CONTOH ITP Piping Works [PDF]

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INSPECTION & TEST PLAN ( ITP )



CONTRACT NO.



:



Revision No.



JOB NO.



:



PROJECT NAME



:



CLIENT



:



CONTRACTOR



:



DESCRIPTION



:



PIPING WORKS



DESIGN CODE



:



AS PER SPECIFICATION



REFFERENCE



:



BID DOCUMENT BOOK I, II, IIIA, IIIB, IVA, IVB



INSPECTION AUTHORITY



:



TO BE ADVISE



:0



PLTU BANTEN 2 X 300 MW LABUAN, BANTEN



DISTRIBUTION CHENGDA PROJECT /SITE MANAGER



PREPARED BY :



SIGN :



DATE :



CHENGDA QA/QC MANAGER



CHECKED BY



:



SIGN :



DATE :



SITE MANAGER



APPROPVED BY :



SIGN :



DATE :



QA/QC MANAGER FIELD ENGINEER AND SUPERVISOR



NOTE : ALTHOUGH ACTIVITIES IN THIS INSPECTION TEST PLAN ARE ARRANGED SEQUENTIALLY, THE ACTUAL SEQUENCE MAY VARY TO SUIT SITE CIRCUMTANCES



C/qc cilacap/itp cilacap/i-t3104-qaqc-003 rev. 0



INSPECTION & TEST PLAN ( ITP ) Rev. CONTRACT No. : JOB No.



:



0



:0



PROJECT NAME



:



PLTU BANTEN 2 X 300 MW LABUAN, BANTEN



DISCRIPTION



:



PIPING WORKS



LEGENT CLASSIFICATION NOTIFICATION



: Inspection Request in writing and require a minimum of 24 hours notice of impending inspection / test.



H



- HOLD POINT



: As notification point, however work may not proceed beyond this point without acceptance or formal waiver from Inspection Authority ( Client / Owner )



A1



- 100% INSPECTION OR TEST



: Execution or inspection by TJE



A2



- RANDOM INSPECTION



: nspection by TJE at random sample.



W



- WITNESS



: Witness of inspection by Client/Owner & Sub-Contractor may proceed if Client/Owner not appearance at the pointed time Witness point shall be given by Notification



SW - SPOT WITNESS



: Witness of inspection by Client / Owner and to be done at spot or random ( random sample )



R



- REVIEW



: Review of certificate / document to ensure compliance with specification.



A



- APPROVAL



: Approval documentation ( Procedure, Work instruction, Inspection report, etc. )



ABBREVIATIONS AWS



=



American Welding Society



PWHT



=



Post Weld Heat Treatment



ASME



=



American Society Mechanical Engineers



CSA



=



Canadian Standard Association



ITP



=



Inspection Test Plan



ASNT



=



American Societ Non Destructive Testing



WPS



=



Welding Procedure Specification



Tech. Spec.



=



Technical Specification



ASTM



=



American Societ Testing of Material



PQR



=



Procedure Qualification Report



N/A



=



Not Applicable



API



=



American Petrolium Institute



NDE



=



Non Destructive Examination



WQTR



=



Welder Qualification Test Record



NOTES 1) Ref. Inspection activities & Approval Section of Document. a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity ( NDE/PWHT ) b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client. c : This Inspection Test Plan at INSPECTION ACTIVITY COLUM should be understood to all concers person will be incharge of tank work. 2) Inspection Test Plan Status It is to be understood that the Inpection forms an integeral parts of the control/verification documentation is needed However, where no other documents are required or exit " The Inspection Test Plan " only will be understood to be the control/verification document.



