![CD Series Flying Saw Control System Instruction Manual [PDF]](https://pdfs.asia/img/200x200/cd-series-flying-saw-control-system-instruction-manual.jpg)
6 0 595 KB
.
CD SERIES FLYING SAW CONTROL SYSTEM INSTRUCTION MANUAL Ver.02
CD series flying saw control system
PREFACE
Thanks for you using CD Series flying saw control system. This manual is designed to ensure correct and suitable application of CD Series flying saw control system. Read this manual before attempting to install, operate, maintain, or inspect and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.
General Precautions ◆ Be sure to operate the equipment according to the instructions G described in this manual. ◆ Any illustrations, photographs used in this manual are provided as examples only and may not apply to all products to which this manual is applicable. ◆ The products and specifications described in this manual may be h
changed without notice to improve the product and/or the manual.
CD series flying saw control system
Contents Safety Information
······························ 0-1
Introduction and Installation ············ 1-1
Chapter 1
Introduction················································· ·
·
·
·
·
·
1
-
1
Construct
···············································
·
·
·
·
1
-
1
Application·················································· ·
·
·
·
·
·
·
1
-
1
Specification················································ ·
·
·
·
·
·
·
·
1
-
1
Installation·················································· ·
·
·
·
·
·
·
·
·
1
-
4
Demention···················································
·
·
Chapter 2
·
1
-
4
Wiring ·· ············ ··················2-1 Demand·····················································
·
·
·
·
·
·
2
-
1
Diagram····················································· ·
·
·
·
·
·
·
·
·
·
2
-
5
Chapter 3 parameter ···························3-1 P
a
r
a
m
e
t
e
r
list················································3-1 P
a
r
a
m
e
t
e
r
settings············································3-3 P
u
l
s
e
coefficient···········································3-4 Chapter 4 operation······························4-1 O
p
e
r
a
t
i
o
n
order················································4-1 Manual······················································· ·
·
·
·
·
·
4
-
1
Automation················································· ·
·
·
·
·
4
-
2
Simulation··················································· ·
·
·
·
·
·
·
·
·
4
-
2
CD series flying saw control system
s
h
o
r
t
cutting························································ 4-2 operation precautions·····························4-2 Chapter 5
maintenance························5-1 Outline of maintenance·······························51
Usual troubles···········································51
CD series flying saw control system
Safety Information
WARNING
indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.
0-1
CAUTION
indicates precautions that, if not heeded, could result in relatively serious or minor injury, damage to the product, or faulty operation.
Safety Precautions ■Confirmations upon Delivery
CAUTION ◆ Never install a console that is damaged or missing components。
■Installation
CAUTION ◆ Always hold the case when carrying the console. ◆ The console should be fixed on the ground.
■Wiring
WARNING ◆ Always turn OFF the input power supply before wiring terminals. ◆ Wiring must be performed by a person qualified in electrical work. ◆ Be sure to ground the ground terminal. CD series◆ flying sawcheck control system of any emergency stop circuits. Always the operation
0-2
■Setting User Constants
WARNING ◆ Disconnect the load (machine, device) from the motor before autotuning.
■Trial Operation
WARNING ◆ Do not close to the rotating and running parts of the machine. ◆ Be sure to operate the machine by a qualified person.
■Maintenance and Inspection
WARNING ◆ Always turn OFF the power before performance maintenance or inspections. ◆ Maintenance and inspection must be performed only by qualified person.
■Other
WARNING ◆ Do not attempt to modify or alter the console.
CD series flying saw control system
Chapter
1
Introduction and Installation
1.1 Introduction 1.1.1 Construct
CD series flying saw control system consists of CT-01
1-1
motion controller, HMI, digital servo system, relay system, hydraulic system and speed measuring system. CT-01 motion controller is developed and made by our company， the advanced DSP technology is adopted in the motion controller. It can catch the external signals with high speed(1ms)，by complex calculation， control the flying saw to cut the online material precisely.Fig.1 shows the CT-01 motion controller. HMI is the touching LCD，you can change and view the parameters conveniently through the touching LCD.
