.10.1 202 General ..................................................................................................................... 202 202 4-40 4 4 4 z z z 4-40 um 4.10.2 When one track is trapped o..................................................................................... um um o o h h zh z z 4.10.3 When both tracks are trapped ............................................................................... 4-40 4.11 Recommended Application............................................................................................. 4-41 4.11.1 General ..................................................................................................................... 4-41 4.11.2 Backhoe operation .................................................................................................. 4-41 4.11.3 Trenching work......................................................................................................... 4-42 4.11.4 Loading operation.................................................................................................... 4-42 4.12 Parking .............................................................................................................................. 4-43 4.13 Post-operation Inspection............................................................................................... 4-45 4.14 Locking .............................................................................................................................. 4-46 07 07 07 2 2 0 in Cold Weather ............................................................................................. 0 024.15 Operation 4-46 2 2 2 202 General ..................................................................................................................... 202 202 4-46 4.15.1 4 4 4 z z z um 4.15.2 Fuel and lubricant.................................................................................................... um um 4-46 o o o h h zh z z 4.15.3 Coolant...................................................................................................................... 4-47 4.15.4 Battery....................................................................................................................... 4-47 4.15.5 After operation in cold weather.............................................................................. 4-47 4.15.6 After cold season..................................................................................................... 4-48 4.16 Long-Term Storage.......................................................................................................... 4-49 4.16.1 Before storage ......................................................................................................... 4-49 4.16.2 During storage ......................................................................................................... 4-49 4.16.3 After storage............................................................................................................. 4-50 4.16.4 Engine 4-50-07 07 startup after long-term storage ............................................................... 07 2 2 -0 -0 -02 4.17 Transportation Information ............................................................................................. 4-50 2 2 2 2 2 2 0 0 0 4 2 Transport methods .................................................................................................. 42 4 2 4-50 4.17.1 z z z um 4.17.2 Loading and unloading ........................................................................................... um um o o o 4-51 h h h z z z 4.17.2.1 General.............................................................................................................. 4-51 4.17.2.2 Loading.............................................................................................................. 4-52 4.17.2.3 Securing the machine...................................................................................... 4-54 4.17.2.4 Unloading .......................................................................................................... 4-57 4.17.2.5 Lifting the machine........................................................................................... 4-59
5 Maintenance.......................................................................................................................5-1 5.1 Maintenance Information .....................................................................................................5-5 07 07 -07coolant ..............................................................................................................5-7 5.2 Oil, fuel0and 2 2 2 22-0 2-0 2 2 2 0 0 0 5.2.1 Oil....................................................................................................................................5-7 2 2 42 z5.2.2 z4 z4 Fuel.................................................................................................................................5-8 m m m u u u zho 5.2.3 Coolant...........................................................................................................................5-8 zho zho 5.2.4 Grease ...........................................................................................................................5-9 Operator Manul-Oct. 2019
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- storage ......................................................................................................5-9 5.2.5 Oil and 02fuel 02022 2 2 5.2.5.1 202 General ..................................................................................................................5-9 202 202 4 4 4 z z z um5.2.5.2 Filter element ...................................................................................................... um um 5-10 o o o zh 5.2.6 Electrical system........................................................................................................ zh zh 5-10 5.3 Wear Parts .......................................................................................................................... 5-10 5.4 Recommended Fuel, Coolant and Lubricant ................................................................. 5-12 5.4.1 General ....................................................................................................................... 5-12 5.4.2 Table of recommended fuel, oil and coolant .......................................................... 5-13 5.4.3 Table of capacities..................................................................................................... 5-15 5.5 Tightening Torque Table.................................................................................................... 5-15 5.5.1 General ....................................................................................................................... 5-15 7 ........................................................................................................... 5.6 Safety Critical 0Parts 5-18 07 07 2 2 2 5.7 Maintenance 5-19 2-0 Schedule...................................................................................................... 2-0 2-0 2 2 2 0 0 0 2 2 2 5.8 Maintenance Procedures.................................................................................................. z4 z4 z4 5-22 m m m u Lockout and tag-out measures................................................................................ u u 5.8.1 5-22 zho zho zho 5.8.2 Initial 50 hours of operation...................................................................................... 5-22 5.8.3 Initial 500 hours of operation.................................................................................... 5-23 5.8.3.1 Swing drive oil - change .................................................................................... 5-23 5.8.3.2 Final drive oil - change ...................................................................................... 5-24 5.8.4 When Required.......................................................................................................... 5-25 5.8.4.1 Track shoe bolts - inspect/tighten .................................................................... 5-25 5.8.4.2 Track tension - inspect/adjust........................................................................... 5-26 5.8.4.3 Bucket - replace.................................................................................................. 5-29 07tips - replace .......................................................................................... 07 5.8.4.4 Bucket 5-31 2 2 0 0
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5.8.4.8 Ceiling window gas spring - inspect ............................................................... 5-36 5.8.5 Inspection Prior to Startup........................................................................................ 5-38 5.8.6 Every 100 service hours ........................................................................................... 5-39 5.8.6.1 Lubrication........................................................................................................... 5-39 5.8.7 Every 250 service hours ........................................................................................... 5-41 5.8.7.1 Air filter element - inspect/clean/replace ........................................................ 5-41 5.8.7.2 Fan belt tension - inspect/adjust ...................................................................... 5-45 07 07 5.8.7.3 Compressor belt tension - inspect/adjust ....................................................... 5-46 -07 2 2 -0 return check valve - check ......................................................................... -0 -02 2 2 2 5.8.7.4 Oil 5-47 2 2 2 0 0 0
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5.8.8.2 bearing - lubricate .................................................................................. 5-48 02Swing 02022 2 2 5.8.8.3 202 Engine pan oil and filter element 20-2change/replace ....................................... 202 5-49 4 4 4 mz 5.8.8.4 Swing pinion gear greaseulevel mz - inspect/fill ................................................... mz 5-51 ou o ou
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5.8.8.5 Primary fuel filter element - replace................................................................. 5-52 5.8.8.6 Secondary fuel filter element - replace ........................................................... 5-54 5.8.8.7 Radiator and oil cooler fins - inspect/clean..................................................... 5-56 5.8.8.8 Air conditioner fresh air/recirculation filter - clean ......................................... 5-58 5.8.8.9 Swing drive oil level - check/fill......................................................................... 5-61 5.8.8.10 Final drive oil level - check/fill ........................................................................ 5-62 5.8.9 Every 1000 service hours......................................................................................... 5-63 5.8.9.1 General ................................................................................................................ 5-63
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z window slide rail - inspect/add grease z ............... 5-67 5.8.9.5 Cab door hinge and front 5.8.9.6 Windshield wiper arm nut - Inspect/tighten .................................................... 5-68 5.8.9.7 Engine exhaust pipe clamps - check............................................................... 5-68
5.8.9.8 Fan belt tension - check/replace ...................................................................... 5-68 5.8.9.9 Nitrogen pressure in accumulator (breaker) - check..................................... 5-68 5.8.9.10 Fan belt tension - check/replace.................................................................... 5-69 5.8.9.11 Nitrogen pressure in accumulator (breaker) - check................................... 5-69 5.8.9.12 Swing mechanism grease - check and add ................................................. 5-69 07 07 replace ................................. 5-70 07 5.8.9.13 Hydraulic tank breather valve filter element2 2 2 -0 2000 service hours....................................................................................... -0 2Every 2-0 25-70 5.8.10 2 2 2 0 0 0 2 2 2 z4 5.8.10.1 General.............................................................................................................. z4 z4 5-70 m m m u u u o o o 5.8.10.2 Final drive oil - change 5-71 zh zh .................................................................................... zh 5.8.10.3 Hydraulic oil suction filter element – clean/replace..................................... 5-72 5.8.10.4 Nitrogen pressure in accumulator (control oil circuit) - check.................... 5-73 5.8.10.5 Cooling system interior - clean....................................................................... 5-76 5.8.10.6 Alternator - inspect........................................................................................... 5-78 5.8.10.7 Engine valve clearance - check/adjust ......................................................... 5-79 5.8.11 Every 4000 service hours....................................................................................... 5-79 5.8.11.1 General .............................................................................................................. 5-79 5.8.11.2-Water 5-79-07 07 pump - inspect....................................................................................... -07
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- service hours....................................................................................... 5.8.12 Every 5-83-02028000 022 2 02 General.............................................................................................................. 02 022 5.8.12.1 5-83 2 2 2 4 z4 z4 m5.8.12.2 m mz 5-83 High-pressure tube clamps replace ............................................................ u u u zho5.8.13 Every 10000 service hours .................................................................................... zho zho 5-83 6 Troubleshooting ..............................................................................................................6-1
6.1 Troubleshooting Preparation ...............................................................................................6-5 6.1.1 Checks before troubleshooting...................................................................................6-5 6.1.2 Troubleshooting precautions ......................................................................................6-6 6.1.3 Electrical circuits troubleshooting precautions.........................................................6-7 6.1.4 Hydraulic components handling precautions ...........................................................6-8 6.2 Measures Taken 6-10 07 When Failure Occurs........................................................................... 07 07 2 2 2 6.2.1 Failure-like phenomena ........................................................................................... 6-10 2-0 2-0 2-0 2 2 2 0 0 0 2 2 2 6.2.2 z4Towing the machine ..................................................................................................6-11 z4 z4 m m m u Towing hook for light loads....................................................................................... u u 6.2.3 6-13 zho zho zho 6.3 Engine Failures................................................................................................................... 6-14 6.3.1 Engine troubleshooting table .................................................................................. 6-14 6.3.2 Coolant temperature high ........................................................................................ 6-18 6.3.3 Engine oil pressure low ............................................................................................ 6-19 6.3.4 When fuel runs out ................................................................................................... 6-20 6.3.5 When engine rotates reversely ............................................................................... 6-23 6.4 Failures of the Electrical System...................................................................................... 6-24 6.4.1 Electrical system troubleshooting table ................................................................. 6-24 6.4.2 Failure codes.............................................................................................................. 6-27 -07 07 07 2 2 -0 -0 -02 2 2 2 6.5 Battery.................................................................................................................................. 6-29 2 2 2 0 0 20 4general 42 4 26-29 6.5.1 ........................................................................................................................ z z z um Battery removal and installationo............................................................................. um um 6-30 o o 6.5.2 h h h z z z 6.5.3 Battery charging ........................................................................................................ 6-30 6.5.4 Starting engine with jumper cable........................................................................... 6-31 6.5.4.1 General ................................................................................................................ 6-31 6.5.4.2 Connecting jumper cables ................................................................................ 6-32 6.5.4.3 Starting engine .................................................................................................. 6-32 6.5.4.4 Disconnecting jumper cables ........................................................................... 6-33 6.6 Failures of the Hydraulic System .................................................................................... 6-34 6.7 Other Common Failures ................................................................................................... 6-38
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8 Optional -02 Equipment.......................................................................................................8-1 -02 -02 2
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8.1 Safety 202 Information.................................................................................................................8-5 202 202 4 4 4 z z z um 8.1.1 General ..........................................................................................................................8-5 um um o o o zh zh .....................................................................................8-5 zh 8.1.2 Optional equipment selection 8.1.3 Read equipment instruction ........................................................................................8-5 8.1.4 Optional equipment removal and installation precautions .....................................8-5 8.1.5 Optional equipment operation precautions...............................................................8-6 8.2 Hydraulic Control Elements and Oil Circuit .......................................................................8-7 8.2.1 Component locations ...................................................................................................8-7 8.2.1.1 General ...................................................................................................................8-7
8.2.1.2 Stop valve...............................................................................................................8-8 8.2.1.3 Selector valve ........................................................................................................8-8 07 07 07 2 2 2 8.2.1.4 2-0 Attachment control pedal .....................................................................................8-9 2-0 2-0 2 2 2 0 0 0 2 2 4 2 Hydraulic circuit ............................................................................................................8-9 z8.2.2 z4 z4 m m m u u u 8.2.2.1 General ...................................................................................................................8-9 zho zho zho 8.2.2.2 Hydraulic circuit switching....................................................................................8-9 8.2.2.3 Switching between breaker and general attachment.................................... 8-10 8.2.2.4 Connecting hydraulic oil circuit......................................................................... 8-10 8.2.2.5 Hydraulic oil path................................................................................................ 8-12 8.2.3 Attachment removal and installation....................................................................... 8-12 8.2.3.1 Removal .............................................................................................................. 8-12 8.2.3.2 Installation ........................................................................................................... 8-14 8.2.4 Hydraulic 8-16 7 7 oil and filter - change/replace ................................................................. 7 0 0 2 2 2-0 8.2.5 Long-term storage ..................................................................................................... 8-17 0 0 0 022equipment combination........................................................................................... 022 0228-18 8.3 Work 2 2 2 4 4 4 mzRecommended Operation................................................................................................. mz mz 8.4 8-19 u u u zho 8.4.1 General ....................................................................................................................... zho zho 8-19 8.4.2 Hydraulic breaker ...................................................................................................... 8-20 8.4.3 Hydraulic breaker operation..................................................................................... 8-20 8.4.4 Restricted operations................................................................................................ 8-22 8.4.5 Hydraulic breaker greasing ...................................................................................... 8-25 8.5 Quick Coupler ..................................................................................................................... 8-26 8.5.1 Quick coupler control ................................................................................................ 8-26 8.5.2 Precautions for quick coupler safe operation ........................................................ 8-27 8.6 Fueling System................................................................................................................... 8-29 07 07 07 2 2 0 0 028.6.1 Introduction................................................................................................................. 8-29 2 2 2 202Fueling system makeup............................................................................................ 202 202 8-29 8.6.2 4 4 4 z z mzCentral Lubrication System .............................................................................................. u8.7 um um 8-30 o o o zh zh zh 8.7.1 Lubrication scheme and system makeup .............................................................. 8-30 8.7.2 Working principle ....................................................................................................... 8-32 Operator Manul-Oct. 2019
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8.7.3 Lubrication 8-33-0202- time setup............................................................................................... 022 2 02 02 022 8.7.4 Technical description................................................................................................. 8-35 2 2 2 z4 z4 z4 8.7.5 um Grease filling .............................................................................................................. um um 8-35
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Introduction 7
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-0 -0 -0 1 Introduction........................................................................................................................1-1 -02 -02 -02 2
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1.1 Overview.................................................................................................................................1-5 202 202 202 4 4 4 z z mzYour Documentation Package.............................................................................................1-5 u1.2 um um o o o zh zh zh 1.2.1 General ........................................................................................................................1-5 1.2.2 CD system requirements ...........................................................................................1-6 1.2.3 Recommendations on using the documentation ....................................................1-6 1.2.4 Documentation storage ..............................................................................................1-6 1.2.5 Manual organization ...................................................................................................1-7 1.2.5.1 General..................................................................................................................1-7 1.2.5.2 Introduction ...........................................................................................................1-7 1.2.5.3 Safety.....................................................................................................................1-7 1.2.5.4 System functions..................................................................................................1-7 7 0 07 07 2 2 2 1.2.5.5 2-0 Operation ..............................................................................................................1-7 2-0 2-0 2 2 2 0 0 0 21.2.5.6 Maintenance .........................................................................................................1-7 2 2 z4 z4 z4 m m m 1.2.5.7 Troubleshooting ...................................................................................................1-7 u u u ho ho zho z z 1.2.5.8 Specifications .......................................................................................................1-8 1.2.5.9 Optional Equipment.............................................................................................1-8 1.3 Your Sany Machine...............................................................................................................1-8 1.3.1 Machine applications ..................................................................................................1-8 1.3.2 Machine directions ......................................................................................................1-8 1.3.3 Breaking in a new machine........................................................................................1-9 1.3.4 Machine information ...................................................................................................1-9 1.3.4.1 General..................................................................................................................1-9 1.3.4.2 Product identification plate .............................................................................. 1-10 07 07 07 2 2 0 Engine identification plate................................................................................ 0 021.3.4.3 1-10 2 2 2 2 02 21.3.4.4 20......................................................................1-11 202 Drive motors identification plate 4 4 4 z z z um 1.3.4.5 Swing motor identifi cation umplate..................................................................... um 1-12 o o o zh zh zh 1.3.4.6 Hydraulic pump identifi cation plate ............................................................... 1-12 1.3.4.7 Chassis serial number...................................................................................... 1-13 Operator Manul-Oct. 2019
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2- serial number and distributor information............................................. 1.3.5 Table-0for 1-13-02022 2 02 Request Form - Technical Publications 02 ....................................................... 21-14 022 1.4 Correction 2 2 4 z4 z4 mz 1.5 uContact Information ........................................................................................................... um um 1-15
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WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do 7 7 this could result2in-0death or serious injury. 2-0
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This operator’s manual provides safety, operation, maintenance, troubleshooting and technical specifications. In order to properly use your equipment, it is important to read this manual carefully before beginning any operations. Items addressed in this manual are designed to help you:
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0 If you sell the be sure to give this 2-machine, 0 2 manual0to 2 the new owner.
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1.2 Your Documentation Package
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0 1.2.1 General 02-
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Safety, Operation & Maintenance Manual (SOMM) — This manual is in the operator cab seat pocket. Operator Manul-Oct. 2019
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07 07 07 2 2 2 • Parts Book 2—-0This publication consists of parts lists 2and -0 matching drawings for ordering spare 2-0 2 2 2 0 0 0 2 2 your machine, the parts book for your 2 parts as-needed. If it was not already shipped 4with z4 z z4 mam m m chine u is available directly from Sany. u u zho zho zho
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CD — Along with this machine you will receive a CD that contains video instructions on safety, operation and maintenance of this machine.
1.2.2 CD system requirements In order to use the Sany CD, be sure of the following: Hardware:
• Intel® Pentium II® 7running at 500 MHz or above 0 07 2 2 • At least 1282MB RAM -0 2-0 2 2 0 0 • CD-ROM 2 drive 2 z4 z4 m m • Minimum screen resolution of 800 x 600 pixels, u u high-color depth ho ho
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Software:
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Windows 2000, XP, Vista or Windows 7 operating systems Internet Explorer 6.0 or later version (pop-up blocker disabled) Acrobat Reader 7.0 or later version
1.2.3 Recommendations on using the documentation
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This documentation applies only to this machine and should not be used with any other
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machines.
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2 up to date: • Ensure4 that 202 the documentation is always complete 20and 202 4 4 z z z • Keep um all pages inside its binder (if shippedoloose um leaf). um o o h versions of z•hInsert Sany replacement pages immediately zh into the appropriate book; destroy zold those pages.
•
Replace outdated CDs with new ones; destroy the old ones to prevent any confusion in the future.
1.2.4 Documentation storage Always keep the operation manual and load charts with the machine in the operator cab. The parts book is best 07 left either shelved in the workshop area 07or office. It should always be avail- 2-07 2 2 able to the maintenance and service personnel as required. 2-0 2-0 2-0
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Introduction
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1.2.5 Manual 22 organization
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The operator’s manual is designed for use and maintenance of this machine. Each section of this manual provides information you should be familiar with before operating this machine. Keep this manual with the machine for your reference at all times. Replace it immediately if it is damaged or lost. Due to improvement and updating of products, some information may differ from your machine. If you have any questions on the machine, contact your Sany dealer before operating or repairing the machine.
1.2.5.2 Introduction
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This chapter covers basic safety information relating to this equipment. Make sure you fully understand all the precautions described in this manual and the safety labels on the machine before operating or maintaining this machine. Failure to do so may result in serious injury or death.
1.2.5.4 System functions This chapter provides an overview of all the controls, alerts and operating systems on the machine. It is important to study and become familiar with all systems before proceeding with any 07 07 07 2 2 operations. 020 0
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This chapter provides some basic operating procedures for this machine. Study and become familiar with all operating procedures before performing any job functions with the machine.
1.2.5.6 Maintenance This chapter provides all general maintenance and repair procedures. (Detailed rebuild/replacement/ repair information are covered in a separate shop manual.) Study and become familiar with all repair and maintenance procedures before performing any repair or maintenance operations.
1.2.5.7 Troubleshooting 7
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22 diagnostics procedures for this crawler This chapter 022 includes common malfunctions and 0fault 022 hy2 2 2 4 4 z4 draulic hydraulic and electrical system mz excavator operating system. Basic mmechanical, mz troubleu u u zho shooting is included. zho zho
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Introduction
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1.2.5.8 Specifications 22
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m This chapter provides general required machine um um information for this crawler hydraulic uexcavator. o o o h h h zSome information may vary due to designzchanges. z 1.2.5.9 Optional Equipment This section provides information regarding optional equipment for the excavator as authorized by Sany. If you will be using any optional equipment, it is important to read the instruction manual for the optional equipment and the general information related to optional equipment in this manual.
1.3 Your Sany Machine
07 07 2 2 1.3.1 Machine 2-0applications 2-0 2 2 0 0 2 2 z4 z4 m m Sany hydraulic excavators are designed for the following operations: u u o o h h z z
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Excavating Leveling Digging Loading Demolishing
1.3.2 Machine directions
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Introduction
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(A) Front 202
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machine, the moving direction that you could see from the cab.
(D) Right (E) Operator’s seat (F) Sprocket
1.3.3 Breaking in a new machine Your machine has 7 been thoroughly adjusted 0 07 2 2 and tested-0 before shipment. However, initial 2 2-0 2 2 0 0 operation of the machine under severe condi2 2 z4 can adversely affect the performancemofz4 tions m u u zho the machine or shorten the machine zho life. Therefore, Sany recommends that you allow a break-in period of 100 operating hours for a new machine.
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During the break-in period:
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Let the machine preheat prior to any operation.
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of the working day.
1.3.4 Machine information 1.3.4.1 General The serial numbers and model numbers on the components are the only numbers that your Sany dealer7 will need when ordering re0 07 2 2 placement -parts or requiring assistance for 20 2-0 2 2 0 0 your equipment. It is a good idea to record this 2 2 z4 z4 m m information in this manual for future use. Beu u zho low are the locations of the data plateszho
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1.3.4.2 Product 22 identification plate
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Onothe um right side of the operator’s cab on theobottom. um
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Hydraulic Excavator MODEL NUMBER WEIGHT
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SANY HEAVY MACHINERY LIMITED.
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RATED POWER
mz u o zh CQ13031501-2
Fig.1-3
1.3.4.3 Engine identification plate SY195/205/215/225C9
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Fig.1-4 SY245/265C9
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1.3.4.4 Drive motors identification plate On each drive motor. Model:_______________________________ ID No.: ______________________________
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Model:_______________________________ ID No.: ______________________________
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1.3.4.6 Hydraulic pump identifi cation plate On bottom of pump. Model:_______________________________ ID No.: ______________________________
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z mzadditional serial number is stamped onum the uAn o o zh zh
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front part of the travel carriage frame.
SYJ263038018060480
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This location is for you to record information relating to your machine. It is advised that you keep this manual with your machine at all times for reference. Machine Serial No. Engine Serial No.
Distributor Name:
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1.4 Correction -02 Request Form - Technical Publications -02 2
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z a problem with this manual, please make If youmfind mz a copy of this page, fill out the information mz and u u u o o o h it to us attention Technical Publications. zsend zh See Contact Information on the next page. zh Date of this request Your Name Company Name Your Department Street Address City, State & ZIP
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Phone
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22 0 2 Machine 4 Model & Serial No. mz u zho E-mail
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Description of Problem (Wrong information, unclear or erroneous procedure, etc.)
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1.5 Contact -02 Information 2
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Thank mz you for purchasing a Sany machine. mzIn the event that you should contact uusmzfor any reauson, u o o you can reach us as follows: zh zh zho Shanghai Sany Heavy Machinery Limited Sany Industrial Park, Xinyang Road, No.1831, Fengxian District, Shanghai, China Zip code: 201413 Service hotline: 4008 28 2318 E-mail: [email protected]
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Safety 07 07 07 2 2 2 2 Safety.....................................................................................................................................2-1 2-0 2-0 2-0 2 2 2 0 0 0 2 2 2.1zForeword ................................................................................................................................2-5 42 z4 z4 m m m u2.2 Safety Messages...................................................................................................................2-6 u u zho zho zho 2.2.1 General .........................................................................................................................2-6 2.2.2 Hazard alert wording...................................................................................................2-7 2.2.3 Other alert wording .....................................................................................................2-8 2.2.4 Safety decals ...............................................................................................................2-8 2.2.4.1 General..................................................................................................................2-8 2.2.4.2 Textual safety decals ...........................................................................................2-9 2.2.4.3 Graphical safety decals.......................................................................................2-9 2.2.5 Safety decal locations.............................................................................................. 2-10 2.3 General Precautions.......................................................................................................... 2-18-07 07 07 2 2 -0 -0 -02 2.3.122Safety rules ............................................................................................................... 2-18 2 2 2 2 0 0 0 4 2 Abnormal cases........................................................................................................ 42 4 2 2-19 2.3.2 z z z um 2.3.3 Personal protective equipment um ............................................................................. um o o o 2-19 h h h z z z 2.3.4 Fire extinguisher and first aid kit ............................................................................ 2-20 2.3.5 Safety equipment ..................................................................................................... 2-21 2.3.6 Machine cleaning .................................................................................................... 2-22 2.3.7 Keeping cab clean.................................................................................................... 2-22 2.3.8 Lock the hydraulic controls before leaving the cab ............................................. 2-23 2.3.9 Hand-holds and steps ............................................................................................. 2-23 2.3.10 Elevated work ......................................................................................................... 2-24 2.3.11 No sitting on attachment ...................................................................................... 2-25 07 07 07 2.3.12 Articulated parts ..................................................................................................... 2-25 2 2 2 0 -0 2-Prevention 2-0 22-25 2.3.13 of burns and scalds............................................................................ 2 2 2 0 0 0 2 2 2 z4 2.3.13.1 Hot coolant....................................................................................................... z4 z4 2-25 m m m u u u o o o 2.3.13.2 Hot oil ............................................................................................................... 2-26 zh zh zh 2.3.14 Fire and explosion hazard .................................................................................... 2-27 2.3.14.1 Fire caused by fuel or oils.............................................................................. 2-27 Operator Manul-Oct. 2019
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Safety
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2- caused by flammable materials ............................................................ 2.3.14.2-0Fire 2-28-02022 2 02 Fire caused by electric lines......................................................................... 02 022 2.3.14.3 2-28 2 2 2 4 4 z4 m2.3.14.4 mz..................................................................... mz 2-28 Fire caused by hydraulic lines u u u zho 2.3.14.5 Fire caused by illumination zho equipment ........................................................ zho 2-28 2.3.14.6 Fire caused by heat shield ............................................................................ 2-29 2.3.15 In the event of fire ................................................................................................. 2-29 2.3.16 Windshield cleaning detergent............................................................................. 2-29 2.3.17 Ejecting parts ......................................................................................................... 2-29 2.3.18 Falling object protection ....................................................................................... 2-30 2.3.19 Attachment installation.......................................................................................... 2-30 2.3.20 Attachment combination ....................................................................................... 2-31 2.3.21 Cab windows glasses............................................................................................ 2-31 07 07 07 2 2 2 2.3.22 Unauthorized modification.................................................................................... 2-31 2-0 2-0 2-0 2 2 2 0 0 0 2 2 2 2.3.23 z4 Work-site investigation .......................................................................................... z4 z4 2-32 m m m u2.3.24 Operation on loose ground ................................................................................... u u 2-32 zho 2.3.25 Overhead power cables ........................................................................................ zho zho 2-33 2.3.26 Visibility.................................................................................................................... 2-34 2.3.27 Ventilation................................................................................................................ 2-35 2.3.28 Asbestos.................................................................................................................. 2-35 2.3.29 Alternate exit........................................................................................................... 2-36 2.4 Safe Operation Precautions ............................................................................................. 2-36 2.4.1 Safe starting.............................................................................................................. 2-36 2.4.1.1 Safe mounting ................................................................................................... 2-36 2.4.1.2 Operator 2-37 -07 07 seat..................................................................................................... 07 2 2 -0 belt ............................................................................................................. -0 -02 2.4.1.3 Seat 2-38 2 2 2 2 2 2 0 0 0 4 2 Before starting the engine ............................................................................... 42 4 22-38 2.4.1.4 z z z um2.4.1.5 Engine starting rules......................................................................................... um um 2-39 o o o h h h z z z 2.4.1.6 Machine starting................................................................................................ 2-39 2.4.1.7 Starting engine in cold season........................................................................ 2-39 2.4.1.8 Engine starting aid ............................................................................................ 2-40 2.4.1.9 After starting the engine................................................................................... 2-41 2.4.2 Operation................................................................................................................... 2-41 2.4.2.1 Inspection before operation............................................................................. 2-41 2.4.2.2 Prior-operation precautions ............................................................................ 2-42 2.4.2.3 Travel direction confirmation ........................................................................... 2-42 07 rules for turning ..................................................................................... 07 2.4.2.4 Safety 2-43 2-07 2 2 -0 2Safety 2-0 2-0 2.4.2.5 rules for traveling .................................................................................. 2-45 2 2 2 0 0 0 2 2 2 z4 z4 z4 2-46 2.4.2.6 Safe traveling .................................................................................................... m m m u u u 2-48 zho 2.4.2.7 Machine operation on slope zho ........................................................................... zho 2.4.2.8 Operation in snowy weather............................................................................ 2-49 2.4.2.9 Restricted operation ......................................................................................... 2-50 2-2
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SY195~265C9 Crawler Hydraulic Excavator
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2.4.3 Parking 2-52 02- the machine ................................................................................................ 02022 2 2 02 Select a parking place...................................................................................... 22.4.3.1 202 202 2-52 4 4 4 z z z 2-53 um 2.4.3.2 Machine shutdown............................................................................................ um um o o o h h zh z z 2.4.4 Transportation........................................................................................................... 2-53 2.4.4.1 Loading and unloading..................................................................................... 2-53 2.4.4.2 Transportation ................................................................................................... 2-55 2.4.5 Battery........................................................................................................................ 2-56 2.4.6 Towing........................................................................................................................ 2-57 2.4.7 Lifting objects with the machine ............................................................................. 2-58 2.5 Precautions for Maintenance............................................................................................ 2-59 2.5.1 Pre-maintenance precautions ................................................................................ 2-59 2.5.2 Select 2-59 07 07a working area .............................................................................................. 07 2 2 0 0 022.5.3 2Prepare the machine ............................................................................................. 2-60 2 2 202 Prepare yourself ....................................................................................................... 202 202 2-60 2.5.4 4 4 4 z z z um 2.5.5 Lockout and tag-out measures um.............................................................................. um 2-62 o o o h h zh z z 2.5.6 Use proper tools ....................................................................................................... 2-62 2.5.7 Maintenance with engine running.......................................................................... 2-63 2.5.8 Work under the machine ......................................................................................... 2-64 2.5.9 Track maintenance .................................................................................................. 2-64 2.5.10 Track tension adjustment...................................................................................... 2-65 2.5.11 Recoil spring ........................................................................................................... 2-65 2.5.12 Welding operation.................................................................................................. 2-66 2.5.13 High-pressure hoses ............................................................................................. 2-66 2.5.14 Pressurized fluid..................................................................................................... 2-67-07 07 07 2 2 0 cooling system ................................................................................................ -Hot -0 -02 2.5.15 2-68 2 2 2 2 2 2 0 0 0 4 2 Air-conditioning system maintenance................................................................. 42 4 2 2-68 2.5.16 z z z um 2.5.17 High voltage precautions ...................................................................................... um um o o o 2-69 h h h z z z 2.5.18 Accumulator............................................................................................................ 2-69 2.5.19 Fire and explosion prevention.............................................................................. 2-70 2.5.20 Regular replacement of safety-related parts...................................................... 2-70 2.5.21 Maintenance operation ....................................................................................... 2-71 2.5.22 Proper disposal of wastes..................................................................................... 2-72
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WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do 7 7 this could result2in-0death or serious injury. 2-0
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This Operation and Maintenance Manual is a guide for you to operate your machine properly. It contains technical and safety information necessary for operation of your machine. Please read and understand each section of the manual. Only eligible and experienced operators with an official license (according to local laws) are allowed to operate the machine. Always operate your machine according to national and/or local laws and regulations. The operation safety information and description in this manual are just suggestive and attentive.
