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AFA Comprehensive New Replacement Parts Catalog for Cummins® Models, QSK45 Series C.I. Diesel Engines.
AFA INDUSTRIES INCORPORATED Manufacturer & supplier of heavy duty Diesel Engine & Fuel Systems Replacement Parts
.
AFA INDUSTRIES INCORPORATED Page 1
CONTENTS INTRODUCTION WARRANTY WARRANTY IN SPAIN PICTURES CYLINDER BLOCK CAM FOLLOWER LEVER CRANKSHAFT AND MAIN BEARING GEAR HOUSING IDLER GEAR COVER CAM FOLLOWER VIBRATION DAMPER FRONT GEAR TRAIN ACCESSORY FUEL PUMP DRIVE ALTERNATOR ALTERNATOR MOUNTING ALTERNATOR DRIVE PULLEY FUEL FITLER FLYWHEEL HOUSING FUEL PUMP FLYWHEEL FRONT GEAR COVER ENGINE OIL COOLER OIL FILTER OIL LEVEL GAUGE LUBE OIL PUMP OIL PAN ENGINE CONTROL MODULE CAMSHAFT CONNECTING ROD AND PISTON CYLINDER HEAD INJECTOR TURBOCHARGER ACCESSORY DRIVE PULLEY ROCKER LEVER STARTING MOTOR AFTERCOOLER EXHAUST MANIFOLD THERMOSTAT HOUSING VALVE COVER OIL COOLER WATE PLUMBING CONNECTION WATER INLET WATER MANIFOLD WATER PUMP GASKET SETS
PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 – 8 PAGE 9 – 10 PAGE 11 – 12 PAGE 13 PAGE 14 – 15 PAGE 16 PAGE 17 – 18 PAGE 19 PAGE 20 PAGE 21 PAGE 22 – 23 PAGE 24 PAGE 25 – 26 PAGE 27 PAGE 28 – 29 PAGE 30 PAGE 31 – 32 PAGE 33 PAGE 34 – 35 PAGE 36 PAGE 37 PAGE 38 – 39 PAGE 40 – 41 – 42 PAGE 43 PAGE 44 – 45 PAGE 46 – 47 PAGE 48 PAGE 49 – 50 PAGE 51 PAGE 52 – 53 PAGE 54 – 55 PAGE 56 – 57 PAGE 58 PAAGE 59 – 60 – 61 PAGE 62 PAGE 63 PAGE 64 – 65 PAGE 66 PAGE 67 – 68 - 69 PAGE 70 – 71 – 72 – 73
Page 2
INTRODUCTION AFA Industries has assembled this “QSK45” Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy. However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors. This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins “QSK45” engines. The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger’s. All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine. “IMPORTANT NOTE” CUSTOMER PARTS INFORMATION The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre.
*Cummins is a registered trademark of the Cummins Engine Co. Inc. Page 3
WARRANTY POLICY
Products Warranted: Coverage:
This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996. New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service. AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.
AFA Responsibilities:
AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed. Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities:
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable. It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.
Warranty Limitations:
AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.
AFA Industries Incorporated Page 4
WARRANTY for Replacement Parts GARANTIA para Partes de Reposición Productos Garantizados:
Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996.
Limites:
Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio. La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación, la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA:
Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló el repuesto. El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anticongelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.
Responsabilidades Del Dueño:
El dueño es responsable por el mantenimiento y operación del motor como se especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA. Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía.
Limites De Garantía:
AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar indebidamente el motor. AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para ningún otro particular.
AFA Industries Incorporated Page 5
TYPICAL ENGINE ILLUSTRATION OF QSK45 SERIES “CUMMINS" ENGINE
*Cummins is a registered trademark of the Cummins Engine Co. Inc. Page 6
QSK45 SERIES CYLINDER BLOCK
ITEM No
PART NUMBER
DESCRIPTION
QTY
Cylinder Block
COMMENTS Standard Quantum/QSK45 cylinder block. Use with 7 bolt cylinder head only.
A4001051
Block, Cylinder
1
1
A3082443
Cap, Main Bearing
6
2
A4016726
Cap, Main Bearing
1
3
A4007441
Bushing
2
4
A3089173
Bushing
12
Page 7
QSK45 SERIES CYLINDER BLOCK ITEM No
PART NUMBER
DESCRIPTION
QTY
5
A3089192
Screw, Hex Flange Head Cap
6
A3089201
Dowel, Ring
7
A4016701
Dowel, Diamond
8
A4016528
Block, Cylinder
9
A3332234
Screw, Hex Flange Head Cap
14
10
A68445
Pin, Groove
24
11
A3629168
Plug, Expansion
10
12
A3082438
Dowel, Ring
24
13
A4017622
Plug, Expansion
4
14
A4016468
Dowel, Pin
4
15
A3176663
Seal, Tamper Proof
16
A4017621
Plug, Expansion
6
17
A3089378
Dowel, Pin
1
18
A3089379
Dowel, Diamond
1
19
A4017240
Plug, Expansion
15
20
A4001096
Dowel, Pin
12
21
A69519
Dowel, Pin
2
22
A3629497
Drain cock
5
23
A3631471
Adapter, O Ring
1
24
A3632840
Seal, O Ring
6
25
A3902460
Screw, Hex Flange Head Cap
26
A4017236
Adapter, O Ring
4
COMMENTS
14 6 1
20
12
A3678873
Plug, Threaded
2
29
A3678786
Seal, O Ring
2
30
A3678791
Plug, Threaded
2
A4089143
Kit, Cylinder Liner
12
31
A4085917
Liner, Cylinder
12
32
A4017292
Seal, D Ring
12
33
A3014668
Seal, D Ring
12
34
A3081489
Seal, Oil
12
35
A3088386
Ring, Liner Seal
12
35
A3088385
Ring, Liner Seal
A/R
35
A3088387
Ring, Liner Seal
A/R
35
A3088388
Ring, Liner Seal
A/R
36
A4016048
Nozzle, Piston Cooling
12
37
A3089016
Screw, Hex Flange Head Cap
12
38
A4080156
Nozzle, Piston Cooling
12
39
A4001095
Screw, Hex Flange Head Cap
12
40
A3631473
Plate, Cover
1
Page 8
M10 x 1.50 x 25
Serviced as A4089143.
QSK45 SERIES CAM FOLLOWER LEVER
Page 9
QSK45 SERIES CAM FOLLOWER LEVER
ITEM No 1 2 3 4 5 6 7 8 9 10 4 11 12 13 14
PART NUMBER A3082415 A3082416 A4066210 A3082417 A4065754 A4006772 A4066811 A4065749 A4065755 A3089217 A4065756 A4065750 A4066811 A4006772 A4065757 A3090010 A3082427 A3082438
DESCRIPTION Cam Follower Lever Ring, Retaining Shaft, Cam Follower Plug, Ball Shaft, Cam Follower Lever, Cam Follower Socket, Cam Follower Plug, Ball Pin, Cam Follower Roller Lever, Cam Follower Roller, Cam Follower Lever, Cam Follower Pin, Cam Follower Roller Plug, Ball Socket, Cam Follower Lever, Cam Follower Roller, Cam Follower Screw, Hex Flange Head Cap Dowel, Ring
Page 10
QTY 24 12 2 1 12 1 2 1 1 1 24 1 2 1 1 1 24 24
COMMENTS
QSK45 SERIES CRANKSHAFT AND MAIN BEARING
Page 11
QSK45 SERIES CRANKSHAFT AND MAIN BEARING
ITEM No
A3089796
DESCRIPTION Crankshaft Assembly Assembly, Crankshaft
A206904 A4015887
Key, Woodruff Gear, Crankshaft
8
A3331922 A3089869 A3089962 A3176218 A3331921 A4024797 A3082340
Crankshaft, Engine Screw, Twelve Point Cap Crankshaft, Engine Dowel, Ring Weight, Crankshaft Counter Set, Main Bearing Bearing, Main
9 10
A3082346 A4007569
Bearing, Main Bearing, Thrust Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust
A/R A/R A/R A/R
.010 inch oversize
8 9 10
A4024798 A3082341 A3082347 A4007569 A4024799 A3082342 A3082348 A4007569
Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust
A/R A/R A/R A/R
.020 inch oversize
8 9 10
8 9 10
A4024800 A3082343 A3082349 A4007569
Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust
A/R A/R A/R A/R
8 9 10
A4024801 A3082344 A3082350 A4007569
Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust
A/R A/R A/R A/R
1 2 3 4 5 6
PART NUMBER
QTY
COMMENTS
1 1 1 1 16 1 16 8 1 7
Standard
7 4
Page 12
QSK45 SERIES GEAR HOUSING
ITEM No
1 2 3 4 5 6 7 8 9 10 11
PART NUMBER
QTY
A3678611
DESCRIPTION Gear Housing Plug, Threaded
A3678605 A3678606 A3678921 A3678912 A3678922 A3635814 A3089378 A3089379 A4007165
Plug, Threaded Seal, O Ring Plug, Threaded Seal, O Ring Plug, Threaded Housing, Gear Dowel, Pin Dowel, Diamond Gasket, Gear Housing
2 2 2 2 2 1 1 1 1
A3910495 A3678873 A3678786 A3678791
Screw, Hex Flange Head Cap Plug, Threaded Seal, O Ring Plug, Threaded
Page 13
COMMENTS
2
19 1 1 1
M27x2 M14 x 1.50 M14 x 1.50.
