ECS-100 System Overview [PDF]

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ECS-100 System Overview IM22U09-E



Notices 



The reproduction, transmission or use of this document or its contents is not permitted without express written authority.



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Information and specifications in this document are subject to change without notice.



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While information in this document is well edited and checked, mistake or omission may exist. Please don’t hesitate to contact SUPCON if you have any question about this document.



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Please contact SUPCON via email "[email protected]" if you have any question.



Trademarks Trademarks or marks SUPCON, SPlant, Webfield, ESP-iSYS, MultiF, InScan, SupField are all registered, registering or using by Zhejiang SUPCON Technology Co., Ltd., which owns the properties of all trademarks or marks above. Without the written authority from Zhejiang SUPCON Technology Co., Ltd, no individual or company shall use any trademarks or marks above. We reserve the right to take legal action for any individual or company using trademarks or marks above illegally.



Symbol Definition WARNING: Indicates information that a potentially hazardous situation which, if not avoided, could result in serious injury or death.



RISK OF ELECTRICAL SHOCK: Indicates information that Potential shock hazard where HAZARDOUS LIVE voltages greater than 30V RMS, 42.4V peak, or 60V DC may be accessible.



ESD HAZARD: Indicates information that Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices



ATTENTION: Identifies information that requires special consideration.



TIP: Identifies advice or hints for the user.



Security& Caution Symbols The following table lists Security& Caution symbols used on equipments. No.



Symbol



Description



1



Direct current (DC)



2



Alternating current (AC)



3



Ground (Earth) terminal



4



Protective earth (ground) terminal



5



Reference ground (Earth) terminal



6



Frame or chasis



7



Equipotentiality



8



On (power)



9



Off (power)



10



Caution, risk of electric shock



11



Caution, hot surface



12



Caution, risk of danger



13



Electrostatic sensitive devices (ESD)



The processing instruction of waste product: 



Waste product please be dealt with as industrial waste.



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If there is battery in the product, please deal with the battery individually according to different regional specifications.



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It is suggested to deal with used electronic and electrical products in the environmental protection way or by competent recycling factory, including the reuse or recycling of components or the whole product and etc.



Table of Contents



Table of Contents ECS-100 System Overview ..........................................................................................................1 Section 1 Overview.......................................................................................................................1 1.1 System Architecture...........................................................................................................2 1.2 System Scale ....................................................................................................................3 1.3 System Features ...............................................................................................................3 1.3.1 Functions.................................................................................................................3 1.3.2 Features ..................................................................................................................3 1.4 System Performance Specifications ..................................................................................5 1.5 Communication Network ...................................................................................................6 Section 2 Hardware ....................................................................................................................10 2.1 Control Station .................................................................................................................10 2.1.1 Controller............................................................................................................... 11 2.1.2 Data Transmission Module ....................................................................................14 2.1.3 Communication Interface Module..........................................................................15 2.1.4 I/O Module.............................................................................................................16 2.1.5 Terminal Board ......................................................................................................17 2.1.6 Machine Components and Power .........................................................................20 2.2 Operation Node ...............................................................................................................22 2.2.1 Running Environment............................................................................................22 2.2.2 Hardware of Operator Station................................................................................23 Section 3 System Software AdvanTrol-Pro ..............................................................................24 3.1 Software Function Features ............................................................................................24 3.2 Process Information Service............................................................................................25 3.3 System Software Composition.........................................................................................26 3.3.1 User Authority Software (SCSecurity) ...................................................................28 3.3.2 System Configuration Software (SCKey)...............................................................29 3.3.3 Extended Configuration Software (SCTask) ..........................................................30 3.3.4 Graphics Configuration Software (SCDrawEx)......................................................31 3.3.5 Graphical Programming Software (SCControl)......................................................32 3.3.6 Language Programming Software (SCLang).........................................................34 3.3.7 Report Configuration Software (SCFormEx) .........................................................35 3.3.8 Real-time Monitoring Software (AdvanTrol)...........................................................36 3.3.9 System Diagnosis Software (SCDiagnose) ...........................................................43 3.3.10 ModBus Data Link Software (AdvMBLink)...........................................................44 1



