Pm. Dozer d85ss [PDF]

Citation preview

Work Title/Reservation :11021954 / 29346



PM SERVICE 500 HRS D85SS KOMATSU SCH HM: 0 Date : 20-Oct-2019 Work Type PPM



Planned Repair



Job Supervisor



Job Planner



Unit# DZ-01



Breakdown



Instruksi Khusus : Spesial Instruction



Replace Racor Filter Replace Fuel Filter



2020TM J86-21105D



1 1



Ea Ea



Replace Oil Filter



P55-1670



1



Ea



Change Oil Engine



Rimula 15W40



37



Ltr



Replace Power Train Oil Filter



07063-01054



1



Ea



Replace O Ring Filter



07000-72100



1



Ea



Replace Hydraulik Filter



07063-51100



1



Ea



12



Ea



Hand Glove



Perkiraan Lama Pekerjaan Estimate Work Duration



Komentar Dari Hasil Pekerjaan Untuk Analisis Kedepan Comment Of Job Completed For Further Analysis



Informasi Downtime/ Information Downtime Tanggal Unit Down :



Pukul :



Tanggal Unit Up/Selesai :



Pukul :



Hour Meter Record :



Hrs



Description



RECORD DATA 1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay Record Hour Meter Service (Non decimal point), Down Time/ Delay PRE-START SAFETY ACTIVITIES 2 Cuci unit sebersih mungkin Washing Unit Properly 3 Parkir unit posisi service pada permukaan rata & pasang rem parkir Park Unit to Service Position on firm & Level Ground & Apply Parking Brake 4 Pastikan semua handel kontrol pada posisi netral Ensure Control Handles on Neutral Position 5 Matikan mesin dan switch baterai utama pada posisi OFF Turned Off Engine & Main Battery Switch on OFF Position 6 Pasang 'master lock' dan kartu isolasi oleh pengawas Apply Master Lock & Tie 'Isolation' Tag by Supervisor 7 Pasang tanda bahaya pribadi dan kartu peringatan service Tie 'Personal Danger' tag & 'Out of Service' tag 8 Dilarang yg tidak berkepentingan di sekitar unit saat service All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed 9 Gunakana APD yang tepat pada saat service Used Personal Safety Gear when servicing OIL SAMPLE 10 Ambil oli sampel engine Take Oil Sample of Engine ENGINE 11 Check ketinggian level oli engine Check Engine Oil Level 12 Bersihkan Strainer tanki bahan bakar Clean Fuel Tank Strainer 13 Bilas air dan kotoran lain dari tanki bahan bakar Drain Water & Sediment from Fuel Tank 14 Periksa baut dan mounting mesin dari kehausan Check Bolt Mounting Engine from Loose & Worn Out 15 Bersihkan element engine breather Clean Engine Breather element 16 Periksa/ bersihkan air cleaner dan tempatnya Check/ Clean Air Cleaners & Housing 17 Periksa kondisi saluran udara masuk dan gas buang Check Condition Air Inlet & Exhaust System 18 Periksa kondisi V-Belts dan stel ketegangannya Check Condition of V-Belts & Adjust Tension if Necessary POWER TRAIN 19 Periksa ketinggian oli damper Check Damper Oil Level 20 Periksa ketinggian oli power train Check Power Train Oil Level 21 Periksa ketinggian oli final drive Check Final Drive Oil Level HYDRAULIC SYSTEM 22 Periksa ketinggian oli di dalam tangki hidrolik



OK



Not



Komentar



OK



Comments



Description



OK



Not



Komentar



OK



Comments



Check Oil Hydraulic Level COOLING SYSTEM 23 Periksa ketinggian coolant radiator Check coolant level ELECTRIC & ELECTRONIC CONTROLS 24 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function 25 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C 26 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu Check & Clean Filter Air Con/ Cabin, Change if Necessary 27 Periksa air baterai, bersihkan kepala baterai & pengikatnya Check Battery Electrolite, Clean Battery Terminal & Bracket 28 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi) Check Emergency Stop Engine is Function (if Fitted) OTHERS 29 Lumasi semua fitting grease pada unit Lubricate all Grease Fitting Points 30 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan Check & Record any Water, Oil Leaking. Repair if Enable 31 Lakukan pengujian operasi rem dan stering Test Operation of Brake & Steering System 32 Periksa pemadam api dan yakinkan berfungsi dengan baik Check Fire Extingusher or Ensure Good Condition 33 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik Check Condition of Operator Seat Belt & Ensure is Function UNDERCARRIAGE 34



Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary



35 Lumasi dan periksa kondisi seal equalizer bar Lubricate & Check Condition of Seal Equalizer bar 36 Periksa ketinggian oli pivot shaft & recoil spring Check Pivot Shaft & Recoil Spring Oil Level 37 Periksa kondisi pad bogie dan pad equalizer bar Check Condition of pad Bogie & Pad Eqalizer Bar BEFORE UNIT SEND TO OPERATION 38 Pastikan drain plug dan ketinggian oli sudah benar Ensure Drain Plug & all Oil Level have Correctly 39 Bersihkan kotoran oli dan kain lap yang tersisa saat service Clean Waste oil, Racks & other Rubbish from unit after service 40 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin Sound Horn (1x) before Starting Engine 41 Periksa semua personil aman sebelum unit uji jalan Check all Personals on Safe Condition before Test Running



Dikerjakan/Done By: Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Description



OK



Not



Komentar



OK



Comments



Diketahui Pengawas/Acknowledged by:



Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Description



Part No



Qty



REPLACE FUEL FILTER



J86-21105D



1



REPLACE OIL FILTER



P55-1670



1



SOS BOTTLE



HP427



ENGINE



Rimula R3 MV 15W-40



1 37 Ltr



Description



RECORD DATA 1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay Record Hour Meter Service (Non decimal point), Down Time/ Delay PRE-START SAFETY ACTIVITIES 2 Cuci unit sebersih mungkin Washing Unit Properly 3 Parkir unit posisi service pada permukaan rata & pasang rem parkir Park Unit to Service Position on firm & Level Ground & Apply Parking Brake 4 Pastikan semua handel kontrol pada posisi netral Ensure Control Handles on Neutral Position 5 Matikan mesin dan switch baterai utama pada posisi OFF Turned Off Engine & Main Battery Switch on OFF Position 6 Pasang 'master lock' dan kartu isolasi oleh pengawas Apply Master Lock & Tie 'Isolation' Tag by Supervisor 7 Pasang tanda bahaya pribadi dan kartu peringatan service Tie 'Personal Danger' tag & 'Out of Service' tag 8 Dilarang yg tidak berkepentingan di sekitar unit saat service All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed 9 Gunakana APD yang tepat pada saat service Used Personal Safety Gear when servicing OIL/Coolant SAMPLE 10 Ambil oli sampel engine Take Oil Sample of Engine 11 Ambil oli sampel damper Take Oil Sample of Damper 12 Ambil oli sampel hidrolik sistem Take Oil Sample of Hydraulic System 13 Ambil oli sampel transmisi Take Oil Sample of Tranmission 14 Ambil oli sampel semua final drive Take Oil Sampel of Final Drives 15 Ambil sampel coolant radiator (HP428 = 1 EA) Take sample of radiator coolant ENGINE 16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin Change Oil Engine & Filter Oil Engine 17 Ganti fuel pre-filter & Bersihkan Strainer tanki bahan bakar Change Fuel Pre-Filter & Fuel Tank Strainer 18 Bilas air dan kotoran lain dari tanki bahan bakar Drain Water & Sediment from Fuel Tank 19 Bersihkan fuel tank breather Clean Fuel Tank Breather 20 Periksa baut dan mounting mesin dari kehausan Check Bolt Mounting Engine from Loose & Worn Out 21 Bersihkan element engine breather Clean Engine Breather element 22 Periksa/ bersihkan air cleaner dan tempatnya Check/ Clean Air Cleaners & Housing 23 Periksa kondisi saluran udara masuk dan gas buang



