P-WPS-011 Rev 1 Approved (12.5-19.05) Ltcs-Api (Gtaw+smaw) [PDF]

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TIE-INS OF BATCH-II WELLS AT NEB FIELDS ADNOC Onshore Contract No. : 16717.01 ADNOC Onshore Project No. : P02092 & P44025



WELDING PROCEDURE SPECIFICATION (WPS) FOR PIPING (LTCS, A333 GR.6 TO API 6A 60K) (PROCESS: GTAW+SMAW, THICKNESS RANGE FROM 12.5 TO 19.05 mm)



1



26-02-2019



A



JS



RM



ST



Issued for Construction



JS



RM



TS



Issued For Review/Comment



ORIGINATOR



REVIEWED



APPROVED



DESCRIPTION



08-01-2019



REV.



DATE



THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.



COMPANY:



CONTRACTOR:



ADNOC Onshore Doc. No.: 02.99.90.1783 ORIGINATOR No. RSME-P120-WPS-09



ADNOC Onshore Project No. P02092 & P44025



PAGE 1 of 4 Rev. 1



Date: 26-02-2019



WPS No.



RSME-P120-WPS-09



Supporting PQR No.



RSME-P120-PQR-09



PROJECT



TIE-INS OF BATCH-II WELLS AT NEB FIELDS



COMPANY



ADNOC Onshore



References



ASME B31.3, ASME SEC. IX, ES-30.99.12.3207 DEP 31.38.01.31-Gen, DEP 30.10.60.18, ISO 15156:2009 & DEP 30.10.02.15



CONTRACTOR



ROBT.STONE (ME) LLC



Welding Process (es) : GTAW + SMAW



Type (s) : MANUAL



MDMT : ( - 50° C)



JOINTS (QW-402) Joint Design : Single ‘V’ Butt Joint



Backing ( Yes / No): No



Joint Preparation : Gas cutting / Machining followed by Grinding



Backing Material ( Type ): None



Retainers : N/A



Sequence of Beads / Passes



BASE METALS (QW -403) P No.1



Gr. No. 1



TO



P No.1



Specification type and grade QUALIFIED RANGE



ASTM A 333 GR.6 AND/OR EQUIVALENT



TO



API 6A 60K AND/OR EQUIVALENT



Gr. No. 2



Thickness Range-Base Metal



Groove : 12.5 to 19.05 mm



Fillet Welds : All



Diameter Range



Groove : Any



Fillet Welds : All



Maximum pass thickness ≤ ½” (13 mm)



N/A



Thickness t of deposited weld: 12.5 mm



Range qualified : 19.05 mm



Others



N/A



FILLER METALS (QW-404) ROOT & HOT PASS



FILL & CAP



Spec. No. (SFA)



5.28



5.1



AWS No. (Class)



ER 80S-Ni1



E 7018-1 H4R



F. No



6



4



A. No



1



1



DOCUMENT TITLE: WPS FOR PIPING WELDING (INCONEL UNS N08825, PROCESS-GTAW, THICKNESS RANGE- 1.5 mm to 17.48 mm) ORIGINATOR No. RSME-P120-WPS-009



ADNOC Onshore Project No. P02092 & P44025



ADNOC Onshore Doc. No. 02.99.90.1783 Page 2 of 4 Rev. 1



Date: 26-Feb-2019



Size/Dia of Filler Metals



2.4 mm



2.5/3.2 mm



Filler metal product form



Solid wire



Flux Coated



8 mm



Remaining



Weld Metal Thickness Groove Fillet



All



Electrode Flux (Class)



N/A



N/A



Flux Type



N/A



N/A



Flux Trade Name



N/A



N/A



Consumable Insert



None



None



Deletion or Addition of Filler metal



With filler metal



N/A



ESAB OK TIG ROD ESAB OK 55.00 13.23 POST WELD HEAT TREATEMENT(QW-407)



Electrode Trade Name Position (QW-405) Position (s) of Groove



All



Temp Range



N/A



Weld Progression



Up hill



Time Range



N/A



Position (s) of Fillet



All



Rate of heating



N/A



Other Preheat (QW-406)



NIL



Rate of Cooling GAS (QW -408)



N/A



Preheat Temp. (Min.)



