![Form Tar Sholeh Fajar Santoso 05 [PDF]](https://pdfs.asia/img/200x200/form-tar-sholeh-fajar-santoso-05.jpg)
12 0 257 KB
PT. RIUNG MITRA LESTARI Mechanic Development
REPORT NO :
TECHNICAL ANALYSIS REPORT (TAR) SHO/RML/RMGM/2023/005
2
REPORT DATE :
9
CODE NUMBER DT 286
0
4
WORK
PROBLEM
3
MACHINE MAKER HINO
APPLICATION LOC.
2
MACHINE MODEL FM285JD
ENVIRONMENT
WO NUMBER
:
WO DATE
:
29-Apr-23
MACHINE S/N 39449
ENGINE MODEL J08EWKJ
OPERATION
ENGINE NUMBER J08EWKJ12785
Oil Made
Hauling
COND.
Hard rock
CODE UNIT
20
Oil Class
Loading Coal
CARAC.
Others
OPR TABLE
3
Oil Visco
6
0
0
6
TROUBLE DATE
2
9
0
4
2
3
LINING BRAKE WORN OUT PART NUMBER OF MAIN PART CAUSING THE PROBLEM 500-04477- JAE60
PART NAME Lining Brake
HM
3
3
6
0
KM
8
5
9
4
COMP/PART GROUP 7 2 2 0
6
LIFE TIME (HM) 4000
DESCRIBE AND ANALIYZE THE PROBLEM (WITH PICTURE)
NAMA DAN FUNGSI KOMPONEN : Brake Lining : Merupakan komponen yang berfungsi sebagai media bergeseknya tromol rem. Brake Shoe
: Brake shoe atau sepatu rem adalah tempat kampas yang bentuknya persegi panjang dan sedikit melengkung. Umumnya, brake shoe menjadi satu dengan kampasnya. GEJALA MASALAH YANG DIHADAPI : 1. Brake Tyre post 9/10 jammed
PENYEBAB MASALAH : 1. Lining brake wornout 2. Spring lining brake lepas
AKAR PENYEBAB MASALAH : (Faktor Man, Material, Methode, Machine, Environment) 1. Operartor terlalu banyak menggunakan service brake 2. P2h dan pengecekan daily yang kurang
TINDAKAN YANG DILAKUKAN : 1. Check lining brake 2. Replace lining brake 3. Adjust brake 4. Ground test TINDAKAN PENCEGAHAN (PREVENTIVE MAINTANANCE) : 1. Berikan informasi ke operator agar menggunakan service brake sesuai dengan kebutuhan 2. Lakukan pengecekan daily, dan masukan backlog jikaa lining brake sudah wkebutuhan 3.Melakukan pengecekan pada saat service 250 hours GAMBAR ILUSTRASI MASALAH/KERUSAKAN :
CAUSE
: 300
CORRECTION MADE
: 102
NIK
0
1
2
MECHANIC NAME : SIGN
2
1
2 0
9
GRADE
SHOLEH FAJAR SANTOSO
M
M
CORRECTION DATE 9 0 4 2
WORKING PARTNER
GRADE
TRISNA HADI SAPUTRA
1A
MAN HOUR 3 SUPERVISOR NAME :
SIGN
12
APPLICATION TABLE
PT. RIUNG MITRA LESTARI WORKING CONDITION
Heavy Equipment -Dozing -Riping -Winching -Skidding -Loading -Digging
Truck -Up Hill Hauling -Down Hill Hauling -Flat Road Hauling -Others
-Excavating -Carrying -Scarifying -Scraping -Others
LOCATION
-Stok pile -Loading point -Disposal Area -Dumping Point -Tailling Dam -Bench
-Main Road -Secondary Road -Others
ENVIRONMENT TABLE GROUND CONDITION Heavy Equipment -Hard Rock -Brittle Rock -sand & Gravel -Mars -Others
GROUND CARACTER
Truk / Trans Vehicle -Paved Road -Unpaved Even Road -Unpaved Rough Road -Gravel Road -Others
-Abrassive -Corrosive -Contaminative -Destructive -Others
UNIT CODE FOR OPERATION TABLE 10 11 12 13 14 15 16
Bulldozer Dozer Shovel Excavator Wheel Loader Motor Grader Compactor Drilling Machine
20 21 22 23 24
Rigid Dump Truck Articulate Dump Truck Primer Truck Logging Truck Dolly & SDT
30 31 32 33 34 35 36 37 38
Fuel Truck Water Truck Lubricating Truck Crane Truck Trasportation Vehicle Genset Welding Set Air Compressor Water Pump
40 Stone Crusher 41 A.M.P
OPERATION TABLE 1
Light Duty Kerja dengan Beban sampai 80% dari standar Ability unit dan jam kerja rata-rata di bawah 10 jam/hari
2
Moderate Duty Kerja dengan beban sampai 90% dari standar Ability unit dan jam kerja rata-rata 12 jam/hari
3
Heavy Duty Kerja dengan Beban Full Ability unit dan jam kerja rata-rata 20 jam/hari
