WPS For Smaw06-001 (Pipe 6G CS) [PDF]

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CONSOLIDATED TRAINING SYSTEMS, INC. WELDING PROCEDURE SPECIFICATION (WPS) WPS NO



CTWP-06-001



WELDING PROCESS



111



SMAW



MANUAL OR MACHINE



MANUAL



POSITION OF WELDING



HL-045



6G



FILLER METAL SPECIFICATION



B



BASIC



FILLER METAL CLASIFICATION



E 42-4 B42 H5



AWS E 7018



TRADE/ BRAND NAME



UNITOR LH 314 N



F NO



4



A NO



1



BASE METAL GROUP



W01



P1 Gr1 to P1-Gr2



Low carbon,unalloyed steels, low alloyed steels,



SPECIFICATION



inccluding fine-grade structural steels THICKNESS RANGE BASE METAL



Groove



3mm to 23mm



Fillet



ALL



25mm and above



Fillet



ALL



FLUX/SHIELDING GAS



FLOWRATE



N/A



SINGLE OR MULTIPASS



MULTIPASS



SINGLE OR MULTIPLE ARC



SINGLE



WELDING CURRENT



DC



POLARITY



DCSP & DCRP



WELDING PROGRESSION



UPHILL



PIPE D RANGE Groove



WELDING TECHNIQUE



STRING & WEAVE



PRE HEAT TEMP



See Note on p.2



INTERPASS TEMP



See Note on p.2



POSTHEAT



CLEANING METHODS



Wire Brushing, Minor Grinding at every weld restart



BASE METAL PREPARATION



Gas cut, Machined bevel ends



JOINT ALIGNMENT



4 equidistant Tack welds. Removed as weld progressses



JOINT DESIGN



See JOINT DETAIL @ p2



BACKING



N/A



NONE



WELDING PROCEDURE WELD



WELD



FILLER METAL



PASS



PROCESS



CLASS



CURRENT DIA



POLARITY



VOLT



TRAVEL SPEED



RANGE



RANGE



RANGE



AMPS



ROOT



SMAW



E-7018



2.5mm



DCSP



75-85



12-16



3-5 IPM



HOT



SMAW



E-7018



2.5mm



DCRP



95-140



22-28



4-7 IPM



FILL



SMAW



E-7018



3.2mm



DCRP



95-140



22-27



3-6 IPM



CAPPING



SMAW



E-7018



3.2mm



DCRP



95-125



22-28



3-6 IPM



CAPPING



SMAW



E-7018



3.2mm



DCRP



95-125



22-28



3-6 IPM



CAPPING



SMAW



E-7018



3.2mm



DCRP



95-125



22-28



3-6 IPM



WPS NO



CTWP-06-001



REV



CONTRACTOR



0



Page 1



Consolidated Training Systems Inc



WPS FOR SMAW06-001(PIPE 6G CS)



CONSOLIDATED TRAINING SYSTEMS, INC. WELDING PROCEDURE SPECIFICATION (WPS)



Bevel



Bevel



JOINT DETAILS A) Root Gap 2.5mm - 3.0mm B) Root Face 1.0mm - 1.5mm C) Bevel



35° -37.5° angle



Thickness



D)Thickness 11mm Root Face Root Gap



Root pass Hot pass 45° Fill pass Cap 3 2 nd pass



Cap 1 Cap 3



6G Position



PreHeat Temperatures



Interpass Temperatures



B) Over 3/4" thru 1 1/2"



50 ºf Min 150 ºF Min



C) Over 1 1/2" thru 2 1/2"



225 ºF Min



D) Over 2 1/2"



300 ºF Min



A) Up to 3/4"



WPS NO



CTWP-06-001



REV



0



=500 ºF Min



CONTRACTOR Consolidated Training Systems Inc



CONSOLIDATED TRAINING SYSTEMS, INC. PROCEDURE QUALIFICATION RECORD (PQR) WPS NO



CTWP-06-001



PQR NO



WELDING PROCESS



111



SMAW



MANUAL OR MACHINE



CTQR-06-001



MANUAL



POSITION OF WELDING



HL-045



6G



FILLER METAL SPECIFICATION



B



BASIC



FILLER METAL CLASIFICATION



E 42-4 B42 H5



AWS E 7018



TRADE/ BRAND NAME



UNITOR LH 314 N



F NO



4



A NO



1



BASE METAL GROUP



W01



SPECIFICATION



Low carbon,unalloyed steels, low alloyed steels, inccluding fine-grade structural steels



THICKNESS RANGE BASE METAL



Groove RECORD ACTUAL VALUES



Fillet



PIPE D.Range



Groove RECORD ACTUAL VALUES



Fillet



FLUX/SHIELDING GAS



FLOWRATE



SINGLE OR MULTIPASS



RECORD ACTUAL VALUES



SINGLE OR MULTIPLE ARC



RECORD ACTUAL VALUES



WELDING CURRENT



RECORD ACTUAL VALUES



POLARITY



RECORD ACTUAL VALUES



WELDING PROGRESSION



RECORD ACTUAL VALUES RECORD ACTUAL VALUES



WELDING TECHNIQUE PRE HEAT TEMP



RECORD ACTUAL VALUES



INTERPASS TEMP



RECORD ACTUAL VALUES



CLEANING METHODS



Wire Brushing, Minor Grinding at every weld restart



BASE METAL PREPARATION



Gas cut, Machined bevel ends



JOINT ALIGNMENT



4 equidistant Tack welds. Removed as weld progressses



JOINT DESIGN



See JOINT DETAILS/



POSTHEAT



N/A



BACKING



WELDING PROCEDURE WELD



WELD



FILLER METAL



PASS



PROCESS



CLASS



CURRENT DIA



POLARITY



VOLT



TRAVEL SPEED



AMPS RANGE



RANGE



RANGE



RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES



WPS NO



CTWP-06-001



REV



0



CONTRACTOR Consolidated Training Systems Inc



TRAVEL SPEED



CONSOLIDATED TRAINING SYSTEMS, INC. PROCEDURE QUALIFICATION RECORD (PQR) WPS NO



CTWP-06-001



WIDTH mm



THICKNESS mm



PQR NO



CTQR-06-001



STRESS



ELONGATION %



TENSILE TEST RESULT



SPECIMEN ID T1 T2



AREA sq mm



YIELD LOAD



STRESS



ULTIMATE LOAD



GUIDED BEND TEST RESULT



IDENTIFICATION



RESULT



IDENTIFICATION



ROOT 1



SIDE 1



ROOT 2



SIDE 2



FACE 1 FACE 2



IMPACT TOUGHNESS TEST (CHARPY)



SPECIMEN ID T1 T2



SIZE mm



NOTCH LOCATION



TEST TEMP(°C)



HARDNESS TEST RESULT (CHARPY)



PARENT METAL WELD METAL HAZ



AVE AVE AVE



FILLET WELD TEST



IMPACT VALUES



RESULT SATISFACTORY PENETRATION INTO PARENT METAL MACRO RESULTS



YES YES



(see attached result)



HI HI HI



LOW LOW LOW



WELDERS NAME



Test Conducted By



LAB TEST NO



.



FAILURE LOCATION



RESULT



LLET WELD TEST



NO NO



LAB TEST NO