Contoh ITP Dan Checklist [PDF]

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PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



H M P R



INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No. 1



I.1



1.2



Activity Documents Review Quality Control System Owner - Tank maintenance & inspection schedule - Inspection procedure - Organization chart - Reporting procedure - Spill prevention control & plan Manufacturer Data Record - Certificate of final acceptance, COC to standard - Design calculation - Complete detail as built drawing - Mill certificate - WPS & PQR - Migas welder qualification certificate - Working procedure (fabrication, erection, NDE, etc) - Construction test report (VT, RT, PT/MT, etc) - Assessment Report - Other record (foundation, plumbness, etc)



Verified Document



Reviewed documents



Owner spe



API 650



Reviewed documents



Comple data & reco



PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



H M P R



INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No. 1.3



Activity Inspection Record - Routine inspection record - On-line / Off-line record



Verified Document Reviewed documents



API 653



PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



H M P R



INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.



1.4



I.5 I.6



II.



II.1



II.2



Activity Repair, alteration & recontruction record (if any) - Repair /alteration recommendation based on Inspection report - Material specification - WPS / PQR - Plate dimension & weld spacing Tank failure record including spill record (if any) Hydrotest Record FIELD INSPECTION Tank roof & Tank shell Visual inspection & verification availability of : - Thickness data - Minimum thickness - Corrosion rate - Corrosion evaluation - Tank to tank distance measurement - Roof to shell joint Tank foundation Visual inspection & verification availability of : - Shell settlement data



Verified Document API 653 Reviewed documents WPS Migas Mill certificate



Reviewed documents



Filled visual inspection check list Verified tank roof & shell examination



API 653



API 653 Ap API 653 3.2 &



API 653 App.C Filled visual inspection Check list Verified shell



PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



H M P R



INSPECTION AND TEST PLAN



API 653 App.C



CERTIFICATION OF STORAGE TANK No. II.2



II.3



II.3



Activity - Bund area - Foundation ring Fire protection & corrosion protection Verification of : - CP system - Lining system - Coating system - Fire protection system Accustic emission for internal inspection (if required)



Filled visual inspection Verified Document Check list Verified shell settlement Examination



Verified corrosion & fire protection system



API 651



653 App.



A



PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



H M P R



INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.



II.4



Activity



Verified Document Verified Tank



Tank Safety Equipment, Verification of : - Breather PV valve - Frangible joint - Grounding system - Secondary containment - Bund wall



API 2000



API 650 3.10.2



III.



REPORTING



III.1



Issue statement of Compliance



Inspection Report



III.2



Issue Statement of Inspection



III.3



Issuance of Migas certification (tank operation permit)



Inspection Report Tank certificate Migas operation permit



Prepared by,



Reviewed by,



PT. PERTAMINA (PERSERO)



PT. BIRO KLASIFIKASI INDONESIA (PERSERO)



Inspection re



PT. PERTAMINA ( Persero ) OWNER



: INSPEKSI & SERTIFIKASI TANGKI PENIMBUN : PT. PERTAMINA (PERSERO)



LOCATION / TAG NO



:TBBM JAYAPURA/ No.13 KAPASITAS 2000 KL



PJIT Contractor Project Duration



: PT. BKI (PERSERO) : : 2 MONTHS



PROJECT



Migas Appoinment Letter No. : Tgl :



R



INSPECTION AND TEST PLAN CERTIFICATION OF STORAGE TANK No.



H M P



Activity



Verified Document



CATUR YUDO LEKSONO



AHMAD YUSRAN



Jr. Engineer Construction Services



Inspector



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



FOR Acceptance Criteria



Owner spec.



Level Inspection User PJIT Migas



P



R



P



R



API 650



Completeness data & record



R



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



FOR Acceptance Criteria API 653



Level Inspection User PJIT Migas P



R



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



FOR Acceptance Criteria



API 653



Level Inspection User PJIT Migas P



R



P



R



API 653



P



R



R



API 653 App.C API 653 3.2 & 3.3



P



P,V



R



P



P,V



API 653 App.C



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



API 653 App.C



FOR



Acceptance Criteria



Level Inspection User P PJIT P,V Migas



API 651 API 653 App.B



API 652



P



V



P



R, V



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



FOR Level Inspection User PJIT Migas



Acceptance Criteria API 2000



P



V



API 650 3.10.2.5.2b. P P



Inspection report



M



Approved by : DITJEN MIGAS



M



P



CATION OF STORAGE TANK



Revisi



: 0/0



Tanggal



: 01 Desember 2014



Halaman



:



: Hold Point : Monitor : Provide



S : Spot Witness W : Witness A : Approve



: Review



V : Verify



FOR Acceptance Criteria



Level Inspection User PJIT Migas



No.