OK



Not



Komentar



OK



Comments



Description Check Condition Air Inlet & Exhaust System 24 Periksa kondisi V-Belts dan stel ketegangannya Check Condition of V-Belts & Adjust Tension if Necessary 25 Periksa Fan Hub Check Fan Hub POWER TRAIN 25 Periksa ketinggian oli damper Check Damper Oil Level 26 Periksa ketinggian oli power train Check Power Train Oil Level 27 Periksa dudukan (mounting) transmisi Check Mounting Transmission 28 Periksa ketinggian oli final drive & periksa plug magnet Check Final Drive Oil Level & Check Magnetic Plugs 29 Ganti saringan (elemen) oli power train Change Power Train Oil Filter Element HYDRAULIC SYSTEM 30 Periksa ketinggian oli di dalam tangki hidrolik Check Oil Hydraulic Level 31 Bersihkan hydraulick tank breather Clean Hydraulic Tank Breather COOLING SYSTEM 32 Periksa ketinggian coolant radiator Check coolant level ELECTRIC & ELECTRONIC CONTROLS 33 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function 34 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C 35 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu Check & Clean Filter Air Con/ Cabin, Change if Necessary 36 Periksa air baterai, bersihkan kepala baterai & pengikatnya Check Battery Electrolite, Clean Battery Terminal & Bracket 37 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi) Check Emergency Stop Engine is Function (if Fitted) OTHERS 38 Periksa baut ROPSCAB yg longgar/rusak Check Condition of ROPSCAB Mount Bolts 39 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik Check Condition of Operator Seat Belt & Ensure is Function 40 Lumasi semua fitting grease pada unit Lubricate all Grease Fitting Points 41 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan Check & Record any Water, Oil Leaking. Repair if Enable 42 Lakukan pengujian operasi rem dan stering Test Operation of Brake & Steering System 43 Periksa pemadam api dan yakinkan berfungsi dengan baik Check Fire Extingusher or Ensure Good Condition UNDERCARRIAGE



OK



Not



Komentar



OK



Comments



Description



43



OK



Not



Komentar



OK



Comments



Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary



44 Lumasi dan periksa kondisi seal equalizer bar Lubricate & Check Condition of Seal Equalizer bar 45 Periksa ketinggian oli pivot shaft & recoil spring Check Pivot Shaft & Recoil Spring Oil Level 46 Periksa kondisi pad bogie dan pad equalizer bar Check Condition of pad Bogie & Pad Eqalizer Bar 47 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan Check & Record any Structure Crack, Repair if Enable BEFORE UNIT SEND TO OPERATION 48 Pastikan drain plug dan ketinggian oli sudah benar Ensure Drain Plug & all Oil Level have Correctly 49 Bersihkan kotoran oli dan kain lap yang tersisa saat service Clean Waste oil, Racks & other Rubbish from unit after service 50 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin Sound Horn (1x) before Starting Engine 51 Periksa semua personil aman sebelum unit uji jalan Check all Personals on Safe Condition before Test Running



Dikerjakan/Done By: Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Diketahui Pengawas/Acknowledged by:



Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Description



Part No



Qty



Replace Fuel Filter



600-311-8321



1 ea



Replace Oil Filter



600-211-1231



1 ea



Change Oil Engine



Rimula 15W40



37 ltr



Bottle sos



HP427



1ea



Replace Power Train Oil Filter



07063-01054



1 ea



Replace O Ring Filter



07000-72100



1 ea



RECORD DATA 1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay Record Hour Meter Service (Non decimal point), Down Time/ Delay PRE-START SAFETY ACTIVITIES 2 Cuci unit sebersih mungkin Washing Unit Properly 3 Parkir unit posisi service pada permukaan rata & pasang rem parkir Park Unit to Service Position on firm & Level Ground & Apply Parking Brake 4 Pastikan semua handel kontrol pada posisi netral Ensure Control Handles on Neutral Position 5 Matikan mesin dan switch baterai utama pada posisi OFF Turned Off Engine & Main Battery Switch on OFF Position 6 Pasang 'master lock' dan kartu isolasi oleh pengawas Apply Master Lock & Tie 'Isolation' Tag by Supervisor 7 Pasang tanda bahaya pribadi dan kartu peringatan service Tie 'Personal Danger' tag & 'Out of Service' tag 8 Dilarang yg tidak berkepentingan di sekitar unit saat service All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed 9 Gunakana APD yang tepat pada saat service Used Personal Safety Gear when servicing OIL/Coolant SAMPLE 10 Ambil oli sampel engine Take Oil Sample of Engine 11 Ambil oli sampel damper Take Oil Sample of Damper 12 Ambil oli sampel hidrolik sistem Take Oil Sample of Hydraulic System 13 Ambil oli sampel transmisi Take Oil Sample of Tranmission 14 Ambil oli sampel semua final drive Take Oil Sampel of Final Drives 15 Ambil sampel coolant radiator (HP428 = 1 EA) Take sample of radiator coolant ENGINE 16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin Change Oil Engine & Filter Oil Engine 17 Ganti fuel pre-filter & fuel main filter cartridge Change Fuel Pre-Filter & Fuel Main Filter Cartridge 18 Bersihkan Strainer bahan bakar Clean Fuel Strainer 19 Bilas air dan kotoran lain dari tanki bahan bakar Drain Water & Sediment from Fuel Tank 20 Ganti fuel tank breather Repalce Fuel Tank Breather Element 21 Periksa baut dan mounting mesin dari kehausan Check Bolt Mounting Engine from Loose & Worn Out 22 Bersihkan element engine breather Clean Engine Breather element 23 Periksa/ bersihkan air cleaner dan tempatnya Check/ Clean Air Cleaners & Housing



24 Periksa kondisi saluran udara masuk dan gas buang Check Condition Air Inlet & Exhaust System 25 Periksa kondisi V-Belts dan stel ketegangannya Check Condition of V-Belts & Adjust Tension if Necessary 26 Periksa Fan Hub Check Fan Hub 27 Periksa clamp exhaust pipe Check Engine Exhaust Pipe Clamps POWER TRAIN 28 Periksa ketinggian oli damper Check Damper Oil Level 29 Ganti oli power train Change Power Train Oil 30 Ganti oli final drive Change Oil Final Drives 31 Grease universal joint Grease Universal Joint 32 Ganti saringan (elemen) oli power train Change Power Train Oil Filter Element 33 Bersihkan strainer transmisi pompa power train & pompa scavenging Clean Power Train Pump Strainer & Scavenging Pump Strainer 34 Ganti element power train case breather Replace Power Train Case Breather Element HYDRAULIC SYSTEM 35 Periksa ketinggian oli di dalam tangki hidrolik Check Oil Hydraulic Level 36 Ganti element hydaraulic tank breather Replace Hydraulic tank Breather Element 37 Ganti element pilot filter Change Pilot Filter Element COOLING SYSTEM 38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab Check coolant level, Change if any requested by lab ELECTRIC & ELECTRONIC CONTROLS 38



Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function



39 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C 40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu Check & Clean Filter Air Con/ Cabin, Change if Necessary 41 Periksa air baterai, bersihkan kepala baterai & pengikatnya Check Battery Electrolite, Clean Battery Terminal & Bracket 42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi) Check Emergency Stop Engine is Function (if Fitted) OTHERS 43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik Check Condition of Operator Seat Belt & Ensure is Function 44 Lumasi semua fitting grease pada unit Lubricate all Grease Fitting Points 45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan



Check & Record any Water, Oil Leaking. Repair if Enable 46 Lakukan pengujian operasi rem dan stering Test Operation of Brake & Steering System 47 Periksa pemadam api dan yakinkan berfungsi dengan baik Check Fire Extingusher or Ensure Good Condition UNDERCARRIAGE 48



Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary



49 Lumasi dan periksa kondisi seal equalizer bar Lubricate & Check Condition of Seal Equalizer bar 50 Periksa ketinggian oli pivot shaft & recoil spring Check Pivot Shaft & Recoil Spring Oil Level 51 Periksa kondisi pad bogie dan pad equalizer bar Check Condition of pad Bogie & Pad Eqalizer Bar 52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan Check & Record any Structure Crack, Repair if Enable 53 Lakukan pemeriksaan/ pengukuran undercarriage (P2U), oleh mekanik UT jika diperlukan Carry Out P2U, by UT Mechanic if required BEFORE UNIT SEND TO OPERATION 54 Pastikan drain plug dan ketinggian oli sudah benar Ensure Drain Plug & all Oil Level have Correctly 55 Bersihkan kotoran oli dan kain lap yang tersisa saat service Clean Waste oil, Racks & other Rubbish from unit after service 56 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin Sound Horn (1x) before Starting Engine 57 Periksa semua personil aman sebelum unit uji jalan Check all Personals on Safe Condition before Test Running



