![Condensate Extraction Pump (CEP) [PDF]](https://pdfs.asia/img/200x200/condensate-extraction-pump-cep.jpg)
7 0 2 MB
Enriching Lives
As we are constantly endeavouring to improve the performance of our products/equipment, we reserve the right to make alterations from time to time, and as such our products/equipment may differ from that detailed in this publication. For latest information you may get in touch with our Regional Sales Offices.
Enriching Lives
CORPORATE OFFICE : Udyog Bhavan, Tilak Road, Pune 411 002 Phone : (020) 2444 0770 Fax : (020) 2444 4198, 2444 0156 Email : [email protected] Web Site : www.kbl.co.in, www.kirloskar.com PROJECTS & ENGINEERED PUMPS GROUP : 408/15, “Chintan”, Mukund Nagar, Pune 411037 Phone : (020) 2444 0770 Fax : (020) 427 0879 WORKS : KIRLOSKARVADI 416 308. DIST. Sangli Phone : (02346) 222301 to 222305 Fax : (02346) 222311
Enquiries may be directed to the nearest Regional Sales Office. Regional Sales Offices: Ahmedabad, Bangalore, Baroda, Bhubaneshwar, Kolkata, Chennai, Indore, Jaipur, Kochi, Lucknow, Mumbai, Nagpur, New Delhi, Pune, Ranchi, Secunderabad.
KIRLOSKAR BROTHERS LIMITED STUDIO MARS PVT. LTD
KIRLOSKAR BROTHERS LIMITED
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
CEP 052400
K I R LO S K A R B R O T H E R S L I M I T E D CMYK
TYPE - BHRC / MNCV
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Description and Design Features Range Delivery size
-
up to 500 mm
Suction size
-
up to 800 mm
Bowl
Head
-
up to 350 meters
A diffuser with integral cast vanes
Capacity
Pump Unit
Pumps are of single stage or multi stage consisting of bowl assembly , column assembly and driving unit assembly. Various models are available to operate at 50 Hz and 60 Hz.
-
3
up to 2000 m /hr
Suction Bell / Bell Mouth Designed for smooth inflow of water with minimum losses
Shaft
TYPE - BHRC / MNCV
Impeller Francis type impeller with bowl. Radial type impeller with diffuser.
Made of high tensile strength steel
Column Pipe Fabricated column pipes to house the line shaft bearings and direct the water from pump unit to the discharge head
Transmission Bearings
Applications For condensate extraction in thermal and nuclear power plants of 500 MW and above
Cutless bearings are of natural rubber / synthetic rubber / elastomeric with outer shell of brass or suitable material
Thrust Bearings Mitchell tilting pad type or anti-friction type for taking hydraulic axial thrust and weight of rotor assembly Bearing lubrication with either oil or grease Thrust bearing arrangement available either independently in pump and drive or combined in drive
Discharge Head / Suction and Delivery Casing Discharge head connects flow from suction pipe to CAN (outer shell) and directs the flow from pump unit through column pipe in to discharge line
CAN (Outer Shell) Fabricated CAN made out of steel is connected to the discharge head. Length of the CAN depends upon the NPSHA at site
Non-Reverse Ratchet Non reverse ratchet (optional) to prevent the reverse rotation
Motor Stool Rigid construction to endure vibration-free operation
Coupling For pump and prime mover flexible or rigid type as per requirement For line shaft threaded or muff type as per requirement
Drive Electric motor with vertical solid shaft as standard arrangement Alternative thrust bearing housed in the motor
High Efficiency and Low NPSHR Hydraulic design constantly being updated through our research and development work meeting high efficiency and low NPSHR requirements
CMYK
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Description and Design Features Range Delivery size
-
up to 500 mm
Suction size
-
up to 800 mm
Bowl
Head
-
up to 350 meters
A diffuser with integral cast vanes
Capacity
Pump Unit
Pumps are of single stage or multi stage consisting of bowl assembly , column assembly and driving unit assembly. Various models are available to operate at 50 Hz and 60 Hz.
