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Rope Socket Assembly SWI Reference: Version: Release Date:
InTouch Content ID: 6440683 2.2 03-Nov-2016
EDMS UID:
1659039649
Produced: Owner: Author:
03-Nov-2016 19:20:29 HCS InTouch Brian Philpott
Private
Conductor core Inner cone
Inner armor wire Intermediate cone
Outer armor wire Wire spreader
Outer cone
Split jig
Screws for attaching wire spreader to jig Attachment point for wire spreader
Rope Socket Assembly Standard Work Instruction / Legal Information
Legal Information
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved. This work contains the confidential and proprietary trade secrets of Schlumberger and may not be copied or stored in an information retrieval system, transferred, used, distributed, translated or retransmitted in any form or by any means, electronic or mechanical, in whole or in part, without the express written permission of the copyright owner. Trademarks & Service marks Schlumberger, the Schlumberger logotype, and other words or symbols used to identify the products and services described herein are either trademarks, trade names or service marks of Schlumberger and its licensors, or are the property of their respective owners. These marks may not be copied, imitated or used, in whole or in part, without the express prior written permission of Schlumberger. In addition, covers, page headers, custom graphics, icons, and other design elements may be service marks, trademarks, and/or trade dress of Schlumberger, and may not be copied, imitated, or used, in whole or in part, without the express prior written permission of Schlumberger. A complete list of Schlumberger marks may be viewed at the Schlumberger Oilfield Services Marks page: http://markslist.slb.com
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Rope Socket Assembly Standard Work Instruction / Document Control
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Document Control Owner:
HCS InTouch
Author:
Brian Philpott
Reviewer:
Brian Philpott, Scott Carson
Approver:
Spoorthy Prakash
Contact Information Name: LDAP Alias:
HCS InTouch
Revision History Version Date
Description
Prepared by
2.2
03-Nov-2016 Revise the handling of sharp ground wires in sections 5 and 7.
Author: Barry A. Lumankun
2.1
16-Sep-2016 Per ticket 6903204, updated table 4-1
Author: Marcos Vinicius Suguino, Omar Santiago Lopez Arce, Sahar Othman
2.0
06-Jun-2016 (1) Per ticket 6848939: Revised Cone Rope Sockets, EH712104_AN table. (2) Per ticket 6840137, updated step 4 in Section 4: Prepare the Cable for Rope Socket. Per ticket 6839459, updated step 10 in Section 6: Prepare the Conductor Core
Author: R. Munoz, S. Othman, SMatukumalli
1.9
05-Feb-2016 Per ticket 6784737 added wire marking kit (E049581) to required tools.
Author: R. Urich
1.8
07-Jan-2016 Per InTouch ticket 6779774, updated Table 4-1: Author: Brian Philpott, Sahar Cone Rope Socket Data Sheet (EH712104) Othman
1.7
23-Oct-2015 Added cable 7-52A16–SUS to Table 4-1,Cone Author: Brian Phipott Rope Scoket Data Sheet.
1.6
20-Oct-2015 Per ticket 6738471, added a reference to the Wireline Cables Product Reference Manual, table 3-3 to section 7.
Author: B. Phipott, S. Othman
1.5
07-Sep-2015 Remove appendix B and place in Wireline Cables Product Reference Manual (old ALC manual), section 3.5.1.1. Revise Section 3, step 1 to reference “Wireline Cables Product Reference Manual”, section 3.5.1.1. Revise section 3, step 5 to reference the torture test SWI at InTouch 6613360. Revise section 4, step 4, to include Tuffline cable. Add specification data for 7–50KA-US-SSC (Feedback # 6685228).
Author: Barry Albert Lumankun
1.4
11-Jul-2015
Author: Brian Philpott
1.3
17-Mar-2015 Add Quality Note to section 4, step 5.
Revised “General Required Tool”, Section 4, step 2, section 6, step 10, section 7, steps 6, 7 & 16. Added two appendices. Incorporate ticket 6684914 and feedback 6664984 - field comments, Alam Sarkim and Hans Nielsen.
Author: Brian Philpott
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Rope Socket Assembly Standard Work Instruction / Document Control
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Version Date
Description
Prepared by
1.2
04-Feb-2015 Correct link to ALC manual, step 4, section 7, Assemble the boots. Revise step 10, section 6 “Prepare the Conductor Cable” (Ticket # 6591840).
1.1
07-May-2014 Remove Lubriplate and DC-111 from the list of Author: Kevin Collins, Brian required materials and add Silicone DC-200 Philpott (B022152) - Ticket #: 6473199.
1.0
19-Mar-2014 Initial issue.
Author: Brian Philpott, Keele Venable
Author: Brian Philpott,
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
v
Rope Socket Assembly Standard Work Instruction / Table of Contents
v
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Table of Contents 1
General Instructions
_____________________________________________
1
2
Summary
________________________________________________________
5
3
Evaluate the Cable for Use (15 min)
4
Prepare the Cable for Rope Socket (10 min)
5
Assemble the Rope Socket (20 min)
_____________________________
14
6
Prepare the Conductor Core (10 min)
____________________________
25
7
Assemble the Boots (15 min)
____________________________________
30
8
Test the Boot Assembly (10 min)
______________________________ ______________________
6 8
________________________________
47
_____________________________________________
48
Appendix A
Winchester Settings
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
1
Rope Socket Assembly Standard Work Instruction / General Instructions
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
1
1
General Instructions This document provides standard work instructions for the building of a rope socket. Standard Work Instructions are meant for routine maintenance of the equipment. For details on troubleshooting and repair of damaged equipment, please refer to the Heads Operations and Maintenance Manual (Intouch Content ID: 3012542).
Total Process Time: 1 hour 20 minutes Note The total process time does NOT include the preparation time.
Legend
!