M12 X 1.75 X 30.
M18 x 1.50 Thd
QSK45 SERIES IDLER GEAR
Page 14
QSK45 SERIES IDLER GEAR
ITEM No
1 2
3 4 5 6 7 8
4 9 10 7 11
4 9 12 13
14 15
4 6 7 16
PART NUMBER
A3089087 A4015886 A3089089 A3082057 A4015888 A3089498 A3082121 A3089083 A3089259 A3089281 A3089091 A4000790 A3089214 A3082121 A3082427 A3089084 A3089281 A3089105 A4000791 A3089107 A3082121 A3082427 A3089104 A3089320 A3089121 A3089122 A3089123 A4000793 A3089315 A3082121 A3089259 A3089281 A3089314
DESCRIPTION Idler Gear L.B. Cam (Compound) Gear, Idler Gear, Idler Gear, Idler Bushing Gear, Idler Key, Square Bearing, Thrust Shaft, Idler Screw, Hex Flange Head Cap Retainer, Gear R.B. Cam Gear, Idler Gear, Idler Bushing Bearing, Thrust Screw, Hex Flange Head Cap Shaft, Idler Retainer, Gear Water Pump Gear, Idler Gear, Idler Bushing Bearing, Thrust Screw, Hex Flange Head Cap Shaft, Idler Retainer, Gear Acc. Dr. (Compound) Gear, Idler Gear, Idler Gear, Idler Gear, Idler Bushing Bearing, Thrust Screw, Hex Flange Head Cap Retainer, Gear Shaft, Idler
Page 15
QTY
1 1 1 2 1 1 2 1 4 1 1 1 1 2 4 1 1 1 1 1 2 3 1 1 1 1 1 1 2 2 4 1 1
COMMENTS
QSK45 SERIES COVER CAM FOLLOWER
ITEM No
PART NUMBER
DESCRIPTION
QTY
Cam Follower Cover
COMMENTS Cam follower cover Engine Model: Qsk45 cense: No two cylinders are covered by each cam follower cover For use with phase 2 harness.
1
A3089232
Screw, Hex Flange Head Cap
19
2
A3089316
Screw, Hex Flange Head Cap
2
3
A3900679
Screw, Hex Flange Head Cap
19
M10 X 1.50 X 80.
4
A3944593
Screw, Hex Flange Head Cap
2
M10 x 1.50 x 65
5
A4085924
Gasket, Camshaft Cover
6
6
A4085925
Cover, Camshaft
5
7
A3636003
Cover, Camshaft
1
Page 16
QSK45 SERIES VIBRATION DAMPER
Page 17
QSK45 SERIES VIBRATION DAMPER
ITEM No
1 2 3 4 5 6 7 8 9 10 11 12 13
PART NUMBER
A131584 A3033629 A3089093 A4007034 A3089127 A3089128 A3089570 A4017160 A4016987 A3903990 A3036115 A4017238 A3900626
DESCRIPTION Vibration Damper
Pin, Roll Pin, Roll Adapter, Crankshaft Damper, Vibration Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Spacer, Crankshaft Damper, Vibration Pulley, Crankshaft Screw, Hex Flange Head Cap Cover, Protective Pointer, Timing Screw, Hex Flange Head Cap
Page 18
QTY
1 1 1 1 12 8 1 1 1 3 1 1 1
COMMENTS Vibration damper type: Dual standard viscosity Number Of Dampers: 2 Provision For Mounting Front Power Takeoff: No pulley material: Cast iron Pulley Groove Description: L-Ribbed pulley diameter: 214mm Number Of Grooves: 23 fan drive: Yes speed limitation: 3500 RPM Unique Characteristics: Base circle diameter of crank attached holes is 241.3mm with press fit crankshaft Adapter. Drive pulley ratio: .42:1 and .50:1 and 0.55:1 Engine Model: Qsk45 damper size: 520mm.
M14 X 1.50 X 105
M10 X 1.50 X 20.
M6 X 1.00 X 12.
QSK45 SERIES FRONT GEAR TRAIN ACCESSORY
ITEM No
1
2 3 4 5 6 7 8 9
PART NUMBER
A3089016 A4066546 A4066545 A4066385 A3089409 A4066057 A3089100 A4065992 A3089415 A3678923 A3678924 A3678925 A3332298
DESCRIPTION Front Gear Train Accessory
Screw, Hex Flange Head Cap Drive, Hydraulic Pump Support, Hydraulic Pump Support, Hydraulic Pump Bushing Gear & Shaft Gear, Accessory Drive Shaft, Hydraulic Pump Drive Retainer, Shaft Plug, Threaded Plug, Threaded Seal, O Ring Gasket, Hydraulic Drive Support
Page 19
QTY
6 1 1 1 2 1 1 1 1 1 1 1 1
COMMENTS Front gear train accessory Drive. Drive location front: Yes Drive location rear: Yes Drive provision: Yes Number Of Teeth Spline Drive Front: 13 Number Of Teeth Spline Drive Rear: 13 Can be used with 2 or 4 bolt Flange. M10 X 1.50 X 35
M10 x 1.00 M10 x 1.00
QSK45 SERIES FUEL PUMP DRIVE
ITEM No
1 2 3 4 5 6 7 8 9 10 11 12
PART NUMBER
DESCRIPTION Fuel Pump Drive
QTY
A4017326 A3904446 A3089100 A3089102 A3089103 A3089409 A3089407 A4015993 A3089555
Support, Fuel Pump Screw, Hex Flange Head Cap Gear, Accessory Drive Support, Fuel Pump Support, Fuel Pump Bushing Washer, Plain Hub, Jaw Coupling Washer, Plain
1 1 1 1 1 2 1 1 1
A4017529 A3678923 A3678924 A3678925 A3332297 A3089016
Shaft, Fuel Pump Drive Plug, Threaded Plug, Threaded Seal, O Ring Gasket, Acc Drive Support Screw, Hex Flange Head Cap
1 1 1 1 1 6
Page 20
COMMENTS Fuel pump drive Air compressor: No. M10 x 1.50 x 70
QSK45 SERIES ALTERNATOR
ITEM No
PART NUMBER
DESCRIPTION
QTY
Alternator
1
A3640732
Alternator
1
Page 21
COMMENTS Alternator 24V 150amp insulted Ground. Prestolite load handler SC Series alternator.