INSPECTION & TEST PLAN (ITP)



PIPE WORKS INSPECTION ACTIVITIES NO



DESCRIPTION & ACTIVITIES CHECK LIST



REFERENCE DOCUMENT



1.0 REVIEW & CHECK OF THE SPECIFICATIONS, PROCEDURES & CONTRACT DOCUMENTS 1.1 Review all technical specifications, procedures & work instructions Drawing 1.2 All tech. spec., procedures, work instruction shall be clarified, understood and Tech. Specification implemented accordingly Construction Execution Plan 1.3 Finalise deviation, generate new procedure and work instruction if required 1.1 PIPING WORKS (ABOVE GROUND) 1.1 MATERIAL RECEIVING REPORT 1.1.1 Verification document; packing list, mill certificates, if required etc. 1.1.2 Dimensional check if necessary 1.1.3 Check for damage 1.1.4 Raise NCR of any Non Comformance



VERIFYING DOCUMENT



Approved Tech. Spec. & Procedure



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Over, Shortage and Damage (OSD) Report, NCR



Construction Execution Plan WPS/WPQT



Qualification Test Report ( WPS/PQR Approved )



Material Receiving Inspect. Report,



REPR



REPR.



PLN REPR



R R



R/A R/A



R/A R/A



R



R/A



R/A



A1



W



R/A



A1 A1



R/A W/A



R/A W/A



A1 A2



SW SW



SW SW



1.2 INITIAL PREPARATION BEFORE STARTING WORK 1.2.1 1.2.2



Generate a new WPS ( if required ) Welder Performance Qualification Test



1.3 PIPING WORKS 1.3.1 Identification & Marking 1.3.2 1.3.3



Fit-up Inprocess Inspection



1.3.4 1.3.5



Preheat, Interpass Temperature Check Visual After Welding



1.3.6 1.3.7



NDT (if required) PWHT (if required)



1.3.8 Punchlisting 1.3.9 Pressure Test (Hydrostatic, Pneumatic, Leakage) 1.3.10 Cleaning and Flushing



Drawing Construction Execution Plan Teshnical Spec NDE Procedure PWHT Procedure



Visual Insp. Report



A1 A1



SW SW



SW SW



Hydrotest Procedure Flushing Procedure



NDE Report PWHT Report



A2 A1



W/R W/R



W/R W/R



Painting Procedure Insulation Procedure



Punchlist Report Pressure Test Report Flushing Report



A1 A1 A1



W/A W/A W/A



W/A W/A W/A



Painting Report



A1 A1



SW SW



SW SW



Insulation Report



A1



SW



SW



Material Receiving Inspect. Report,



A1



W/R



W/R



1.3.11 Hanger Installation & Adjustment Verification 1.3.12 Painting 1.3.13 Insulation (if any) 1.2 PIPING WORKS (UNDER GROUND) 1.2.1 MATERIAL RECEIVING REPORT 1.2.1.1 Verification document; packing list, mill certificates, if required etc. 1.2.1.2 Dimensional check if necessary 1.2.1.3 Check for damage 1.2.1.4 Raise NCR of any Non Comformance



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Over, Shortage and Damage (OSD) Report, NCR



INSPECTION & TEST PLAN (ITP)



PIPE WORKS INSPECTION ACTIVITIES NO



DESCRIPTION & ACTIVITIES CHECK LIST



REFERENCE DOCUMENT



VERIFYING DOCUMENT



Construction Execution Plan



Inspection Report Qualification Test Report



A1 A1



R R



R R



( WPS/PQR Approved )



A1



W/A



W/A



Inspection Report



A1



R/A



R/A



A1 A1 A1 A2 A1



SW SW SW SW SW



SW SW SW SW SW



Test Record



A1 A1



W/A SW



W/A SW



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Material Receiving Inspect. Report, Over, Shortage and Damage (OSD) Report, NCR



A1



W



W



Handover Report Drawing



Inspection Report



R A1



R/A R/A



R/A R/A



A1 A1



SW W/A



SW W/A



A1



W



W



R A1



R/A R/A



R/A R/A



A1



SW



SW



REPR



REPR.



PLN REPR



1.2.2 INITIAL PREPARATION BEFORE STARTING WORK 1.2.2.1 Checking Equipment and tool for painting application, inspection, etc. 1.2.2.2 Production Fusion Joint Demontration (if any) 1.2.2.3 Operator Performance Qualification Test 1.2.3 UNDERGROUND PIPING WORKS 1.2.3.1 Clarification Foundation Handover (Civil Work to Mechanical Work) 1.2.3.2 1.2.3.3 1.2.3.4 1.2.3.5 1.2.3.6



Basic Center Line Check Excavation & Elevation Check Check Cutting, Fit_up & Alignment Visual Check AFTER Fusion Joint Lower_in HDPE Pipe