-
3
up to 2000 m /hr
Suction Bell / Bell Mouth Designed for smooth inflow of water with minimum losses
Shaft
TYPE - BHRC / MNCV
Impeller Francis type impeller with bowl. Radial type impeller with diffuser.
Made of high tensile strength steel
Column Pipe Fabricated column pipes to house the line shaft bearings and direct the water from pump unit to the discharge head
Transmission Bearings
Applications For condensate extraction in thermal and nuclear power plants of 500 MW and above
Cutless bearings are of natural rubber / synthetic rubber / elastomeric with outer shell of brass or suitable material
Thrust Bearings Mitchell tilting pad type or anti-friction type for taking hydraulic axial thrust and weight of rotor assembly Bearing lubrication with either oil or grease Thrust bearing arrangement available either independently in pump and drive or combined in drive
Discharge Head / Suction and Delivery Casing Discharge head connects flow from suction pipe to CAN (outer shell) and directs the flow from pump unit through column pipe in to discharge line
CAN (Outer Shell) Fabricated CAN made out of steel is connected to the discharge head. Length of the CAN depends upon the NPSHA at site
Non-Reverse Ratchet Non reverse ratchet (optional) to prevent the reverse rotation
Motor Stool Rigid construction to endure vibration-free operation
Coupling For pump and prime mover flexible or rigid type as per requirement For line shaft threaded or muff type as per requirement
Drive Electric motor with vertical solid shaft as standard arrangement Alternative thrust bearing housed in the motor
High Efficiency and Low NPSHR Hydraulic design constantly being updated through our research and development work meeting high efficiency and low NPSHR requirements
CMYK
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
General Layout Dimensions
Cross Sectional View
BHRC7 PUMP
MOTOR
Dd
Ds
MOTOR COUPLING MOTOR STOOL
PUMPS COUPLING REVERSE ROTATION ASSEMBLY
THRUST BEARING ASSEMBLY
GLAND PACKING ASSEMBLY CAN LENGTH C(Min) C(Max)
STUFFING BOX ASSEMBLY
HEAD SHAFT
SUCTION
DELIVERY
DISCHARGE HEAD
CAN LENGTH
INTERMEDIATE SHAFT
COLUMN PIPE MUFF COUPLING
Dimensions in mm
Min Opening
Pump Type BHRC-28
CAN Diameter
A 1000
BEARING SPIDER INTERNAL SHAFT SLEEVE
CAN Length
B
C-Max
C-Min
800
*6000
3000
Suction Size Ds 250/300
TRANSMISSION BEARING
Delivery Size Dd COLUMN PIPE
200
OUTER SHELL (BARREL)
BHRC-28M
750
650
*5000
2000
200/250
150/200
IMPELLER SHAFT STAGE CASING
BHRC - 35
1000
800
*6000
3200
300/350
200/250
BHRC-42
1200
1000
*6000
3000
400/500
350/300
CASING WEAR RING CASING WEAR RING STAGE IMPELLER
BHRC - 7 MNCV 37-20
1400 1000
* Longer CAN available optionally
CMYK
1400 850
*6000 *6000
3000 1000
500/600 300
350/400 200