Fig.2 shows the CD series flying saw control system. 1.1.2 Application CD series flying saw control system has a wide range of uses, such as the online cutting of the pipe material or forming material, it can improve productivity very high. 1.1.3 Specification 1）
Material speed：0~120m/min*
2）
acceleration：changeable
CD series flying saw control system
3）
cutting length：65m
4）
precision：〈 6mm**
5）
auto and manual operation（including short cut）
*according to the type of flying saw, it will be different. **if the speed of product line is not stable, it will change.
1-2
Encoder pulse input LED panel（option）
Analog signal output
I/O port
power LCD interface
沈工康特
Fig.1 CT-01 MOTION CONTROLLER
Speed measuring roll
Pipe encoder
Cart encoder
Cut, clamp, home
setting
HMI
CT-01controller
Servo driver
LCD or LED Cart motor
power
CD series flying saw control system
Switch signal
Relay system Cutting motor valve
Fig.2 diagram of the CD series flying saw control system
0-2 1-3
1-4
CD series flying saw control system
1.2 Installation The console of the CD series flying saw control system has been
examined strictly. When install the console, don’t impact or shake it to avoid trouble. At the same time，the console should be fixed on the ground with the screw bolts. The enough space should be left around the console for maintenance. The ventilation should be enough. Dust should be avoided. Fig.3 shows the dimension of the console.
475 1010
900
Base 475
Side face
Fig.3
the dimension of the console
2-1
CD series flying saw control system
Chapter
2
Wiring
2.1 Demand For Wiring 2.1.1 wire (or cable) Wire (or cable) should be provided by user according to the diagram 1 and diagram 2, the recommended value shows in the diagram. 2.1.2 power The AC power of 3 phase 380V（other type can be ordered by user）is needed by the CD series flying saw control system. The distortion of the power should be less than 10%。 Please pay attention，the wire of the power of CD series flying saw control system should be separated with the wire of the power of the high frequency strictly. The wires are laid separately. 3P 380V
Switch 3P 380V
board
high frequency
3P 380V
Roll
Transformer
former
substation 3P 380V
Flying saw
Fig.4
the power of flying saw
TYPE
TOTAL
POWER
ARMATURE
FIELD
CUTTING
SIGNAL
ENCODER
POWER(KW)
WIRE
WIRE
WIRE
MOTOR WIRE
WIRE
WIRE
32
15
6
2.5
1
2.5
0.75
0.3
50
30
10
4
1
4
0.75
0.3
76/89
40
16
6
1
6
0.75
0.3
114
70
25
10
1
16
0.75
0.3
165
100
50
10
1
35
0.75
0.3
219
100
50
10
1
35
0.75
0.3
325
130
70
16
1
50
0.75
0.3
406
240
70
25
1
50
0.75
0.3
CD series flying saw control system
Table 1 wire (or cable) type (mm2)-------for DC flying saw
Caution: Power wires, cutting motor wires are rubber cable (4 cores). Armature wire, field wire are rubber cable or plastic wire. Signal wires are plastic wire or shielded cable. Encoder wires are shielded cable (6 cores). All the wires are copper core.
2-2
CD series flying saw control system
Table 2 wire (or cable) type (mm2)-------for AC flying saw
type
Total
Power
Cart motor
Cutting
Signal
Encoder
power(KW)
wire
wire
motor wire
wire
wire
caution：Power wires, cutting motor wires and cart motor wires are rubber cable (4 cores). Signal wires are plastic wire or shielded cable. Encoder wires are shielded cable (6 cores). All the wires are copper core.
15
6
2.5
2.5
0.75
0.3
50
30
10
4
4
0.75
0.3
76/89
40
16
6
6
0.75
0.3
114
70
25
10
16
0.75
0.3
165
100
50
10
35
0.75
0.3
219
100
50
10
35
0.75
0.3
325
130
70
16
50
0.75
0.3
406
240
70
25
50
0.75
0.3
2-3
32
CD series flying saw control system
2.1.2 demand for laying wire When laying wires, we recommend that all the wires should be shielded with galvanized tubes, and the 40% space in the tube should be left for cooling the wires. The AC wires and DC wires don’t be laid in the same tubes. If the cable groove is adopted, we recommended that the shielded cables are used as the controlling wires and signal wires. Fig.5 shows the laying wire diagram of the CD series flying saw control system. Because the site condition of users are not same, so it will be changed some while.