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-07
-07
2 might involve a potential hazard during Sany cannot -02anticipate every possible circumstance -0that -02 2 2 2 2 2 2 0 0 operation 20 there4 2 and maintenance. The Safety messages 4 2 in this manual and on the productz4are, z z m not all inclusive. If a procedure, work m specifically ufore, ummethod or operating technique that isounot o o h h h z recommended in this manual is used,z you must be sure that it is safe for you zand for others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance or repair procedures that you choose.
Modifying or abusing the machine according to your own will might impair the machine's performance, or result in more serious potential hazard. For instance, the specifi c volume of fuel oil exceeds set limit or the machine is overloaded. Please drive and operate the machine carefully. Improper operation or application may cause personal injury or damage. Sany assumes no responsibility for such losses.
7
7
7
-0 Machines covered under normal conditions. Do not 2-0 by this manual are used for various 2operations 2-0 0 0 0 22 use the0machine in flammable or explosive environment, 022 or in areas containing asbestos dust. 022
2 z4 m uPlease
2 z4 m select a Sany excavator withoua configuration zho when operating in areas 2,000 m above zh sea level.
suitable for
2 z4 m u operation high-plateau zho
This machine has gone through electromagnetic capacity test according to EN 13309-200C. All unapproved electronic attachments (such as communication devices) are therefore to be tested before installation and application. Make sure that the electromagetic attachments will not cause electromagnetic interference. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. Sany reserves the right to change these information7 at any time without prior notice. Please7consult your Sany dealer to obtain the 7 -0 -0 -0 latest information provided in this manual. -02 or if you have any question on the information -02 -02
2
2
02 42
02 42
2
02 42
zoperator and maintainer shall observemthe z following Before mz starting operation and maintenance, uitems: um u o o o zh zh zh
•
Read and understand the whole manual. Operator Manul-Oct. 2019
2-5
Safety
SY195~265C9 Crawler Hydraulic Excavator
07 07 07 2 2 2 • Read and understand the safety notices contained in -this 2-0 2 0 manual and the safety messages02on2-0 2 2 0 0 2 2 2 the machine. z4 z4 z4 m m m u u ou not apply or operate your machine under z•hDo zho any circumstances in a manner thatzishoprohibited in this manual.
•
If the amount of fuel added, content of particulates ,or latitude is beyond the specification of this type of machine, damage could occur and the warranty of your machine would become invalid.
The manual should be kept in the cab all the time for operator to refer to at any time. Please contact your Sany dealer to obtain a new manual if the original one is missing or cannot be read.
-07
-07
-07
This manual should -02 be regarded as a permanent component -02 of your machine. If the machine2is2-02 2 2 2 2 sold to a third 20 party, please give this manual to the new 20 owner. 20
4 4 4 mz mz mz u u u ho machine provided by Sany to its buyerzhiso in line with all specifications and standards zThe zho of buyer's country. If the machine is purchased from another country or someone of a third country, it might be lacking of some safety devices or technical requirements necessary for using the machine in your country. In case you question whether the machine is in accordance with the standards and specifi cations of your country, please contact your Sany dealer before operating the machine.
2.2 Safety Messages 2.2.1 General
07
07
Safety precautions 02- are given in this manual 022 2 and warning 202decals, both textual and graphi- 4 202 4 cal, uare mz adhered to various parts on the ma-umz o h zchine zho to provide information of hazardous situations and the method to avoid such situations.
Before conducting operation and maintenance on the machine, the operator and aftersale service personnel must understand all warning signs or symbols on the machine decals, strictly follow the safety rules and precautions in this manual, 7 and take positive ac0 07 2 2 tions so as to-0reduce the risk of personal 2-0 22 2 0 injury and20death, the damage of machine 2 z4by improper service, and the risk of mz4 caused m u u ho factors, to the minimum. zunsafe zho
2-6
Operator Manul-Oct. 2019
7
-0 -02
2
02 42
mz
u zho
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.2.2 Hazard 22 alert wording
0 42
7
-0 -02
2
02 42
mz uHazard o zh
-0 -02
2
z
02 42
mz
alert words are used in this manual um o h and on some of the machine decals zto inform the operator of imminent or potential hazard that lead to death, personal injury or property damage.
u zho
Different alert words are used to indicate the degree of hazard. It indicates an imminently hazardous situation which, 7 0 02- if not avoided, will result in 2 death or serious injury. 02
42
mz
u zho
7
2
02 42
mz
u zho
It indicates a situation which can cause damage to the machine, personal property and/or the environment, or cause the equipment to operate improperly.
7
mz
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
2
u zho
02 42
u zho
It indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It can also be used to 7 0 07 alert unsafe operation as 2 2 2-0 2-0 2 2 which may cause property 0 0 42 42 loss. mz mz
02 42
-0 -02
2
mz
u It indicates a potentially zho hazardous situation which, if not avoided, could result in death or serious injury.
u zho
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-7
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
7
-0 -02
This 022 hazard alert symbol appears 022 2 2 4 4 mz with most DANGER, WARNING umz u and CAUTION hazard alerts.zho It zho
-0 -02
2
02 42
mz
u zho
means attention, become alert, your safety is involved! Please read and abide by the message that follows the hazard alert symbol. An example alert wording and alert text
WARNING 7
•
7
-0 -02
The lockout 22 lever must be placed in the
2
0 2position 202 4 4 locked before leaving the operz z um compartment. um o o ator zh zh
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
A free control lever can cause serious injury or death if touched by mistake.
2.2.3 Other alert wording In addition to the safety-related alert words above, the following words are used in this manual to provide additional information to which extra attention 7shall be paid.
7
-0 -02
2
02 42
Note:
7
-0 -02
2
z
02 42
z
m It isufollowed by information on how to avoidum o h zreduction of machine service life. zho
-0 -02
2
02 42
mz
u zho
Remark: It is followed by very useful information.
2.2.4 Safety decals 2.2.4.1 General Safety decals are fixed 07 to the machine to alert 07 2 2 0 the operator or workers that po2-maintenance 2-0 2 2 0 0 2 might be involved when operat- 4 2 tential danger z4 m mz ingoor u servicing the machine. ou
zh
2-8
zh
Operator Manul-Oct. 2019
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
7
-0 -02
The machine 022 uses textual and graphical (or 2022 2 4 4 combined) decals to indicate hazardous situamz mz u u ho tion and safety measures. ho
z
-0 -02
2
02 42
mz
u zho
z
2.2.4.2 Textual safety decals Textual safety decals use brief text to indicate hazardous situation and safety measures. Fig. 2-1 is an example of textual safety decals.
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
To release pressure, loosen 07 2 only one turn. If the valve is 2-0 2 loosened too much, grease 0 2 under high pressure may z4 m squirt out. ou
zh
A820601990968
Fig.2-1
2.2.4.3 Graphical safety decals Graphical safety decals use images or symbols to indicate a hazardous situation and how to avoid it.
07 2 Fig. 2-2 is-0an example 022 decals. 2 z4 um
7
7
of graphical safety
-0 -02
2
02 42
-0 -02
2
mz u o o zh The upper triangle indicates the typezhof haz-
02 42
mz
u zho
ardous situation while the lower circle indicates the way to avoid it.
A820601990973
Fig.2-2
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-9
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.2.5 Safety22decal locations
0 42
mz
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
4
6 5
A-A
A
B
7
7
-0 -02
2
02 42
z
m ou
-0 -02
2
02 42
z
A
m ou
zh
7
2
02 42
B-B
mz
B
u zho
zh
1
-0 -02
2
3 CA13102101
7
mz
u h2)oOverhead power cable
022
44)2Operating mode
mz
u zho
5) Lock the front window
3) Power OFF
mz
2-10
2
02 42
mz
u zho
7
-0 -02
2
u zho
-0 -02
6) Emergency exit
7
02 42
7
-0 -02
022
2 operation manual 1) Read4the
z
7
-0 -02
Fig.2-3
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
02 42
mz
u zho
9
7
-0 -02
10
12
8
11
DANGER
STOP
7
2
02 42
mz
u zho
13
7
7
-0 -02
2
02 42
CAUTION
-0 -02
2
mz
u zho
-0 -02
02 42
mz
u zho
DANGER
14
15
7
7
-0 -02
2
02 42
2
02 42
To release pressure, loosen only one turn. If the valve is loosened too much, grease under high pressure may squirt out.
mz
u zho
7
-0 -02
2
mz
u zho
16
-0 -02
02 42
mz
u zho
CA13102102
17
18
19
Fig.2-4 7) Falling hazard7
12) High pressure fluid
8) Rotating 2- fan
13) No stepping on 2-priming
4 9)zMoving belt pump
pump
um
zho
202
0 02-
02
07 2 0
2 z4
um
10) Do not step
ho surface 14) zHot
11) No seating
15) Overhead crushing hazard Operator Manul-Oct. 2019
7
16) Side crushing hazard
2-0 0 17) Track tension adjustment 022 2 18) Anchoring pointz4 um o h 19) Hook point z
2-11
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 (1) Read the first 02manual 42
2
z
02 42
-0 -02
2
z
m um •hRead ou the Operation and Maintenance Manho
z
7
-0 -02
02 42
mz
u zho
z
ual prior to operation, maintenance, disassembly, assembly and transportation of the machine.
A820601990971
Fig.2-5
-07
-02
2 (2) High voltage 202
z4 m u • Electrocution hazard. zho
•
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Keep the machine a safe distance away from overhead power lines.
A820601990974
Fig.2-6
07 2 0
-
022 2 (3) Power off 4 mz u ho leaving zBefore
7
7
-0 -02
2
02 42
2
mz
u ho zwork
-0 -02
02 42
mz
u zho
the machine, lower the equipment to the ground, secure the lockout lever in the LOCKED position and remove the ignition key.
A820699001020
7
-0 -02
2
mz
02 42
u zho
2-12
7
7
-0 -02
Fig.2-7
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
(4) Control 022 pattern
42
z u•mTo o zh
7
-0 -02
2
02 42
-0 -02
2
z
02 42
mz
m avoid bodily injury or death caused ou by
u zho
zh
misunderstanding, the running condition and indicated mode of machine shall be confirmed during operation.
•
When the running condition has been confirmed, pay attention to the surrounding and operate slowly.
A820601990961
Fig.2-8
-07
-02
2 (5) Lock 202the front window
z4 m u o • Personal
zh
7
2
02 42
mz
z
-0 -02
2
02 42
mz
u injury may occur if the front ho win-
u zho
dow is not latched in the overhead position.
•
7
-0 -02
When the front window is raised, be sure to secure it with the lock pin.
A820699001019
Fig.2-9 7
07 2 0
22 0 2 (6) Emergency exit z4 m ou
zh
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
A820601990969
7
Fig.2-10 -07
-0 -02
2
u zho
mz
02 42
7
-02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-13
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
(7) Falling hazard 022
42
7
-0 -02
2
z
02 42
2
z
m m •hStay ou away from the edge of the machine.hou
z
mz
7
7
-0 -02
2
02 42
mz
u zho
22
mz
(8) Rotating fan
•
A rotating fan may cause injury.
•
Stop the fan before maintenance.
7
z4
mz
u zho
7
7
-0 -02
2 202
2 202
-0 -02
2
02 42
A820600000002
z4Fig.2-12
m ou
zh
2
02 42
DANGER
-0 -02
m ou
7
-0 -02
A820601990926
20 4Fig.2-11
u zho
02 42
u zho
z
-0 -02
-0 -02
mz
u zho
zh
(9) Moving belt
•
A rotating belt is dangerous.
•
Stop the belt before maintenance.
7
7
-0 -02
2
mz
02 42
u zho
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
STOP
02 42
mz
u zho
A820699001017
Fig.2-13 2-14
7
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
(10) Falling 022 hazard
42
z u•mFalling hazard. o zh
•
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Do not step here.
7
7
-0 -02
-0 -02
2
02 42
mz
u zho
2 02Fig.2-14 2 4
mz
u zho
(11) No seating
7
2
02 42
mz
u zho
7
-0 -02
2
mz
u zho
2
02 42
7
-0 -02
02 42
mz
u zho
7
-0 -02
A820601990973
-0 -02
2
02 42
A820699001023
Fig.2-15
mz
u zho
(12) High pressure fluid
•
Read the instruction before removing the cover or cap of any vessel. To prevent squirting, relieve internal pressure first and open the cover or cap slowly.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Fig.2-16
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
A820699000948
u zho
2-15
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
22 the priming pump (13) Do not 0step 42
2
z
02 42
02 42
mz
u zho
z
stepping on the priming pump.
-0 -02
2
z
m m •hDo ou not bleed the air in the fuel systemhby ou
z
7
-0 -02
CAUTION
12728493
Fig.2-17
-07
-02
2 (14) Hot parts/hot 202 surfaces
z4 m u • Do not touch zho
7
7
-0 -02
2
02 42
z
avoid burns.
2
mz
hot parts or hot surfaceshotou
-0 -02
02 42
mz
ou DANGERzh
10123433
Fig.2-18
07 2 0
7
7
-0 -02
22 0 022 2 2 (15) Moving work equipment 4 4 mz mz u u o work equipment may cause personz•hMoving zho
-0 -02
2
02 42
mz
u zho
al injury.
•
Stay away from an operating machine.
7
7
-0 -02
2
mz
02 42
u zho
2-16
-0 -02
2
mz
02 42
u zho
Fig.2-19
Operator Manul-Oct. 2019
7
mz
u zho
2
02 42
A820601990963
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
(16) Crushing 022 hazard
42
z u•mThe o zh
•
2
02 42
-0 -02
2
z
02 42
mz
m counterweight of a swinging machine ou
may knock you down.
7
-0 -02
u zho
zh
Do not enter the swing radius of the machine.
A820699001016
Fig.2-20
-07
7
-02
2 (17) Track 202 tension adjustment
7
-0 -02
2
02 42
-0 -02
2
z4 z m u um • Do NOT loosen the grease fitting for more o o zh zh
02 42
mz
u zho
than one turn when reducing track tension;
otherwise, the adjustment valve under high pressure may shoot out and cause injury. To release pressure, loosen only one turn. If the valve is loosened too much, grease under high pressure may squirt out. A820601990968
-07
-02
2 202
4 mz Wire rope anchoring point (18) u o
zh
-
z4
m ou
mz
2 202
-0 -02
2 02Fig.2-22 2 4
mz
u zho
2
mz
7
-0 -02
-0 -02
02 42
u zho
zh
2
u zho
7
Fig.2-21 02
7
02 42
-07
Operator Manul-Oct. 2019
7
-0 -02
A820601990934
2
02 42
mz
u zho
2-17
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 (19) Hooking 02point 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
A820101990552
-02
2
02 42
Fig.2-23
-07
z
02 42
-0 -02
2
z
02 42
mz
u zho
z
tion and content of the decals.
•
7
2
WARNING
umsure to recognize the correct posium •hoBe ho
z
7
-0 -02
To ensure that the decals can be read and understood easily, they have to be attached to the right locations and always kept clean. The use of organic solution or gasoline to clean the decals is not allowed.
•
There are also other decals besides
those for warning -07 and safety. These
7
7
-0 -02
-02
messages 22 should be treated in the
2
20 202 4 4 same way. z z um um o o • A new decal should be used for replacezh zh
-0 -02
2
02 42
mz
u zho
ment if the old one is broken or missing, or cannot be read. See the manual or the message for part number of the decal. You may order a new one from your Sany dealer.
2.3 General Precautions 2.3.1 Safety rules
•
7
7
-0 -02
Only trained 22 workers can be assigned to
0 4 2and maintain the machine. operate z um o h z
2-18
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
All safety 022 rules, precautions and instruc-
42
2
02 42
•
-0 -02
2
z must be followed when operating and z mtions um o servicing the machine. zh
u zho
7
-0 -02
02 42
mz
u zho
Taking alcohol or drug could seriously impair one's ability in operating or repairing the machine, and it is hazardous for you and other persons.
•
When working with another operator or worksite traffic signalman, be sure to make all people understand all hand signals to be used.
7
-0 -02
2
02 42
2.3.2 mz Abnormal cases
u zho
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
In case of any abnormalities found during operation and maintenance, such as noise, vibration, odor, incorrect gauge display, smoke, or oil leakage, notify your Sany dealer and take necessary measures. Do not operate the machine before the fault is corrected.
2.3.3 Personal protective equipment
07
07
- clothes and personal proWear proper02work 022 2 2 tective20 equipment (PPE) suitable for the envi- 202 4 4 ronment of the worksite. You may need: mz mz
u zho
2
Hard hat
•
Safety shoes
•
Safety glasses, goggles or face shield
•
Protective gloves
•
Hearing protection
•
Reflective clothing 7
•
Wet weather 22 gear
02 42
mz
u zho
•
7
-0 -02
u zho
CZ335-1102002
Fig.2-24
0 42
7
-0 -02
z u•mRespirator or filter mask o zh
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
Wear whatever is needed, and other safety equipment that the employer, public service Operator Manul-Oct. 2019
2-19
Safety
SY195~265C9 Crawler Hydraulic Excavator
-07
7
manage department -02 (or government), rules 2 2 and regulations 20 request. Do not take chances.
z4
m ou
zh
•
2
02 42
-0 -02
2
mz
u zho
WARNING
7
-0 -02
02 42
mz
u zho
Do not wear loose fitting clothes and decorative ornaments, which can easily catch on control lever or other protruding parts.
•
Long hair outside safety hat may be caught by machine. In this case, long hair should be made into a bun to avoid being entangled0by 7 machine.
7
2- safety hat and safety 2-0 0 0 • Always 2wear 0 2operation or maintenance of 022 2 2 shoes. In z4 z4 m m u u machine, if the job requests, wear zho zho
7
-0 -02
2
02 42
mz
u zho
safety glasses, face shield, gloves, ear protection and seat belt.
•
Check all protective devices for proper functioning prior to operation.
•
Do not listen to the radio or wear music earphones
when
operating
the
machine.
2.3.4 Fire extinguisher 07 and first aid kit
-02
2
7
2
02 or fire, observe the following To prevent2injury 202 4 4 z z precautions: um um
zho
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
zho
First aid kit and fire extinguisher should be available nearby.
•
Read and understand the instruction attached to fire extinguisher. Use fire extinguisher properly.
•
Regular inspection and maintenance shall be done to ensure proper functioning of fi re
extinguisher at 2any -07time.
CZ335-1102003
Fig.2-25
2-0 2 2 0 2 first aid kit regularly and replen- 4 202 • Checkz4the z ish umit when necessary. um o o zh zh
•
Make emergency scheme to deal with fire and accidents.
2-20
7
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.3.5 Safety 22 equipment
0 42
2
02 42
z uTom protect o zh
z
•
Falling object protective structures (FOPS)
•
Front guard
•
Lamps
•
Safety signs
•
Horn022
07 2 0
-
z4
m ou
zh
mz
u zho
07 2 0
2 202
Travel alarm
•
Mirrors
•
Fire extinguisher
•
First aid kit
•
Windshield wipers
7 WARNING
7
7
-0 -02
2
02 42
mz
position. Repair any damaged um
u zho
zho
parts immediately once observed.
•
2
02 42
-0 -02
2 2 02sure • Make all guards and covers are in 202 2 z4 z4 mcorrect
-0 -02
mz
-0 -02
u zho
7
CZ335-1102004
u zho
zh
•
02 42
Fig.2-26
mz ou• Guards
-0 -02
2
m you and others around you,ouyour h machine may be equipped with the zfollowing safety equipment. Make sure that they are securely in place and in good condition.
42
7
-0 -02
Understand the operating methods of safety
equipment
and
use
them
correctly.
•
Never remove the front guard of cab except for service.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-21
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.3.6 Machine 22 cleaning
z
0 42
m •hClean ou
z
7
-0 -02
2
02 42
2
z
m the windshields, mirrors and lights. ou
-0 -02
02 42
mz
u zho
zh
Make sure that the operating area, steps and hand-holds are free from oil, grass, snow, ice or mud, which can cause you to slip and fall. Clean the mud on your soles before getting on the machine.
•
If the machine is checked or serviced with presence of mud or oil dirt, it may cause you to slip or fall, or dirt may get into your
07 07 eyes. Keep the machine clean all the time. 2 2 Fig.2-27 2-0 2-0 2 2 0 0 2 2 • If water z4 has penetrated into the electrical mz4 m u ou do not rush to power on your mazhsystem, zho
7
CZ335-1102005
-0 -02
2
02 42
mz
u zho
chine and start the engine, which can cause machine failure or cause damage to the electrical system. Do not flush the electrical system (including sensors, connectors, etc.) with water or steam.
2.3.7 Keeping cab clean
•
Clean the mud and 07 oil on your soles when
7
2-0 02cab. 0 getting into 2the Mud or oil under your 2 202 cause your foot to slip on the 4 202 shoes4can z z um during operation, and serious accium pedal o o zh zh
2
02 42
mz
u zho
dent could result.
•
7
-0 -02
Remove all loose personal items or other objects from the operator's area. Secure these items in the tool box or remove them from the machine.
•
Do not use cellular phone when operating or driving the machine.
•
07
7
2Do not bring 0hazardous articles, such as 2-
2
flammable 202or explosive products, into the
z4
cab. um
zho
2-22
7
-0 -02
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
7
-0 -02
2.3.8 Lock 22 the hydraulic controls before leaving 22 the cab
0 42
0 42
z mz u•mBefore you rise from the operator seatou(e.g. o zh zh
2
02 42
mz
u zho
to open or close the front window or to ad-
-0 -02
just the seat), lower the work equipment to the ground, move the hydraulic lockout control lever [1] from F (free) to L (locked) position, and then stop the engine. If the hydraulic control is not locked, accidental touching of control levers can cause sudden machine movement and serious injury or machine damage. -07
-02
z4
m ou
zh •
2 202
07 2 0
Fig.2-28
z4
m ou
2 202
7
CC13031805
-0 -02
2
02 42
mz
u zho
Before leaving your machine, always zh lower the work equipment to the ground, place the hydraulic lockout control lever [1] to the L (locked) position, and then shut down the engine. Lock all lockable components and remove the key.
7
7
-0 -02
-0 -02
2
02 42
mz
u zho
2 02Fig.2-29 2 4
mz
2.3.9 Hand-holds and steps
u zho
7
-0 -02
CZ335-1102074
2
02 42
mz
u zho
To avoid personal injuries due to slipping or falling off the machine, follow the instructions below:
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-23
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
2
2
Before 2mounting or dismounting the ma02
02 42
4
u zhcluding track shoe). If oil, grease or mud zhois
-0 -02
2
chine, mz check the hand-holds and steps (in- mz
ou
7
-0 -02
02 42
mz
u zho
observed on hand-holds or steps (including track shoe), remove it immediately. Keep these components clean. Repair them in case of any damage. Tighten loosen bolts.
•
Use hand-holds and steps when mounting CZ335-1102008
or dismounting the machine.
•
Fig.2-30
Face the machine7 and maintain a three-
0
point contact-(two 02- feet and one hand or two
22
z4
zho
•
7
2
02 42
hands and 20 one foot) with the hand-holds or step um(including track shoe).
7
-0 -02
2
mz
u zho
-0 -02
02 42
mz
u zho
Do not use any controls as hand-holds when you mount or dismount the machine.
•
Do not try to mount or dismount the machine when you carry tools or supplies.
•
Do not mount the engine hood or cover without a non-slip mat.
•
7 0CAUTION 2 -0
7
2 Face the02machine whenever you mount 42
7
-0 -02
2
02 42
-0 -02
2
z z orm u dismount the machine. um o o z•h Never jump on/off the machine. Dozhnot
02 42
mz
u zho
mount a moving machine. Do not jump onto the machine and try to stop it.
•
The cab must be aligned with the undercarriage center line before you enter or exit the cab.
2.3.10 Elevated work
7 place, use ladders or When working in a-0 high 2 other supporting 2-0 devices to ensure safe 2 0 2 operation. z4 m
u zho
2-24
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.3.11 No 22 sitting on attachment
0 42
7
-0 -02
2
02 42
-0 -02
2
z z uTom avoid falling hazard, no one is allowed umto o o zh zh
02 42
mz
u zho
sit on work equipment or other machine attachments.
2.3.12 Articulated parts The space around work equipment changes with the movement of the linkage. Serious personal injury will result if one is stuck in between. Nobody is allowed to approach the rotating or retracting/extending components. -07
7
022 022 2 2 4 4 2.3.13 mz Prevention of burns and scalds mz u u zho zho
-0 -02
2
02 42
mz
u zho
2.3.13.1 Hot coolant
•
7
-0 -02
-02
To prevent scalds caused by hot coolant or steam when checking or discharging the coolant, always wait for the engine coolant to cool down before you proceed.
•
Do not open the cap of radiator before the engine cools down. Loosen the cap of the radiator slowly -07 before removing it. Internal
-02
7
pressure 22 of radiator must be relieved to
0 42
z serious scalds. mavoid
u zho
mz
mz
zho
7
-0 -02
2
u zho
022 2 4 mzCZ335-1102011
u
Fig.2-31
7
02 42
-0 -02
2
02 42
u zho
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-25
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.3.13.2 Hot22oil
0 42
7
-0 -02
2
z
02 42
2
z
m Toou prevent scalds caused by hot oil when um o h h zchecking or discharging the oil, always zwait for the engine oil to cool down before you proceed.
-0 -02
02 42
mz
u zho
When the engine has cooled down, loosen the cover or screw plug slowly to relieve internal pressure.
7 2-0
-0
z4
m ou
2 202
7 2-0
Fig.2-32 2-0
02 42
mz
u zho
zh
CZ335-1102012
7
-0 -02
2
02 42
mz
u zho
CZ335-1102013
7
-0 -02
2
02 42
02 42
mz
7
-0 -02
2
mz
2-26
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
2
mz
u zho
7
-0 -02
Fig.2-33
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.3.14 Fire 22 and explosion hazard
0 42
2
02 42
-0 -02
2
z mz Fire caused by fuel or oilsoum u2.3.14.1 o zh zh
•
7
-0 -02
02 42
mz
u zho
Machine oil or fuel oil must be stored in designated place, where unauthorized persons cannot enter.
•
Do not smoke or use fire near fuel or machine oil.
•
Tighten, repair or replace any missing, loose or damaged 7 pipe clips, pipelines, ho-
2
02 42
•mRefuel z
u zho
7
-0
ses, oil coolers -02 or other flange bolts.
2
02 42
or store oils in a place with good z
m
u zho
ventilation.
7
-0 -02
•
Shut down the engine before refueling.
•
Do not leave the machine when refilling the
-0 -02
2
02 42
CZ335-1102014
Fig.2-34
mz
u zho
fuel or machine oil.
•
Do not let fuel overflow onto overheated surface or electrical components.
•
Remove overflowed fuel or machine oil after
7
-0 -02
refilling.
22
7
2 rags and flammable materials z4 Fig.2-35 m m ou properly to keep the job site safe. ou zh
•
-0 -02
CZ335-1102015
022
20 • Store z4 oily
zh
7
-0 -02
2
02 42
mz
u zho
Screw on the caps of fuel tank and oil tank tightly.
•
When oil is used to clean the parts, use non-flammable oil. Do not use diesel oil or gasoline as they can easily catch on fi re.
•
All flammable materials should be moved to a safe place before carrying out grinding or
07
welding operation on the chassis. 02-
-
2 202
7
7
-0 -02
2
202 4 4 • Do not weld or flame cut the lines containz z uming flammable fluid. um o o zh zh
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-27
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.3.14.2 Fire 22caused by flammable materials
0 42
z
m •hRemove ou
z
2
02 42
-0 -02
2
z
m at any time dry leaves, wood ou
7
-0 -02
02 42
mz
u zho
zh
chips, paper pieces, dirt and other flammable materials built up or stuck on engine, exhaust manifold, battery or interior of engine hood to prevent fire.