CAUSE TABLE 100 200 300 400 500
Factory Defect Maintenance Error Operation Error Environment Influence Normal Defective
CORRECTION TABLE A CORRECTIVE 100 Adjusment/reposition 101 Cleaning 102 Replace Part/Component 103 Rebuild Parts 104 Kalibrasi 105 Overhaul 106 Others
B 200 201 202
PREVENTIVE Reinforce Schedule Repair Schedule Overhaul
C 300 301 302
IMPROVEMENT Factory Modification Service News Site Modification
PETUNJUK PENGISIAN TAR
REPORT NO : Diisi kode Report TAR WWN/RML/MLK/2017/013 WWN : Kode Nama Mekanik RML : Kode perusahaan MLK : Kode site 2017 : Kode tahun 013 : Kode jumlah TAR dalam setahun
WO NUMBER : Diisi No. WO unit breakdown (Minta CCR PLANT) WO DATE : Diisi tanggal No.WO
REPORT DATE : Tanggal pembuatan TAR PT. RIUNG MITRA LESTARI Mechanic Development
REPORT NO :
TECHNICAL ANALYSIS REPORT (TAR) WWN/RML/MLK/2017/013
0
REPORT DATE :
9
0
CODE NUMBER DT 374
Lihat di APL.Table
3
WORK
PROBLEM
7
MACHINE MAKER SCANIA
APPLICATION LOC.
1
MACHINE MODEL P380CB6X4
ENVIRONMENT
WO NUMBER
:
MU17030056
WO DATE
:
8-Mar-17
MACHINE S/N 5252781
ENGINE MODEL DC1217L02
OPERATION
ENGINE NUMBER 6647219 TOTAL
Oil Made
Diisi spesifikasi oli pelumas yg berhubungan
DISPOSAL AREA
COND.
PAVED ROAD
CODE UNIT
20
Oil Class
CI4+
UP HILL HOULING
CARAC.
CONTAMINATED
OPR TABLE
3
Oil Visco
SAE15W-40
7
5
0
0
TROUBLE DATE
0
8
0
3
1
7
ALTENATOR NOT CHARGING
Diisi detail Trouble
PART NUMBER OF MAIN PART CAUSING THE PROBLEM 098-7000-0003
PART NAME ALTENATOR
HM
2
2
8
7
0
KM
2
4
1
0
2
COMP/PART GROUP 7 0 5 0
Diisi data unit (Lihat populasi unit)
LIFE TIME (HM) 2000HRS
dgn Trouble (Jika tidak ada tidak usah diisi)
0
Diisi Spesifikasi komponen penyebab trouble
DESCRIBE AND ANALIYZE THE PROBLEM (WITH PICTURE) NAMA DAN FUNGSI KOMPONEN GEJALA MASALAH YANG DIHADAPI 1. 2. PENYEBAB MASALAH : AKAR PENYEBAB MASALAH : (Faktor Man, Material, Methode, Machine, Environment) 1. 2. 3. TINDAKAN YANG DILAKUKAN : 1. 2. 3. TINDAKAN PENCEGAHAN (PREVENTIVE MAINTANANCE) 1. 2. 3. GAMBAR ILUSTRASI MASALAH/KERUSAKAN
CORRECTION DATE : TANGGAL DILAKUKANNYA CORRECTION MADE (BUKAN TANGGAL MENGKOREKSI TAR) MAN HOUR : MAN X HOUR (Jumlah man power dikali lama pengerjaan) MISAL: Jumlah man power = 2 Orang Lama pekerjaan = 3 Jam MAN HOUR = 2 x 3 = 6 Hour
CAUSE : Penyebab kerusakan (Kode lihat di APL.Table)
CORRECTION MADE : Action yang dilakukan (Kode lihat di APL.Table)
CAUSE
100 FACTORY DEFECT
CORRECTION MADE
102 REPLACE PART
NIK
1
1
MECHANIC NAME
Diisi Data mekanik pembuat TAR
SIGN
0
8
0
3
7
WAWAN SETIANTO
0 LEVEL
G
9
S
CORRECTION DATE 8 0 3 1
WORKING PARTNER
NGATNO
7
MAN HOUR 2hrs
SUPERVISOR NAME HELPER
Diisi partner kerja & TTD atasan SIGN
Maintenance Type Job Code (Prefix) A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
Job Description Adjust Clean Drain Flash/Reset Flush Inspect/Maintain Install Jump Start Lubricate Modify Prime/Bleed Rebearing Remove Repair Replace Reposition Top up / Fill Torque/Tighteen Troubleshoot Tune up Weld & Cut Overhaul/Rebuild Periodic Service Evacuate Induction/Training Workshop Activities
PART CODE 1000 1100 1101 1102 1103 1200 1201 1202 1203 1204 1205 1206 1207 1300 1301 1302 1303 1304 1305 1306 1307 1308