2.2 wiring diagram Fig.6 A,B shows the wiring diagram of the CD series flying saw control system. It can be used for connecting wires at the site or maintenance.
Fig.7 and Fig.8 are the electric scheme of the CD series flying saw control system.
2-4
※thick real lines are the wires or cables shielded with galvanized tubes or cable grooves Cart motor Power wire
reducer Wire connection box
CD series flying saw control system
Cart encoder
Pipe encoder
Flying saw console
Fig.5
gear
the laying wire diagram
2-5
Fig.6 A
the wiring diagram （console）
CT-01
switch
reactor
PA
Pipe encoder
I
PA\
contactor
/ O 2
PB PB\
I/O interface EURO driver
CA D A 1\ 2*
CA\
Cart encoder
CB CB\
A0\A4
D3\D4
A+\A-
field armature terminals：（*it will be different if the flying saw type is not same.）
input home
output
Cut
Loosen
Lift
Front
Rear
off*
clamp*
cut*
limit
limit
clamp*
cut
Build
Unload
press*
press*
CD series flying saw control system
3PHASE POWER
J141
J157
J175
J160
200A
200B
113
115
117
117A
24V
D0
2-6
3-1 3-1
CD series flying flying saw saw control controlsystem system
Chapter
3
Parameter
3.1 parameter schedule We can set parameters through the HMI (touching screen). Table 3 shows all the parameters. Setting the parameters according to part 3.2 . Table 3 parameter schedule Parameter instruction number par1 Home coefficiente par2 Chase coefficiente par3 Cart coefficiente par4 Pipe coefficiente par5 1st acceleration par6 1ST deceleration par7 2nd acceleration par8 2nd deceleration par9 T1
unit
par10
0 -- 9
Fault value 0
0 -- 99
16
0.01—0.99
calculate
0.01—0.99
calculate
M/s2
0 -- 9
1
M/s2
0 -- 9
2
0 -- 9
1
0 -- 9
2
ms
0 -- 65535
200
T2
ms
0 -- 65535
100
par11
T3
ms
0 -- 65535
200
par12
T4
ms
0 -- 65535
100
par13
T5
ms
0 -- 65535
200
par14
Feedback coefficiente Simulation speed return speed
0.5 – 1.5
1
par15 par16
range
M/min
0 --
M/min
0 --
par6
par5
par1
T
par8
T1 T2 T3 T4
T5
par7
CD series flying saw control system
par2
par16
T1----par9， out put clamp signal when T1 is over. T2---- par 10，out put saw down signal when T2 is over. T3---- par 13，out put lift saw signal when T3 is over. T4---- par 11，out put loosen clamp signal when T4 is over. T5----par12，out put unload press signal when T5 is over.（hydraulic pressure system）
Fig.7
speed curve of the CD series flying saw
3-2
CD series flying saw control system
3-3
3.2 parameter setting 3.2.1main menu through main menu，we can learn the pipe length, line speed, pipe length setting, system status and quantity, and change the quantity, acknowledge the system status and reset the system through the key on the touching screen. 3.2.2 length setting Put the length setting button on the screen，enter the length setting menu. Put the change button, the number keyboard shows. Through the keyboard, put in the cutting length(unit is mm), and then put the ENT button. If the value is correct, then put the acknowledge button. Put the return button to return to main menu, then the acknowledge button begin to flash, put the acknowledge button again. By the way，in the length setting menu, there are 2 windows for the total pipe lengths and the good pipe lengths. 3.2.3 parameter setting Put the parameter setting button on the screen ， enter the parameter setting menu. Put the password button, the number keyboard shows. Enter the password（2222），then put the ENT button，put the parameter menu button to enter the parameter menu. CD series flying saw control system
The example as below(changing the parameter 3) .