Note
Lubricate with specified oil
QHSE critical step
Lubricate with specified grease
Replace
Use specified threadlocking fluid
Inspect Clean Use specified handtool Torque Good example Bad example
Check with meter Process sequence Spill generated ESD protection required
Information Sources Description
InTouchSupport ID
Heads Operations and Maintenance Manual
Intouch Content ID: 3012542
Logging Heads Reference page
Intouch Content ID: 3258451
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
2
Rope Socket Assembly Standard Work Instruction / General Instructions
2
Procedure Requirements Task Requirements and Information Proficiency:
Trained operator
Equipment status
The cable FIT, TRIM and Q-check records are valid and up-to-date on RITE.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
General Required Tools Part No. H268423
Description Hammer (16 oz) Sledge hammer (large hammer)
B011346
Cable cutter Split jig (cable size specific)
P075249
Armor spreader plate Hack saw File - flat File - triangular Wire cutters
B950668
Thermal wire stripper
E050651
Heat gun Cable markers
B017964
Winchester cimping tool
Crimping tool, DMC-AF-8 E032604 E083617
Turret TH650 for DMC crimping tool
H245587
Insulator assembly tool
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
3
Rope Socket Assembly Standard Work Instruction / General Instructions
3
Description
Part No. H245588
Boot assembly tool
T6005202
Ohmmeter
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Megger
B022152
Silicone DC-200
H123578
Electrical tape Setting gauge for B017964 crimping tool
H123576
20 gauge Setting gauge for B017964 crimping tool 18 gauge
ME
Measuring tape
E049581
AS U TAP RING E
Wire Marking Kit
Equipment Required Rope Socket Kit The part numbers depend on the size of the cable. Use Table 4- 1, Cone Rope Socket Data Sheet (EH712104) to determine the correct parts to use.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
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4
Rope Socket Assembly Standard Work Instruction / General Instructions
Split Jig
Intermediate punch
Inner punch
Inner cone
Intermediate cone
Outer cone
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4
5
Rope Socket Assembly Standard Work Instruction / Summary
2
5
Summary Rope Socket
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Performed as required.
Checklist No.
Checkpoints
1
Has the applicable information been retrieved for the cable type being used ?
2
Have cable FIT, TRIM and Q-check maintenance records been validated in RITE ?
3
Has the cable’s rig-up length been inspected for damage prior to the building of the rope socket assembly ?
4
Has the Insulation Resistance and Continuity Tests been performed prior to rope socket assembly ?
5
Has a successful Ductility Test been performed prior to rope socket assembly ?
6
Has the cable been cleanly cut according to the procedure in this SWI ?
7
Has the correct rope socket assembly been selected for the logging cable ?
8
Has the outer cone been placed in the split jig ?
9
Have the outer armors been unwrapped (without crossing armors) in the counter-clockwise direction ?
10
Has the intermediate cone been installed and outer armors properly removed ?
11
Have the inner armors been unwrapped (without crossing armors) in the clockwise direction ?
12
Have the 2 armor wires been selected and protected from possible damage ?
13
Has the inner cone been installed and the inner armors properly removed ?
14
Has the jacket (or tape) and filler material been properly removed from the conductor core ?
15
Have the conductor wires been cleaned and grooves removed (if applicable).
16
Have the BCC male components been selected in accordance with the conductor insulation O.D. and conductors wire size (AWG) as specified on the Cable Data Sheet ?
17
Have cable markers been placed on the cable conductors ? (The two armor wires are excluded)
18
Has a test crimp (on a separate piece of cable conductor and armor) been performed to verify crimper settings ?
19
Have the BCC components been properly installed and a successful two finger pull test performed ?
20
Has a final Continuity and Insulation Resistance test been performed ?
21
Has RITE been updated ?
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Y/N
6
Rope Socket Assembly Standard Work Instruction / Evaluate the Cable for Use
6
(15 min)
Evaluate the Cable for Use (15 min)
3
Action
1.
Identify the cable using Table 3-3, Cable Conductors and Insulation Size, from the Wireline Cables Product Reference Manual (InTouch # 3614996). Also identify the conductor resistance (center and Helical) as well as armor.
2.
Verify the cable’s FIT, TRIM and Q-check maintenance records are valid and up-to-date on RITE.
3.
Visual inspection the cable for damage and wear along the rig-up length (50 ft – 100 ft).
Remarks
kinks loose / high armors corrosion physical damage
Check the cable for kinks, loose / high armors, signs of corrosion and physical damage.
Rig-up length
CABLE
Note If damage is found, remove a length of cable equal to 1.5 times the rig-up length. Perform Insulation resistance and continuity tests on the cable.
MW
0
20
50
10
¥
4.
W 0
.5
AC V
1
10
2
5
2
1
5
.5
10
.2
.1
.0
5
20
0
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Step
Cable
10
0
BATT
(0 to 600 V)
OK
TAUT BAND MODEL: AMB–1A
MW : 500V W : 300mV
PRESS TO READ
Note Perform the insulation resistance measurement of the cable at 500 VDC. Measure insulation resistance from every conductor to each other conductors and to ground (armor). It should be a minimum of 500 Megohms for each conductor. While performing continuity check from end to end of cable connection. Note that resistance per Kft varies depending on the cable type.
ACV
MW
DO NOT PRESS FOR ACV
BATT W
AMPROBE
®
Insulation resistance
Continuity
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7
Rope Socket Assembly Standard Work Instruction / Evaluate the Cable for Use (15 min) Step
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
5.
Action
Remarks
Perform a Ductility Test on the cable. Refer to maintenance SWI - Conveyance Standard Logging Cables Torture Test SWI (InTouch Content ID: 6613360).
Note If the cable does not meet the criteria in the ductility test, cut off a portion of the cable beyond the rig-up length or 100 ft, whichever is larger, and then repeat the test.
6.
If any of the following test failed, the rope socket must NOT be built. - cable maintenance NOT done - electrical test failed - ductility test failed. Refer to the Wireline Cables Product Reference Manual, Section 5, Troubleshooting (InTouch # 3614996).
