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VHMS technical analysis tool box
Operation manual For VHMS specialist
KOMATSU
1. Set Up Tool Set Up Tool is for set up and change VHMS default data.
1.1. Before Start up “Set Up Tool” Make sure VHMS controller and PC is connected by RS232C cable and Key Switch is ON before start the program.。
1.2. Start This program is not shown in VHMS technical analysis tool box main menu. You need to start the program from [kd_set.exe] located the in the same folder as VHMS program. Folder name in case not changed at installation C:¥Program Files¥KOMATSU¥VHMS Integrated Tool Soft File name: kd_set.exe
Fig 1. Start “Set Up Tool”
Recommend to create the short cut on desktop scren.
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1.3. Log in 1.3.1. Log in screen Log in screen is shown as follow and request user to enter ID and Password. Also ask communication port with VHMS. (with this beta version, Service ID is 9 )
Service ID Service ID is 9 for beta test version. Port No.: Initial set up is COM1.
Fig 2. Log in screen [OK]button: Once OK is clicked, then program confirm a communication between VHMS controller. If communication confirmed good then show “Set Up Tool main menu ”. Otherwise, error message is shown.
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1.4. Automatic Machine Table Update In case the program is connected the new introduced model which, the program automatically recognize that and try to download the model definition table from the VHMS controller. If following screen is shown, then click OK.. It will take a minute to finish this process.
Fig.3 Definition file download screen.
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1.5. Main menu screen Following screen is shown once log in succeeded. In this screen, major VHMS setting is done such as model serial, satellite communication set up etc. In case VHMS technical analysis tool box doesn’t have machine definition file in it, error message will be shown.
(a) (b) (c)
Fig 4. Set Up Screen
(a)
Tool bar File Get the newest data :Use when setting Time. Exit : Tool Machine Information :Show Machine Information Screen Communication Setting :Show Communication Setting Screen Gcc :Show GCC setting screen Clear :memory clear Plm :Payload meter data summarize interval can be changed. Download definition file :Not available Reset Satellite Communication Setting to default :Reset to default
(b)
Machine Information tag
Switch to Machine Information Screen
(c)
Communication Setting tag
Switch to Communication setting Screen 取扱説明書
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1.5.1. Machine definition error
Fig 5 Machine definition file error If this screen is show, you need ot get latest Machine definition file(KD_MTYPE.ini)
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1.6. Machine information
1.6.1. Machine Information Setting Screen
(g)
(c)
(a)
(d) (b)
(e)
(f)
Fig 6 machine Information Screen Only white column can be set. No change can be done in gray column.
(a)
Machine information Product Group: Product group can not be changed. Machine Model: Model can be selected from pull down list. TYpe: Model type can be selected from pull down list. There are some types can not be selected. Variation Code: Minor variation code can be selected if required. Serial No.: Serial number can be changed.
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(b)
SMR SMR: Display SMR. To change SMR, type 、 [Alt]+[s] together. SMR can not be set smaller than current set.
(c)
Engine information Engine Model: Display and change engine model. Engine Serial No..1: Primary engine serial number (Front engine) Engine Serial No..2: Rear engine serial or transmission serial. Engine Serial No..3: Spare Can not be changed
(d)
Other Program No.(1): VHMS program version. Can not be changed. Program No.(2): Can not be changed
(e)
Set button
Overwrite VHMS. Effective only any changes done.
(f)
(g)
Exit
Calendar Input button
Switch to calendar set screen
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1.6.2. Machine Information (Calendar data setting)
(h) (i) (j)
Fig 7 machine Information (Calendar data settintg) Calendar data data can be downloaded from VHMS controller. Please do it before setting ([File] →[Get the newest data] )
(h)
Calendar data Date: DD/MMM/YYYY Select from pull don or type in. Time: Display or change local time. GMT Reference: Time difference from GMT Summer Time: Set if today is in summer time or not. If selected, clock delays one hour.
(i)
Set button
Overwrite VHMS Effective only of any change is made.
(j) Cancel
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1.7. Communication setting To set up sattelite communication setting, select this scren.
