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3 2G
2
1 CG2
5 2J
GC
W–B
10A EFI NO. 1
9 2P
G
7 2G
4 2K
3 2K
8 2P
5 2G
EFI–MAIN NO. 1 Relay
B
1
EFI–MAIN NO. 2 Relay
W
2
W–B
2
B
B
1
2
1
P
1
AC
12
W–B
2
5
3
W 1
1
1
1 CA2
B
EDU Relay
25A EDU
A49 No. 1 Ground Junction Connector
B
25A EFI–MAIN NO. 1
1 D
GND
CB
C100 Glow Plug Assembly
B
GLW4
4
B
3
2 GLW2
1 GLW1
GLW3
SI 3 D
DI 5 D
+B 4 D
GL4 2 B
BATT
1 A
1
1
1 B
GL3
3
5
1
2 C
GL2
2
(BAT)
1 C
GL1
A56(A), C97(B), C98(C), C99(D) Glow Plug Controller
3
R
(BAT)
L
25A EFI–MAIN NO. 2
2
W
(BAT)
G
1
B
(BAT)
W
LG
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
W–B W–B
B W P
12 HILUX
2
1
1
1
R
GLOW Relay
W–B
80A GLOW
4
AC
12
A49 No. 1 Ground Junction Connector
B
B
B
W
W
P
R
G
F
E
D
C
B
A
(Cont. next page)
W–B
G
F
E
D
C
B
A
B
B
B
W
W
P
R
Park/Neutral Position Switch Assembly (A/T)< 4–4> < 5–4> < 6–6> Clutch Start Switch Assembly (M/T)< 4–4> < 5–4> < 6–6>
L
7 AG7
5 A (LHD) 5 C (RHD)
B
G59(A), G60(B) No. 19 Junction Connector G103(C), G104(D) No. 36 Junction Connector
2 B (LHD) 2 D (RHD)
B
1
2
1 B 1 D
6 A 6 C
ECBV 16 A
+BD2 4 C
+BD1 5 C
+B3 4 F
+B2 3 F
+B
2 F
LG
MREL
14 E
P
GLDI
10 B
W
GLDO
W
11 B
B
15 E
B
L
GREL
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
B
NSW
B
11 E
L B
SCV 10 A
2
SCV+
SCV–
1
G
M+ 2 A
6 E
FIV
VNM+
1 C
17 CG2
2
+B
FIV
1
M– 1 A
HA1A 5 E
VNA
23 C
12 CG2
VNM–
2 C
VTA1 3 B
1 B
VNVC
7
31 D
A1A+
VNVC
30 C
4 A1A– +B 2
3 A1A+ HA1A 1
VNE2
22 C
A1A– 32 D
VNE2 2 B 2
1 CY1
M+
4 CY1
M–
3
C95 Electric EGR Control Valve Assembly
M–
2 VTA
VC
IC
3
1
5
4
E2
EEGL 24 C
VCEG 31 C
EGLS 25 C
EVLU
20 C VCVL
29 C
EGM–
M+
E2
VLU
21 C
7 C
M–
5 D
VC
6 CY1
5
3 CY1
VTA
5 CY1
6
EGM+
M
1
IC
6 C
M+
6 D
M
8
A
(Cont. next page)
B
(∗10)
(∗16)
BR
B
CB
∗10 : w/ Air Fuel Ratio Sensor ∗16 : w/ Urea Pump Control ECU
Y1 Diesel Throttle Body Assembly
(LHD ∗10)
(∗16)
(∗10)
(∗10)
C96 No. 1 Vacuum Switching Valve Assembly (for EGR Cooler Bypass Valve)
B
C111 Vacuum Switching Valve (Intake Manifold)
B
B
W
C109 Exhaust Fuel Addition Injector Assembly
G P P B
(1GD–FTV ∗10) (1GD–FTV ∗10)
(∗10) (∗10) (∗10)
Y L
B
C91(A), C93(B) Turbocharger Sub–Assembly
(Shielded)
R (∗10)
P (∗10) (∗10)
W B
W (∗10) (∗10)
B
6
B
W
5
(Shielded) BR
