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PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
H M P R
INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No. 1
I.1
1.2
Activity Documents Review Quality Control System Owner - Tank maintenance & inspection schedule - Inspection procedure - Organization chart - Reporting procedure - Spill prevention control & plan Manufacturer Data Record - Certificate of final acceptance, COC to standard - Design calculation - Complete detail as built drawing - Mill certificate - WPS & PQR - Migas welder qualification certificate - Working procedure (fabrication, erection, NDE, etc) - Construction test report (VT, RT, PT/MT, etc) - Assessment Report - Other record (foundation, plumbness, etc)
Verified Document
Reviewed documents
Owner spe
API 650
Reviewed documents
Comple data & reco
PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
H M P R
INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No. 1.3
Activity Inspection Record - Routine inspection record - On-line / Off-line record
Verified Document Reviewed documents
API 653
PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
H M P R
INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.
1.4
I.5 I.6
II.
II.1
II.2
Activity Repair, alteration & recontruction record (if any) - Repair /alteration recommendation based on Inspection report - Material specification - WPS / PQR - Plate dimension & weld spacing Tank failure record including spill record (if any) Hydrotest Record FIELD INSPECTION Tank roof & Tank shell Visual inspection & verification availability of : - Thickness data - Minimum thickness - Corrosion rate - Corrosion evaluation - Tank to tank distance measurement - Roof to shell joint Tank foundation Visual inspection & verification availability of : - Shell settlement data
Verified Document API 653 Reviewed documents WPS Migas Mill certificate
Reviewed documents
Filled visual inspection check list Verified tank roof & shell examination
API 653
API 653 Ap API 653 3.2 &
API 653 App.C Filled visual inspection Check list Verified shell
PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
H M P R
INSPECTION AND TEST PLAN
API 653 App.C
CERTIFICATION OF STORAGE TANK No. II.2
II.3
II.3
Activity - Bund area - Foundation ring Fire protection & corrosion protection Verification of : - CP system - Lining system - Coating system - Fire protection system Accustic emission for internal inspection (if required)
Filled visual inspection Verified Document Check list Verified shell settlement Examination
Verified corrosion & fire protection system
API 651
653 App.
A
PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
H M P R
INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.
II.4
Activity
Verified Document Verified Tank
Tank Safety Equipment, Verification of : - Breather PV valve - Frangible joint - Grounding system - Secondary containment - Bund wall
API 2000
API 650 3.10.2
III.
REPORTING
III.1
Issue statement of Compliance
Inspection Report
III.2
Issue Statement of Inspection
III.3
Issuance of Migas certification (tank operation permit)
Inspection Report Tank certificate Migas operation permit
Prepared by,
Reviewed by,
PT. PERTAMINA (PERSERO)
PT. BIRO KLASIFIKASI INDONESIA (PERSERO)
Inspection re
PT. PERTAMINA ( Persero ) OWNER
: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)
LOCATION / TAG NO
:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL
PJIT Contractor Project Duration
: PT. BKI (PERSERO) : : 2 MONTHS
PROJECT
Migas Appoinment Letter No. : Tgl :
R
INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.
H M P
Activity
Verified Document
CATUR YUDO LEKSONO
AHMAD YUSRAN
Jr. Engineer Construction Services
Inspector
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
FOR Acceptance Criteria
Owner spec.
Level Inspection User PJIT Migas
P
R
P
R
API 650
Completeness data & record
R
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
FOR Acceptance Criteria API 653
Level Inspection User PJIT Migas P
R
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
FOR Acceptance Criteria
API 653
Level Inspection User PJIT Migas P
R
P
R
API 653
P
R
R
API 653 App.C API 653 3.2 & 3.3
P
P,V
R
P
P,V
API 653 App.C
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
API 653 App.C
FOR
Acceptance Criteria
Level Inspection User P PJIT P,V Migas
API 651 API 653 App.B
API 652
P
V
P
R, V
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
FOR Level Inspection User PJIT Migas
Acceptance Criteria API 2000
P
V
API 650 3.10.2.5.2b. P P
Inspection report
M
Approved by : DITJEN MIGAS
M
P
CATION OF STORAGE TANK
Revisi
: 0/0
Tanggal
: 01 Desember 2014
Halaman
:
: Hold Point : Monitor : Provide
S : Spot Witness W : Witness A : Approve
: Review
V : Verify
FOR Acceptance Criteria
Level Inspection User PJIT Migas
No.