Ambient Temp (Note 1)



Inter pass Temp.



Min: Same as preheat Temperature



Holding Time : N/A



GAS



% COMP



FLOW RATE



Shielding



Argon



99.995



15 to 20 L / min



Max: 250 0C Preheat maintenance



None



Purging



N/A



N/A



N/A



Method of heating



Propane Torches / burners



Trailing



N/A



N/A



N/A



Temp. Monitoring method / Temperature crayons or Measurement Infrared Thermometer ELECTRICAL CHARACTERISTICS (QW -409) Current ( AC or DC ) DC



Gas Backing



N/A



N/A



N/A



Polarity (EN or EP)



EN for GTAW & EP for SMAW



Ampere (Range)



See Table



Voltage (Range)



See Table



Heat Input



See Table



Tungsten Electrode Size



2.4 mm



Tungsten Type



EWTH-2 (2% Thoriated)



Electrode Wire Feed speed range



N/A



Speed Range



See Table



Mode of Metal Transfer Technique (QW-410)



N/A



Pulsing current



None



String or Weave Bead



String on root & Hot Pass & Weave-Fill & Cap



Method of Back Gouging



N/A



Orifice or Gas Cup Size



5 to 8 mm dia



Oscillation Technique



N/A



Initial and Inter pass Cleaning



Wire Brush, Grinding



Contact tube to work distance



N/A



Manual/ SemiAutomatic Peening



Multiple or Single Electrode



Single



Thermal Process



N/A



Multiple or Single Pass (Per side)



Multiple Pass



Electrode spacing



N/A



Closed chamber to Out of chamber



None



No. of Welder(s)



One



Travel speed (Range) Maximum Weave Width



DOCUMENT TITLE: WPS FOR PIPING WELDING (INCONEL UNS N08825, PROCESS-GTAW, THICKNESS RANGE- 1.5 mm to 17.48 mm) ORIGINATOR No. RSME-P120-WPS-009



ADNOC Onshore Project No. P02092 & P44025



Manual None



See Table 3 X Dia of Electrode



ADNOC Onshore Doc. No. 02.99.90.1783 Page 3 of 4 Rev. 1



Date: 26-Feb-2019



Run/ Weld Pass



Proces s



Root



GTAW



ER 80S-Ni1



Hot Pass



GTAW



ER 80S-Ni1



Fill



SMAW



E7018-1 H4R



Cap



SMAW



E7018-1 H4R



Filler Material Classificatio n



Current



Brand Details ESAB OK TIG ROD 13.23 ESAB OK TIG ROD 13.23 ESAB OK 55.00 ESAB OK 55.00



Dia (mm)



Voltage Range (V)



Type & Amp Polarity Range (A)



Travel Speed Heat Input (mm/min) KJ/MM



2.4



DCEN



86-100



10-11



52.78-62.12



0.98-1.06



2.4



DCEN



100-137



10-12



68.95-87.33



0.87-1.13



2.5/3.2



DCEP



78-122



22-26



61.33-111.14



1.31-2.05



2.5



DCEP



82-95



22-25



74.61-96.92



1.34-1.67



Notes 1. If ambient conditions results in moisture over the material /below 10°C, it shall be heated to 500C, otherwise preheat not required. 2. Above Mentioned Passes may vary depending on actual thickness of the joint. 3. Wherever possible, bridge / bar tacks shall be used for tacking. The P Number of bridge / bar shall be P1. The bridge / bar material shall be removed by grinding. 4. Tack welding parameters: Same as per root pass. 5. Stray arc shall be avoided. Arc strikes, if any shall be ground smooth and grounded area shall be tested with MPI. 6. Welding shall not be allowed to cool down until at least half of the wall thickness has been welded but without exceeding the inter pass temperature recorded on PQR 7. Prior to the welding, all surfaces shall be thoroughly cleaned from oxides, scale, oil or other foreign matters and to be in dry condition. The cleaned surface shall be extended as least 25mm beyond the weld area. 8. Hi-Lo tolerance shall be in compliance with SHELL DEP 30.10.60.18 clause no.4.7.4.7. 9. Welding shall not be carried out when the degree of protection does not permit satisfactory workmanship. 10. During welding avoid any displacement, shock, vibration and stresses.