G
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
C4 Air Fuel Ratio Sensor (Bank 1 Sensor 1) (LHD ∗10)
R
12 HILUX (Cont' d)
(RHD ∗10) (RHD ∗10)
G G
R R
W W
B Y
L L W
A
26 E
THSO
VCG
17 D
B
23 GN4
2
G22–
33 E
ETSO
G2–
18 D
10 GN4
8 eN1
3 eN1
E2
3 CZ1
NIMB
12 C
2
E2G
EVG
24 B
VCVG
25 B
1 CA3
2 CA3
2
CAND
CANU 27 E
# 1D+ 6 A
2
1
2
1
# 2D+ 1 A
# 1D–
NTO
13 C
7 A
NTB
12 C
1
NTO 2
SP2B
2
1
# 3D+ 7 B
# 2D–
SP2O
11 C
2 A
SP2B
10 C
1
SP2O
1 CX1
2 CX1
# 4D+
4 A
# 4D–
PCV–
5 A
4 B PCV+
# 3D–
2
PCV 2
3 B
6 B
1
1
+B
X1 PCV Valve (Injection or Supply Pump Assembly)
B
35 E
NTB 2
C2 Transmission Revolution Sensor (SP2)
12
∗ 8 : Intelligent Manual Transmission ∗16 : w/ Urea Pump Control ECU
A
(Cont. next page)
(∗16)
Z3 Pressure Discharge Valve Assembly (Common Rail Assembly)
COM3
2
2 CZ3
1 CZ3
PRV+
5V 3
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
THA
32 B
VG
33 B
2 B
RLV
THA 4
5 CA3
PRV–
1
FG 1
6 CA3
1 B
NE+
28 D
NE–
19 D
1 CZ1
NMO
1
NE+ 1
2 CZ1
NIMO 13 C
C94 Transmission Revolution Sensor
NMB
VCNE
20 D
NE– 2
C1 Transmission Revolution Sensor (NT)
C102 Injector Assembly No. 2
B
G2+
27 D
VC 3
A39 Intake Mass Air Flow Meter Sub–Assembly
11
C103 Injector Assembly No. 3
(∗16)
e2 No. 4 Exhaust Gas Temperature Sensor
1
2
THSO
1
G22+
B
VC
(∗16)
R R
3
B
W
(∗8)
Y Y Y
R
Z1 Crank Position Sensor
(∗16)
B
C80 Cam Position Sensor (Crank Position Sensor)
W
W W B
L L
Y Y
(∗16)
(A/T)
10
Multiplex Communication System (CAN)< 2–12> < 3–12>
Y
(∗8)
B B
B
LG
LG
L
W
G
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
C101 Injector Assembly No. 1
W
B
(A/T)
W
(A/T) R
R
9
Y
R
W
Y
Y
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
Y
12 HILUX (Cont' d)
C104 Injector Assembly No. 4
(A/T) G
B G
W R L
A
EC 8 F
E1 1 D
E02 4 D
E01 3 C
ME01
3 D
E1D2
5 B
E1D1
3 A
14 F
ACT
E2M
19 C
5 CZ2
15 F
AC1
PCR1
18 C
PR2 2
VCS 1
E2S 3
VC 6
VCS
23 F
VCCL
VCM
28 C E2S
25 D 33 D
26 D PCR2
6 CZ2
3 CZ2
1 CZ2
2 CZ2
CLS 20 F
21 F
E2CL
LIN
7 D
3 AG7
17 AG7
16 AG7
CSS
C+B
A55 Clutch Stroke Sensor
2
3
C–S
1
B
GE
4 CZ2
PR 5
(∗16)
GA
L4 12 D
4
E2
Z2 Fuel Pressure Sensor (Common Rail Assembly)
16
∗ 6 : w/ A/C ∗ 8 : Intelligent Manual Transmission ∗16 : w/ Urea Pump Control ECU
A
(Cont. next page)