PART DESC Engine Cylinder Head Group Cyl. Head & Fitting Parts Rocker Arm, Housing & Cover Valve and spring system Air intake & Exhaust system Air Intake Manifold & After Cooler Air Cleaner & Fitting Parts Turbocharger Exhaust Manifold & Muffler Exhaust Brake & Cylinder Engine Brake retarder EGR System Cylinder Block Group Cylinder Block & Liner Block Covers Front Cover & Support Timing Gear & Idle Gear Crank Case & Breather Flywheel & Housing Crankshaft & Damper pulley Piston & Connecting Rod
Modifier Code (Suffix) AL LT RT FR CE RE LF RF LR RR UP LW TP BM IR OR PY SE MR SV MN E1
1309 1310 1311 1312 1400 1401
Camshaft & Follower Accessories Drive Mounting Parts Engine Support Lubricating Oil System Fast Lube filler
E2 AX P1 P2 P3 P4
1402 1403 1404 1405 1500 1501
Oil Pump & Suction Pipe Filter Assy Lub. Oil Piping & Jet Nozzle Lublicating Oil Cooler Fuel System Fuel Pump & Mounting
P5 P6 P7 P8 P9 P10
1502 1503 1504 1505 1506 1507
Fuel Piping & Filters Nozzle & Injectors Auto Priming & Start Solenoid / APS Fuel Pump Coupling Automatic timer Main fuel tank & mounting
P11 P12 P13 P14 P15 P16
1508 1509 1510 1600 1601
Float tank & breather Quick start system Fast Fuel filler Cooling System Water Pump & Mounting
P17 P18 P19 P20 P21
1602 1603 1604 1605 1606 1607
Cooling Fan & Belt Tension Pulley & Fitting Parts Corrosion Resistor & Piping Water Manifold & Thermostat Water Heater & Piping Radiator & resevoir tank
P22 P23 P24 P25 P26 P27
1608 1609 1610
Radiator hose & line Radiator Wind Break & Seal Radiator Fan Guard & Pulley
P28 P29 P30
1611 1612 1613 1700 1701 1702 1703 1800 1801 1802 2000 2100
Oil Cooler & Piping Radiator Shutter & Control Level Radiator Grill and mask Engine Control Accelerator Pedal & Linkage Deccelerator Pedal & Linkage Fuel Control Lever & Linkage Engine Engine Engine Clutch System - Coupler - Torque converter Main Clutch
P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42
2101 2102 2103 2200 2201 2202
Clutch Case & Housing Main Clutch Inner Parts Inertia Brake Clutch control Clutch Pedal & Linkage Clutch Booster & Piping
P43 P44 P45 P46 P47 P48
2203 2300 2301
Release Bearing & Fitting Parts Torque Converter T/C Case & Fitting Parts
P49 P50
2302 2303 2304 2305 2400 2401
T/C Inner Parts & Lock Up Clutch T/C Valves & Solenoid Scavenging Pump T/C Oil Piping & Filter Damper Damper Case
2402 2500 2501 2502
Damper Inner Parts PTO PTO Assembly PTO Coupling
2503 2504 2600 2601 2602
PTO Lubricating & Piping Fast Lube filler assy Universal Joint - Propeller Shaft U-Joint / Drive Shaft Propeller Shaft
2603 2900 2999 3000 3100 3101
Center Bearing Others Others Transmission System Transmission T/M Case & Mounting
3102 3103 3104
T/M Inner Parts T/M Pump & valves T/M Oil Piping & Filter
3200 3201 3202 3203 3300 3301 3302 3303 3900 3999 4000 4100 4101 4102 4103 4104 4105 4106
Transmission control T/M Control Valves T/M Control Lever & Linkage Inching System Transfer - Drop Box T/F Case & Mounting T/F Gear & Output Shaft Transfer / DB Control & Linkage Others Others Travel Drive - Axle assy Final Drive Drive Case & Fitting Parts Drive Gear & Sprocket Travel / Traming Motor & Fitting Parts Travel Piping & Drain Piping Planetary Gear Unit (Final Drive) Travel Gear Box
4107 4200 4201
Travel Motor Axle Front Axle Group
4202 4300 4301 4302 4303 4400
Rear Axle Group Differential Differential Case Diff. Inner Parts & Drive Shaft Differential Lock Tandem drive
4401 4402 4900 4999
Tandem Drive Case Tandem Drive Gear & Chain Others Others
5000 5100 5101 5102 5103
Steering system Steering system Steering Pump & Valves Steering Piping & Filters & Reservoir Steering, Leaning, Articulate Cyl.