DOCUMENT TITLE: WPS FOR PIPING WELDING (INCONEL UNS N08825, PROCESS-GTAW, THICKNESS RANGE- 1.5 mm to 17.48 mm) ORIGINATOR No. RSME-P120-WPS-009



ADNOC Onshore Project No. P02092 & P44025



ADNOC Onshore Doc. No. 02.99.90.1783 Page 4 of 4 Rev. 1



Date: 26-Feb-2019



TIE-INS OF BATCH-II WELLS AT NEB FIELDS ADNOC Onshore Contract No. : 16717.01 ADNOC Onshore Project No. : P02092 & P44025



WELDING PROCEDURE QUALIFICATION RECORD (WPQR) FOR PIPING (LTCS, A333 GR.6 TO API 6A 60K) (PROCESS: GTAW+SMAW, THICKNESS RANGE FROM 12.5 TO 19.05 mm)



1



26-02-2019



JS



RM



TS



Issued For Construction



A



08-01-2019



JS



RM



TS



Issued For Review/Comment



ORIGINATOR



REVIEWED



APPROVED



DESCRIPTION



REV.



DATE



THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.



COMPANY:



CONTRACTOR:



ADNOC Onshore Doc. No.: 02.99.90.1783 ORIGINATOR No. RSME-P120-PQR-09



ADNOC Onshore Project No. P02092 & P44025



PAGE 1 of 4 Rev. A



Date: 26-02-2019



Table of Contents S. No.



Title / Sub-titles



Page No.



1.0



Cover Sheet



1



2.0



Table of Contents



2



3.0



Welding Procedure Qualification Record (WPQR)



3-9



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 2 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019



REF. PWPS No.



RSME-P120-pWPS-09



PQR No.



RSME-P120-PQR-09



PROJECT NAME



TIE-INS OF BATCH-II WELLS AT NEB FIELDS



COMPANY



ADNOC Onshore



CONTRACTOR



ROBT.STONE (ME) LLC



References



ASME B31.3, ASME SEC. IX, ES-30.99.12.3207, DEP 31.38.01.31-Gen, DEP 30.10.60.18, DEP 30.10.02.15 & NACE MR-0175



Welding Process (es) : GTAW + SMAW



Type (s) : MANUAL



MDMT : ( - 50° C)



JOINTS (QW-402) Joint Design : Single V Butt Joint



Details of test coupon : Ø2” X 12.5mm WT, ASTM A333 GR.6 TO API 6A 60K (Pipe to Flange)



Retainers : N/A



Backing ( Yes / No): No for GTAW, Yes for SMAW



Backing Material ( Type ): Weld Metal



Sequence of Beads / Passes



BASE METALS (QW -403) P No.1



Group No.1



TO



P No.1



Specification type and grade



ASTM A 333 GR.6



TO



API 6A 60K



Test Coupon Product from



Pipe to Flange



Size of Test Coupon



2” Dia (Pipe to Flange)



Test Coupon Heat No.



Pipe Heat No: J7K6161, Flange Heat No: 15NV6



WT of Test Coupon



Group No. 2



Pipe–12.5 mm, Flange–12.5 mm



FILLER METALS (QW-404) ROOT & HOT PASS



FILL & CAP



Spec. No. (SFA)



5.28



5.1



AWS No. (Classification)



ER 80S-Ni 1



E 7018-1 H4R



F. No



6



4



A. No



1



1



Size of Filler Metals



2.4 mm



2.5 mm



Filler metal product form



Solid wire



Flux Coated



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 3 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019



Weld Metal Thickness Range Groove



4 mm



Remaining



Fillet



NIL



Electrode Flux (Class)



N/A



N/A



Flux Type



N/A



N/A



Flux Trade Name



N/A



N/A



Consumable Insert



None



None



Deletion or Addition of Filler metal



With filler metal



N/A



Electrode Trade Name



ESAB OK TIG ROD 13.23



ESAB OK 55.00



Electrode Batch No.