B
CA
CANL
28 E
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
CANH
17 E
Multiplex Communication System (CAN)< 2–11> < 3–11>
(∗16)
E04
ETHW
27 A
2 D
THW
34 A
W–B
THIA
35 B
W–B
ETHI
27 B
1
W–B
PIM
18 A
THA 2
W–B
EPIM
19 A
E2
1
W–B
R
VCPM
BR
PIM
L
2
B W–B
28 A
E
BR
1
BR
VC
C125 Diesel Engine Engine Coolant Temperature Sensor (RHD)
3
G
2
BR
C73 Intake Air Temperature Sensor
(LHD)
R R
C89 Diesel Turbo Turbo Pressure Sensor
Y
15
LG
14
(∗6)
W W GR
13
(∗6)
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
(∗8)
12 HILUX (Cont' d)
A/C Amplifier Assembly < 51–2> < 52–2> < 53–5> < 53–6> < 54–5>
L R
B B
V P
G G G G
W–B
W–B
L
BR
W–B
R
(4WD)
4WD Control ECU < 30–5>
SB
P (∗8)
(∗8)
Generator Assembly < 7–3> < 57–3> R (∗8)
(∗8) (∗8)
A
EPEX
PEX
27 C
PEX
E2
VC
FPSW
2 E
EPA2
2 AG1
PSW 9 F
VCPA
13 CG2
25 E
TC
VPA
28 F
EPA
22 F
26 A
ETCO 33 A
THCO
THCO
E2
THCI
2
C113 No. 2 Exhaust Gas Temperature Sensor
E2
1
THCI 25 A
ETTO 22 A
THC3
2
C112 Exhaust Gas Temperature Sensor
E2
1
THTO 23 A
IMI
16 F
14 CG2
CB
4 F
2 A
CANCEL
– SET
+ RES
ON–OFF
ECC
CCS 26 F
3 F
1 A CCS
G4(A), z4(F) Spiral Cable Sub–Assembly
B
C114 No. 3 Exhaust Gas Temperature Sensor
2
1
24 A
ETCI
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
IMO
17 F
(∗16)
1
VPA
5 AG1
6
19 AG1
EPA
∗ 3 : w/ Entry & Start System ∗ 4 : w/o Entry & Start System ∗ 7 : w/ Cruise Control ∗10 : w/ Air Fuel Ratio Sensor ∗11 : w/ ID Code Box ∗12 : w/o ID Code Box ∗13 : w/ Immobiliser System ∗16 : w/ Urea Pump Control ECU
20
A
(Cont. next page)
B
VPA2
29 F
18 AG1
GR
GR
31 F
LG LG
5
19
(∗13)
(∗16)
C108 Differential Pressure Sensor
2
VCP2
25 F
11 AG1
30 F
10 AG1
R
R
1
(∗10)
Y
3
R
26 C
(∗10)
VCPX
BR
32 C
L
VCPA
C28 Power Steering Oil Pressure Switch
Y
(∗10)
G G
W
4
R
VPA2
(∗10)
3
B
EPA2
(∗10)
2
P
VCP2
L
1
(∗10)
Hall IC
(∗10)
Hall IC
W
Fuel Sedimenter Level Warning Switch (Diesel Fuel Filter Assembly) < 49–7> < 50–7>
W
W R DLC3 < 14–2>
G
(∗13)
A41 Accelerator Pedal Sensor Assembly
18
B
Y (∗10)
Certification ECU (∗3 ∗12)< 4–15> < 5–15> Transponder Key ECU Assembly (∗4)< 14–4> ID Code Box (∗3 ∗11)< 4–6> < 5–6> B (LHD ∗7)
17
G G
(∗10)
C ru is e C o n tro l (1 G D – F T V , 2 G D – F T V )
BR BR BR
G