Dikerjakan/Done By: Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Diketahui Pengawas/Acknowledged by:



Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Description



Part No



Qty



Replace Fuel Filter



600-311-8321



1 ea



Replace Oil Filter



600-211-1231



1 ea



Change Oil Engine



Rimula 15W40



37 ltr



Bottle sos



HP427



1ea



Replace Power Train Oil Filter



07063-01054



1 ea



Replace O Ring Filter



07000-72100



1 ea



Change Oil Power Train Case



SAE 30



60 ltr



Replace O ring Filter



07000-02135



1e



Replace Hydraulik Oil Filter



07063-01100



1 ea



Bottle sos



HP426



4ea



Replace Corrosion resistor Filter



600-411-1151



1 ea



Change Oil Final Drive case RH & LH



SAE 30



52 ltr



Description



RECORD DATA 1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay Record Hour Meter Service (Non decimal point), Down Time/ Delay PRE-START SAFETY ACTIVITIES 2 Cuci unit sebersih mungkin Washing Unit Properly 3 Parkir unit posisi service pada permukaan rata & pasang rem parkir Park Unit to Service Position on firm & Level Ground & Apply Parking Brake 4 Pastikan semua handel kontrol pada posisi netral Ensure Control Handles on Neutral Position 5 Matikan mesin dan switch baterai utama pada posisi OFF Turned Off Engine & Main Battery Switch on OFF Position 6 Pasang 'master lock' dan kartu isolasi oleh pengawas Apply Master Lock & Tie 'Isolation' Tag by Supervisor 7 Pasang tanda bahaya pribadi dan kartu peringatan service Tie 'Personal Danger' tag & 'Out of Service' tag 8 Dilarang yg tidak berkepentingan di sekitar unit saat service All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed 9 Gunakana APD yang tepat pada saat service Used Personal Safety Gear when servicing OIL/Coolant SAMPLE 10 Ambil oli sampel engine Take Oil Sample of Engine 11 Ambil oli sampel damper Take Oil Sample of Damper 12 Ambil oli sampel hidrolik sistem Take Oil Sample of Hydraulic System 13 Ambil oli sampel transmisi Take Oil Sample of Tranmission 14 Ambil oli sampel semua final drive Take Oil Sampel of Final Drives 15 Ambil sampel coolant radiator (HP428 = 1 EA) Take sample of radiator coolant ENGINE 16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin Change Oil Engine & Filter Oil Engine 17 Ganti fuel pre-filter & fuel main filter cartridge Change Fuel Pre-Filter & Fuel Main Filter Cartridge 18 Bersihkan Strainer bahan bakar Clean Fuel Strainer 19 Bilas air dan kotoran lain dari tanki bahan bakar Drain Water & Sediment from Fuel Tank 20 Ganti fuel tank breather Repalce Fuel Tank Breather Element 21 Periksa baut dan mounting mesin dari kehausan Check Bolt Mounting Engine from Loose & Worn Out 22 Bersihkan element engine breather Clean Engine Breather element 23 Periksa/ bersihkan air cleaner dan tempatnya