QSK45 SERIES ALTERNATOR MOUNTING
Page 22
QSK45 SERIES ALTERNATOR MOUNTING
ITEM No
1 2 3 4 5 6 7 8 9 10 11
PART NUMBER
A106289 A3332242 A3896408 A3901249 A3902116 A4086084 A4001640 A4016213 A4016218 A3910495 A3920447
DESCRIPTION Alternator Mounting
Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Tensioner, Belt Plate, Clamping Bracket, Alternator Bracket, Alternator Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap
Page 23
QTY
2 4 1 2 2 1 1 1 1 4 4
COMMENTS Mounting, alternator alternator manufacture: Prestolite no. of alternators: 1 Model: Prestolite 8 SC3009Z (24 V 175 A) Prestolite 859909 (24 v 150 a) Drive Ratio: 3.56:1 pulley description: 10 groove pk section v ribbed Pulley Location: Right Bank Side Of Engine through the front gear cover mounting type: Lug kitted: No attachment point for alternator center from crank horizontal: 715.41mm vertical: 107.6mm belt description: 10rib pk section v ribbed adjusting link included: No Unique Characteristics: Automatic belt tensioner. 1/2 - 13 X 2 1/4 Inch.
M12 X 1.75 X 25. M12 x 1.75 x 50
M12 x 1.75 x 30 M12 x 1.75 x 40
QSK45 SERIES ALTERNATOR DRIVE PULLEY
ITEM No
PART NUMBER
DESCRIPTION
QTY
Alternator Drive Pulley
COMMENTS Alternator drive pulley no. of alternators: 1 Drive Ratio: 3.56:1 belt description: 10rib pk section v-ribbed Supplied In Kit: No pulley description: 10 groove pk section v-ribbed alternator manufacturing: Niehoff 260amp 28 v model c653 a-1 and Prestolite 175amp 24volt. model bld 3314.
1
A4066750
Belt, V Ribbed
1
2
A3630144
Pulley, Alternator
1
Page 24
QSK45 SERIES FUEL FITLER
Page 25
QSK45 SERIES FUEL FITLER
ITEM No
PART NUMBER
DESCRIPTION Fuel Filter
QTY
COMMENTS Fuel filter Element Type: Spin-On Number Of Elements: 3 with water separator: Yes mounting location: Left bank side of engine In the rear position absolute filtration measure in micron: 10 inlet fitting description: 1 7/16-12 un-16 orfs to SAE j1453 outlet fitting description: 1 11/16-12 un20 orfs to SAE j1453 fitting Orientation: Down.
1
A4095189
Separator, Fuel Water
3
A3332349
Elbow, Male Union
1
2
A3075658
Seal, O Ring
1
3
A3089019
Seal, O Ring
1
4
A3332350
Elbow, Male Union
1
A3410392
Elbow, Male Union
1
3
A3089019
Seal, O Ring
1
5
A3332160
Seal, O Ring
1
6
A3410393
Elbow, Male Union
1
7
A3905372
Screw, Hex Flange Head Cap
3
9
A4017295
Cover, Protective
1
A4916697
Head, Fuel Filter
1
10
A145536
Seal, O Ring
3
12
A3010635
Adapter, Filter Head
3
A3089023
Plug, Threaded
2
3
A3089019
Seal, O Ring
1
13
A3089021
Plug, Threaded
1
14
A4916702
Head, Fuel Filter
1
Page 26
M12 x 1.75 x 60
QSK45 SERIES FLYWHEEL HOUSING
ITEM No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NUMBER A3089327 A3089328 A3089330 A4100625 A3331976 A3678838 A3678845 A3678846 A3900626 A3900630 A3913638 A4001199 A4001200 A4101124 A4001626 A4006223 A4080164 A3089238 A3089239 A3089240 A3678611 A3678605 A3678606
DESCRIPTION Flywheel Housing Dowel, Pin Screw, Hex Flange Head Cap Plunger, Pressure Regulator Seal, Oil Spring, Compression Plug, Threaded Plug, Threaded Seal, O Ring Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Baffle, Oil Gasket, Cover Plate Plate, Cover Housing, Flywheel Gasket, Flywheel Housing Dowel, Diamond Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring
Page 27
QTY 1 30 2 1 2 2 1 1 6 4 2 1 1 1 1 1 1 3 1 1 1 1 1
COMMENTS SAE: 0 wet s g iron.
M6 X 1.00 X 12. M8 X 1.25 X 20. M6 X 1.00 X 16.
M22 x 1.50 M22 x 1.50
M27 X 2.00
QSK45 SERIES FUEL PUMP
ITEM No
PART NUMBER
DESCRIPTION
QTY
Fuel Pump
COMMENTS Pump, fuel manufacturer/model: Imo (17mm imo gears) Governor Type: Electronic magnetic pick up included: No Check Valves: Yes outlet orientation: Straight Application: QSK45 G-Non T A Left Ratings QSK45 CConstruction ratings.
1
A4088185
Pump, Fuel
1
2
A3331108
Elbow, Male Adapter
1
3
A3042619
Nipple, Coupling
2
4
A3330600
Actuator, Etr Fuel Control
1
5
A3408566
Sensor, Pressure
1
Fuel pump.
6
A3904446
Screw, Hex Flange Head Cap
4
M10 X 1.50 X 70.
Page 28
QSK45 SERIES FUEL PUMP COUPLING
ITEM No
1 2 3 4 5 6 7 8 9 10
PART NUMBER
A3046200 A3331821 A3628554 A3900589 A3900630 A3903112 A3910495 A3913372 A4000898 A4100552
DESCRIPTION Fuel Pump Coupling
Spider, Jaw Coupling Gasket, Fuel Pump Brace, Tube Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Bracket, Pump Clip
Page 29
QTY
1 1 1 1 1 4 4 1 1 1
COMMENTS Fuel pump coupling Fuel pump support brackets and drive coupling Hardware. Air compressor: No For use with phase 2 harness.
M8 X 1.25. M8 X 1.25 X 20. M10 x 1.50 x 30. M12 X 1.75 X 30. M12 X 1.75 X 20.
QSK45 SERIES FLYWHEEL
ITEM No
PART NUMBER
DESCRIPTION
QTY
Flywheel
COMMENTS Flywheel flex plate Type: Flywheel Intended Housing SAE: O Ring gear tooth count: 149 For use on QSK45 engines.
1
A131584
Pin, Roll
1
2
A3089127
Screw, Hex Flange Head Cap
3
A3332354
Flywheel
1
A3332357
Flywheel
1
A3332376
Gear, Flywheel Ring
1
Page 30
12
QSK45 SERIES FRONT GEAR COVER
Page 31
QSK45 SERIES FRONT GEAR COVER
ITEM No
3 4 5 7
1 2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER
A3089296 A3089378 A3089379 A3089592 A4066133 A3089238 A3089239 A3089240 A3089181 A3089454 A3176663 A4016504 A4100624 A3278480 A3331969 A3331970 A4100983 A3678921 A3678912 A3678922 A3900626 A3903105 A3905372 A3903210 A4017427 A3093937 A3681065
DESCRIPTION Front Gear Cover
Screw, Hex Flange Head Cap Dowel, Pin Dowel, Diamond Screw, Hex Flange Head Cap Cover, Gear Plug, Threaded Plug, Threaded Seal, O Ring Bushing Bushing Seal, Tamper Proof Cover, Gear Seal, Oil Screw, Hex Flange Head Cap Gasket, Spacer Gasket, Spacer Gasket, Gear Cover Plug, Threaded Seal, O Ring Plug, Threaded Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Nut, Hexagon Flange Stud Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap
Page 32
QTY
6 1 1 2 1 1 1 1 1 3 2 1 1 18 1 1 1 3 1 1 5 2 1 2 2 4 2
COMMENTS Front gear cover. Cast iron front gear cover. To be used on qsk45/60 Engines. To be used with special fan Drive bracket.
M22 x 1.50
M12 X 1.75 X 70.
M14 x 1.50 M14 x 1.50. M6 X 1.00 X 12. M12 X 1.75 X 150. M12 X 1.75 X 60. M12 X 1.75. M12 X 1.75 X 20 M12 x 1.75 x 70
QSK45 SERIES ENGINE OIL COOLER
ITEM No
1 2 3 4
PART NUMBER
A212161 A3641960 A3089271 A3637730
DESCRIPTION Engine Oil Cooler Seal O Ring Core Cooler Nut Lock Gasket Lube Oil Cooler Cover
Page 33
QTY
12 3 6 6
COMMENTS Engine Oil Cooler For QSK45 Engines.