2.3.14.3 Fire caused by electric lines Short circuit of electrical system can cause fire.
•
7 clean and fastened. Keep electric terminals 2-0
•
Check4
z
2-0 2 0 power cables 2
7
2
02 42
and electric lines for
-0 -02
2
z
m looseness, entanglement, hardening oorum ou
zhbreak
7
-0 -02
02 42
mz
u zho
h
each day after operating for z8-10
hours. Check the presence or damage of wiring terminal cover.
•
In case of slack or entangled power cables or electric wires, tighten the connections or wire clips, and repair or replace broken wires.
2.3.14.4 Fire caused -07 by hydraulic lines
7
-02
•
22
20 clips, guards and gaskets of all Check4the z
•
2
02 42
z
m m hoses ou and pipes to see whether they are ou
zhtightened in position.
7
-0 -02
zh
-0 -02
2
02 42
mz
u zho
In case of loosening, their vibration in operation may lead to friction against other components, resulting damage of hose, ejection of high-pressure oil, disastrous fire or serious injury.
2.3.14.5 Fire caused by illumination equipment
07 07 2 2 • Anti-blast illumination equipment shall be 2-0 2-0 2 2 0 0 2avoid explosion when checking fuel, 4 2 used to z4 z m oil, u electrolyte, window cleaning detergent um o o zhor cooling fluid. zh
2-28
Operator Manul-Oct. 2019
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
Instructions 022 in this manual must be followed
42
2
02 42
-0 -02
2
z power outlet on the machine is used z mwhen um o for illumination. zh
u zho
7
-0 -02
02 42
mz
u zho
2.3.14.6 Fire caused by heat shield
•
Damage or missing of heat shield may lead to fire.
•
In case of any abnormality, heat shield must be repaired or replaced prior to operation of machine.
07 07 2 2 2.3.15 In2the -0 event of fire 2-0 2 2 0 0 2 2 z4 a fire breaks out, leave the machinem z4 When imm u u zho mediately by the following steps. zho
•
7
-0 -02
2
02 42
mz
u zho
Turn the start switch to the OFF position and shut down the engine.
•
Leave the machine with the help of handholds and step.
2.3.16 Windshield cleaning detergent
07 detergent. Do not use Use alcohol 2based -0 methanol 022based detergent as it irritates eyes. 42
mz u2.3.17 o Ejecting parts zh
7
2
02 42
mz
u zho
7
-0 -02
-0 -02
2
02 42
mz
u zho
The grease in track tensioner is under high pressure. Improper handling may result in serious injury, blindness or death. Observe the following instructions.
•
Do not disassemble grease nozzle or valve components. These parts may eject. Keep your body and face away from the valve.
07 07 2 2 • Travel reducer 2-0 is under pressure. 2-0 2 2 0 0 2 2 z4 oil is hot liquid. Wait for it to cool down z4 •umGear m ou Fig.2-36 zho before loosening the vent plug tozhrelease
7
-0 -02
2
02 42
CZ335-1102016
mz
u zho
pressure. Keep your body and face away from the plug to avoid injury. Operator Manul-Oct. 2019
2-29
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.3.18 Falling 22 object protection
z
0 42
m •hWhen ou
z
7
-0 -02
2
02 42
2
z
m the machine is operating in places ou
-0 -02
02 42
mz
u zho
zh
where the cab is likely to be hit or invaded by falling objects, scattered materials and foreign bodies, protective covers shall be used to protect the operator.
•
In demolishing or breaking operation, a front guard is necessary. In addition, a transparent glass film shall be applied onto the front window.
•
07 2 0
In a coal mine 22- or a quarry where falling ob-
20
mz
u ou structures (FOPS) and front guard, htection ho
z
z
7
CZ335-1102017
Fig.2-37 22-
0 42
4 present, install falling object projects zare m
07 2 0
-0 -02
2
02 42
mz
u zho
and apply a transparent glass film onto the front window. The operator shall wear a hard hat and goggles.
•
Keep the front window shut in such conditions and make sure other people are kept a safe distance away from the operating area.
•
7 Other guards may 2-0 be necessary according
7
0
2to different conditions. In this case, 02working 42
z your Sany dealer in advance. contact m
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
2.3.19 Attachment installation
•
Installation of optional parts or attachments may involve safety issues or be limited by the law. In this case, please contact your Sany dealer in advance.
•
Sany has no responsibility for the use of unauthorized attachments and parts, hence
07
7
the injury, accidents 02- and product failure.
-
•
2 202
Before z4 installing and using machine attach-
m
2
z
02 42
mz
u ou read related instructions regarding hments, ho
z
the attachment and general precautions on attachment in this manual. 2-30
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.3.20 Attachment combination 22
0 42
7
-0 -02
2
02 42
mz uDifferent o zh
-0 -02
2
z
02 42
mz
m or combined work equipmentoumay h z macollide with the cab or interfere with other chine components. Before operating work equipment you are not familiar with, check the clearance between it and the machine and operate carefully.
u zho
2.3.21 Cab windows glasses
•
Broken cab windows at the side of the work
7
7
equipment 2may -0 expose the operator in di-
-0
rect contact 022 with the work equipment. In this
42
z mcase,
u zho
-0 -02
2
z stop operation immediately and m re-
place the glasses.
•
2
02 42
u zho
7
-0 -02
02 42
mz
u zho
Broken or damaged window provides no protection to the operator. When the roof window is damaged, replace it immediately with a new one.
2.3.22 Unauthorized modification Any modification unauthorized by Sany may 7 0problems, 07 2 2 lead to safety personal injury or 0 2-0 22death.20Improper modification can affect ma- 202 4 4 chine's mz strength and operator's view. Please mz u u zho contact your Sany dealer before making zho any modification. Sany assumes no responsibility for any accidents, failure or damage caused by unauthorized modification.
7
mz
u zho
2
02 42
mz
u zho
7
-0 -02
2
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
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mz
u zho
2-31
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.3.23 Work-site 22 investigation
0 42
2
z
02 42
-0 -02
2
z
m operation near flammable materi-um •hMachine ou ho
z
7
-0 -02
02 42
mz
u zho
z
als (e. g. dry tree leaves) poses a fire hazard. Be careful during operation.
•
Check the terrain and ground condition and use the safest operating method. Do not operate in areas with the risk of landslide or falling stones.
•
Solidify the ground when operating beside
7 a ditch or on road Keep machine -0shoulders. -02
a safe distance 22 away from the ditch or road
20
shoulder. z4 Assign a signal man, when nec-
m
ou to avoid accidental injury. hessary,
z
•
07 2 0
Fig.2-38 22-
0 42
mz
u zho
7
CZ335-1102018
-0 -02
2
02 42
mz
u zho
When underground water mains, gas lines, cables or high-voltage electric wires are available on the work site, inform related utilities providers and mark the area. Be careful not to cut or damage any lines.
•
Prevent any unauthorized personnel from CZ335-1102019
entering the work site. Assign a signal man
7 and fence the work 2-0 site when operating on 0
Fig.2-392-07
-0
a highway. 022 42
z4
z
• Be umespecially alert when operating on froum ho ho
z
7
2 202
-0 -02
2
02 42
mz
u zho
z zen ground. Increase of ambient temperature may result in soft and slippery ground.
•
When traveling or operating in shallow water or soft ground, check the type and condition of rock bed as well as the depth and water flow prior to operation.
2.3.24 Operation on loose ground
7
•
-0 -02
Avoid traveling 22 or operating the machine
7
2
0 02 4 2 road shoulders or trenches. The z4 2 near zcliffs, umground in these areas plus the machine um o o soft h h z z weight and vibration may cause the machine to sink or tumble down. The ground 2-32
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
-07
7
22
2
02 42
an explosion or an earthquake. 20
7
-0 -02
may become -02 even softer after heavy rain,
-0 -02
2
4 mz mz u u o o h excazh • When operating on a dam or near zan
02 42
mz
u zho
vated ditch, vibration and machine weight may trigger a landslide. Prior to operation, take protective measures to prevent machine from tumbling down or falling over.
2.3.25 Overhead power cables Do not travel or operate your machine near power cables, which 07 may bring electrocution 07 2 2 hazard and 2-0cause machine damage, personal 022-0 2 0 2 2 injury z4 or death. The following steps are tombez4 m ufollowed while working at where power cables u zho could be nearby. zho
•
7
-0 -02
2
02 42
mz
u zho
Prior to operation in the vicinity of power cables, inform local power company of the coming operation and ask them to take nec-
CZ335-1102020
essary measures.
•
Fig.2-40 If the machine is too close to power cable, Cable Voltage
electric shock is most likely to occur and cause burns or7death. A safe distance must
100V-200V 0 07 2 2 0 be kept2-between machine and the cable -0 26,600V 2 2 0 0 2 2 (See z4 the right table). Prior to operation, z4 22,000V m m u communicate with local power company u reo o zh garding safety measures. zh 66,000V
•
A signalman is to be assigned to send signals if the machine is too close to the cable.
•
Nobody is allowed to approach the ma-
Min. Safe Distance
7
2 m ( 7 ft)
-0 -02
2
02 42
2 m ( 7 ft) 3 m ( 10 m ft)z
ou
4 mzh ( 14 ft)
154,000V
5 m ( 17 ft)
187,000V
6 m ( 20 ft)
275,000V
7 m ( 23 ft)
500,000V
12 m ( 36 ft)
chine when operating near high-voltage Table 2–1
cables.
•
If the machine is too close to the cable or
07
touches the 02-cable, to prevent electric shock,
2-
operator 202 shall not leave the cab until power
zh
4 misz surely u o
7
2
02 42
z
cut off. In addition, nobody is umal-
lowed to approach the machine.
zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-33
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
To prevent 022accidents, wear rubber shoes
42
2
02 42
operator’s seat with rubber
u ho sheetzand
-0 -02
2
z andmrubber gloves during operation. Cover mz
ou zhthe
7
-0 -02
02 42
mz
u zho
pay attention to exposed part of body that should not touch the lower part of the machine.
2.3.26 Visibility The machine is equipped with rearview mirrors to improve the visibility of the operator. However, some areas 07 cannot be seen from 2 the driver’s seat. 2-0
7
2
02 42
02 42
-0 -02
2
z Whenmdriving or operating the machine in pla- mz u o ou h with poor visibility, uncertainty of workzhsite zces condition may cause machine damage and personal injury. Observe the following instructions when operating or driving the machine in a place without a clear view.
•
7
-0 -02
02 42
mz
u zho
Check rear view mirrors on each workday. Remove debris and adjust the view to ensure good visibility.
•
7 Working in a darkened 2-0 area requires turning
7
0
on work 0lights 22- and headlights of the ma-
42
2
02 42
•
u zho
-0 -02
2
chine. mz Set up auxiliary illumination in the mz
ou site if necessary. zhwork
7
-0 -02
02 42
mz
u zho
If a clear view cannot be guaranteed in days with fog, snow, rain or sand storm for example, stop operation.
•
Road shoulder or soft ground should be marked. In case of bad vision, a signalman should be available if necessary. Operator shall especially pay attention to the marks
7
7
and follow the0instruction of the signalman. 2-0
22 0 2 signalman • Only z4one m u signals. zho
2-34
is allowed to give
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
Prior 0to 22operation, make sure all the work-
42
2
02 42
-0 -02
2
z understand the signals and gestures.mz mers u zho
u zho
7
-0 -02
02 42
mz
u zho
2.3.27 Ventilation Engine exhaust gas can be fatal. If the engine must be started, or if fuel, cleaning oil or paint must be handled in an enclosed area, to prevent gas poisoning, doors and windows shall be kept open to ensure sufficient ventilation.
2.3.28 Asbestos 7
7
-0 -02
Inhalation 022of asbestos dust can cause lung 2022 2 4 4 cancer. mz There is the danger of inhaling asbesmz u u o zho tos dust when engaging in tear-downzhoperation or handling of industrial wastes at worksite. The following rules must be followed.
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
Water, instead of compressed air, shall be used to clean the dust.
•
If the air contains asbestos dust, operate CZ335-1102022
the machine following the wind. All persons shall wear acceptable filter mask.
•
Fig.2-41
7 2-0
7
Nobody2is -0allowed to approach the machine
02
2
02 42
2 during z4 operation.
7
-0 -02
-0 -02
2
z um um o o zh • The regulations, rules and environment zh cri-
02 42
mz
u zho
terion at work site shall be observed. No asbestos is used in this machine. But aftermarket parts could contain asbestos. Therefore, use only the parts and components supplied by Sany.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-35
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
2
02 42
7
-0 -02
2
WARNING
z • oExposure um
zh dusts
7
-0 -02
02 42
2
z
to hazardous chemicals orum
zho
-0 -02
02 42
mz
u zho
poses a serious danger if re-
leased or mishandled.
•
Performing demolition work or handling hazardous materials often release substances that could pose a hazard.
•
Serious injury or death may result unless proper precautions are observed while working with these materials.
•
All workers involved in demolition or 07
7
22-0 0 0 handling of hazardous materials should 2 022 202 2 use 4 approved personal protective z z4 m m u u equipment and follow all environmental zhosafety regulations. zho
7
-0 -02
2
02 42
mz
u zho
2.3.29 Alternate exit
•
If the cab door fails to open in an emergency, use the escape hammer to break the window.
•
Remove the pieces of glass from the win-
7
7
dow frame before 2-0escaping. Be careful with
-0
2 to avoid being cut. Pay atthe broken 02glass 42
2
02 42
u zho
-0 -02
2
tention mz to the debris on the ground, which mz
ou cause you to slip and fall. zhmay
7
-0 -02
02 42
mz
u zho
A820601990969
Fig.2-42
2.4 Safe Operation Precautions 2.4.1 Safe starting 2.4.1.1 Safe mounting 07
7
-02
2
2
02 or dismount the machine: When you2mount z4
m ou
zh
2-36
7
-0 -02
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
2
2
Always 202 face the machine and maintain a
02 42
-0 -02
2
z4 z contact (one hand and two feet mthree-point u um o o zh or two hands and one foot). zh
•
7
-0 -02
02 42
mz
u zho
Never jump on/off the machine. Do not mount a moving machine.
•
Do not use any control lever as hand-hold.
•
Remove the mud, oil dirt and water from CA13031506
pedal, hand-holds and your soles at any time.
•
Fig.2-43
-07
7
22
2
02 42
carriage 20 center line before you enter or exit
z4 mthe cab. u o
zh
-0 -02
2
mz
u zho
7
-0 -02
2 be aligned with the underThe cab-0 must
02 42
mz
u zho
2.4.1.2 Operator seat
•
Uncomfortable seat position can easily lead to operator fatigue and operating mistakes. The seat position should be adjusted upon change of operator.
•
The operator seat shall be properly adjusted so that 7the operator can have easy
7
0
22
2
02 42
0 in a 2comfortably seated position. Otherwise,
z4 mthe seat should be readjusted. u o
zh
Fore more information, see "Operator seat adjustment" on page 4-17.
mzCZ335-1102026
Fig.2-44
7
-0 -02
2
mz
u zho
02 42
u zho
7
02 42
-0 -02
2
mz
u zho
7
-0 -02
2- the control levers and pedals access to-0all
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-37
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.4.1.3 Seat22belt
0 42
z
m •hThe ou operator
z
7
-0 -02
2
02 42
2
z
may get seriously injured oorum
-0 -02
02 42
mz
u zho
zh
killed when the machine tips over. Before operating the machine, examine your seat belt, the buckles and the anchor point. Replace the seat belt if damage or excessive wear is observed. When the machine is operating, keep your seat belt buckled up. For more information, see "Seat belt" on page 4-21.
07 -07be replaced every three • The seat belt 0shall 2 2 Fig.2-45 2- of its condition. 2-0 2 2 years regardless 0 0 2 2 z4 z4 m m u u ho Before starting the engine zho z2.4.1.4
CZ335-1102027
7
-0 -02
2
02 42
mz
u zho
Before starting your daily work, the following items shall be observed prior to start of the engine.
•
Clean the front window and the mirrors to ensure good visibility.
•
Clean the work lamps, and check if they
7
work.
•
Check coolant 022 level, fuel level and engine
42
z oil m level.
u zho
•
7
-0 -02
7
-0 -02
2
mz
02 42
u zho
-0 -02
2
02 42
CZ335-1102028
mz
u zho
Fig.2-46
Check for blocked air filter and damaged electrical wires.
•
Adjust the seat to a position easy for operation; check seat belt and buckles for damage and wear.
•
Check if the control levers are all in neutral position. Check if the hydraulic lockout con-
7 trol lever is in the 0LOCKED position.
•
7
-02
2
Adjust the 202rear view mirrors so as to see
4
2
02 42
z z clearly um from the driver’s seat what is hap-um
zho
pening behind the machine.
2-38
7
-0 -02
zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.4.1.5 Engine starting rules 22
0 42
7
-0 -02
2
02 42
-0 -02
2
z z u•mBefore starting the machine, make sure um noo o zh zh
02 42
mz
u zho
body is on, under or around the machine. Sound the horn to warn people around.
•
Always start and operate the machine from the operator seat.
•
No one is allowed to stay on the machine except the operator.
•
Do not start the engine by shorting the start
07
7
2-
cause 202machine damage.
4 mz u o 2.4.1.6 Machine starting
zh
2
02 42
-0 -02
2
mz
u zho
7
-0 -02
motor circuit, 02- which is dangerous and may
02 42
mz
u zho
WARNING •
Ample ventilation must be provided if you have to start the engine or operate the machine in a confi ned space.
•
Excessive inhalation of exhaust gas can be fatal.
•
If you do not know how to stop the ma-
7
7
-0 start it. chine, do02not -
2 202
2
202 4 4 • Adjust the position of the operator seat so z mz umthat you can easily access all controls uin o o a zh zh
-0 -02
2
02 42
z mCZ335-1102029
Fig.2-47
seated position.
•
7
-0 -02
u zho
Make sure you are familiar with all the warning devices, gauges and operation controls.
•
Place all controls to neutral/ or OFF position.
•
Make sure nobody is present in the surrounding area 7 of the machine.
-0 -02
7
22 2.4.1.70Starting engine in cold season 42
7
-0 -02
2
02 42
z z u•mSufficient warm-up operation is necessary. um o o zh zh
-0 -02
2
02 42
mz
u zho
Incomplete warming up may result in slow reaction and accidents. Operator Manul-Oct. 2019
2-39
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
Before starting, 022 check the battery electro-
42
2
02 42
-0 -02
2
lyte. mzIn case of frozen electrolyte, do not mz
u ou the battery or use alternative power zhcharge zho
7
-0 -02
02 42
mz
u zho
source to start the engine; instead, melt the electrolyte first. Otherwise, fire may break out on the battery.
2.4.1.8 Engine starting aid Improper handling may cause battery explosion or loss of machine control, resulting in personal injury and death. Never use jumper 7 0engine 07 2 2 cables to start the unless necessary. 0 2-Sany 2-0 2 2 Contact your dealer before such an 0 0 42 42 attempt. mz mz
u zho
•
u zho
Using jumper cables to start the engine
7
-0 -02
2
02 42
mz
u zho
needs two persons working together with one seated in the operator seat and the other handling the battery.
•
Wear goggles and rubber gloves before starting the engine with jumper cables.
•
When connecting a normal machine with a
faulty machine with -07 jumper cables, battery
-02
2 two machines shall be the voltage of2the
7
2
20 careful not to allow the two ma- 4 202 4 same. Be mz mz u u o o zhchines to contact with each other. zh
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
Turn both start switches to the OFF position when connecting the two machines. Otherwise, the machines may move and cause danger when power is on.
•
Start with the positive terminal when connecting the jumper cable. Start with the ground or negative terminal when discon-
7
necting the jumper 2-0 cables.
2-0 2 0 022 2 2 • Whenz4disconnecting the jumper cable, take 4 mnot to allow the clips of jumper cable toumz u care o ho zhcontact z with each other or with the machine. 2-40
7
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
•
Ether0is 22a liquid used for cold start, which is
u zho
u container zho be-
42
z mextremely
2
02 42
-0 -02
2
flammable and explosive. Read mz
the instructions on the ether
7
-0 -02
02 42
mz
u zho
fore application.
•
Do not use ether if the engine is equipped with a spark-plug preheater or other forms of preheater.
2.4.1.9 After starting the engine Run the engine at low idle for 3 to 5 minutes 07 and check the running 07 after engine startup, 2 2 2-0and make sure they are normal 022-0 parameters 2 0 2 2 andz4all readings are within normal working z4 m m u u ho range. ho
z
z
7
-0 -02
2
02 42
mz
u zho
2.4.2 Operation 2.4.2.1 Inspection before operation
•
When conducting inspection, move the machine to a spacious area without barriers and operate slowly. Any other person is not allowed to approach the machine.
•
07
7
022 2 • Check z4 the um
zho
for
7
-0 -02
2- the seat belt. Be sure to -0fasten
2
02 2 4 gauges and machine operation mz u o abnormality; check the bucket, zh arm,
-0 -02
2
02 42
mz
u zho
boom, travel system, swivel system and steering system for abnormal operation.
•
Check for abnormal noise, vibration, heating, odor or gauge reading; check oil or fuel for leakage.
•
When the travel control levers are in neutral position, test the engine's speed control de-
7
vice; operate 2-0each control lever and confirm
-0
22 properly. Understand the control they 0work 42
z of work equipment. mmode
u zho
•
7
2
02 42
mz
u zho
7
-0 -02
In case of any abnormality, stop operation
-0 -02
2
02 42
mz
u zho
and take corrective measures immediately. Operator Manul-Oct. 2019
2-41
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
2
02 42
z • oObserve um
7
-0 -02
7
-0 -02
2
CAUTION
02 42
2
z
the machine and listen carefullyum
zho
-0 -02
02 42
mz
u zho
zh for abnormal noise. In case of fault or abnormality, shut down the machine immediately. Do not operate the machine until corrective measures are taken.
2.4.2.2 Prior-operation precautions To prevent serious injury or death, follow the items below before moving the machine.
07 07 2 2 • Sound the2horn 2-0 to warn people around. 2-0 2 0 0 2 2 z4 range of the machine is 12 m to mz4 • Working m u ou slewing center. It is dangerous to stay zhthe zhoin the
working
range
during
machine
7
-0 -02
2
02 42
mz
12 m
u zho
operation.
•
Nobody is allowed to stay on or near the
CZ215S-1102003
machine, or within the swivel range.
•
Fig.2-48
To improve the visibility in the travel direction, you may turn the cab if necessary.
•
Assign a signalman -07 where visibility is poor.
7
-02
2
02 42
mz
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
CZ335-1102033
Fig.2-49
2.4.2.3 Travel direction confirmation
WARNING 7
•
-0 -02
7
Improper2operation of travel control le2
2
20 can cause serious injury or 4 202 4 vers/pedals mz mz u u o o zh death. zh
2-42
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
2
7
-0 -02
2
Always 202 check the position of the travel mo-
02 42
-0 -02
2
z4 and the idler in relation to the operator z mtor u um o o zh cab before you operate the travelzhcontrol
02 42
mz
u zho
levers or pedals.
•
A direction mark is attached onto the inner side of track frame. It shows the forward direction when the idlers are before the operator cab. CZ335-1102031
•
When the idlers are before the opera- tor cab, push the travel control levers (or press 7
Fig.2-50
7
0
22
2
02 42
chine 20forward.
7
-0 -02
2- of the pedal) to move the mathe upper-0part 4 mz mz u u o o zh • When the travel motors are before the zh oper-
-0 -02
2
02 42
mz
u zho
FRONT Operator Seat
ator cab, pull the travel control levers (or
Idler RIGHT
LEFT
press the lower part of the pedals) to move machine forward.
Sprocket
NOTE:
REAR
In this manual, the front, rear, left or right directions are the directions seen from the cab when the cab is straight forward and the driving wheels are-in 07the rear.
-02
2
2 2.4.2.4 rules for turning 20Safety
CZ335-1102032
Fig.2-51
7
2
02 42
z4
-0 -02
2
z um o zh • Always drive and operate the machine zh in a m ou
7
-0 -02
02 42
mz
u zho
seated position.
•
Nobody is allowed in the cab except the operator.
•
Check if the travel alarm works.
•
Always secure the cab door or windows, either open or closed. At work site where
7 get into the cab, check if flying objects-0may -02
the doors 22 and windows are properly shut.
u zho
mz
0 42
7
-0 -02
2 02Fig.2-52 2 4
mz
u zho
Operator Manul-Oct. 2019
2
02 42
mz
u zho
7
-0 -02
CZ335-1102033
2-43
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
2
2
2 Assign a20signalman if a blind area exists at
02 42
4
u zhoperation, be alert not to hit other machines zho
-0 -02
2
z of the machine. In turning or swivel mz themrear ou
7
-0 -02
02 42
mz
u zho
or personnel.
•
Sound the horn to warn personnel in the area before traveling.
•
Check for the presence of personnel and/ or obstacles again in the machine surround-
CZ335-1102034
ings before traveling.
•
Fig.2-53
-07
-02
2
7
2
Before 2 traveling, position the machine so 02
02 42
4
-0 -02
2
z z that umthe sprockets are behind the operatorum
zho
7
-0 -02
02 42
mz
u zho
zho
cab. If the sprockets are in front of the cab, the machine will move in a direction oppo-
site to the move direction of control levers. Special attention must be paid to operations under such circumstances.
CZ335-1102035
Fig.2-54
07 2 0
7
22 22 0 0 2 2 • If yourz4vision is limited during reverse travel, z4 um a signalman and keep him within the um assign o o h h z z
-0 -02
2
02 42
mz
u zho
range of your vision.
•
7
-0 -02
When a signalman is necessary on some occasions, use hand signals specified in local regulations.
•
The machine can only be moved when both the signalman and the operator understand CZ335-1102045
the signals.
•
07
Understand all -02vocal, graphic and flag sig2
z4
zho
•
02 42
mz
u zho
Keep the windows, rear view mirrors and work lights clean and intact.
2-44
7
2
nals used 202in work and decide who is to give signals. um
7
-0 -02
Fig.2-55
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
42
7
-0 -02
Dust,0heavy 22 rain and fog may reduce visibil-
z mity.
u zho
7
-0 -02
2
02 42
2
z Drive slowly and use proper lightsmin
case of low visibility.
u zho
-0 -02
02 42
mz
u zho
WARNING •
During reverse or swivel operation, people around the machine may get hit by the counterweight or work equipment, resulting in serious injury or even death.
7
7
0 2.4.2.5 Safety 02- rules for traveling -
2 202
7
-0 -02
2
02 42
-0 -02
2
•mToz4 prevent machine breakdown and avoid mz u u o o zh damage of work equipment, do notzhoperate
02 42
mz
u zho
the machine beyond its maximum load or rated capacity.
•
When driving or operating the machine, keep the machine a safe distance away from people, building or other machine so as to avoid collision.
•
When traveling on a highway, contact re-
07
7
2-
2 their20 instructions.
4 mz u o • When
zh
7
-0 -02
lated departments in advance and follow 02-
2
02 42
2
mz
02 42
mz
u traveling on flat ground, the ho work z
-0 -02
u zho
equipment should be retracted and kept 2030cm (8-12in) off the ground.
•
20~30cm (8~12i n)
When traveling on rough ground, the machine shall move at a low speed and avoid
CZ335-1102036
sudden change of direction, or the machine may tumble down. If the work equipment
Fig.2-56
hits the ground, the machine will lose balance and get damaged. 7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-45
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
2
2
When traveling on rough ground or on a 202
02 42
4
ou zhequipped) shall be switched off. If auto-zhidle
-0 -02
2
steep mz slope, the auto-deceleration switch (if mz
ou
7
-0 -02
02 42
mz
u zho
is activated, engine speed and travel speed may drop suddenly.
•
Avoid traveling over a barrier if possible. If you have to do that, lower the work equipment close to the ground and drive slowly. CZ335-1102037
Never let the machine travel on a barrier that would make it tilt sharply.
•
Fig.2-57
-07
Check first -the 02 structural strength of a
22
z4
zho
•
7
2
02 42
bridge or 20a building before driving the machine um on it.
7
-0 -02
2
mz
u zho
-0 -02
02 42
mz
u zho
Operate slowly when working in a tunnel, under a bridge or power cables. Take care not
to
damage
anything
with
work
equipment.
2.4.2.6 Safe traveling
WARNING •
Driving the machine on a slope may -07
7
-02
cause it to 22 slip or tumble down, result-
20 4serious ing in injury or death. z m u zho
•
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Check the travel direction of the machine before driving it. Make sure you know how to operate the control levers and pedals.
•
Press the upper part of the control pedal or push the control lever forward to move the machine in the direction of the idlers.
•
20~30cm (8~12i n)
Work equipment should be kept 20-30cm
7
0 (8-12 in) off the2-ground when moving on a -0
22 of an emergency, the work slope. In 0case 42
7
-0 -02
2 202
4 equipment could be lowered to ground im- mz Fig.2-58 mz
ou to help stop the machine. zhmediately
2-46
u zho
Operator Manul-Oct. 2019
7
mz
u zho
2
02 42
CZ335-1102038
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
2
7
-0 -02
2
When 202driving the machine up a slope, face
02 42
-0 -02
2
z4 cab to the uphill direction; when driving z mthe u um o o h zh down a slope, face the cab to the zdownhill
02 42
mz
u zho
direction.
•
Before traveling, always check the hardness of ground before your machine.
CZ335-1102040
•
Fig.2-59
-07
7
-02
2
7
-0 -02
2
When 202driving the machine up a slope, ex-
02 42
-0 -02
2
z4 the work equipment to keep balance. z mtend u um o o zh Keep the work equipment 20-30cm zh (8-
02 42
mz
u zho
12in) off the ground and drive the machine slowly.
•
When driving down a slope, lower the engine speed, keep the travel control levers close to "neutral" position and drive slowly. CZ335-1102039
Fig.2-607
07 2 0
-
z4
m ou
2 202
2
02 42
mz
7
-0 -02
2
mz
u zho
02 42
u zho
7
02 42
-0 -02
2
mz
u zho
zh
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-47
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
2
4
02 42
u zho
-0 -02
2
is very mz dangerous to turn on or drive across mz
zha slope.