SHAFT SLEEVE BEARING SHAFT SLEEVE CASING WEAR RING BEARING BUSH SHAFT SLEEVE
BEARING IMPELLER SHAFT SLEEVE STAGE DIFFUSER TIE BAR STAGE CASING SUCTION CASING SUCTION IMPELLER SUCTION DIFFUSER SUCTION CASING IMPELLER NUT WITH SLEEVE BEARING COVER
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
General Layout Dimensions
Cross Sectional View
BHRC7 PUMP
MOTOR
Dd
Ds
MOTOR COUPLING MOTOR STOOL
PUMPS COUPLING REVERSE ROTATION ASSEMBLY
THRUST BEARING ASSEMBLY
GLAND PACKING ASSEMBLY CAN LENGTH C(Min) C(Max)
STUFFING BOX ASSEMBLY
HEAD SHAFT
SUCTION
DELIVERY
DISCHARGE HEAD
CAN LENGTH
INTERMEDIATE SHAFT
COLUMN PIPE MUFF COUPLING
Dimensions in mm
Min Opening
Pump Type BHRC-28
CAN Diameter
A 1000
BEARING SPIDER INTERNAL SHAFT SLEEVE
CAN Length
B
C-Max
C-Min
800
*6000
3000
Suction Size Ds 250/300
TRANSMISSION BEARING
Delivery Size Dd COLUMN PIPE
200
OUTER SHELL (BARREL)
BHRC-28M
750
650
*5000
2000
200/250
150/200
IMPELLER SHAFT STAGE CASING
BHRC - 35
1000
800
*6000
3200
300/350
200/250
BHRC-42
1200
1000
*6000
3000
400/500
350/300
CASING WEAR RING CASING WEAR RING STAGE IMPELLER
BHRC - 7 MNCV 37-20
1400 1000
* Longer CAN available optionally
CMYK
1400 850
*6000 *6000
3000 1000
500/600 300
350/400 200
SHAFT SLEEVE BEARING SHAFT SLEEVE CASING WEAR RING BEARING BUSH SHAFT SLEEVE
BEARING IMPELLER SHAFT SLEEVE STAGE DIFFUSER TIE BAR STAGE CASING SUCTION CASING SUCTION IMPELLER SUCTION DIFFUSER SUCTION CASING IMPELLER NUT WITH SLEEVE BEARING COVER
KIRLOSKAR CONDENSATE EXTRACTION PUMPS Pump Unit Assembly
BHRC7 PUMP
TYPE - BHRC / MNCV
KIRLOSKAR CONDENSATE EXTRACTION PUMPS Pump Unit Assembly
Pump Unit Assembly
BHRC7 PUMP
CMYK
TYPE - BHRC / MNCV
BHRC28M PUMP
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Pump Unit Assembly
Pump Unit Assembly
BHRC28 / 35 / 42 PUMP
MOTOR
MOTOR STOOL SPACER COUPLING REVERSE ROTATION ASSEMBLY THRUST BEARING ASSEMBLY MECHANICAL SEAL CARTRIDGE TYPE DISCHARGE HEAD HEAD SHAFT
SUCTION
SHAFT SLEEVE
DELIVERY
BEARING SPIDER
TRANSMISSION BEARING
COLUMN PIPE TRANSMISSION SHAFT
MUFF COUPLING IMPELLER SHAFT IMPELLER SHAFT BEARING
BEARING SPIDER ( UPPER )
SHAFT SLEEVE PUMP BOWL
OUTER SHELL DISTANCE SLEEVE
STAGE IMPELLER
CASING WEAR RING
SUCTION IMPELLER IMPELLER SHAFT BEARING IMPELLER NUT SLEEVE
IMPELLER NUT BEARING SPIDER (LOWER) BELL MOUTH
CMYK
BHRC28 PUMP
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Pump Unit Assembly
Pump Unit Assembly
BHRC28 / 35 / 42 PUMP
MOTOR
MOTOR STOOL SPACER COUPLING REVERSE ROTATION ASSEMBLY THRUST BEARING ASSEMBLY MECHANICAL SEAL CARTRIDGE TYPE DISCHARGE HEAD HEAD SHAFT
SUCTION
SHAFT SLEEVE
DELIVERY
BEARING SPIDER
TRANSMISSION BEARING
COLUMN PIPE TRANSMISSION SHAFT
MUFF COUPLING IMPELLER SHAFT IMPELLER SHAFT BEARING
BEARING SPIDER ( UPPER )
SHAFT SLEEVE PUMP BOWL
OUTER SHELL DISTANCE SLEEVE