QSK45 SERIES FULL FLOW OIL FILTER
Page 34
QSK45 SERIES FULL FLOW OIL FILTER
ITEM No
PART NUMBER
DESCRIPTION Full Flow Oil Filter
1
A4920071
Filter, Lubricating Oil
3
2 3 4 5
A3922863 A4066135 A4066136 A4080578 A4100568 A3021618 A3028552 A3089238 A3089239 A3089240 A3678611 A3678605 A3678606 A3678838 A3678845 A3678846 A3678921 A3678912 A3678922 A3902460 A4065918 A4066190 A4066192 A4066194 A4066195 A4100474
Screw, Hex Flange Head Cap Gasket, Filter Head Gasket, Filter Head Screw, Hex Flange Head Cap Head, Lube Oil Filter Plunger, Pressure Regulator Body, Bypass Valve Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Seal, O Ring Plug, Threaded Screw, Hex Flange Head Cap Head, Lube Oil Filter Adapter, Filter Head Adapter, Filter Head Plate, Cover Spring, Compression Gasket, Cover Plate
6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 3 3 1 1 1
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Page 35
QTY
COMMENTS Filter, full flow oil Combination full flow/bypass oil filter Element Type: LF9024 no. of elements: 3 mounting location: RB bypass provision: Yes One piece filter head For use on q45 industrial and Generator drive engines.
M10 x 1.50 x 110.
M22 x 1.50 x 15.5. M22 x 1.50 M22 x 1.50 x 15.5.
M14 x 1.50. M14 x 1.50. M10 X 1.50 X 25.
QSK45 SERIES OIL LEVEL GAUGE LOCATION
ITEM No
1 2 3
PART NUMBER
A4100661 A131026 A3030207
DESCRIPTION Oil Level Gauge Location
Dipstick Seal, O Ring Retainer, Dipstick
Page 36
QTY
1 1 1
COMMENTS Oil level gauge location Power Angle: 0 power tilt: 0 Location: #4 LB run level check capability: Yes opening from front face of block: 952mm opening above centerline of crankshaft: 173mm opening from centerline of engine: 642mm Unique Characteristics: Dipstick includes calibration marks for low idle speed oil Level checks. For qsk45 engines.
QSK45 SERIES LUBE OIL PUMP
ITEM No
1 2 3 4 5 7 8 9 10 11 12 13 14 15
PART NUMBER
A3089016 A3089234 A3089886 A3900637 A3902460 A3914407 A3920447 A4016660 A4016661 A3636362 A4916875 A3642280 A4916878 A4916879
DESCRIPTION Lube Oil Pump
Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Seal, Rectangular Ring Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Shim Shim Connection, Oil Transfer Connection, Oil Transfer Pump, Lubricating Oil Tube, Lube Oil Transfer Sleeve
Page 37
QTY
3 1 2 6 8 3 2 2 2 1 1 1 1 1
COMMENTS Pump, lubricating oil To be used on quantum qsk45 Engine.
M12 X 1.75 X 35. M10 X 1.50 X 25. M10 X 1.50 X 100 M12 X 1.75 X 40.
QSK45 SERIES OIL PAN
ITEM No
PART NUMBER
DESCRIPTION Oil Pan
QTY
Page 38
COMMENTS Pan, oil sump location: Full length sump with deepest profile at the rear materials: Aluminum oil pan adapter and plain carbon steel oil pan construction: Cast oil pan adapter and fabricated oil pan high oil capacity: 257.5liters (68 US gallons) low oil capacity: 233liters (61.5 US gallons)
QSK45 SERIES OIL PAN ITEM No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PART NUMBER
A3089891 A3171711 A3332083 A3900634 A3902460 A3902662 A3903990 A4017187 A3089023 A3089019 A3089021 A3089238 A3089239 A3089240 A3639414 A3678611 A3678605 A3678606 A3678921 A3678912 A3678922 A3639552 A4101377 A4065718 A4066368 A4066369 A3678873 A3678786 A3678791
DESCRIPTION
Seal, Rectangular Ring Clamp, Tube Gasket, Oil Pan Adapter Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Nut, Hexagon Flange Screw, Hex Flange Head Cap Bracket, Oil Tube Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Plug, Threaded Seal, O Ring Adapter, Oil Pan Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Seal, O Ring Plug, Threaded Pan, Oil Gasket, Oil Pan Bracket, Oil Tube Tube, Lube Oil Supply Bracket, Oil Tube Plug, Threaded Seal, O Ring Plug, Threaded
Page 39
QTY
1 2 1 88 11 8 4 1 8 1 1 3 1 1 1 2 1 1 10 1 1 1 1 1 1 1 1 1 1
COMMENTS Angularity Limits: TBD drain locations: Left and right banks accessible ports/sizes: 2 off m27 x 2 oil drain ports in oil pan 4 off m42 x 2 ports in oil pan adapter 2 off M22 x 1.5 ports in oil pan adapter 6 off m14 x 1.5 ports in oil pan adapter 4 off m42 x 2 ports in oil pan 4 off m14 x 1.5 ports in oil pan Unique Characteristics: Provisions for 4 x heater Elements and 4 thermostats. First released for Hitachi For qsk45.
M10 x 1.50 x 50 M10 x 1.50 x 25 M10 x 1.50 M10 X 1.50 X 20.
M42 x 2 M22 x 1.50 M22 x 1.50
M14 x 1.50.
M18 x 1.50 Thd
QSK45 SERIES ENGINE CONTROL MODULE
ITEM No
1 2
PART NUMBER
DESCRIPTION Engine Control Module
A68152 A68152B
Clip Clip
QTY
1 1
Page 40
COMMENTS Engine control module Engine Control System: HPI ECM version: CM500 module location (mm): On engine ambient air pressure sensor included: Yes Intake manifold temp sensor manufacturer: High stat cense: No flywheel size: SAE 0 To be used on q45 industrial Engines. #4
QSK45 SERIES ENGINE CONTROL MODULE ITEM No 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 27 38
PART NUMBER A68425 A69465 A3066855 A3085140 A3093828 A3093936 A3093957 A3332183 A3408345 A3408346 A4921574 A3408472 A3408556 A3330202 A3408557 A3627412 A3628553 A3628585 A3678921 A3678912 A3678922 A3865346 A3096153 A4921574 A3867561 A3900589 A3900629 A3900630 A3900679 A3901865 A3902460 A3906216 A3093937 A4065972 A3089240 A4065973 A4066935 A4067011 A3637072 A3637074 A4088181 A3867743 A3901865 A4088061 AS607
DESCRIPTION Clip Clip Data plate Sensor, Pressure Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Gasket, Connection Sensor, Temperature Sensor, Temperature Seal, O Ring Sensor, Speed Sensor, Pressure Seal, O Ring Sensor, Pressure Clip Brace, Tube Brace, Tube Plug, Threaded Seal, O Ring Plug, Threaded Sensor, Temperature Sensor, Temperature Seal, O Ring Sensor, Blowby Flow Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Nut, Hexagon Flange Screw, Hex Flange Head Cap Sensor, Oil Level Seal, O Ring Sensor, Fluid Level Brace, Wiring Bracket, Wiring Retainer Harness, Etr Cnt Mdl Wrg Harness, Wiring Valve, Etr Cnt Pressure Module, Electronic Control Screw, Hex Flange Head Cap Valve, Etr Cnt Pressure Washer, Lock
Page 41
QTY 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 6 1 4
COMMENTS
Ambient air.
M10 X 1.50 X 16 Coolant or intake m
Flywheel. Coolant or intake m
M14 x 1.50. Coolant or oil. Coolant or oil. Blowby flow. M8 X 1.25. M8 x 1.25 x 16 M8 X 1.25 X 20. M10 X 1.50 X 80. M6 X 1.00 X 20. M10 X 1.50 X 25. M6 X 1.00. M12 X 1.75 X 20 Oil. Oil.
M6 X 1.00 X 20. #10.
