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SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 1 of 20
Document type: SPE
OCS Job No: R1948
INGENIUM II PRODUCTION BARGE REFURBISMENT KRISENERGY (APSARA) LTD
DETAILED ENGINEERING DESIGN (DED)
SPECIFICATION FOR SEA WATER LIFT PUMP
(PRODUCTION BARGE – INGENIUM II)
B
11-01-19
Re - Issued for Review
ES
SS
RR
A
30-11-18
Issued for Review
ES
SS
RR
REV
DATE
DESCRIPTION
BY
CHK
APP
STATUS CODE : 1= Approved, 1= Reviewed with Comments, 3= Rejected, IFI= Issued For Information © This document is copyright. No part may be reproduced or used without the written permission of Kris Energy (Apsara) LTD
DAVE/MARC/ ROB DAVE/MARC/ ROB APP DATE KE APP.
Doc. No.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Document type: SPE
OCS Job No: R1948
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Doc. Status: IFR
Rev. Date :11-01-19 Page 2 of 20
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 3 of 20
OCS Job No: R1948
TABLE OF CONTENTS 1.
SCOPE .....................................................................................................5
1.1
General ......................................................................................................................................5
1.2
Codes and Standards ...............................................................................................................5
1.3
Related Engineering Specification ............................................................................................5
1.4
Abbreviations and Definitions ....................................................................................................6
2.
GENERAL REQUIREMENTS ....................................................................7
3.
SCOPE OF SUPPLY .................................................................................8
4.
DESIGN REQUIREMENTS........................................................................9
4.1
General ......................................................................................................................................9
4.2
Design .......................................................................................................................................9
4.3
Mechanical Shaft Seals ...........................................................................................................10
4.4
Baseplate ................................................................................................................................11
4.5
Lubrication ...............................................................................................................................11
4.6
Electric Motors and Drives ......................................................................................................11
4.7
Performance ............................................................................................................................11
4.8
Noise .......................................................................................................................................12
5.
MATERIAL ............................................................................................. 13
6.
PROTECTIVE COATING ........................................................................ 14
7.
SPARE PARTS AND TOOLS................................................................... 15
7.1
Installation Spares ...................................................................................................................15
7.2
Commissioning Spares ...........................................................................................................15
7.3
Two Year Spares ....................................................................................................................15
7.4
Tools ........................................................................................................................................15
8.
INSPECTION AND TESING .................................................................... 16
8.1
General ....................................................................................................................................16
8.2
Reports and Acceptance Certificates ......................................................................................16
9.
EQUIPMENT/MATERIAL IDENTIFICATION ............................................ 17
9.1
Identification for main unit .......................................................................................................17
9.2
Identification for spare parts and tools ....................................................................................17
10.
PREPARATION FOR SHIPMENT ............................................................ 18
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 4 of 20
OCS Job No: R1948
11.
GUARANTEE ......................................................................................... 19
12.
EQUIPMENT(S) LIST ............................................................................. 20
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 5 of 20
OCS Job No: R1948
1.
SCOPE This specification covers the design, material, fabrication, inspection and testing of Sea Water Lift Pump, complete with start-up, one (1) year spare parts, field technician and vendor data be used in Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development.
1.1
General It shall be supplement by and shall be read in conjunction with the Codes and Standards necessary to meet applicable Government and other Regulatory & Statutory requirements as stated in this document. Terms stated in this report are defined as follows,
1.2
Company
KrisEnergy
Project
Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development
Contractor
Offshore Construction Specialist Pte Ltd.
