Vhms Technical Analysis Tool Box: Operation Manual For VHMS Specialist [PDF]

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VHMS technical analysis tool box



Operation manual For VHMS specialist



KOMATSU



1. Set Up Tool Set Up Tool is for set up and change VHMS default data.



1.1. Before Start up “Set Up Tool” Make sure VHMS controller and PC is connected by RS232C cable and Key Switch is ON before start the program.。



1.2. Start This program is not shown in VHMS technical analysis tool box main menu. You need to start the program from [kd_set.exe] located the in the same folder as VHMS program. Folder name in case not changed at installation C:¥Program Files¥KOMATSU¥VHMS Integrated Tool Soft File name： kd_set.exe



Fig 1. Start “Set Up Tool”



Recommend to create the short cut on desktop scren.



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1.3. Log in 1.3.1. Log in screen Log in screen is shown as follow and request user to enter ID and Password. Also ask communication port with VHMS. (with this beta version, Service ID is 9 )



Service ID Service ID is 9 for beta test version. Port No.： Initial set up is COM1.



Fig 2. Log in screen ［OK］button： Once OK is clicked, then program confirm a communication between VHMS controller. If communication confirmed good then show “Set Up Tool main menu ”. Otherwise, error message is shown.



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1.4. Automatic Machine Table Update In case the program is connected the new introduced model which, the program automatically recognize that and try to download the model definition table from the VHMS controller. If following screen is shown, then click OK.. It will take a minute to finish this process.



Fig.3 Definition file download screen.



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1.5. Main menu screen Following screen is shown once log in succeeded. In this screen, major VHMS setting is done such as model serial, satellite communication set up etc. In case VHMS technical analysis tool box doesn’t have machine definition file in it, error message will be shown.



(a) (b) (c)



Fig 4. Set Up Screen



(a)



Tool bar File Get the newest data ：Use when setting Time. Exit ： Tool Machine Information ：Show Machine Information Screen Communication Setting ：Show Communication Setting Screen Gcc ：Show GCC setting screen Clear ：memory clear Plm ：Payload meter data summarize interval can be changed. Download definition file ：Not available Reset Satellite Communication Setting to default ：Reset to default



(b)



Machine Information tag



Switch to Machine Information Screen



(c)



Communication Setting tag



Switch to Communication setting Screen 取扱説明書



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1.5.1. Machine definition error



Fig 5 Machine definition file error If this screen is show, you need ot get latest Machine definition file（KD_MTYPE.ini）



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1.6. Machine information



1.6.1. Machine Information Setting Screen



(g)



(c)



(a)



(d) (b)



(e)



(f)



Fig 6 machine Information Screen Only white column can be set. No change can be done in gray column.



(a)



Machine information Product Group： Product group can not be changed. Machine Model： Model can be selected from pull down list. TYpe： Model type can be selected from pull down list. There are some types can not be selected. Variation Code： Minor variation code can be selected if required. Serial No.： Serial number can be changed.



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(b)



SMR SMR： Display SMR. To change SMR, type 、 ［Alt］+［s］ together. SMR can not be set smaller than current set.



(c)



Engine information Engine Model： Display and change engine model. Engine Serial No..1： Primary engine serial number (Front engine) Engine Serial No..2： Rear engine serial or transmission serial. Engine Serial No..3： Spare Can not be changed



(d)



Other Program No.(1)： VHMS program version. Can not be changed. Program No.(2)： Can not be changed



(e)



Set button



Overwrite VHMS. Effective only any changes done.



(f)



(g)



Exit



Calendar Input button



Switch to calendar set screen



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1.6.2. Machine Information （Calendar data setting）



(h) (i) (j)



Fig 7 machine Information (Calendar data settintg) Calendar data data can be downloaded from VHMS controller. Please do it before setting (［File］ →［Get the newest data］ ）



(h)



Calendar data Date： DD/MMM/YYYY Select from pull don or type in. Time： Display or change local time. GMT Reference： Time difference from GMT Summer Time： Set if today is in summer time or not. If selected, clock delays one hour.



(i)



Set button



Overwrite VHMS Effective only of any change is made.



(j) Cancel



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1.7. Communication setting To set up sattelite communication setting, select this scren.