QSK45 SERIES ENGINE CONTROL MODULE ITEM No 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 47 56 49 50 14 64 14 60 19 20 21 12 61 62 14 63 57 65 66
PART NUMBER AS2286 A105375 A118226 A129768 A129839 A129888 A196057 A3021420 A3330601 A3042542 A3331030 A3865398 A3867393 A3330658 A3329693 A3330657 A3331818 A3085709 A3331819 A3678606 A3347906 A3042542 A3348441 A3865398 A3867393 A3408562 A3330202 A3408563 A3408564 A3330202 A3408565 A3678921 A3678912 A3678922 A3865346 A3096153 A4010519 A4088274 A4088863 A4088734 A3330202 A4088735 A4100552 A3629452 A4017050
DESCRIPTION Screw, Drive Nameplate Screw, Socket Head Cap Spring, Valve Shield, Shutoff Valve Seal, Rectangular Ring Disc, Valve Solenoid Actuator, Etr Fuel Control Seal, O Ring Actuator, Etr Fuel Control Seal, O Ring Screen, Filter Body, Control Valve Insert, Threaded Body, Control Valve Elbow, Male Union Seal, O Ring Elbow, Male Union Seal, O Ring Actuator, Etr Fuel Control Seal, O Ring Actuator, Etr Fuel Control Seal, O Ring Screen, Filter Sensor, Pressure Seal, O Ring Sensor, Pressure Sensor, Pressure Seal, O Ring Sensor, Pressure Plug, Threaded Seal, O Ring Plug, Threaded Sensor, Temperature Sensor, Temperature Seal, O Ring Disc, Actuator Housing, Actuator Sensor, Pressure Seal, O Ring Sensor, Pressure Clip Clip Cover, Protective
Page 42
QTY 2 1 4 1 1 2 1 1 1 1 1 1 1 1 8 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 7 10 2
COMMENTS
#10 - 24 X 1 1/4 Inch.
Fuel.
Timing rail.
M14 x 1.50. Coolant or oil. Coolant or oil.
Oil.
QSK45 SERIES CAMSHAFT
ITEM No
PART NUMBER
DESCRIPTION
QTY
COMMENTS
Camshaft 1
A3082437
Bearing, Camshaft Thrust
2
2
A3903112
Screw, Hex Flange Head Cap
4
M10 x 1.50 x 30
3
A4001435
Camshaft
1
Left Bank
4
A4001436
Camshaft
1
Right Bank
5
A3332138
Gear, Camshaft
1
6
AS302
Key, Offset Woodruff
2
7
A3089081
Gear, Camshaft
1
N.B: For Correct Camshaft, Please check the CPL Listing
Page 43
QSK45 SERIES CONNECTING ROD AND PISTON
Page 44
QSK45 SERIES CONNECTING ROD AND PISTON
ITEM No
PART NUMBER
DESCRIPTION
QTY
Connecting Rod And Piston
COMMENTS Performance parts Certified Model Name: Qsk45- C CPL: 2853 Certified By: EPA Exhaust Manifold: Dry Pulse After cooled: Yes Engine Control System: HPI Application: Non road Power Turbine: N/A Certification Level: Tier 1 Unique Characteristics: Low bmep Centinel: No
1
A3639827
Bearing, Connecting Rod
2
A3639828
Bearing, Connecting Rod
A/R
.25 MM Oversize
A3639829
Bearing, Connecting Rod
A/R
.50 MM Oversize
A3639830
Bearing, Connecting Rod
A/R
.75 MM Oversize
A4100938
Bearing, Connecting Rod
A/R
1.00 MM Oversize
A3635126
Connecting Rod
2
A4101000
Dowel, Ring
2
3
A3635125
Connecting Rod
1
4
A3332239
Screw, Hex Flange Head Cap
4
5
A3089522
Bushing
1
A4089247
Set, Piston Ring
6
A4100481
Ring, Compression Piston
1
7
A3090460
Ring, Compression Piston
1
8
A3090450
Ring, Oil Piston
1
A4089268
Kit, Piston Service
9
A3089251
Ring, Retaining
2
10
A4001416
Pin, Piston
1
11
A4066551
Piston, Engine
1
12
12
N.B: For Correct Piston, Please check the CPL Listing
Page 45
12
Serviced as multiple kits.
QSK45 SERIES CYLINDER HEAD
Page 46
QSK45 SERIES CYLINDER HEAD ITEM No
PART NUMBER
DESCRIPTION
QTY
COMMENTS
Cylinder Head A3641564
Head, Cylinder
12
2
A4086649
Rotator, Valve
4
3
A3635455
Spring, Valve
4
A3800955
Valve, Intake
2
4
A4016438
Valve, Intake
1
1
A3081534
Collet, Valve
2
A4025070
Kit, Exhaust Valve
2
5
A4065481
Valve, Exhaust
1
1
A3081534
Collet, Valve
2
6
A3408282
Seal, Valve Stem
2
6
A4080343
Seal, Valve Stem
2
7
A3170135
Guide, Valve Stem
4
8
A4080326
Insert, Valve
2
9
A4080333
Insert, Valve
2
10
A203933
Plug, Expansion
1
11
A205401
Plug, Expansion
4
12
A3007635
Plug, Expansion
4
13
A4086626
Head, Cylinder
1
14
A3176663
Seal, Tamper Proof
1
15
A3278093
Plug, Pipe
1
A3678873
Plug, Threaded
1
16
A3678786
Seal, O Ring
1
17
A3678791
Plug, Threaded
1
18
A3900257
Dowel, Pin
2
19
A3331752
Retainer, Valve Spring
4
22
A4066599
Plug, Retainer
1
20
A4080253
Screw, Hex Flange Head Cap
21
A4086225
Gasket, Cylinder Head
A3800955
Valve, Intake
1
1
A3081534
Collet, Valve
2
4
A4016438
Valve, Intake
1
A3804892
Kit, Exhaust Valve
1
A3081534
Collet, Valve
2
5
A3090469
Valve, Exhaust
1
Page 47
Service as A3800955
1/4 NPT.
112 16
Service as A3800955
QSK45 SERIES INJECTOR
ITEM No
PART NUMBER
DESCRIPTION
QTY
COMMENTS
Injector 1
A4088426
Injector
12
2
A3348663
Clamp, Injector
12
3
A3089499
Screw, Hex Flange Head Cap
12
4
A3867687
Seal, Injector
12
Std.
5
A3867651
Seal, O Ring
12
Brown
6
A3347937
Seal, O Ring
12
Green
7
A4010577
Seal, O Ring
12
Blue
8
A3347939
Seal, O Ring
12
Black
N.B: For Correct Injector, Please check the CPL Listing
Page 48
QSK45 SERIES TURBOCHARGER
ITEM No
PART NUMBER
DESCRIPTION
QTY
Turbocharger
COMMENTS HX 82 turbocharger For QSK45 C 1500 Engine.
A3800951
Turbocharger, HX82 water cool
2
A3592855
Turbocharger
1
1
A3502449
Seal, Rectangular Ring
1
2
A3504967
Washer, Plain
4
3
A3519163
Screw, Drive
2
6
A3519627
Bearing, Turbocharger
2
7
A3519641
Ring, Retaining
4
Page 49
QSK45 SERIES TURBOCHARGER ITEM No
PART NUMBER
DESCRIPTION
QTY
8
A3521225
Screw, Hexagon Head Set
8
9
A3521442
Seal, Split Ring
1
10
A3522597
Pin, Roll
2
11
A3522904
Lock plate
4
12
A3523412
Seal, Split Ring
1
13
A3523980
Slinger, Oil
1
14
A3524418
Shim
1
15
A3524419
Baffle, Oil
1
16
A3527619
Data plate
1
17
A3534405
Seal, Rectangular Ring
1
18
A3535980
Shaft & Wheel
1
19
A3536588
Shield, Turbocharger Heat
1
20
A3536591
Housing, Turbo Bearing
1
21
A3591532
Bearing, Turbo Thrust
1
22
A3537301
Ring, Retaining
1
23
A3539137
Baffle, Turbocharger Noise
1
24
A3525073
Screw, Hexagon Head Set
4
25
A3593924
Impeller, Turbo Compressor
1
26
A3532617
Clamp, V Band
1
30
A3534703
Diffuser, Turbocharger
1
31
A3536086
Housing, Compressor
1
32
A3591581
Housing, Turbine
1
27
A4000837
Screw, Hex Flange Head Cap
8
28
A3089191
Nut, Hexagon Flange
8
29
A3089321
Spacer, Mounting
8
33
A3202117
Gasket, Connection
1
34
A3331924
Gasket, Turbocharger
1
36
A3678786
Seal, O Ring
4
37
A3679139
Seal, O Ring
1
A3678873
Plug, Threaded
4
38
A3678786
Seal, O Ring
1
39
A3678791
Plug, Threaded
1
N.B: For Correct Turbocharger, Please check the CPL Listing
Page 50
COMMENTS M8 X 1.25 X 16.