Vendor or
A company who performs design and/or fabrication and/or supply of the material and/or equipment and/or construction services for the Project under a supply or subcontract agreement with Contractor/Purchaser
Sub-Vendor
A company who supports Vendor for the Project
Inspector
Any personnel(s) engaged by and acting on behalf of Purchaser to conduct inspection of the material and/or equipment supplied by Vendor and/or its Sub-Vendor for the Project. Purchaser Inspector is not to be construed as Authorized Inspector assigned for compliance with governmental rules or regulations
Codes and Standards The requirement and recommendations of the latest revisions of the following listed international Standard/ Code/ COMPANY’s general specifications and project document shall apply. ASME (American Society of Mechanical Engineers) ASME B16.5
Steel Pipe Flanges and Flanged Fittings
ASME B73.2
Centrifugal Pump – Vertical Line Type
ISO (The International Organization for Standardization)
1.3
ISO 1940
Mechanical Vibration, Balancing Quality of Rigid Rotors
ISO 5199
Technical Specifications for Centrifugal Pumps – Class II
ISO 9906
Rotodynamic Pumps – Hydraulic Performance acceptance tests Grades 1 and 2
Related Engineering Specification IPB-OCS-KEA-PIP-SPE-0001
Specification for Piping Material
IPB-OCS-KEA-PIP-SPE-0006
Specification for Painting & Coating
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
OCS Job No: R1948
1.4
IPB-OCS-KEA-ELE-SPE-0005
Specification for Low Voltage Induction Motor
IPB-OCS-KEA-MEC-SPE-0013
Specification for Skid Mounted Unit
Abbreviations and Definitions FSR
Field Service Representative
MM
Millimetre
MPI
Magnetic Particle Inspection
NDE
Non Destructive Examination
NPT
Nominal Pipe Threaded
ITP
Inspection Test Procedure
RFQ
Request for Quotation
Doc. Status: IFR
Rev. Date :11-01-19 Page 6 of 20
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 7 of 20
OCS Job No: R1948
2.
GENERAL REQUIREMENTS The purpose of this specification and referenced codes, standards, general specifications and project documents is to establish a minimum level of acceptable quality. Alternate standard designs of equal or superior quality may be proposed; provided all exceptions are listed and written approval for all exceptions is obtained from Company. In the case of conflict between other documents, Vendor shall submit the discrepancy to Company for final resolution. In his Bid Document, Vendor shall provide for the more stringent requirement unless otherwise instructed in writing by the Company. Equipment specified by this specification shall be complete in all detail and ready for installation. Equipment supplied shall be of a standard model or series in regular production at the manufacture's facilities. The equipment shall be designed for continuous use in an exposed, tropical, offshore, salt laden, corrosive atmosphere with minimum/maximum 22C/34C ambient temperatures and 100% relative humidity.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 8 of 20
OCS Job No: R1948
3.
SCOPE OF SUPPLY Centrifugal Pumps (ANSI) shall include the following listed major components which shall be assembled and fully shop tested prior to shipment from the Vendor facilities: One (1) centrifugal pump (ANSI) One (1) electric motor One (1) motor/pump coupling One (1) coupling guard One (1) structural skid One (1) mechanical seal and seal system
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 9 of 20
OCS Job No: R1948
4.
DESIGN REQUIREMENTS
4.1
General
4.1.1
Pumps shall have robust casings, shafts and baseplate such that seal and bearing life meets the requirements of at least 3 years uninterrupted operation.
4.1.2
All centrifugal pumps shall be the Vendor’s standard design amended in accordance with the additional requirements called for by this Specification.
4.1.3
Preference will be given to pumps running close to the best efficiency point at the design conditions.
4.1.4
Pumps shall be designed to minimize wear of components in contact with the fluid and to resist the chemical environment described on the Data Sheets.
4.1.5
All pumps shall be self-venting without the need for external bleed valves.
4.1.6
The pumps shall not be selected to operate at the fastest speed of the pump impeller range, not shall the smallest or largest impeller diameters be used.
4.1.7
All pump casings and their components shall be furnished with corrosion resistant bolts, nuts and washers.
4.1.8
Pumps shall be suitable for uncovered outdoors installation under the specified ambient conditions.
4.1.9
Materials shall conform to appropriate standards for chemical analysis and mechanical properties.
4.1.10
All exposed moving parts shall be fitted with appropriately painted guards to prevent contact, by accident or intent, of personnel with the moving parts. The seal space shall be covered to prevent accidental splashing of harmful fluids in the event of seal failure.