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7
8
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope
8
Socket (10 min)
Prepare the Cable for Rope Socket (10 min)
4
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Step 1.
Action
Remarks
Wrap 10-in of the cable with tape. 10-in tape
2.
Center the wrapped section of the cable under the blade of the cable cutter. Three to five inches of wrapped cable on each side of the cable cutter blade.
5” CL 3.
Position the cable cutter on a solid base and cut the cable using a hammer. This procedure requires significant force to cut the cable, ensure your safety and the safety of personnel in close proximity to the cutting process.
Note If this operation is performed in the shop, an air or electric cutter can be used which provides a clean cut. If performed at the wellsite, a hydraulic cutter may be used.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
5”
9
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope
9
Socket (10 min) Step 4.
Action
Remarks
If using a cable that has an intermediate armor jacket (such as 7-50KA-US-SSC, pn 100949406 / 7-53A-XTS-SSC, pn 101142524 / 7-50KA-XXS-SSC-FO, pn 102017437 / 2-28ZKAUS-SS, pn 100950932 / 2-37AZMP-SS, pn 100656488 / 2-37ZA-2E-SSC, pn 101657348) perform the following steps, OTHERWISE go to step 5. a. Mark the cable at 5 1/2-in from the cable end.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
b. Place a ring of tape about 1-in below that mark.
c. Flare out the outer armors to expose the intermediate jacket.
d. Remove at least 5 1/2-in of the intermediate jacket.
e. Put the armor wires back to its original position.
f. Continue with step 5. 5.
Wrap 4-in of the cable (from 5.4-in to 9.4-in) with tape to build up the cable diameter so that it fits tightly in the split jig. 5.4-in
6.
4-in Wrap tape to build up cable dia.
Determine the correct rope socket kit, inner and intermediate punches and split jig to be used. Refer to the following table - Cone Rope Socket Data Sheet (EH712104).
Potential Severity: Serious Potential Loss: Assets Verify the inner, intermediate and outer cones are all present in each of the cone kits (see table below).
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10
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope Socket (10 min)
10
Table 4-1: Cone Rope Sockets, EH712104_AN Cable
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Type
Rope Socket
Inner Armor
Outer Armor
Dia. (in)
Dia. (in)
Dia. (in)
Assembly
Cone Kit
Inner Cone
Punches Intermediate
Outer Cone
Inner
Split Jig
Intermediate
Cone
1-23, 2-23
12-0.323
18-0.323”
0.233”
RSG-Y 100280469
100246073
100203574
100203575
100203577
H701204
H701203
H122090
1-25
12-0.036”
18-0.036”
0.257”
RSG-N H701830
H712091
H701202
H701201
H701200
H701204
H701203
H122090
2-28ZKA-US-SS
11-0.044”
20-0.032”
0.286”
N/A
100989537
1000989534
100989535
100989536
H357003
H357004
H122090
1-32, 2-32
12-0.044”
18-0.044”
0.319”
RSG-O H701840
H712092
H357000
H357001
H357002
H357003
H357004
H122090
1-32ZA US
13-0.044”
19-0.044”
0.329
100733331
100733332
H357001
100755169
1-33A SLC, SLIC 1-331
12-0.039”
13-0.043”
0.332
RSG-D 101198750
100007434
100007430
100007432
100189705
100070255
T5018959
101115721
1-33ZA-SLC 2
11-0.044”
20-0.028”
0.332”
N/A
102068789
102068786
102068787
102068788
102071136
102071168
101115721
2-33ZKA-SLC 3
16-0.036”
13-0.048”
0.345”
N/A
100882156
100882160
100882158
100882161
100895679
100895686
101115721
2-32 HPC
21-0.032”
24-0.036”
0.320”
RSG-U T5018955
T5018956
T5018958
T5018957
H357002
T5018960
T5018959
H122090
7-32 AS
21-0.032”
24-.036
0.329
RSG-R 100280468
100007434
100007430
100007432
100189705
100280448
H357004
H122090
2-35KZA-SLC
17-0.032”
16-0.028”
0.348”
N/A
101272570
101272575
101272572
101272573
101377177
101377175
101624076
2-37 AZ-MP-SS, 2-37ZA-2E-SSC
11-0.058”
19-0.040”
0.370”
MP35 Rope socket
100750054
100750055
100750056
100750057
H113174
100887149
H028050
17-4 Rope socket
101884948
101886368
101886369
101886371
101115721
7-39
24-0.042
24-0.042
0.395”
RSG-K H222589
H712093
H329040
H121890
H121889
H113174
H122207
H028050
7-39 LXS
24-0.033”
24-0.042”
0.395”
RSG-S H356805
H356802
H356817
H356800
H356801
H356818
H356819
H028050
7-42
24-0.034”
24-0.045”
0.423”
RSG-Q H350707
H350700
H350701
H350702
H701483
H350703
H350704
H028050
0.425”
RSG-M H701482
H712098
H329040
H701484
H701483
H113174
H701485
H028050
1-42 2-44ZKA SLIC
17-0.044”
21-0.048”
0.445
N/A
100948840
100948799
100948800
100948801
H028050
7-46
24-0.039”
24-0.049”
0.464
RSG-C H222585
H272977
H712096
H027950
H027951
H712097
H028049
H028050
7-48
19-0.052”
24-0.054”
0.482”
RSG-T T5014139
T5013930
T5013933
T5013932
T5013931
T5014129
H028049
H028050
RSG-TB Stainless Steel
T5018912
T5015643
T5015642
T5015641
T50189164 7-49 AK-XS-FO
19-0.052”
24-0.042”
0.485”
N/A
101654759
101654754
101654755
101654758
101662036
100627297
H028050
7-50KA- US-SSC
18-0.055”
23-0.047”
0.500”
N/A
100051779
100050694
100050700
100050696
100057293
100057317
H028050
7-50AK- XXS-SSC-FO
20-0.052”
24-0.042”
0.501”
N/A
101873541
101873537
101873539
101873540
101875356
101875357
H028050
4-51
18-0.054”
23-.055”
0.505”
RSG-X 100057318
100051779
100050694
100050700
100050696
100057293
100057317
H028050
7-52A16SUS
20-0.052”
25-0.054”
0.517”
N/A
100051779
100050694
100050700
100050696
100057293
100057317
H028050
7-52A16SU S-TR
19-0.054
20-0.052”
0.517”
N/A
100727904
100727897
100727900
100727902
7-52
17-0.058”
23-0.058”
0.520”
RSG-J H222588
100019078
T5017924
T5017923
T5017922
100051549
100051537
H028050
0.526”
RSG-P H701826
H712095
H701822
H701823
H701824
H701825
H441218
H028050
0.536”
101770569
101282645
101282650
101282647
101282649
101619747
101619750
101791939
7-535 7-53A- XTS-SSC
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
19-0.058”
28-0.051”
H028050
11
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope Socket (10 min)
11
Cable
Rope Socket