5104 5105 5106 5107 5200 5201
Emergency Steering Motor & Piping Steering Case & Cover Steering Bevel Gear & Shaft Steering Clutch Steering Control Steering Wheel & Column
5202 5203 5204 5900 5999 6000 6010 6011 6012 6013 6014 6015 6016 6017 6030 6031 6032 6033 6034 6500 6510
Steering Linkage Steering Gear Box & Booster Knuckle & Tie Rod Others Others Under Carriage Track Group Recoil Spring & HIC / Track Adjuster Front Idler & Yoke Roller & Guard Track Shoe ass'y Bogie & Pin Link pad & Fitting parts Sprocket Wheel / Roller Drum Rim & Fitting Parts Tyre & Fitting Patrs Roller Drum & Fitting Parts Wheel Brake assy Main Frame And Guard Guard
6511 6512 6513
Radiator Guard & Grill Engine Hood / Bonnet / Covers Battery Case & Lock
6514 6515 6516 6517 6518 6519
Fender / Left Side Step Floor Frame / Plate & Handrill Ladder & Emergency ladder Hydraulic Tank Guard Rear Cover / bottom guard Spack Board / Mud Guard
6520 6521 6522 6530
Drive Shaft Guard Bumper Travel Motor & Piping Guard Cabin & Canopy
6531 6532 6533 6534 6535
ROPS Mount & Canopy Operator Compartement / Cab Cab Interior / Operator Seat Console Box / Control Stand Cab Lifting System & Suspension
6536 6550 6551 6552 6553 6554
FOPS Mount & Canopy Cabin Accessories Dash Board Radio Payload meter Tachograft
6555 6556 6570
Dispacher VHMS Frame
6571 6572 6573 6574 6575 6576
Main Frame / Revolving Frame Member Frame & Sub Frame Front Frame Car boddy / lower frame Upper frame / upper structure Cab base
6577 6578 6579 6580 6581 6582
Rear Frame Frame Link / Fifth wheel Landing Jack / Outrigger Tire Carrier Counter Weight Log Boster
6583 7000 7010 7011 7012 7013 7014 7015 7016
Track Frame & Trunion Electrical system Electric Plant Fuse Box Wiring harness Electric box Relay & sensor Lighting system Motor & wiper
7017 7030 7031 7032 7033 7034
Connectors Starting system Starting Motor & Mounting Safety Relay Battery & Relay Switch Starting Switch
7035 7050 7051 7052
Heater System & Wiring Charging system Alternator & Mounting Regulator
7053 7070 7071 7072 7073
Alternator drive Instrument & Monitor panel Monitor Panel & Related Parts Instrument Panel Relay Box
7074 7090 7091 7092 7093 7094
APS Control Unit Electrical Controller Engine electric control Transmission electrical control / ECMV Hydraulic electrical control Work equipment electrical control
7095 7096 7097 7098 7110 7111 7112 7113 7114 7115 7199 7200 7210 7211 7212
Auto Deccelerator & Fitting Parts Engine Stop Motor Boom Kick Out Bucket Positioner Safety & Hazard Strobe / Signal Lamp Move / Back Alarm Fatique warning Emergency shut down Lock out switch Others Brake System Brake System Front Brake Rear Brake
7213 7214 7215 7216 7217 7218
Slack Adjuster & Fitting parts Brake Chamber & Fitting parts Parking Brake & Fitting Parts Brake oil cooler Brake Drum & Brake Band Brake Clutch
7230 7231 7232
Brake Control Brake Pedal / Lever & Linkage Reservoir & Master Cylinder
7233 7234 7235 7236 7400 7410 7411 7412 7430 7431
Brake Cylinder & Oil Piping Brake Cooling & Piping Treadle & Relay Valve Brake Valves & Air Piping Suspension system Equalizer bar Equalizer Bar / Pivot Shaft Rubber Pad Suspension Front Suspension
7432 7433 7434 7435 7436 7600 7610 7611 7612 7613 7614 7615 7616 7617 7618 7619 7620 7621 7630 7631 7632 7633 7634 7635 7636 7637 7800 7810 7811 7812 7813 7814 7815 7816 7817
Rear Suspension Trunion & Spring Seat Spring & Shock Absorber Torq Rod & Stabilizer Auto Suspension Hydraulic System Hydraulic Plant Hyd. Tank & Suction Pipe Hydraulic Pump & OLSS Control Valve & Other Valves TVC Valve & Servo Valve TVC Piping / Lines Accumulator Swivel Joint Hyd. Oil Piping & Filters Hyd. Cylinder / Dump Hoist Hyd. Motor Hydraulic oil Cooler Work Equipment Control W/E Control Lever & Linkage Wrist Control / Joy stick & safety lock Travel Lever & Linkage Bank Cutting & Control System Dump PTO & Valves Roller Drum Vibration Control Rear Control Panel Pneumatic System Air Compressor Compressor air end Air valves Air cylinder Air Recervoir tank / separator tank Oiler / Oil Flasher Oil Cooler Air Driyer