M8 x 1.25 x 25
M18 x 1.50 Thd
QSK45 SERIES ACCESSORY DRIVE PULLEY
ITEM No
PART NUMBER
DESCRIPTION
QTY
Accessory Drive Pulley
COMMENTS Accessory drive pulley no. of grooves: 10 groove description: Pk section vribbed direction of rotation: Same as crankshaft ie: Clockwise when viewed from front of engine Drive Ratio To Engine Speed: 3.56:1 For alternator drive pulley diameter: 173mm Pitch Diameter: 170.00mm.
1
A4080404
Seal, Oil
1
2
A4080396
Pulley, Accessory Drive
1
3
A3900626
Screw, Hex Flange Head Cap
3
4
A4080395
Spacer, Mounting
1
Page 51
M6 X 1.00 X 12.
QSK45 SERIES ROCKER LEVER
ITEM No
PART NUMBER
DESCRIPTION
QTY
Rocker Lever
COMMENTS Lever, rocker Engine model: QSK45. Applications: All
1
A3079743
Dowel, Ring
12
2
A3640458
Crosshead, Valve
24
3
A4080240
Rod, Push
24
Page 52
QSK45 SERIES ROCKER LEVER ITEM No
PART NUMBER
DESCRIPTION
QTY
4
A3089563
Screw, Hex Flange Head Cap
84
5
A3171499
Gasket, Rocker Lever Housing
12
6
A4086016
Housing, Rocker Lever
12
9
A3089193
Screw, Twelve Point Cap
12
10
A3089194
Screw, Twelve Point Cap
12
A3089715
Shaft, Rocker Lever
12
11
A203933
Plug, Expansion
1
12
A3089716
Shaft, Rocker Lever
1
A4065633
Lever, Rocker
7
A3028349
Seal, O Ring
1
8
A3085980
Socket, Rocker Lever
1
13
A4065627
Plug, Drive
2
14
A3085972
Bushing
1
15
A3085978
Ball, Rocker Lever
1
16
A4065632
Lever, Rocker
1
19
A3090007
Screw, Rocker Lever Adjusting
1
20
A3090008
Nut, Regular Hexagon Jam
1
A4065636
Lever, Rocker
7
A3028349
Seal, O Ring
1
8
A3085980
Socket, Rocker Lever
1
13
A4065627
Plug, Drive
2
17
A3085973
Bushing
1
15
A3085978
Ball, Rocker Lever
1
18
A4065635
Lever, Rocker
1
19
A3090007
Screw, Rocker Lever Adjusting
1
20
A3680057
Nut, Regular Hexagon Jam
1
A4065639
Lever, Rocker
21
A4065627
Plug, Drive
2
22
A3081514
Bushing
1
23
A3089177
Socket, Rocker Lever
1
24
A4065638
Lever, Rocker
1
19
A3090007
Screw, Rocker Lever Adjusting
1
20
A3680057
Nut, Regular Hexagon Jam
1
25
A3410897
Rod, Push
12
12
12
12
Page 53
COMMENTS
QSK45 SERIES STARTING MOTOR
Page 54
QSK45 SERIES STARTING MOTOR
ITEM No
PART NUMBER
DESCRIPTION
QTY
Starting Motor
COMMENTS
Starting motor type: Oil priming device Voltage: 24 starter manufacturer/model: RPM Industries high volume pump count: 1 type: Starting motor Voltage: 24 manufacturer: Model: 50 MT400 starter count: 2 Method Of Engagement: Positive Solenoid Location: 322 Degrees gear pitch: 6/8 KW rating: 8.95 SAE type starter mounting flange: Type no. 3 mounting location: Left bank Unique Characteristics: For use with off-engine customer mounted Remote high volume prelub. Nose housing of the starter motor has been modified. For use on qsk45 engines.
1
A3636819
Motor, Starting
2
2
A3018924
Wire, Ground
2
3
A3600596
Screw, Twelve Point Cap
6
Page 55
M16 x 2.00 x 45
QSK45 SERIES AFTERCOOLER
ITEM No
PART NUMBER
DESCRIPTION
QTY
After cooler
COMMENTS After cooler cense: No To be used on quantum qsk45 Engines. To be used with 7 bolt Cylinder heads only.
1
AS930
Nipple, Plain Pipe
2
2
AS962E
Drain cock
2
Page 56
QSK45 SERIES AFTERCOOLER ITEM No
PART NUMBER
DESCRIPTION
QTY
COMMENTS
3
AS1059
Coupling, Plain Pipe
2
4
A3628604
Plug, Pipe
6
5
A131584
Pin, Roll
6
A206808
Seal, Grommet
8
7
A3035026
Seal, O Ring
8
8
A4017508
Tube, Air Balance
2
9
A3082357
Seal, Grommet
4
10
A3082358
Seal, O Ring
4
11
A3082440
Screw, Hex Flange Head Cap
24
12
A3900634
Screw, Hex Flange Head Cap
116
A3089581
Elbow, Male Union
2
13
A3089392
Seal, O Ring
1
14
A3089394
Elbow, Male Union
1
15
A3678925
Seal, O Ring
1
16
A3171287
Gasket, Connection
8
17
A3254315
Clamp, Hose
8
18
A3331834
Seal, Rectangular Ring
19
A4066037
Gasket, Intake Manifold
4
A3678921
Plug, Threaded
2
20
A3678912
Seal, O Ring
1
21
A3678922
Plug, Threaded
1
23
A3903112
Screw, Hex Flange Head Cap
24
24
A3921851
Screw, Hex Flange Head Cap
8
25
A4000714
Gasket, After cooler Cover
4
26
A4101033
Cover, After cooler
2
27
A4101039
Cover, After cooler
2
28
A4017163
Flange, Connection
8
29
A4066129
Retainer, Seal
8
30
A3641079
Core, After cooler
4
31
A4001327
Manifold, Air Intake
2
32
A4001328
Manifold, Air Intake
2
33
A4001378
Screw, Hex Flange Head Cap
24
34
A4066276
Connection, Water Transfer
4
35
A3043487
Clamp, Hose
4
1 1/16 - 2 Inch.
36
A3902460
Screw, Hex Flange Head Cap
40
M10 x 1.50 x 25
1/8 NPT
16
Page 57
M10 x 1.50 x 50
1 9/16 - 2 1/2 Inch.
24
M14 x 1.50. M10 x 1.50 x 30 M05 x 0.80 x 8
QSK45 SERIES EXHAUST MANIFOLD
ITEM No
PART NUMBER
DESCRIPTION
QTY
Exhaust Manifold
COMMENTS Manifold, exhaust dry exhaust manifold to be Used on qsk45 industrial and locomotive engines only For use with rear facing Turbochargers only.
1
A3082315
Gasket, Exhaust Manifold
2
A4080141
Bellows
4
3
A3089765
Clamp, V Band
8
4
A4065937
Manifold, Exhaust
4
5
A4065945
Manifold, Exhaust
1
6
A4065947
Manifold, Exhaust
1
7
A4065866
Screw, Hex Flange Head Cap
48
8
A3046287
Spacer, Mounting
48
9
A3171421
Lock plate
24
Page 58
12
QSK45 SERIES THERMOSTAT HOUSING
Page 59
QSK45 SERIES THERMOSTAT HOUSING ITEM No
PART NUMBER
DESCRIPTION
QTY
Thermostat Housing
COMMENTS Thermostat housing Water outlet configuration accommodates 3 inch bolt on Flange.