7
-0 -02
2
Drive straight 202 up and down a steep slope. It
ou
•
7
-0 -02
02 42
mz
u zho
To adjust the position of the machine on a slope, drive it onto a flat surface, reposition it and driving the machine to the slope again.
•
Drive at low speed on meadow, fallen
CZ335-1102041
leaves or wet steel plate because even a
Fig.2-61
small grade could7 cause the machine to
-0 -02
slip.
7
7
-0 -02
022 022 2 2 4 4 • If your mz engine stalls out when traveling on aumz u o place the control levers to "neutral" zhslope, zho
-0 -02
2
02 42
mz
u zho
position immediately and restart the engine.
CZ335-1102042
Fig.2-62
-07
7
2.4.2.7 Machine -02 operation on slope
2
02 42
mz
u zho
•
WARNING
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Swinging the upper structure or operating the work equipment on a slope may cause the machine to lose balance and
tumble down, resulting in serious injury or machine damage.
7
7
-0 -02
2
mz
02 42
u zho
2-48
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
2
2
Do not 202operate the machine on a slope un-
z4 mless u o
02 42
-0 -02
2
a flat platform is provided. Extra care mz
02 42
mz
u ho shall be taken when operating the zmachine
zh
7
-0 -02
u zho
under this condition.
•
When the bucket is fully-loaded, do not turn the work equipment from the higher part to the lower part of the slope, which is dangerous and may cause the machine to tumble CZ335-1102046
down.
•
If you have to7operate your machine on a
Fig.2-63
7
0
22
2
02 42
keep 20the machine as horizontal as possible.
z4
u zh 2.4.2.8 Operation in snowy weather zho
•
-0 -02
2
mz
m ou
7
-0 -02
slope, build -02 an earth platform that could
02 42
mz
u zho
Snow-covered or frozen surfaces are slippery. Do not manipulate the control lever suddenly when driving or operating the machine. Extra attention should be paid to operation on a slope because even small inclination could cause the machine to slip.
•
The machine may 7 tip over on frozen surface
7
0
22
ambient 20 temperature.
4 mz u o • Avoid
zh
deep snow, which may
7
-0 -02
which may -02become soft upon increase of
2
02 42
-0 -02
2
mz u o cause zh your
02 42
mz
u zho
machine to tip over or to be buried in snow. Be noted that you shall never be away from road shoulder and avoid being trapped in snow.
•
When cleaning the snow, it is hard to see the snow-covered road shoulder and objects near the road. There is danger for your machine to tip 07over or hit the covered ob-
zho
02jects. Therefore, 2 202caution. treme 4 z um
please operate with ex-
7
2
02 42
mz
u zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-49
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.4.2.9 Restricted operation 22
0 42
z
m •hNever ou
z
7
-0 -02
2
02 42
2
z
m dig under an overhang, which may ou
-0 -02
02 42
mz
u zho
zh
lead to falling stones, collapse of overhang, and accidents.
07 2 0
-
z4
m ou
z•hNever
2 202
0 42
u machine, zho
7
CZ335-1102047
Fig.2-64 22-
mz
dig too much under the
07 2 0
-0 -02
2
02 42
mz
u zho
which may cause the ground to collapse due to cave-in, hence the accidents.
7
7
-0 -02
-0 -02
2
02 42
z•hNever
2 Fig.2-65 202
2
z4
z
m ou
m ou
7
-0 -02
CZ335-1102048
02 42
mz
u zho
h
z tear down under your machine,
which may cause your machine to lose balance and roll over.
•
When operating on building or other structures, strength of structure must be checked to avoid collapse of building, thus resulting injury or death.
7
7
-0 -02
-0 -02
2
mz
02 42
u zho
2-50
mz
u zho
22
20 4Fig.2-66
Operator Manul-Oct. 2019
7
CZ335-1102050
u zho
mz
02 42
2
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
2
2
Never 202tear down any structure over your
z4 mmachine. u o
02 42
-0 -02
2
z The falling of broken objectsmor
02 42
mz
u zho macollapse of building could damage your
zh
7
-0 -02
u zho
chine and cause personal injury or death.
CZ335-1102051
•
-02
2
Fig.2-67
-07
7
Never 202break anything with the impact force
7
-0 -02
2
02 42
4 z mofz work equipment as broken pieces could u um o o zh lead to personal injury, the work equipment zh
-0 -02
2
02 42
mz
u zho
could be damaged, and the counter-action of impact force could roll over your machine.
•
Generally speaking, it is easier to tip over with the work equipment at one side than it is positioned in the front or rear.
CZ335-1102052
Fig.2-687
07 2 0
7
-0 -02
22 22 0 0 2 2 • Lifting, z4 moving or swinging the bucket shall z4 mnever m u u pass over anybody or a truck's cab. zho zho The falling of substances from the bucket or
-0 -02
2
02 42
mz
u zho
collision of buckets could result in personal injury or machine damage.
•
The use of crusher or other heavy working unit could cause your machine to lose balance and tip over. When operating on a flat
surface or slope: Never lower, swing or stop the working unit 7 Fig.2-69 07 suddenly. 02-0 2 22-0 2 2 Never extend or retract the boom cylinder 0 0 2 2 z4 z4 suddenly as which may cause your mam m u u zho chine to tip over due to impact. zho
Operator Manul-Oct. 2019
CZ335-1102053
7
-0 -02
2
02 42
mz
u zho
2-51
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.4.3 Parking 22 the machine
0 42
z
m 2.4.3.1 ou Select a parking place
zh
•
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Park your machine on a solid and flat surface.
•
Park the machine in an area free of such hazards as falling stones or landslide. If the terrain is low, park it in a relatively higher place.
•
If you have to park7the machine on a slope,
7
-0
observe the following instructions: -02
2
2
02 42
02 42
Position the bucket in the downhill di- z z um um o o h h rection and cut the bucket tips intoz the z –
7
-0 -02
-0 -02
2
02 42
CZ335-1102054
mz
u zho
Fig.2-70
earth. –
Chock the tracks to prevent unexpected movement.
•
120°
Do not park your machine on a road undergoing construction. If you have to park your machine in such a place, flags are to be used on daytime and 7 signal lamps at night
0 07 2 2 to warn other 2-0people or vehicles according 2-0 2 2 0 0 2 2 to local4 regulations. z z4Fig.2-71 m m u u zho zho
7
mz
u zho
2-52
2
02 42
mz
u zho
7
-0 -02
2
02 42
7
-0 -02
CZ335-1102055
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.4.3.2 Machine shutdown 22
0 42
7
-0 -02
2
02 42
2
z mz the procedures below to shut downum the uFollow o o zh zh Stop the machine.
•
Position the machine properly.
•
Lower the work equipment to the ground or
02 42
mz
u zho
machine. For detailed information, see "Engine Shutdown" on page 4-29.
•
-0 -02
place it in a fixed position.
•
Slow down the 07 engine and keep it running
2- 5 minutes. 0for at low idle Fig.2-72 2 2-0 2 2 0 0 2 2 z4 the start switch to OFF position to stop z4 •umTurn m u zho the engine. zho
•
CZ335-1102074
7 2-0
7
-0 -02
2
02 42
mz
u zho
Move the lockout lever to the LOCKED position.
•
Remove the key.
•
Close the windows and the cab door.
•
Lock
all
chambers.
access
doors,
boxes
and
7
CZ335-1102028
Fig.2-73 -07
-0 -02
When leaving 22 your machine, face the machine 2022 0 2 andz4maintain a three-point contact with it. Do z4 m m u u o not jump off the machine. o
zh
7
-02
-0 -02
2
02 42
mz
u zho
zh
Be careful with slippery track, step and handholds when dismounting the machine.
2.4.4 Transportation 2.4.4.1 Loading and unloading Improper loading and unloading of the machine may cause it to fall or tip over. Follow 7 the procedures 2-0below:
-0
z4
zh
m ou
2 202
7
2
02 42
mz
u zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-53
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
2
2
Load or 2unload 02 the machine only on a solid
4
7
-0 -02
02 42
2
andmzflat surface. Keep it a safe distance mz
ou
zhaway from road sides or a cliff.
u zho
•
Keep on-lookers away.
•
Use an access ramp with enough strength.
-0 -02
02 42
mz
u zho
Max.15°
Make sure that the width, length and thick-
Chocks
ness of the access ramp is capable of providing a safe loading/unloading operation (at an angle ≤15°).
CZ335-1102058
Fig.2-74
• Make sure the2-access ramp is free from 07 07 2 0 2-water 2-0 grease, oil, and debris. Clean the 2 2 0 0 2 2 trackz4if necessary. Be extremely careful z4 m m u ou loading or unloading the machine zhwhen zhoin
7
-0 -02
2
02 42
mz
u zho
rainy or snowy weather.
•
Never load or unload the machine using the force of work equipment, which may cause the machine to fall or tip over.
•
CZ335-1102059
Run the engine at low speed and drive slowly.
Fig.2-75
•
Place the work equipment straight forward. 7
•
Do not operate 022 any control levers other than
42
7
-0 -02
2
02 42
u zho
-0 -02
2
z control lever when the machine is mz them travel
ou up the ramp. zhdriving
•
7
-0 -02
02 42
mz
u zho
Do not reposition the machine on the access ramp. If necessary, drive it off the ramp, reposition, and get on the ramp again.
•
CZ335-1102060
Gravity center of the machine may alter
Fig.2-76
when it passes the jointing area between the ramp and the trailer. The machine may
07
7
tilt at this moment. 02- Travel slowly when the
2-
machine20 is2on the joint area.
2
02 42
4 z mz u um o o •zhWhen loading or unloading the machinehon z a platform, make sure the platform has adequate width, strength and a proper grade. 2-54
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
The trailer 022 may become less stable with the
42
2
02 42
•
-0 -02
2
z z on it. Retract the work equipment mmachine um o and swing the upper structure slowly. zh
u zho
7
-0 -02
02 42
mz
u zho
Once the machine is loaded, lock the cab door. Otherwise, it may swing open during transportation.
•
Secure the machine with chains and chocks.
•
Secure all work equipment, lower the bucket, the arm and 07 the boom, and place them
2- transport. 0for in position 2 202 4 mz Transportation u2.4.4.2
7
7
-0 -02
2
02 42
2
mz
u zho
zho
-0 -02
02 42
mz
u zho
Observe the following items when transporting the machine:
•
Note the dimension of the trailer and the machine, especially the height. Watch out for
barriers
overhead
and
in
narrow
passages.
•
Check the structure and strength of a bridge
7
7
before crossing 2-0 it. Obey local traffic regula-
-0
2 traffic police directions when tions 02and 42
2
02 42
mz
7
-0 -02
2
mz
u zho
02 42
u zho
7
02 42
-0 -02
2
z the machine on highways. mz mtransporting u zho
u zho
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-55
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.4.5 Battery 22
0 42
mz
u zho
•
7
-0 -02
2
02 42
2
mz
u zho
WARNING
-0 -02
02 42
mz
u zho
Electrolyte is a strong acid. If electrolyte contacts your clothing or skin, flush immediately with plenty of water.
•
Electrolyte may cause blindness. Flush immediately with plenty of clean water when electrolyte gets into your eyes and seek medical attention.
Electrolyte contains0sulfuric acid, which gives 7 07 2 2 off flammable 2and -0 explosive gases. Improper Fig.2-77 2-0 2 2 0 0 2 cause personal injury or fire. 4 2 handling4 may z z m Observe u the instructions below when handling um o o h zbattery: zh
•
Never smoke or use fire near a battery.
•
Turn the engine ignition key to the OFF po-
7
CZ335-1102061
-0 -02
2
02 42
mz
u zho
sition before working on the battery.
•
Wear safety glasses and rubber gloves when handling battery. CZ335-1102062
•
Never allow tools07and other metal parts to
7
Fig.2-782-0 02- terminals. Keep tools or contact with2battery 2-0 2 2 0 0 2 2 metal 4 zparts away from batteries. z4 m m ou the engine and wait for one minutezhbeou z•hStop
7
-0 -02
2
02 42
mz
u zho
fore you proceed. Always disconnect the grounding terminal (negative (-) ) first. To connect battery cables, always begin with the positive (+) terminal, and then connect the negative (-) terminal. Ensure all terminals are securely connected.
•
Battery temperature rises when it is being
7 charged. When-0battery temperature ex-02
ceeds 45°C, 22 stop charging and wait till it is
7
2
20 temperature. Reduce the charg- 4 202 4 at ambient z z umcurrent by half and continue the chargum o o ing zh zh ing process.
2-56
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
•
7
-0 -02
A battery 022 being charged may give off flam-
42
7
-0 -02
2
02 42
2
z z gases. Before charging a battery,m remmable u o h it in move it from the undercarriage, zput
u zho
-0 -02
02 42
mz
u zho
well-ventilated area and remove the cap.
•
If acid squirts out of battery vent during charging, stop charging immediately.
•
Never smoke and keep flames or sparks out when charging.
•
When the battery has been fully charged, a green indicator 07will be on. Stop the charging
7
7
-0 2 2 0 0 process2at this time. 02 022 2 2 4 z4 •mRestore the battery cover after charging. mz u u zho zho
•
-0 -02
2
02 42
mz
u zho
Put the battery back to its original position.
2.4.6 Towing When towing a damaged machine, improper operation or use of unacceptable wire cable could lead to serious accident: A
•
Do not tow the machine on a slope.
07 2 • Wear protective gloves -0 2 2 0 when 4 2 using wire ropes. z um
and a hard hat
4 mz u zho • Check the strength of wire cable and zhomake
07 2 0
7
-
2 202
2
02 42
C
mz
u zho
sure it could bear the weight of machine.
•
Do not use ropes with broken wires (A), re-
-0 -02
B
CZ335-1102063
Fig.2-79
duced diameter (B) and twisting (C). Such ropes may break when towing.
•
Do not stand between the towing machine and the towed machine during towing operation.
07 07 2 2 0 machine slowly. Do not add • Operate 2-the 2-0 2 2 0 0 2 2 load z4 to the wire cable suddenly. z4 m m u u zho zho
Operator Manul-Oct. 2019
7
-0 -02
2
02 42
mz
u zho
2-57
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.4.7 Lifting22objects with the machine
0 42
mz
u zho
•
2
02 42
-0 -02
2
mz
u zho
WARNING
7
-0 -02
02 42
mz
u zho
Overload is dangerous and can cause serious injury and death.
•
Make sure the load is within the loading range
and
working
radius
of
the
machine.
•
Nobody is allowed to enter the working area.
07to be used and assign a 07 • Confirm all signals 2 2 Fig.2-80 2-0 to operation. 2-0 2 2 signalman prior 0 0 2 2 z4 z4 m m • Liftu a load on a flat surface to preventzhthe ou zho machine from tilting or tipping over.
•
7
CZ335-1102064
-0 -02
2
02 42
mz
u zho
Never use chains, wire ropes, shackles and slings that are damaged.
•
Anchor wire ropes or slings onto the designated lifting lug. Never attach the shackle or sling onto the bucket tips. Loosened bucket
CZ335-1102065
tips could cause the load to fall.
•
07
Fig.2-812-07
Never leave the -02operator seat when lifting is
7
-0
22
in progress. 20
4 4 mz mz u u o prevent the load from hitting any person z•hTo zho
2 202
-0 -02
2
02 42
mz
u zho
or building, inspect carefully the machine surroundings before swinging or operating the work equipment.
•
Never swing or operate the work equipment suddenly. This may cause the load to drift and the machine to tip over. Use a drag
CZ335-1102066
rope if necessary.
•
Fig.2-82
7
Never use the work 2-0 equipment or the swing
-0
force to drag 022 the load in any direction. The
42
serious personal injury.
2-58
7
2
02 42
work mz equipment will jerk if the shackle mz
u ou and the load comes free, resulting zhbreaks zhoin
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
07
7
2.5 Precautions for Maintenance -02 2
02 42
2.5.1 mz Pre-maintenance precautions
u zho
To prevent accidents:
•
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Understand maintenance procedure prior to operation.
•
Keep a clean and dry working area.
•
Do not spray water or steam in the cab.
•
Never add lubricant and carry out other
7 when your machine is maintenance-0work -02
moving. 22
0 42
z u•mKeep o zh
7
2
02 42
from rotating parts.
-0 -02
2
z
02 42
mz
your hands, feet and clothing away um
zho
7
-0 -02
u zho
2.5.2 Select a working area
•
For maintenance work, select a clean and flat area with plenty of space, ample sunlight and good ventilation.
•
Clean the working area by removing fuel,
7 lubricant and0water, and covering slippery
7
-0 2 2 0 0 ground 2with sand or other absorptive mate02 022 2 2 rials. 4 4 mz mz u u o zho • Do not leave your hammer or otherzhtools at
7
-0 -02
2
02 42
mz
u zho
the working area.
•
If a clean and tidy working area cannot be guaranteed, there would be danger of tipping, thus resulting in personal injury.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-59
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.5.3 Prepare 22 the machine
0 42
7
-0 -02
2
z
02 42
2
mz
m Before ou maintaining the machine:
u zho
zh
•
Park the machine on solid and fl at ground.
•
Lower the bucket to the ground.
•
Place blocks under the tracks to prevent
-0 -02
02 42
mz
u zho
movement of the machine.
•
Turn the fuel control dial to first gear. Run the engine at low speed for 5 minutes.
07 -07 to OFF position and • Turn the start-02switch 2 Fig.2-83 2-0 2 stop the2engine. 022 0 2 z4 z4 m m u the start switch to ON position. Operu • Turn zho zho ate the control levers 2 or 3 times in all di-
7
CZ335-1102054
-0 -02
2
02 42
mz
u zho
rections to relieve internal pressure of the hydraulic system.
•
Remove the key from the switch.
•
Place the hydraulic lockout control to the LOCKED position. CZ335-1102074
7
Fig.2-842-07
-0 -02
z4
-0
2 202
m 2.5.4 ou Prepare yourself
zh
7
z4
m ou
2 202
-0 -02
2
02 42
mz
u zho
zh
Only approved personnel can maintain or repair the machine. An observer may be assigned if necessary.
•
Wear protective clothing and shoes necessary for the job.
•
Wear rubber apron and rubber gloves when handling corrosive materials. Wear heavy
07
7
gloves when 0handling wooden materials, 2-
2-
2
wire ropes 202or sharp-edged metals.
4 mz u o a z•hWear
u face shield when removing spring ho
mz
z
02 42
Fig.2-85
or elastic parts, or adding acid to battery.
2-60
7
-0 -02
Operator Manul-Oct. 2019
mz
u zho
2
02 42
CZ335-1102069
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
-07
7
22
weld20or cut with a torch.
4 mz u o • Do not
zh
carry out grinding,
7
-0 -02
Wear a -hard 02 hat and goggles when you
2
02 42
-0 -02
2
mz u o flame cutting zh or
02 42
mz
u zho
welding without an aspirator and ventilation equipment.
•
Loud noise may impair your hearing permanently or temporarily. When maintaining the engine, wear ear covers or ear plugs if you have to work in loud noise for a long time.
•
When using a hammer to strike hard metal
07
7
2-
2
2 shaft, the flying of parts and metal edge 20or
02 42
people.
•
-0 -02
2
z4 may cause bodily injury. Therefore, z mpieces u um o o zh wear goggles and gloves and ensure zh the surrounding area is clear of any other
7
-0 -02
parts such 02-as pin, bucket teeth, cutting
02 42
mz
u zho
CZ335-1102071
Fig.2-86
When compressed air is used for cleaning, flying particles may cause personal injury. In this case, wear goggles, dust-preventive mask, gloves and other protective gear.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-61
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.5.5 Lockout 22 and tag-out measures
0 42
z
m •hWhen ou
z
7
-0 -02
2
02 42
2
z
m maintenance is underway, starting ou
-0 -02
02 42
mz
u zho
zh
the engine or moving the control levers or pedals could lead to serious accident.
•
Prior to maintenance, attach a DO NOT OPERATE tag or similar sign to the machine's start switch or control levers to warn others
that
this
machine
is
under
maintenance.
•
Attach other warning -07 tags around the ma-
7 2-0
-02
chine if necessary. 22
z4
m ou
20
0 Fig.2-87 22-
0 42
mz
u zho
zh
7
CZ335-1102067
-0 -02
2
02 42
mz
u zho
CZ335-1102068
7
Fig.2-882-07
-0 -02
z4
-0
2 202
m 2.5.6 ou Use proper tools
zh
7
z4
m ou
2 202
-0 -02
2
02 42
mz
u zho
zh
Use proper tools and use them correctly. Using damaged, inferior, defective, temporary tools or using the tools incorrectly could lead to serious accidents.
7
7
-0 -02
2
mz
02 42
u zho
2-62
-0 -02
2
mz
02 42
u zho
Fig.2-89
Operator Manul-Oct. 2019
7
mz
u zho
2
02 42
CZ335-1102072
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.5.7 Maintenance with engine running 22
0 42
z uTom prevent o zh
2
02 42
-0 -02
2
z
02 42
mz
injury, no maintenance shall umbe o h z Howcarried out when the engine is running. ever, if maintenance has to be done on a running engine, at least two workers are needed to carry out the maintenance.
•
7
-0 -02
u zho
One of the workers shall stay in the operator seat ready to shut down the engine at any time. All the workers involved shall keep in touch.
07 07 2 2 • Place 2the 2-0hydraulic lockout control lever to 022-0 0 2 2 the z4 LOCKED position to prevent movement z4 m m u of work equipment. u zho zho
7
-0 -02
2
02 42
mz
u zho
CZ335-1102028
Fig.2-90
•
Pay special attention to rotating parts like fans and fan belts.
•
Do not leave or insert any tool or other ob-
7
7
0 or the fan belt, which may jects in the2-fan -0
2 parts to break or fly. cause02the 42
7
-0 -02
2
02 42
-0 -02
2
z z u•mDo not touch any control lever. If oneoofum the o zh zh
02 42
mz
u zho
control levers must be used, give signals to
other workers and warn them to move CZ335-1102077
quickly to a safe area. Fig.2-91
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-63
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 2.5.8 Work 2under the machine 0 42
z
m •hNever ou
z
2
02 42
-0 -02
2
z
m carry out maintenance before the ou
02 42
mz
u zho
zh
machine is well supported.
•
7
-0 -02
Lower the work equipment to the ground before maintaining the machine.
•
If the machine or work equipment has to be lifted for maintenance, blocks or supports that are strong enough to support the machine or work equipment should be used. Never use loose -07 bricks, empty tires or
-02
02 42
thingsz4may collapse under continuing load.
m
mz
ou ou use a single jack to support hthe hNever
z
CZ335-1102078
Fig.2-92 2-0
stands to22support the machine. These
20
7 2-0
z
7
-0 -02
2
02 42
mz
u zho
machine.
•
If the track shoes are lifted and the machine is solely supported by the work equipment, it is very dangerous to work under the machine. In case of failure of hydraulic pipe or accidental touch of control lever, the work equipment or machine may fall suddenly, causing injury or death. Never work under 7
0 07 2 2 the machine -if0it is not firmly supported with 2 2-0 2 2 0 0 blocks4or 2 supports. 2 z z4 m m u u ho Track maintenance z2.5.9 zho
7
-0 -02
2
02 42
mz
u zho
WARNING •
Do not strike the recoil springs of the track. Recoil springs are under immense pressure and spring rupture may cause bodily injury. Do not remove any spring when it is compressed.
•
7
duces
4
2-
02 2extreme
heat.
z gloves um to avoid burns.
zho
•
7
Dry rubbing of0pin 2-0against bushing may proWear
2
protective
02 42
mz
u zho
Maintain proper track tension. When working on mud- or snow-covered ground, mud
2-64
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
-07
7
22
7
-0 -02
or snow -may 02 attach to track components
2
02 42
0 and2causes over tension. Adjust track ten-
-0 -02
2
z4 msion mz properly. For more information on u track u o o zh tension adjustment, see "Track tension zh - in-
02 42
mz
u zho
spect/adjust" on page 5-22.
•
Check for loosened or broken track shoes. Check the pins and bushings for wear or damages. Check the track rollers and carrier rollers.
2.5.10 Track tension adjustment
7
-0 -02
2
02 42
7
2
WARNING
02 42
02 42
mz
u zho
justment system under high pressure. zho
•
-0 -02
2
z z •mGrease is injected into track tension m uad-
u zho
7
-0 -02
Failure to observe specified maintenance
procedures
may
cause
the
grease discharge plug to eject and cause serious injury and damage.
•
When loosening the grease discharge plug CZ335-1102080
to reduce track tension, the plug shall be unscrewed slowly for no more than one
-07
-02
turn.
•
Fig.2-93
7
2 face, hand, foot or any other Keep02your 42
2
02 42
-0 -02
2
z part away from the grease discharge z mbody um o plug. zh
u zho
7
-0 -02
02 42
mz
u zho
2.5.11 Recoil spring The recoil springs are used to reduce the impact of tension rollers. It includes a high pressure spring, which may fly out and cause serious injury or death if removed improperly. If it has to be removed, contact your Sany 7 dealer. 2-0
-0
z4
zh
m ou
2 202
7
2
02 42
mz
u zho
7
-0 -02
-0 -02
2
02 42
mz
u zho
CZ335-1102081
Fig.2-94 Operator Manul-Oct. 2019
2-65
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.5.12 Welding 22 operation
0 42
7
-0 -02
2
z
02 42
2
z
Welding um operation may lead to fire or electric um o o h h zshock. Only qualified welders are allowed z to conduct welding operation using proper equipment.
-0 -02
02 42
mz
u zho
2.5.13 High-pressure hoses If oil leaks from high-pressure hose, fault or even fire may occur. If any bolt on the hoses is loose, stop operation and tighten it to speci7 hose damage, stop opfied torque. In case-0of 2 2-0 and contact your Sany eration immediately 2 0 2 dealer. z4
m
u zho
7
2
02 42
•
Damage or break of outer cover, or ex-
02 42
mz
u zho
Replace the hose immediately in case of the following problems: Damage or leak of hydraulic hose fitting
-0 -02
2
mz
u zho
•
7
-0 -02
posed steel wires of reinforcement layer
•
Ballooning outer cover in some places
•
Distortion or crushing of movable parts
•
Impurities in outer -02 cover
2
-07
02 42
mz
u zho
7
2
02 42
mz
7
-0 -02
2
mz
2-66
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.5.14 Pressurized fluid 22
0 42
2
02 42
mz hydraulic uThe o zh
z
mz
Release system pressure before maintain-
7
22 is not allowed around the hydraul- 2022 0fire • Open 2 z4 z4 mic
-0 -02
2
02 42
mz
system. Remove splashed hydraulic umoil
as quickly as possible.
7
-0 -02
-02
•
02 42
u zho
ing the hydraulic system. For more information, see "How to release pressure in the hydraulic circuit" on page 538. -07
u zho
-0 -02
2
system is always underopresum h z circuits sure. Make sure pressure in hydraulic has been relieved before checking or replacing the lines. Residual pressure in the circuit may cause serious accidents.
•
7
-0 -02
u zho
zho
Diesel oil or pressurized hydraulic oil can penetrate skin or eyes, causing serious injury, blindness or death. It is hard to find the leaking of hydraulic oil with naked eyes. A cardboard or wooden board is necessary for checking for leaks. Do not touch leaking liquid with bare hand. Wear face shield or
CZ335-1102082
Fig.2-95
7 safety goggles 2-0 to protect your eyes. If any -0
7
liquid0penetrates your skin, flush with clean 22
42
z mwater
u zho
-0 -02
2
immediately and get medical attenmz
tion as soon as possible.
•
2
02 42
u zho
7
-0 -02
02 42
mz
u zho
The fuel lines are under high pressure when the engine is running. When checking or servicing the fuel system, shut down the engine and wait for 30 seconds till internal pressure drops prior to operation.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-67
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.5.15 Hot cooling system 22
0 42
mz
u zho
•
7
-0 -02
2
02 42
2
mz
u zho
WARNING
-0 -02
02 42
mz
u zho
Touching hot high-pressure coolant may cause serious injury.
When engine temperature rises, pressure of the cooling system increases. Before removing the radiator cover, stop the engine and let the system cool down. The radiator cover could only be removed after the coolant in it has cooled down. 7
0 02-
-
z4
m ou
2 202
07 2 0
Fig.2-96 22-
0 42
mz
u zho
7
CZ215L-1102001
-0 -02
2
02 42
mz
u zho
h z2.5.16 Air-conditioning system maintenance
WARNING •
Refrigerant R134 a is a harmless gas under room temperature. It will change into highly toxic gas when burning.
•
Refrigerant getting into eyes may cause blindness. It may cause frostbite if splashed on your7skin.
7
-0 -02
022 022 2 2 • Keepz4fire source away when servicing air- z4 um um conditioning system. o o h h z z
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
In maintenance of air-conditioning system, observe the instruction on the refrigerant cylinder and use it correctly. The type of refrigerant is R134a. Use of other refrigerants may damage the air-conditioning system.
•
Obey local material disposal regulations. CZ335-1102083
Never discharge refrigerant directly into the
7
-0 -02
air.
2
mz
02 42
u zho
2-68
7
7
-0 -02
Fig.2-97
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
7
7
-0 -02
2.5.17 High 22 voltage precautions
0 42
7
-0 -02
2
02 42
-0 -02
2
z mz the engine is running or has just been uWhen um o o zh zh
02 42
mz
u zho
shut down, high voltage can occur in fuel injector terminal and engine controller. Since there is danger of electric shock, do not touch fuel injector or interior of engine controller. Please contact your Sany dealer if you have to access fuel injector terminal or interior of engine controller.
07 2 0
-
z4
m ou
zh
2 202
m ou
2 202
7
CZ335-1102084
Fig.2-98
z4
2.5.18 Accumulator
07 2 0
-0 -02
2
02 42
mz
u zho
zh
The accumulator contains highly pressurized nitrogen. Improper operation of the accumulator can cause explosion and serious accidents. Therefore, the following precautions must be observed:
•
Do not disassemble the accumulator.
