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MANWAY DAVIT CALCULATION (Ref. : Pressure Vessels Design Manual, Dennis R. Moss, 1989)
Job No.
:
JN 546-C-TSE-01
Revision
:
AB
Customer
:
CLOUGH INTERNATIONAL
Date
:
18/8/2005
Vessel Description
:
TEST SEPARATOR
Prepare By
:
ASA
A
Design Data Weight of Blind Flange 24"NB 1500 # (incl. 100% misc. weights) Weight of Davit Arm Vertical Impact Factor Horizontal Impact Factor Size of Fillet Weld Allowable Stress of Fillet Weld
B
w1 w2 Cv Ch tc f
: : : : : :
Ys OD r tp Ap Ip Zp rg
: : : : : : : : :
SA-106 Gr. B 35,000 5.563 2.78 0.625 9.696 29.972 10.776 1.760
Sb d
: : :
SA-36 16,534 1.181
L1 L2 L3 L4 R
: : : : :
29.252 24.567 18.898 25.945 11.811
Lbs Lbs
Inch Psi
Properties of Davit Arm Material of Pipe Davit Arm Yield Stress of Davit Arm Material Outside Diameter of Pipe Davit Arm Outside Radius of Pipe Davit Arm Wall Thickness of Pipe Davit Arm Cross Sectional Area Of Pipe Davit Arm Moment Inertia of Pipe Davit Arm Section Modulus of Pipe Davit Arm Radius Gyration of Pipe Davit Arm
C
3,950 200 1.50 0.50 0.375 9,600
Psi Inch Inch Inch Inch2 Inch4 Inch3 Inch
Properties of Eye Bolt Material of Eye Bolt Allowable Stress of Eye Bolt Material Diameter of Eye Bolt
Psi Inch
Inch Inch Inch Inch Inch
D
Stress Coefficients 2 a = tp * R / r b
=
0.625 x 11.811 / 2.782^2
=
6 / (5 + 6a2)
=
6 / (5 + 6 * 0.954^2)
K = = E
a
=
0.954
b
=
0.573
K
=
0.570
1 - [9 / (10 + 12a2)] 1 - (9 / (10 + 12 * 0.954^2))
Davit Arm Calculation 1.
2.
Load applied on davit arm At vertical direction fv = Cv * W1
=
1.5 x 3950
fv
=
5925.000
Lbs
At horizontal direction fh = Ch * W1
=
0.5 x 3950
fh
=
1975.000
Lbs
Bending moment applied on davit arm at top guide or support M1 = fv * L1 + 0.5 * W2 * L1 + fh * L2 =
3. 4. 5. 6. 7. 8.
=
224763.125
Lbs.Inch
Axial load applied on davit arm P = fv + W2 = 5925 + 200
P
=
6125.000
Slenderness ratio Sr = 2.1 * L2 / rg
Sr
=
29.317
Allowable axial stress of pipe davit arm Fa = Stress value (AISC table with Sr)
Fa
=
20010.000
Psi
Allowable bending stress of pipe davit arm Fb = 0.67 * Ys = 0.67 x 35000
Fb
=
23450.000
Psi
Axial stress of pipe davit arm fa = P / A p =
fa
=
631.719
Psi
M2
=
116704.458
Lbs.Inch
fb1
=
20858.477
Psi
Psi
=
2.1 x 24.567 / 1.7598
6125 / 9.696
Lbs
Maximum bending moment in curved davit arm M2 = M1 * (L2 - R) / L2 =
9.
5925 x 29.252 + 0.5 x 200 x 29.252 + 1975 x 24.567 M1
224763.125 x (24.567 - 11.811) / 24.567
Bending stress on pipe davit arm At M1 fb1
=
M1 / Zp
=
[M2 * r / Ip] * [2 / {3K * sqrt(3b)}]
=
[116704.458 x 2.782 / 29.972] x [2 / {3 * 0.57 x sqrt. (3 * 0.573)}] fb2 = 9659.293
=
224763.125 / 10.7756
At M2 fb2
10. Combined stress At M1 = [fa / Fa] + [fb1 / Fb] = At M2
=
0.921
Psi
=
[631.719 / 20010] + [20858.477 / 23450] [fa / Fa] + [fb2 / Fb]
=
[631.719 / 20010] + [9659.293 / 23450]
=
0.443
Psi
11. Judgement a. Since combined stress value at M1 less than 1.0
ADEQUATE
b. Since combined stress value at M2 less than 1.0 F
Eye Bolt Calculation 1. 2. 3. 4. 5. 6.
Area available of eye bolt Arb = p / 4 d2
=
(22/7) / 4 1.181^2
Minimum area required of eye bolt Ar1 = P / Sb = 6125 / 16534
Arb
=
1.096
Inch2
Ar1
=
0.370
Inch2
Judgement Since Arb more than Ar1
ADEQUATE
Length of fillet weld on eye bolt Lw = 2 * p * d = 2 x (22/7) x 1.1811
Lw
=
7.424
Inch
Minimum required fillet weld leg size tc2 = P / (Lw * f) = 6125 / (7.424 x 9600)
tc2
=
0.086
Inch
Inch2
Judgement Since tc2 less than tc
G
ADEQUATE
ADEQUATE
Welding Size on Plate and Pipe 1. 2. 3. 4. 5.
Section modulus of weld lines Sw = L32 / 3 =
18.898^2 / 3
Sw
=
119.045
Bending moment Mb = P * L4
6125 x 25.945
Mb
=
158913.125
Lbs.Inch
Bending force applied on fillet weld Wb = Mb / Sw = 158913.125 / 119.045
Wb
=
1334.902
Lbs/Inch
Average vertical shear force applied on fillet weld Ws = P / 2 L3 = 6125 / 2 x 18.898
Ws
=
162.054
Lbs/Inch
Rw
=
1344.702
Lbs/Inch
tc1
=
0.140
Resultante force applied on fillet weld Rw = Sqrt (Wb2 + Ws2) =
6. 7.
=
Sqrt (1334.902^2 + 162.054^2)
Minimum required fillet weld leg size tc1 = Rw / f = 1344.702 / 9600 Judgement Since tc1 less than tc
ADEQUATE
Inch
ADEQUATE ADEQUATE
743
29.252
624
24.567
480
18.898
659
25.945
300
11.811