1
A60985
Hose, Plain
1
2
A3633972
Clamp, T Bolt
2
3
A3089234
Screw, Hex Flange Head Cap
6
4
A4100975
Tube, Water Bypass
1
5
A3089318
Gasket, Flange
1
6
A3089319
Gasket, Flange
1
7
A3089016
Screw, Hex Flange Head Cap
2
A3089023
Plug, Threaded
1
8
A3089019
Seal, O Ring
1
9
A3089021
Plug, Threaded
1
A3089238
Plug, Threaded
2
10
A3089239
Plug, Threaded
1
11
A3089240
Seal, O Ring
1
12
A4101150
Gasket, Connection
4
13
A3089316
Screw, Hex Flange Head Cap
14
A3171320
Connection, Water Outlet
1
15
A4066112
Seal, O Ring
2
16
A4017073
Connection, Water Transfer
1
17
A3627961
Seal, Thermostat
6
18
A3629205
Thermostat
4
A3678611
Plug, Threaded
1
19
A3678605
Plug, Threaded
1
20
A3678606
Seal, O Ring
1
A3678873
Plug, Threaded
1
21
A3678786
Seal, O Ring
1
22
A3678791
Plug, Threaded
1
A3678921
Plug, Threaded
7
23
A3678912
Seal, O Ring
1
24
A3678922
Plug, Threaded
1
25
A3902460
Screw, Hex Flange Head Cap
Page 60
M42 x 2
M22 x 1.50
12
16
M14 x 1.50. M10 x 1.50 x 25
QSK45 SERIES THERMOSTAT HOUSING
ITEM No 26
PART NUMBER
DESCRIPTION
QTY
A3278480
Screw, Hex Flange Head Cap
4
A3332136
Union, Male
2
30
A3332137
Union, Male
1
23
A3678912
Seal, O Ring
1
29
A3922794
Seal, O Ring
1
31
A3332157
Gasket, Thermostat Housing
1
32
A3903112
Screw, Hex Flange Head Cap
3
33
A4101148
Gasket, Thermostat Housing
1
34
A3904987
Screw, Hex Flange Head Cap
2
35
A4101149
Gasket, Water Transfer Connection
36
A3332148
Plug, O Ring
4
37
A3410686
Support, Thermostat Housing
1
38
A4101042
Housing, Thermostat
1
39
A4100976
Tube, Water Bypass
1
40
A3630248
Connection, Water Outlet
3
41
A3900679
Screw, Hex Flange Head Cap
2
42
A4065566
Thermostat
2
43
A69519
Dowel, Pin
2
44
A3332147
Clamp, Retaining
2
45
A3900629
Screw, Hex Flange Head Cap
2
46
A4101325
Spacer, Mounting
1
Page 61
COMMENTS M12 X 1.75 X 70.
M10 x 1.50 x 30
M10 x 1.50 x 150
M10 x 1.50 x 80
M8 X 1.25 X 16
QSK45 SERIES VALVE COVER
ITEM No
PART NUMBER
DESCRIPTION
QTY
Valve Cover
COMMENTS Cover, valve Material: Cast Iron To be used on quantum Q45 Industrial engines.
1
A3090495
Cover, Valve
12
2
A3332291
Gasket, Rocker Lever Cover
12
A3678611
Plug, Threaded
12
3
A3678605
Plug, Threaded
1
4
A3678606
Seal, O Ring
1
5
A3914407
Screw, Hex Flange Head Cap
Page 62
48
M27x2
M10 X 1.50 X 100.
QSK45 SERIES OIL COOLER WATER PLUMBING
ITEM No
PART NUMBER
DESCRIPTION
QTY
Oil Cooler Water Plumbing
COMMENTS Plumbing, oil cooler water header covers and mounting On QSK45 engines.
1
A3410850
Gasket, Water Header Cover
3
2
A3332001
Cover, Water Header
2
3
A3332002
Cover, Water Header
1
4
A3902460
Screw, Hex Flange Head Cap
30
M10 X 1.50 X 25.
5
A3903990
Screw, Hex Flange Head Cap
30
M10 X 1.50 X 20.
Page 63
QSK45 SERIES CONNECTION WATER INLET
Page 64
QSK45 SERIES CONNECTION WATER INLET
ITEM No
PART NUMBER
DESCRIPTION
QTY
Water Inlet Connection
COMMENTS Water inlet connection. 90 degree water inlet connection. Inlet outside diameter: 127mm (5.0inches) Inlet inside diameter: 117mm (4.62inches)
A3089023
Plug, Threaded
1
1
A3089019
Seal, O Ring
1
2
A3089021
Plug, Threaded
1
3
A3179035
Gasket, Water Transfer Connection
2
4
A3332314
Connection, Water Inlet
1
5
A3631921
Cover, Water Transfer
1
A3678838
Plug, Threaded
1
6
A3678845
Plug, Threaded
1
7
A3678846
Seal, O Ring
1
8
A3902460
Screw, Hex Flange Head Cap
4
M10 x 1.50 x 25
9
A3903990
Screw, Hex Flange Head Cap
6
M10 X 1.50 X 20.
10
A3628605
Plug, Pipe
1
11
A3902662
Nut, Hexagon Flange
2
Page 65
M42 x 2
M10 x 1.50
QSK45 SERIES WATER MANIFOLD
ITEM No
PART NUMBER
DESCRIPTION
QTY
Water Manifold
COMMENTS Manifold, water Manifold Type: Dry Exhaust Provisions To Plumb Turbocharger: Yes .
1
A205976
Ring, Retaining
2
2
A206709
Tube, Water Transfer
8
3
A3002957
Clamp, Retaining
2
4
A3028291
Seal, O Ring
26
5
A3089514
Plug, O Ring
2
6
A3331850
Tube, Water Transfer
2
A3678611
Plug, Threaded
2
7
A3678605
Plug, Threaded
1
8
A3678606
Seal, O Ring
1
9
A3900629
Screw, Hex Flange Head Cap
2
10
A4066117
Tube, Water Transfer
1
11
A4086012
Tube, Water Transfer
1
Page 66
M8 X 1.25 X 16.
QSK45 SERIES WATER PUMP
Page 67
QSK45 SERIES WATER PUMP ITEM No.
PART NUMBER
DESCRIPTION
QTY
Water Pump
COMMENTS Water pump engine cooling water pump internal or external: External approx. 390 US gallons/min at 1900 RPM approx. 366 US gallons/min at 1800 RPM with 5 PSI external restriction for qsk45 engines.
1
A64709
Spacer, Mounting
1
3
A3007512
Seal, O Ring
1
4
A3089016
Screw, Hex Flange Head Cap
9
A3089023
Plug, Threaded
1
5
A3089019
Seal, O Ring
1
6
A3089021
Plug, Threaded
1
7
A3089261
Gasket, Water Pump
1
8
A3089262
Gasket, Water Pump
1
9
A3089053
Connection, Water Inlet
1
A4066277
Support, Water Pump
1
A3634019
Plug, Expansion
1
A4066278
Support, Water Pump
1
11
A4066279
Support, Water Pump
1
12
A3089409
Bushing
2
13
A3089100
Gear, Accessory Drive
1
14
A3089412
Plug, Orifice
1
15
A3332037
Shaft, Water Pump
1
A3089413
Retainer, Shaft
1
A3332036
Shaft, Water Pump
1
A3678923
Plug, Threaded
1
16
A3678924
Plug, Threaded
1
17
A3678925
Seal, O Ring
1
18
A4007215
Bracket, Connection
19
A4016906
Adapter, O Ring
1
20
A3903990
Screw, Hex Flange Head Cap
2
10
Page 68
M10 x 1.50 x 35
M42 x 2
M10 x 1.00 x 9.5
M10 X 1.50 X 20.