4.1.11
All safety guards shall be fully removable during maintenance activities.
4.1.12
Electrical components and installation shall be suitable for the area classification and grouping specified in the Data Sheets.
4.2
Design
4.2.1
The impeller diameter selected to meet the specified duty point shall be no more than 90% of the maximum impeller size of the pump. Where this requirement is deemed impractical, full details shall be provided in the proposal and Purchaser approval obtained prior to award purchase order.
4.2.2
The pump shaft shall be machined all over with fine finish ground surfaces and large radius fillets. Shaft deflection shall not exceed the more stringent of either 0.05 mm at the shaft seal or the seal manufacturer’s requirement. Locking of impeller to shaft shall tighten with normal pump rotation.
4.2.3
A renewable shaft sleeve shall be provided. The sleeve shall be positively fastened to the shaft with expansion provision to cater for any temperature variations.
4.2.4
Ball or roller type anti-friction bearings shall be provided. These shall have a L10 service life of not less than 50,000 hours.
4.2.5
Bearings shall be sealed against entry of foreign matter or moisture, but with provision for lubrication. Rolling element bearings shall not have plastic cages. Bearing temperatures shall not exceed the bearing manufacturer’s requirements.
4.2.6
The end-suction nozzle shall be on the pump centreline. The discharge nozzle shall be designed to be self venting.
4.2.7
Flanged connections rated for the operating conditions and conforming to ASME B16.5 shall be provided for all process connections. Otherwise, an adaptor piece or mating flange shall be provided to suit the connecting piping.
4.2.8
External forces and moments on the pump flanges shall comply with ISO 5199 – Class II, Annex C, unless a specific exception is notified in writing prior to order.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 10 of 20
OCS Job No: R1948
4.2.9
Internal and external threads shall conform to ASME B2.1 tapered threads. Drain and vent connections shall be at least 15 mm (1/2 inch) nominal size.
4.3
Mechanical Shaft Seals
4.3.1
The selection of the seal shall be compatible with the rigidity of the assembly, the flexibility of the shaft and the temperature, pressure and composition of duty fluid.
4.3.2
Unless otherwise specified, all standard mechanical seals shall be a cartridge design. The seal cartridge shall be removable without disturbing the driver.
4.3.3
When the barrier fluid requires cooling, an air cooled finned tube cooler is to be used.
4.3.4
The standard un-pressurized dual mechanical seal shall be a balanced seal.
4.3.5
Mechanical seal sleeves shall meet the following criteria: Be of wear, corrosion and erosion resistant material. Be sealed at one end. Extend beyond the outer face of the seal gland. The shaft sleeve shall have at least two “O” rings to seal against the shaft to prevent dust ingress and fluid escape. The seal shall be fitted with a pumping ring to assist in circulating the barrier fluid.
4.3.6
Unless otherwise specified, seal chambers and seal glands shall be designed for the same pressure and temperature as the pump casing and shall have sufficient rigidity to avoid distortion that may occur during tightening of the bolts to set gasket.
4.3.7
Where applicable, a shoulder at least 3mm (0.125 inch) wide shall be provided in the seal gland to prevent the stationary element of the mechanical seal from dislodging as a result of chamber pressure.
4.3.8
Specified seal and pump connections shall be identified by symbols permanently marked into the components (such as stamped, cast, or chemically etched) and shown on the seal drawing.
4.3.9
Mechanical seals and glands for all pumps shall be installed in the pump before shipment and shall be clean and ready for initial service. On pumps whose seals require final adjustment or installation in the field, the Vendor shall attach a tag warning of this requirement.
4.3.10
The seal gland plates shall have a throttle bushing 3mm (0.125 inch) thickness to restrict the flow to atmosphere in the event of seal failure. The throttle bushing shall be of non-sparking material, and shall be shouldered to prevent blowout. Seal glands plates shall be provided with quench and drain connections 12.5 mm (1/2 inch) diameter NPT minimum.