•
Do not let the -07accumulator be near a fire
-02
2 exposed in flame. source2or 0 42
z u•mDo o zh
•
z
zho
7
-0 -02
2
02 42
not punch, weld or flame-cutumon
accumulator.
7
-0 -02
Fig.2-99
22 0 2 CZ335-1102085 4 mz
u
zho
Do not strike or roll the accumulator, or let it bear any impact.
•
The gas must be released when disposing of the accumulator. Contact your Sany dealer for this disposal.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-69
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 explosion prevention 2.5.19 Fire 2and 0 42
mz
u zho
•
WARNING
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Never smoke when handling the fuel or maintaining the fuel system. The gases in empty fuel tank can cause explosion easily.
•
Never carry out flame-cutting or welding operation on fuel pipe, fuel tank or fuel vessels, which can lead to fi re, explosion, injury or death.
7
•
7
-0 -02
Then engine 22 must be shut down and electri-
7
-0 -02
2
20 202 4 4 cal equipment must be switched off when z z um um o o refueling the tank. Be extremely careful zh zh
-0 -02
2
02 42
mz
u zho
when adding fuel to a hot engine. No sparks shall occur around the grounding nozzle.
•
Handle all solvents and dry chemicals in a place with good ventilation according to the instructions provided on vessel.
•
Clean the machine of all dust and residuals. Do not place greasy rag or other flammable
07 materials on the2-machine.
2-0 2 0 022 2 2 • Whenz4cleaning the parts and components, 4 mnonflammable solvents instead of gas-umz use u o zholine, zho diesel oil or other flammable fluids.
•
7
7
-0 -02
-0 -02
2
02 42
mz
u zho
Store flammable liquids and materials in suitable vessels as required by safety laws and regulations.
•
Check fire extinguishers, fire-fighting system and fire detectors (if equipment) and make sure they are ready for use.
07 07 2 2 2.5.20 Regular 2-0replacement of safety-related parts 2-0 2 2 0 0 42 42 z z m m • Safety-related parts such as hoses and seatu u zho zho belt must be replaced regularly for the
2-70
Operator Manul-Oct. 2019
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Safety
-07
7
22
safely 20 in a long term.
4 mz u o • Materials
zh
of some parts may
7
-0 -02
consideration -02 of operating the machine
2
02 42
-0 -02
2
mz u o deteriorate zh
02 42
mz
u zho
naturally when exceeding specific time limit. Repeated use may lead to deterioration, wear and damage, hence the accidents and serious injury. Through merely visual inspection or feel it is hard to find out how long the parts could serve. Therefore, regular replacement is necessary.
•
Repair or replace 07 any safety parts once
02found defective 2 202 time. 4 z um
zho
02 42
-0 -02
2
mz
u zho
7
2
regardless of its service
2.5.21 Maintenance operation
•
7
-0 -02
02 42
mz
u zho
Check all parts and replace the worn, broken and damaged parts during repairing work. Over-worn and over-damaged parts may fail in operation and cause injury and death. Replace damaged or illegible signs and marks.
•
Tighten all fasteners and connectors to spe-07
-02
cified torques. 22
0 42
7
7
-0 -02
2
02 42
-0 -02
2
z z u•mInstall all guards, covers and hoods after umreo o zh zh
02 42
mz
u zho
pair and service. Replace or repair damaged guards. Only the type of hydraulic oil approved or recommended by Sany should be used to refill the hydraulic system.
•
Start the engine and check for any leaks (check the hydraulic system), and operate all control devices to be sure of their proper functioning. Make road test if necessary.
7
-0 engine and check the work Shut down2the -0
you have 022 done (see if there are missing
42
7
2
02 42
z gaskets and nuts). Check hydraulicmoilz mpins, ou level once again prior to operation. zh
u zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
2-71
Safety
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2.5.22 Proper 22 disposal of wastes
0 42
2
z
02 42
-0 -02
2
z
Improper um disposal of wastes harms the envium o o h h zronment. Consult local environmental protecz tion department or your Sany dealers for methods of recycling and waste disposal.
•
7
-0 -02
02 42
mz
u zho
Potential harmful substances used in Sany products include hydraulic oil, fuel, engine coolant, refrigerant, filter and batteries etc..
•
Use leak-proof vessels to hold discharged fluids. Do not use 7 food or beverage
0 02-
containers. 2-
202
0 42
z4 drain waste fluids directly to the mz Domnot
•
Leaking of refrigerant from air conditioner
u zho
7
CZ335-1102086
Fig.2-100 22-
•
ou sewage or water source. zhground,
07 2 0
-0 -02
2
02 42
mz
u zho
can spoil the atmosphere of the earth. Related laws and regulations must be followed to recover or recycle the refrigerant.
CZ335-1102087
7
7 Fig.2-101 2-0
-0 -02
z4
m ou
-0
2 202
z4
m ou
zh
2 202
mz
7
7
-0 -02
2
mz
u zho
2-72
2
02 42
u zho
zh
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
2
mz
02 42
u zho
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
System Functions 07 07 07 2 2 2 3 System 2-0 Functions...........................................................................................................3-1 2-0 2-0 2 2 2 0 0 0 2 2 3.1zMachine general drawing.....................................................................................................3-5 42 z4 z4 m m m u3.2 Monitoring System ................................................................................................................3-6 u u zho zho zho 3.2.1 Monitor functions.........................................................................................................3-6 3.2.2 Monitor operation ........................................................................................................3-9 3.3 Switches .............................................................................................................................. 3-23 3.3.1 General ...................................................................................................................... 3-23 3.3.2 Start switch................................................................................................................ 3-24 3.3.3 Fuel control dial ........................................................................................................ 3-25 3.3.4 Work lamp switch ..................................................................................................... 3-25 3.3.5 Head lamp switch..................................................................................................... 3-27 3.3.6 Windshield wiper switch .......................................................................................... 3-27-07 07 07 2 2 -0 -0 -02 3.3.722Washer switch .......................................................................................................... 3-28 2 2 2 2 0 0 0 4 2 Horn switch ............................................................................................................... 42 4 2 3-29 3.3.8 z z z um 3.3.9 Cab lamp switch ....................................................................................................... um um o o o 3-29 h h h z z z 3.3.10 Cigarette lighter...................................................................................................... 3-30 3.3.11 Preheat switch (If equipped)................................................................................. 3-30 3.3.12 Preheat indicator.................................................................................................... 3-31 3.3.13 Charging indicator.................................................................................................. 3-31 3.4 Control Levers and Pedals ............................................................................................... 3-32 3.4.1 General ...................................................................................................................... 3-32 3.4.2 Hydraulic lockout control......................................................................................... 3-32 3.4.3 Travel control levers................................................................................................. 3-33 07 .................................................................................................................... 07 07 3.4.4 Joysticks 3-34 2 2 2 -0 2-0 2-0 23-36 3.5 Cab Windows and Cab Door ............................................................................................ 2 2 2 0 0 0 2 2 4 2 Ceiling window.......................................................................................................... z3.5.1 z4 z4 3-36 m m m u u u o o o 3.5.2 Front window............................................................................................................. 3-37 zh zh zh 3.5.3 Cab door window...................................................................................................... 3-44 3.6 Cup Holder .......................................................................................................................... 3-45 Operator Manul-Oct. 2019
3-1
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
07
07
3.7 Ash Tray .............................................................................................................................. 3-46-0202022 2 02Pocket.................................................................................................................... 02 022 3.8 Manual 3-46 2 2 2 4 4 4 mz Box ............................................................................................................................. mz mz 3-47 3.9 uDrink u u ho Alternate exit..................................................................................................................... z3.10 zho zho 3-47 3.11 Fire Extinguisher .............................................................................................................. 3-48 3.12 Electronic Control Module .............................................................................................. 3-48 3.13 Fusible Link....................................................................................................................... 3-49 3.14 Air Conditioning System.................................................................................................. 3-49 3.14.1 Control panel .......................................................................................................... 3-49 3.14.2 Operation method .................................................................................................. 3-55 3.14.3 Air conditioner operation precautions ................................................................. 3-58 3.15 Radio.................................................................................................................................. 3-59 07 07 07 2 2 2 3.15.1 Control 3-59 2-0 panel .......................................................................................................... 2-0 2-0 2 2 2 0 0 0 2 2 2 3.15.2 z4 Operation ................................................................................................................ z4 z4 3-61 m m m u u u 3.16 3-64 ho Cab door catch ................................................................................................................. ho ho z3.17 z z Lockable Caps and Covers ............................................................................................ 3-65 3.17.1 General.................................................................................................................... 3-65 3.17.2 Lockable caps......................................................................................................... 3-66 3.17.3 Lockable covers ..................................................................................................... 3-67 3.18 Toolbox .............................................................................................................................. 3-68 3.19 Grease Pump Frame....................................................................................................... 3-68
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
3-2
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
02 42
2
mz
u zho
2
3-3
02 42
mz
u zho
7
-0 -02
2
mz
-0 -02
2
mz
7
u zho
7
-0 -02
02 42
u zho
02 42
02 42
7
-0 -02
mz
-0 -02
2
mz
u zho
7
u zho
7
-0 -02
2
mz
02 42
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
02 42
02 42
mz
u zho
7
-0 -02
2
mz
-0 -02
2
mz
u zho
7
u zho
7
-0 -02
2
mz
02 42
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do 7 7 this could result2in-0death or serious injury. 2-0
-0
z4
m ou
zh
3-4
-0
2 202
z4
m ou
2 202
zh
Operator Manul-Oct. 2019
2
u zho
mz
02 42
7
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
System Functions
07 07 2 2 3.System 2-0 Functions 2-0 2 2 0 0 2 2 z4Machine general drawing mz4 3.1 m u u zho zho 4
5
7
-0 -02
2
02 42
mz
u zho 6
3
7
7
-0 -022
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
1
7
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
7
2
02 42
8
mz
u zho
9 10
-0 -02
2
02 42
mz
u zho
CC13051001-1
Fig.3-1 1) Bucket
6) Boom cylinder
2) Bucket cylinder
7) Sprocket
3) Arm
8) Track frame
4) Arm cylinder 5) Boom
z4
zh
m ou
9) Track shoe
-07
2 202
7
7
10) Track 2-0 idler
-02
-0
z4
m ou
2 202
zh
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-5
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
7
3.2 Monitoring -02 System 2
02 42
z 3.2.1mMonitor functions
u zho
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
u zho
The front side of the machine monitor is made up of three sections: A. Warning and signal indicators
-0 -02
A
B. Display screen C. Key pad
-02
2
02 42
mz
u zho
B
-07
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho F1
C
Esc
F2
F3
F4
F5
Enter
XP13031506
Fig.3-2 Warning and signal 7indicators
•
7
-0 -02
When a machine fault occurs, the warning 022
42
2
02 42
u zho
-0 -02
2
indicator mz lights up, reminding the user to mz
ou and address the fault. zhcheck
7
-0 -02
02 42
mz
u zho
XP13031505
Fig.3-3
7 2-0
2-0 2 0 022 Screen display 2 2 4 4 mz mz u u o ho LCD display is where monitor itemszhare zThe shown. This display is also the interface where most monitor operations are 3-6
7
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
-07
7
z4
2
02 42
1. Working mode indicator
u zho
-0 -02
2
mz
m ou
zh
7
-0 -02
performed.-Items 02 on a normal operation dis2 2 play include: 20
02 42
mz
u zho
2. Coolant temperature gage
Sany HydraulicExcavator
3. Fuel level gage
1
4. Failure code
2
10
C
H
E
F
5. Total service hours 3
6. Function icons7
0 02-
-
-
7. System 022time (Hr: Min: Sec)
42
mz ou8. Date (YY:MM:DD)
zh
07 2 0
z4
m ou
2 202
2
9 8 7
02 42
5 6
mz
u zho
AUTO
n/min
zh
7
-0 -02
4
XP13032601
9. GPS signal Fig.3-4 10.Engine speed level (1 to 11)
Key pad The key pad is composed of 5 function keys and six navigation 7 keys.
-0 -02
2
02 42
2
mz
u zho
7
-0 -02 1
02 42
Esc
mz
u zho
7
F1
2
F2
F3
-0 -02
F5
F4
2
02 42
Enter
mz
u zho
XP13031502
Fig.3-5
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-7
System Functions
SY195~265C9 Crawler Hydraulic Excavator
-07
7
1. Function keys -02
2
7
-0 -02
2
02 42
02 42
-0 -02
2
02 42
Functions mz of the five keys ( F1 , F2 , F3 , F4 ,uF5 mz) are indicated by the function icons above mz them u u o o o h the screen. zon zh zh Function keys and icons
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
2
02 42
mz
u zho
NOTE: When no icon is displayed above a function key, this key is disabled.
3-8
02 42
7
-0 -02
2
zho
-0 -02
2
mz
u zho
7
z Table um3–1
7
-0 -02
2
mz
02 42
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
-07
7
2. Navigation -02 keys
2
02 42
mz
u zho
2
02 42
mz
7
Table 2 3–2 022
z4
7
-0 -02
2
02 42
u zho
-0 -02
2
mz
3.2.2 Monitor operation
02 42
u zho
7
m ou
-0 -02
2
mz
u zho
-0 -02
zh
7
-0 -02
02 42
mz
u zho
1. Home page The Home page is the normal operation display of the monitor. Items on this page include: truck load counter, working mode, speed level, coolant temperature, fuel level, service hours, clock, fault code, etc.. Operation Working mode selection (1)
•
-07
2 Press F1-0switch between S, H, L and B 22
7
-0 -02
22
0 0 mode. 42 42 z z umNOTE: S mode is the default working um o o h h z z mode.
7
-0 -02
Sany Hydraulic Excavator
2
02 42
mz
u zhoH
C
Auto-idle and Non auto-idle mode (2)
•
Press F2 to switch between auto-idle and
E
F
Non auto-idle mode. Auto-idle mode is indicated by
AUTO
n/min
zho
Non auto-idle mode is indicated by NOTE: Auto-idle mode is the default mode. When neither 7 of the joysticks are operated Fig.3-6 0 07 2 2 for 5 seconds, the engine enters the idling 2-0 2-0 2 2 0 0 state automatically in order to save fuel and 2 2 z4 noise. z4 m m reduce u u High and low travel speed (3)
zho
Operator Manul-Oct. 2019
XP13032602
7
-0 -02
2
02 42
mz
u zho
3-9
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
Press F302to2 switch between high and low
42
travel mzspeed.
ou travel speed is indicated by zhHigh
7
-0 -02
2
02 42
2
mz
u . zho
-0 -02
02 42
mz
u zho
Low travel speed is indicated by . NOTE: Default travel speed is Low. Fault Information (4)
•
Press F4 to go to “Fault Information” when a fault occurs. NOTE: When the ECU detects an error in the machine, a fault code will appear on the 07 tick icon on the bottom monitor display.2-The -0 will turn red. 022
42
z
Information Menu (5) um
zho
•
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Press F5 to go to the Password Entry page
before accessing the “Information Menu” page. 2.Information Menu password entry A 5-digit password is required to access the “Information Menu”. You can ask your local dealer to obtain this password. Operation
7
7
-0 -02
22 22 0 0 2 2 1. Pressz4F1 to change the number where the z4 umblinks in an ascending order. You can um o o cursor h h z z also use
or
7
-0 -02
-0 -02
2
02 42
mz
u zho Information Menu
to increase or de- crease
the number. Please en ter t he passwor d
2. Press F2 to move the cursor to the right. You can also use
or
to move the cur-
sor to the left or to the right. NOTE: The cursor moves back to the left end side after the right end side.
7
-0 -02
3. When all 2the 2 five digits of the password
7
-0 -02
2
0 02 2 2 4 4 have been z entered, press F3 or Enter . If the mz um o ou h is correct, the display moves tozhthe zpassword
Fig.3-7
3-10
Operator Manul-Oct. 2019
7
2
-0 -02
02 42
mz uXP13031501 o zh
SY195~265C9 Crawler Hydraulic Excavator
System Functions
-07
7
22
z um o zh 4. Press
2
02 42
0 again. 42
F5 or ESC to return to
7
-0 -02
“Information -02Menu” page; if not, please try
-0 -02
2
z um o zh Home the
02 42
mz
u zho
page. 5. Press F4 on this page to go to Brightness Adjustment page. 3.Information Menu The information menu is a list of system functions. On this page, you can select and ac7 0items cess any of the on the list. 2 0
-
2 202
Operation z4
m ou
zh •
z4
m ou
7
-0 -02
2 202
2
Information Menu
02 42
mz
u zho
h highPress F1 to select the item below zthe
Running parameter
lighted one. The highlighter returns to the
Throttle installation
top after the bottom item. You can also use
System language
and
Fault information
System time setup
to move the highlighter up and
GPS monitoring
down.
•
7
-0 -02
Press F2 or Enter to access the selected
Engine, pump and valve parameters
en- try.
•
Press F5 or ESC to return to the Home page.
•
7 2-0
Press F4-0on this page to go to the Pass-
22
word 20Entry page before accessing the Sys-
z4 mtem Setup page. u o
zh
z4
m ou
XP1251203007
7 2-0
Fig.3-8 -0
2 202
7
-0 -02
2
02 42
mz
u zho
zh
NOTE: Once an entry on the list is highlighted, an introductory hint will appear on the bottom of the display giving a short description of the selected entry. These hints include:
•
Running parameters of the engine, main pup and main valve
zh
• Fault code and description • Throttle installation 7 assistance 0 • System language selection -02 2 2 0 • System 4 2 time setup z m ou• GPS monitoring information
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-11
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 4. Engine &02Throttle Signal 42
7
-0 -02
2
z
02 42
2
z
Select um “Running Parameter” on the Informaum o o h h ztion Menu page and press F2 or Enter ,zand the display moves to Engine & Throttle Signal page. This page is a real-time display of the running parameter of the engine and throttle.
-0 -02
02 42
mz
u zho Engine & Thro ttle Signa l Coolant temp °C: Fuel level %:
Operation
Oil press kPa:
•
Throttle gear:
Press F1 to go to “Pilot Pressure Signal” page.
•
Eng speed rpm:
Press F5 or ESC to return to the “Informa-
7 2-0
tion Menu”.
z4
m ou
-0
2 202
-0
z4
m ou
zh
7 2-0
2 202
Gear position V:
7
-0 -02
Throt position V:
2
02 42
mz
u zho
zh
XP1251203008
Fig.3-9 5.Pilot Pressure Signal This page is a real-time display of the pilot pressure signal of the hydraulic system. Operation
-07
-07
02 to “Main Pump and Main • Press F1 to2-go -02 2 2 2 0 20 page. Valve 4 Signal” 42 z z um F5 or ESC to return to the “Informaum •hPress o o h z z
Pilo t Pressure Signa l
7
Boom UP kg:
2
02 42
Boom DOWN kg: Arm IN kg: Arm OUT kg: Bucket DIG kg:
tion Menu”.
-0 -02
mz
u zho
Bucket DUMP kg: Swing kg: Travel L kg: Travel R kg:
XP2051203009
-02
2
mz
02 42
u zho
3-12
Fig.3-10
-07
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
6.Main Pump 22 & Main Valve Signal
0 42
7
-0 -02
2
02 42
mz uThis o zh
-0 -02
2
z
02 42
mz
m page is a real-time display of the u main o h z pump and main valve signals of the hydraulic system.
u zho
MainPump& MainValveSignal
Operation Pump1 press kg
•
Press F1 to go to “Engine & Throttle Signal”
Pump2 press kg Prop valve1 current mA
page.
•
Prop valve2 current mA
Press F5 or ESC to return to the “Informa-
Bucket confluence valve
tion Menu”.
Swing priority valve
07 2 0
-
z4
m ou
2 202
z4
2 202
7
Boom priority valve
-
m ou
zh
07 2 0
Hi/Lo speed switch
-0 -02
2
02 42
mz
u zho
zh
XP2051203010
Fig.3-11 7.Fault Information Select “Fault Information” on the Information Menu page and press F2 or Enter , and the dis- play moves to Fault Information page. This page lists important machine fault 07 information. 02-
-
2 202
Operation z4
m ou
zh •
•
z4
Press F1 to go to the next page.
m ou
Fault Information
7
-0 -02
2 202
7
-0 -02
Current fault code:XXX
2
XXX:
02 42
XXX: XXX:
mz
XXX: XXX: XXX:
zh
XXX: XXX: XXX:
u zho
XXX:
Press F5 or ESC to return to the “Informa-
XXX: XXX: XXX:
tion Menu”.
XXX: XXX: XXX: XXX:
XP13041501
Fig.3-12
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-13
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
8.Throttle Installation 22
0 42
7
-0 -02
2
z
02 42
2
z
Select um “Throttle Installation” on the Informaum o o h h ztion Menu page and press F2 or Enter ,zand the display moves to Throttle Installation page. This page displays throttle installation assistance function.
mz
Throttle Installation
Curren t gear N Eng speed rpm
•
Gear position V
Press F2 to switch between auto-idle and full speed.
1200 ?
Throttle position V
Press F3 to select high or low travel speed.
07
7
For machines02equipped with SYFCS con2-
z (blue) um and rpm (red).
02 42
AUTO
n/min
rpm
zh Press F5 or ESC to return to the “Information Menu”.
-0 -02
2
z
m ou
zho
7
-0 -02
2
trollers, 2press 02 F4 to switch between rpm
4
•
02 42
u zho
Operation
• •
-0 -02
02 42
z um o zh XP2051203013
Fig.3-13
NOTE: For machines equipped with SYFCS controllers, when engine speed calibration is not successful, a question mark will appear. 9.System Language Select “System Language” on the Information Menu page and press 07 F2 or Enter , and the 2 dis- play moves 2-0to this page.
202
4 Operation mz
z4
z•hPress F2 to select 中文 .
• •
7
System Languag e
-
m ou
ou
07 2 0
2 202
-0 -02
2
02 42
mz
zh
English Systems
u zho
Press F3 to select English. You can also use
or
to select a system
language on the list.
•
Press F5 or ESC to return to the “Information Menu”. XP2051203014
7
Fig.3-14
-0 -02
2
mz
02 42
u zho
3-14
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
10.System 22 Time Setup
0 42
7
-0 -02
2
02 42
mz uSelect o zh
2
z
u zho
System Time Setup
Current time and time zone: 1234·12·12 12:12:12 W
Operation Use
and
to change the number where
the cursor blinks.
• • •
Use
and
Setup time and time zone: 1234·12·12 12:12:12 W
to move the cursor.
Press F1 or Enter to save adjusted time.
07
2-ESC to return to the “InformaPress F5 0or 2-
02 tion 2Menu”.
7
-0 -02
2
02 42
4 mz u o NOTE:
zh
02 42
mz
“System Time Setup” on the Informaum o h z , and tion Menu page and press F2 or Enter the display moves to this page. You can set system time on this page.
•
-0 -02
7
Use
mz
u When F1 or Enter is pressed, zho the screen displays “Setup Finished” on the bottom. If system time has been adjusted, it cannot be adjusted again until the system is reenergized.
-0 -02
2
t o ad ust sy stem t im e
02 42
mz
u zho
XP2051203015
Fig.3-15
11.GPS Monitoring Select “GPS Monitoring” on the Information Menu and press F2 or Enter to view this page. Operation
7
7
-0 -02
-0 -02
22 22 0 0 2 2 • Press z4 F5 or ESC to return to the “Informaz4 mtion m u u Menu”. zho zho
Longitude ° Latitude ° Elevation m: Speed Km/h: Satellite No.: Comm index S/N ratio 1 S/N ratio 2 S/N ratio 3 S/N ratio 4
Remark:
•
Longitude: “E” stands for “East”, while “W” for “West”.
•
Latitude: “N” stands for “North”, while “S” for
7
-0 -02
GPS Monitoring
2
02 42
mz
u zho
“South”.
•
Altitude: “P” means “Above Sea Level”, while “N” means “Below Sea Level”.
•
XP130426011
The blue-white -07 bars show signal-to-Noise
-02
ratio ranges 22 from 0 to 99.
20
4 the altitude is nonzero and the longi-z4 • When mz u um o o tude and latitude is zero, it means h that the h z z
7
7
Fig.3-16 2-0
-0
2 202
-0 -02
2
02 42
mz
u zho
system is receiving GPS data, yet still in the process of precise positioning. Operator Manul-Oct. 2019
3-15
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07 07 2 2 • GPS is normal 2-0 when the signal indicator 2-0 2 2 0 0 2 otherwise it is abnormal when 4 2 shows41023, z z m the u signal indicator shows 615. um o o zh zh
•
7
-0 -02
2
02 42
mz
u zho
When the signal indication changes to 0 from 7, a connection failure occurs either in the SIM card or in the antenna.
•
When the signal indication changes to 0 from 15, it is either because the GPS service is not available, or the SIM card charge is
overdue,
or
the
GPS
network
is
abnormal.
•
When the signal07indication changes to 0
7
7
-0 2 2 0 0 from 31, it is2 because the monitoring center 02 022 2 2 suspends. 4 4 mz mz u u zho zho
2
mz
Press F4 on the Information Menu Password Entry page to go to Bright Adjustment page. This page is used to adjust monitor screen brightness.
Brightness Adjustment Brightness: 20%
Operation Press F1 to decrease brightness level. The progress bar moves 07 to the left side. Mini-
7
7
-0 -02
-02
mum brightness 2 is 10%.
02 022 2 2 • Pressz4F2 to increase brightness level. The z4 um bar moves to the right side. Maxium progress o o h h z z
-0 -02
2
02 42
mz
u zho
Tips: Use F3 to save brightness value.
mum brightness is 100%.
• •
02 42
u zho
12.Brightness Adjustment
•
-0 -02
Press F3 to save brightness adjustment. Press F5 to return to the “Information
XP2051203029
Menu”.
Fig.3-17
7
7
-0 -02
2
mz
02 42
u zho
3-16
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
13.System 22 Setup password entry
0 42
7
-0 -02
2
02 42
-0 -02
2
z mz F4 on the Information Menu page toum enuPress o o zh zh
02 42
mz
u zho
ter the Password Entry page before accessing the System Setup page.
System Setup
Operation Please enter the password
1. For password entry method, see Information Menu Password Entry page. 2. When all the five digits of the password have been entered, press F3 or Enter . If the
7
7
password is0correct, 2-0 the display moves to the
2-
“System 202Setup” page; if not, please try again.
4 mz u o 3. Press
zh
F5 or ESC to return to
7
-0 -02
2
02 42
-0 -02
2
mz u o theh Home z
02 42
mz
u zho
XP130426012
page. Fig.3-18 NOTE: Contact your local dealer to obtain this password. 14. System Setup This page is used to set up machine configuration. -07
-02
2
Operation 202
7
2
02 42
7
-0 -02
2
02 42
System Setup
4 mz mz u u o o h highzh • Press F1 to select the item below zthe
mz
u Machine configuraztion ho
lighted one. The highlighter returns to the
Service hour setup
top after the bottom item. You can also use
Machine configura tion setup
and
-0 -02
Hydraulic oil tempera ture
to move the highlighter up and
down.
•
Press F2 or Enter to access the selected en- try.
•
Press F5 or ESC to return to the Home page.
7
7
-0 -02
-0 -02
2
u zho
mz
02 42
2 02Fig.3-19 2 4
mz
u zho
Operator Manul-Oct. 2019
2
02 42
mz
u zho
7
-0 -02
XP2051203016
3-17
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2 15.Machine 2Configuration password entry 0 42
7
-0 -02
z
2
02 42
2
z
Select umMachine Configuration on the System um o o h h zSetup list and press F2 or Enter , and thezdisplay moves to the Password entry page before accessing the Machine Configuration page.
-0 -02
02 42
mz
u zho System Setup
Please enter the password
Operation 1. For password entry method, see Information Menu Password Entry page. 2. When all the five -07 digits of the password
7
-02
have been 0entered, press F3 or Enter . If the 22
42
7
-0 -02
2
02 42
2
password mz is correct, the display moves to the mz
u ho z“Machine
Configuration” page; if not,
u please zho
-0 -02
02 42
mz
u zho
XP13060801
try again.
Fig.3-20
3. Press F5 or ESC to return to the “System Setup” page. 16.Machine Configuration You can view machine configuration information on this page.
7
Operation
•
7
-0 -02
2
02 42
-0 -02
2
02 42
Press mz F5 or ESC to return to the “System mz
ou page. zhSetup”
u zho
7
Machine Configuraiton
Machine model Machine No.:
-0 -02
2
02 42
mz
u zho
Engine model: Hydr system model: Controller model:
-02
2
mz
02 42
u zho
3-18
-07
-07
XP13041502
Fig.3-21 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
17.Service 22 Hour Setup password entry
0 42
7
-0 -02
2
mz uSelect o zh
02 42
-0 -02
2
z
02 42
mz
“Service Hour Setup” on the System um o h Setup list and press F2 or Enter , andz the display moves to the Password entry page before accessing the Service Hour Setup page.
u zho System Setup
Operation
Please enter the passwor d
1. For password entry method, see Information Menu Password Entry page. 2. When all the five digits of the password
7
7
have been entered, 2-0 press F3 or Enter . If the
-0
password 022is correct, the display moves to the
42
7
-0 -02
2
02 42
2
z “Service Hour Setup” page; if not, please mz umtry
u zho
3. Press F5 or ESC to return to the “System
02 42
mz
u zho
zho
again.
-0 -02
XP13060802
Fig.3-22
Setup” page.
18.Service Hour Setup This page is used to set up machine service hours. 7
-0 -02
Operation 022
42
z u•mUse o zh
and
Use
and
7
2
02 42
2
mz
u zho
Curren t service hour
zh
100 h 50 m
-0 -02
02 42
Service Hour Setup
z
m to change the number ou
where the cursor blinks.
• • •
7
-0 -02
to move the cursor. Setup service hour
Press F1 or Enter to save adjusted time.