QSK45 SERIES WATER PUMP
ITEM No. 21
PART NUMBER
DESCRIPTION
QTY
COMMENTS
A3332299
Gasket, Water Pump Support
1
A4089248
Pump, Water
1
22
AS962E
Drain cock
1
23
A206195
Sleeve, Spline Coupling
1
24
A206196
Wire, Snap
1
A4065584
Pump, Water
1
25
AS16054
Bearing, Ball
1
26
AS16069
Bearing, Ball
1
27
A70183
Ring, Retaining
1
28
A206198
Seal, Oil
1
30
A3030487
Spacer, Bearing
1
31
A3089056
Seal, Water Pump
1
32
A3635711
Body, Water Pump
1
33
A3172018
Impeller, Water Pump
1
34
A3175573
Ring, Retaining
1
35
A3626952
Shaft, Water Pump
1
A3678610
Plug, Threaded
2
M12 x 1.50
36
A3678602
Plug, Threaded
1
M12 x 1.50 Thd.
37
A3678603
Seal, O Ring
1
A3678873
Plug, Threaded
1
38
A3678786
Seal, O Ring
1
39
A3678791
Plug, Threaded
1
40
A3903112
Screw, Hex Flange Head Cap
2
M10 x 1.50 x 30
41
A3903464
Screw, Hex Flange Head Cap
5
M10 x 1.50 x 40
42
A3910495
Screw, Hex Flange Head Cap
4
M12 x 1.75 x 30
43
A3901249
Screw, Hex Flange Head Cap
1
M12 x 1.75 x 25
44
A4007216
Bracket, Connection
1
29
A206457
Seal, O Ring
1
Page 69
QSK45 SERIES GASKET SET UPPER
ITEM No.
PART NUMBER
DESCRIPTION
QTY
A4025143
Gasket, Set Upper
1
A70415
seal, o-ring
1
A145528
seal, o-ring
2
A216187
seal, o-ring
8
A3028291
seal, o-ring
26
A3082315
gasket, exhaust
12
A3082358
seal, o-ring
4
A3089019
seal, o-ring
1
A3089240
seal, o-ring
2
A3089247
gasket, connection
4
A3089318
gasket, flange
1
A3089319
gasket, flange
1
A3089392
seal, o-ring
4
A3089501
seal, rectangular
8
A3089955
gasket, connection
8
A3171421
lockplate
24
A3171499
gasket, rocker lever
12
A3171695
gasket, connection
2
A3175545
Seal O Ring
A3202117
gasket, oil drain
2
A3331834
seal, rectangular
24
A3331924
gasket, turbocharger
2
A3332000
gasket, thermostat
1
A3332081
gasket, water transfer
1
A3332157
gasket, thermostat housing
1
A3332181
gasket, fuel manifold
12
A3332291
gasket, rocker lever
12
A3347937
seal, o-ring
12
A3347939
seal, o-ring
12
A3410688
Gasket Thermostat Housing
A3410963
Gasket Cylinder Head
A3411035
Gasket Intake Manifold
4
A3627695
seal, o-ring
4
A3627961
seal, thermostat
6
12
1 12
Page 70
COMMENTS
QSK45 SERIES GASKET SET UPPER (CONTINUED)
ITEM No.
PART NUMBER
DESCRIPTION
QTY
A3630740
seal, o-ring
5
A3632407
Hose Hump
4
A3678786
seal, o-ring
2
A3678912
seal, o-ring
2
A3678925
seal, o-ring
2
A3679139
seal, o-ring
2
A3867651
seal, o-ring
12
A3867687
seal, injector
12
A3922974
seal, o-ring
4
A4001044
hose, hump
2
A4010577
seal, o-ring
12
A4017166
Connection Water Transfer
Page 71
4
COMMENTS
QSK45 SERIES GASKET SET LOWER ITEM No.
PART NUMBER
DESCRIPTION
QTY
A4025144
Gasket, Set Lower
1
A129888
Seal Rectangular Ring
2
A131026
Seal O Ring
1
A145507
Seal O Ring
3
A193734
Seal O Ring
2
A206457
Seal O Ring
1
A206808
grommet
8
A212161
Seal O Ring
12
A3007512
Seal O Ring
1
A3011076
Seal O Ring
12
A3014668
Seal O Ring
12
A3035026
Seal O Ring
8
A3035083
Isolator Vibration
4
A3035084
Isolator Vibration
4
A3037537
Seal O Ring
2
A3042542
Seal O Ring
3
A3075658
Seal O Ring
1
A3081489
Seal Oil
A3082132
Gasket Cover Plate
2
A3085709
Seal O Ring
3
A3088386
Ring Liner Seal
A3089019
Seal O Ring
6
A3089170
Gasket Water Header Cover
3
A3089240
Seal O Ring
9
A3089261
Gasket Water Pump
1
A3089262
Gasket Water Pump
1
A3089370
Seal O Ring
12
A3089392
Seal O Ring
4
A3089886
Seal Rectangular Ring
1
A3089891
Seal Rectangular Ring
1
A3089972
Gasket Filter Head
2
A3171287
Gasket Connection
8
A3171697
Cover Gear
1
A3171792
Seal O Ring
3
A3171909
Seal Oil
2
12
12
Page 72
COMMENTS
QSK45 SERIES GASKET SET LOWER (CONTINUED)
ITEM No.
PART NUMBER
DESCRIPTION
QTY
A4066222
Seal Oil
1
A4066223
Seal Oil
1
A3172003
Gasket Filter
1
A3330202
Seal O Ring
3
A3331821
Gasket Fuel Pump
1
A3331969
Gasket Spacer
1
A3331970
Gasket Spacer
1
A3332034
Gasket Camshaft Cover
6
A3332035
Gasket Gear Cover
1
A3332083
Gasket Oil Pan Adapter
1
A3332085
Gasket Oil Pan Cover
3
A3332160
Seal O Ring
2
A3332183
Gasket Connection
1
A3332293
Gasket Filter Head
2
A3332297
Gasket Accessory Drive Support
1
A3332299
Gasket Water Pump Support
1
A3332391
Gasket Water Pump
1
A3627695
Seal O Ring
2
A3630740
Seal O Ring
3
A3630969
Gasket Lube Oil Cooler Cover
6
A3632840
Seal O Ring
6
A3678603
Seal O Ring
2
A3678606
Seal O Ring
6
A3678786
Seal O Ring
7
A3678846
Seal O Ring
4
A3678912
Seal O Ring
20
A3678925
Seal O Ring
4
A3865398
Seal O Ring
3
A3913994
Seal O Ring
1
A4000714
Gasket Aftercooler Cover
4
A4006223
Gasket Flywheel Housing
1
A4007165
Gasket Gear Housing
1
A4016906
Adapter O Ring
1
Page 73
COMMENTS
COMMENTS
Page 74
COMMENTS
Page 75
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS AFA INDUSTRIES, INC. WORLD HEADQUARTERS
140 East Pond Drive Romeo, Michigan 48065-4902 USA Phone: 586 – 752 2900 Fax : 586 – 752 3541 Email: [email protected]
AFA LATINO AMERICA S.A. DE C.V
BLVD. Los Fundadores NO 3751-5 Colonia Valle De Las Flores Saltillo, Coahiula, CP 25156. MEXICO Phone: 52-844-4300220 Toll free: 01 800 874 3481 Mexico only Fax: 52-844-4300754 Email: [email protected]
AFA INDUSTRIES, INC. ASIA / PACIFIC 314 Jimbour Road, Gympie, Queensland, Australia , 4570 Phone: 61-754-823434 Fax: 61-754-823332 Email: [email protected] Email: [email protected]
AFA INDUSTRIES, INC. MIDDLE EAST Mar-Antonios Street, B2, Jdeidet El-Maten LEBANON Phone: 961-1-900663 Mobile: 961-3-552704 Fax: 961-1-900664 Email: [email protected]
AFA WEST COAST DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7 Lodi, California – 95240 Phone (Local): 209-625-8953 Toll Free: 877-437-0902 Fax: 209-625-8854
AFA INDUSTRIES INCORPORATED Manufacturer & Supplier of Heavy Duty Diesel Page 76 Engine & Fuel System Replacement Parts
