Manual 111010 XMT1000 Temperature Controller [PDF]

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XMT-1000



INTELLIGENT DIGITAL DISPLAY TEMPERATURE CONTROLLER



INSTRUCTION MANUAL



Before using this product, please carefully read this manual for its correct use. In addition, after reading the manual keep it available easily anytime. OPERATION PRECAUTIONS Before cleaning the instrument, check that the power is turned off. Remove stains on the display unit using a soft cloth or tissue paper. As the display unit is easily scratched, do not scrub or touch it with a hard object. Do not operate the front key with a pointed object such as a ballpoint pen or screwdriver, as this may scratch or damage the key.



1．PRODUCT CHECK ＸＭＴ□-□□□□□□ □ □—□ ① ②③④⑤⑥⑦ ⑧



⑨



①Panel Dimensions（mm）



⑤ Type of Input



D:96×96



1: Thermocouple signal



E:72×72



2: Thermo-resistance signal (RTD input)



F:96×48(Vertical form)



⑥Type of Output No: Relay contact (Maximum 3A)



G:48×48 ②Type of Display



V: Logic output for SSR



1: Double rows display



A: Relay contact (Maximum 16A)



③Type of control action



G: Relay contact (Maximum 16A)



0: On-off action Relay



⑦Type of power



3: Time proportion action



X:20~40v; Y:187~242VAC; Z:85~264VAC



4: On-off PID control with auto tuning



⑧Type of calibration



7: Single phase zero-across pulse PID action with auto-tuning



⑨The range of measurement



④On-off position Alarm



Mounting bracket: 2 pieces



0: No alarm



Instruction manual: 1 copy



1: High alarm



2：absolute value of high 3：Low alarm 4：absolute value of Low



2．MOUNTING 2.1Main technique principal (1) Type of Input: thermocouple E, EA, K; thermo-resistance Pt100, Cu50. (2) Measure the error:≦±0.5%（F，S）±1dig。 (3)Measure temperature at most: 999℃. (4)Control method: On-off action Relay ,Time proportion action ,Single phase zero-across pulse PID action with auto-tuning (5)P I D Choose the range in parameter: Proportional band 1~100%, Integral time 0~999s, Differential time0~999s. (6) The time of keeping time: ten years. (7)Control the capacity of outputting: Contact type:3A/250VAC(Resistance load), Life-span of contact≥10^5times; Level type(Used for driving SSR or controlling the logical circuit): 12VDC/30Ma; SSR(Used for urging SSR to use for driving the two-way silicon controlled rectifier of high-power): 0.5A/250VAC. (8) Alarm output: Contact type, Capacity of contact:1A/250VAC((Resistance load). (9) Great power output type: Contact type: 5A/250VAC. Pulse type: 2.5A/250VAC(XMTG TYPE),4A/250VAC. (10) Voltage of the power: Consulting type table power range. (11) Consumption: ≤5W. (12) Environment for use: Temperature 0~50℃, Ambient humidity≤85%,Has not corroded, there is no conductive dust。



3. Configuration of the Instrument Panel ①Measured value (PV)display unit (Red) Displays measured value (PV). Displays various characters depending on the



PV



instrument. ①



②Set value (SV)display unit (Green) Displays set value (SV)



SP



②



Displays various each parameter set value depending on the instrument. ③Indication lamps



ALM



OUT AT



Auto-tuning(AT)lamp [Green]. Flashes during



③



auto-tuning execution. Control output lamps [Green]（OUT）turned on when outputs operate SET



Alarm output lamp (ALM)[Red] turned on when



AT



output operate ④ Function key Used for displaying the change and confirm of the ④



⑤



⑥



⑦



parameters ⑤ Shift Key Used for Adjusting key to change the digital code and/or the key to express entering the autotuning state ⑥，⑦ Adjusting key to change the digital . Used for adjusting the digital code displayed



4. Dimensions



The appearance and the hole measurement form: H



B b



h



type



L b’



h’



Size of the panel



Size of the shell



the size of hole



H×B



h×b×L



h’×b’



XMTD



96×96



92×92×70



(92+1) ×(92+1)



XMTE



72×72



68×68×70



(68＋1)×(68＋1)



XMTF



96×48



92×44×70



(92＋1)×(44＋1)



XMTG



48×48



44×44×70



(44＋1)×(44＋1)



5. Wiring 5.1 Wiring attention (1) The electric thermocouple inputting, should use the corresponding compensation wire. (2) The input signal line should be far away from the instrument cable, motive force cable and load line, in order to avoid producing the miscellaneous news to interfere.