7818 7819 7820 7900 7910 7911
Air Piping Accumulator Air Governor Swing System Swing system Swing Circle
7912 7913 8000 8010
Swing Machinery Inner Parts Swing Motor & Fitting Parts Attachment - Work Equipment Fork Assy
8011 8012 8013 8030 8031 8032 8033 8034 8035 8036 8037
Cylinder Hyd assy Mast assy Fork assy Bucket assy Cylinder Hyd assy Bucket assy Pin & Bushing Boom Arm Side Cutter, Teeth Bucket Link
8050 8051 8052
Blade Assy Arm Brace Pin & Bushing
8053 8054 8055 8056 8070 8071
Cylinder Hyd assy Blade End Bit Cutting Edge & Fitting Parts Grapple assy Cylinder Hyd assy
8072 8090 8091 8092 8093 8094
Grapple Ripper assy Cylinder Hyd assy Shank & Point Ripper Ripper Frame Shank Protector
8095 8096 8110 8111 8112 8113
Shank Adjuster Adjuster Pin Winch & Drum Assy Gear assy Clucth Assy Winch Roller
8114 8130 8131
Wire Rope Scarifier Assy Cylinder Hyd assy
8150 8151 8170 8171 8190 8191
Breaker Assy Cylinder Hyd assy Tire Handler Assy Cylinder Hyd assy Low Bed Trailer assy Axle assy
8192 8193 8210 8211
Low Bed Wheel assy Vessel Assy Vessel & tail gate
8212 8213 8229 8230 8250
Linkage Vessel Pin and Lock Draw Bar Assy Hitch and Pin Telescoping
8251 8252 8270 8271 8272 8273
Cylinder Hyd assy Boom ast & Drifter Assy Air / Hyd motor Accumulator Gear box
8274 8275 8276
Rotary head Chain Feed & Mast Wire rope / chain
8277 8278 8279 8280 8281 8290
Rotation mechanism Fix jaw selector Pipe rack / carausel & rod changer Drill carriage & pulley Steel holder / retaining Dust Collector
8291 8292 8293 8294 8310 8311
Primary cyclone Dust hood Suction head & lines Fine dust collector Drill Accessories Buttom bit / Trycone bit
8312 8313 8314 8315 8300 8330
DHD / DTH Shank bar / adapter Topsub / Bitsub Coupling & drill pipe Generating Set Generator
8331 8332 8333
Main Coil, Field / Armature Accessories Coil, Field / Armature Exiter Coil, Field / Armature
8334 8335 8336 8337 8338 8339
Brush Rectifier Current Transformer AVR Circuit Breaker Distribution Panel
8400 8400 8400 8401
Dewatering Pump Water Pump Pump Housing & Fitting Parts Pump Inner Parts
8402 8403 8404 8405 8406
Impeller / Vane Pump Drive Shaft & Coupling Submersible Pump Motor Motor Safety Device Valves & Piping
8407 8408 8409 8410 8411 8412
Strainer / screen Vacuum Pump Bearing System Transmission Vacuum Tank Pump Frame & Canopy
8413 8414 8415
Control System Strainer Suction Pipe
8416 8417 8500 8510 8511 8512
Discharge Pipe Seal System Optional Accessories Fire Suppression Detonator Control panel
8513 8514 8515 8530 8531 8532
Tank & piping Sensor & Nozzle Electric Wire Water injection/ canon Water tank Pump
8533 8534 8550 8551 8552 8553
Hyd Motor Piping Air Conditioning System Condensor Compressor Evaporator
8554 8555 8556
Blower Piping Seal System
8557 8558 8559 8560 8561 8562
High Pressure Sensor Low Pressure Sensor Expansion Valve Thermostat Receiver Dryer Electric Control System
8563 8564 8565 8570
Magnetic Clutch System Electric Cable Heater System Auto Lubrication / Greasing
8571 8572 8573 8574 8700
Pump & tank Piping & valve Nozzle & distributor Concentrated Piping & Nipple Stone Crusher
8710 8711 8712 8713 8714 8715
Primary crusher Jaw Crusher Vibrating Feeder Motor Drive Conveyor Control Panel
8716 8717 8730
Hopper Hyd .Breaker Secondary crusher
8731 8732 8733 8734 8735 8736
Motor Drive Conveyor Cone Crusher Omni Cone Crusher Hopper Screen
8737 8750 8751 8752 9050 9060
Control Panel Power Screen Screen Conveyor 12 Month Service 6 Month Service
9070 9080 9090 9140 9145 9150
90 Day Service 30 Day Service 10 Day Service PPA PPU PPM
9155 9160 9165
PAP Hr Component Overhaul Hr Component Midlive
9166 9175 9180 9185 9190 9195
4000 Hour Service 2000 Hour Service 1000 Hour Service 500 Hour Service 250 Hour Service 10 Hour Daily Check
9260 9265 9275 9280
KM Component Overhaul KM Component Midlive 20000 KM Service 15000 KM Service
9285 9290 9291
10000 KM Service 5000 KM Service Tools
Modifier Description
Modifier Code (Suffix-2)
Modifier Description
All Left Right Front Center Rear
BT WS NT OR HS SF