1. 1-33 – Outer armor package constructed of 13 stranded armors, each armor is constructed of 7X0.013-in wires. 2. Improved StreamLINE Mono with solid outer armor wires 3. 2-33ZKA-SLC - Outer armor package constructed of 13 stranded armors, each armor is constructed of 7X0.013-in wires. 4. RSG-TB High Strength Stainless Steel Rope Sockets are for use when expected Head Tension is >12,000 lbf or surface tensions during
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
5. No longer manufactured
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Punches
Split Jig
12
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope
12
Socket (10 min) TECH ALE RT
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
__________ The flat area on top of fishing necks may cause a UPO. Fishing neck assemblies have a flat area on the top that may cause the tools to get held up at surface or downhole when entering into End of Tubing. This poses a high risk of UPO. For additional details see Tech Alert #: 5238197 in the Heads Maintenance Manual Tech Alert appendices. __________________
Note Refer to the InTouch Heads Reference Page, (InTouch 3258451) and the Heads Operations and Maintenance Manual, (InTouch 3012542) for any technical alerts for rope sockets or BCC components.
Note For high tension operations all rope sockets must meet the guidelines set forth in the High Tension Operations Standard (InTouch 4677354). 7.
_______________________________ Position the cable in the split jig so that no tape is in the upper cavity, then fit-up the other half of the split jig.
No tape in upper body
Split jig
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13
Rope Socket Assembly Standard Work Instruction / Prepare the Cable for Rope Socket (10 min) Step 8.
Action
Remarks
Place the split jig in a vise and tighten the vise.
Split jig
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Vise
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13
14
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
14
(20 min)
Assemble the Rope Socket (20 min)
5 Step
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
1.
Action
Remarks
Remove the tape from the end of the cable and slide the outer cone onto the cable.
Outer cone
Splilt jig
2.
Tap the cone into the split jig using a ball peen hammer, if necessary.
Tip of cable
4.25-in
Note The cone should bottom out in the upper cavity of split jig. The distance from top of cone to end of cable should be 4.25-in.
Outer cone Top of outer cone
Vise
Splilt jig
Note There are two methods of spreading the armors: 1) use a string wrapped around the cable and 2) use an armor spreader plate (P075249).
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
15
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket (20 min) Step
3.
Action
Remarks
Tie a string 0.25-in above the outer cone. Wrap the string around the cable 4 or 5 times and tie a knot.
Wrap a string around the 0.25-in cable and tie a knot
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Outer cone
Note If the armor spreader plate is being used, then skip tying the string and place the spreader plate over the cable and mount it to the split jig.
Split jig
Outer cone Armor spreader plate
Tighten screws under plate to attach spreader plate to split jig
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
15
16
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
16
(20 min) Step 4.
Action
Remarks
Unwrap all of the outer armors in a counter-clockwise direction, one at a time.
BEFORE
AFTER
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Do NOT cross armors. Space the outer armors evenly.
Evenly spread the outer armors
Note Select the armors in a clockwise direction, and unwind in a counter-clockwise direction. SELECT
Inner armors
String
UNWIND Outer cone
10 9 8 7 6 5 4
13 14 15 11 12
3
2
1
16 17 18 19 20 21 22 23 24
Split jig
If building a rope socket on the uphole end of the cable (torpedo or CMTD cable), the direction is opposite to what is shown.
Note If using the spreader plate, place each armor in the slots provided. The number of slots in the armor spreader plate may not always match the number of armors on the cable. Ensure the armors are evenly spaced.
WRONG direction
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
17
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
17
(20 min) Step 5.
Action
Remarks
Install the intermediate cone. Intermediate cone
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Note The same process applies when using the spreader plate.
Outer armors
Outer cone String
6.
Remove the string and check for an even spacing of the outer armors.
Intermediate punch Outer armors
Note If an armor spreader plate is used verify the spacing is even and Go to the next step. Verify even spacing between armors at outer cone
Intermediate cone Outer cone Cut the string
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
18
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
18
(20 min) Step 7.
Action
Remarks
Seat the intermediate cone using the intermediate cone punch. A ball peen hammer is used to set the intermediate cone firmly. Listen for a dull sound indicating the cone has seated, then hit two more times.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Intermediate punch Wear gloves to protect hands
Note The same process applies when using the spreader plate. Outer armors Rag to cover ends of outer armors
8.
With the intermediate cone punch firmly seated in place carefully cut a notch in all of the outer armor wires using a hacksaw.
Outer cone Split jig
Outer armors Punch - left in place
Care should be taken not to damage the inner armor wires when cutting a 30 degree notch in the outer armors using a hacksaw. Each armor is bend over until it breaks off.
Saw
Outer cone
Note The same process applies when using the spreader plate.
9.
Carefully file smooth all of the outer armor wires. Do not nick any of the inner armors when filing smooth the tops of the outer armors.
Note The same process applies when using the spreader plate.