Item
Description of Inspection
Tank Roof and Shell
Tank Roof
II.1
Tank Shell
Internal Temperature Internal Pressure External Pressure Structural Integrity of Roof Roof Type Dimension Material Thickness Data - Date of Taken - Approval Minimum Thickness Corrosion Evaluation - CP Reading - Coating Condition - Anode Corrosion Rate - Maximum Corrosion Rate - Mill Certificate - Environment - Fluid Type Material Dimension Shell Welds Thickness Data - Date of Taken - Approval Minimum Thickness Corrosion Evaluation - CP Reading - Coating Condition - Anode Corrosion Rate - Maximum Corrosion Rate - Mill Certificate - Environment - Fluid Type Tank to tank distance measurement - Measure Tank to Tank distance Roof to Shell Joint - Filled weld soap bubble (100% of weld)
- Butt welds (MT) - Butt welds (vacuum test) Tank foundation Surface of foundation Inspection of level Height of center Orientation of 0°, 90°, 180°, 270° Material identfication Grounding strap secured and in good condition - Shell settlement data Evidence of tank settlement or foundation washout Settlement within tolerance - bottom - differential - edges - bulges/ridges
II.2
- Bund area Compatibility to drawing for: - Bund Dimensions - Bund Materials of Construction - Bund Lining Material - Bund Retention Volume - Bund Condition - Foundation ring Cracking or spalling of concrete pad or ring wall Fire protection & corrosion protection, verification of : - CP system CP system functional Rectifier reading - Lining system Film thickness Hardness Lining dicontinuities Evidence of wrinkled surface or surface roughening - Coating system II.3
Evidence of paint failure Compatibility to drawing for: Paint material Surface Preparation Dry thickness Paint application - Fire protection system Fire protection is in place
Fire extinguisher is accessible Tank Safety Equipment Breather PV valve
Sizing and Capacity The tag number for proper location and service The Name Plate for Pressure/temperature & capacity Use of specified gasket, nuts and bolts Correct weight & free movement of pallets Frangible joint Check PQR/WPS NDT DT Grounding system Type of Grounding system II.4 Grounding Capacity Grounding Cable Condition Grounding Connection Condition Grounding Depth Secondary containment Type Capacity Thickness Net Capacity of Bund Bund wall Material Used Bund heigh and tank distance from the wall Drainage Piping and Pumping system
Verified Document visual inspection visual inspection visual inspection Drawing of storage tank Drawing of storage tank Drawing of storage tank Mill Certificate
Acceptance Criteria API API API API API API API API
653 653 653 653 653 653 653 653
Owner Specification Owner Specification Owner Specification
API 653
visual inspection visual inspection visual inspection
API 651 API 651 API 651
Owner Specification Mill Certificate
ASTM G102 Manufacture Spesification ASTM G102
Owner Specification Mill Certificate Drawing of storage tank
API API API API
653 653 653 653
Owner Specification Owner Specification Owner Specification
API 653
visual inspection visual inspection visual inspection
API 651 API 651 API 651
Owner Specification Mill Certificate
ASTM G102 Manufacture Spesification ASTM G102
Owner Specification MPR 1930 Drawing of storage tank visual inspection
No Leakage
Yes
Status No N/A
visual inspection visual inspection
ASME Sec VIII No Leakage
Foundation drawing API 650 Foundation drawing API 650, Owner Specification Foundation drawing Drawing of storage tank
Owner specification
Drawing of storage tank
Owner Owner Owner Owner
API 650 Para. 5.5.5 ±10mm ±1° Material identification record/mill certificate
Specification Specification Specification Specification
Drawing Drawing Drawing Drawing Drawing
of of of of of
storage storage storage storage storage
tank tank tank tank tank
API Recommended Practice 652 API Recommended Practice 652 API Recommended Practice 652
Painting tank Painting tank Painting tank Painting tank
procedure for storage procedure for storage procedure for storage procedure for storage
Refer to painting procedure Refer to painting procedure Refer to painting procedure Refer to painting procedure
Owner Specification
API 2000
API 653
Owner Specification
API 653
Owner Specification
EPA RCRA
Owner Specification
Comment