AE74617175



SFS18143



Position (QW-405)



POST WELD HEAT TREATEMENT (QW-407)



Position (s) of Groove



6G



Temp Range



N/A



Weld Progression



Up hill



Time Range



N/A



Position (s) of Fillet



N/A



Rate of heating



N/A



Other



NIL



Rate of Cooling



N/A



Preheat (QW-406)



Holding Time : N/A



GAS (QW -408)



Preheat Temp. (Min.)



Ambient Temp.



Inter pass Temp.



Min: Same as Pre-Heat Temperature



GAS



% COMP



FLOW RATE



Shielding



Argon



99.995



15 to 20 L / min



Max: 220 0C Preheat maintenance



None



Purging



N/A



N/A



N/A



Method of heating



Propane Torches / burners



Trailing



N/A



N/A



N/A



Temp. Monitoring method / Measurement



Temperature crayons or Infrared Thermometer



Gas Backing



N/A



N/A



N/A



ELECTRICAL CHARACTERISTICS (QW -409) Current ( AC or DC )



DC



Polarity (EN or EP)



EN for GTAW & EP for SMAW



Ampere (Range)



See Table



Voltage (Range)



See Table



Tungsten Electrode Size



2.4 mm



Tungsten Type



EWTH-2 (2% Thoriated)



Electrode Wire Feed speed range



N/A



Travel Speed Range



See Table



Mode of Metal Transfer



N/A



Pulsing current



None



Heat Input



See Table



Technique (QW-410) String or Weave Bead



String -Root & Hot Pass Weave-Fill & Cap



Method of Back Gouging Oscillation Technique Manual/ SemiAutomatic



Orifice or Gas Cup Size



5 to 8 mm



Initial and Inter pass Cleaning (Method of Cleaning)



Wire Brush, Grinding



Contact tube to work distance



N/A



Peening



None



Multiple or Single Electrode



Single



Thermal Process



N/A



Multiple or Single Pass (Per side)



Multiple Pass



Electrode spacing



N/A



N/A N/A Manual



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 4 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019



Closed chamber to Out of chamber



None



No. of Welder(s)



One



Travel speed (Range) Maximum Weave Width



See Table 3 X Dia of Electrode



Calculated Range for PQR Filler Material



Current



Voltag e Range (V)



Travel Speed Heat Input (mm/min) KJ/MM



86-100



10-11



52.78-62.12



0.98-1.06



DCEN



100-137



10-12



68.95-87.33



0.87-1.13



2.5



DCEP



78-84



22-24



61.33-82.80



1.46-1.68



ESAB OK 55.00



2.5/3.2



DCEP



84-110



24-26



71.90-110.49



1.55-1.68



E 7018-1H4R



ESAB OK 55.00



2.5/3.2



DCEP



84-110



23-25



64.71-81.62



1.79-2.02



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5/3.2



DCEP



88-120



22-26



77.01-91.40



1.51-2.05



Fill-5



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5/3.2



DCEP



88-110



22-26



88.91-111.14



1.31-1.54



Fill-6



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5/3.2



DCEP



88-122



23-26



74.09-104.01



1.64-1.83



CAP-1



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5



DCEP



88-94



22-25



85.26-96.92



1.36-1.45



CAP-2



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5



DCEP



85-95



22-25



84-88.59



1.34-1.61



CAP-3



SMAW



E 7018-1H4R



ESAB OK 55.00



2.5



DCEP



82-92



23-24



74.61-90.72



1.46-1.52



Run/ Weld Pass



Process



Root



GTAW



ER 80SNI1



ESAB OK Tigrod 13.23



Hot Pass



GTAW



ER 80SNI1



Fill-1



SMAW



Fill-2



Type & Polarit y



Amp Range (A)



2.4



DCEN



ESAB OK Tigrod 13.23



2.4



E 7018-1H4R



ESAB OK 55.00



SMAW



E 7018-1H4R



Fill-3



SMAW



Fill-4



Classification Brand Details



Dia (mm)