Bolt Washer Nut O-ring/Seal/Gasket Hose Single Flange
Left Front Right Front Left Rear Right Rear Upper Lower
DF CB CL GD GB MT
Double Flange Clamp Bolt Clamp Cover/Guard Cover/Guard Bolt&Nut Mounting/Bracket
Top Bottom Inner Outer Primary Secondary
MB BG BB PN PB PD
Mounting/Bracket Bolt&Nut Bushing Bushing Bolt&Nut Pin Pin Bolt&Nut Pad
Master Slave Main Engine 1
PR TR CU RE
Pressure Temperature Current (Ampere) Resistance (Ohm)
Engine 2 Auxiliary Pos-01 Pos-02 Pos-03 Pos-04
FY VL WI
Frequency Voltage Wiring
PROBLEM CODE 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028
Pos-05 Pos-06 Pos-07 Pos-08 Pos-09 Pos-10
1029 1030 1031 1032 1035 1036
Pos-11 Pos-12 Pos-13 Pos-14 Pos-15 Pos-16
1037 1038 1040 1050 1060 2001
Pos-17 Pos-18 Pos-19 Pos-20 Pos-21
2002 2003 2004 2005 2006
Pos-22 Pos-23 Pos-24 Pos-25 Pos-26 Pos-27
2007 2008 2009 2010 2011 2012
Pos-28 Pos-29 Pos-30
2013 2014 2015
Pos-31 Pos-32 Pos-33 Pos-34 Pos-35 Pos-36
2016 2017 2018 2019 2020 2021
Pos-37 Pos-38 Pos-39 Pos-40 Pos-41 Pos-42
2022 2040 2050 2060 3001 3002
Pos-43 Pos-44 Pos-45 Pos-46 Pos-47 Pos-48
3003 3004 3005 3006 3007 3008
Pos-49 Pos-50
3009 3010 3011 3012 3040 3050 3060 4001 4002 4003 4004 4005 4006
4007 4008 4009 4014 4015 4040 4050 4060 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5017 5018 5040 5050 5060 6001 6002 6003 6004 6005 6006 6007 6008 6009 6040 6050 6060 6501 6502 6503 6504
6505 6506 6507 6508 6509 6510 6511 6512 6513 6514 6515 6516 6517 6518 6519 6520 6521 6522 7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011 7012 7013 7014 7015 7016 7017 7018 7040 7050 7201 7202 7203 7204 7205 7206 7207
7208 7209 7210 7211 7212 7213 7240 7250 7260 7401 7402 7403 7404 7450 7601 7602 7603 7604 7605 7606 7607 7608 7609 7610 7611 7612 7613 7640 7650 7660 7801 7802 7803 7804 7805 7806 7840 7850 7860 7901 7902 7903 7904 7940 7950
7960 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8040 8050 8060 8331 8332 8333 8334 8335 8336 8337 8401 8402 8403 8404 8405 8406 8407 8408 8409 8410 8411 8412 8413 8414 8415 8416 8417 8501 8502 8551 8552 8553 8554 8555
8556 8557 8558 8559 8701 8702 8703 8704 8705 8706 8707 8708 8709 8710 8711 8712 8740 8750 8760 9050 9060 9070 9080 9090 9140 9145 9150 9155 9166 9175 9180 9185 9190 9195 9275 9280 9285 9290
PROBLEM DESC Starting perfomance is poor - always takes times Starting deffective or badness - no start, no turn or no combustion Engine does not pick up smoothly Engine runs abnormally - speed too high, does not stop, hunting Engine stall during operation Engine stop during operation Fuel level goes down / Fuel leak out Excessive fuel consumption Engine lack of power ( low power ) Exhaust gas is black Exhaust gas is blue - combustion of oil. Excessive oil consumption - oil leak out Drop of oil pressure Oil in Cooling System Water temperature does not rise Engine overheat Water level goes down / Water leak out Too much vibration on Engine Abnormal noise emitted Excessive wear of Engine Parts Engine Part cracked / broken Engine related part lost / loosen Engine Part out of adjustment Abnormality in Engine Controller Fault in Engine Controller Retarder / Exhaust Brake malfunction Retarder / Exhaust Brake Ineffective Retarder / Exhaust Brake dragging Automatic Control malfunction Automatic Control stuck / dragging Engine control does not work properly Auto Decceleration does not work properly Turbo Charger Burn Engine Blow by Oil level rises ( mixed water or fuel ) Oil quickly becomes dirty Mid life Overhaul Overhaul Component Exchange Operating force of Clutch Pedal is heavy