Handover Report Drawing Construction Execution Plan Tehnical Specification



Visual Report



1.2.3.7 Test Pressure 1.2.3.8 Backfilling as per the Drawing Requirements 1.3 FIRE HYDRANT AND MONITOR STATIONS 1.3.1 MATERIAL RECEIVING REPORT 1.3.1..1 Verification document; packing list, mill certificates, if required etc. 1.3.1..2 Dimensional check if necessary 1.3.1..3 Check for damage 1.3.1..4 Raise NCR of any Non Comformance 1.3.2 FIRE HYDRANT AND MONITOR STATIONS INSTALLATION 1.3.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) 1.3.2.2 Basic Center Line Check 1.3.2.3 Installation 1.3.2.4 Punchlisting 1.4 DELUGE VALVE STATION AND SPRINKLE SYSTEM 1.4.1 MATERIAL RECEIVING REPORT 1.4.1.1 Verification document; packing list, mill certificates, if required etc. 1.4.1.2 Dimensional check if necessary 1.4.1.3 Check for damage 1.4.1.4 Raise NCR of any Non Comformance



Construction Execution Plan Tehnical Specification



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Material Receiving Inspect. Report, Over, Shortage and Damage (OSD) Report, NCR



Handover Report Drawing



Inspection Report



1.4.2 DELUGE VALVE STATION & SPRINKLE SYSTEM 1.4.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) 1.4.2.2 Basic Center Line Check 1.4.2.3 Installation



Construction Execution Plan



INSPECTION & TEST PLAN (ITP)



PIPE WORKS INSPECTION ACTIVITIES NO



DESCRIPTION & ACTIVITIES CHECK LIST 1.4.2.4 Punchlisting



1.5 PIPING SUPPORT 1.5.1 MATERIAL RECEIVING REPORT 1.5.1.1 Verification document; packing list, mill certificates, if required etc. 1.5.1.2 Dimensional check if necessary 1.5.1.3 Check for damage 1.5.1.4 Raise NCR of any Non Comformance



REFERENCE DOCUMENT



VERIFYING DOCUMENT



Tehnical Specification



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Material Receiving Inspect. Report, Over, Shortage and Damage (OSD) Report, NCR



Handover Report Drawing



Inspection Report



REPR



REPR.



PLN REPR



A1



W/A



W/A



A1



W



W



R A1



R/A R/A



R/A R/A



A1 A1



R/A W/A



R/A W/A



A1



W



W



R A1



R/A R/A



R/A R/A



A1



R/A W/A



R/A W/A



A1



R/A



R/A



A1



R/A



R/A



A1



R/A



R/A



1.5.2 PIPING SUPPORT INSTALLATION 1.5.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) 1.5.2.2 Basic Center Line Check 1.5.2.3 Installation 1.5.2.4 Punchlisting 1.6 MISCELLANEOUS PIPING SUPPORT 1.6.1 MATERIAL RECEIVING REPORT 1.6.1.1 Verification document; packing list, mill certificates, if required etc. 1.6.1.2 Dimensional check if necessary 1.6.1.3 Check for damage 1.6.1.4 Raise NCR of any Non Comformance



Construction Execution Plan Tehnical Specification



Material Receiving, Handling, and Storage Procedure Tech. Specification, Packing List, Drawing, NCR/CAR Proc.



Material Receiving Inspect. Report, Over, Shortage and Damage (OSD) Report, NCR



Handover Report Drawing



Inspection Report



1.6.2 MISCELLANEOUS PIPING SUPPORT INSTALLATION 1.6.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) 1.6.2.2 Basic Center Line Check 1.6.2.3 Installation 1.6.2.4 Punchlisting 33.0 DOCUMENTATION 4.0 All documents dossier required as per contract shall collected and submitted to Client and copy for file 4.1 All Inspection as per Manual or this ITP already done & the inspection report already generated and signed 4.2 All NCR or any deviation of contract already closed and documented C/qc cilacap/itp cilacap/i-t3104-qaqc-002 rev. 0



Construction Execution Plan Tehnical Specification



Drawing Tech. Specification Construction Execution Plan



All of Inspection Report