⑴ Control output



㈠ ⑾ Control level output



⑵ ①



㈠



⑥



Alarm output



②



⑴ Control output



⑦



㈩ ⑿



⑻ Alarm output



⑵



⑶



Control output



⑼ ⑷



③



㈩



⑧



⑶



⑽



Alarm output



⑸



signal input



④-



⑨



⑷



Power input



⑤＋



㈠ ⑾



signal input



-



⑩



⑹



Control level output



⑸



㈩ ⑿



Power input



⑺ ⑹+



⒀



XMTG-1000



⑻



Power input



⑺



⒁ signal input



XMTE-1000



-



⑼



⑽+ XMTD/F-1000



6. Operation 6.1 Have the electricity to show: Belonging to the display and indicator lamp to light after being set up an electric circuit, then show the type and graduation number , then upper and lower limit Cheng of showing etc., the first three status display enter routine measurement value after the one second respectively / the establishing value show that put into and control running. PV On power



SV



All displays lighting



The type of the instrument and calibration The range of measurement Measureing and establishing value display



Caution: The calibration code of the instrument inputing : E: Thermocouple, K: Thermocouple, EA2: Thermocouple CU50: Thermo-resistance PT100: Thermo-resistance



6.2 Establish temperature value: Press “ ” or “” “” both can enter the state of establishing, If below row displays " SP " ( establishing value code ); Press “” “” can add and subtract the temperature of establishing one by one: Press /AT can select figure number revised to want , make it glimmer , press “” “” can make it glimmer location choose a number value needed from 0 to 9 。After modifying the establishing value , press a key approve and withdraw the setting for value not to set for



the state to revise。 the method of establishing negative temperature： Establish temperature value first , press “/AT”establish high position most , press “” make it reduce to " 0 " ， continue according to appear" -"Number。



6.3 P I D parameter Auto-tuning After the machine is set up an electric circuit, establish temperature at first, press “/AT”greater than ten seconds , " AT " indicator lamp show instrument enter course of auto-turning , after two shake cycle system to glimmer, the auto-turning ends, " AT" light put out, instrument at this moment get one control parameter that group optimizes and keep for a long time.



CAUTION： 1 When the systematic operating mode changes bigger, should since exactly fix once again , in order to meet the new systematic parameter 2 it will withdraw from the state of auto-turning while losing electrical power，it’s parameter does not change。



Following table lists the function parameters The first step



Press “ ” + “” ≧10s can enter the state of establishing parameter Initial value setting at



Order



Type of Display



Represent the content



Number value meaning factory Dead band for on-off control and Alarm. For on-off



Db ： Difference switched 1



controller, On-off control and alarm adopted Same



0.5



over value. The time proportion is established again, dispel the



Ub ： The time proportion



quiet and bad power of maintaining(0~90%).Only



is established again



used for adjusting the quiet difference of the



2



5% proportion controller



The second step: Show each parameter in



the



order



Proportional Band



15.0 Only used for heating Side. P=0,On-off Control



with



pressing “ ”。 If revise the



When “P” is large, the proportional Action is small. 3



(Re-setting time) When “I” is large, the integral action 4



Integral Time



180 Is small. I=0,PD Control



shown (Pre-setting) When “D” is large the derivative Action



parameters,please



5



Differential Time



70 in large. D=0,PI Control



press



“/AT”and 1 Contact type ： The electric heater of general



select figure number that will be revised ,



6



machinery is fetched for 20-30 seconds, Fetch the



20s



large capacity oven heater for 30-120 seconds



4s



Control Period



and make it glimmer , press “”



2 Contactless type：fetch for 3-10 seconds



“” can



Ctr=0/4; Routine control; Ctr=1/5; avoid high shoot;



change to glimmer in the location . Press “



7



Control mode



Ctr=2/6: have cable avoid overshoot only, later



2



controlled according to routine PID



” to confirm and keep Warning value of upper



after finishing revising



Lower limit of the



limit , the warning value 8



span/ Ctr=0~2 is AH or AL; Ctr=4~6 is AE



of lower limit, the warning



Upper limit of the



value of the deviation



span



Amplitude



limiting



9



of



Lower limit of the establishing value≤SA



establishing value



span Revise the error of the sensor, revise the range as 0-



10



The sensor revising



0 12.7 ℃ Lck fetches 123, the parameter can be changed, then



11



Set data Lock



1234 the parameter can't be revised to fetch other value.



The third step



Press “ ” and withdraw from the state of establishing parameter