Clutch Control malfunction Torque Converter temperature too high Torque Converter oil pressure is low T/C Lock up Clutch does not work Difficult shifting gear Machine lack of power or speed Machine does not move / travel Machice does not travel smoothly Too much vibration on Clutch Unusual noise on Cluth Leaking out of Lubricant on Clutch Too much vibration on Damper Unusual noise on Damper Leaking out of Lubricant on Damper Too much vibration PTO Unusual noise PTO Leaking out of Lubricant PTO Fast Lube Filler Mulfunction U Joint / Prop Shaft broken Too much vibration on U Joint / Prop Shaft Unusual noise on U Joint / Prop Shaft Mid life Overhaul Overhaul Component Exchange Excessive time lag Excessive shock when starting or shifting gear Difficult shifting gear Transmission does not shift up Machine move when Engine is started Machine travel in one dirrection only Transmission temperature too high High - low Gear does not shift Too much vibration Unusual noise Leaking out of Lubricant Transfer Control malfunction Mid life Overhaul Overhaul Component Exchange Excessive travel deviation Too much vibration Unusual noise Leaking out of Lubricant Travel speed does not change Diff. Lock does not work
Machine lack of power or speed Machine does not move / travel Machice does not travel smoothly Tandem Drive Part Crack Tandem Drive Part Broken Mid life Overhaul Overhaul Component Exchange Machine does not turn Machine turn in one dirrection only Steering Clutch does not dis engaged Steering Clutch slip Steering brake does not work or ineffective Steering Wheel is sluggish or heavy Steering Wheel does not turn Steering Wheel moves unsteadlly Steering Wheel shimmy / vibrating Steering Wheel does not to neutral position Motoring the Steering Wheel Str. Wheel are activated in opposite direction Steering Wheel can be turned continously Steering Backlash / Wheel Play too large Left / Right radius are different Out of Adjustment in Control Linkage / Lever Leaking out of Oil / Fluid Oil / Fluid Line blocked Mid life Overhaul Overhaul Component Exchange Undercarriage Part wear Undercarriage Part cracked / broken Undercarriage Part bend / dent Undercarriage Part lost / loosen Abnormal noise on Undercarriage Comp. Tyre worn out Tyre Pressure drop / leak of air pressure Tyre Broken off Roller Drum Vibrator malfunction Mid life Overhaul Overhaul Component Exchange Guard / cover cracked Guard / cover broken Guard / cover dent Guard / cover bend
Guard / cover lost / loosen Guard / cover rusted / wear Cabin / Canopy part lost / loosen Cabin / Canopy dent Cabin / Canopy rusted / broken Cabin / Canopy unusual noise Cabin / Canopy abnormal vibration Cab Lifting & Suspension malfunction Cab Accesories malfunction Fifth wheel Landing Jack Dash Board Crack Malfunction of Frame Supplement Frame bend Frame crack Frame broken Malfunction of Frame Supplement - Couplers Frame damaged Poor Starting perfomance Starting deffective or badness Malfunction Charging System Abnormal Electrical Parts Malfunction Electrical Parts Dirty in Electrical Parts Burn/ On fire (terbakar) Moist/ Wet (lembab) Loose (kendor) Broken (putus/ patah/ pecah) Short circuit (hubungan pendek) Fault no Found (tidak diketemukan / berfungsi kembali) Low voltage (tegangan rendah/turun/drop) Disconnected Loose contact (putus hubungan) Error Lost (hilang) Damage (rusak) Mid life Overhaul Overhaul Service Brake does not work Parking Brake does not work Service Brake ineffective Parking Brake ineffective Service Brake dragging Parking Brake dragging Brake Part cracked / broken
Brake Part lost / loosen Out of Adjustment in Control Linkage / Lever Leaking out of Oil / Fluid Oil / Fluid line blocked Leaking out of Air pressure Air Line blocked Mid life Overhaul Overhaul Component Exchange Suspension poor performance Suspension Part wear Suspension Part broken Suspension Part lost / loosen Overhaul Hyd oil level down / leak / excess. oil consm. Abnormal noise in Hydraulic system Work Equipment does not move Work Equipment poor performance Out put does not charge when operated Excessive hydraulic drift of Hyd. cylinder Excessive hydraulic drift of swing Overheat in Hydraulic system Insufficient pressure in the system Pump deliveries insufficient or no fluid Accumulator gas empty Opr. force of Control Lever is heavy / stiffly Pin Puller Cylinder does not work Mid life Overhaul Overhaul Component Exchange Compressor is not relieved / no unloading Air pressure does not raise Air pressure drop / leak out Compressor overheat Lube oil leak out Air Governor Malfuction Mid life Overhaul Overhaul Component Exchange Upper Structure does not swing Too much vibration Unusual noise Leaking out of Lubricant Mid life Overhaul Overhaul