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
(∗7) (∗7) (RHD ∗7)
(∗7)
12 HILUX (Cont' d)
z4(F) Cruise Control Main Switch
A
B
(∗16)
1
17
27
EMP–
2
2 2G
8 C
SL3+
IGSW
18 F
11
C42 ECT Solenoid (Transmission Wire)
EMP+
(A/T ∗15)
Engine Stop and Start Solenoid Filter< 59–5>
BATT
1 F
Y
16 AG1
Y
2
(A/T ∗15)
GR
SL3+
(A/T)
9 C
SL3–
5A IG2 NO. 1
12
SL3–
(A/T)
7. 5A EFI–B
SL4+ 9 D
23 SL4+
(A/T)
SL4– 8 D
24 SL4–
21 SLU+
NEO
23 E
SLU+ 8 B
22
9 B
SLU–
12 A (LHD) 15 B (RHD)
14 A 17 B
(∗3) (∗3, ∗14)
(IG)
(A/T)
Certification ECU < 4–9> < 5–9> B G (A/T)
22 SLU–
Body ECU < 15–28> < 16–27> SLT+ 14 D
13 SLT+
SLT– 15 D
14 SLT–
10 D
SL1+
13 A (LHD) 16 B (RHD)
G56(A) No. 16 Junction Connector G99(B) No. 32 Junction Connector
15 A 18 B
(∗14) (A/T)
(∗15)
21
(A/T)
SB (A/T)
(BAT)
25 SL1+
(A/T)
Engine Stop and Start ECU< 59–6>
SL1– 11 D
26 SL1–
SL2+ 17 C
15 SL2+
23
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
(A/T)
12 HILUX (Cont' d)
L
B
Y
BR
B
R
L
B
G GR
R B
R Y
Y B
(A/T)
16 C
SL2–
STA
22 E
GR
Park/Neutral Position Switch Assembly (A/T)< 4–3> < 5–3> < 6–3> Clutch Start Switch Assembly (M/T)< 4–3> < 5–3> < 6–3> 16 SL2–
(A/T)
ST NO. 2 Relay < 4–2> < 5–2> < 6–2> 13 D
SL
(∗15)
1 SL
(A/T)
G V W
L B
P G
V B
W L
THO2 16 B
5 OT2+
THO1 14 B
3 OT+
24
ETHO 15 B
2
1
4 OT–
3
∗ 3 : w/ Entry & Start System ∗14 : w/ Body ECU ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU ∗17 : w/o Stop & Start System
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
(A/T)
(∗17) R B
(A/T)
GR G W
B L
L O
(A/T) (A/T)
G G O
6
G L
(A/T) OT2–
(∗16)
B
A
(Cont. next page)
C47 No. 4 Junction Connector
A
21 IG1
3
(∗16)
B
I5 Combination Switch Assembly
PWR
9 E
ECMS
4 IG1
4
ECU
3
1
R
14 AG1
V
4
MTMS
8 E
20 IG1
6
2
E
S
A35 Stop Light Switch Assembly
TACH
16 E
(∗9)
W–B
21 E
SFTU
20 E
SFTD 13 E
S
SPD
10 E
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM
ST1–
12 F
W
12 E
(∗9)
(∗9)
V
2
(A/T)
GR
DLC3 < 14–2>
G
7 CG1
13 A
N
14 A
D
STP
13 F
2 2 2P
P 12 A
11 CG2
P
2
(A/T)
2 2D
(A/T)
Combination Meter Assembly < 49–1> < 50–1> V (A/T)
10A IG1 NO. 1
R 15 A
(A/T)
P
17 CG1
D
N
R
P
PL
6
RB
2
B
5A IG2 NO. 3
(A/T)
(A/T)
26
1
RL
9
NL
G
(IG)
Back–Up Light System< 25–1>
(A/T)
25
(A/T)
(IG)
L
PWMS
R
R
PWR MODE
(∗9)
(∗9)
GR