3-4
Put the parameter 3 button，enter the parameter 3 changing menu. Put the change button，the number keyboard shows. If the cart pulse coefficiente is 0.01 ， then enter 1000 through the number keyboard, and then put the ENT button，If the value is correct, then put the acknowledge button. Put the return button to return to main menu, then the acknowledge button begin to flash, put the acknowledge button again. 3.3 pulse coefficient calculation calculate the cart pulse coefficient and the pipe pulse coefficient according to the formulation as follow：
cart pulse coefficient
K=
Z﹡M﹡π 4﹡P﹡i
note： Z --- tooth quantity of the gear M --- modulus i --- transmission ratio of the reducer P --- pulse quantity per rotate CD series flying saw control system
pipe pulse coefficient
3-5
K=
D﹡π 4﹡P
note： D --- diameter P --- pulse quantity per rotate Setting the coefficient according to the calculation，and view the length displayed in the screen and the actual length, if they are different, then correct the coefficient again.
caution：when the cart run forward, the displaying length change short，when the cart run backward，the displaying length change long. when the measuring speed roller runs at the same direction of the pipe line, the displaying length change long. when the measuring speed roller runs at the different direction of the pipe line, the displaying length change short.
4-1
CD series flying saw control system
Chapter
4
Operation
4.1Power On Sequence when power on，to be sure the system at manual state, and then power on the system as follow： □put“power on”，system control circuit get power. □ put“spindle on”，cutting motor running.
□ put“run”，digital servo system get power. Then change the run mode switch as auto or simulate. By the way，the correct power off sequence as follow： □put“emergency stop”，servo power off, cutting motor stop.
□ put“power off”，then the system power off. 4.2 manual 1）put“clamp”and“cutting”, then cutting pipe by manual. 2）switch as“advance”，then the cart run forward. switch as “return”，then the cart run backward. 3）switch“digital measure” as “on” ，then the system add up the pipe length. switch“digital measure” as “off”，then the system don’t add up the pipe length. 4）Put the “reset”, then the system reset. 5）“emergency stop” means the cutting motor stop，system reset and servo system stop. CD series flying saw control system
4.3 auto
4-2
1）switch as“advance”or“return”，make the cart at home position, the home light shine. 2）Put the “reset”, make the displaying length is 0. 3）Switch as“auto”，the auto light shine，the state is auto. 4）Switch “ digital measure ” as “ on ”， system runs automatically.
4.4 simulation（use to check the system） 1）switch as“advance”or“return”，make the cart at home position, the home light shine. 2）Put the “reset”, make the displaying length is 0. 3）Switch as“simulate”，the auto light shine，the state is simulate. 4）Switch “digital measure”as“on”，system runs automatically.
4.5 short scale when the system runs automatically，and the cart at home position, put the “short scale”, then the cart runs immediately.
4.6 operating caution when the system runs automatically，switch “digital measure”as “off”or switch as “manual”, then the cart stop. In an emergency, put the CD series flying saw control system
“emergency”，the system stop immediately.
Chapter
5
5.1 maintenance outline
Maintenance
5-1
□ Check the switch（lift saw limit、put saw down limit、loosen clamp limit）often，avoiding the incorrect work of the saw. □ Check the wires often. □ Check the encoder often. □ Prepare the encoder and switch for replacing when the parts out of work.
5.2 usual troubles □ Can’t power on，then check the fuse. □ Can’t enter auto mode, then check the home or limit switch. □ if the length error is so much，check the encoder or measuring speed roller. When the troubles appear, be sure to analyse the reasons, don’t change parameters and replace parts at random.