Component Exchange Wear of Attachment Part Attachment Part dent Lube oil leak out Attachment Part bend Attachment Part crack Attachment Part broken Attachment Part lost / loosen Attachment unusual noise Control Panel Part abnormal Control Panel Part malfunction Mid life Overhaul Overhaul Component Exchange No current generated Voltage / Current abnormal Connection abnormal Over Voltage / current Abnormal Noise Burn Short Circuit Water Pump Does Not Prime Water Pump Not Enough Liquid Water Pump Ceases to Deliver liquid After a Time Water Pump Takes Excessive Power Water Pump Vibrating or Overheating Pump Leaking at Seal Housing Water Pump Part cracked / broken Strainer Clogged Cavitation Sound Water discharge capacity too low Seal Burn Water Pump Overheating Bearing Overheating Bearing Lack of Grease Engine Overload Engine Black Smoke Pump Overload Excessive Wear Abnormality in Optional Accessories Malfunction in Optional Accessories AC does not work at all Refrigerant Leaks Abnormal Pressure AC works but abnormal (not cold inside cabin) Too much cold water in evaporator
Cold air does not blowing from cabin grill Condensor is overheating Compresor does not work Abnormal noise in cabin Crusher stuck / stop during operation Crusher Part wear Crusher Part cracked / broken Crusher poor performance Crusher Part malfunction Power Screen part wear Power Screen part cracked / broken Power Screen poor performance Power Screen part malfunction Motor Drive poor performance Motor Drive malfunction Conveyor Part cracked / broken Mid life Overhaul Overhaul Component Exchange 12 Month Service 6 Month Service 90 Day Service 30 Day Service 10 Day Service Attachment Measurement Under Carriage Measurement Machine Performance Measurement Oil Quality 4000 Hour Service 2000 Hour Service 1000 Hour Service 500 Hour Service 250 Hour Service 10 Hour Daily Check 20000 KM Service 15000 KM Service 10000 KM Service 5000 KM Service
4 5 6
DT283 DT284 DT285
RUNNING RUNNING RUNNING
COAL HAULAGE COAL HAULAGE COAL HAULAGE
DT20T DT20T DT20T
FM285JD FM285JD FM285JD
38570 39122 39131
HINO HINO HINO
J08EWKJ J08EWKJ J08EWKJ
J08EWKJ12271 J08EWKJ12487 J08EWKJ12495
HINO HINO HINO
MJEFM8JN1NKX38570 MJEFM8JN1NKX39122 MJEFM8JN1NKX39131
7 8
DT286 DT287
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM285JD FM285JD
39449 39465
HINO HINO
J08EWKJ J08EWKJ
J08EWKJ12785 J08EWKJ12794
HINO HINO
MJEFM8JN1NKX39449 MJEFM8JN1NKX39465
9 10
DT288 DT289
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM285JD FM285JD
39474 39520
HINO HINO
J08EWKJ J08EWKJ
J08EWKJ12803 J08EWKJ12843
HINO HINO
MJEFM8JN1NKX39474 MJEFM8JN1NKX39520
11 12
DT290 DT291
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM285JD FM280JD
39526 10885
HINO HINO
J08EWKJ J08EWDJ
J08EWKJ12849 J08EWDJ11443
HINO HINO
MJEFM8JN1NKX39526 MJEFM8JN2NJX10885
13 14
DT292 DT293
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM280JD FM280JD
10886 10892
HINO HINO
J08EWDJ J08EWDJ
J08EWDJ11444 J08EWDJ11450
HINO HINO
MJEFM8JN2NJX10886 MJEFM8JN2NJX10892
15 16
DT294 DT295
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM280JD FM280JD
10887 10888
HINO HINO
J08EWDJ J08EWDJ
J08EWDJ11445 J08EWDJ11446
HINO HINO
MJEFM8JN2NJX10887 MJEFM8JN2NJX10888
17 18
DT296 DT297
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM280JD FM280JD
10893 10894
HINO HINO
J08EWDJ J08EWDJ
J08EWDJ11463 J08EWDJ11464
HINO HINO
MJEFM8JN2NJX10893 MJEFM8JN2NJX10894
19 20
DT2108 DT2109
RUNNING RUNNING
COAL HAULAGE COAL HAULAGE
DT20T DT20T
FM260JD FM260JD
38026 38052
HINO HINO
J08EUFR J08EUFR
J08EUFR22317 J08EUFR22350
HINO HINO
MJEFM8JN1MJE38026 MJEFM8JN1MJE38052
21 DT2110 >> DT HINO
RUNNING
COAL HAULAGE
DT20T 18
FM260JD
38226
HINO
J08EUFR
J08EUFR22600
HINO
MJEFM8JN1MJE38226
EXCAVATOR
PC200
PC200-8 M0
C13901
KOMATSU
SAA6D107E-1
26624609
KOMATSU
>> TOTAL DT COAL HAULING 1 EX217 RUNNING