OK



Not



Komentar



OK



Comments



Description Check/ Clean Air Cleaners & Housing 24 Periksa kondisi saluran udara masuk dan gas buang Check Condition Air Inlet & Exhaust System 25 Periksa kondisi V-Belts dan stel ketegangannya Check Condition of V-Belts & Adjust Tension if Necessary 26 Periksa Fan Hub Check Fan Hub 27 Periksa clamp exhaust pipe Check Engine Exhaust Pipe Clamps POWER TRAIN 28 Ganti oli damper & bersihkan breather Change Damper Oil & Clean Damper Breather 29 Ganti oli power train Change Power Train Oil 30 Ganti oli final drive Change Oil Final Drives 31 Grease universal joint Grease Universal Joint 32 Ganti saringan (elemen) oli power train Change Power Train Oil Filter Element 33 Bersihkan strainer transmisi pompa power train & pompa scavenging Clean Power Train Pump Strainer & Scavenging Pump Strainer 34 Ganti element power train case breather Replace Power Train Case Breather Element HYDRAULIC SYSTEM 35 Ganti oli di dalam tangki hidrolik & element hydraulic oil filter Change Hydaraulic Oil & Hydraulic Oil Filter Element 36 Ganti element hydaraulic tank breather Replace Hydraulic tank Breather Element 37 Ganti element pilot filter Change Pilot Filter Element 37 Periksa tekanan gas nitrogen di accumulator (untuk control circuit) Check Charge Pressure of Nitrogen Gas In Accumulator (For Control Circuit) COOLING SYSTEM 38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab Check coolant level, Change if any requested by lab ELECTRIC & ELECTRONIC CONTROLS 38 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function 39 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C 40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu Check & Clean Filter Air Con/ Cabin, Change if Necessary 41 Periksa air baterai, bersihkan kepala baterai & pengikatnya Check Battery Electrolite, Clean Battery Terminal & Bracket 42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi) Check Emergency Stop Engine is Function (if Fitted) OTHERS 43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik



OK



Not



Komentar



OK



Comments



Description



OK



Not



Komentar



OK



Comments



Check Condition of Operator Seat Belt & Ensure is Function 44 Lumasi semua fitting grease pada unit Lubricate all Grease Fitting Points 45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan Check & Record any Water, Oil Leaking. Repair if Enable 46 Lakukan pengujian operasi rem dan stering Test Operation of Brake & Steering System 47 Periksa pemadam api dan yakinkan berfungsi dengan baik Check Fire Extingusher or Ensure Good Condition UNDERCARRIAGE 48



Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary



49 Lumasi dan periksa kondisi seal equalizer bar Lubricate & Check Condition of Seal Equalizer bar 50 Periksa ketinggian oli pivot shaft & recoil spring Check Pivot Shaft & Recoil Spring Oil Level 51 Periksa kondisi pad bogie dan pad equalizer bar Check Condition of pad Bogie & Pad Eqalizer Bar 52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan Check & Record any Structure Crack, Repair if Enable 53 Lakukan pemeriksaan/ pengukuran undercarriage (P2U), oleh mekanik UT jika diperlukan Carry Out P2U, by UT Mechanic if required BEFORE UNIT SEND TO OPERATION 54 Pastikan drain plug dan ketinggian oli sudah benar Ensure Drain Plug & all Oil Level have Correctly 55 Bersihkan kotoran oli dan kain lap yang tersisa saat service Clean Waste oil, Racks & other Rubbish from unit after service 56 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin Sound Horn (1x) before Starting Engine 57 Periksa semua personil aman sebelum unit uji jalan Check all Personals on Safe Condition before Test Running



Dikerjakan/Done By: Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Diketahui Pengawas/Acknowledged by:



Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Description



Part No



Qty



Replace Fuel Filter



600-311-8321



1 ea



Replace Oil Filter



600-211-1231



1 ea



Change Oil Engine



Rimula 15W40



37 ltr



Bottle sos



HP427



1ea



Replace Power Train Oil Filter



07063-01054



1 ea



Replace O Ring Filter



07000-72100



1 ea



Change Oil Power Train Case



SAE 30



60 ltr



Replace O ring Filter



07000-02135



1e



Description



OK



Not



Komentar



OK



Comments



Replace Hydraulik Oil Filter



07063-01100



1 ea



Bottle sos



HP426



4ea



Replace Corrosion resistor Filter



600-411-1151



1 ea



Change Oil Final Drive case RH & LH



SAE 30



52 ltr



Replace Air Cleaner Inner



6125-81-7032



1 ea



Change Oil Hydraulic



SAE 30



70 Ltr



LEMBAR INSPEKSI PENDINGIN UDARA AIR CONDITIONING INSPECTION SHEET



DESCRIPTION 1 Check condition of Condensor / Periksa kondisi Kondensor 2 Check condition of Condensor Mounting / Periksa kondisi dudukan Kondensor 3 Check Compressor Mounting & Clutch / Periksa dudukan Kompresor dan Clutch 4 Check Compressor V-Belt / Periksa V-Belt Kompresor 5 Check All Hose are Securely Clamped and in Good condition & No Oil Leaks / Periksa semua Hose diklem dengan aman, bagus dan tidak ada oli bocor 6 Acces Evaporator, check if Blocked, wash if needed / Periksa Evaporator dari tersumbat, cuci bila diperlukan 7 Check Cabin Filter, Wash or Replace as Needed / Periksa Ruang Filter, cuci atau ganti bila di perlukan 8 Check all Vent are in a Serviceable condition / Periksa semua kondisi Lubang Angin yang dapat di pergunakan 9 Check Blower Motor not Noisy / Periksa Motor Blower tidak berisik