Intermediate cone punch
Outer cone Split jig
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
File
19
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
19
(20 min) Step
Action
Remarks
10.
Remove the intermediate cone punch and verify the outer armors are evenly spaced between the intermediate and the outer cones.
11.
If the armors are not evenly spaced between the outer cone and intermediate cone, restart the process.
12.
Tie a string 0.25-in above the inner armors.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Go to step 1 of Section 4, Assembling the Rope Socket. Wrap the string around the cable 4 or 5 times and tie a knot.
Inner armors 0.25-in
String Note If an armor spreader plate is being used do NOT tie the string around the inner armors.
Outer armors Intermediate cone Outer cone
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
20
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
20
(20 min) Step 13.
Action
Remarks
Unwrap all of the inner armors in a clockwise direction, one at a time. Do NOT cross armors.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Inner armors
Note Select the armors in a counter clockwise direction and unwind in a clockwise direction. SELECT
UNWIND
13 12 11 15 14 10 16 9 17 8 18 7 19 6 20 5 4 21 3 22 23 24 1 2
If building a rope socket on the uphole end of the cable (torpedo or CMTD cable), the direction is opposite to what is shown.
Note If using the spreader plate, place each armor in the slots provided, keeping the inner armors evenly spaced around the spreader plate.
Ensure inner armors are evenly spaced
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
String Intermediate cone Outer cone
21
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
21
(20 min) Step
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
14.
15.
Action
Remarks
If the cable was cut by an air or electric cutter and is a clean cut, Go To the next step, OTHERWISE cut the conductor core on a 45 degree angle to facilitate the installation of the inner cone on the conductor core.
Cut at 45 deg angle
Install the inner cone between the cable conductor core and inner armors.
Inner cone
Inner armors
Note If using a spreader plate, gently push the inner cone into the intermediate cone using the inner cone punch. Cable
Inner armors (evenly spaced)
Intermediate cone Outer armors Outer cone
Inner cone
16.
Remove the string and verify even spacing of the inner armors before pushing the inner cone into the intermediate cone. If using a utility knife, care must be taken not to cut the conductor core.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
22
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
22
(20 min) Step 17.
Action
Remarks
Set the inner punch on top of the inner cone and hammer to seat the cone firmly.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
A ball peen hammer is used to set the inner cone firmly. Listen for a dull sound indicating the cone has seated, then hit two more times.
Note The same process applies when using the spreader plate.
Inner cone punch
Inner armors
18.
Select two armors to be used as grounds in the rope socket and protect them from damage while removing the remaining inner armors.
Note For consistency select the two armors aligned with the outer cone keyway slot.
Note The same process applies when using the spreader plate. 19.
Protect two inner armors
If the armor spreader plate is being used, remove it at this time.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
23
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
23
(20 min) Step 20.
Action
Remarks
With the inner cone punch firmly seated in place carefully cut a notch in the remaining inner armor wires using a hacksaw.
Inner cone punch
Care should be taken not to damage the conductors when cutting a 30 degree notch in the armors using a hacksaw.
Inner armors
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Carefully cut all of the inner armors EXCEPT the two selected for grounds. Notch the inner armors using a hacksaw and bend over each inner armor until it breaks off.
Two inner armors not cut
Potential Severity: Serious Potential Loss: Personnel
Sharp armors have the potential to injure hands and arms during the assembly process. 21.
Carefully file smooth the inner armors EXCEPT the two selected for ground wires.
Cable jacket Inner cone Inner armors File
22.
Wrap electrical tape around the two ground wires.
23.
Remove the inner cone punch.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
24
Rope Socket Assembly Standard Work Instruction / Assemble the Rope Socket
24
(20 min) Step 24.
Action
Remarks
Verify that there is no sign of external damage on the conductor core.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Inspect for damage
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
25
Rope Socket Assembly Standard Work Instruction / Prepare the Conductor Core
25
(10 min)
Prepare the Conductor Core (10 min)
6 Step
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
1.
Action
Remarks
If the conductor core is wrapped with tape, remove the tape, OTHERWISE GoTo step 3.
Tape
2.
Carefully separate the tape from the electrical conductors and snip the tape at the top of the inner cone.
Note Tape the top of the two ground armors to prevent hand injury.
Cable conductors with filler
Tape
Cut tape
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
26
Rope Socket Assembly Standard Work Instruction / Prepare the Conductor Core
26
(10 min) Step 3.
Action
Remarks
If the conductor core has a jacket, lightly score the newly exposed inner surface of the jacket with a utility knife, being careful not to cut through the jacket into the insulation of the conductors.
START
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Do NOT bend or stress the conductors.
FINISH
4.
Pull the jacket down, ensuring not to bend the cable, and remove the jacket
Ground wires
Jacket
5.
If a wrap is present around the conductor cord, remove the wrap.
6.
Uncoil the filler material. Fillers
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27
Rope Socket Assembly Standard Work Instruction / Prepare the Conductor Core
27
(10 min) Step 7.
Action
Remarks
Cut the filler material off at the top of the rope socket with a pair of diagonal pliers.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Fillers Cut fillers
8.
Carefully unwrap the conductor wires.
Ground wires Note Do NOT bend the conductors.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Conductor wires
28
Rope Socket Assembly Standard Work Instruction / Prepare the Conductor Core
28
(10 min) Step 9.
Action
Remarks
Remove the Gunk with a scouring pad (3M Brite Pad or equivalent). Emery cloth (400 or finer grit) may be used to remove debris.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Ensure the jacket, filler material and Gunk is removed completely from the insulators.
Note Only smooth, clean and undistorted insulators will allow a watertight seal with the BCC components.
10.
If there are flats or grooves in the cable insulation, remove them using 400 grit Emery paper or sand paper.
Wire grooves are typically from the serve common in coaxial cables.
