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Jazan Refinery and Terminal Project Package EPC - 14 Activity: ROCK DUMPING.



Rev.



Location: STRING YARD Causes



Basic Job Steps



Risk



Recommended Safe Job Procedure



Lack of visibility Transport of Rocks from Rock Storage area to Breakwater.



Banks man /high visibility clothes/ ensure ground stability



Reverse alarm not fictional



Visual and audible reversing alarm



Banks man /high visibility clothes/ensure ground stability Visual and audible reversing alarm



Project site speed limit (20 km/h) Project site speed limit (20 km/h)



Unloading of Rocks (Dumping)



Vehicle collision with other vehicle/person Workers buried while dumping Dust Fall from height – vehicles



Lack of visibility Banks man was not in placed The area was not barricaded



Banks man /high visibility clothes/ensure ground stability Visual and audible reversing alarm Project site speed limit (20 km/h)



Lack of visibility Placing of Rocks in Breakwater



Vehicle collision with other vehicle/ person



Banks man was not in placed



Reversing Fall from height – vehicles



The area was not barricaded



Working in hot weather



Use dust mask / Use water to control dust



Working in high wind speed



First aid facility



Falling objects from height



Placing and compaction of backfill material



Banks man /high visibility clothes/ensure ground stability and truck is levelled before dumping Check with banks man before dumping backfill material



Material falling from excavator



The Bucket over loaded



Under compaction settlement of backfill material



The ground not leveled.



Use full body harness and ensure that the anchoring point is above the wearer head No person to stand under bucket of sand Banks man to check the compaction.



Hot weather Tipper truck reversing Excavator movements



Water to be available for drinking Banks man to control tipper truck



Roller gliding towards slope Banks man to control excavator Noise



Banks man to control roller



compactor Ear protection



Rock Supply: Transport vessel at loading area / Barge positioning at job site



Rough sea / poor weather conditions



Lack of experience Poor Lighting



Darkness / reduced view Lack of fall protection Marine vessels and equipment’s in bad condition Incompetent crew Man overboard Fall in water



Only berth in good sea conditions, with trained barge master/captain. Assure lighting inside the boat and on the berth platform when loading/offloading. Use tug boats with sufficient capacity to safely maneuver the vessels berthing and mooring operations Only competent and certified barge crew to supervise and execute the operations All vessels and marine equipment’s shall have valid certificates and properly checked and well maintained before being used on site Weekly Look Ahead for inclement weather



No operations in bad weather conditions Install guardrails / side boards whenever possible Proper housekeeping on floating equipment to avoid falling



Rock Supply: Loading/Unloading of rocks



Crane Collapse



Crane Overloaded Un-experience operator



Accident



Movement in work area /Vehicle / Equipment / Person



Hit



- Only certified crane operators, banksmen and riggers are allowed. Daily check of crane condition Continuous supervision of the operations Wind Speed restrictions Posted visible barricade and signage Traffic management plan in place Only certified operators and licensed drivers allowed Personnel not involved in the operations are not allowed to enter the work area at any time without permission



Rock Supply: Loading/Unloading of rocks



Slip, Trip, Fall



Poor housekeeping



Drowning



falling of person into wat er



Man overboard



Fall of Materials



Poor weather conditions



Slip



Broken rope, Fall of Materials



Miscommunication between crane operator and operative



Drive slowly without erratic movement. Close Supervision Proper housekeeping shall be maintained at all times during the operations Only certified banksmen and riggers are allowed Personnel not involved in the operations are not allowed in the work area at any time Wear appropriate PPE at all times Handrails to be provided around the work area. Life jackets to be worn at all times Lifebuoys to be available in the working area at all Times Weekly Look Ahead for inclement weather Operating lights and horn, No lift in poor weather conditions - Check any ropes before use - Avoid chafing of ropes / wires when in use



Accident



Placing Rock on the Breakwater



Falling equipment in the water



Lack of Barrication



Rocks falling on personnel or Equipment



Poor visibility Flagman un-available.



Movement in work area /Vehicle / Equipment / Person



Proper Communication between the Operator and Flagman



- Restrict access to areas where ropes / wires are in tension - Use the correct dimension rope / wire for the correct load Competent operators should be assigned to the job Competent supervisor indicates the limit not to exceed Operators shall not make any action endangering its own stability Rocks must not be slewed over personnel, plant, cabins or other property Wear proper PPE all the time Reverse horns and warning light are in good condition. Posted visible barricade and signage Traffic management plan in place Only certified operators and licensed drivers allowed



Heat Stress



Tipping Rocks on the Breakwater



Tilting trucks



Working in direct sun without taking breaks Un-aware of symptoms of Heat Stress. Unbalanced Area, Banksman un-availability



Truck Reversing



Revers horn not working Not directed by anyone.



Personnel not involved in the operations are not allowed to enter the work area at any time without permission Drive slowly without erratic movement. Close Supervision Potable water to be available Arrange shading whenever possible



Ensure tipping area is levelled Provide banksman at tipping point Banksman to wear correct PPE (helmet, hard shoes, high visibility vest,googles) Horn to be in working condition at all time Follow instruction given by banksman Ensure trucks have two rear view mirrors Ensure reversing done at very low speed



Movement in work area /Vehicle / Equipment / Person



Reverse Alarm not working Un-experience Operator



Rocks falling from trucks



Overloaded Materials. Un-availability of Banks Man



Driving on site



Un-experience Driver Defective vehicle



Reverse horns and warning light are in good condition. Traffic management plan in place Only certified operators and licensed drivers allowed Personnel not involved in the operations are not allowed to enter the work area at any time without permission Drive slowly without erratic movement. Close Supervision Bunksman to be in front of trucks when tipping Do not overload the trucks Ensure load is being loaded in a secure manner No one to be near truck (within rock fall reach) when maneuvering Banksmen to wear PPE (helmet, hard shoes, high visibility vest, googles) Do not drive near to the edge of bank



Offshore personnel Transport



Persons Drowning



Lack of PPE



Persons getting jammed



The area was not identified for access. Un-even Platform Lack of Proper PPE Gap between the Ships and Jetty Platform



Slipping, tripping and falling



Poor Housekeeping



Inspect the condition of the vehicle Adhere to speed limits as defined Have valid driving license All persons on board shall wear life jackets at all Time People on board shall stay clear from all ropes and cables at all times, specially while mooring Persons shall wait to come and go of board from platforms, vessels, ships and boats until these are properly tied of with mooring ropes and until vessels is completely stopped Ships and boats that transport people shall moor as close as possible to the loading platform With swell, the persons shall wait until the vessel reaches the highest point on the wave to step on the ladder People on board shall stay clear from all ropes



and cables at all times, specially while mooring Ships and boats that transport people shall moor as close as possible to the loading facility The decks of all vessels shall be clean, no oil or grease shall be allowed on deck