STAGE IMPELLER
CASING WEAR RING
SUCTION IMPELLER IMPELLER SHAFT BEARING IMPELLER NUT SLEEVE
IMPELLER NUT BEARING SPIDER (LOWER) BELL MOUTH
CMYK
BHRC28 PUMP
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Family Curves
BHRC and MNCV Pumps (50Hz)
BHRC and MNCV Pumps (60Hz)
KIRLOSKAR CONDENSATE EXTRACTION PUMPS
TYPE - BHRC / MNCV
Alternative Arrangement
Family Curves
BHRC and MNCV Pumps (50Hz) 400 BHRC28M, 9 STG ( 1480 )
300
MNCV37-20, 5 STG (1480)
BHRC35M, 7 STG ( 1480 ) BHRC7, 4 STG ( 990 )
BHRC28M, 6 STG ( 1480 )
BHRC35M, 5 STG ( 1480 ) BHRC42, 4 STG ( 1480 )
BHRC28M, 8 STG ( 1480 )
BH
BHRC35M, 3 STG ( 1480 )
BHRC28M, 4 STG ( 1480 )
RC
BHRC42, 3 STG ( 1480 )
100 90 80 70
7,
3 ( 9 ST 90 G )
BHRC28, 6 STG (1480) MNCV37-20, 3 STG ( 1480 ) BHRC42, 2 STG ( 1480 )
BH 7, RC
BHRC28, 4 STG(1480)
TG 2 S 90 ) (9
TOTAL HEAD IN METERS
200
60 50 40 30 25 100
200
300
400
500
600
700 800 900 1000
1600
Stuffing Box Arrangement
Mechanical Seal Arrangement
Note : Figures in bracket indicate speed in rpm
BHRC and MNCV Pumps (60Hz) 600 500
BHRC28M, 9 STG ( 1776 ) MNCV37-20, 5 STG( 1776 )
BHRC28M, 6 STG ( 1776 )
300
BHRC35, 7 STG ( 1776 )
BHRC7, 4 STG ( 1188 )
BHRC35, 5 STG ( 1776 ) BHRC42, 4 STG ( 1776 )
BHRC28,8 STG ( 1776 )
200 BHRC28M, 4 STG ( 1776 ) BHRC28M, 6 STG ( 1776 )
MNCV37-20, 3 STG ( 1480 )
BHRC42, 2 STG ( 1776 )
RC
7, (13S 18 TG 8 )
BHRC42, 3 STG ( 1776 )
TG ) 2S 8 7, 118 RC (
100 90 80 70
BH
BHRC35, 3 STG ( 1776 )
BH
TOTAL HEAD IN METERS
400
BHRC28M, 4 STG ( 1776 )
60 50 40
Thrust Bearing With Flexible Coupling 100
200
Note : Figures in bracket indicate speed in rpm
CMYK
300
400
500
600
700 800 900 1000
1500
2000
Rigid Coupling With Spacer Thrust Bearing In Motor
As we are constantly endeavouring to improve the performance of our products/equipment, we reserve the right to make alterations from time to time, and as such our products/equipment may differ from that detailed in this publication. For latest information you may get in touch with our Regional Sales Offices.
Enriching Lives
CORPORATE OFFICE : Udyog Bhavan, Tilak Road, Pune 411 002 Phone : (020) 2444 0770 Fax : (020) 2444 4198, 2444 0156 Email : [email protected] Web Site : www.kbl.co.in, www.kirloskar.com PROJECTS & ENGINEERED PUMPS GROUP : 408/15, “Chintan”, Mukund Nagar, Pune 411037 Phone : (020) 2444 0770 Fax : (020) 427 0879 WORKS : KIRLOSKARVADI 416 308. DIST. Sangli Phone : (02346) 222301 to 222305 Fax : (02346) 222311
Enquiries may be directed to the nearest Regional Sales Office. Regional Sales Offices: Ahmedabad, Bangalore, Baroda, Bhubaneshwar, Kolkata, Chennai, Indore, Jaipur, Kochi, Lucknow, Mumbai, Nagpur, New Delhi, Pune, Ranchi, Secunderabad. CEP 112401
KIRLOSKAR BROTHERS LIMITED studio MARS pvt. Ltd.
KIRLOSKAR BROTHERS LIMITED