Note This step is technique sensitive. END VIEW
Preferred Method: 400 grit Emery paper (sand paper) or finer may be used to remove armor grooves. Measure the “x” and “y” OD of the cable to ensure roundness and proper selection of the boot, liner and insulator. Normally the insulation will be reduced a few mils from it’s normal size. (An investigation would be needed in case the OD measurements are different from nominal value to a point that a new boot, liner and insulator have to be selected). Alternative Method: The grooves are removed by installing a heat shield nozzle on the heat gun (E050651), then place the boot sealing area of the conductor evenly spaced in the heat gun. Heat is applied evenly to the insulation until it becomes transparent (clear) and smooth at its melting temperature. Heat is removed, insulation is cooled and then the insulation O.D. is measured to the nearest thousandth of an inch.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
END VIEW
Not sanded
Sanded
29
Rope Socket Assembly Standard Work Instruction / Prepare the Conductor Core
29
(10 min) Step
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
11.
Action
Remarks
Inspect the rope socket assembly for the following:. - Inspect conductor insulation for grooves, pinched, nicks or cuts - Inspect for even distribution of armors between the outer cone and intermediate. - Inspect for even distribution of armors between the intermediate cone and inner cone. - Verify there are no crossed armors in the cable below the rope socket. - Verify armor wires are filed.
Roundness Flats Nicks Cleanliness Nicks Evenly spaced Wires are filed
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30
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Assemble the Boots (15 min)
7 Step 1.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
30
Action
Remarks
Cut the conductor at a 45 degree angle to aid in boot insertion.
45 deg
2.
Place a cable marker on each of the cable conductors to properly label lines 1 through 7 (Hepta cable only).
Cable markers Cable conductors
Note Lines 1 thru 7 can be identified by putting the CSS box in the CIS position. Ground lines 1 thru 7 individually to mass and check the continuity of each conductor at the rope socket end.
Cable armors
.
3.
Select the male boot material and temperature rating to match the needs of the job (i.e., well temperature, mud type, fluid type). Guidance is provided in the following table.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
31
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step
Action
Remarks
Boot Material Selection Is borehole fluid PH greater than 10 ?
No
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Yes
Does borehole fluid contain Water Glycol Hydraulic fluid ?
No
Yes
Is steam present in the well ?
Borehole temp > 440 deg F ?
No
No
Yes
Yes
Yes
Head voltage > 600 VAC ?
Kalrez boot temperature rating 600 degF
No
Are Amine based inhibitors present ?
Yes
Viton boot temp rating 300 degF
No
Hydrocarbon solvents, oxygenate Mehyonol, dry HCL acid HF/HCS Acetic acid ?
Yes
Viton boot temp rating 350 degF
No
Formation or injector H2O H2O based mud Brine completion fluid PH>10 Yes Sea water Calcium Bromide Zinc Bromide
Viton boot temp rating 375 degF
No
Hydraulic oil mineral oil or approved synthetic ?
Yes
Viton boot temp rating 400 degF
No
Viton boot temp rating 440 degF
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31
32
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 4.
Action
Remarks
Identify the conductor insulation O.D. and conductor wire size (AWG). Refer to the Wireline Cables Product Reference Manual (InTouch ID 3614996), table 3-3.
Note Conductors may have different dimensions depending on the logging cable type.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
5.
Select the boot type to be used — insulator or non-insulator.
Quality Note Male BCC boots are available in two types: - non insulator series (better sealing abilities as it provides a rubber on rubber seal)
BCC male boot
Electrical pin
- insulator series (stronger connection, insulator on rubber seal).
Insulation O.D.
Male boot
Insulator
Pin
If using the non insulator boot, go to step 6. If using the insulator boot, go to step 7.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
32
33
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 6.
Action
Remarks
If using the non-insulator series, select the male BCC boot components based on insulation OD and conductor wire size (AWG) from Step 4. Table 7-1: Kalrez/USA Male Boot — Non-insulator Series Kalrez/ USA
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Insulation OD (in)
P/N
Tunnel ID (in)
0.045-0.056
T5015648
0.035
0.057-0.072
H701990
0.047
Male Pin P/N Conductor wire size (AWG)
H400299 (20,22,24 AWG) 0.073-0.087
H357016
0.063
H350729 (17,18,19 AWG) T5015647 (14,15,16 AWG)
0.088-0.107
H701991
0.078
0.108-0.125
T5015649
0.098
Table 7-2: Viton (old Fluorel)/USA Male Boot — Non-insulator Series Viton (Old Fluorel) / USA Insulation OD (in)
P/N
Tunnel ID (in)
0.050-0.061
100152694
0.035
0.062-0.077
H400310
0.047
Male Pin P/N Conductor wire size (AWG)
H400299 (20,22,24 AWG) 0.078-0.092
H395969
0.063
H350729 (17,18,19 AWG) T5015647 (14,15,16 AWG)
0.093-0.108
H400311
0.078
0.109-0.125
100152695
0.094
Note The interference fit (squeeze) between the cable conductor insulation O.D. and the BCC boot tunnel I.D. must be 0.010-in to 0.035-in (Viton) and 0.010-in to 0.03-in (Kalrez). 7.
If using the insulator series, select the male BCC boot components based on insulation OD and conductor wire size (AWG) from Step 4.