PROCEDURE QUALIFICATION RECORD / TYPE OF TEST CARRIED OUT Tensile Test: ASME Sec IX:2017 Specimen ID



Size (mm)



Area mm2



Tensile Load KN



Tensile Strength N/mm2



Fracture Location



Fracture Type



TT1



13.01 X 11.02



143.37



89574



625



WM



Ductile



TT2



13.00 X 10.98



142.74



88927



623



WM



Ductile



Bend Test: ASME Sec IX:2017 Specimen ID



Mandrel Dia, mm



Bend Angle (0)



Result



SB1



40



180



Acceptable



SB2



40



180



Acceptable



SB3



40



180



Acceptable



SB4



40



180



Acceptable



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 5 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019



Charpy Test: ASTM A370:2017a Speci men ID



Specimen Size, mm



WCL-Cap



5309



10 X 10



FL(PM1)



5247



FL(PM2)



5310



Location



Absorbed Energy , Joules



Temp0C A



B



C



Average



-50



140



118



42



100



10 X 10



-50



172



228



222



207



10 X 10



-50



78



152



158



129



Macro Examination ASME Sec IX: 2017 Specimen ID



Result



Comment



M1



Acceptable



No significant defects observed



Hardness Survey (ASTM E92: 2017) Maximum Hardness : 238 HV10 Zone of Hardness



PM 1



Distance between Indentations



2mm (N1)



Location



Hardness Values, HV 10



HAZ



WELD



HAZ



PM2



2mm (N1)



Cap: 6 Equi. Spaced (N3) Root: 3 Equi. Spaced (N3)



1mm (N2)



2mm (N1)



A



B



C



D



E



F



G



H



I



J



201



214



215



198



219



188



238



203



216



199



209



214



235



206



218



197



233



219



219



204



209



210



230



202



205



198



232



220



222



204



210 213 217



Max. Hardness, HV 10



214



235



219



238



222



Material Analysis Report Test



Result



Nickel, wt. %



0.022



Test Data Location : Robt Stone Dabbiya Yard Date & Time of Test : 22-01-2019 , from 09:30 AM Welder Name & ID : Pawan Kumar Yadav (RSW – 161) Weather : Sunny Wind shield : During windy conditions Testing Lab: Lonestar Technical & Industrial Services (L.L.C) Test Reports and Certificates Type Of Examination



Result



Report Reference



Visual Examination ( As Run Record )



Acceptable



RSME-P120-PQT-02



Verification of Material Certificates



Acceptable



PIPE- WYYK8499, FLANGE- 186121



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 6 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019



Verification of Consumable Certificates



Acceptable



Batch No. AE74617175, SFS18143 Certificate No: EC25448629, 161385



Non Destructive Testing



Acceptable



RT



RT-PQT-003



26-01-2019



Tensile Test



PR104624-0



20-02-2019



Bend Test



PR104624-0



20-02-2019



Charpy Test



PR105383-0



20-02-2019



Macro Examination



PR104624-0, PR104699



20-02-2019 03-02-2019



Hardness Survey



PR104659-0



03-02-2019



Nickel



CR19352S1



19-02-2019



Destructive Testing for Welds



Acceptable



Conclusion We certify that the statements in this record are correct and that test welds are prepared welded and tested in accordance with the requirements ASME Sec IX, ASME B 31.3, ES-30.99.12.3207 & DEP 31.38.01.31-Gen, DEP 30.10.60.18, DEP 30.10.02.15 & NACE MR-0175.



According to these records, the procedure is qualified.



CONTRACTOR



NAME



COMPANY



PREPARED BY



REVIEWED BY



Jayesh Samal



Ramesh Maddala



26.02.2019



26.02.2019



APPROVED BY



SIGNATURE DATE



DOCUMENT TITLE:



ADNOC Onshore Doc. No. WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 02.99.90.1783 (LTCS, PROCESS-GTAW+SMAW, THICKNESS RANGE- 12.5 Page 7 of 7 mm to 19.05 mm) ORIGINATOR No. RSME-P120-PQR-009



ADNOC Onshore Project No. P02092 & P44025



Rev. A



Date: 26-FEB-2019