100 h 50 m
Press F5 or ESC to return to the “System Setup” page.
NOTE: When F1 or ENTER is pressed, the screen displays “Setup Finished” on the bottom. If system time has been adjusted, it can07again until the system is renot be adjusted 2 0 energized. 22-
z4
zh
m ou
20
z4
m ou
Use
to adjust service hour
07 2 0
XP2051203021
2Fig.3-23 2 0 2
zh
Operator Manul-Oct. 2019
2
02 42
mz
u zho
7
-0 -02
3-19
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
19.Machine 2Configuration Setup password 0 2 2 entry z4
m
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Select “Machine Configuration Setup” on the System Setup list and press F2 or Enter , and the display moves to this Password entry page.
System Setup
Please enter the password
Operation 1. For password entry method, see Information Menu Password -07Entry page.
7
-02
22
2
02 42
2. When all 20 the five digits of the password
z4
7
-0 -02
2
z
m m have ou been entered, press F3 or Enter . If the ou
-0 -02
02 42
mz
u zho
h zpassword zh is correct, the display moves to the
XP13060803
“Machine Configuration Setup” page; if not, Fig.3-24
please try again. 3. Press F5 or ESC to return to the “System Setup” page. 20.Machine Configuration Setup This page is used to7set up machine configu-0 ration after installation -02 of the monitor.
7
2
02 42
Operation z
m ou
2
02 42
Engine model:
Press F3 to change hydraulic system Hydraulicmodel:
Press F4 to change controller model.
Control model:
Press F5 to save machine configuration. Machine No.:
The screen displays “Setup finished. Please
Use
re-energize the system.”
•
mz
u zho
Machine model:
model.
• •
02 42
Machine Config Setup
Press F2 to change engine model.
-0 -02
2
z
m ou
z•hPress F1 to change machine model. zh
• •
7
-0 -02
Press Enter to move 07 the cursor between dif-
2ferent parts 2in-0the machine number. -02 2 2 2 0 20 • Use z4 2and to increase and decrease z4Fig.3-25 umselected machine number by 100 each um the o o h h z z time.
3-20
Mach Eng
-07
Operator Manul-Oct. 2019
to set up machine number
Hydr
Cont
7
XP13041503
u zho
mz
02 42
2
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
•
Use
2-0 0 and 22
7
7
-0 -02
to increase and decrease
0 022 2 2 the selected machine number. One quick 4 z4 mpressing mz increase or decrease the number u u zho by 1. Long pressing increase or decrease zho
-0 -02
2
02 42
mz
u zho
the number in a quicker pace.
•
Press ESC to return to the “System Setup” page.
Remark: The machine serial number is composed of 4 parts: 1) Production year, 2) Product code, 3) Tonnage code, 4) 7 Alteration code, 5) Serial 0 2 Tail number “8”. number, and -06)
7
7
-0 -02
022 022 2 2 4 Enter to move the cursor to differentz4 1) Press mz m u uSerio o part (Production year, Product code and h h z z
-0 -02
2
02 42
mz
u zho
al number) in the machine number. 2) When the cursor moves to Production year and Alteration code, press and to increase or decrease Production year and Alteration code by 1 each time. 3) When the cursor moves to Tonnage code, press and to increase or decrease tonnage code by 1 each 07 time; or press and 2 to increase-or 2 0 decrease tonnage code by 100 2 0 each time. 2
7
7
-0 -02
2
02 42
4 mz mz u u o o h zh 4) When the cursor moves to Serial znumber,
-0 -02
2
02 42
mz
u zho
press and to increase or decrease this number by 1 each time. Long pressing to change the number in a quick pace. Press and to increase or decrease this number by 100 each time. 5) The machine number has 4 adjustable digits. Use and to switch between the four digits, and use and to change the value 7 0 07 on a digit. The value of the first digit from the 2 2 2-0any numbers from 0 to 9 and any 022-0 left could be 2 0 2 2 letters z4 from A to Z; the value of the rest three z4 m m u u zho digits could only be any number fromzh0o to 9. When the number exceed 9999, capital letter from A to Z will have to be used. A, B, C, D, E Operator Manul-Oct. 2019
7
-0 -02
2
02 42
mz
u zho
3-21
System Functions
SY195~265C9 Crawler Hydraulic Excavator
-07
-07
7
... means respectively 10000, 11000, 12000, -02 -02 2 2 2 2 0 0 13000, 14000, 4 2 15000 .... For example: 10000 z4 2 z will u be mwritten as A000; 11020 as B020, 12999um o h zas C999. zho
-0 -02
2
02 42
mz
u zho
21.Hydraulic Oil Temperature Select “Hydraulic Oil Temperature” on the System Setup list and press F2 or Enter , and the display moves to this page.
Hydraulic Oil Temp
Operation Hydraulic Oil Temp:
•
Press F5 or ESC to return to the “System
7
7
-0 -02
Setup” page.
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
XP2051203028
Fig.3-26 22.Lockout Information (Level 1)
-07
-07
Select “Hydraulic -02 Oil Temperature” on the -02 2 2 2 2 0 0 System Setup 4 2 list and press F2 or Enter , and z4 2 z m moves to this page. the u display um
zho
7
2
02 42
mz
u zho
zho
-0 -02
Lockout Information
Operation
•
Macine model:
Press F5 to enter “System Unlock” page.
Machine No.: Machine state: Lockout (1) Current time:
NOTE: Contact your local dealer to unlock the machine when the system is locked. System locked Contact manufacturer to unlock system
7
7
-0 -02
2
mz
02 42
u zho
3-22
7
-0 -02
2
mz
02 42
u zho
Fig.3-27
Operator Manul-Oct. 2019
2
-0 -02
02 42
XP13041504
mz
u zho
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
23.Lockout 22 Information (Level 2)
0 42
7
-0 -02
2
02 42
mz uThis o zh
2
z
02 42
mz
m display indicates that the machineuhas o h z entered lockout state (level 2).
u zho
Lockout Information
Operation
•
-0 -02
Press F5 to enter “System Unlock” page..
Macine model: Machine No.: Machine state: Lockout (2) Current time:
NOTE: Contact your local dealer to unlock the machine when the system is locked.
7
7
-0 -02
z4
m ou
-0 -02
2 202
z4
m ou
zh
2 202
7
-0 -02
System locked
2
Contact manufacturer to unlock system
02 42
mz
u zho
zh
XP13041505
Fig.3-28
3.3 Switches 3.3.1 General
7
7
-0 -02
2
02 42
7
02 42
2
mz
u zho
-0 -02
7
2
mz
u zho
-0 -02
02 42
mz
u zho
9
1 2
12 11
8
F1
F3
F2
F4
F5
Enter
Esc
24V
7
7
-0 -02
z4
m ou
2 202
zh
10
-0 -02
7
2
02 42
mz
u zho
3 4 5 6
-0 -02
2
02 42
mzCC13040207-1
u zho
Fig.3-29 Operator Manul-Oct. 2019
3-23
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07 2 1) Start switch 2-0 2 0 2 dial 2) Fuelz4control m u zh3)oWork lamp switch
07 2 7) Horn 2-0switch 2 0 48)2Cab lamp switch
7
2
mz
u zho
-0 -02
02 42
mz
u zho
9) Cigarette lighter
4) Wiper switch
10) Preheat switch*
5) Washer switch
11) Charging indicator (Red)
6) Head lamp switch
12) Preheat indicator (Yellow)
*NOTE: Preheat switch is available on machines equipped with MITSUBISHI 6D34-TL and SANY D06S2 engines.
3.3.2 Start switch
07 07 2 2 Start switch is2used -0 to start and shut down the 2-0 2 2 0 0 2 engine. 4 2 z z4 m m u u ho position zOFF zho
ON position
mz
u zho
OFF AT E H
07
ON
7
- is turned to ON position, When the ignition 02key 2 the electrical 202system is energized.
z4 m u START position zho
2
02 42
START
This is the position for the insertion and removal of the ignition key. When the key slot points to OFF position, all devices in the electrical system are power off. To stop the engine, turn the ignition key from ON position to OFF position.
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
CC13031503
mz
u zho
Fig.3-30
This is engine start position. To start the engine, turn the ignition key to this position. Release the key once the engine is started, and it returns to ON position automatically. HEAT position This is engine preheating position. Insert the ignition key, turn and keep it at the HEAT posi7 tion to preheat the-0engine. It returns to OFF 2 0 position automatically once released, and pre022 2 heatingzprocess ends. 4
m
u zho
3-24
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
3.3.3 Fuel 22 control dial
0 42
7
-0 -02
2
02 42
2
mz fuel control dial is located below theustart mz uThe o o zh zh
mz
MA
X
MIN
Turn the knob clockwise to increase engine speed, and counterclockwise to decrease engine speed. MIN position: Low idle speed MAX position: Full speed
7 2-0
-0
z4
m ou
zh
02 42
u zho
switch. It is used to adjust engine speed and output power.
• •
-0 -02
2 202
m ou
2 202
7
CC13031401
Fig.3-31 -0
z4
3.3.4 Work lamp switch
7 2-0
-0 -02
2
02 42
mz
u zho
zh
Work lamp switch is used to turn on or turn off the work lamp(s).
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
Fig.3-32
mz
u zho
CC13040203
7
-0 -02
2
u zho
02 42
mz
7
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-25
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
z
Work umlamp locations
zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Two work lamps on the boom
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
mz
u zho
-0 -02
2
02 42
CZ335-1103040
mz
u zho
Fig.3-33
One work lamp on the right platform.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
3-26
u zho
Fig.3-34
7
-0 -02
2
mz
02 42
CZ335-1103041
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
3.3.5 Head 22 lamp switch
0 42
2
02 42
mz uHead o zh
z
7 2-0
-0
mz
u zho
2 202
mz
2
mz
u zho
7
2 02Fig.3-36 2 4
mz
u zho
7
-0 -02
02 42
-0 -02
2
u zho
CC13040204
7 2-0
7
-0 -02
02 42
02 42
-0 Fig.3-35
4 4 Head mz lamps on top of the operator cab umz u zho zho
-0 -02
2
lamp switch is used to switch oon umor h switch off the lamps on top of the cab.z
2 202
7
-0 -02
7
-0 -02
CZ335-1103047
2
02 42
mz
u zho
3.3.6 Windshield wiper switch
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-27
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
7
-0 -02
When it is raining 022 or when the front window is 022 2 2 4 can press the switch to activate the z4 dirty, you mz u um windshield wiper. ho ho
z
-0 -02
2
02 42
mz
u zho
z
CC13040205
-02
2
02 42
mz
u zho
Fig.3-37
-07
7
2
02 42
-0 -02
2
02 42
Operating range
mz
u zho
7
-0 -02
mz
u zho
CZ335-1103044
Fig.3-38
07 2 0
-
2 202
3.3.7 Washer switch z4
m
u zho
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Press this switch to spray cleaning detergent onto the windshield. It returns to its original position automatically 7 once released, and 2-0spray of detergent stops.
7
-0 -02
-0
z4
m ou
zh
3-28
2 202
22 0 2 4Fig.3-39
mz
u zho
Operator Manul-Oct. 2019
7
CC13040206
u zho
mz
02 42
2
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
3.3.8 Horn 22 switch
0 42
7
-0 -02
2
02 42
-0 -02
2
mz horn switch is located on top of the uright mz uThe o o zh zh
02 42
mz
u zho
joystick. Press the button to sound the horn.
With the button depressed, the horn keeps hooting.
7 2-0
-0
z4
m ou
zh
2 202
Fig.3-40 -0
z4
3.3.9 Cab lamp switch
CC13040209
7 2-0
m ou
2 202
7
-0 -02
2
02 42
mz
u zho
zh
The cab lamp is installed inside the cab. Move the toggle-switch up and down to turn on and off the cab lamp. Position [a] - ON a
Position [b] - OFF NOTE: The cab lamp can be turned on when 7 the start switch 2-0is in the OFF position.
-0
z4
m ou
2 202
z4
m ou
zh
07 2 0
7
b
-
2 202
-0 -02
2
02 42
mzCC13041501-1
u zho
zh
Fig.3-41
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-29
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
3.3.10 Cigarette 22 lighter
0 42
7
-0 -02
2
z
02 42
2
z
A cigarette um lighter is installed in the cab for opum o o h h zerators who smoke. z
-0 -02
02 42
mz
u zho
To light a cigarette, push the lighter inward first. Take it out of the socket when it springs back after a few seconds and light a cigarette.
24V
When the lighter removed, its socket can serve as a 240W (24V×10A) power source. NOTE: The cigarette lighter is 24V. Do not 7 use it to power 12V 0devices.
7 2-0
-02
z4
m ou
2 202
h z3.3.11 Preheat switch (If equipped)
0 Fig.3-42 22-
0 42
mz
u zho
7
CC13041502
-0 -02
2
02 42
mz
u zho
Preheat switch is designed on machines equipped with MITSUBISHI 6D34-TL and SANY D06S2 engines. This switch is used in combination with the engine start switch.
•
Press the preheat switch and turn the start switch to the HEAT -07 position to start pre-
7
heating process. 22
0 022 2 2 4 continues when the start key is z4 • Preheating mz u um o o hold at the HEAT position. h h Fig.3-43 z z
•
7
-0 -02
-02
-0 -02
22 0 2 CC13040208 4 mz u o
zh
Release the start key, and it will return to the OFF position and engine preheating stops.
•
Turn off the preheat switch.
NOTE: Time needed for preheating may vary according to ambient temperature. Do not heat the engine for more than 30 seconds. Fore more information, 07 see "Engine Preheat2 ing" on page24-27. 2-0
mz
0 42
u zho
3-30
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
3.3.12 Preheat indicator 22
0 42
7
-0 -02
2
02 42
-0 -02
2
z mz indicator [1] lights up whenoambiuPreheating um o zh zh
02 42
mz
T OFF ON HEA
START
MA
ent temperature is low and engine preheating is in progress. It goes out when preheating process is over.
X
u zho
NIM
1 2
7 2-0
-0
z4
m ou
zh
2 202
m ou
2 202
7
CC13040211-1
Fig.3-44 -0
z4
3.3.13 Charging indicator
7 2-0
-0 -02
2
02 42
mz
u zho
zh
The battery charging indicator [2] lights up when the ignition key is turned to ON position. It goes out when the engine is started and the alternator is working. Check the alternator if the indicator is on all the time.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-31
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
7
3.4 Control-Levers and Pedals 02-
2
02 42
z 3.4.1mGeneral
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
3
2 4
1
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
CC13040210-1
Fig.3-45 1) Hydraulic lockout control
3) Travel control
7
4) Right joystick 07
-0 -02
2) Left joystick
2
02 42
z 3.4.2mHydraulic lockout control
u zho
•
WARNING
7
-02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
When leaving the operator cab, always place the hydraulic lockout control to the LOCKED position.
•
If the hydraulic lockout control lever is not placed in the LOCKED position, inadvertent touching of any of the control levers may cause serious injury or even death.
07
7
When moving -02the hydraulic lockout control
•
2
2
2 lever, be not to touch the joysticks. 20careful z4
m ou
zh
3-32
7
-0 -02
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
The hydraulic 022 lockout control is used to lock 2022 2 4 equipment controls, swing and travelz4 thezwork m u um ho systems and the attachment (if equipped). ho
z
LOCKED position
-0 -02
2
02 42
mz
u zho
z
•
7
-0 -02
: Push the lever down-
ward to apply the lock. With the lock- out lever in the LOCKED position, the machine will not move when the joysticks are operated.
•
FREE position
: When the lockout lever
is at FREE position, the machine will move as you operate7the joysticks.
CC13031504
Fig.3-46
7
-0 -02
7
-0 -02
When all22control levers are neutralized and 0 022 2 2 4 4 thezlockout lever is placed in the FREE posim mz u u zho tion, any movement of any part of your zho machine is indicative of an error on the machine. In this case, place the lockout lever to the LOCKED position immediately, and stop the engine.
-0 -02
2
02 42
mz
u zho
CC13030402
Fig.3-47
7 2-0
2-0 2 0 2 3.4.3 z4 Travel control levers m ou
zh
WARNING
•
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Accidental touching of the travel control pedals during machine operation may cause the machine to move suddenly, resulting in serious accidents.
•
Keep your feet off the pedal unless you are moving the machine.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-33
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
7
-0 -02
The travel control 022 levers and pedals are used 022 2 2 4 the movement of the undercarriage z4 to control mz u um and ho the travel direction of the machine. ho
z
2
02 42
a
mz
u zho
N
z
-0 -02
a
a. Forward travel: b
N
Push the control lever forward. (The pedal tilts forward)
b
a
a
b. Backward travel:
b
Pull the control lever backward.
b
(The pedal tilts backward) 07
7
-02
22 N - (Neutral0Position): The machine stops. 42
7
-0 -02
2
z
02 42
-0 -02
2
z
02 42
mz
CZ335-1103054
NOTE: um When the idler wheel is behind the opum Fig.3-48 o o h h zerator cab, the travel direction is reversed z as you operate the travel control levers.
u zho
3.4.4 Joysticks
WARNING •
Accidental touching of the joysticks will cause the machine to swing or work equipment movement, 07 resulting in serious
7
22 22 0 0 2 2 • Movez4the joysticks carefully before opera- z4 um and check if work equipment moveum tion, o o h h z z accidents.
7
-0 -02
-02
-0 -02
2
02 42
mz
u zho
ment is consistent with that on the
operation mode decal.
7
7
-0 -02
2
mz
02 42
u zho
3-34
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
The left and 022 right joysticks are used to control 2022 2 work z4equipment operation. z4
m
2
m
u zho
-0 -02
u zho
3
The joysticks will return to the neutral position once released and work equipment movement stops. Combined machine operation can be performed when the joysticks are moved together or when a joystick is moved diagonally.
02 42
mz
u zho
1
2 4
CC13031505
7
Fig.3-49 07
-0 -02
2
02 42
2
mz
u zho
7
-02
02 42
2
mz
u zho
Table 3–3
-0 -02
02 42
mz
u zho 1 4
3 2
CZ335-1103056
7
Fig.3-50 07
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-35
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
mz
u zho
-0 -02
2
mz
u zho
8
5
02 42
6 7
Table 3–4
NOTE: CC13031506
•
When the travel controls and the joysticks
07
2
02 42
zho
02 42
mz
u zho
to previous level set by the fuel control dial 5
when any of the control levers is moved.
•
-0 -02
2
z
set umat a higher speed. Engine speed risesum
zho
7
2
2 even if the fuel control dial is moderate 20level z4
7
-0 -02
Fig.3-51
are neutralized, -02 engine speed drops to a
If all the control levers are placed in neutral
7
8
position, the engine speed will decrease by 6
about 100 rpm. After about 4 seconds, the engine will fall to the speed (about 1,400 rpm) set by auto-deceleration.
CZ335-1103058
7
-0 -02
2
02 42
7
2
z
02 42
-0 -02
2
z
um um 3.5 ho Cab Windows and Cab Doorho
z
7
-0 -02
Fig.3-52
02 42
mz
u zho
z
3.5.1 Ceiling window
WARNING •
Place the hydraulic lockout control to the LOCKED position before standing up from the operator seat.
•
Serious accidents may result if the joysticks are operated 7 by mistake when the
2-0control is FREE. 0 hydraulic lockout 022 2 4 mz u o
zh
3-36
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
2
02 42
Open
7
-0 -02
7
-0 -02
2
02 42
-0 -02
2
z z the u1.mSecure the hydraulic lockout control otoum o zh zh
02 42
mz
u zho
locked position.
CC13031403
Fig.3-53
07
07
2. Push upward 02- the locks [B] at both sides of 022 2 2 the grip [A] and push upward the 202 grip [A]. 20Hold 4 z4 mz window. uceiling um
zho
7
-0 -02
2
mz
u zho
B
zho
02 42
B
A
Close 1. Hold grip [A] and pull downward the ceiling window. The locks [B] will be engaged CZ335-1103060
automatically. 2. If the locks2are -07 not engaged properly, open
-0
the ceiling 022window and try again.
42
z um o zh 3.5.2 Front window
Fig.3-54
7
2
02 42
-0 -02
2
mz
u zho
7
-0 -02
02 42
mz
u zho
WARNING •
Move the hydraulic lockout lever to the LOCKED position when opening or closing the front window.
•
Serious accidents may result if the joysticks are operated by mistake when the hydraulic lockout control is FREE.
•
7
Do not 0 raise 2-0 or lower the front window
2-
when 202the machine is on a slope.
z4
zh
m ou
7
2
02 42
mz
u zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-37
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
z
Raising um the front window
zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
1. Park your machine on a level ground, lower the work equipment to the ground, and stop the engine. 2. Secure the hydraulic lockout control to the locked position.
7
7
-0 -02
z4
m ou
2 202
-0 -02
2 202
2
02 42
CC13031403
z4Fig.3-55
m ou
7
-0 -02
mz
u zho
z3.hCheck that the wiper blade is stored inzhthe right bracket.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
u zho
mz
3-38
2
02 42
mz
u zho
Fig.3-56
7
-0 -02
2
u zho
-0 -02
CZ335-1103062
7
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
4.Hold the 022left and right hand grips [A] and pull 2022 2 4 levers [B] to release the locks on topz4 theztwo m u um ho of the front window. ho
z
-0 -02
2
02 42
mz
u zho
z
A
A CZ335-1103063
7
Fig.3-57 07
-0 -02
2
02 42
2
mz
u zho
7
-02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho B A
CZ335-1103064
7
Fig.3-58 07
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-39
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
7
-0 -02
5. Hold the lower 022 hand hold [C] with your left 022 2 2 4 the upper hand hold [D] with your z4 hand and mz u um o o right hand, and push the window upward. h h z z Continue to push the window toward the latch [E] in the rear of the cab till it is locked securely.
-0 -02
2
02 42
mz
u zho D
C
CZ335-1103065
7
-0 -02
2
02 42
7
2
mz
u zho
7
-0 -02
Fig.3-59
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
E E
CZ335-1103067
7
-0 -02
2
02 42
7
2
mz
u zho
7
-0 -02
Fig.3-60
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
CZ335-1103066
7
-0 -02
2
mz
02 42
u zho
3-40
7
7
-0 -02
Fig.3-61
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
6. Check2the 0 2 lever [B], which shall be secured 2022 2 in the z4 LOCKED position. z4
m
u zho
•
-0 -02
2
02 42
mz
m
u zho
Check the arrow on the catch [F], which
F
u zho
shall be aligned with the arrow on lever [B]. The lock is engaged.
•
If the arrow on the catch [F] is not aligned B
with the arrow on lever [B], the lock is not engaged. Repeat step 5 to engage the lock.
CZ335-1103068
Fig.3-62
-07
7
-02
Lowering 022the front window
42
mz
u zho
•
7
-0 -02
2
02 42
2
mz
CAUTION zhou
-0 -02
02 42
mz
u zho
Close the front window slowly and do not get your hand caught by the window.
•
When closing the front window, hold the hand grips and allow the windshield to drop under its own weight.
1. Park your machine on a level ground, lower the work equipment 7 to the ground, and stop
7
2-0 2-0 0 0 the engine. 022 022 2 2 z4 z4 2.mSecure the hydraulic lockout control to m the u u zho LOCKED position. zho
-07
-02
z4
zh
m ou
2 202
7
2
02 42
mz
u zho
CC13031403
-07
Fig.3-63 02
-
z4
m ou
2 202
zh
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
7
-0 -02
3-41
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
3.Hold the left 022and right hand grips [A] and pull 2 the lever z4[B] downward to release the lock.
m
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
B
A
CZ335-1103069
7
-0 -02
7
7
-0 -02
Fig.3-64
22 hand hold [C] with your left 4. Hold the20lower 022 2 z4 upper hand hold [D] with your right mz4 handm and u ou ho push the window forward and lowerzhthe zhand, window slowly.
-0 -02
2
02 42
mz
u zho C D
CZ335-1103070
-07
-02
z4
m ou
2 202
-
z4
-07
-02
z4
m ou
zh
3-42
2 202
2
mz
-07
CZ135B-1103009
Fig.3-66 02
-
z4
m ou
-0 -02
02 42
u zho
zh
2 202
7
Fig.3-65 02
m ou
zh
-07
2 202
zh
Operator Manul-Oct. 2019
7
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
5. When 2the 0 2 bottom of the windshield meets 2022 2 4 of bottom window, push the top of thez4 theztop m m u uright o o front window to engage both the left and h h z z latches [G] of the locks.
-0 -02
2
02 42
mz
u zho
G
CZ335-1103072
7
Fig.3-67 07
-0 -02
7
-02
2 lever [B], which shall be secured 022 6.Check 02the 2 42 z4 LOCKED position. inmthe mz
u zho
•
-0 -02
2
02 42
mz
u zho
u zho
Check the arrow on the catch [F], which
F
shall be aligned with the arrow on lever [B]. The lock is engaged.
•
If the arrow on the catch [F] is not aligned B
with the arrow on lever [B], the lock is not engaged. Repeat step 5 to engage the lock.
CZ335-1103068
Fig.3-68
07 2 0
22 0 2 bottom front window Removing z4 m ou
zh
1. Raise the front window.
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
2.Hold the hand grips and pull to remove the bottom glass of the front window.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
2-0 0 CZ335-1103077 022 2 4 mz
mz
02 42
u zho
Fig.3-69
Operator Manul-Oct. 2019
u
zho
3-43
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
•
7
-0 -02
Removal 0of 22the bottom glass may be diffi -
42
7
-0 -02
2
02 42
2
cultmifz sand or dust if built up at the bottom. mz
ou sand or dust may be brought intozhthe ou zhThe
-0 -02
02 42
mz
u zho
cab along with the glass when storing the glass. To avoid this, the area [A] shall be cleaned before removing the bottom glass. A
CZ335-1103078
7
-0 -02
2
02 42
7
2
z door window 3.5.3mCab
u zho
7
-0 -02
Fig.3-70
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
1. Release the lock catch before opening the cab door window. 2. Slide the window glass back and forth to open and close the window. 3. Make sure the lock catch is engaged after closing the window.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
u zho
mz
3-44
2
02 42
mz
u zho
Fig.3-71
7
-0 -02
2
u zho
-0 -02
CZ335-1103079
7
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
07
7
3.6 Cup -Holder 02-
2
2
02 42
02 42
02 42
mz
u zho
7
7
-0 -02
2
7
-0 -02
2
mz
u zho
-0 -02
2
z holder is designed and installed below Amcup mz uthe u o o machine monitor. zh zh
02 42
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Fig.3-72
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-45
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
7
3.7 Ash Tray -02 2
2
02 42
ztray • This um o h
7
-0 -02
02 42
2
is located above the cigarette mz
u zho
z
lighter.
•
Make sure that the cigarette has been extin-
-0 -02
02 42
mz
u zho
guished before closing the ash tray cover.
7
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Fig.3-73
7 3.8 Manual Pocket 2-0
2-0 2 0 2 is on • The pocket z4 m u seat. zho
•
7
7
-0 -02
2
02 42
mz
the back of the operator
u zho
-0 -02
2
02 42
mz
u zho
The operation manual of the machine can
be stored in this pocket for reference when necessary.
7 2-0
-0
z4
m ou
zh
3-46
2 202
7 2-0
CZ335-1103090
Fig.3-74 2-0
02 42
mz
u zho
Operator Manul-Oct. 2019
2
u zho
mz
02 42
7
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
System Functions
07
7
23.9 Drink-0Box 2
2
02 42
02 42
-0 -02
2
z box is located to the rear right of operaz •mThe um
u zho
7
-0 -02
02 42
mz
u zho
tor seat. It is used to keep your drink zhowarm
in winter and cool in summer.
•
Cool or warm air is blown into the box as per the setting of air conditioner.
7
7
-0 -02
2
02 42
-0 -02
2 Fig.3-75
z um o zh 3.10 Alternate exit
02 42
mz
u zho
7
-0 -02
0-13005
2
02 42
mz
u zho
If the cab door fails to open in an emergency, you can break the rear window with the escape hammer and take it as an alternate exit. Note: Use the escape hammer to break the rear window ONLY in an emergency.
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
Fig.3-76
u zho
7
-0 -02
2
mz
02 42
z mCZ215-1103029
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-47
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
7
3.11 Fire Extinguisher -02 2
02 42
mz
u zho
2
02 42
A fire extinguisher is7 installed at the rear of -0 the operator cab. -02
mz
u zho
02 42
mz
u zho
7
2
-0 -02
42
mz
7
-0 -02
CZ215-1103044
Fig.3-77 022
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
2
02 42
mz
u zho
3.12 Electronic Control Module
This machine is equipped with an Electronic Control Module (ECM). Note: Be careful not to get the ECM contaminated by water, mud or juice, which can cause failure.
07
7
Do not disassemble 02- the ECM in case of any 2 failure. Contact 202 your Sany dealer for repair.
z4
m ou
2
02 42
-0 -02
2
02 42
mz
u zho
zh
7
-0 -02
z CB13041001-1 um o zh
Fig.3-78
7
7
-0 -02
2
mz
02 42
u zho
3-48
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
07
7
3.13 Fusible -02 Link 2
7
-0 -02
2
02 42
02 42
-0 -02
2
z start motor fails to start when the start Ifmthe mz uswitch u o o is turned to the ON position, there zh zh may
02 42
mz
u zho
be a broken circuit in the fusible links. Open the fuse box behind the operator seat and check the fusible links. NOTE:
•
Fuses protect electrical equipment and electrical wires from burning.
•
produces white -07 powder or becomes loose
-02
in the fuse 22 panel.
20
4 •mReplace a blown fuse with one of the same z4 mz u u zho capacity. zho
•
CC13032901
The fuse should be replaced if it is eroded,
7
7
Fig.3-79 2-0
-0
2 202
-0 -02
2
02 42
mz
u zho
Turn the start switch to the OFF position when replacing a fusible link.