Table of Contents 3.3.11 OPC Real-time Data Server Software (AdvOPCServer)......................................45 3.3.12 Historical Data Management ...............................................................................46 3.3.13 Configuration File Manager .................................................................................50 3.3.14 Configuration Service ..........................................................................................51 3.4 Operation Node Settings in AdvanTrol-Pro......................................................................51 3.4.1 Engineer Station ....................................................................................................51 3.4.2 Operator Station ....................................................................................................51 3.4.3 Server Station........................................................................................................52 3.4.4 Data Station...........................................................................................................52 3.4.5 Time Synchronization Server.................................................................................52 Section 4 Revision......................................................................................................................54



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ECS-100 System Overview Section 1 Overview ECS-100 is one of the WebField series control systems designed by SUPCON, and is the control system developed basing on network technology to adapt to its development, especially for technologies of Internet and Web. It integrates the latest fieldbus technology, embedded software technology, advanced control technology and network technology, and achieves the integration of several bus compatibility and isomer system comprehensively. Various DCS, PLC and intelligent devices in field both domestic and overseas can connect the ECS-100 control system, which achieve the sharing of process device information in enterprise. ECS-100 control system simplifies the architecture of industrial automation, enhances the function and efficiency of process control, improves the integrity and stability of industrial automation, and ultimately save the cost of enterprise for industrial automation. It reflects the openness of industrial base automation, makes the automatic system to be networking, intelligentializing and digitalizing, which breaks though the concept and functions of traditional control systems such as DCS and PLC, and achieves the proper unification of process control and device management in enterprise. ECS-100 control system has been applied in many industrial automatic industries, such as chemical industry, oil refining, petrochemical industry, metallurgy and electric power, and has been applied successfully in devices of high risk petrochemical industry and chemical industry, such as hydrofining, catalytic craking, coking, polypropylene, tripolycyanamide, cyclohexanone, synthetic amnonia, and PVC polymerization, which require highly for the reliability and stability of DCS system.



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1.1 System Architecture



Figure 1-1 System architecture of the ECS-100 system



As it is shown in Figure 1-1, ECS-100 is composed of control node (control node is a general title for control station, communication interface), operation node (operation node is a general title for engineer station, operator station, server station, data management station) and communication network (management information network, process information network, process control network and I/O bus) etc. The operator station is a human-machine system which consists of industrial PC, monitor, keyboard, mouse, and printer etc, which is the HMI for operator to implement process monitoring and management. High-performance IPC, excellent graphics features and multi-window display function can easily enable centralized display, operation and management of plant process information. Engineer station is designed for special engineers, which has installed with corresponding configuration platform, monitoring platform and system maintenance tools. It constructs the application system conforming to the technological requirements via system configuration platform. Its functions include system generation, database construction definition, operation configuration, graphics window configuration, and report manufacture, etc. It can replace the operator station via monitoring platform, to achieve the real-time monitoring in manufacture. Using the maintenance tool software of system can achieve the debugging, diagnosis and signal conditioning for process control network. Server station is used to connect process control network and management information network, and also be the server of process information network applying the C/S network mode. When 2



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connecting the management information network, it can exchange information with the enterprise management computer network (ERP or MIS), to acquire the real-time data and history data in the enterprise network, and thus to achieve the totally integrated comprehensive automation of management and control for the whole enterprise manufacture. When it is the server of process information network, by which the client (operator) can query the real-time data and history data. Data management station can achieve the communication between system and outside data source (isomer system), to manage the process control data together. Control station is the I/O process device exchanging information with industrial field directly, which consists of controller, data transmission module, I/O module, terminal board and internal I/O bus network, to implement the real-time control function for the whole industrial process. Each component in the control station can be configured as redundancy to enhance the system reliability and availability. Process control network achieves the connection between operation node and control station, and the transmission and sending of real-time data, information and control command. It applies dual-redundancy to ensure system’s high reliability and speed. Process information network applies the fast Ethernet technology, to achieve the data communication of server and client in C/S network mode. It can optimize the management for alarm information and history data, and reduce the network load of process control network.