7
DL
8 CG1
(A/T)
12 A 12 B
27
14 A 14 B
17 A (LHD) 17 B (RHD)
(A/T)
Stop Light Switch Assembly < 23–1> < 24–1> L G
P P GR
Stop Light System < 23–1> < 24–1>
L
L
ECO MODE
(∗8)
(∗8)
P
(A/T) B
C24 Park/Neutral Position Switch Assembly (M/T ∗15) Engine Stop and Start ECU< 59–8>
B
B
iMT
G53(A), G109(B) No. 13 Junction Connector 13 A (LHD) 13 B (RHD)
3 AG2
P P
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
7 2D
8 A
7 A
4 BA1
2
1
3 BA1
(M/T LHD)
B B B P
R R Park/Neutral Switch Assembly (A/T)< 25–1> Back–Up Light Switch Assembly (M/T)< 25–1>
(M/T) (M/T)
(M/T RHD) (M/T)
7 2P
2
(IG)
8
1
6 IG1
5 A
4 A
S
IG
(A/T)
(M/T) A45(A) No. 1 Junction Connector R
(M/T) B1 Clutch Switch Assembly
7 IG1
28
∗ 8 : Intelligent Manual Transmission ∗ 9 : w/ Combination Switch Assembly ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU
1 A 3 A
SFTD
18 IG1
19 IG1
E
2 IG1
GC
1
6
7
12 IG1
SFTU 3 A (LHD) 1 A (RHD)
2 A
B (∗16)
A
(Cont. next page)
I1(A) Transmission Control Switch (Transmission Floor Shift Assembly)
10A IG1 NO. 4
(A/T) G53 No. 13 Junction Connector (A/T)
G LG LG L L
G G
(A/T) (A/T)
(A/T) (A/T)
12 HILUX (Cont' d)
(∗9)
W–B
W W
W–B W–B W–B
(A/T) (A/T)
(A/T) (A/T) G66 No. 25 Junction Connector (∗9, A/T)
A
(∗16)
B
1
(∗16)
26 GN3
6
6 CG1
3
5
B
2
6
4 eN2
NOX PM Relay
2
CAN+
BATT
5
B
6
(∗16)
e1 Nitrogen Oxides Sensor Assembly
3
CAN–
4
GND
5 eN2
(∗16)
R
(∗16)
1
2
2
1
6
6
6
6
(∗16) (∗16)
B
B
B
(∗16)
(∗16)
(∗16)
(∗16)
7. 5A DCU–B
20A NOX PM
30
(∗16)
W–B NA
(∗16)
W–B
(∗16)
B
2
1
W
6
(∗16)
B B
6
6
3
5
2
1
G R
W–B
BR
BR
6
6
6
6
(∗16) (∗16)
2
3 AN2
1
(BAT)
B 25A DCU NO. 1
DCU–MAIN Relay
B R
29
(∗16) (∗16)
2
1
6
6
50A DCU–MAIN
(∗16)
1 2D
2
(IG)
7 AG1
(∗16)
10 A (LHD) 10 B (RHD)
20A DCU NO. 2
17 GN4
31
5A IG2 NO. 3
7 A (LHD) 7 B (RHD)
(∗16)
(∗16) (∗16) (∗16)
G L
G58(A) No. 18 Junction Connector G106(B) No. 38 Junction Connector (∗16)
P P P
18
IGSW
1 eg1
9 eN1
11
+BU1
g1 Urea Pump Control ECU
P P P
(∗16)
(∗16) (∗16) (∗16)
4 eg2
Y L
+BU2 10
3 eg2
L 3 eN2
B G L
(∗16) (∗16)
(∗16) (∗16) (∗16) (∗16)
(∗16)
+BU3 19
2 eg2
1
+BU4
32
8 eg2
2
+BU5
∗16 : w/ Urea Pump Control ECU
(∗16)
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
7 eg2
9
UREL
6 eg2
BR(∗16)
B(∗16)
1 eN1
2 eN2