3.14 Air Conditioning System 3.14.1 Control panel 1
7 2-0
2
-0
z4
m ou
2 202
7 2-0
3
4
5
7
-0
z4
m ou
zh
2 202
2
02 42
mz
u zho
zh
8
7
6
-0 -02
CZ205-1203020G
Fig.3-80 1) OFF switch
7
5) AUTO7 switch
-0 -02
2) Fan control 22 switch
0 42
3)zTEMP switch um o zh 4) MODE switch
7
-0 -02
6)2 Air circulation mode switch
mz
02 42
u zho
7) LCD panel 8) A/C switch
-0 -02
2
02 42
mz
u zho
1. OFF switch Operator Manul-Oct. 2019
3-49
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
This switch 2 0 is2 used to stop the fan and the 2 airconditioner. z4
m
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
When the OFF switch is pressed, the temperature and air flow displayed on the LCD panel disappear, and the indicators above the AUTO switch and the A/C switch go out, and the operation stops.
OFF CZ335-1103094
Fig.3-81
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
2. Fan control switch This switch is used to regulate the volume of air flow, which can be set to any of six levels. The amount of air flow is displayed on the LCD panel. -07
7
2
2
2 increase the air flow. • Press 4 20to 202 4 z z • Press to decrease the air flow. um um o o z•hThe air flow changes automatically inzhthe
mz
u zho
Fig.3-82
7
7
-0 -02
2
7
-0 -02
2
02 42
mz
u zho
3. TEMP switch 3-50
02 42
CZ335-1103095
LCD panel and air flow volume
z um o h 3–5 zTable
-0 -02
2
automatic control mode.
02 42
7
-0 -02
-02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
This switch 022 is used to set the temperature in- 2022 2 sidez4the operator cab. z4
m
u zho
The temperature can be set between 18° C (64.4°F) and 32°C (89.6°F). to increase temperature.
Press
to decrease temperature.
02 42
mz
u zho
Press
-0 -02
2
m
u zho
• • •
7
-0 -02
The temperature is generally set at 25° C CZ335-1103096
(77°F). Fig.3-83
LCD display and function
7
-0 -02
LCD displa y
7
2 18.002 (°C)
Maximum cooling 022 2 4 Adjust temperature inside operaz m mz 18.5~31.5 (°C) u u tor cab to selected temperature zho zho 32.0 (°C) Maximum heating
42
7
-0 -02
Set Temperature
-0 -02
2
02 42
mz
u zho
Table 3–6 4. MODE switch This switch is used to select air outlet mode.
•
When this switch is pressed, the LCD panel will display the selected air outlet mode and air will blow out 07from the selected outlet(s).
7
2regulated 2-0 0 0 • Air outlet is automatically in auto22 22 0 0 2 2 matic 4 control mode. 4 mz mz u u zho zho
7
MODE
-0 -02
2
02 42
mz
u zho
CZ335-1103225
Fig.3-84 Air outlet mode
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-51
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
2
02 42
LCD Displa y
Air Outlet Mode
mz
u zho
07 2 Air Outlet -0 22 B 20 C D 4 z um○
-0 -02
Front Front-Rear Front-Rear-Bottom
A
zho
○ ○
○ ○
Bottom
○ ○
Defrost-Bottom Defrost
○ ○ ○
7
-0 -02
2
02 42
Remark
mz
u zho
Disabled in auto mode
Disabled in auto mode Disabled in auto mode
Table 3-7
7
7
0 of the outlet identified NOTE: Air comes2-out 0 with ○. 022 42
mz
u zho
2
02 42
02 42
mz
u zho
7
7
-0 -02
2
7
-0 -02
2
mz
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Air outlet location [A]: Rear air outlets. They are located generally behind the operator seat.
A
7
7
-0 -02
2
mz
02 42
u zho
2
02 42
mz
u zho
Fig.3-85 3-52
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
02 42
z m0-13010-2
u zho
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
[B]: Front22air outlet
0 42
7
-0 -02
2
mzDefrosting air outlet u[C]: o zh
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
B C
0-13011-3
7
Fig.3-86 07
-0 -02
2 [D]: Bottom 202 air outlet
2
z4 m u o NOTE:
02 42
mz
u zho
zh
•
7
-02
-0 -02
2
02 42
mz
u zho
The number and design of the air outlet (s) may vary depending on machine models.
•
The grill of the front, rear and defrosting outD
let is adjustable; whereas, the bottom air outlet is not adjustable.
CZ335-1103100
-07
-02
z4
m ou
2 202
-07
7
Fig.3-87 02
-
z4
m ou
zh
2 202
-0 -02
2
02 42
mz
u zho
zh
5. AUTO switch This switch is used to set air flow, outlets and fresh air or circulation automatically according to the preset temperature.
•
Press the AUTO switch and the indicator above it will light up.
•
-0
2 TEMP to set a suitable temperature, 02switch 42
z mand ou
zh
7
0 Press the 2-AUTO switch and press the the
air
automatically.
conditioner
will
z4 run m u o
07 2 0
AUTO
-
7
2 202
2
02 42
mzCZ335-1103101
u zho
zh
-0 -02
Fig.3-88
Operator Manul-Oct. 2019
3-53
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07 07 2 2 • When manual 2-0control mode, instead of auto 2-0 2 2 0 0 2 mode,4is2 selected, air flow, air outlet mode z z4 m m and u circulation mode will have to be set u zho zho
7
-0 -02
2
02 42
mz
u zho
manually with the switches. The indicator
above the AUTO switch goes out. NOTE: Under automatic control mode, the air flow may remain at HIGH if the temperature is set at 18 °C (64.4°F) or 32 °C (89.6°F). This is not a fault.
7
7
6. Air circulation2mode -0 switch
2-0 2 0 022 2 2 This switch is used to switch between fresh air 4 z4 mand mz intake air recirculation mode. u u zho zho
•
7
-0 -02
-0 -02
2
02 42
mz
u zho
After the switch is pressed, the indicator above the switch lights up to indicate that fresh air is being taken in.
•
Fresh air intake and recirculation modes toggle automatically in automatic control. CZ335-1103102
Fig.3-89
7
-0 -02
Mode2
7
-0 -02
z mFunction
022 2 Fresh air inlet is closed and z4 air m u recirculates inside h the cab. z o
Application
Quick heating/Quick cooling When external air is not clean
02 42
u zho
Air recirculation
7
-0 -02
2
Fresh air intake
02 42
Take fresh air into the ucab. mz Take in clean air Defrosting
zho
Table 3-8 7. LCD display
7
7
-0 -02
2
mz
02 42
u zho
3-54
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
LCD display 022 shows preset temperature [a], air 2022 2 4 flowz4 [b] and air outlet mode [c] during m mz u u ho operation. ho
z
2
c
z
•
-0 -02
02 42
mz
u zho
When the OFF switch is pressed, the LCD display goes off and the A/C operation
a
stops. b
CZ335-1103103
7
-02
8. A/C switch 022
42
Fig.3-90
-07
7
-0 -02
2
02 42
2
z mz switch is used to activate and deactivate uThis um o o zh zh
02 42
mz
u zho
air conditioner operation (heating, defrosting and cooling).
•
-0 -02
When the fan is working (LCD displays [b]),
A/C
press the A/C switch to activate the air conditioner. The indicator above it will light up. Press this switch again to deactivate the air conditioner. The indicator goes out.
•
CZ335-1103104
The air conditioner is disabled when the fan
is switched2off -07(air flow symbol on the LCD
-0
disappears). 022
42
z um o zh 3.14.2 Operation method
Fig.3-91 07
7
-02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Automatic control 1. Press the
•
switch.
AUTO
When the
AUTO
c
switch is pressed, the LCD
panel displays the temperature [a] and air flow [b]. The indicators above the and the
A/C
AUTO
switch
switch [8] will light up.
-07
2. Use the -02 2 2 temperature. 0
TEMP
switch to set a desired
42
z z4 m m u u • Under automatic control mode, the hairo conzho z ditioner adjusts air flow volume, air outlet
-07
-02
2 202
a
7
-0 -02
2
b
02 42
mzCZ335-1103103
u zho Fig.3-92
Operator Manul-Oct. 2019
3-55
System Functions
SY195~265C9 Crawler Hydraulic Excavator
-07
7
mode and air -02circulation mode automati-
22
2
02 42
cally according to the preset temperature. 20
z4
um o NOTE: h z
7
-0 -02
2
mz
u zho
-0 -02
02 42
mz
u zho
When air outlet is in Front-Rear-Bottom mode [d] or Bottom mode [e], and engine coolant temperature is low, the air flow will be restricted to prevent cool air from blowing out.
d
e
Stop AUTO operation
•
Press the
OFF
operation.
switch to stop automatic
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
mz
u zho
-0 -02
2
02 42
CZ335-1103107
mz
u zho
Fig.3-93
Manual control c
1. Press the switch to adjust air flow. Check the temperature [a] and air fl ow [b] displayed on the LCD display. 2.Press the
switch.
A/C
a
3.Press the switch to set the internal temperature of the operator cab. TEMP
b
07 07 2 2 0 4. Press the 2-switch to select an air outlet 2-0 2 2 0 0 2 2 mode. The z4 selected mode is displayed at [c] mz4Fig.3-94 m u LCD panel. u on the zho zho MODE
7
-0 -02
2
02 42
CZ335-1103103
mz
u zho
5.Press the or switch to select the recirculation or fresh air intake mode. Stop manual operation Press the operation.
switch to stop the manual
OFF
Bi-Level mode
7
7
-0 -02
2
mz
02 42
u zho
3-56
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
7
-0 -02
In order 2to2 direct cooling air to your face and 0 022 2 2 4 air to your feet, observe the followingz4 warm mz u um ho procedures: ho
z
-0 -02
2
02 42
mz
u zho
z
1. Press the switch to adjust the air flow. Check the temperature and air flow displayed on the LCD display. 2. Press the switch and select the FrontRear-Bottom outlet mode. MODE
CZ335-1103226
3.Press the
A/C
switch. Fig.3-95
4.Press the switch, 07 the switch and the 2 switch to-0 set these features as desired.
2
02 42
mz
u zho
7
or
TEMP
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Defrosting operation 1. Press the switch to set air flow volume. Check the temperature [a] and air flow [b] displayed on the LCD panel.
c
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
2
02 42
a
mz
u zho
7
b
-0 -02
mz
u zho
CZ335-1103103
Fig.3-96
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-57
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2. Press the 22 switch and select the Defrost 20 mode [f]z4or Defrost-Bottom mode [g]. MODE
m
u zho
2
02 42
-0 -02
2
mz
u zho
3. Press the intake.
7
-0 -02
f
switch and select fresh air
02 42
mz
u zho g
4. Press the switch and set the temperature on the LCD panel to maximum (32°C). TEMP
CZ335-1103109
Fig.3-97
-07
-02
2
7
-0 -02
2
2 3.14.3 Air20conditioner operation precautions202 z4
7
-0 -02
2
02 42
z4
z um o z•hWhen running the air conditioning system, zh always start with the engine running at zha low speed. m ou
m ou
Avoid starting the air conditioner when the engine is running at a high speed, or possible damage to the air conditioner may result .
•
If water should get on control panel or sunlight sensor, an unexpected failure may result. Always keep these components clear and free from water. In addition, keep these components away from naked flame.
•
For the auto function of the air conditioner to work properly, always keep the sunlight sensor clean and free from debris, or it will influence the function of sunlight sensor.
Ventilation
•
7
7
-0 -02
7
-0 -02
-0 -02
When the 2air 2 conditioner has been operating for hours, 22 the "fresh air/recirculation mode" shall 22
0
0
2 to "fresh air mode" every hour for ventilation. 2 be switched z4 z4 m
m
4 mz
20
u u ou case, the z•hIfo you smoke when air conditioner is running, zho the smoke may hurt your eyes. Inzhthis "fresh air/recirculation mode" shall be switched to "fresh air mode" in order to eliminate the smoke through continuous cooling. Temperature control
•
When the compressor is working, set the temperature (5 or 6° C (9 or 10.8° F) above outdoor temperature) that just makes you feel cool after entering the cab. This temperature difference is considered as the most healthy temperature. Therefore, the temperature shall be adjusted properly.
07 07 07 2 2 2 Inspection and 2-0maintenance of air conditioned machine 2-0 2-0 2 2 2 0 0 0 2 2 2 z4checking and maintaining the air conditioned z4 machine, follow the instructions inmthe z4Main• When m m u u ou zhtenance zho zho section.
3-58
Operator Manul-Oct. 2019
SY195~265C9 Crawler Hydraulic Excavator
System Functions
07 07 07 2 2 2 0 time, it is necessary to often run the2-en0 • When the 2-0air conditioner has not been used for02a2-long 2 2 0 0 2 2 2 gine and heating operations for several miz4 at low speed and conduct cooling,mdehumidifying z4 z4 m m u nutes in order to prevent loss of oil filmouon each component. u zho zh zho
•
The air conditioner will not work if the internal temperature of cab is low. You can circulate fresh
air into the cab so as to increase the temperature. Switch on the air conditioner again to make it work.
3.15 Radio 3.15.1 Control panel
7
-0 -02
6
2
02 42
mz
u zho
07 4 2 -0
5
7
3
2
02 42
2
1
mz
u ho PRESET STATIONz
2
02 42
mz
u zho
SANY
AM/FM
AS/PS
ST
AM
-0 -02
TIME
SEL
TUNING
TIME ADJ
VOL
8
9
10
FM
7
-0
2 202
Fig.3-98
7 2-0
-0
4 1)zPower switch
m ou
zh
2) Sound effect selector (SEL)
CZ335-1103111
7 2-0
z4
m ou
zh
2 202
6) Preset buttons 7) LCD display
3) TIME button
8) Tuning buttons
4) FM/AM selector
9) Time adjustment buttons
5) AS/PS button
10) Volume control
7
-0 -02
2
02 42
mz
u zho
Power switch [1]
•
Press
to turn on the radio. The frequency is shown on the LCD display [7]. Press this switch
again to turn off the radio.
07 07 07 2 2 2 SEL (sound 2-0effect selector) [2] 2-0 2-0 2 2 2 0 0 0 2 2 2 z4 z4 z4 m m m button to select a soundueffect from VOL (volume), BAS (bass), TRE u• Press the u (treble) and zho BAL (balance). Sound effect is displayed zho on the LCD panel. zho
•
The LCD returns to frequency display when no operation is done within 5 seconds. Operator Manul-Oct. 2019
3-59
System Functions
SY195~265C9 Crawler Hydraulic Excavator
-07
7
TIME button [3] -02
2
7
-0 -02
2
02 42
02 42
z z • When um the radio is on, the LCD displays system um time once the o o h h
z
z turns to frequency display after 5 seconds.
•
Keep the
-0 -02
2
02 42
z
button is pressed. The um LCD re-
zho
button pressed for more than 5 seconds to display the region code. (ASA and EU)
FM/AM selector [4] Press the
button to switch between FM and AM.
AS/PS button [5] The button is used and automatic searching of 7 for automatic scanning of saved radio-0stations 7 0 07 2 2 radio stations. -02 -0 -0
2
•
2
02 42
2
02 42
Automatic mz scanning:
02 42
z z um um o o zh The radio starts automatic scanning zh of the previbutton.
ou on the radio and press the zhTurn
ously saved radio stations. Each of the preset stations is tuned in for 10 seconds, with the number of the radio station displayed on the LCD. To tune in one of the save stations, press the
•
button.
Automatic searching of radio stations: button for 2 seconds. The radio starts an automatic searchTurn on the radio and press the ing of radio stations within the present wave band. The fi rst 6 radio stations with good reception are saved in the radio memory.
07 07 2 2 Preset stations 2-0[6] 2-0 2 2 0 0 2 2 z4any of the 6 preset station buttons to tune z4in one of the preset station • Press m m u u zho zho
•
7
-0 -02
2
02 42
mz
u zho
This function is available only when there are saved radio stations in the radio memory.
LCD display [7] Wave band, radio frequency, preset numbers and time are displayed on the LCD display. TUNING buttons [8] Press
and
to decrease and increase radio frequency on the LCD display.
TIME ADJ (time adjustment) buttons
07 07 2 2 Radio time is reset 2-0 using the time adjustment buttons:022,-0 and 2 0 2 2 z4adjustment z4 : Hour m m u u zho zho : Minute adjustment
: Set to zero. 3-60
Operator Manul-Oct. 2019
7
2
-0 -02
.
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
-07
7
VOL (volume -02control)
2
7
-0 -02
2
02 42
02 42
2
z buttons [10] are used to control radio zvolume. • VOL um um o o zh • Press to raise radio volume up tozh40.
• •
Press
-0 -02
02 42
mz
u zho
to lower radio volume up to 0.
The LCD returns to frequency display when no operation is done within 5 seconds.
3.15.2 Operation Presetting radio station 1. Press to turn on the radio. Radio frequency is displayed on the LCD [7].
07 2 -0 or
7
-0 -02
6
2. Press 2 to locate the desired fre2 0 022 2 2 quency. There are two tuning ways: manual 4 4 mz automatic. mz and u u o o
zh
AS/PS
ST
AM
3. When desired frequency is shown on the display [7], depress one of the preset buttons for at least 1.5 seconds. The voice will disappear. But the voice will come back when the presetting operation (storing to the memory) is Fig.3-99 completed. The preset button number and the frequency will be dis- played, indicating the completion of presetting operation. After presetting the stations, 07 press one of the preset 07 2 2 0 at least 1.5 seconds in order to buttons (6) 2-for 2-0 2 2 0 0 tune4in2 the preset station. 42
mz
mz
TUNING
u zho
AM/FM
7
-0 -02
1
2
02 42
PRESET STATION
zh
TIME
SANY
SEL
TIME ADJ
VOL
FM
mz
u zho
2
u zho
NOTE: The button can be used to preset the stations automatically.
7
8 CZ335-1103112
7
-0 -02
2
02 42
mz
u zho
Searching radio station 1. Press to turn on the radio. Radio frequency is displayed the LCD [7]. 2. Press or to locate the desired fre7 0 quency. There are two tuning ways: manual 022 and automatic. 02
42
mz tuning uManual o zh
7
2
02 42
mz
u zho
7
-0 -02
-0 -02
2
02 42
mz
u zho
Press the tuning buttons [8] till the frequency appears on the display [7]. Operator Manul-Oct. 2019
3-61
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
: Decrease 022radio frequency
42
7
-0 -02
2
z um : Increase radio frequency o zh
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
When the frequency reaches its maximum or minimum limit, it will cycle in the order of maxmin or min -max. Automatic tuning Depress one of the tuning buttons [8] will activate automatic scanning of radio stations. When any station is found, the tuning stops. To scan next station, 07depress one of the tun2 -0 ing buttons [8]2again.
02 42
: Decrease radio frequency mz
u zho
7
2
02 42
-0 -02
2
mz
u zho
: Increase radio frequency
7
-0 -02
02 42
mz
u zho
If this button is pressed during automatic tuning, automatic tuning will be cancelled. The setting returns to the previous frequency before the button is pressed. Sound effect adjustment
•
BAS: Press the
7 button and select BAS. 0 07 2 2 Within 5 seconds, press or to adjust 2-0 2-0 2 2 0 0 BAS value between +7 and -7. 2 2 z4 z4 m m • TRE: u ou Press the button and select TRE. ho zhWithin z 5 seconds, press or to adjust
7
-0 -02
2
02 42
mz
u zho
TRE value between +7 and -7.
•
BAL: Press the
button and select BAL.
Within 5 seconds, press
or
to adjust
BAL value between L9 and R9. BAL.0 means that the left and right sound track are balanced. NOTE:
7
7
-0 -02
Sound effect 2 2mode returns to show previous 22 0 0 2 2 setting z4if no operation is done within 5 z4 m m seconds. ou ou
zh
3-62
7
-0 -02
zh
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
Radio time 22 adjustment
0 42
7
-0 -02
2
02 42
z u1.mPress o zh
-0 -02
2
mz
02 42
mz
uradio the button [3] to display zho time on the LCD. The display will return to radio frequency after 5 seconds.
u zho 3 PRESET STATION
2. When radio time is displayed on the LCD, press or to select Hour or Minute.
1
2 AM FM
3
4
SANY
5 ST
6
AS/PS
AM/FM
TIME
SEL
TIME ADJ
TUNING
H
M
VOL
ADJ
-
+
: Hour adjustment 9
(Hour goes up by 1 with each press) : Minute adjustment 7
2-0
0
Fig.3-100 -0
(Minute goes 22- up by 1 with each press)
4 mz Keep u o
zh
20
CZ335-1103113
7 2-0
z4
or pressed, Hour or Minuteum o will h z keep going till the button is released.
2 202
7
-0 -02
2
02 42
mz
u zho
is used for precision adjustment:
•
Press
when Minute reading is be- tween
00 and 05 to decrease Minute to zero. (Hour reading does not change)
•
Press
when Minute reading is be- tween
55 and 59 to increase Minute to zero. (Hour reading increases 7 by 1)
0 07 2 2 • When Minute 2-0 reading is between 06 and 022-0 2 0 54, 2 neither Hour nor Minute reading4 2 z4 z m u changes when is pressed. um o o zh Example: zh
7
-0 -02
2
02 42
mz
u zho
10:05→10:00 10:59→11:00 10:26→10:26
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-63
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
2
02 42
Antenna
7
-0 -02
7
-0 -02
2
z
02 42
2
z
A fully um extended radio antenna may collide um o o h h zwith other overhead objects. To preventz antenna damage, retract it before moving the machine into or out of a building.
-0 -02
02 42
mz
u zho
1
1. Loosen the mounting bolt [1] and retract the antenna to position [A].
A
2. Fasten the bolt [1] after retracting the antenna. Radio operation precautions 7
•
7
-0 -02
Keep radio 022volume at a proper level so that
42
7
-0 -02
CZ335-1103114
2
2
Fig.3-101 202
youmzcan hear the outside sound during mz4
ou zhoperation.
•
-0 -02
02 42
mz
u zho
u zho
Water penetration may cause dysfunction of the loud speaker and the radio. Be careful not to splash water on the radio.
•
Do not use benzol, diluent or other solvent to clean the control panel and the buttons. Soft dry cloth shall be used for cleaning. If the device is too dirty, wipe it with alcoholsoaked cloth.
•
07
7
- radio time setup will be Preset stations 02and 2-
2
02 the battery is disconnected. cleared 2when
02 42
4
-0 -02
2
z z Radio um setting need to be done once again. um
zho
7
-0 -02
02 42
mz
u zho
zho
3.16 Cab door catch
CAUTION •
Park the machine on a level ground before releasing the cab door catch.
•
Do not release the door catch when the machine is on a slope. The door may shut suddenly and cause injury.
•
07
7
Do not expose -02 your body or hand out of 2
02put your hand on the door frame the cab2or z4
2
may shut suddenly and cause injury.
3-64
zho
02 42
z
before um releasing the door catch. The doorum
zho
7
-0 -02
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
Fasten the 022 door to the door catch after open- 2022 2 4 ing zit. z4
m
-0 -02
2
02 42
mz
m
u zho
7
-0 -02
u zho
u zho
1. Move the cab door toward catch [1] until it engages with the catch. 2. When closing the door, press lever [2] to the left of the operator seat to release the catch [1].
1
2
CZ335-1103082
7
Fig.3-102 07
-0 -02
2
02 42
7
-02
2
02 42
-0 -02
2
z mz Lockable Caps and Covers u3.17 um o o zh zh
02 42
mz
u zho
3.17.1 General The filler caps of the fuel tank, the cab door, the engine hood and the access covers of the machine are all lockable. Use the engine ignition key to lock and unlock these places.
• •
Always insert the key to its shoulder [A]. The key may break if it is turned before fully
7
-0 -02
inserted.
2
02 42
2
mz
u zho
7
02 42
-0 -02
2
02 42
A
mz
u zho
7
-0 -02
mz
u zho
CZ335-1103083
Fig.3-103
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-65
System Functions
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
3.17.2 Lockable 22 caps
0 42
mz
u zho
2
02 42
02 42
mz
u zho
7
7
-0 -02
2
7
-0 -02
2
z Unlocking um
02 42
-0 -02
2
mz
u zho
zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
02 42
mz
u zho
1. Slide off cover [1] to expose the key slot.
1
2
2. Insert the ignition key into the slot. 3. Turn the key clockwise to mark A on the cap to unlock the cap [2].
B
Position [A]: Unlock
A
Position [B]: Lock
7
7
-0 -02
2
02 42
mz
u zho
mz
7
-0 -02
CZ215-1103001
Fig.3-104 022
42
u zho
Locking
-0 -02
2
02 42
mz
u zho
1. Screw on the cover [2] tightly and insert the ignition key into the key slot. 1
2. Turn the key to LOCK position [B], and then remove the key. 3. Slide cover [1] onto the key slot.
7 2-0
-0
z4
m ou
zh
2 202
-0
z4
m ou
2 202
zh
Fig.3-105
3-66
B
7 2-0
Operator Manul-Oct. 2019
7
2
-0 -02
02 42
A
mz
u zho
CZ215-1103002
SY195~265C9 Crawler Hydraulic Excavator
System Functions
7
7
-0 -02
3.17.3 Lockable covers 22
0 42
mz uUnlocking o zh
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
1. Insert the ignition key into the key slot. A
2. Turn the key counterclockwise to unlock the cover and open it by the handle. Position [A]: Unlock Position [B]: Lock Locking
-07
-07
1. Shut the cover 02 properly and insert the key.
-
2 202
-02
2 02Fig.3-106 2 2. Turn z4 the key clockwise to position (B) and z4 m m u u remove the key. zho zho
7
2
mz
7
-0 -02
2
mz
02 42
u zho
7
u zho
7
-0 -02
2
mz
u zho
02 42
mz
u zho
2
mz
u zho
2
02 42
-0 -02
02 42
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
CZ335-1103085
7
-0 -02
02 42
B
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
3-67
System Functions
SY195~265C9 Crawler Hydraulic Excavator
07
7
3.18 Toolbox -02 2
2
02 42
z in this box. Storem tools
u zho
02 42
z um o h Grease Pump Frame z3.19
02 42
mz
u zho
7
7
2
-0 -02
0 42
mz
7
-0 -02
CZ205-1203022G
Fig.3-107 22
u zho
-0 -02
2
mz
u zho
-0 -02
02 42
7
-0 -02
2
02 42
mz
u zho
The grease pump frame is inside the access door at the left rear part of the machine. When the grease pump is not in service, place it on the frame.