CONDITION OK



NOT OK



c c c c c



c c c c c



c c c c



c c c c



COMMENTS



Connect Manifold Gauge set to High and Low side. Start Engine and Turn ON AC System, Run Engine at 1500 RPM (Hubungkan Gauge Manifold dan atur High & Low, Hidupkan Mesin, Nyalakan System AC, dan Operasikan Mesin pada 1500 RPM )



1 Is Pressure Normal ? ( Apakah pressure / tekanan normal ? ) 2 Is System Getting Cold ? ( Apakah sistem sudah dingin ? ) 3 Did the System Need Topping up ? ( Apakah perlu penambahan Freon ? ) 4 If System has been opened, replace receiver dryer ( Jika sistem sudah dibuka, ganti Receiver Dryer ) 5 Turn OFF Engine and check for Leaks ( Matikan Mesin dan periksa dari adanya kebocoran ) 6 Replace Caps on service ports ( Ganti penutup service ports )



c c c c c c



c c c c c c



Additional Comments:



Dikerjakan/Done By: Nama/Name :



Tangal/ Date:



Tanda Tangan/Signature: _______________



Tangal/ Date:



Tanda Tangan/Signature: _______________



Diketahui Pengawas/Acknowledge by: Nama/Name:



LEMBAR PENGAMATAN KONDISI CONDITION MONITORING SHEET Open Cut Filter



RATING



A



B



C



X



POSITION



I.



Lakukan Inspeksi dengan memotong buka filter untuk:



REMARKS



Perform Open Filter Cut Inspection for: 1



Engine Oil Filter



2



Transmission Oil Filter



1



Hyd. Cyl. Blade Tilt



3



Hyd. Return Oil Filter



2



Hyd. Cyl. Blade Lift



4



Transmission/ Power Train Oil Filter



3



Hyd. Cyl. Ripper Tilt



4



Hyd. Cyl. Ripper Lift



5



Hyd. Cyl. Ripper Pin Puller



B



C



X



REMARKS



DOZER



II. Magnetic Plug Inspection



RATING



REMARKS



Lakukan Inspeksi Magnetic Plug untuk bagian:



A



Perform Magnetic Plug Inspection for compartment: 1 Differential (Front) 2 Differential (Center) 3 Differential (Rear) 4 Final Drive/ Hub (Front LH) 5 6 7 8 9 10 11



RATING



B



C



X



Final Drive/ Hub (Front RH) Final Drive/ Hub (Center LH) Final Drive/ Hub (Center RH) Final Drive/ Hub/ Travel Device (Rear LH) Final Drive/ Hub/ Travel Device (Rear RH) Splitter Box/ PTO/ Pump Device (1) Splitter Box/ PTO/ Pump Device (2)



GRADER 1



Hyd. Cyl. Steering



2



Hyd. Cyl. Blade Lift



3 4 5 6



Hyd. Cyl. Articulation Hyd. Cyl. Blade Tip Hyd. Cyl. Ripper Lift Hyd. Cyl. Side Shift



7 Hyd. Cyl. Center Shift 8 Hyd. Cyl. Wheel Lean TRUCK 1 Hyd. Cyl. Steering 2 Hyd. Cyl. Hoist 3 Suspension (Strut) 4 Hyd. Cyl. _________



12 Swing Box/ Swing Device (LH/ Front)



**



LOADER



13 Swing Box/ Swing Device (RH/ Rear)



1



Hyd. Cyl. Steering



14 Transfer Case/ Drop Box



2



Hyd. Cyl. Lift (Bucket/Att.)



15 Compressor



3



Hyd. Cyl. Tilt (Bucket/Att.



