ITP For Lighting & Small Power [PDF]

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Doosan Heavy Industries Vietnam Dung Quat Economic Zone,



Binh Thuan, Binh Son, Quang Ngai, Vietnam T +84 55 5618 900 F +84 553 618 950



A



21/05/12



DANNY



J.Y.JEONG



K.J.LIM



Rev.



Date



Drawn



Checked



Approved



For Information Details of Revision



Owner :



AES-VCM MONG DUONG POWER COMPANY LIMITED Owner's Engineer :



Contractor :



Project :



PC MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT



Title :



T10206-QE01-POZEN__-040204 INSPECTION AND TEST PLAN FOR LIGHTING & SMALL POWER INSTALLATION



:



T10206



UAS :



QE01



Unit :



PO



KKS :



ZEN



Reg. No. 040204 Revision :



Drawing No. :



T10206-QE01-P0ZEN-040204



Page-No :



A 1 of 5



ITP for Lighting & Small Power Installation



AES-VCM



This note is only applicable for AES-VCM Mong Duong



Detailed Legend



S



:



Surveillance Point / DOOSAN / Subcontractor does not send a notification to AES-VCM Mong Duong except for the first or last operation on the basis of each process. AES-VCM Mong Duong could check the operation, if he is present at the site during the inspection by Doosan.



R



:



Report Review Point / DOOSAN / Subcontractor is required to prepare a certificate or document attesting to the satisfactory performance of the related test or inspection for review by AES-VCM Mong Duong.



W



:



Witness Point / DOOSAN / Subcontractor shall submit request for inspection to AES-VCM to decide whether they will attend such inspection or not.



H



:



Hold Point / Downstream construction and other activities shall not proceed without attendance or any written approval of AES-VCM Mong Duong.



NOTE : The Site ITP and all of the abovementioned reports will be kept available by DOOSAN at anytime for control and or review by AES-VCM Mong Duong.



Page 2



Inspection & Test Plan for Lighting & Small Power Ínstallation



Item Name



Oper. No.



A1 A. Material Receipt



A2 A3 B1



B.Installatio n& Inspection of Conduits & Boxes



B2



T10206-QE01-POZEN-040204



Rev. A



Contractor



DOOSAN



Page 3 of 5



Inspection & Test Activities Specific Applicable drawing number, Standard Code number, Subcontractor DOOSAN AES-VCM Specification A Sign A Sign A Sign



Inspection Process Check the physical condition and intactness of the packing case. Check intactness of instruments / accessesories installed on the panels / fittings. Check type and size of the cables/ cable gland/ lugs/ lighting/ wires Check for dimensions / sizes and routings according to Approved Drawing Check support positions, based on the specifications and Drawings.



Verification Document



Remarks (Allowable tolerance)



Packing List



R



R



R



Packing List



N/A



Packing List



R



R



R



Packing List



N/A



Material Technical Specification



R



R



W



Packing List



N/A



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



H



W



W



Refer to attached Checklist



N/A



H



W



W



Refer to attached Checklist



N/A



B3



Verifyy Proper p fixing g of fittings g and accessories



B4



Where Check Expansion joints provision required



AFC Drawing T10206-YQ01POZEN-141313 AFC Drawing T10206-YQ01POZEN-141313



B5



Check Electrical continuity /bonding complete



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



B6



Check Alignment and Leveling is proper



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



C1



Verify Dimensions/sizes and routings according to latest Approved Drawing



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



IEC-61557



H



W



W



Refer to attached Checklist



100 mega-ohms above



IEC-61557



H



W



W



Refer to attached Checklist



N/A



C2 C. LAYING & INSPECTI ON OF WIRES & CABLES



Doc. No.



AES-VCM



C3



Check Insulation resistance for Power cables and wires Check Insulation resistance for Control cables and wires



C4



Check Proper fixing of cable ties and accessories



Approved for Construction Drawing/Specification



H



W



W



Refer to attached Checklist



N/A



C5



Check Proper fixing of cable glands and lugs



Approved for Construction Drawing/Specification



H



W



W



Refer to attached Checklist



N/A



Check Electrical continuity /bonding complete



Approved for Construction Drawing/Specification



H



W



W



Refer to attached Checklist



N/A



Verify Cable/wiring dressing & ferruling is proper



Approved for Construction Drawing/Specification



H



W



W



Refer to attached Checklist



N/A



C6 C7 Abbreviation :



S: Surveillance



R: Report Review



W: Witness Inspection



H: Hold Inspection



Note :



All inspection shall be performed in accordance with the approved Site Inspection and Test Plans/Project Specifications



Inspection & Test Plan for Lighting & Small Power Ínstallation



Item Name



D. Installation & Inspection of Lighting Panel



E. Installation & Inspection of Lighting Fitting & Receptacle



F. Final Documenta tion



Oper. No.



Doc. No.



T10206-QE01-POZEN-040204



Rev. A



Contractor



DOOSAN



Page 4 of 5



AES-VCM



Inspection & Test Activities Specific Applicable drawing number, Standard Code number, Subcontractor DOOSAN AES-VCM Specification A Sign A Sign A Sign



Inspection Process



Verification Document



Remarks (Allowable tolerance)



D1



Check Dimensions/sizes according to latest Approved Drawing



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



D2



Verify Proper fixing of panels on foundation/walls



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



D3



Check Insulation Resistance Test



IEC-61557



H



W



W



Refer to attached Checklist



100 mega-ohms above



D4



Check Alignment and Leveling is proper



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E1



Check type of fittings and fixtures



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E2



Verify locations



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E3



Check quantity



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E4



Verify associated components



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E5



Check wiring termination



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



E5



Verify telecom receptacles



AFC Drawing T10206-YQ01POZEN-141313



H



W



W



Refer to attached Checklist



N/A



F1



Ensure that the conduits and associated accessories are available on site.



Material Technical Specification



H



W



W



Material Technical Specification



N/A



F2



Ensure that conduit layout drawing are available at site.



Approved for Construction Drawing/Specification



H



W



W



Refer to attached Checklist



N/A



F3



Ensure that proper and valid work permit, if applicable, is available at site for carrying out the job.



Approved PTW



H



W



R



Approved PTW



N/A



Abbreviation :



S: Surveillance



R: Report Review



W: Witness Inspection



H: Hold Inspection



Note :



All inspection shall be performed in accordance with the approved Site Inspection and Test Plans/Project Specifications



AES-VCM



Inspection Check List Project



:



Drawing No.



:



Specific Location



:



Lighting & Small Power Installation Work



Ref. No. Date :



CHECK ITEM Verification & Approval Observed Result / Remarks Yes No N/A



No



Inspection elements



1



Check the physical condition and intacness of the packing case.



2



Check intactness of instruments / accessesories installed on the panels / fittings



3



Check type and size of the cables/ cable gland/ lugs/ lighting/ wires



4



Check for dimensions / sizes and routings Approved Drawing



5



Check support positions, based on the specifications and Drawings.



6



Verify Proper fixing of fittings and accessories



7



Check Expansion joints provision where required



8



Check Electrical continuity /bonding complete



9



Check Alignment and Leveling is proper



10



Verify Dimensions/sizes and routings according to latest Approved Drawing



11



Check Insulation resistance for Power cables and wires



12



Check Proper fixing of cable ties and accessories



according to



Checked by : (Subcontractor) DOOSAN Electrical Dept.



DOOSAN QA/QC Dept.



AES-VCM



Name & Signature



Name & Signature



Name & Signature



Name & Signature



Position



Position



Position



Position



Date



Date



Date



Date



page 5