Item



Description of Inspection



Tank Roof and Shell



Tank Roof



II.1



Tank Shell



Internal Temperature Internal Pressure External Pressure Structural Integrity of Roof Roof Type Dimension Material Thickness Data - Date of Taken - Approval Minimum Thickness Corrosion Evaluation - CP Reading - Coating Condition - Anode Corrosion Rate - Maximum Corrosion Rate - Mill Certificate - Environment - Fluid Type Material Dimension Shell Welds Thickness Data - Date of Taken - Approval Minimum Thickness Corrosion Evaluation - CP Reading - Coating Condition - Anode Corrosion Rate - Maximum Corrosion Rate - Mill Certificate - Environment - Fluid Type Tank to tank distance measurement - Measure Tank to Tank distance Roof to Shell Joint - Filled weld soap bubble (100% of weld)



- Butt welds (MT) - Butt welds (vacuum test) Tank foundation Surface of foundation Inspection of level Height of center Orientation of 0°, 90°, 180°, 270° Material identfication Grounding strap secured and in good condition - Shell settlement data Evidence of tank settlement or foundation washout Settlement within tolerance - bottom - differential - edges - bulges/ridges



II.2



- Bund area Compatibility to drawing for: - Bund Dimensions - Bund Materials of Construction - Bund Lining Material - Bund Retention Volume - Bund Condition - Foundation ring Cracking or spalling of concrete pad or ring wall Fire protection & corrosion protection, verification of : - CP system CP system functional Rectifier reading - Lining system Film thickness Hardness Lining dicontinuities Evidence of wrinkled surface or surface roughening - Coating system II.3



Evidence of paint failure Compatibility to drawing for: Paint material Surface Preparation Dry thickness Paint application - Fire protection system Fire protection is in place



Fire extinguisher is accessible Tank Safety Equipment Breather PV valve



Sizing and Capacity The tag number for proper location and service The Name Plate for Pressure/temperature & capacity Use of specified gasket, nuts and bolts Correct weight & free movement of pallets Frangible joint Check PQR/WPS NDT DT Grounding system Type of Grounding system II.4 Grounding Capacity Grounding Cable Condition Grounding Connection Condition Grounding Depth Secondary containment Type Capacity Thickness Net Capacity of Bund Bund wall Material Used Bund heigh and tank distance from the wall Drainage Piping and Pumping system



Verified Document visual inspection visual inspection visual inspection Drawing of storage tank Drawing of storage tank Drawing of storage tank Mill Certificate



Acceptance Criteria API API API API API API API API



653 653 653 653 653 653 653 653



Owner Specification Owner Specification Owner Specification



API 653



visual inspection visual inspection visual inspection



API 651 API 651 API 651



Owner Specification Mill Certificate



ASTM G102 Manufacture Spesification ASTM G102



Owner Specification Mill Certificate Drawing of storage tank



API API API API



653 653 653 653



Owner Specification Owner Specification Owner Specification



API 653



visual inspection visual inspection visual inspection



API 651 API 651 API 651



Owner Specification Mill Certificate



ASTM G102 Manufacture Spesification ASTM G102



Owner Specification MPR 1930 Drawing of storage tank visual inspection



No Leakage



Yes



Status No N/A



visual inspection visual inspection



ASME Sec VIII No Leakage



Foundation drawing API 650 Foundation drawing API 650, Owner Specification Foundation drawing Drawing of storage tank



Owner specification



Drawing of storage tank



Owner Owner Owner Owner



API 650 Para. 5.5.5 ±10mm ±1° Material identification record/mill certificate



Specification Specification Specification Specification



Drawing Drawing Drawing Drawing Drawing



of of of of of



storage storage storage storage storage



tank tank tank tank tank



API Recommended Practice 652 API Recommended Practice 652 API Recommended Practice 652



Painting tank Painting tank Painting tank Painting tank



procedure for storage procedure for storage procedure for storage procedure for storage



Refer to painting procedure Refer to painting procedure Refer to painting procedure Refer to painting procedure



Owner Specification



API 2000



API 653



Owner Specification



API 653



Owner Specification



EPA RCRA



Owner Specification



Comment