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33
34
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step
Action
Remarks
If using the insulator series, select the male BCC boot components based on insulation OD and conductor wire size (AWG). Table 7-3: Kalrez / USA Male Boot - Insulator Series
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Insulation OD (in) 0.062-0.072
Kalrez /USA Boot
Insulator
Male Pin P/N
P/N
Tunnel ID (in)
P/N
Tunnel ID (in)
Conductor wire size (AWG)
H245476
0.047
H245414
0.067
H115642 - (20,22,24 AWG)
0.073-0.077
H245476
0.047
101248162
0.082
0.088-0.105
H245477
0.078
H245506
0.100
100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor) 100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor)
Table 7-4: Viton / USA Male Boot - Insulator Series Insulation OD (in) 0.062-0.072
Insulator
Viton / USA Boot
Male Pin P/N
P/N
Tunnel ID (in)
P/N
Tunnel ID (in)
Conductor wire size (AWG)
H318171
0.047
H245414
0.067
H115642 - (20,22,24 AWG)
0.073-0.077
H318171
0.047
101248162
0.082
0.088-0.105
H318172
0.078
H245506
0.100
100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor) 100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor)
Table 7-5: Viton / France Male Boot — Insulator Series Insulation OD (in) 0.062-0.072
Insulator
Viton / France Boot
Male Pin P/N
P/N
Tunnel ID (in)
P/N
Tunnel ID (in)
Conductor wire size (AWG)
P274523
0.047
H245414
0.067
H115642 - (20,22,24 AWG)
0.073-0.077
P274523
0.047
101248162
0.082
0.088-0.105
P274524
0.078
H245506
0.100
100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor) 100012801 - (14-16 AWG) 100012803 - (17-19 AWG) H245505 - (20-24 AWG) H713122 - (7-52 Armor)
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34
35
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step
Action
35
Remarks
Note The interference fit (squeeze) between the cable conductor insulation O.D. and the BCC boot tunnel I.D. must be 0.010-in to 0.035-in (Viton) and 0.010-in to 0.03-in (Kalrez).
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
8.
Inspect the wire for insulation damage.
Note Make sure the conductors have a smooth, clean sealing surface.
Smooth, clean sealing surface
Start the assembly over if damage is found.
9.
Install boots on all conductors. Never use DC-111 or any other kind of lubricant in the boot !
Note This is done by gripping the conductor with 400 grit Emery cloth. Push the conductor through the boot from its back. Add a small amount of DC-200 (B022152) in the boot to aid in its installation. During installation, do not use pliers or other tools which might damage the conductor insulation. Turn the boot while pushing the conductor through.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Slide boot on wire Boot (non-insulated)
36
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 10.
Action If using the insulator series, install the insulators at this time, OTHERWISE GO TO the next step.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Note Do not bend the conductor when installing the insulator completely into the boot.
Remarks Conductors Insulators
Boots for insulator
Rope socket
11.
Cut the conductors flat 2.3-in from the rope socket assembly. Measure and cut one conductor wire to 2.3-in mininum; then use that wire as a reference for cutting the remaining wires.
Note This step is also performed for the insulator series BCC. If using the insulator series BCC, cut the conductors flat 2.6-in from the rope socket assembly.
Private Copyright © 2016 Schlumberger, Unpublished Work. All rights reserved.
Cut conductor flat 2.3-in above rope socket
36
37
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 12.
Action
Remarks
Select the insulation strippers to be used. Preferred
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Adjust temperature settting to 3 or 4, preventing insulation melting and swelling. Stretching of the insulation and conductor damage is eliminated.
OK Cable is held firmly in place while insulation is stripped from the cable, minimizing conductor damage and stretching on insulation. Least preferred If performed incorrectly conductor damage and stretching of the cable results. HIghest potential for NPT.
When using mechanical strippers, determine the AWG of the rope socket conductors, find the corresponding AWG slot on the mechanical strippers, place the strippers on the conductor 1/4-in from the end, apply pressure to cut the insulation, release pressure and rotate strippers 90 degrees, apply and hold pressure to cut again and pull the insulation off the conductor ensuring not to bend the conductor when pulling. 13.
If using the preferred thermal strippers, preheat the thermal strippers by setting the thermal stripper heat setting to 3 or 4 to prevent melting or swelling of the insulation.
Preheat thermal trippers. Set to 3 or 4.
Note This step is also performed for the insulated series BCC.
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37
38
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 14.
Action
Remarks
Strip 1/4-in insulation from conductor using the preferred thermal wire strippers or the mechanical strippers.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
1/ -in 4 Note This step is also performed for the insulator series BCC.
Note Stretched insulation will result in excessive insulation shrinkage down hole, potentially causing lost time.
1/ ” 4
Strip 1/4-in insulation using thermal strippers
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38
39
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 15.
Action
39
Remarks
Inspect the wire for a flat, even cut on the insulation.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
If conductor damage is found, start over with a new rope socket.
Note This step is also performed for the insulator series BCC.
Copper conductor Conductor insulation
Conductor insulation Flat, even cut on insulation
Insulator
Boot
16.
Determine the crimpers gauge setting for the selected male electrical pin and set the crimping tool. Refer to the following table to select gauge settings for the crimping tool.
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Flat, even cut on insulation
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Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step
Action
Remarks
BCC Male Pin Crimping Tool P/N
Conductor wire size (AWG)
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
20 AWG H115642
22 AWG 24 AWG
20 AWG H245505
22 AWG 24 AWG
20 AWG H400299
22 AWG 24 AWG
Daniel's AF8 Preferred Selector Setting Sel. No. 5 Turret - RED Sel. No. 4 Turret - RED Sel. No. 3 Turret - RED Sel. No. 6 Turret - Blue Sel. No. 6 Turret - Blue Sel. No. 5 Turret - Blue Sel. No. 6 Turret - Black Sel. No. 6 Turret - Black Sel. No. 5 Turret - Black
H350729
17,18,19 AWG
Sel. No. 7
T5015647
14,15,16 AWG
Sel. No. 7
Note The preferred crimping tool is the Daniel’s AF8 Hand Crimp Tool (E032604). The DMC crimping Turret (E083617) is available for crimping male pins H115642, H245505, H400299 and female electrical socket H115576.
The purpose of the turret is to ensure proper positioning of the crimp on the pin. The alternate crimping tool Winchester (B017964) may be used if E032604 is not available. The alternate setting may have a lower pull strength and may cause deformation or bending of the pin at the barrel during the crimp process. Refer to the appendices.
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41
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step
Action
Remarks
17.
Determine the “SELECTOR NO.” to be set on the crimpers using the table above “BCC Male Pin.”
18.
Set the “SELECTOR NO.”on the crimpers.
Pull the knob out (raise) and rotate the dial until the desired SEL. NO. lines up with the white arrow.