4.3.11
Special tools and accessories required for mechanical seal servicing shall be supplied by the Vendor.
4.3.12
The Vendor shall nominate a seal liquid system and the Purchaser shall confirm the system suitability for the given application.
4.3.13
Seal fluid inlet and outlet connections shall be located in the seal cartridge housing, with the outlet connection above the upper seal face for proper venting of seal cavity air.
4.3.14
Unless otherwise noted, “O” rings shall be used to seal the shaft sleeve to the shaft. The “O” rings shall be located so as to minimise the effects of heat from the duty fluid.
4.3.15
“O” ring material compatible with the fluid is to be used.
4.3.16
Seal springs shall not be in the pumped fluid.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 11 of 20
OCS Job No: R1948
4.4
Baseplate
4.4.1
The pump, driver and electric motor shall be mounted on a rigid baseplate suitable for full grout support.
4.4.2
A pan under the pump shall drain leakage to a 1 inch diameter NPT connection at the pump end of the baseplate, as well as a 1 inch drip rim around the skid.
4.4.3
Jacking bolts shall be provided for all motors 45 kW and greater, to enable axial and transverse positioning. Stainless steel shims shall be provided for height adjustment.
4.4.4
Lifting lugs shall be provided on the baseplate.
4.5
Lubrication
4.5.1
Pump bearings shall preferably be lubricated by a rotary flinger picking up oil from below bearing level. A sight glass and fill cap shall be provided. Oil lubricated components shall be sealed to prevent both leakage of oil and entry of fumes and dust. Lip seals are not preferred and the option of rotating labyrinth or magnetic seals shall be provided. Where a breather is fitted, it shall be designed to prevent spray water ingress.
4.5.2
The Vendor shall lubricate all components requiring lubrication prior to testing and delivery.
4.6
Electric Motors and Drives
4.6.1
Drivers shall be foot mounted.
4.6.2
The Vendor shall supply a flexible coupling, selected to suit the power output of the motor and able to transmit the design starting torque with a service factor of 1.2, in accordance with the coupling manufacturer’s recommendations.
4.6.3
Couplings shall be manufactured from materials such that the coupling is classified as non-sparking.
4.6.4
Drivers shall have a continuous rating at least equal to the most stringent of : The highest power requirement along the pump characteristic is curve containing the specified operating conditions. 20% above the power required for the specified operating conditions for pumps up to and including 11 kW installed power, and 10% for pumps above 11 kW installed power. For calculating the power usage is on water at the design flow.
4.7
Performance
4.7.1
Selection of pumps shall be in accordance with the specified Data Sheets. All flow and pressure conditions influencing reliability shall be nominated by the Vendor in the Tender submission. This shall include the conditions to avoid suction recirculation and cavitation, the minimum flow conditions and any specific installation requirements (e.g. piping and valving).
4.7.2
Standard NPSHR data provided by the Vendor shall be presumed to be for 3% head drop and this shall be at least 1.0 m less than the available NPSH at the maximum specified flow at the highest specified temperature.
4.7.3
Balancing of pump rotating parts shall be in accordance with grade G2.5 of ISO 1940. Vibration of the bearing housing at design conditions shall not exceed 2.8 mm/s r.m.s. at 1800 rpm and 4.5 mm/s r.m.s. at 3600 rpm.
4.7.4
The pump and drive components shall be selected so that the pump cannot be run at a speed more than 80% of the first critical speed of the pump rotating assembly.
4.7.5
To improve reliability, the value of L3/D4 shall not exceed 2mm -1, where L is the length from the bearing centre to the impeller centreline, and D is the solid shaft diameter (under sleeve) at the seal.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 12 of 20
OCS Job No: R1948
4.8
Noise
4.8.1
Combined pump and driver noise at all operating conditions shall not exceed a sound pressure level of 80 dB(A) at 1 m from the surface of the equipment.