7
7
-0 -02
2
02 42
2
mz
u zho
7
-0 -02
02 42
2
02 42
mz
u zho
-0 -02
z CZ335S-1103048 um o zh
Fig.3-108
7
7
-0 -02
2
mz
02 42
u zho
3-68
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
2
mz
02 42
u zho
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
Operation 07 07 07 2 2 2 4 Operation.............................................................................................................................4-1 2-0 2-0 2-0 2 2 2 0 0 0 2 2 4.1zBefore Starting the Engine...................................................................................................4-5 42 z4 z4 m m m u 4.1.1 Walk-around inspection..............................................................................................4-5 u u zho zho zho 4.1.2 Inspection before starting...........................................................................................4-6 4.1.2.1 General..................................................................................................................4-6 4.1.2.2 Water and sediment in fuel tank - drain ............................................................4-6 4.1.2.3 Water and sediment in water separator - check/drain....................................4-7 4.1.2.4 Hydraulic oil level - check/refill...........................................................................4-8 4.1.2.5 Coolant level - check/refill..................................................................................4-9 4.1.2.6 Oil level in oil pan - check/add ........................................................................ 4-10 4.1.2.7 Electric wires - check.........................................................................................4-11 4.1.2.8 -Fuel 4-12-07 07 level - Check and add.............................................................................. 07 2 2 -0 Work lamp switches - check............................................................................ -0 -02 4.1.2.9 4-13 2 2 2 2 2 2 0 0 0 4 24.1.2.10 Horn - check .................................................................................................... 42 4 2 4-14 z z z m um 4.1.3 Adjustment before operation u.................................................................................. um o o o 4-14 h h h z z z 4.1.3.1 Operator seat adjustment ................................................................................ 4-14 4.1.3.2 Rear view mirrors.............................................................................................. 4-16 4.1.3.3 Seat belt ............................................................................................................. 4-17 4.1.4 Operation before engine startup ............................................................................ 4-18 4.2 Engine Startup.................................................................................................................... 4-20 4.2.1 General ...................................................................................................................... 4-20 4.2.2 Engine Preheating ................................................................................................... 4-22 4.2.3 Warm-up operation .................................................................................................. 4-23 07 07 07 4.3 Engine Shutdown ............................................................................................................... 4-24 2 2 2 -0 2-0 Operation............................................................................................................. 2-0 24-24 4.4 Machine 2 2 2 0 0 0 2 2 4 2 General ...................................................................................................................... z4.4.1 z4 z4 4-24 m m m u u u o o o 4.4.2 Before moving the machine.................................................................................... 4-25 zh zh zh 4.4.3 Move the machine.................................................................................................... 4-26 4.4.4 Stopping the machine.............................................................................................. 4-27 Operator Manul-Oct. 2019
4-1
Operation
SY195~265C9 Crawler Hydraulic Excavator
07
07
07
4.5 Machine Turning................................................................................................................. 4-28-0202022 2 02 02 022 4.5.1 2General ...................................................................................................................... 4-28 2 2 4 4 4 mz Direction change when the ma- uchine mz is stopped .............................................. mz 4-28 4.5.2 u u zho 4.5.3 Pivot turning .............................................................................................................. zho zho 4-30 4.6 Work Equipment Control ................................................................................................... 4-30 4.7 Restricted Operations........................................................................................................ 4-33 4.7.1 General ...................................................................................................................... 4-33 4.7.2 Operation with swinging force ............................................................................... 4-33 4.7.3 Operation with traveling force................................................................................. 4-34 4.7.4 Operation when hydraulic cylinder reaches its stroke end ............................... 4-34 4.7.5 Operation with bucket landing force ...................................................................... 4-35 4.7.6 Hard rocky 4-35 07 ground ................................................................................................... 07 07 2 2 2 4.7.7 Operation 4-36 2-0 with machine weight.............................................................................. 2-0 2-0 2 2 2 0 0 0 2 2 2 4.7.8 z4 Sudden shift of control levers/ pedals z4 ................................................................. z4 4-36 m m m u u 4.8ouPermissible depth of water ............................................................................................... 4-37 h ho ho z4.9 z z Traveling on a Slope .......................................................................................................... 4-38 4.9.1 General ...................................................................................................................... 4-38 4.9.2 Traveling downhill ................................................................................................... 4-39 4.9.3 When engine stalls on a slope ............................................................................... 4-39 4.9.4 Cab door on a slope................................................................................................. 4-39 4.10 Escaping from Mud.......................................................................................................... 4-40 4.10.1 General.................................................................................................................... 4-40 4.10.2 When one track is trapped.................................................................................... 4-40 4.10.3 When -both 4-40 -07 07 tracks are trapped.............................................................................. 07 2 2 -0 -0 -02 4.11 Recommended Application............................................................................................. 4-41 2 2 2 2 2 2 0 0 0 4 2 General .................................................................................................................... 42 4 24-41 4.11.1 z z z m u4.11.2 um um 4-41 o o o Backhoe operation ................................................................................................. h h h z z z 4.11.3 Trenching work ....................................................................................................... 4-42 4.11.4 Loading operation .................................................................................................. 4-42 4.12 Parking .............................................................................................................................. 4-43 4.13 Post-operation Inspection............................................................................................... 4-45 4.14 Locking .............................................................................................................................. 4-46 4.15 Operation in Cold Weather ............................................................................................. 4-46 4.15.1 General.................................................................................................................... 4-46 4.15.2 Fuel and lubricant .................................................................................................. 4-46 7 0.................................................................................................................... 07 4.15.3 Coolant 4-47 2-07 2 2 2-0 ..................................................................................................................... 2-0 2-0 4.15.4 0Battery 4-47 2 2 2 0 0 2 2 2 z4 After operation in cold weather ............................................................................ z4 z4 4-47 4.15.5 m m m u u u 4-48 zho 4.15.6 After cold season ................................................................................................... zho zho 4.16 Long-Term Storage.......................................................................................................... 4-49 4.16.1 Before storage........................................................................................................ 4-49 4-2
Operator Manul-Oct. 2019
SY195~265C9 Crawler Hydraulic Excavator
Operation
07
07
07
4.16.2-During 4-49 02- storage........................................................................................................ 02022 2 2 4.16.3 202 After storage ........................................................................................................... 202 202 4-50 4 4 4 z z z 4-50 um 4.16.4 Engine startup after long-term um storage .............................................................. um o o o zh 4.17 Transportation Information ............................................................................................. zh zh 4-50 4.17.1 Transport methods................................................................................................. 4-50 4.17.2 Loading and unloading.......................................................................................... 4-51 4.17.2.1 General ............................................................................................................ 4-51 4.17.2.2 Loading ............................................................................................................ 4-52 4.17.2.3 Securing the machine .................................................................................... 4-54 4.17.2.4 Unloading......................................................................................................... 4-57 4.17.2.5 Lifting the machine ......................................................................................... 4-59
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
02 42
02 42
mz
u zho
7
-0 -02
2
mz
-0 -02
2
mz
u zho
7
u zho
7
-0 -02
2
mz
02 42
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-3
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
2
02 42
2
mz
u zho
02 42
mz
7
-0 -02
2
02 42
02 42
mz
u zho
7
-0 -02
2
mz
-0 -02
2
mz
u zho
7
u zho
7
-0 -02
2
mz
02 42
02 42
u zho
7
u zho
-0 -02
2
mz
u zho
02 42
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
-0 -02
2
02 42
mz
u zho
WARNING Read and understand all safety precautions and instructions in this manual before reading any other manuals provided with this machine and before operation or maintaining it.Failure to do 7 7 this could result2in-0death or serious injury. 2-0
-0
z4
m ou
zh
4-4
-0
2 202
z4
m ou
2 202
zh
Operator Manul-Oct. 2019
2
u zho
mz
02 42
7
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Operation
07 07 2 2 4.Operation 2-0 2-0 2 2 0 0 2 2 z4 z4 m m u u zho 4.1 Before Starting the Engine zho
7
-0 -02
2
02 42
mz
u zho
4.1.1 Walk-around inspection
WARNING •
Remove flammable materials on the battery, engine, muffler, turbocharger and other components that heat up during machine operation.
•
The leak of oil or fuel may cause the machine to catch on fire.
Check and clean the following items each day before starting the engine:
7
7
-0 -02
7
-0 -02
-0 -02
1. Check2the work equipment, cylinders, arms and2hoses for cracks, excessive wear or loosening. 0 2 0 2 022 2 2 2 Check the in zcase 4 of any z4 the O-ring between the bucket and m z4arm for damage. Repair or replace it m m u u u ho problem. ho ho
z
z
z
2. Remove the dirt and debris around the engine, battery and radiator. Check the surrounding of engine and radiator for buildup of dirt. Check the surrounding of muffler, turbo charger or other hot components for flammable materials like dry leaves and thin branches. Remove them if any dirt or flammable materials are found. For method of removing dirt from radiator, see "Radiator and oil cooler fins - inspect/clean" on page 5-61. Check for any leaks -07 of coolant or oil around the engine.
7
7
-0 -02
-02
2
-0 -02
2
2
2 of 02 engine for leak of oil. Check the cooling Check2the 202 system for leak of coolant. Repair it4in20case 4 4 z z mzproblem. uany um um
zho
zho
zho
3. Check the hydraulic unit, hydraulic tank, hoses and joints for any leaks of oil. Check for oil leaks. Repair the leaks if any. 4. Check the undercarriage (track, sprockets, tension rollers and guards) for damage, wear, loose bolts or roller leakage. Correct the problem if any. 5. Check the hand holds and step for any problem like loose bolts.
07 07 2 2 0 of any problem. Tighten the loose bolts. Repair it in2-case 2-0 2 2 0 0 2 2 z4 the gauges and monitor. z4 6.mCheck m u u zho zho
7
-0 -02
2
02 42
mz
u zho
Check the gauges and monitor in operator compartment. Change the parts or components in case of any problem. Clean their surfaces. Operator Manul-Oct. 2019
4-5
Operation
SY195~265C9 Crawler Hydraulic Excavator
-07
7
7. Clean and check -02 rear mirrors
2
7
-0 -02
2
02 42
02 42
-0 -02
2
02 42
Clean and mz check the rear mirrors for any damage. mz Repair it in case of any damage. Clean mzthe miru u u o o o h and adjust their positions so that the zarea h behind the machine could be seen clearly zrors zh from operator’s seat. 8. Check the safety belt and holds for damage or wear. Replace it with a new one in case of any damage. 9. Check the bucket with hook (if equipped) for any damage. 10. Check the hoisting hook, guide plate and hook seat for any damage. Contact your Sany dealer for repair in case of any problem.
07
7
4.1.2 Inspection -02 before starting 2
02 42
4.1.2.1 mzGeneral
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
The items in this section must be checked every day before starting the engine.
4.1.2.2 Water and sediment in fuel tank - drain 1. Open the right access door of the machine. 2. Place a suitable container under the drain hose [1].
7
7
-0 -02
7
3. Open the 2drain 2 valve [2] to drain the sedi-
-0 -02
2
0 02 2 2 4 4 ment, water z and fuel from fuel tank. z um um o o z4.hWhen clean fuel is seen, turn off the drain zh
-0 -02
2
02 42 2
mz
u zho
1
valve [2]. CZ215-1203001X
5. Shut the access door.
Fig.4-1
7
7
-0 -02
2
mz
02 42
u zho
4-6
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
7
-0 -02
4.1.2.3 Water and sediment in water separator 22 22 - check/drain
0 42
0 42
z z u1.mOpen the access cover on the right side umof o o zh zh
-0 -02
2
02 42
mz
u zho
the machine. 2. Check water level and volume of sedimen through the transparent cover [1]. If water or
1
sediment is built up at the bottom, place a container under drain hose [3] to receive 2
drainage.
3
07 [2] to discharge water. 07 3. Open drain valve 2 2 2-0 2-0 2 2 0 0 2 2 4. Close z4 drain valve [2] once fuel is seen comz4 Fig.4-2 m m u u zho ing out of drain hose [3]. zho
7
-0 -02
CC13040701
2
02 42
mz
u zho
NOTE:
•
If cover [2] is dirty and opaque, clean it when replacing fuel filter element [1].
•
When the drain valve [3] has been removed during cleaning, its O-ring [4] must
4
be greased and the valve must be tightened till it contacts the 7 bottom.
07 2 0
0 02-
-
z4
m ou
2 202
z4
m ou
zh
Fig.4-3 22 0 2
7
mz
u zho
2
mz
7
2
02 42
-0 -02
02 42
u zho
zh
-0 -02
7
-0 -02
2
02 42
mz
u zho
7
CC13040702
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-7
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4.1.2.4 Hydraulic oil level - check/refill 22
0 42
mz
u zho
•
2
02 42
-0 -02
2
mz
u zho
CAUTION
7
-0 -02
02 42
mz
u zho
Engine oil and components are still hot and may cause burns after the engine has been just shut down. Wait for them to cool down before working on them.
•
Before removing the filler cap, turn it slowly to release internal pressure.
1. Adjust the work equipment to the position 7
7
-0
2
02 42
22
all directions 15 seconds after
u engine zho
-0 -02
CC13041001-1
20 4Fig.4-4
2. Operate mz the joysticks and travel control lev- mz
u ho in zers
7
-0 -02
shown in the right -02illustration. Stop the engine.
2
02 42
mz
u zho
shutdown to release internal pressure. F
3. Open the access door on the right side to check the oil level gauge (G).
•
G
Cold state: (Oil temperature: 10~30° C or 50~86°F) L+12.5~L+32.5
•
P
Hot state: (Oil temperature: 55~80° C or
07 131~176°F) 2 -0 mid-mark. Higher than 22the
7
7
-0 -02
0 42
z
22 0 2 4Fig.4-5
2
z
m m 4. If ouoil level is below the L mark, add ooilu
-0 -02
CZ335-1103126
02 42
mz
u zho
h zthrough zh the filler opening (F) on top of the hydraulic tank. Recommended oil: Caltex antiwear hydraulic oil HDZ46 (B420106000036)
H
Hydraulic tank capacity: 380L Note: L
Do not add oil to a level 7 above the H mark. If 0 07 2 2 the oil level is above the H mark, stop the en2-0 2-0 2 2 0 0 gine and wait for the oil to cool down. Place a 2 2 z4 under the drain plug (P) beneath the mz4Fig.4-6 m container u u ho zhydraulic zhooil tank and discharge excessive from the tank via the drain plug. 4-8
Operator Manul-Oct. 2019
7
CZ335-1103127-1
u zho
mz
02 42
2
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
2 4.1.2.5 2Coolant level - check/refill 0 42
mz
u zho
•
7
-0 -02
2
02 42
2
z
CAUTION houm z
-0 -02
02 42
mz
u zho
The coolant is hot and the radiator is under high pressure upon shutdown of the engine. Removing the radiator cap (1) at the 1
moment may cause burns.
•
Do not remove the cap until coolant temperature has dropped.
•
Turn the filler cap slowly to release internal pressure.
07 07 2 2 The coolant 2-0 level must remain between the 022-0 2 0 2 2 Fig.4-7 upper z4 and lower limits marked on the reserve z4 m m utank (2) when the engine is running. If coolant u zho zho level is below the lower limit, add coolant to the radiator as well as to the reserve tank.
FULL
1. Open the rear door on the left side of ma-
7
-0 -02
0-13013
2
02 42
mz
u zho 2
LOW
chine and check the level of coolant in the reserve tank [2]. If coolant level is low, add coolant to FULL position through the filler opening of the reserve tank [2]. 2. Tighten the2cap -07 after refi lling the tank.
7
-0 -02
2-0 2 22 0 2 3. An4 empty reserve tank [2] might be caused4 20 Fig.4-8 z z ubymcoolant leakage. Correct the fault immedium o o zh zh
7
-0 -02
0-13014
2
02 42
mz
u zho
ately after inspection. If no problem has been found, check coolant level in the radiator. Add
coolant to reserve tank [2] if its level is low. 4. If reserve tank [2] is dirty inside and the level cannot be seen clearly, clean the tank. For more information, see "Cooling system interior - clean" on page 5-82.
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-9
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4.1.2.6 Oil level 22 in oil pan - check/add
0 42
mz
u zho
•
2
02 42
-0 -02
2
mz
u zho
CAUTION
7
-0 -02
02 42
mz
u zho
Engine oil and components are still hot and may cause burns after the engine has been just shut down. Wait for them to cool down before working on them.
1. 1.Open the engine hood. 2. 2. Take out oil dipstick (G) and wipe the oil off the dipstick with cloth. 7
7
-0 -02
3. 3.Insert the 022dipstick (G) to bottom and then 2 pull it out. z4
m
u zho
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Fig.4-9 4. 4. Oil level should be between the H and L marks on dipstick (G). Add oil through opening (F) if oil level is below the L mark. Fig.4-10
Recommended oil: Caltex CH-4 15W-40
-07
-02
2
02 42
mz
u zho
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
F
0-13016
Fig.4-11
7 2-0
-0
z4
m ou
zh
4-10
2 202
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
7
-0 -02
5. 5.If oil 2level 0 2 is above H mark, the drain valve 2022 2 4 the bottom of oil pan is to be opened toz4 (P) zon m u um ho discharge extra oil. Check oil level again. ho
z
-0 -02
2
02 42
mz
u zho
z
6. 6.Tighten the filler opening cap and properly close the engine hood if oil level is normal. NOTE:
•
If you need to check oil level after operation P
of the engine, shut off the engine and wait at least for 15 minutes before checking.
CZ335S-1103057
If the machine -07 is on a slope, move it to a
•
-02
level ground 22 prior to inspection.
0 42
mz Electric wires - check u4.1.2.7 o zh
Fig.4-12 07
2
02 42
-0 -02
2
mz
u zho
7
-02
02 42
mz
u zho
NOTICE
•
If fuses blow frequently or any short circuits are detected in the system, investigate the cause and make repairs, or contact your Sany dealer.
•
Keep battery surface clean and check the vent on battery cover. Flush the cover to clean 7 the vent if the vent is
7
2-0dirt or dust. blocked-0by 022 2 4 mz
7
-0 -02
2
02 42
-0 -02
2
z uCheck whether the fuse is damaged; whether um o o zh zh
02 42
mz
u zho
the fuse with proper capacity is used; whether any wire connection is off; whether wire sheath is broken. Check for loose terminals. Fix it if any.
Moreover, pay special attention to electric wires when checking battery, engine, start motor and alternator. Make sure to check for flammable materials around battery. Immediately remove 2them -07 if any.
-0
z4
zh
m ou
2 202
7
2
02 42
mz
u zho
7
-0 -02
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-11
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4.1.2.8 Fuel22level - Check and add
0 42
mz
u zho
•
WARNING
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Be careful not to splash fuel on the tank when filling the fuel tank to reduce fire risk.
•
Clean splashed fuel completely if any. Remove contaminated earth or sand if fuel flows onto the ground.
•
Fuel is flammable and dangerous. No open fire is allowed in the vicinity of fuel.
7
7
-0 -02
22
7
-0 -02
22
0 0 1. Turn the 4 2engine start switch to the ON posi- z4 2 z m check the fuel level on the monitorum tionuand o h zscreen. Turn the switch to the OFF position zho after checking.
-0 -02
2
02 42
mz
u zho
E
F CZ215-1303002
7
7
Fig.4-13
-0 -02
7
-0 -02
2 is low, remove the fuel tank 2. When fuel 02level 022 2 2 4 4 cap (F) mzand fill the tank till the float meter (G)umz u the highest point. ho zreaches zho
•
Fuel tank capacity: 340L
•
When the fuel tank is full, top (a) of the fl oat
-0 -02
2
F
02 42
mz
u zho
level meter (G) is positioned at about 50mm.
•
When fuel level is below 10%, alarm on the
CZ335-1103134
monitor will sound. Fig.4-14
07 2 0
-
z4
m ou
zh
4-12
2 202
7
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
7
-0 -02
3. Press 2down 0 2 the float meter (G) with the fuel 2022 2 4cap (F). Make sure that the fl oat meter isz4 tank mz m u ucap. o o not stuck on the cover plate of filler h h z z Screw on the filler cap.
-0 -02
2
F
02 42
mz
u zho a
G
CZ335-1103135
7
Fig.4-15 07
-0 -02
2
202 4 NOTE: mz ou
zh •
7
-02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Pressure in the fuel tank may drop if the vent hole on the cap is blocked, which may hinder the flow of fuel. Clean the vent whenever necessary.
•
Lock the filler cap after is has been fully screwed on; otherwise, the lock may be damaged.
07 2 2 clean. Metal 2-0 chips or sands on the sealing 022-0 2 0 2 2 may z4 cause fuel leakage. z4 Fig.4-16 m m u u zho zho
•
Always keep07the sealing in the filler cap
4.1.2.9 Work lamp switches - check
7
-0 -02
CZ335-1103136
2
02 42
mz
u zho
Check the work lamps for normal functioning. Check for any dirt or damage. If any lamp does not work, the bulb may be burned or broken circuit may be present. Contact your Sany dealer for repair.
7 1. Turn the start-0switch to the ON position.
7
-02
22
22
0 0 2. Switch 4 2 on the work lamp switch and check if4 2
mzlamps light up. uthe o zh
mz
u zho
7
-0 -02
Fig.4-17
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz CC13040203
u zho
4-13
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4.1.2.10 Horn 22 - check
0 42
2
mz
1.hTurn ou the start switch to the ON position.
z
7
-0 -02
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
2. The horn sounds immediately when the horn button is pressed. Make sure that the horn sounds normally. In case of dead horn or abnormal sound, contact your Sany dealer for repair.
7 2-0
-0
2 202
CC13040209
7 2-0
Fig.4-18 2-0
02 42
7
-0 -02
2
4 z mz u um o o 4.1.3 Adjustment before operation zh zh
02 42
mz
u zho
4.1.3.1 Operator seat adjustment It is necessary to adjust seat position before operating or after changing operator.
D
Adjust the seat so as to enable the operator to easily manipulate the control levers, pedals and switches from the seat. (A) Forward and2backward adjustment -07
7
2-0 2 0 022 2 2 • Pull the lever [1] upward, slide the seat to 4 4 mz position, and release the lever. umz desired u zho zho
•
7
-0 -02
-0 -02
2
02 42
E
mz
u zho
A
Adjusting length: 200mm (10mm per step)
C
(B) Adjust the seat forward and backward as a whole
•
Pull the lever (2), slide the seat to desired position, and release the lever. In this case,
1
the operator seat moves along with both armrest boxes and pilot lockout lever.
-07
-07
2 (C) Suspension (if equipped) -0adjustment -02 2 2 2 2 0 20 4 2the lever (3) counterclockwise will z4Fig.4-19 z • Turning um um o o h h bring you a hard suspension which is suitz z able for heavy operator; turning the lever
4-14
3
Operator Manul-Oct. 2019
2
4 B
7
CZ335-1103139
u zho
mz
02 42
2
-0 -02
SY195~265C9 Crawler Hydraulic Excavator
Operation
-07
7
22
4 mz u o NOTE:
-0 -02
2
mz
u zho
zh
2
02 42
0 sion2which is suitable for light operator.
7
-0 -02
(3) clockwise -02 will bring you a soft suspen-
02 42
mz
u zho
To achieve the best adjustment, adjust the reading (kg) on dial (4) to weight of operator. (D) Backrest adjustment
•
Lift lever (5), move the backrest to an optimum position at where operation can be easily conducted, and release the lever.
•
7
-0
z mBe
2
02 42
shall not be touched by armrest.
-0 -02
2
02 42
5
careful with the control levers, which mz
u zho
7
-0 -02
the cover 022 plate of air conditioner behind it.
42
u zho
7
Do not allow 2-0the backrest to interfere with
mz
u zho
CZ335-1103140
Fig.4-20 (E) Armrest angle adjustment
•
Turning the plate (7) beneath armrest (6) 6
can adjust the angle of armrest to desired
7
•
7
-0 -02
position.
2
2
02 The2armrest can be placed vertically so that
02 42
-0 -02
2
z4 operator can leave the seat easily. mz mthe u u zho zho
•
7
-0 -02
7
02 42
mz
u zho
Adjustable angle: 40°
CC13031516
Fig.4-21
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-15
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4.1.3.2 Rear22view mirrors
0 42
mz
u zho
•
CAUTION
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
Adjust the rear view mirrors before operation. Failure to do so may cause poor visi-
B
A
bility, resulting in personal injury. Rear mirror (A) Adjust installation of rear mirror (A) so that people to rear left of machine can be seen clearly.
•
-07
7
-0 -02
Install rear mirror -02 (A) to the position as
22
shown4in20the right illustration.
22
•
mz
u zho
a suitable position and fix rod [1].
2
02 42
Fig.4-22 20
4 mz mz u u o the fixing rod [1] around the handrail z•hTurn zhoto
7
-0 -02
CZ335-1103142
2
If the mirror cannot move smoothly, you may loosen bolt [2] and bolt [3] to release the mirror. Torque of bolt (2): 4.0~5.4 N·m {0.41~0.55 kgf·m}
-07
-02
2
02 42
mz
u zho
•
1
-07
-02
22
20 4Fig.4-23
mz
u zho
3
7
-0 -02
CZ335-1203005G
2
02 42
mz
u zho
Adjustment of rear mirror is accomplished when side of machine can be seen in the mirror, as shown in the right illustration.
7
7
-0 -02
2
mz
02 42
u zho
4-16
7
-0 -02
2
mz
02 42
u zho
Fig.4-24
Operator Manul-Oct. 2019
2
-0 -02
02 42
CZ335-1203006G
mz
u zho
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
Rear mirror 22 (B)
0 42
7
-0 -02
2
02 42
mz uAdjust o zh
2
z
02 42
mz
m installation of rear mirror (B) so uthat o h people to rear right of machine can zbe seen clearly.
•
-0 -02
u zho
Install rear mirror (B) to the position as shown in the right illustration.
•
4
When adjusting mirror angle, if the mirror cannot move smoothly, you may loosen bolt 5
[4] and bolt [5] to release the mirror.
07
7
-
z4
m ou
2 202
•
2 02Fig.4-25 2 4
z 4.0~5.4 N·m {0.41~0.55 kgf·m} um zho
zh
7
-0 -02
- (5): Torque of02 bolt
-0 -02
CZ335-1203008G
2
02 42
mz
u zho
Adjustment of rear mirror is accomplished when side of machine can be seen in the mirror, as shown in the right illustration.
7
7
-0 -02
2
02 42
mz
u zho
7
-0 -02
2 02Fig.4-26 2 4
mz
u zho
-0 -02
CZ335-1203009G
2
02 42
mz
u zho
4.1.3.3 Seat belt
WARNING •
Check the condition of the seat belt and the buckle before you fasten it. Replace the belt if excessive wear or damage is observed.
• •
Replace the seat belt every 3 years re-
7 gardless of 2-0its condition. -0
Replace 022 the seat belt every 3 years re-
42
z gardless of its condition. um o zh • Do not twist the seat belt.
7
2
02 42
mz
u zho
7
-0 -02
-0 -02
2
02 42
mz
u zho
Buckle up and release Operator Manul-Oct. 2019
4-17
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
7
-0 -02
The seal belt 022 has a coiler, and belt length 022 2 2 4 z4 adjustment. needsmno mz
u zho
2
u zho 3 2
4
•
02 42
mz
u zho
1. Buckle up
-0 -02
1
Hold clip [2] and pull the belt out of coiler PRE
SS
[1]. Check that there is no twist on the belt and insert catch [3] into buckle [4].
•
Check if the belt has been fastened by pulling it slightly.
CZ335-1103147
2. Release
Fig.4-27
-07
7
2 buckle [4] to release catch 2-0 0 0 • Press button on 22 0belt 022 2 2 [3]. The will retract into the coiler z4 z4 m m u u automatically. zho zho
•
7
-0 -02
2
02 42
mz
u zho
Hold clip [2] so that the belt retract slowly into the coiler.
4.1.4 Operation before engine startup
WARNING •
Before starting the engine, check if the hydraulic lockout control is secured in
•
7 the LOCKED position. 2-0
7
-0
If the hydraulic lockout control is not in 022
42
7
-0 -02
2
02 42
-0 -02
2
z the LOCKED position, accidental touch- mz um u o zh ing of control lever or pedal when startzho
02 42
mz
u zho
ing the engine may lead to unexpected movement of machine, which may cause serious accidents.
•
When rising from the operator seat, make sure the hydraulic lockout lever is in the LOCKED position, whether the engine is running or not.
7
7
-0 -02
2
mz
02 42
u zho
4-18
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
7
-0 -02
1. Check2if2 the hydraulic lockout lever is in the 0 022 2 2 LOCKED z4 position. z4
m
2
02 42
mz
m
u zho
-0 -02
u zho
u zho
2. Check if all control levers and pedals are neutralized. They shall remain in NEU- TRAL position if not operated.
CC13031403
Fig.4-28
-07
7
7
-0 -02
3. Turn the -start 02 switch to the ON position.
022 022 2 2 4. Check z4 the condition of the machine through z4 m m u u zho the gauges on the monitor display. zho
2
02 42
mz
u ON zho
STA RT
HEA T
OFF
NOTE:
•
-0 -02
When a fault arises, the alarm indicator will light up.
•
If a fault code is displayed on the monitor, CC13031804
check the fault immediately.
•
If no fault code appears, the alarm indicator
Fig.4-29
7 may light up-0because: coolant temperature -02
7
is too high; 22 or engine oil pressure is too high
20 low. 4too or z um
2
02 42
mz
7
-0 -02
2
mz
u zho
02 42
u zho
7
02 42
-0 -02
2
mz
u zho
zho
7
-0 -02
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-19
Operation
SY195~265C9 Crawler Hydraulic Excavator
07
7
4.2 Engine -Startup 02-
2
02 42
z 4.2.1mGeneral
u zho
•
7
-0 -02
2
02 42
2
mz
WARNING
u zho
-0 -02
02 42
mz
u zho
Only start the engine from the operator seat.
•
Never start the engine by shorting the starter circuit, which may cause serious injury or fire.
•
Sound the horn and start the engine after confirming that the machine sur-
7
7
0 roundings are 02- clear of personnel or 2-
2
obstacles. 202
4 • uNever mz o
02 42
u zho
-0 -02
2
use any aerosol starting aid, mz
zh which may cause an explosion.
•
7
-0 -02
02 42
mz
u zho
Exhaust gas is poisonous. Provide adequate ventilation when starting the engine in a confined space.
•
Before starting the engine, check if the fuel control dial is in MIN position for low idling speed. If it is in MAX position, starting the
START
engine can lead to 7sudden acceleration and
2-0 0 machine damage. 022 2 4 mz u zho
ON
X MA
7
-02
2
HE
mz
-0 -02
2
02 42
O FF AT
02 42
u zho
-07
NIM
mz
u zho
CC13031502
Fig.4-30
7
7
-0 -02
2
mz
02 42
u zho
4-20
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
7
-0 -02
2 the hydraulic lockout lever is in 022 1. Check 02that 2 2 4 zLOCKED z4 the position. If it is in the FREE posim m u u zho tion, do not start the engine. zho
-0 -02
2
02 42
mz
u zho
CC13031403
-07
2. Turn the-02fuel 022 position. 2 z4 um
Fig.4-31
7
control dial to the MIN
2
02 42
2
mz
u zho
-0 -02
02 42
z
MhAoum z X MIN
zho
7
-0 -02
CC13031401
Fig.4-32
07
7
3. Turn the start 02- switch to the ON position.
zh
-0 -02
2
z um o below zh 10° C,
02 42
mz
OFF
ON zhou
STA
When ambient temperature is heat the engine before startup.
2
02 42
RT
HEA T
-
22 0 2 NOTE: 4 mz u o
7
-0 -02
CC13031804
Fig.4-33
7
7
-0 -02
2
u zho
mz
02 42
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
-0 -02
2
02 42
mz
u zho
4-21
Operation
SY195~265C9 Crawler Hydraulic Excavator
7
7
-0 -02
4. Turn the start 022 switch to the START position 2 and start z4the engine.
m
2
02 42
mz
u zho
-0 -02
2
02 42
mz
OFF
ON
u zho RT STA
HEA T
u zho
7
-0 -02
CC13031801
Fig.4-34
-07
07
2 5. Release the-0switch when the engine is 022 2 started. 2It02 returns to ON position 202 4 4 z z automatically. um um
OFF
ON
u zho STA RT
When ambient temperature is low, the en-
02 42
mz
zho
Note:
•
2
HEA T
zho
7
-0 -02
gine may fail to start after the start switch is kept at START position for more than 10 seconds. In this case, wait at least for 1 miCC13031802
nute before restarting the engine. Fig.4-35
6. When the engine is started, do not operate 7 any control lever or0pedal until oil pressure is 2 -0 within normal 2 operating range.
02 42
Note:mz
u zho
•
7
7
-0 -02
2
02 42
2
mz
u zho
-0 -02
02 42
mz
u zho
If oil pressure remains abnormal after four
or five minutes, shut down the engine and check oil level. Take necessary actions in case of oil leakage.
4.2.2 Engine Preheating When ambient temperature is below 10° C, heat the engine before startup.
7
7
-0 -02
Preheating procedures are different depend022 2 ing on the z4 engine equipped on the machine.
m
u zho
4-22
7
-0 -02
2
02 42
mz
u zho
Operator Manul-Oct. 2019
2
-0 -02
u zho
mz
02 42
SY195~265C9 Crawler Hydraulic Excavator
Operation
7
7
-0 -02
22
0 Temperature (°C) 42
0~10
Preheating time
10s
mz
u zho
-10~0 20s
7
-0 -02
2
02 42