ISE TO R RA O
Arrow
. NO. SEL
TE TA
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41
Knob
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42
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 19.
Action
Remarks
If a turret (E083617) is available on the crimpers, set the turret (crimp position), OTHERWISE Go To step 20.
DATAPLATE
SCHLUMBERGER COLOR 24 22 20 CODE 3 4 5 H115642 RED H115576 3 4 5 BLUE H245505 5 6 6 H400299 BLACK 5 6 6
WIRE SIZE SELECTOR No.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
a. Find the pin used on the chart below and select the turret color code using the figure below.
b. Open the crimpers. c. Pull the lever on the turret out, which allows the knob to pop up.
Knob Alignment line Turret
Lever
d. Rotate the raised knob until the selected color lines up with the alignment line. e. Push the knob “in” to retain the setting.
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43
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 20.
Action
43
Remarks Defects
Inspect the new pin for defects.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Note This step is also performed for the insulator series BCC.
21.
Crimp a pin on a test piece of conductor using steps 20 thru 23, then do a pull test to verify the crimp. Once a successful test crimp is made, crimp electrical male pins on the rope socket conductors.
22.
Carefully position the electrical pin in the crimping tool.
23.
Position the stripped conductor into the pin, verify the flat part of the insulation touches the pin, and crimp the pin.
Daniels crimpers E032604
1
2
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Pin
44
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 24.
Action
Remarks
Perform an inspection of the crimp for the following items: - Verify the correct depth of the wire into the pin (insulation flush against pin). - Verify there is no bending of the contact. - Verify the contact is not over crimped. - Verify the conductor insulation seats to the bottom of the contact. - Verify no over crimping on the contact.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
44
No bending of the contact No over crimping on the contact Contact sits on insulation (no gap)
Over crimped Over crimped Excessive bend Excessive bend
25.
Perform a two finger pull test to ensure the wires were crimped. Grasp the electrical pin between the thumb and index finger and pull slightly.
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Good crimp
Under crimped
45
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 26.
Action
45
Remarks
If the pull test is successful, crimp the remaining pins on the conductors.
Note Perform steps 22 thru 25 for each crimp.
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
No bending of the contact No over crimping on the contact Contact sits on insulation (no gap)
27.
Remove the electrical tape from the two ground wires.
28.
Clean the ground wires of all residue.
29.
Slide boots over the two armor wires.
Armor wires Male boot
30.
Crimp a pin on a test piece of armor wire, then do a pull test to verify the crimp. If the crimp is good, continue to the next step, OTHERWISE adjust the crimpers and retest.
31.
Crimp a pin on each one of the armors and do a pull test.
Daniels crimpers E032604
Note Verify the gauge setting for the armor wire size, crimp the electrical pin on the armor, and do a pull test.
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Pin
46
Rope Socket Assembly Standard Work Instruction / Assemble the Boots (15 min)
Step 32.
Action
Remarks
Push the boot over the pin, and insulator if used.
H245588
Position the boot assembly tool (H245588) over the conductor and male boot and push the male boot onto the pin until it is fully seated.
H245587
Wire
Push the boot onto the pin until it meets a line on the electrical pin. HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
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Pin
Boot
Push boot up to line on electrical pin
Note The same process is applied when using the insulated
H245587
Insulated Wire
Boot
Insulator
Pin
series.
H245588
33.
Remove the split jig from the vice.
34.
Remove the cable from the split jig.
35.
Remove the tape from the cable.
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47
Rope Socket Assembly Standard Work Instruction / Test the Boot Assembly (10 min)
Test the Boot Assembly (10 min)
8 Step
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47
Action
Remarks
1.
Perform a pull test and inspect the BCC assembly for defects.
2.
Perform a continuity check on each of the conductors (1 through 7).
Note Ensure the CSS is in the CIS position. The resistance of each conductor should be equal to the resistance of the cable conductor line plus ground. 3.
Install a female dummy seal (H400325) on each of the male BCCs.
Male BCC
Dummy seal
Potential Severity: Serious Potential Loss: Personnel Hazard Category: Electrical
There is a potential for electrical shock when performing the insulation resistance test @ 500 VDC. 4.
Perform an insulation resistance test @ 500 VDC on each conductor with the rope socket assembly inserted in the bucket of saline water. The Insulation Resistance test must be done at the CSS.
Note This ensures the BCC boot sealing properties and that no nicks exist in the conductor insulation.
5.
Discharge the cable after the insulation resistance test is completed.
6.
If the head is not going to be installed on the cable right away, protect the rope socket from damage. For PEH heads - A simple way to do this is to attach the split torpedo housing that will be used when attaching the head, and tape up the split halves. For LEH heads - A simple way to do this is to attach the rope socket housing weldment (H701897) and tape up the split halves.
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48
Rope Socket Assembly Standard Work Instruction / Winchester Settings
Winchester Settings
A
Table A-1: Winchester Settings for BCC Male Pin
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Winchester Conductor wire size (AWG)
P/N
107-0903-2A Alternative Gauge Setting
H115642
20, 22, 24 AWG
Gauge with H123578
H245505
20, 22, 24 AWG
H400299
20, 22, 24 AWG
H350729
17,18,19 AWG
0.062 drill bit / pin end of H400299
T5015647
14,15,16 AWG
0.062 drill bit / pin end of H400299
0.066 drill bit (pin end of H400299 not recommended) 0.066 drill bit (pin end of H400299 not recommended)
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49
Rope Socket Assembly Standard Work Instruction / Winchester Settings
49
HCS InTouch\Brian Philpott\InTouch Content ID: 6440683\2.2\Release Date:03-Nov-2016\EDMS UID: 1659039649\Produced: 03-Nov-2016 19:20:29
Note If using the alternative Winchester crimpers, ensure the crimping stop is installed and the crimpers are properly gauged.
Crimping tool B017964
Go
No-Go Go /No-Go gauge H123578
Crimping stop
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