4.8.2
When equipment has a noise level expectation above this, attenuation devices including shields or enclosures shall be offered as an option. Low noise fans shall be fitted to motors if the standard fans do not meet the noise specification.
4.8.3
An acoustic enclosure, where required, shall be suitable for outdoor installation in the specified environmental condition.
4.8.4
The Vendor shall provide all additional ancillary equipment necessary to ensure the efficient operation of the pump within the enclosure under the specified environmental conditions. These may include ventilation fan, temperature gauges and instrumentation as recommended by the Vendor.
4.8.5
The enclosure shall incorporate a sufficient number of hinged or readily removable access panels to provide convenient access for inspection and maintenance.
4.8.6
The enclosure shall also be designed so that it can be readily removed. Lifting lugs shall be provided for this purpose.
4.8.7
All grease lubrication points shall be extended to externally mounted grease nipples and all pressure and temperature gauges shall be mounted external to the enclosure. Hearing protection warning signs shall be provided and attached to the enclosure in a prominent position
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 13 of 20
OCS Job No: R1948
5.
MATERIAL Materials shall be new, free from defects and in accordance with the following: Pump casing, impeller, wear ring, and mechanical seal parts shall be in accordance with applicable Centrifugal Pumps (ANSI) Data Sheet. Seal flush lines shall be 316 stainless steel tubing and tubing fittings. All wetted pump parts must be inert to the process fluids. No corrosion/erosion products are permitted to enter the product stream. Materials offered by the Vendor to perform the stated duty shall be clearly defined in the proposal. Pump materials must have a proven history in process duties similar to those specified in the Data Sheet. Viton elastomer shall not be used. AFLAS is considered an acceptable alternative. Asbestos materials shall not be used. Exposed aluminium and copper-alloyed materials shall not be used. Galling material combinations shall not be used. Cast Iron pump casings are not permitted for applications involving flammable or combustible fluids .
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 14 of 20
OCS Job No: R1948
6.
PROTECTIVE COATING Surface preparation and coating of all exposed metal parts shall be in accordance with IPB-OCSKEA-PIP-SPE-0006 Specification for Painting & Coating. Insulation is required only when specified or indicated on data sheets or outline drawings.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
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OCS Job No: R1948
7.
SPARE PARTS AND TOOLS
7.1
Installation Spares The Vendor shall include as part of his bid a detailed, price list of installation spares which shall be supplied as part of the original purchase package.
7.2
Commissioning Spares The Vendor shall include as part of his bid a detailed, price list of spare parts for commissioning. These spares shall be supplied as part of the original purchase package.
7.3
Two Year Spares The Vendor shall include as part of his bid a detailed list of recommended spare parts for two years continuous operation. These spares shall be costed for separate purchase by Company.
7.4
Tools The Vendor shall supply one full set of special tools required for the complete disassembly and reassembly of all items of equipment supplied as part of the unit. Each tool shall be clearly labelled and identified in the Special Tools List specified in the Data Requirement Sheet.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 16 of 20
OCS Job No: R1948
8.
INSPECTION AND TESING
8.1
General
8.1.1
Inspection and testing shall be carried out on all equipment at the applicable manufacturer's works and shall be witnessed by the Company’s representatives and/or the Certifying Authority.
8.1.2
The Vendor shall be responsible for inspection and testing of the unit.
8.1.3
Following assembly, the unit shall be inspected for completeness, quality of construction, and appearance.
8.1.4
The testing program shall include, but not be limited to, hydrostatic testing of pump case, performance test and clearance measurements in accordance with Hydraulic Institute Standards.
8.1.5
The motor supplied with the unit shall be used for testing.
8.1.6
The Vendor shall notify COMPANY of all inspections and tests at least fourteen (14) days prior to scheduled factory inspection/test dates such that COMPANY may witness said inspection/test.
8.1.7
The Vendor shall submit to COMPANY reports of all inspections and tests within two (2) weeks following test completion.
8.1.8
COMPANY shall have free and immediate access to Vendor's facilities to inspect all work pertaining to COMPANY equipment in all stages of manufacture.