2
KC -2
24VA
M
C
KC
V-
N
V-
0VB
0VA
KJ5
KJ4
AN5
101
J2
CZ
C
0VA
CUTTING MOTOR
PO WER LIGHT
AUTO LIGHT
HO ME LIGHT
RUN LIGHT
N
KJ3
J1
D9
N
D8
FAN
200B
V+
¿ª ¹Ø µç Ô ´
D10
L
200A
24VA
V+
¿ª ¹Ø µç Ô ´
KJ2
¼±Í£
ZDC-2 24VB L
LAMP1
CZ-4
D
RC
AN4
K15 AN3
K17
V1 W1
K13
U1
AN1
DZ
KC-4
K12
AN2
K103
K102
K101
DC
TO CT-01 CONTROLLER AND TOUCH SCREEN
K11
D
8
K14
KJ1
K107
LAMP4
FUSE1
J1-4
K103
7
308
C
6
LAMP3
B
5
208
A
4
J2-4
N
3
LAMP2
1
J141 HO ME
CONTROL POWER
J157 C UTTING
J160 LIFT SAW
JZZ AUTO
CUTTING MOTOR
C LAMP
LW2 MANUAL
C UT
AN6
24VA
107
AN7
113
J1-2
602
24V
24V
113
1
3
B
AUTO
C LAMP VALVE
_
0VA
SIMULATE
2
6
601
1K
4
107 0V
ÊÖ¶¯
C Z-2 1K
+
+ _
C UT VALVE
J127 AUTO
J183 SIMULATING TEST
J170 PULSE
J180 SHO RT C UT
0VA MEASURE
0V
A
Title
Size
B3
B4
JRES
RETURN
_
1K
FORWARD
KG2
1K
JLJ
1K
115
DT2
105
LW3
_
1K
AN8
KG1
1K
JJA
+
MANUAL
+
DT1
2 1K
J2-3
113
AN9
112
J1-3
24V
LW2
B
5
LW1
1
RESTO RE
A
EURO 590 SPEED REGULATION SYSTEM Num ber
Revision
A3 Date: File: 1
2
3
4
5
6
3-Mar-2006 E:\m y design\dspG\¹Ì̬°åÔÀíͼ.ddb 7
Sheet of Drawn By :
CONTOR 8
4
6
D0
D0
24V J141
5
D0
3
24V 200B
2
D
LOOSENNING SIGNAL CLAMP VALVE
SAW DOWN VALVE HOME POSITION SWITCH
115
D0
113
CLAMP
J175 D0
SAW BLADE
24V
FRONT LIMIT SWITCH
24V J157 D0
SAW DOWN SIGNAL
REAR LIMIT SWITCH
D0
D
24V 200A
1
SAW CART BODY
C
C
24V J160 D0
AC MOTOR
24V
D0 113 115
J160 D0 J157 J175
SAW UP SIGNAL
U V W
TECHNICAL DEMAND£º
BVR 0.75*6 BVR 0.75*7 BVR 0.75*8
B
WIRING BOX OF CART BODY
B
1¡¢THE WIRE WITH THE SAME CODE MUST BE SHORTED AND THEN CONNECTED ON TERMINAL 2¡¢THE BVR WIRE MUST BE PROTECTED WHIT METAL SOFT TUBE
24V
J141 D0 200A 200B
24V
113 115
J160 D0 J157 J175
3¡¢DISTRIBUTION BOX NEEDED WHEN DISTRIBUTING WIRE 4¡¢CONSTRUCTING ACCORDING TO ELECTRICAL CONSTRUCTION REGULATION
N U VW
A
A Title
WIRING BOX OF TOOL BODY IT WILL BE CHANGED IF THE MODLE OF FLYING -SAW CHANGED
Size
appendix 1 wiring diagram of the lathe bed Number
Revision
B Date: File: 1
2
3
4
5
3-Mar-2006 E:\my design\dspG\¹Ì̬°åÔÀíͼ.ddb
Sheet of Drawn By :
CONTOR 6
1
2
3
CONTACTOR
FIELD
4
N
5
6
K14
ZDC D
D
ZDC-1
AN10
D3
D4
D5
D6
D7
D8
J2-3
RUN
C9
C3
C5
B8
B9
C
C
EURO 590 G3
G4
A1
A2
A4
A6
B3
B4
C1
C2
A+
A-
L1
L2
ZDC
V
B
L3 B
10K
A
shunt
1A1
1K
DK2
1A2
602
DA2 GND to controller
DA1 to controller
B3
B4
FORWARD RETURN
A
ARMATURE
B
C
A
A Title
EURO electric diagram of CD series flying saw Size
Number
Revision
B 2
2
Date: File:
CONTOR 1
2
3
4
5
3-Mar-2006 E:\my design\dspG\¹Ì̬°åÔÀíͼ.ddb
Sheet of Drawn By : 6