1.7.1. Communication setting screen



(a)



(b)



(c)



(d)



Fig 8 Communication setting screen



(a)



Communication Data items Item： Name of VHMS file to be satellite communication If setting is edited, *marked ond once VHMS is overwritten, the mark disappears. Send： Select if send file. ON ：send -：not to send Timer： Sending intervals Occurrence ：Send SMR ：Send Day ：Send Calender ：Send



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file every time event occurred. by SMR interval by days on calendar date,time



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Number： Number of data (raw) to send in one time. Depends on kind of file, number can not be chosen. If no number selected, “ —”is displayyed. Interval Sending frequency （Timer） Occurrence ： “――” displayed. SMR ：hours of interval （ex.： “160(SMR)” → send every 160ｈSMR） Day ：days of interval。 （ex： “3(Days) 2:00” → every 3 days at 2:00 O’clock） Calender ：date and time of every month （ex.： “1(Date) 3:00” → 1st day at 3:00 every month）



(b)



Edit Selected data file setting will be changed.



Fig 9 Communication setting screen



Data items, timing intervals are displayed.



(c)



Set button



Overwrite VHMS Effective only of any change is made.



(d)



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Exit button



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1.8. Reset communication setting to default By selecting [Reset Satellite Communication Setting to default］ in tool bar, communication setting resets to default.



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1.9. GCCSetting GCC (Gateway Control Center) is necessary setting item for satellite communication (Orbcom). GCC varies depends on countries.



GCC setting procedure a



Select [GCC］from tool in main menu



Fig 10 GCC setting screen



b



GCC code is displayed. Enter GCC of machine location.



GCC Code Country



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GCC



Gateway Center Location



ＵＳＡ



１



Virginia



ＩＴＡＬＹ



１２０



Northern Italy



ＭＡＬＡＹＳＩＡ



１２１



Kuala Lumpur



ＫＯＲＥＡ



１２２



Soul



ＢＲＡＺＩＬ



１２３



Rio de Janeiro



Ｊａｐａｎ



１３０



Tokyo



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1.10.



Memory clear



Clear VHMS memory per data files.



1.10.1.



Procedure



a



select［Clear］in tool bar in main menu screen.



b



Enter ID for memory clear. In Beta test version, ID is 9.



図 1 メモリクリアーID 入力画面 c



Enter ID and click [OK］



d



Display memory clear screen.



Fig 13 Memory clear screen



Mode Download：When downloading, clear data which you have downloaded by selecting. If select load map data, only temporary load map data is cleared. Overhaul：Select when component replacement or overhaul which you like to accumulate all data from start. Selected Item Display data which you can select. 取扱説明書



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All Select all. OK Cancel



e



When [OK] is clicked, following confirmation screen is displayed.



Fig 13 Memory clear screen



f



Reconfirmation



Fig 14 Memory clear reconfirmation



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g



Asking if you want to download data before memory clear.



Fig 15 Download asking screen



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1.11.



PLM setting screen



Some VHMS model (dump truck with PLM) allows user to change summarizing interval in VHMS.



1.11.1. a



PLM setting procedure Select [Plm］from too bar in main menu.



Fig 16 PLM setting screen Start Time Time when start PLM data sum. Interval Number of days to be summarized. (total of a day or total of four days etc.) OK Overwrite VHMS Cancel



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Meaning



program



Lack of memory Failure in environment file kd_sys.ini） Wring ID



Memory error.



Inifile error.



KD_SET – Error：



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Can't create directory or file.



Appendix１．Error list



Contact to KOMATSU VHMS specialist



Convert Error：



Can't convert data.



Confirm if key switch is ON position.



Can not Communicate with VHMS (RPC)



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Confirm if key switch is ON position. Check connection. COM port setting in PC.



Check connection. COM port setting in PC.



Enter correct data.



Enter correct ID



Contact to KOMATSU VHMS specialist



Close other open applications



Contact to KOMATSU VHMS specialist



Get and register the definition file



KD_SET – Error：



Unable to communicate with VHMS.



Action Check the connection and try again



Time Out. Can not Comunicate with VHMS.



KD_SET – Error：



Took too long in VHMS data communication



Try to change in column where is not changeable.



There is an item with invalid data. the



item is not changed.



Wrong data is entered or try to be changed.



KD_SET – Error：



Please input correct ID



Failure in definition file（kd_inchk.txt）



Difine file error. (kd_inchk.txt)



MachinTypeList-file(KD_MTYPE.ini).



newest



version is not defined. Please get the



Machine definition file is not registered in the



ModelList for connected VHMS program



Unsuccessful VHMS communication



KD_SET – Error：



Can not Communicate with VHMS (RPC)



KD_SET – Error：



Error message



Appendix１．Error list