7 eN2
R
LG Y
B
A
(Cont. next page)
R
12 HILUX (Cont' d)
W
(∗16) (∗16)
GR R
(∗16) (∗16)
(∗16)
R W
R G (∗16)
(∗16)
(∗16) (∗16) (∗16)
Multiplex Communication System (CAN)< 2–12> < 3–12>
B
A
B(∗16)
BR(∗16)
2 eN1
1 ge1
(∗16)
2 ge1
3 ge1
2 Ne1
3 Ne1
1 Ne1
(∗16)
4 eg1
ND
W–B (∗16) NC
L
(∗16)
g6 Urea Pump
TH+
9
L
(∗16)
TH–
11
B VLV1
13
(∗16)
VCLU
LVU 59
LV1
14
V
10
(∗16)
EHTT
ELU 58
ELV1
6
P
31
(∗16)
HTT 3
UPMU
PHAA
7
(Shielded) (Shielded)
21
UPMV 22
UPMW 33
8 PHAB
PHAC
16
MSG 23
MGND
15
L L
E03
(∗16) (∗16)
50
THU 54
1 TUW
(∗16)
E02
LG
51
ETHU 53
2 ETUW
(∗16)
E01
GR
52
VCPU 57
VPSE
5
W
g1 Urea Pump Control ECU
35
(∗16)
BATT
34
PU 56
PSE
4
L
30
33
(∗16)
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
EPU 55
EPSE
3
R
12 HILUX (Cont' d)
(∗16)
G
B
B
B B
(∗16)
(∗16)
(∗16)
(∗16)
(∗16) (∗16)
W–B
W–B
W–B
W W
(∗16)
(∗16)
(∗16)
(∗16) (∗16)
W–B
W–B
W–B
R R
W–B W–B
(∗16)
(∗16) (∗16)
(∗16) (∗16) (∗16)
W–B
(∗16)
36
∗16 : w/ Urea Pump Control ECU
(Cont. next page)
(∗16)
12 GN4
(∗16)
10 eN1
(∗16)
1 eg2
5 eg2
11 eN1
13 GN4
3 CG1
2
1
EHTL 32
g5 Urea Tube with Heater Assembly
1 GND
2
HTUL
(∗16)
HTL
20
G
7
2 CG1
W
(∗16)
UIV–
B
Y
8
CAN– 26
(∗16)
C138 Urea Injector Set
g1 Urea Pump Control ECU
CAN+ 27
(∗16)
UIV+
W
W
W
W
B
B
B
B
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
2
G61(A) No. 20 Junction Connector G108(B) No. 40 Junction Connector
5A ACC
ACC
39 A
Buzzer
I/F
Display Driver
21 A (LHD) 10 B (RHD)
12 A (LHD) 1 B (RHD)
4
(ACC)
2
W 20 B
GND
CPU
GC
1
(BAT)
(LHD) 5V +B
Display Driver
21 A B
6 A (LHD) 6 B (RHD)
5V IC 5V+B
CANH 35 A
CAN I/F
CANL
CAN Controller
36 A
10A ECU–B NO. 1
1 A (LHD) 1 B (RHD)
24 AG1
39
W
GR GR
(RHD) W–B
6 2P
2
(IG)
27 A
EP
22 A
GD
IG+
(∗17)
5A METER
LED Driver
GA
40
∗ 1 : w/ TFT Display ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU ∗17 : w/o Stop & Start System
Glow
Stop & Start System < 59–11> (∗15) W–B
GR
G50(A) No. 10 Junction Connector G94(B) No. 27 Junction Connector W (∗1)
38
W–B
37
Multiplex Communication System (CAN) < 2–7> < 3–7>
Y (RHD)
Check Engine
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
(LHD)
12 HILUX (Cont' d)
G9(A), G10(B) Combination Meter Assembly
Multiplex Communication System (CAN)< 2–12> < 3–12>