1.2 System Scale The process control network of ECS-100 supports up to 63 redundant Control Stations and 72 Operation Nodes with a maximum 38,000 I/O points. The number of control station can be set according to the I/O scale, and the number and specifications of operation node can be set according to different user operations.



1.3 System Features 1.3.1 Functions ECS-100 has functions including data acquisition, control operation, control output, device and status monitoring, alarm monitoring, remote communication, real-time data process and display, history data management, log record, event sequence identification, event backward, graph display, control conditioning, report print, advanced calculation, and the configuration, debugging, print, download and diagnosis of all the information, etc.



1.3.2 Features The features of ECS-100 are shown below: 



Openness: ECS-100 integrates various standard software/hardware interfaces, which make it easy to connect the latest fieldbus device and DCS and logic controller of third-party etc., and achieve remote operation via various remote media or Internet.



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Compatibility: The digital signal conforming to the fieldbus standard coexists with the 3



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traditional analog signal in system, which facilitates the implement of current industrial automation scheme and fieldbus technology. 



Equipment management: advanced Assets Management System (AMS) is added to enable automatic management, such as parameter settings, for intelligent transducer of fieldbus, to realize seamless integration of assets management and process control.



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Security: Security and anti-disturbance of system conform to the international standards in industrial environment.



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Easy-to-use: Configuration of template and chart is in compliance with easy-to-use principle, which enables various control strategy implemented easily.



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Diagnosis: It can diagnose the module, channel and transducer or sensor, which is highly intelligentialized and can detect the fault like thermocouple disconnected, etc..



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Power supply: System applies centralized power supply. Dual hot-redundant power supply mode is adopted both in AC/DC. Power supply module supports replace on-line, which facilitate the installation and maintenance.



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Remote service: Remote monitoring, diagnosis, system maintenance, operation instruction and system upgrading can be realized through remote communication medium.



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Real-time simulation: the system provides debugging and simulation environment offline, which can shortening commissioning on site and reducing risk during production.



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System capacity: Flexible system capacity, allowing several loops, decades I/O information up to thousands control loops, 38,000 I/O information in one system as required.



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Running environment: cooling fans and dust proof design in control cabinet and equipped with independent system environment monitor.



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Signal configuration: All kinds I/O modules are available for various kinds of signals, optimizing the system configuration.



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Signal accuracy: I/O modules adopts the latest high-accuracy A/D sampling technology (∑- A/D), advanced signal isolation technology, strictly proven hot-plugging technology, multi-layer board and surfaced mounting technology, which make high-accuracy signal sampling and more stable modules.



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Control: System control configuration using configuring tools such as FBD, LD, SFC, ST meeting IEC61131-3 standard, which makes DCS and PLC uniformed in control function and realizes sharing of real-time process information within local control domain.



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Integration: ECS-100 is an open and extensible system, which allows easy expansion and integration, and can realize the interconnection with other systems through data station, OPCServer or communication gateway.



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Graphical interface: Integrated configuring tools for interface of graphics are available, helping generate graphics conveniently and fast. Provides multiple pre-defined gallery objects.



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Data management: data management includes data collection, management and storing 4



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of history data and the transmitting them to public database. In addition, data can be reflected in different reports to ensure an optimum operation of process. 



Alarm: Adopts the distributed alarm management system, which can manage alarms in unlimited alarming area, events alarm, alarm priority, alarm filtration and input and output of remote alarm concerning equipments through dialing number.



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Online download: The ECS-100 system allows engineers to perform online downloading after the completion of configuration modification compiling. A bumpless switchover between old and new configuration is realized under SUPCON patented technology.



1.4 System Performance Specifications Table 1-1 System performance specifications Item



Operating environment



Power supply



Grounding resistance



Running speed



Anti-disturbance



Sub-item



Specifications



Operating temperature



(0~50)℃



Storage temperature



(－40~80)℃



Operating humidity



10%~90%, no condensate



Storage humidity



5%~95%, no condensate



Atmospheric pressure



(62~108)kPa



Equal to altitude 4000m



Vibration



(10~150)Hz



Acceleration