16 Gear Box (1) ______________________



*



4



Hyd. Cyl. Articulation



17 Gear Box (2) ______________________



*



5



Hyd. Cyl. _________



**



18 Gear Box (3) ______________________



*



6



Hyd. Cyl. _________



**



19 Gear Box (4) ______________________



*



20



*



1A Hyd. Cyl. Clamp



LH



21



*



1B Hyd. Cyl. Clamp



RH



22



*



DIGGER



III. Cyilinders & Struts Inspection



RATING



Perform Inspection for Cylinders and Struts of:



POSITION



Lakukan Inspeksi kondisi silinder dan Strut untuk:



B



C



X



REMARKS



DRILLER



2A Hyd. Cyl. Bucket



LH



2B Hyd. Cyl. Bucket



RH



3A Hyd. Cyl. Arm/ Stick



LH



3B Hyd. Cyl. Arm/ Stick



RH



4A Hyd. Cyl. Boom



LH



4B Hyd. Cyl. Boom



RH



COMPACTOR



1



Hyd. Cyl. Feed



1



Hyd. Cyl. Steering



2



Hyd. Cyl. Master Raising



2



Hyd. Cyl. _________



**



3



Hyd. Cyl. Jack/Leveling (Front/ Rear)



3



Hyd. Cyl. _________



**



4



Hyd. Cyl. Jack/Leveling (Rear/Front LH)



5



Hyd. Cyl. Jack/Leveling (Rear/Front RH)



1



Hyd. Cyl. Steering



6



Hyd. Cyl. Angle Drill Locking



2



Hyd. Cyl. Telescopic



7



Hyd. Cyl. Holding Wrench



3



Hyd. Cyl. Lift Boom



8



Hyd. Cyl. __________________



**



4



Hyd. Cyl. Jack/ Leveling



9



Hyd. Cyl. __________________



**



5



Hyd. Cyl. _________



**



10 Hyd. Cyl. __________________



**



6



Hyd. Cyl. _________



**



11 Hyd. Cyl. __________________



**



7



Hyd. Cyl. _________



**



12 Hyd. Cyl. __________________



**



13 Hyd. Cyl. __________________



**



1



Hyd. Cyl. _________



**



14 Hyd. Cyl. __________________



**



2



Hyd. Cyl. _________



**



CRANE



OTHERS



* Lengkapi jenis komponen lain yang tidak ada dalam daftar (Update unlisted component) ** Lengkapi jenis komponen lain yang masuk dalam kategory B, C atau X dan tidak ada dalam daftar (Update unlisted component which only in B, C, or X category)



Dikerjakan/Done By: Nama/Name : ___________________



Tanggal/Date: __________________Tanda Tangan/Signature: __________________



Diketahui Pengawas/Acknowledge by: Nama/Name: ___________________



Tanggal/Date: __________________Tanda Tangan/Signature: __________________



DAFTAR TEMUAN KERUSAKAN DEFECT NOTICE LIST



No.



Rincian Kerusakan



Nama Part



Nomor Part



Jumlah



Description of Failure



Parts Description



Part Number



Quantity



Dikerjakan/Done By: Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



Diketahui Pengawas/Acknowledged by:



Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________



PM STANDAR DOZER D85SS KOMATSU Type Service



Part Name Part Number Replace Racor Filter 2020TM Replace Fuel Filter J86-21105D Service 250 Hrs Replace Oil Filter P55-1670 Change Oil Engine Rimula 15W40 Bottle sos HP427 Replace Power Train Oil Filter 07063-01054 Service 500 Hrs Replace O Ring Filter 07000-72100 Replace Hydraulik Filter 07063-51100 Change Oil Power Train Case SAE 30 Replace O ring Filter 07000-02135 Bottle sos HP426 Service 1000 Hrs Replace Corrosion resistor Filter 600-411-1151 Change Oil Final Drive case RH & SAE 30



Qty 1 1 1 37 1 1 1 1 60 1 4 1 52



Uom Ea Ea Ea Ltr Ea Ea Ea Ea Ltr Ea Btl Ea Ltr



Replace Air Cleaner Inner Service 2000 Hrs Transmission Filter PT-516 Change Oil In Hydraulik Tank



1 1 70



Ea Ea Ltr



6125-81-7032 PT-516 SAE 30