8.1.9
Access shall be provided during normal working hours for the purposes of inspection for the witnessing of tests as specified in the data sheets.
8.1.10
Each pump casing shall be hydrostatically tested to a minimum of 1.5 times the maximum design pressure, the duration of the test being not less than 30 minutes
8.1.11
Repairs to defective castings and forgings shall not be made without the specific agreement of the Purchaser’s Inspector.
8.1.12
Performance testing (including NPSH testing), as required by the relevant data sheet, shall be in accordance with ISO 9906 Rotodynamic Pumps – Hydraulics performance acceptance tests – Grades 1 and 2. Purchaser approval shall be obtained in situations whereby the pump vendor wants to deviate from this requirement.
8.2
Reports and Acceptance Certificates The Vendor shall prepare a report on the tests and the results, which shall be included in the 'Data Books'. All Data Books produced shall be complete and copies shall be submitted to the Company for review.
Doc. No.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 17 of 20
Document type: SPE
OCS Job No: R1948
9.
EQUIPMENT/MATERIAL IDENTIFICATION
9.1
Identification for main unit Each major equipment component shall have a permanently attached, impression stamped, 316 stainless steel name plate. The nameplate shall include the following information:
9.1.1
Pump Manufacturer Equipment Tag Number Model and Type Serial Number Date of Manufacture Purchase Order Number Rated capacity, horsepower, pressure, temperature
9.1.2
Motor See specification IPB-OCS-KEA-ELE-SPE-0005 Motor, for motor tagging requirements
9.2
Specification
for
Low
Voltage
Induction
Identification for spare parts and tools Spare parts and special tools shall be clearly identified, either stamped or tagged, with the Manufacturer's part numbers as referenced on the parts and special tools lists per the Data Requirement Sheet.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 18 of 20
OCS Job No: R1948
10.
PREPARATION FOR SHIPMENT Preparation for shipment shall include the following: All flanged openings shall be protected with metal blank flanges with neoprene gaskets and shall be secured with a minimum of 4 bolts with washers. All stud bolts used for nozzle flanges shall be fluorocarbon coated. Vendor shall be responsible for providing all necessary bracing, for example, supports and saddles to protect vessels from damage during loading, shipment and unloading. Vendor shall be responsible for the loading and securing of the equipment ready for shipment from his yard. Equipment shall be prepared for export shipment and shall be created to provide maximum protection during shipment and extended outdoor storage. Following shop testing, the pumps shall be drained, evacuated, dehumidified and sealed. Any items which are liable to be damaged during shipment shall be removed, packed separately and shipped with the unit. Tools and spare parts shall be packed in metal boxes suitable for long term storage. The boxes shall be galvanized or coated in accordance with IPB-OCS-KEA-PIP-SPE-0006 Specification for Painting & Coating. .
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
Doc. Status: IFR
Rev. Date :11-01-19 Page 19 of 20
OCS Job No: R1948
11.
GUARANTEE Material and/or equipment shall be guaranteed by Vendor to perform in accordance with specification requirements and to be free of defects and poor workmanship including, but not limited to, those caused by inadequate preparation for shipment, as ruled by associated RFQ, for a period of one (1) year after material/ equipment is placed in service, but not exceeding eighteen (18) months following delivery to the contracted destination. Vendor shall repair or replace all defective items during the guarantee period at no cost to Company Vendor shall repair or replace all defective items during the guarantee period at no cost to Purchaser.
SPECIFICATION FOR SEA WATER LIFT PUMPS Discipline : MEC
Document type: SPE
Doc. No.
IPB-OCS-KEA-MEC-SPE-0010 Revision: B
OCS Job No: R1948
12.
Doc. Status: IFR
Rev. Date :11-01-19 Page 20 of 20
EQUIPMENT(S) LIST The equipment(s) data sheet which covered this specification is listed below: IPB-OCS-KEA-MEC-DAT-0021 Mechanical Data Sheet for Seawater Lift Pump