1.7.1. Communication setting screen
(a)
(b)
(c)
(d)
Fig 8 Communication setting screen
(a)
Communication Data items Item: Name of VHMS file to be satellite communication If setting is edited, *marked ond once VHMS is overwritten, the mark disappears. Send: Select if send file. ON :send -:not to send Timer: Sending intervals Occurrence :Send SMR :Send Day :Send Calender :Send
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file every time event occurred. by SMR interval by days on calendar date,time
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Number: Number of data (raw) to send in one time. Depends on kind of file, number can not be chosen. If no number selected, “ —”is displayyed. Interval Sending frequency (Timer) Occurrence : “――” displayed. SMR :hours of interval (ex.: “160(SMR)” → send every 160hSMR) Day :days of interval。 (ex: “3(Days) 2:00” → every 3 days at 2:00 O’clock) Calender :date and time of every month (ex.: “1(Date) 3:00” → 1st day at 3:00 every month)
(b)
Edit Selected data file setting will be changed.
Fig 9 Communication setting screen
Data items, timing intervals are displayed.
(c)
Set button
Overwrite VHMS Effective only of any change is made.
(d)
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Exit button
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1.8. Reset communication setting to default By selecting [Reset Satellite Communication Setting to default] in tool bar, communication setting resets to default.
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1.9. GCCSetting GCC (Gateway Control Center) is necessary setting item for satellite communication (Orbcom). GCC varies depends on countries.
GCC setting procedure a
Select [GCC]from tool in main menu
Fig 10 GCC setting screen
b
GCC code is displayed. Enter GCC of machine location.
GCC Code Country
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GCC
Gateway Center Location
USA
1
Virginia
ITALY
120
Northern Italy
MALAYSIA
121
Kuala Lumpur
KOREA
122
Soul
BRAZIL
123
Rio de Janeiro
Japan
130
Tokyo
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1.10.
Memory clear
Clear VHMS memory per data files.
1.10.1.
Procedure
a
select[Clear]in tool bar in main menu screen.
b
Enter ID for memory clear. In Beta test version, ID is 9.
図 1 メモリクリアーID 入力画面 c
Enter ID and click [OK]
d
Display memory clear screen.
Fig 13 Memory clear screen
Mode Download:When downloading, clear data which you have downloaded by selecting. If select load map data, only temporary load map data is cleared. Overhaul:Select when component replacement or overhaul which you like to accumulate all data from start. Selected Item Display data which you can select. 取扱説明書
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All Select all. OK Cancel
e
When [OK] is clicked, following confirmation screen is displayed.
Fig 13 Memory clear screen
f
Reconfirmation
Fig 14 Memory clear reconfirmation
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g
Asking if you want to download data before memory clear.
Fig 15 Download asking screen
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1.11.
PLM setting screen
Some VHMS model (dump truck with PLM) allows user to change summarizing interval in VHMS.
1.11.1. a
PLM setting procedure Select [Plm]from too bar in main menu.
Fig 16 PLM setting screen Start Time Time when start PLM data sum. Interval Number of days to be summarized. (total of a day or total of four days etc.) OK Overwrite VHMS Cancel
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Meaning
program
Lack of memory Failure in environment file kd_sys.ini) Wring ID
Memory error.
Inifile error.
KD_SET – Error:
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Can't create directory or file.
Appendix1.Error list
Contact to KOMATSU VHMS specialist
Convert Error:
Can't convert data.
Confirm if key switch is ON position.
Can not Communicate with VHMS (RPC)
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Confirm if key switch is ON position. Check connection. COM port setting in PC.
Check connection. COM port setting in PC.
Enter correct data.
Enter correct ID
Contact to KOMATSU VHMS specialist
Close other open applications
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Get and register the definition file
KD_SET – Error:
Unable to communicate with VHMS.
Action Check the connection and try again
Time Out. Can not Comunicate with VHMS.
KD_SET – Error:
Took too long in VHMS data communication
Try to change in column where is not changeable.
There is an item with invalid data. the
item is not changed.
Wrong data is entered or try to be changed.
KD_SET – Error:
Please input correct ID
Failure in definition file(kd_inchk.txt)
Difine file error. (kd_inchk.txt)
MachinTypeList-file(KD_MTYPE.ini).
newest
version is not defined. Please get the
Machine definition file is not registered in the
ModelList for connected VHMS program
Unsuccessful VHMS communication
KD_SET – Error:
Can not Communicate with VHMS (RPC)
KD_SET – Error:
Error message
Appendix1.Error list